CAPABILITIES & TRACK RECORD

March 2013
1
LARSEN & TOUBRO LIMITED
CONTENTS

• Overview of L&T

• Overview of L&T-Valdel (LTV)

• Portfolio of Projects & Services

• Resources

• Project Profiles for a few select projects

• The LTV Value Proposition

2
OVERVIEW OF L&T

3
L&T OPERATIONAL EXCELLENCE
 Leading business magazine Business Today and
Top 35 consultancy firm Ernst & Young, ranked L&T as –
International ‘The Best Managed Company in India’
Contractors

 L&T Ranks First in Quality amongst all Indian

Companies in Wall Street Journal Asia Survey.

 Fastest growing R&D Services Provider in India –

Zinnov R&D Service Providers Rating 2011

 No 1 Integrated Engineering Services Outsourcing

vendor as per Black Book of Outsourcing

 Top Indian Company in a survey of India’s 500

Global CSR Award 2011
leading companies conducted by Dun & Bradstreet
L&T Ranks
in Top 500  Best company in the ‘Engineering and Machine
Tools’ category at International Trade Awards
organized by CNBC TV18.

 Frost & Sullivan’s Award for Manufacturing

Excellence

4
LTV WITHIN L&T

LARSEN & TOUBRO GROUP

Machinery &
Heavy Electrical & Hydro Railway Financial Information
Power Shipbuilding Construction Industrial
Engineering Automation Carbon Projects Services Technology
Products

Offshore and Onshore Oil & Gas Turnkey Projects

Offshore Onshore

- Onshore Wellhead Facilities & Pipelines

-  Offshore Wellhead Facilities & Pipelines
- Refinery Units
-  Oil & Gas Processing Facilities
- Gas Processing Plants
-  FPSO Topsides
- Fertilizer Plants
-  Jack-up rigs
- Petrochemical Plants
-  Deepwater subsea systems
- Modular facilities

5
OVERVIEW OF L&T VALDEL

6
 LTV – OVERVIEW
Bangalore Office

1991-1994 • John Brown Engineering India (Pvt.) Ltd.

1994-1999 • Kvaerner John Brown Pvt. Ltd.
1999-2004 • John Brown technologies Pvt. Ltd.
• Valdel E & C
Bangalore Office

• L&T-Valdel Engineering Limited: L&T acquires Management control for the

2004-2007 Upstream Engineering division of Valdel E&C;
Faridabad Office

LTV Opens additional Centres of Excellence at

• Faridabad
2008 • Chennai
• Abu Dhabi
Chennai Office

2009 • LTV Becomes fully owned subsidiary of L&T.

Bangalore Office

7
PORTFOLIO OF PROJECTS AND SERVICES

8
UPSTREAM ENGINEERING SERVICE PORTFOLIO

Upstream

Accommodation
Engineering

Jack up Rig
Refurbishment
FPSO

Submarine
Topsides

Wellhead

Brownfield
platforms

Modules

Pipelines
Platforms

Platforms
Process

Process
Oil & Gas
Engineering

400+ projects
over 21+ years

Concept Studies

FEED & Basic Engg.

Detail Engineering Concurrent 3D-based multi-discipline engineering ; Deliverables integrated with Fabrication priorities

Procurement Engg.

As Built Documentation

Special Analyses & Studies Transient flow studies, Dynamic simulation, Spectral & Fatigue, Safety, etc

Pre-service Engg & Marine Installation support Load-out, Sea-fastening, Transportation, Launch, Floatation & upending, etc

9
COMPREHENSIVE ENGINEERING CAPABILITY SPANNING THE ENTIRE
PROJECT VALUE-CHAIN
EPC Enabling competencies & value-adders
Integrated Engineering
Engineering Project Fabrication Yard
Management Support

Value Chain enhancing Services Detail Engineering Projects

FEED & Pre-

Basic Detail Procurement As-Built
Concept Engineering
Engineering Engineering Engineering Documentation
Studies Survey

Pre-service Engineering
Special Analyses and
& Marine Installation
Services
Support

Specialized Engineering Services

1,000,000 + man-hours/ year of

multi-discipline engineering
Business areas :
Wellhead & Processing facilities / Pipelines / Modules / FPSO Topsides / Jack-up Rigs / Subsea Systems

10
SPECIAL ANALYSES & STUDIES 11
PROCESS STRUCTURAL
 Transient flow  Finite Element Modelling
analyses & Analysis critical joints.
 Dynamic simulation  SCFs for topsides joint
 Spectral Fatigue
 Relief & Blowdown
Studies
 Non-Linear Analysis
(USFOS)
 Radiation & Vent
Wave pushover
Dispersion study
Time domain analysis
for Rare Intense
 Survivability Earthquake
analysis
Boat Impact
 Low temperature  Development of
Response Amplitude
metallurgy studies
Operators for
 Adequacy studies Transportation Spectral
Fatigue.
for various systems
 Pile Drivability, Sizing
Flow Assurance
and Optimisation.
Solutions
PIPELINES NAVAL ARCHITECTURE
 Steady State &Transient  Load-out Ballast plan
flow simulation of Single
& Multiphase transport  Sea-fastening
pipelines  Transportation
 Sea Bed Interventions /  Launch
Soil Liquefaction Studies
 Floatation & Upending
 Floatation Studies of  On-bottom stability
Buried Pipelines Due To
Earthquake & Wave Action  Barge Stability during
Transportation.
 On-bottom Roughness
Analysis using SAGE
Profile 3D software.
 Surge Analysis in Pipelines
/ Networks
 Advanced Subsea Pipeline
Stability Analysis
 On-bottom stability using
AGA.
RESOURCES

12
ENGINEERING RESOURCE MIX – UPSTREAM OIL & GAS

ENGINEERING OPERATIONS MANAGEMENT SUPPORT STAFF TOTAL

534 56 8 23 621

13
CUSTOMERS DELIGHTED

SOME OF OUR ESTEEMED INTERNATIONAL CLIENTS

ADMA OPCO (UAE)

PTTEPI
(Thailand)

Mustang (Houston)

British Gas
(India)

Norscot Drilling

Songas (Tanzania)

14
LIST OF MAJOR SOFTWARE USED IN OUR PROJECTS
PROCESS PIPELINES HSE
Aspen One 7 Suite incl. HYSYS (Version 7.3) CAESAR II (Version 5.2) PHAST (Version 6.531)
HTRI (Version 5.0) OFFPIPE (Version 2.04Y) Gas Release & Dispersion Analysis (Breeze
Aermod Pro Plus 7.2.3)
PIPENET (Version 1.60) Autopipe (Version 9.0)
MECHANICAL
SmartPlant P&ID Version 2009 PIPESIM (Version 2006)
PV Elite (2010)
Vantage P&ID PLUSONE (Version 5.2)
In-house applications for equipment sizing
FLARENET (Version 7.2) DNV 81 / DNV 2000
ELECTRICAL
OLGA (Version 6.3.2) ORCAFLEX
EDSA (Version 4.0.SP1)
Computational Fluid Dynamics (Ansys, CFX) OLGA (Version 6.3.2)
CYME (Version 2.71)
PIPING DNV STABLE LINES, AGA
ETAP (Version 11.1)
CAESAR II (Version 5.2) DNV FAT FREE
INSTRUMENTATION
AutoSpool (in-house for Yard Integration) SAGE Profile 3D
Intools Smartplant v 8.0 / Aveva
CAD Worx Plant 2008 STRUCTURAL
Crossby size / Fisher Firstvue
Navisworks / Smart Plant Review SACS (Version 5.3)
Instrucalc
MDS Version 12 / Pelican Forge (Version 7.3) ANSYS (Version 11.0)
PLANNING & PROJECT CONTROL
Plant Wave –PDS (Version 7.3) STAADPRO 2008
Primavera Project Planner Version 6.2.1
CAD SOFTWARE GRL WEAP (Version 2005 & 2010)
Microsoft Projects
PDS ( Version 7.3) ABACUS
DOCUMENT & TIME MANAGEMENT
PDMS (Version 12) + AVEVA interface tools USFOS Version 8.5.2010
Microsoft Office Sharepoint Server (MOSS)
BOCAD NAVAL ARCHITECTURE
PROMT (Project Management Tools – inhouse)
AutoCAD 2011/ Micro station (Version 7.1) AUTO HYDRO (Version 6.2.0)
MOSES (Version 7.1)
15
PROJECT PROFILES OF A FEW SELECT PROJECTS

16
TRACK RECORD

45
New
40 Wellhead 165
Onshore Platforms Subsea
Upstream Pipelines
Facilities (3000km+)

5 3
FPSO Jack-up Rig
Topsides Refurbishment
More than
2 DECADES
of Experience &
Expertise 200+
3
Processing Platform
Facilities Modifications

3 Accommodation 6
Gas
Platforms
Compression
Gas Modules
Turbine
Modules
7
17
 Recent Challenging Projects – a Glance
Process Complexes
 Delivering India’s largest & most challenging
process & living complex
 Topsides of 28000 MT designed in 5 splices,
8-leg jacket 13500 MT
 Complete processing chain with Modules:
Separation, Compression, Gas dehydration
and sweetening & utilities.
Wellhead facilities, LQs, Pipelines
 Engineered a majority of Cairn India’s
Rajasthan North Area Development projects
 World’s longest skin-heating cross-country
pipeline through seismic zones &
meandering river conditions
 Delivering India’s only HPHT wellhead
facilities for GSPC (826 kg /cm2 g , 175oC)
 Engineered majority of Mumbai High
Pipeline network
 LQ with 3D
FPSO Topsides & Modules
 Engineered 4 complete FPSO Topsides & 2
Power module projects
 Carried out Concept / FEED for ONGC FPSO
(Cluster-7 field)
 Fast-track delivery of multi-discipline, multi-
location, concurrent project engineering
Jack-up Rigs
 Engineered for Reconstruction of LeTourneau
class 116-C Rig, Drilling depth 30000 ft, DNV
 Sagar Uday Rig - Baker Marine Services IC
300M, Drilling Depth max 20000ft, ABS&IRS.
Deep-water & Subsea
 Concept/FEED deepwater field development.
 Transient Analysis & Flow Assurance
capability using OLGA
18
 MHN PROCESS COMPLEX
MNP Process Platform
MLQ Accommodation Platform (Greenfield)
MNW compression platform
(Greenfield, 150 men)
(Brownfield work)

2 Flare Towers, 5 bridges,

subsea pipeline segments
One of South Asia’s largest & most challenging process complex projects

OWNER ONGC (National Oil Company of India) Duration (Phase 1 – All Jackets) 18 Months
(Phase 2 – All Topsides) 33 Months
CLIENT Larsen & Toubro Limited

STRUCTURE TYPE WEIGHT PARAMETER UNIT VALUE

MNP PROCESS PLATFORM TOPSIDE 28000 MT Water depth m 72
MNP PROCESS PLATFORM JACKET 13500 MT Gas Processing MMSCMD 8.8
MLQ LIVING QUARTER TOPSIDE 6400 MT Oil Processing BOPD 23,877 X 2 Trains
MLQ LIVING QUARTER JACKET 2400 MT Water treatment BWPD 1,17,900 X 2 Trains
MN FLARE 1 TRIPOD 1000 MT
Acid Gas Removal MMSCMD 1.7
MN FLARE 2 TRIPOD 1000 MT
19
 MHN FIELD DEVELOPMENT- THE ERSTWHILE BHN PLATFORM

Intellectual Property of L&T Valdel Engineering Limited 2011

The Bombay High field accounted for 40% of
India's domestic production, a quarter of
which the erstwhile BHN platform accounted BHN platform was destroyed
for (10% of India’s domestic production)… by Fire in an accident in 2005

NA MNW PLATFORM
PLATFORM (2002)
(1976) BHN PLATFORM (1981)

BHF (now NF)

PLATFORM
(1978)

20
 Intellectual Property of L&T Valdel Engineering Limited 2011

MHN PROJECT SITE

Associated
New MNP Process
modifications to MNW
Platform
Platform
TOPSIDE 28000 MT MNF2 Flare
tripod – 875 MT
JACKET 13500 MT MNF1 Flare
NF tripod – 850 MT
NA

New
Pipelines
Length 80 km New MLQ Living
Segments 14 + 11 Quarters Platform
TOPSIDE 8300 MT
JACKET 2400 MT

21
MNP JACKET – INDIA’S HEAVIEST JACKET

Pre-installed
risers

Buoyancy
tanks

77 m

22
 L&T-Valdel won the Indian Chemical Council award for MHN
Engineering

F:54-BS/ 10 September 2012

MR. SATISH N. PALEKAR

Chief Executive
L&T – VALDEL ENGINEERING LTD.
# 19, Shrutha Complex
Primrose Road
Bangalore - 560025
SUB: ICC AWARDS PRESENTATION FUNCTION
Dear Sir,

We have pleasure to inform you that on the basis of the recommendations by the Awards Selection Committee, the Executive Committee
of Indian Chemical Council has decided to confer the I.C.C. AWARD FOR EXCELLENCE IN CHEMICAL PLANT DESIGN & ENGINEERING for
the year 2011 on L&T – VALDEL ENGINEERING LTD., BANGALORE.

We take this opportunity to congratulate you and your dedicated team for the splendid achievement.

The Award will be presented at a Special Function being organized on Friday, 12 October 2012 at Crystal Rom, The Taj Mahal Hotel,
Mumbai from 6.30 p.m. onwards. Dr. Ashok S. Ganguly, Member of Parliament (Rajya Sabha) has agreed to be the Chief Guest for the
function. The detailed program of the function would be sent you in due course.

23
• Case Studies of large Oil & Gas Processing Facilities engineered
FPSO Topsides
Concept Studies incl. Cost Estimation
FEED & Basic Engineering
Detail Engineering
Procurement Engineering
As –built documentation
Special Analyses & Studies
Pre-service Engg & Marine Install
FPSO MV-18: Cidade de Niteroi
MODEC(Singapore)/ Petrobras (Brazil)
FPSO MV-20: Cidade de Santos
MODEC(Singapore)/ Petrobras (Brazil)
FPSO MV-21: Jubilee
Alliance Engineering + MODEC/ Tullow Oil (Ghana) ( 2010)
.
. Presently services
Consultancy being engineered.
for hiring of Cluster-7 FPSO
ONGC (2011)
FPSO OSX-3
MODEC / OSX (Brazil)
Topsides Facilities engineered
 Complete topsides
 Process & Utility Modules
 Piperack Modules
 Control & Automation systems 24
 3D model of MV-18 FPSO topsides

FEED Verification | Concurrent 3D Detail Engineering | Procurement Engineering | As-built Model Delivery

Production LP Separation and

Separation Module Heater Module

Utilities Module

E-House Lab/
Workshop/Storage

Open Drain and

Pump Fields

Inlet Manifold and

Challenges and Achievements: Riser section

 Fast-Track Engineering – completed 95% Engineering in 8.5 months (including FEED verification); Peakhandling
Coil Tube Manpower
loading of nearly 180 engineers – constraint-free engineering and flare knockout
drums
 Challenges of Multi-Location Multi-discipline Concurrent Detailed Engineering (Bangalore – Singapore – Houston –
Pipe Rack (in
China) Modules)
Power Generation
 Support
Module to Yards for fabrication engineering, Interface management with Marine & Mooring including ABS approvals

Lay down Area

Module

Water Injection
Module Chemical Injection Skid and
Lay down Area
Booster
Compressor Module H.P.Compressor Module

25
MV-18 – CIDADE DE NITEROI
Commissioned & under operation since Feb 2009

26
 Completion Certificates :

MV-18 FPSO MV-20 FPSO Jubilee FPSO

27
CLUSTER-7 FPSO: CONSULTANCY SERVICES (ONGC)

Track Record for FPSO Concept / FEED :

Owner’s Consultant for Build-Lease FPSO
for deployment in ONGC’s Cluster- 7 field

| Concept Report: Cost Estimate + Schedule |

| Basic Engineering, Tender preparation & Technical Bid Evaluation |
| Review of Contractor Documents || Commissioning Assistance |
LTV scope: Houston Offshore Engg. scope :
 Sizing/Design of Topside facilities, Riser & Subsea control  Market survey of FPSOs
system  FPSO configuration Hull & mooring design
 Bid Evaluation Criteria (BEC) & Special Conditions of
Contract (SCC)

28
 Deen Dayal (DDW1) Wellhead Platform
Wellhead Platforms • GSPC / L&T (2011)
Engineering • High-Pressure + High Temperature Process
Zawtika development project
• PTTEPI (Thailand) / L&T (2012)
• 3 smart wellhead platforms plus intrafield sea lines
Green-Field Projects MHS Re-Development Project
• ONGC/ L&T (2007)
Concept Studies • 3 Smart Wellheads, associated PL & Modifications
Nasr & Umm Lulu (Phase 1) Field Dev’p Projects
• ADMA OPCO (UAE) / L&T (2012)
FEED & Basic Engg.
ENGINEERING DIVERSITY
Detail Engineering
Facilities Types Application Topsides Jacket

Procurement Engg. Smart Wellheads, Tripod From Min Deck lift Wt. Water Depth :
Flare Platform 4-Leg Facility to 16 (Single Lift) 8 to 160 m
slots Up-to 2400 MT
As –built documentation Jacket Lift wt:
HPHT Wellheads 6-Leg up to 8125 MT

Special Analyses & Studies Pile dia up to 84”

Well-pad (onshore)
Pile depth: 120m
Pre-service Engg & Installation

29
 Pipelines OFFSHORE (SUB-SEA)
Length Of Pipelines Engineered 1900 Km

Number Of Pipeline Segments > 250

Concept Studies No. Of Risers > 300

Pipe Diameter 4” ~ 48”

FEED & Basic Engineering
Material Of Construction Cs, Cs (NACE), CRA Clad

Water Depth 8 ~ 90m (Including Shore Crossing)

Detail Engineering
Max. Pressure / Temp. Of Service 200 Barg / 1200c

Longest Subsea Pipeline Segment 115 Km @ 28”od Pipeline

Procurement Engineering
Designed
Largest Subsea Pipeline 39 Segments, 220 Km Length
As –built documentation Replacement Project Executed
ONSHORE
Special Analyses & Studies
Total Length Of Pipeline Engineered 1500 Km

Pre-service Engg & Marine Install Longest Onshore Pipeline Segment 610 Km @ 24”od Pipeline
Designed (Insulated With Active Heating
System)

30
LIST OF PIPELINE ENGINEERING ANALYSIS CARRIED OUT

Flow Assurance Studies using software OLGA 6.2.3 / PIPESIM NETWORK

Pipeline Route Selection
Wall Thickness Design
Expansion Analysis
Collapse & Buckle Analysis
Stability Analysis
Pipeline Secondary Stabilization Design
CP Design
Span Analysis
Crossing Design
Pipeline Protection Design
Subsea Tie-in Design
Active Heating System Design

31
 SH Complex - Process Platform Reconstruction Project
Revamp & Refurbishment - L&T / ONGC, India.
(Brown Field) - Detail Engineering & procurement Assistance including 3D Modelling

NQ Process Platform Re-construction Project

- L&T / ONGC, India.
Pre- and Post- Engineering Surveys - Detail Engineering & procurement Assistance including 3D Modelling

FEED & Basic Engineering

Various E&I Related Projects
- ONGC, BG India, Cairn India, Qatar Petroleum, ADMA APCO.
Detail Engineering
- Detail Engineering & procurement Assistance.

Procurement Engineering

As –built documentation

Special Analyses & Studies

 Large Brownfield Extensive Revamp & Up gradation Projects
 + Over 200 brownfield platform modification projects
Pre-service Engg & Marine Install
 Revamp / Upgradation of various process modules such as
Compressor, GSU, GDU, GTG… Significant E&I upgradation scope

32
 ON-GOING BROWNFIELD UPGRADE OF CPP TOPSIDES
SCOPE Detail Engineering for Modification/Revamp: UMM LULU & NASR (Ph-I)
ADMA-OPCO
Customer/Location UMM LULU – Approximately 15 Km Southwest Of ZADCO Umm Al Dalkh (UAD) field.
NASR – About 40 Km South East of TOTAL Abu Al Bukhoosh (ABK) facilities
Engineering Centre L&T – Valdel, Bangalore
April,2013 (Detailed/ procurement engineering completed; Fabrication &
Year of Execution
installation engineering support ongoing)
Brief SOW Brown field scope of work:
Design and Modifications at ZADCOs UAD facilities consists of
• Tie-ins from WHT-4, WHP-2,WHP-11 to existing UAD
• Tie-in from WHP-16 to WHP-15
• Produced water package & produced water pumps
• Flare Drain pumps
• Modification of level control system in UAD separators
• MPFM
• H2S analyzer @ existing MOL line
• New production manifold in WHP-2 & 11parallel to existing
• Replacement of existing Production manifold WHP-16
• All facilities are to be designed considering FFD

**The project entailed considerable brownfield scope over and above the greenfield scope of 5
new wellhead platforms

33
NASR & UMM LULU PROJECTS – BRIEF SCOPE OF WORK

Execution of modification work:

• Laser scanned 3D model for the existing facilities to check clash testing
• P&ID‘s for modification scope of work

**All the facilities in structural steel which is reflected in blue colour is Brown field Engineering, executed by LTV, Bangalore

34
 Offshore Jack up Rig – FD VII Project
Jack-Up Rigs - L&T / Foresight Drilling Company, USA
- Detail Engineering & procurement Assistance

Offshore Jack up Rig Sagar Uday Project

- L&T / ONGC, India.
FEED & Basic Engineering
- Detail Engineering & procurement Assistance

Detail Engineering

Procurement Engineering

As –built documentation  Upgrade, Repair, Recertification of Jack-up Rigs

 MOUs signed with F&G, Le Tourneau

Special Analyses & Studies

Pre-service Engg & Marine Install

35
THE LTV VALUE PROPOSITION

36
OUR VALUE PROPOSITION

EXPERIENCE
 Comprehensive experience spanning through entire value chain of Offshore (mainly),
Onshore and Pipeline projects

LEGACY
 Offer the best of our rich legacy of L&T, Kvaerner John Brown & John Brown Engineering.

FLEXIBILITY OF ENGINEERING
 Ability to address Project risks at FEED Phase for a smooth EPC execution
 Ability to customise engineering schedule and priorities to EPC/E&P Requirements
 Ability to quickly adapt changes to the original FEED performed

TRACK RECORD
 Proven record, capability & resources to engineer and execute from multiple/large
offshore complex to marginal field development.
 Proven Integrated Multi-location execution Capability thru’ common platform and 3D
Engineering Delivery model backed by robust IT Infrastructure

37
Thank You

38