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Catalysis Communications 114 (2018) 42–45

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Catalysis Communications
journal homepage: www.elsevier.com/locate/catcom

Short communication

Catalytic conversion of furfural-acetone condensation products into bio- T


derived C8 linear alcohols over NieCu/Al-SBA-15
Rubén Ramosa, José M. Hidalgoa, Michael Göpela, Zdeněk Tišlera, Francine Bertellab,

Agustín Martínezb, Oleg Kikhtyanina,c, David Kubičkac,
a
Unipetrol Centre of Research and Education (UNICRE), Chempark Litvínov, Záluží-Litvínov 436 70, Czechia
b
Instituto de Tecnología Química, Universitat Politècnica de Valencia (UPV-CSIC) - Consejo Superior de Investigaciones Científicas, Avda. de los Naranjos, s/n, 46022
Valencia, Spain
c
Technopark Kralupy, University of Chemistry and Technology Prague, Žižkova 7, 27801 Kralupy nad Vltavou, Czechia

A R T I C LE I N FO A B S T R A C T

Keywords: The production of C8 linear diols from a furfural-acetone condensation product has been achieved for the first
Furfural time using a non-noble metal based catalyst. In particular, SBA-15 supported NieCu bimetallic catalyst showed
Aldol condensation the best hydrogenating activity reaching an outstanding yield (ca. 63%) of the fully saturated product. The
Hydrogenation incorporation of acidity by the preparation of NieCu/Al-SBA-15 resulted in the promotion of ring-opening steps,
SBA-15
which led to a remarkable yield of C8 linear diols (28%). These results establish a competitive catalytic route for
Ni-Cu catalysts
the production of bio-based diols over cost-efficient 3d transition metal-based catalysts.

1. Introduction phase(s) is required to promote the hydrogenation steps, whereas acid


sites have been proved to be necessary for CeO hydrogenolysis reac-
Within the context of future biorefineries, furanic compounds, such tions. Hence, Pd has shown a significant performance over supports
as furfural (C5) and 5-hydroxymethylfurfural (C6), are expected to play such as: NbOPO4 [10], cobalt aluminate [11], HZSM-5 [12], MgO-ZrO2
an essential role as bio-platform molecules for the production of che- [13] and Beta zeolite [14]. Equally, Pt has been extensively studied
micals and fuels. These compounds can be obtained by acid-catalysed using as carriers: CoAl2O4 and NbOPO4 [15], SiO2-Al2O3, zeolites, MgZr
hydrolysis and dehydration of C5-C6 carbohydrates, which constitute mixed oxide and activated carbons [16]. Likewise, promising results
the main building blocks of lignocellulosic biomass [1, 2]. To obtain were obtained using Ru/C and Ru nanoparticles supported onto an
larger organic molecules, more suitable for the upgrading to biofuels, ionic liquid phase [17].
furan derivatives can be transformed by aldol condensation with other Opposed to the use of noble-metal-based catalysts, the catalytic
carbonyl-containing molecules forming CeC bonds [3–5]. This ap- conversion of furfural-acetone adducts with readily available 3d transi-
proach has been successfully applied for the condensation of furfural tion metals has been scarcely studied. Likewise, to the best of our
with acetone, yielding as main product: 4-(2-furyl)-3-buten-2-one knowledge, the use of SBA-15 based catalysts has not been reported in
(FeAc) [6, 7]. The subsequent hydrogenation and CeO hydrogenolysis the literature yet. This ordered mesoporous material exhibits excellent
of this over-functionalized adduct leads to the production of versatile C8 support properties advantageous for the aimed transformation, e.g.; high
linear diols suitable for the synthesis of both biofuels and bio-derived (hydro)thermal stability, large specific surface area (> 700 m2 g−1) and
polyesters (Fig. 1) [8]. This challenging transformation involves several a well-defined mesoporous system (4–30 nm) [18]. Furthermore, the
chemical reactions, which require the use of high temperatures variable framework composition allows the incorporation of species such
(170–300 °C), hydrogen pressures (20–80 bar) and the participation of as Al or Zr [19], which provide the required surface acidity for further
heterogeneous catalysts capable of reducing the number of separate conversion towards the targeted alcohols.
catalytic steps by allowing transformation of a wide variety of func- In this work, we address further catalyst development in the con-
tionalities; i.e. furan rings, olefins and carbonyl groups [9]. version of furfural-acetone adducts using SBA-15 supported Ni and Cu
Porous materials with easy accessibility of bulky reactants to surface catalysts. The obtained product distributions were correlated with
acid and supported metal sites have attracted much attention in the physico-chemical properties of the catalysts. This study aims to estab-
conversion of furfural-acetone adducts. The presence of reduced metal lish a rational design of more efficient heterogeneous catalysts for the


Corresponding author.
E-mail address: David.Kubicka@vscht.cz (D. Kubička).

https://doi.org/10.1016/j.catcom.2018.06.006
Received 12 February 2018; Received in revised form 29 May 2018; Accepted 6 June 2018
Available online 08 June 2018
1566-7367/ © 2018 Elsevier B.V. All rights reserved.
R. Ramos et al. Catalysis Communications 114 (2018) 42–45

Fig. 1. Reaction pathway for the transformation of FeAc into C8 linear diols.

Table 1
FeAc conversion over SBA-15 supported metal catalystsa.
Yield (%)

Catalyst Metalb (wt%) dMc (nm) Conv. (%) A B C D E C8 diols

Cu/SBA-15 3.4 – 59 59 – – – – –
Ni/SBA-15 10.2 39.4 100 0 3 52 25 9 –
Ni-Cu/SBA-15 10–3.1 41.9 100 – – 8 63 16 –
Ni-Cu/Al-SBA-15 7–2.5 44.7 100 1 4 13 7 10 17
Pt/SBA-15 1 20.7 100 7 1 68 5 2 –
Pd/SBA-15 0.7 10.2 100 5 2 87 1 1 –
Ru/SBA-15 1.3 20.2 100 – – 28 57 6 –

a
Reaction conditions: 1 g(FeAc), 150 ml acetone, 0.25 gcat, T = 200 °C, P = 50 bar H2, 1000 rpm, t = 8 h.
b
Metal content calculated from ICP/TEM-EDX measurements.
c
Mean metal crystallite size based on TEM images.

production of C8+ linear alcohols from lignocellulose-derived furanic FeAc over different SBA-15 supported metal catalysts using acetone as sol-
compounds. vent. The reaction conditions (T = 200 °C, PH2 = 50 bar and 1000 rpm) were
based on our previous findings regarding the conversion of FeAc with dif-
2. Experimental ferent supported Pt catalysts [9]. In addition to the products listed in Table 1,
other compounds, like 2-methyl-1,6-dioxaspiro[4,4]nonane and 2-propyl-
2.1. Catalysts synthesis and preparation tetrahydropyran were also identified with yields < 3%.
The Cu/SBA-15 sample showed an incomplete conversion of the
Mesoporous all-silica SBA-15 and Al-containing (Si/Al = 30) SBA- FeAc reactant after 8 h (59%) forming 4-(2-furyl)-butan-2-one (A) as
15 materials were synthesised according to the method reported by the only product. The hydrogenation of the furan ring and the ketone
Zukal et al. [20]. The incorporation of metal phases was carried out by group was completely impeded, in accordance with the poor catalytic
incipient wetness impregnation. After impregnation, the samples were performance of similar Cu-containing catalysts in hydrogenation of
dried at 120 °C overnight and calcined in air at 550 °C for 6 h. Further furfural [21, 22] and ketone-containing reactants [23, 24]. On the other
details related to the synthesis and preparation methods are given in the hand, the Ni/SBA-15 catalyst exhibited a remarkable hydrogenation of
ESI. FeAc, affording a significant yield of the fully hydrogenated 4-(2-tet-
rahydrofuryl)-butan-2-ol (D = 25%). These differences can be attrib-
2.2. Catalysts characterization uted to the different in structure and nature preferential adsorption
sites over Cu and Ni. Thus, while Cu metal surfaces have very weak
The prepared catalysts were characterized for their chemical com- affinity for the C]C bonds of the furan ring, the stronger adsorption of
position (ICP-OES, FESEM-EDX), BET area and pore size distribution these bonds over Ni metal surfaces promotes the hydrogenation of the
(N2 physisorption isotherms), surface acidity (NH3-TPD) and mor- furan ring and the C]O group, which is in the same plane [22]. These
phology (HAADF-STEM), as described in the ESI. results highlight the good performance of the Ni loaded catalyst
showing a higher hydrogenation activity than SBA-15 supported Pt and
2.3. Catalytic experiments Pd catalysts (D = 1–5%). On the other hand, the Ru/SBA-15 catalyst
showed a higher production of D (57%), consistent with the reported
All reactions were performed in a high-pressure autoclave reactor high selectivity of this metal for furan ring hydrogenation [25]. Like-
system. Prior to the reaction, the catalyst was reduced in a flow of H2. wise, a noticeable production of 2-butyl-furan and 2-butyl-tetra-
Afterwards, the reactor was cooled to room temperature and loaded hydrofuran (E = 6–9%) was observed when using supported Ni and Ru
with a solution of FeAc (1 g) in acetone or 2-propanol (150 ml). catalysts, indicating that CeOH hydrogenolysis reactions occurred to
Subsequently, the reactor was heated to 200 °C and the reaction started some extent on these supported metals.
by pressuring the autoclave to 50 bar of hydrogen. The identification The NieCu/SBA-15 bimetallic catalyst exhibited a significantly
and quantification of the products were done using standard reference different catalytic activity compared to Ni and Cu monometallic cata-
compounds and chromatographic methods (see ESI). lysts. Particularly, the NieCu/SBA-15 sample showed the highest yield
of D (63%) and E (16%) among the tested materials. Similar synergetic
3. Results and discussion catalytic effects from the combination of Ni and Cu were previously
proven in ethanol steam reforming [26, 27], glycerol hydrogenolysis
Table 1 shows the product distributions obtained from the conversion of [28] and hydrogenation of furfural and aromatics [29, 30]. According

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R. Ramos et al. Catalysis Communications 114 (2018) 42–45

100 (a) F-Ac 100 (b) F-Ac


A A
90 B 90 B
C C
80 D 80 D
E E
70 70 C8 diols
C8 diols
60 C8+ condensates 60
Yield (%)

Yield (%)
50 50

40 40

30 30

20 20

10 10

0 0

0 60 120 180 240 300 360 420 480 0 60 120 180 240 300 360 420 480

Time (min) Time (min)

Fig. 2. Time evolution of FeAc conversion and yield of products over the NieCu/Al-SBA-15 catalyst in (a) acetone and (b) 2-propanol. T = 200 °C and P = 50 bar H2.

to these studies, the improved performance was due to an active NieCu of the latter was considerably different in acetone (7%) and 2-propanol
binary phase exhibiting electronic properties different from the mono- (53%) after 480 min of reaction. This fact could be related with the
metallic counterparts [31]. Because of the fewer d-band holes in the formation of condensate products when using acetone and with the
NieCu bimetallic phase compared to Ni, the adsorption strength of promotion of catalytic hydrogen transfer reactions (based on the
active hydrogen is weakened, enhancing its diffusion on the catalyst Meerwein-Ponndorf-Verley reduction) in 2-propanol (Fig. 2a). On the
surface and facilitating hydrogenation reactions [32]. Hence, the contrary, aldol condensation reactions did not take place in 2-propanol
NieCu bimetallic catalyst enhanced the hydrogenation rate of FeAc, (C8+ compounds were not detected), showing a higher selectivity to-
along with a higher promotion of C-OH hydrogenolysis reactions. wards the fully hydrogenated product D. Both C8+ condensates (in
Despite the superior hydrogenation activity shown by the NieCu/ Fig. 2a) and D (in Fig. 2b) exhibited a similar yield over time behaviour,
SBA-15 catalyst, no linear compounds were detected in the product showing a continuous increase in the interval 60–240 min and no sig-
mixture, suggesting the inhibition of ring-opening steps over this ma- nificant change at reaction times > 240 min. The latter trend is likely
terial. This behaviour can be related to the absence of surface acid sites, associated with the total consumption of their main precursors after
since those are usually required to promote the CeO hydrogenolysis of 240 min, i.e. FeAc, A and B. On the other hand, the lack of further
furanic rings [9]. Thus, the purely siliceous SBA-15 support was mod- conversion of D suggests that the CeO hydrogenolysis of this compound
ified by incorporating Al during the synthesis procedure to introduce is not favoured under the reaction conditions applied. Thus, the no-
mild surface acidity (Al-SBA-15, Si/Al = 30). The subsequent impreg- ticeable production of C8diols reached in 2-propanol (28%) likely oc-
nation with Ni and Cu metal phases resulted in a bifunctional NieCu/ curs via ring opening of other intermediates like A or C. This observa-
Al-SBA-15 catalyst, which combined surface acid sites and the hydro- tion agrees with previous studies which report that CeO hydrogenolysis
genating metal phase (see characterization of this catalyst by N2 phy- of furanic compounds preferentially takes place through non-saturated
sisorption, NH3-TPD and electron microscopy in Figs. 1–3 of the ESI). rings (such as hydrofuranic) due to the higher activation energy re-
The obtained product distribution using NieCu/Al-SBA-15 showed quired for tetrahydrofuran intermediates [35–37].
a significant yield of 2,5-octanediol and 1,7-octanediol (C8
diols = 17%), together with a low yield of D (7%). The formation of 4. Conclusions
further deoxygenated octanols was not observed, suggesting that CeO
hydrogenolysis/dehydration of the produced diols are limited under the A direct catalytic process for the partial defunctionalisation of furfural-
reaction conditions. However, the main fraction of products corre- acetone adducts using non-noble metal-based catalysts under mild reaction
sponded to longer carbon chain compounds C8+ ≈ 44% (not listed in conditions has been reported. A bimetallic NieCu phase supported on Al-
Table 1). The formation of these heavier by-products is likely due to the SBA-15 has been demonstrated as an effective catalyst to produce C8 linear
aldol condensation between ketone-containing compounds (mostly A) diols. The combination of a highly redox-active metal phase and acid sites
and acetone (Fig. 5 of the ESI). This reaction has been reported to promotes the required hydrogenation and CeO hydrogenolysis reactions.
prevail in the presence of acid sites and at moderate temperatures [9, Likewise, the noticeable differences between acetone and 2-propanol reveal
33]. Accordingly, despite yielding linear compounds through CeO hy- the great impact of the solvent on the obtained product distribution, af-
drogenolysis, the extent of aldol condensation as side reaction over the fecting both activity and selectivity. Nevertheless, more studies of the non-
NieCu/Al-SBA-15 catalyst reduced the selectivity towards the targeted precious NieCu/Al-SBA-15 catalysts are required for deeper understanding,
C8 diols. mainly of the catalytic chemistry and stability. Equally, the use of alter-
In order to prevent the formation of the heavier by-products, we native solvents with lower H2 solubility and slower hydrogenation kinetics
tested the performance of the NieCu/Al-SBA-15 catalyst using 2-pro- could be explored in order to promote acid-ring opening over furan hy-
panol instead of acetone as a solvent to limit condensation reactions. In drogenation reactions. This work improves the understanding of the con-
this sense, 2-propanol has been revealed as an excellent solvent in the version of furfural-acetone adducts, and may enable the design of 3d
conversion of FeAc due to its protic nature, intermediate polarity transition metals-based catalysts for the transformation of furanic com-
(εr = 18.3) and secondary alcohol character [34]. Fig. 2 depicts the pounds to fuels and commodity chemicals.
reaction progress profiles over NieCu/Al-SBA-15 in acetone (Fig. 2a)
and 2-propanol (Fig. 2b). In both experiments, A was the first inter-
Acknowledgements
mediate due to the favoured hydrogenation of the C]C aliphatic bond,
reaching a maximum at short reaction times (30–120 min). The fol-
This work was supported by the Czech Science Foundation (project
lowing hydrogenation of A formed products like B, C and D. The yield No. P106/12/G015).

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R. Ramos et al. Catalysis Communications 114 (2018) 42–45

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