Beruflich Dokumente
Kultur Dokumente
Throughout this manual, you will find information marked with one or more of the following symbols:
The end user is responsible to ensure that use of the FINTEC complies
with all applicable local and national laws and regulations, including those
concerning safe operation of heavy equipment.
DANGER
SAFETY
THIS MANUAL SHOULD REMAIN WITH THE FINTEC AT ALL TIMES, AND SHOULD BE
ACCESSIBLE TO OPERATORS AND MANAGEMENT AT ALL TIMES. IF ADDITIONAL COPIES
OF THIS MANUAL ARE REQUIRED, CONTACT THE MANUFACTURER.
A separate manual for the diesel engine that serves as the FINTEC’s power plant is also provided, and
should be read and understood before operation of the machine.
THE FINTEC MACHINES ARE INTENDED FOR CRUSHING, SCREENING AND SORTING
OF MATERIALS, INCLUDING STONE RECYCLING, AGGREGATES AND GRAVEL. USE OF
THE MACHINE IN OTHER APPLICATIONS IS PROHIBITED AND MAY VOID THE
WARRANTIES PROVIDED BY THE MANUFACTURER. IF QUESTIONS ARISE CONCERNING
THE PROPRIETY OF OPERATION OF THE FINTEC IN A PARTICULAR CONTEMPLATED
APPLICATION, CONTACT THE MANUFACTURER.
Copyright notice:
The copyright in this manual is owned by Fintec Crushing & Screening Limited. No copies or reproductions
may be made without the prior written consent of Fintec Crushing & Screening Limited.
110702012005 Page 2
TULLYVANNON, BALLYGAWLEY, CO. TYRONE, N. IRELAND BT70 2HW
Tel. (+44) 028 855 67799 Fax: (+44) 028 855 67007
Fintec 1107
Manufacturer’s Declaration
We hereby declare, under sole responsibility, that the above machinery complies with the provisions of
following EC Directives.
The above machinery satisfies the relevant essential health and safety requirements of the European Machinery
Directive where appropriate.
The above machinery complies with the protection requirements of the EMC Directive and the principal
elements of the safety objectives of the Low Voltage Directive.
______________________________ _____________
Operations Director
Contents
Safety 1-16
Familiarisation 1-12
Operation 1-11
Maintenance 1-25
Warranty 1-6
110702012005 Page 4
Safety
110702012005 Page 1
Safety
DANGER
SAFETY SAFETY
Anyone in the vicinity of the FINTEC must be alert for potential dangers, including:
This list is not exhaustive, and anyone in the vicinity of the FINTEC should always be aware of the
possibility of dangerous conditions that may exist, and of the potential for serious injuries resulting
from such conditions.
· Comply with all safety recommendations set forth in the operations manual
· Use appropriate safety equipment and appliances, including high visibility clothing, helmets, steel-toed
shoes or boots with non-slip soles, gloves, protective eyewear, hearing protection
· Switch off engine and remove ignition key when performing maintenance or adjustments. If alternate
power is utilized to operate the machine, the System Immobilization Procedure set forth on the next page
must be utilized.
This list is not exhaustive, and anyone in the vicinity of the FINTEC should always utilize procedures
and equipment that are appropriate to diminish or eliminate the risk of injuries.
· Wear loose or baggy clothing, neckties, scarves, untucked shirts or any other article that could become
caught in moving parts of the machine.
· Climb on the machine – access points for the FINTEC are marked, and other appropriate lifting equipment
should be utilized as necessary. At no time should anyone climb on or around the FINTEC, as serious
injuries or death may result.
This list is not exhaustive, and anyone in the vicinity of the FINTEC should NEVER engage in any
behavior that compromises safety, renders the machine hazardous to persons, or otherwise increases
the risk of injuries. Recommended safety procedures MUST ALWAYS be implemented and followed.
110702012005 Page 2
Safety
SAFETY
The Safety Warning Sign above alerts you to important safety instructions. Carefully read and follow all
safety instructions set forth in this manual. Failure to follow safety instructions may result in serious
personal injuries or death.
Utilize the procedure below whenever the FINTEC is being operated under alternate power, or under
any condition in which shutting off the engine and removing the ignition key does not completely cut
power to the machine. Under such circumstances, to properly immobilize the FINTEC:
· Ensure that all supports and slide stops are securely fixed in position
· User must retain padlock key on his/her person during system immobilization
The above procedure MUST be utilized to safely immobilize the FINTEC when it is under alternate
power. Failure to utilize the above procedure may result in damage to the FINTEC, serious personal
injuries or death.
SAFETY
110702012005 Page 3
Safety
SAFETY
· The FINTEC has been specifically designed exclusively for separating and sizing products including
quarry aggregates, topsoil and demolition aggregates. It is not designed for any other application, and
should not be used for other applications. The FINTEC may not be modified for use in non-aggregate
sorting applications. Unauthorized modification of the machine, or use of the FINTEC in applications
other than indicated applications, will void all warranties provided by the manufacturer. The manufacturer
assumes no responsibility for damage to the FINTEC, or for personal injuries, resulting from use of
the FINTEC in unauthorized applications. Risks associated with misuse of the FINTEC rest
exclusively with the end user.
· The FINTEC has been built to exacting manufacturing standards, and constructed in compliance with all
applicable safety regulations and specifications. Used and maintained properly, the FINTEC will provide
end users with years of faithful service with minimal operational interruptions. Care must be exercised not
to abuse the machine, or hinder its normal performance in any way. Failure properly to maintain and
use the FINTEC may result in damage to property including the machine itself, and may result in
serious personal injuries or death.
· ALL PERSONS OPERATING THE FINTEC MUST REVIEW AND UNDERSTAND ALL
INSTRUCTIONS AND SAFETY PROCEDURES SET FORTH IN THE OPERATIONS MANUAL,
AND MUST FOLLOW ALL APPLICABLE PRECAUTIONS. Exclusive responsibility for proper
training, operation and maintenance of the FINTEC rests with the end user.
· THE FINTEC INCLUDES MOVING PARTS, WHICH MAY CREATE NIP OR PINCH POINTS
ON OR AROUND THE MACHINE. NEVER PERMIT EXTREMITIES (ARMS, LEGS, FINGERS,
FEET) TO COME INTO CONTACT WITH PINCH POINTS OR ANY OTHER UNGUARDED
PART OF THE FINTEC. Failure to avoid pinch point contact may result in serious personal injury
or death.
SAFETY
110702012005 Page 4
Safety
SAFETY
· Ensure that a copy of all operating instructions, including the Engine Operations Manual, is kept current
and maintained with the FINTEC at all times.
· Ensure that all operators comply with all applicable safety, health, environmental and workplace regulations.
· Operators MUST read and understand all operating instructions, and must always work utilizing indicated
safety precautions and procedures.
· Operators must be subject to regular review and inspection, to ensure that all applicable safety, health,
environmental and workplace regulations and instructions are observed during machine operation.
· Ensure that no loose clothing or accessories are worn on or near the machine. Long hair must be tied
back or secured. Jewelry should never be worn in the vicinity of the FINTEC. Loose clothing, hair,
jewelry and the like can become entangled in the moving parts of the FINTEC and cause serious
personal injuries or death.
· Operators and anyone in the vicinity of the FINTEC must ALWAYS use appropriate protective equipment,
including but not limited to hard hats, work gloves, eye protection, hearing protection, and safety vests.
· Operators MUST be familiar with and understand all warnings and labels affixed to the FINTEC. These
warnings and labels should be observed scrupulously. Failure to do so may result in serious personal
injuries or death. If warnings or labels are damaged or illegible, operators must notify management
immediately.
· The FINTEC includes many moving parts, and requires regular maintenance in order to operate efficiently,
properly and safely. If any component of the machine, including any component related to safety (emergency
stops, service brakes, etc.) begins to malfunction or exhibit irregular or unpredictable operation, notify
management and your maintenance department immediately. Failure to correct a machine
malfunction could result in serious personal injures or death.
SAFETY
110702012005 Page 5
Safety
SAFETY
· NEVER modify any part of the FINTEC without express written authorization from the manufacturer.
Unauthorized modification will void all warranties provided by the manufacturer, and the
manufacturer assumes no responsibility for proper or safe operation of the FINTEC following any
unauthorized modification. Modification of the machine can result in serious personal injuries or
death.
· ALWAYS ensure that the FINTEC is maintained in accordance with the maintenance schedules set forth
elsewhere in this manual.
· NEVER operate the FINTEC if you have any concern that a safety feature of the machine is not or may
not be operating properly.
· ALWAYS ensure, prior to operation of the FINTEC, that all safety devices and components, including
but not limited to emergency stops, soundproofing elements and exhausts and fire suppression equipment,
are in place and operational.
· Inspect the machine at least once per shift for damaged or defective components. If any damage is
observed, or if the machine exhibits any malfunction or other unexpected operation, notify management
and your maintenance department immediately. If necessary, down the machine and implement the
Systems Immobilization Procedure set forth in this manual until repairs are completed. Special care should
be taken regularly to inspect the machine’s return roller guards. Gaps between guards and rollers should
not exceed 6mm, and conveyor belts and related parts should be maintained in strict compliance with the
conveyor belt maintenance portion of this manual.
· If in doubt concerning the efficient, proper or safe operation of the FINTEC, contact a manufacturer’s
representative.
SAFETY
110702012005 Page 6
Safety
SAFETY
· The FINTEC should never be operated by persons without proper and complete training.
· Operators must read and understand the operations manual and all safety concerns prior to operation.
· Operators must be qualified legally to operate heavy equipment, i.e., be of age in the jurisdiction in which
the FINTEC is to be used, carry any required endorsements to licenses, etc.
· Training on the FINTEC must only be carried out by qualified instructors, familiar with all operational and
safety considerations. Do not attempt to operate the FINTEC without having first completed appropriate
training. Operation of the machine without first receiving adequate training may result in serious
personal injuries or death.
· Maintain a list of individuals authorized to operate the FINTEC, and ensure that only those individuals
operate the machine. NEVER entrust operation of the FINTEC to any unauthorized persons.
· Components of the FINTEC requiring specialized training to repair or maintain (electrical systems,
hydraulics, etc.) should be repaired or maintained only by individuals with appropriate specialized training
and qualifications.
SAFETY
110702012005 Page 7
Safety
SAFETY
· ALWAYS maintain the FINTEC in accordance with the maintenance schedules set forth in this manual,
unless conditions (e.g., illuminated warning lights, gauge or other indicator) mandate immediate or more
frequent maintenance.
· Maintenance and repairs MUST be carried out by qualified personnel only. Work performed on the
machine by unqualified persons may result in damage to the FINTEC, and may void warranties provided
by the manufacturer. If in doubt concerning the methods or qualifications necessary to complete
repairs or maintenance, contact the manufacturer.
· NEVER perform maintenance or repairs without first ensuring that the FINTEC cannot be started. The
Systems Immobilization Procedure outlined in this manual should always be utilized for this purpose.
Inadvertent starting of the machine during the performance of maintenance or repairs can result in
serious personal injuries or death.
· Maintenance and repairs should be performed in a secure area, and precautions MUST be taken to
ensure that persons not involved in performance maintenance or repairs do not approach the machine. If
maintenance or repairs in the field are necessary, the area around the FINTEC should be secured and
posted to minimize the risk of personnel approaching the vicinity of the machine.
· Dispose of all waste fluids, etc. properly and in accordance with applicable statutes and environmental
regulations.
SAFETY
110702012005 Page 8
Safety
SAFETY
· NEVER use the FINTEC as a climbing aid. Maintenance and repairs should not be attempted or
performed by climbing onto the machine. ALWAYS utilize safety platforms or lifts, and ALWAYS utilize
appropriate safety harnesses and other safety equipment and appliances. Climbing onto or around the
FINTEC may result in serious personal injuries or death.
· When maintenance or repairs are completed, inspect all safety components of the machine, and ensure
that all removable safety appliances are operational and/or replaced before the FINTEC is returned to
service.
· ALWAYS assure that the FINTEC is positioned on stable and level ground, and has been secured
against inadvertent movement, before beginning any maintenance or repairs.
· Heavy parts or assemblies should be moved into position for maintenance, repair or installation using only
adequate and otherwise suitable lifting equipment. Loads should be carefully secured. NEVER work or
stand under suspended loads.
· NEVER stand or work near the FINTEC’S grid, screenbox or discharge conveyors. Material unloaded,
discharged or removed from these areas of the machine may cause serious personal injuries or death.
· NEVER weld or heat tire or wheel assemblies unless the tires have been de-pressurized. Inflated tires
may explode if heated or contacted by welding equipment, resulting in serious personal injuries or
death.
DANGER
SAFETY
110702012005 Page 9
Safety
SAFETY
· Maintenance and repairs to the FINTEC’s electrical system must ALWAYS be performed by a qualified
electrician or a skilled individual working under the supervision of a qualified electrician. Attempts to
perform maintenance or repairs to the machine’s electrical system, without proper qualifications
and/or supervision, may result in serious personal injuries or death.
· The Systems Immobilization Procedure set forth in this manual should be utilized during any maintenance
or repair to the FINTEC’s electrical system.
· ALWAYS seal off the area where maintenance or repairs to the machine’s electrical system will be
performed, including a posted warning of the dangers of electrocution. No unqualified persons should
approach the vicinity of the FINTEC during electrical system maintenance or repair.
· Before beginning maintenance or repair to the machine’s electrical system, ensure that the FINTEC is
properly immobilized and that there is no source of auxiliary or other power to the machine. ALWAYS
disconnect the battery before beginning maintenance or repair work on the electrical system.
· ALWAYS use insulated tools. Failure to do so may result in serious personal injuries or death.
· Inspect all hoses, lines and screwed connections for leaks or other damage. Repair any leaking or
damages hoses, lines or connections immediately.
DANGER
SAFETY
110702012005 Page 10
Safety
SAFETY
· The FINTEC is grounded negatively. Procedures intended to ground positively-wired equipment may
not render the machine safe for maintenance or repair work. When grounding is necessary, ALWAYS
ground the feeder cable and short-circuit capacitors using a grounding rod before performing maintenance
or repairs to the FINTEC’S electrical system.
· ALWAYS maintain a safe distance between the FINTEC and energized power lines. Do not attempt to
operate the FINTEC, or perform maintenance or repairs, if the machine is in the proximity of energized
power lines. Failure to keep the FINTEC from energized power lines may result in serious personal
injuries or death.
· ALWAYS assure that persons performing maintenance or repairs to the FINTEC’s electrical system
have ready access to emergency shutoff switches, and can de-energize the machine immediately in the
event that the FINTEC becomes energized for any reason during maintenance or repairs.
DANGER
SAFETY
110702012005 Page 11
Safety
SAFETY
· Maintenance and repairs to the FINTEC’s hydraulic system must ALWAYS be performed by an
experienced hydraulics technician or similarly-qualified individual. Attempts to perform maintenance or
repairs to the machine’s hydraulic system, without proper qualifications and/or supervision, may
result in serious personal injuries or death.
· The Systems Immobilization Procedure set forth in this manual should be utilized during any maintenance
or repair to the FINTEC’s hydraulic system. ALWAYS ensure that the FINTEC’S hydraulic lifting
components are properly supported during maintenance or repairs.
· Inspect all hoses, lines and screwed connections for leaks or other damage. Repair any leaking or
damages hoses, lines or connections immediately.
· ALWAYS bleed and de-pressurize the FINTEC’s hydraulic lines before attempting maintenance or
repairs to the machine. Failure to de-pressurize the hydraulic lines may result in serious personal
injuries or death.
THE HYDRAULIC SYSTEM OF THE FINTEC UTILIZES HYDRAULIC FLUIDS, OILS AND
OTHER CAUSTIC SUBSTANCES, AND EXTREME CAUTION SHOULD BE EXERCISED
DURING THE PERFORMANCE OF MAINTENANCE OR REPAIRS. DO NOT ALLOW
HYDRAULIC OR OTHER FLUIDS TO CONTACT UNPROTECTED SKIN OR EYES. ALWAYS
UTILIZE APPROPRIATE SAFETY EQUIPMENT AND APPLIANCES, INCLUDING GLOVES
AND EYE PROTECTION, WHEN PERFORMING MAINTENANCE OR REPAIRS TO THE
FINTEC’S HYDRAULIC SYSTEM. FAILURE TO OBSERVE PRECAUTIONS MAY RESULT IN
SERIOUS INJURY OR DEATH.
DANGER
SAFETY
110702012005 Page 12
Safety
SAFETY
· The FINTEC’S battery contains sulfuric acid, which can cause severe burns, and produces explosive
gases. Inspect the machine’s battery regularly, and assure that it is properly connected and maintained.
NEVER allow battery parts to come into contact with unprotected skin, eyes or clothing. NEVER
attempt maintenance or repair to the FINTEC’S battery while the battery is connected.
· The FINTEC includes an internal combustion engine, which produces exhaust fumes containing potentially
harmful gases and particulates. Avoid starting the engine or operating for prolonged periods indoors.
NEVER operate the machine’s engine in an area lacking adequate ventilation, whether indoors or outside.
· Prior to welding, cutting, or grinding, ALWAYS assure that dust and other flammable substances are
removed from the work site. ALWAYS assure that the area where welding, cutting or grinding is conducted
is properly ventilated. Failure to observe these precautions may increase the risk of explosion or fire, and
may result in serious personal injuries or death.
· Keep flammable materials, chemicals, etc. away from the FINTEC whenever screening or conveying
flammable or hazardous products, such as coal etc. Maintaining flammable materials, chemicals, etc. in the
presence of hazardous products may increase the risk of explosion or fire, and may result in serious
personal injuries or death.
DANGER
SAFETY
110702012005 Page 13
Safety
SAFETY
DANGER
SAFETY
110702012005 Page 14
Safety
SAFETY
· Do not attempt to transport the FINTEC utilizing a vehicle not specified for hauling at least the listed gross
weight of the machine. Failure to use transportation with sufficient hauling capacity may result in damage
to the FINTEC and the hauling vehicle, and may result in serious personal injuries or death.
· ALWAYS observe applicable local and national regulations concerning the transportation of heavy
equipment. Ensure that all appropriate permits, licenses and endorsements are obtained and maintained
before transporting the FINTEC.
SAFETY
· Only experienced and suitably qualified personnel should attempt to change or repair the machine’s tires.
· Tires should be inflated using a device that permits inflation at distance from the tire, to decrease the risk
of injury in the event of a tire rupture or explosion.
DANGER
SAFETY
110702012005 Page 15
Safety
SAFETY
There are five E-Stops on the 1107 and one on the remote control.
1 off LH/RH
1 off LH/RH
110702012005 Page 16
Technical Data
General Information 2
Dimensions 3
Technical Information 5
110702012005 Page 1
Technical Data
General Information
Standard Features
• Primary 1100mm x 700mm Single Toggle Jaw Crusher, designed by Sandvik, utilizing the very
latest in finite crushing analysis with rigid one piece welded Crusher Frame, which has been heat-
treated after welding for internal stress relief
• Hydrostatic crusher drive complete with reverse jaw movement, to quickly relieve blockages
• Fully hydraulic wedgetype system for CSS Adjustment
• Sandvik Feeder is controlled with a level monitoring system in the crusher, which will stop/start
the feeder independently.
Options
• Dirt Conveyor
• Magnetic Separator
• Radio controlled tracks
110702012005 Page 2
14375 [47'-2"]
2605 [8'-7"]
Transport & Working Dimensions
4140 [13'-7"]
Feeding Height
3400 [11'-2"]
3330 [10'-11"]
Transport Height
Discharge Height
Technical Data
110702012005
2800 [9'-2 1/2"]
Transport Width 3480 [11'-5"] 3800 [12'-5 1/2"] 7105 [23'-4"]
3 Page
Technical Data
Fintec 1107
Main Conveyor
Powerunit
Feeder Hopper
Magnetic Separator
Control Box
(Tool box on opposite side)
Jaw Crusher
Feeder
Tracks
Side Conveyor
110702012005 Page 4
Technical Data
Feeder
Crusher
Main Conveyor
,,
Belt width 1000 mm (40 )
Type EP500/3 Ply Grade X
Degree of Incline 15 - 23 degrees
Drive Fixed speed hydralulic
Bearing Type Flange bearing - Head drum
Pillar bearing - Tail drum
Tracks
,,
Width 500mm (20 )
Drive Hydraulic integral Motors
Control Remote Handset
Centre 3780 mm
110702012005 Page 5
Technical Data
Powerunit
Magnetic Separator
Side Conveyor
,,
Belt width 650 mm (26 )
Type Plain EP400/3 Ply
Drive Fixed speed hydraulic
Bearing Type Flange bearing - Head drum
Pillar Block - Tail Drum
110702012005 Page 6
Familiarisation
Hydraulic Controls 8
Hydraulics 12
110702012005 Page 1
Familiarisation
• The hydraulic control banks at the front of the machine under the feeder.
• The remote control which can be found in the control box upon delivery of the machine.
• The hand held control. This control is removable and can be plugged into the rectangular socket
on either of the maintenance platforms.
110702012005 Page 2
Familiarisation
1
2 3 12
Engine RPM MAIN CONVEYOR
JOG START STOP Side Conveyor
OFF ON
Main Conveyor 13
4 5 Crusher
8 9
14
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
OPEN CLOSE START STOP READ MANUAL BEFORE
WORK TRACKING OPERATING MACHINE
16
10 11 15 17
E-STOP FEEDER FEEDER SPEED
AUTO MANUAL START STOP IDLE RUN
Hour
Clock
2 3 12
MAIN CONVEYOR
JOG START STOP Side Conveyor 13
OFF ON
Main Conveyor
4 5 Crusher
7 Low Engine
6 Speed 8.8.8.8.8.8
CODE
x10
14 8 9
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
START STOP READ MANUAL BEFORE
WORK TRACKING OPEN CLOSE OPERATING MACHINE
16 10 11 18 15 17
FEEDER FEEDER SPEED
E-STOP AUTO MANUAL START STOP SCROLL
IDLE - RUN
110702012005 Page 3
Familiarisation
Main Control Panel - Function of individual controls, displays and warning lights
Display 1
This displays engine RPM (Deutz Only)
Control 7 - Crusher
This on - off flick switch is used to run the crusher. The crusher can be run in the normal direction (RUN)or
in reverse (REV) if a blockage occurs.
Control 10 - Feeder
This auto - manual flick switch is used to set the mode of operation of the feeder. In auto mode the feeder
is shut down when the volume of material in the crusher reaches a certain level. In manual mode the feeder
is controlled by the speed control on the hand held control.
110702012005 Page 4
Familiarisation
Indicator lights - 12
Control 16 - E stop
When pressed,the engine will stop
Control 17 - Ignition
This control is used to start and stop the machine.
The warning lights for the Deutz Engine appear in the following order:
Estop pressed (red) - Indicates when one of the six emergency stops are pressed if a fault has occured.
All emergency stops must be deactivated before the machine will start.
Hydraulic oil (red) - Indicates when the hydraulic oil level is too low.
Fuel (green)- Indicates that the fuel system is operational.
Air Blockage (red) - Indicates that there is a blockage in the air intake.
Estop Deactivated (green) - Indicates that all of the emergency stops are deactivated.
Water level (red) - Indicates that the radiator water level is too low.
Water temperature (red) - Indicates that the water temperature is too high.
Oil pressure (red) - Indicates that the oil pressure is too low.
Battery (red) - Indicates that the battery isn’t getting charged.
When any of the red warning lights are illuminated (with the exception of the battery) the machine will not
start, or if running, will stop. The green warning lights must be illuminated before the machine will start.
110702012005 Page 5
Familiarisation
1 2 3 4 5 6 7 8 9 10
CATERPILLAR
8.8.8.8.8.8 x10
The Engine Monitoring System (13) provides the following warning lamps for the Caterpillar Engine:
110702012005 Page 6
Familiarisation
Abbreviation Parameter
Spd Engine Speed
GA-1 Engine Oil Pressure
GA-2 Coolant Temperature
GA-3 Battery Voltage
GA-4 Fuel Pressure
Boost Boost Pressure
IAirT Inlet Air Temperature
FuelT Fuel Temperature
AccrP Auxiliary Pressure
AccrT Auxiliary Temperature
Fuel Fuel Rate
Hrs Engine Hours
Load Percent of Engine Load (speed and derate)
Note: For detailed information on the exact parameters for your engine, refer to the Operation and
Maintenance Manual.
110702012005 Page 7
Familiarisation
The hydraulic control banks, as stated earlier are located under the feeder at the front of the machine.
They consist of a triple bank on the left and a double bank on the right.
PUSH
PULL
A B C D E
The three controls on the triple bank have the following functions (from left to right).
Folding hopper side (HC A) - Push this lever to lower hopper side. Pull it to raise hopper side.
Folding dirt conveyor (HC B) - Push this lever to unfold the dirt conveyor. Pull it to fold.
Main conveyor (HC C) - Push this lever to lower main conveyor end section. Pull it to raise the end
section.
The two controls on the double bank have the following functions (from left to right).
Folding hopper rear (HC D) - Push this lever to lower hopper rear. Pull it to raise hopper rear.
Folding hopper side (HC E) - Push this lever to lower hopper side. Pull it to raise hopper side.
110702012005 Page 8
Familiarisation
- A joystick for each track (LH/RH) used to drive the tracks either forward or back. The diagram
below shows the direction of forward travel. The track joysticks control the track speed proprtionally.
- An on-off key switch (A) that is used to turn the remote unit on or off.
- A green push button (B) that must be pressed to activate the remote.
E stop
LH Track RH Track
Feeder on/off
B
A
Back
Left
Front
Right
Forward
110702012005 Page 9
Familiarisation
Crusher Jog.
This Switch is used when the jaw is blocked. The jog switch on the main control panel must be
switched on before this will operate. Alternate between forward/reverse to relieve the jaw from any
blockages.
110702012005 Page 10
Familiarisation
When in automatic mode the feeder is stopped and started by way of a level sensor.When the volume
of material in the crushing chamber gets above a certain level the sensor beam is broken and after a pre-
programmed time, the feeder is shut off. When the material falls below the level of the beam the feeder
will start again, after a pre-programmed time. These time delays may need to be re-adjusted depending
on the application. The adjustments are made on the maintenance control panel which is located inside
the main control panel. There are two black buttons as can be seen below. The top button controls the
shut- off time delay and the bottom button controls the start-up delay.
The time delays for shut-off and start-up are programmed as follows:
Select the appropriate button and press it 3 times. On the third time hold the button in. The
corresponding LED will start to flash. Every time the LED flashes this represents 1 second of the time
delay. When the desired time delay is achieved release the button. The time delay is now set.
This procedure can only be carried out when the machine is stopped and the ignition is on.
110702012005 Page 11
Familiarisation
Hydraulics
3
1 2
6
7
The hydraulic systems in the FINTEC 1107 are used to transmit power through all hydraulic motors and
cylinders.
For long life under adverse operating conditions hydraulic systems are used extensively on the FINTEC
1107. In the interests of continuous production it is essential that all of these systems are regularly maintained
with meticulous care and attention in order to avoid contamination. Contamination will have an adverse
impact on the operation of the FINTEC 1107.
The individual components of the HYDRAULIC TANK (as shown in the diagram above)
HT 2 Breather
HT 6 Drain bung
110702012005 Page 12
Operation
Safety 2
Introduction 3
Machine Set up 6
CSS Adjustment 10
Emergency Stop 11
110702012005 Page 1
Operation
This portion of the FINTEC manual contains important information concerning operation and
maintenance of the machine. Please refer to the safety section of this manual for additional
information on safe operation, maintenance and repair of the FINTEC. Do not attempt opera-
tion, maintenance or repair without first consulting all pertinent safety information.
THINK
! SAFETY !
DANGER
SAFETY SAFETY
•What Are The Hazards And Dangers?
Trips and Falls
Falls from Height •Who is at Risk?
Nip or Crush Injuries Operators, Maintenance Personnel,
- Part of or Whole Bodies Subcontractors and Anybody Else in the
Being Struck by Falling Objects Vicinity of the Machine
Striking against fixed objects
Hydraulic Systems –
High Pressure Oil Will Penetrate the Body
Injury from Contact With Moving Parts or Machinery
Manual Handling Injury –
Lifting and Moving Parts or Components
110702012005 Page 2
Operation
SURFACE PREPARATION: The FINTEC 1107 is designed for operation on a solid, level surface. It is
important that the machine is placed on solid ground that must be capable of carrying the weight of the
machine and that the machine is placed on level ground. The machine should be level to within 2 degrees
from left to right. An appropriate site must be identified prior to delivery and unloading of the machine.
VISUAL INSPECTION: Before powering up the engine a visual inspection of the FINTEC 1107 should
be performed. Any damage not noted prior to startup remains the responsibility of the end user. Inspection
should ensure that (1) all safety equipment is installed and functioning properly; and (2) any loose items
delivered with the FINTEC 1107 have been secured or removed from the machine.
110702012005 Page 3
Operation
B Ensure all Emergency stops are released and that the switch on the remote control is also turned off.
C Turn ignition key to position “ ”. Ensure that the E-stop light (green) and the Battery light (red)
are illuminated.
D Turn the Crusher operation mode switch (14) on the main control panel to the “ TRACKING”
position.
E Switch the remote control on using switch “A” and wait for the green light in the centre of the remote
control to flash consistently.
1
2 3 12
Engine RPM MAIN CONVEYOR
JOG START STOP Side Conveyor
OFF ON
Main Conveyor 13
4 5 Crusher
7 Low Engine
6 Speed
WORK LAMPS CRUSHER
Tracking On
REV 0 RUN
Work Lamps
OFF ON
8 9
14
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
OPEN CLOSE START STOP READ MANUAL BEFORE
WORK TRACKING OPERATING MACHINE
16
E-STOP
10
FEEDER
11
FEEDER
15
SPEED
17 B
A
AUTO MANUAL START STOP IDLE RUN
Hour
Clock
F Start the engine by turning the ignition key fully clockwise to the “ ” position.A siren will sound
for 7 seconds before the engine will start. When the engine starts release the key.
110702012005 Page 4
Operation
The main conveyor must be in the raised position before the machine will move. When the Main
conveyor is raised the “Main Conveyor Raised Light” will be Illuminated.
- Turn the AUX switch (4) on the main control panel to the “ON” position
- Raise the main conveyor by pulling lever (HC C) on the triple bank control.
G Activate the remote by pushing the green button (B). The siren will sound and the machine can
now be moved to the desired position using the two joysticks on the remote control.
B
A
C
Warning
BEFORE MOVING THE MACHINE VISUALLY
CHECK THE AREA AROUND THE MACHINE TO
ENSURE THERE IS NO ONE STANDING IN A
DANGEROUS POSITION
SAFETY SAFETY
110702012005 Page 5
Operation
Machine Set-up
Warning
BEFORE ATTEMPTING TO SET-UP THE MACHINE
ENSURE THAT THE OPERATOR HAS READ AND
FULLY UNDERSTOOD THIS AND ALL THE PRE-
CEDING SECTIONS IN THE MANUAL.
SAFETY SAFETY
A With the Engine running activate the double and triple control valves by turning the AUX switch (4)
on the main control panel to the “ON” position.
C Pin the props (1 each side) securely in position (see picture below).
110702012005 Page 6
Operation
D Fold up the hopper rear by pulling hydraulic control lever HC D on the double control bank.
E Using a secure platform insert the four wedges (see picture below).
F Unfold the dirt conveyor by pushing hydraulic control lever HC B on the triple control bank.
G Lower the main conveyor end section by pushing hydraulic control lever HC C on the triple control
bank.
H Install safety rail and tighten securely on the two maintenance platforms.
110702012005 Page 7
Operation
Before Commencing general operation it is recommended that the following checks are carried out.
C DIESEL LEVEL
D VISUAL INSPECTION: ensure that there are no loose bolts and no loose guards and all safety
devices such as EMERGENCY SHUT OFFS are fully functional
B Ensure all Emergency stops are released and that the switch on the remote control is also turned off.
C Turn ignition key to position “ ”. Ensure that the E-stop light (green) and the Battery light (red)
are illuminated.
D Turn the Crusher operation mode switch (14) on the main control panel to the “ WORK” position.
E Switch the remote control on using switch “A” and wait for the green light in the centre of the remote
control to flash consistently.
1
2 3 12
Engine RPM MAIN CONVEYOR
JOG START STOP Side Conveyor
OFF ON
Main Conveyor 13
4 5 Crusher
7 Low Engine
6 Speed
WORK LAMPS CRUSHER
Tracking On
REV 0 RUN
Work Lamps
OFF ON
8 9
14
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
OPEN CLOSE START STOP READ MANUAL BEFORE
WORK TRACKING OPERATING MACHINE
16
10 11 15 17
E-STOP FEEDER FEEDER SPEED
AUTO MANUAL START STOP IDLE RUN
Hour
Clock
F Start the engine by turning the ignition key fully clockwise to the “ ” position.A siren will sound
for 7 seconds before the engine will start. When the engine starts release the key.
G Ensure the main conveyor is lowered and that the “Main Conveyor Raised Light” is off.
110702012005 Page 8
Operation
H Start the main conveyor by pushing the Main Conveyor button (3) on the main control panel (the
crusher will not run unless this conveyor is active).
I Activate the crusher by pushing the Activate Crusher button (5) on the main control panel.
L If using the dirt conveyor, start it next by pushing the Side Conveyor button (9).
M Using the Feeder flick switch choose to run the feeder in “AUTO”or “MANUAL” mode. Auto
activates the level sensor in the crushing chamber and will stop the feeder when the chamber
overfills. Manual mode deactivates this function.
Danger
KEEP AWAY FROM THE FEEDER AREA, WHERE
THERE IS RISK OF SERIOUS INJURY OR DEATH DUE
TO REJECTED MATERIAL AND DANGER FROM
OTHER HEAVY MACHINERY WORKING IN THE
AREA. ONLY FULLY TRAINED OPERATORS
ENGAGED IN LOADING THE MACHINE SHOULD BE
SAFETY IN THIS AREA. SAFETY
Danger
KEEPAWAY FROM THE CONVEYOR BELTS, WHERE
THERE IS RISK OF SERIOUS INJURY OR DEATH DUE
TO REJECTED MATERIAL AND AGAIN DANGER
FROM OTHER HEAVY MACHINERY WORKING IN
THE AREA. ONLY FULLY TRAINED OPERATORS
ENGAGED IN COLLECTING PROCESSED MATERIAL
SAFETY FROM THE STOCKPILES SHOULD BE IN THIS AREA. SAFETY
110702012005 Page 9
Operation
CSS Adjustment
The Closed Side Settings can be set when the machine is running and is done by turning the CSS
Adjustment switch (8) to the “OPEN” position to increase the setting or to the “CLOSE” position to
decrease the setting.
1
2 3 12
Engine RPM MAIN CONVEYOR
JOG START STOP Side Conveyor
OFF ON
Main Conveyor 13
4 5 Crusher
7 Low Engine
6 Speed
WORK LAMPS CRUSHER Tracking On
REV 0 RUN
Work Lamps
OFF ON
8 9
14
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
OPEN CLOSE START STOP READ MANUAL BEFORE
WORK TRACKING OPERATING MACHINE
16
10 11 15 17
E-STOP FEEDER FEEDER SPEED
AUTO MANUAL START STOP IDLE RUN
Hour
Clock
The CSS can also be adjusted using the hand held control.
110702012005 Page 10
Operation
Emergency stop
A Engage the nearest emergency stop, the location of which can be found in the safety section.
D Only when the machine is fully switched off, should an attempt be made to solve the problem.
C Ensure that all safety devices are correctly fitted and fully functional.
110702012005 Page 11
Shut Down
Safety 2
110702012005 Page 1
Shut Down
This portion of the FINTEC manual contains important information concerning operation and
maintenance of the machine. Please refer to the safety section of this manual for additional
information on safe operation, maintenance and repair of the FINTEC. Do not attempt opera-
tion, maintenance or repair without first consulting all pertinent safety information.
THINK
! SAFETY !
DANGER
SAFETY SAFETY
•What Are The Hazards And Dangers?
Trips and Falls
Falls from Height •Who is at Risk?
Nip or Crush Injuries Operators, Maintenance Personnel,
- Part of or Whole Bodies Subcontractors and Anybody Else in the
Being Struck by Falling Objects Vicinity of the Machine
Striking against fixed objects
Hydraulic Systems –
High Pressure Oil Will Penetrate the Body
Injury from Contact With Moving Parts or Machinery
Manual Handling Injury –
Lifting and Moving Parts or Components
110702012005 Page 2
Shut Down
Before Shutting Down the Machine it is Important that the Fintec 1107 is Empty. Run the Fintec
1107 for aprroximately 5 minutes with no load to ensure the Machine is Empty.
A Stop the Feeder by pushing the Feeder button (11) on the main control panel
B Stop the Crusher when the chamber is completely empty from material by turning the Crusher flick
switch to the “0” position
C Stop the Side Conveyor by pushing the Side Conveyor button (9)
D Stop the Main Conveyor by pushing the Main Conveyor button (3)
1
2 3 12
Engine RPM MAIN CONVEYOR
JOG START STOP Side Conveyor
OFF ON
Main Conveyor 13
4 5 Crusher
7 Low Engine
6 Speed
WORK LAMPS CRUSHER Tracking On
REV 0 RUN
Work Lamps
OFF ON
8 9
14
CRUSHER CSS ADJUSTMENT SIDE CONVEYOR
OPEN CLOSE START STOP READ MANUAL BEFORE
WORK TRACKING OPERATING MACHINE
16
10 11 15 17
E-STOP FEEDER FEEDER SPEED
AUTO MANUAL START STOP IDLE RUN
Hour
Clock
110702012005 Page 3
Shut Down
Warning
BEFORE ATTEMPTING TO SET-UP THE MACHINE
ENSURE THAT THE OPERATOR HAS READ AND
FULLY UNDERSTOOD THIS AND ALL THE PRE-
CEDING SECTIONS IN THE MANUAL.
SAFETY SAFETY
A With the Engine running activate the double and triple control valves by turning the AUX switch (4)
on the main control panel to the “ON” position.
C Raise the main conveyor end section by pulling hydraulic control lever HC C on the triple control
bank.
D Fold the dirt conveyor by pulling hydraulic control lever HC B on the triple control bank.
110702012005 Page 4
Shut Down
E Using a secure platform remove the four wedges (see picture below).
F Unfold the hopper rear by pushing hydraulic control lever HC D on the double control bank.
110702012005 Page 5
Maintenance
Safety Information 3
V-Belt Tension 6
Engine Maintenance 7
Air Cleaner 8
Adding Fuel 8
Hydraulic System 9
Battery Maintenance 12
110702012005 Page 1
Maintenance
This portion of the FINTEC manual contains important information concerning operation and
maintenance of the machine. Please refer to the safety section of this manual for additional
information on safe operation, maintenance and repair of the FINTEC. Do not attempt opera-
tion, maintenance or repair without first consulting all pertinent safety information.
THINK
! SAFETY !
DANGER
SAFETY SAFETY
•What Are The Hazards And Dangers?
Trips and Falls •Who is at Risk?
Falls from Height Operators, Maintenance Personnel,
Nip or Crush Injuries Subcontractors and Anybody Else in the
- Part of or Whole Bodies Vicinity of the Machine
Being Struck by Falling Objects
Striking against fixed objects
Hydraulic Systems –
High Pressure Oil Will Penetrate the Body
Injury from Contact With Moving Parts or
Machinery
Manual Handling Injury –
Lifting and Moving Parts or Components
110702012005 Page 2
Maintenance
Fintec 1107 Maintenance Schedules
Every 12 Months
Every 3 Months
Every 6 Months
Every 250 Hrs
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
POWERUNIT - Engine
After First 50 Hours Carry Out Full Service on
Engine and Hydraulic System
Engine Oil Level - Check X
Engine Oil & Filter - Change X
Engine Coolant Level - Check X
Engine Air Filter and Pre-Cleaner - Check * X
Air Filter Element - Change (More Frequent If
Required) Change Safety Cartridge Every 3rd X X
Time *
Fuel Water Trap System - Drain * X X
Engine Fuel Filters - Change (More Frequent If
X X
Required)
Battery Fluid Level and Terminal - Check X
See Engine Manual for Other Maintenance X
POWERUNIT - Hydraulics
Hydraulic Oil - Check Level X
Hydraulic Tank Breather- Check/Change * X X
Hydraulic Oil - Check Temperature (Max 70oC) X
Hydraulic Oil Condition Test - Check X
Hydraulic Oil – Replace (Or As Needed) X X
Hydraulic Hoses and Component - Check X
Hydraulic Return Line Filter - Change X
Hydraulic High Pressure Filter - Change X
Hydrostatic Pressure Filter - Change X
110702012005 Page 3
Maintenance
Every 12 Months
Every 3 Months
Every 6 Months
Every 250 Hrs
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
CRUSHER
V-Belt Tension - Check * X
Check Tightness of Jaw Plates Daily During First
X X
40hrs Operation. Then Weekly.
Check Tightness of Check Plates X
Check Crushing Chamber Wear X
Lubricate Crusher Shaft Bearings ** X
Lubricate Drive Shaft Bearings ** X
Check Toggle Plate and Seats for Alignment and
X
Wear - Clean and Replace as Necessary
Check Drive Coupling - Alignment and Wear. X
See Crusher Manual for Other Maintenance X
FEEDER
Grizzly Section and Tightness of Bolts - Check X
Levelness of Feeder When Running (See Manual) X
Vibration Unit - Check Oil Level X
Vibration Unit - Change Oil (After 1st 100 hrs) X
Vibration Unit - Check Breather X X
Liner Plates & General Condition X
See Feeder Manual for Other Maintenance X
CONVEYORS
Belt Alignment and Condition - Check X
Belt Tension - Check X
Skirting and Scraper Rubber Condition - Check X
Drive and Tail Drum Bearings - Grease ** X
Rollers - Check X
Overband Magnet Unit Included X
110702012005 Page 4
Maintenance
Every 12 Months
Every 3 Months
Every 6 Months
Every 250 Hrs
When Needed
1000 Hrs
2000 hrs
500 Hrs
Weekly
Daily
GENERAL
Wear Rubber - Check X
Replace Gearbox Oil on New Machines 100 Hours
Check Tension on Track Chains, Tightness on
X
Track Bolts & Gearbox Oil Levels
Replace Gearbox Oil X
General Guard Condition and Effectiveness -
X
Check
110702012005 Page 5
Maintenance
V-Belt Tension
X = 1.18M
110702012005 Page 6
Maintenance
Engine Maintenance
When you purchased your Fintec 1107 you will have been provided with an accompanying Operation
Manual for the engine. If for any reason you were not supplied with an engine manual or if you have
lost it please contact your local dealer to arrange replacement.
Warning
No Engine Maintenance should be
attempted before fully reading and
SAFETY
understanding the accompanying engine SAFETY
Maintenance Manual !
Please refer to the Engine Maintenance Manual in order to carry out the following important
areas of Engine Maintenance.
110702012005 Page 7
Maintenance
Air Cleaner Maintenance
Deutz- If the Air Cleaner Restrictor Indicator (identified above) is illuminated please follow the steps as
set out in the accompanying Engine Operation Manual to clean/replace.
Caterpillar- Check Indicator (identified above) daily and follow the instuctions on the indicator.
Checking/Adding Fuel
The fuel level of the machine can be checked by viewing the indicator “I” as shown above. It is recom-
mended that the tank should be filled at the end of every working day.
The tank is filled by removing the filler cap, funnelling in the fuel until the indicator is at its highest level
and replacing the filler cap. It is recommended to keep the area around the filler cap clean and ensure
that any spilled fuel is cleaned up immediately.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 8
Maintenance
Hydraulic System
Important Notice
It is essential the the Hydraulic System is regularly serviced in accordance with the Mainte-
nance Schedule. When Maintenance is being carried out on the hydraulics it is essential that
extreme care regarding cleanliness is practiced. Contamination of the hydraulic system will
reduce working life of hydraulic components and will increase the chances of Hydraulic Motor/
Pump Failure.
Hydraulic Oil
The hydraulic oil level must be checked on a daily basis. This is done by checking the indicator (HT 4)
(see diagram below)
A All cylinders that can be retracted should be retracted. Ensure that the machine is on level ground.
B Ensure that the SYSTEM IMMOBILISATION PROCEDURE (see Safety section) is in place.
C Ensure that the Return Filters (HT 1) and the area around them are clean. If there is dust or dirt,
use a clean cloth to remove.
E With the filter elements still in place, fill the tank to midway between the Lower and Upper black
markings on HT 4. Ensure that the correct grade of Hydraulic Oil has been selected (see
Maintenance section page 21)
3
1 2
6
7
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 9
Maintenance
Changing the Hydraulic:
Important Notice
In the event of Hydraulic Pump or Hydraulic Motor Failure, Hydraulic oil and All Hydraulic
Filters must be renewed in order to avoid Contamination of the Hydraulic System
(The Hydraulic system will drain more efficiently when the Hydraulic Oil is at a normal operating
temperature. It is therefore recommended that the Hydraulic Oil is changed following a period of
operation.)
C Slowly unscrew the Hydraulic Breather Cap (HT 2, see diagram previous page) to release
any build up of pressure in the tank.
D Drain the oil into a suitable container by removing the Drain Bung (HT 6).
It is recommended that the Hydraulic Tank Be flushed out with clean Hydraulic Oil to rid the
tank of all contaminants.
J Re-fill the tank with clean Hydraulic Oil between the upper and lower black lines on HT 4.
L Start the machine and after a short period of operation re-check the hydraulic oil level.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 10
Maintenance
Changing the Return Line Filter:
Combined srew-
washer
Cover
Removal Handle
Filter element
rreturnline filter
C Slowly unscrew the Hydraulic Breather Cap (HT 2) to release any build up of pressure in the
tank.
F Wash out the filter cover and dry with an air hose.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 11
Maintenance
Battery Maintenance
Battery Location
Warning
Before carrying out any maintenance on the battery, stop
the Engine, disconnect the Ground Cable (-), then
SAFETY SAFETY
disconnect the Positive Cable (+).
A Maintain Water Level. If your battery has removable vent caps, you should regularly check the
water level and add water when it is low. Always use distilled water to fill the battery in order to
prevent chemicals from contaminating the battery. Be careful not to overfill the vent wells. The
fluid should cover the lead plates in the battery.
B Keep Terminals Clean. If dirty or corroded, clean the connections with a scraper and wire
brush.
C Keep Case Clean. Keep the top of the battery clean of heavy dirt and oil.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 12
Maintenance
Checking the Track Tension
A Track the Fintec 1107 a minimum of 2 metres in a forward direction on level ground.
B Measure the sag on the top part of the track on the longest section of unsupported track as
shown.
A Loosen the two screws and remove the aperture cover from the side of the track frame.
B Ensure the grease fitting and grease gun adaptor are clean; ingress of dirt into the grease fitting
can result in failure. Connect a grease gun to the grease fitting and add grease until the track
tension is within the specified values given in the previous section.
C Drive 50 metres forward and 50 metres backwards and repeat the above procedure if the track
slackens.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 13
Maintenance
IF the measured track sag is below 5mm the tracks need loosened;
Warning
The procedure below requires working with grease con-
tained at high pressure and must only be carried out by
SAFETY SAFETY
qualified fitters !
A Loosen the two screws and remove the aperture cover from the side of the track frame.
B Loosen the grease fitting, by turning in an anti-clockwise direction, using gradual increments
until the grease begins too be expelled. Care must be taken not to loosen the grease fitting
too quickly.
C When the correct track tension has been obtained, tighten the grease fitting by turning in a
clockwise direction and clean away all trace of extruded grease. Be sure not to over tighten
the grease fitting.
Warning
If track fails to loosen after grease fitting has been
loosened; DO NOT attempt to remove the tracks or
disassemble the track tensioner, and DO NOT remove the
SAFETY
grease fitting from the tensioner. It is possible that running
SAFETY
the tracks a short distance in both directions with the
grease fitting loosened may help expel the grease !
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 14
Maintenance
The first oil replacement for the gearbox is to be carried out after 100 hrs. There after replace the oil
every 1000 hrs or at least once a year. The oil level should be checked every 250 hrs or every month –
whichever comes first.
Oil Filling
To fill, track the machine until the gearbox casing is level with a plug positioned at 12 o’clock as shown
below. Unscrew the 2 plugs and fill from the upper plug until oil reaches the level of the lower hole.
Oil fill
Maximum Level
Oil Draining
To drain, track the machine until a plug is at 6 o’clock position as shown below. Unscrew both plugs
and allow all oil to discharge into a suitable container. Dispose of waste oil in a safe approved way.
Venting
Drain Port
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 15
Maintenance
CONVEYOR BELT MAINTENANCE
Warning
Conveyor belt tensioning must be carried out with the machine
running. Adjustment of conveyor belt tension should only be
attempted by persons having the requisite experience and skill in
the procedure. If you have any concerns regarding training on the
SAFETY procedure, or the performance of the adjustments themselves, SAFETY
Before tensioning the belts ensure that they are free from obstructions and that any excess material is
washed away. If any rips/tears are discovered do not operate the machine until the belt has been
repaired.
B. Loosen bearing bolts on both bearings of the idler drum just enough to allow movement for
adjustment.
D. Start the engine and start the conveyor (please refer to operation section).
Rear Guard
Adjusters
110702012005 Page 16
Maintenance
Warning
Conveyor belt tensioning must be carried out with the machine
running. Adjustment of conveyor belt tension should only be
attempted by persons having the requisite experience and skill in
the procedure. If you have any concerns regarding training on the
SAFETY procedure, or the performance of the adjustments themselves, SAFETY
C Tighten the belt by adjusting both belt adjusters ‘a’(1 off Lh/Rh) evenly until slippage stops.
a b
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 17
Maintenance
There are several factors that can have an effect on the tracking of the conveyor belts:
Important Notice
If a conveyor belt is tracking off to the left or right the situation should be remedied immedi-
ately. If action isn’t taken the belt life will be shortened and through put wont be as efficient
due to spillage
Required Action;
B Check alignment of the trough sets and return rollers insuring that they are mounted at 90 Degrees
to the conveyor frame about the central axis.
C Run appropriate conveyor and observe the way the belt is tracking.
Warning
Conveyor belt tracking must be carried out with the machine
running. Adjustment of conveyor belt tension should only be
attempted by persons having the requisite experience and skill in
the procedure. If you have any concerns regarding training on the
SAFETY procedure, or the performance of the adjustments themselves, con- SAFETY
110702012005 Page 18
Maintenance
Warning
Conveyor belt tracking must be carried out with the machine
running. Adjustment of conveyor belt tension should only be
attempted by persons having the requisite experience and skill in
the procedure. If you have any concerns regarding training on the
SAFETY procedure, or the performance of the adjustments themselves, con- SAFETY
IF THE BELT IS TRACKING TO THE LEFT ADJUST THE LEFT ADJUSTER. IF THE
BELT IS TRACKING TO THE RIGHT ADJUST THE RIGHT ADJUSTER.
I Adjust the idler drum adjuster gradually until the belt is running in alignment.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 19
Maintenance
EMPTYINGTHE FUELFILTER WATER TRAP
Fuel filter water trap (Deutz) Fuel filter water trap (CAT)
A Unscrew the drain bung at the bottom of the water trap and allow the water to drain out.
Ensure that the water in drained into a suitable container.
B Tighten the drain bung when pure diesel starts to come out.
Warning
To Avoid Risk To Life Or Limb, Read ,Understand And
SAFETY Implement The Safety Section In this Operation Manual ! SAFETY
110702012005 Page 20
Maintenance
ADJUSTMENT DATA
FLUID CAPACITIES
PRESSURES
110702012005 Page 21
Maintenance
Unless otherwise mentioned, the factory fill oil is a special hydraulic oil of ISO VG 46 class. The max.
allowable operating temperature with this oil type is about +80°C (175°F) and min. allowable starting
temperature is about -20°C(-5°F), which makes it suitable for use all year round in most operating conditions.
Below are some examples of oil brands meeting these requirements:
• Maxol Multivis 46
• BP Energol SHF 46
• Esso Univis N 46
• Shell Tellus Oil T 46
• Mobil DTE 15
Winter Conditions.
In cold climate conditions, when the operating temperature of the oil stays below +60°C (140°F), the use
of a special hydraulic oil of ISO VG 32 class is recommended the max.allowable operating temperature
with this oil type is about +65°C (150°F) and min. allowable starting temperature is about -30°C (-20°F).
Below are some examples of oil brands meeting these requirements:
• Maxol Multivis 32
• BP Energol SHF 32
• Esso Univis N 32
• Mobil DTE 13
• Shell Tellus Oil T 32
Summer Conditions.
In hot climate conditions, when the ambient temperature exceeds + 35°C (95°F), the use of a special
hydraulic oil of ISO VG 68 class is recommended. The max. allowable operating temperature with this oil
type is about +90°C (195°F) and min. allowable starting temperature is about -10°C (14°F). Below are
some examples of oil brands meeting these requirements:
• Maxol Multivis 68
• BP Energol SHF 68
• Mobil DTE 16
110702012005 Page 22
Maintenance
LUBRICANTS AND FLUIDS
110702012005 Page 23
Maintenance
GREASING SCHEDULE
110702012005 Page 24
Maintenance
Although the bearings can be re-lubricated, grease re-lubrication is not regularly required according to
operating conditions.
As these bearings have sufficient high-grade grease sealed in at the time of manufacture, the amount of
grease necessary for lubrication is, in general, very small.
The performance of a bearing is greatly influenced by the quality and condition of the grease. In order to
avoid over greasing (which causes seal damage), always grease while the bearings are warm and
running, where safe to do so.
110702012005 Page 25
Spare Parts
Chassis Assembly 4
Main Conveyor 6
Side Conveyor 8
Power Unit 10
Deutz Engine 16
Caterpillar Engine 17
Hydraulic Tank 20
Eriez Magnet 23
Hydraulic Components 24
Electrical Schematics 33
110702012005 Page 1
Spare Parts
Spare Parts
This manual sets out details of available spares for the Fintec Screening Machine. The parts list takes the
form of a number of ‘exploded’ illustrations of the various machine assemblies. Components illustrated
have reference numbers, which can be cross-referenced with the corresponding Parts list.
This list includes:
C Part Description.
Ordering Procedure:
To ensure correct delivery of your replacement part when ordering please quote:
B Year of Manufacture.
D Part Description.
F Quantity Required.
This information will enable us to supply the part with a minimum of delay.
110702012005 Page 2
Spare Parts
110702012005 Page 3
Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
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Spare Parts
110702012005 Page 22
Eriez Magnet: CP20/100
Item
No: Part No: Description Qty
1 - Frame 1
2 12-25-0102 Magnet 1
3 12-25-0110 Hyd Drive Motor 1
4 12-25-0107 Drive Drum 1
5 12-25-0108 Tail Drum 1
6 11-25-0208 Bearing 4
7 11-25-3208 Bearing Cap 3
8 12-25-0117 Bearing backing plate 2
9 12-25-0118 Bearing take-up plate 2
10 12-25-0119 Bearing spacer plate 2
11 12-25-0115 Side plates LH 1
12 12-25-0116 Side plates RH 1
13 12-25-0105 Belt 1
14 12-65-0120 Eyenut 4
15 13-05-0130 Coupling housing 2
16 12-25-0112 Motor mtg plate 1
17 12-25-0113 Motor/coupling guard 1
13-04-7340 Drum Taperlock 1
13-04-7332 Motor Taperlock 1
13-05-1130 Rubberstar 1
Item
No: Part No: Description Qty
Identification of CP20-100 & CP20-125
1 - Frame 1
2 12-25-0127 Magnet 1 Length of frame:
3 12-25-0110 Hyd Drive Motor 1 CP20-100 - “A” = 2450mm
4 12-25-0107 Drive Drum 1 CP20-125 - “A” = 2700mm
5 12-25-0108 Tail Drum 1
6 11-25-0208 Bearing 4
7 11-25-3208 Bearing Cap 3
8 12-25-0117 Bearing backing plate 2
9 12-25-0118 Bearing take-up plate 2
10 12-25-0119 Bearing spacer plate 2
11 12-25-0135 Side plates LH 1
12 12-25-0136 Side plates RH 1
13 12-25-0130 Belt 1
14 12-65-0120 Eyenut 4
15 13-05-0130 Coupling housing 2
16 12-25-0112 Motor mtg plate 1
17 12-25-0113 Motor/coupling guard 1
13-04-7340 Drum Taperlock 1
13-04-7332 Motor Taperlock 1
13-05-1130 Rubberstar 1
Main Conveyor To Oil Cooler
Main Control Circuit
To Y
To X
Magnet Conveyor
To X To X
Feeder Motor
To X
To Crusher CSS
Control Circuit
Spare Parts
110702012005
Side Conveyor
To X
Manifold(X)
LH Extension Plate
Engine
To X
To X
Y
See Crusher Drive
Closed Loop Circuit
Oil Cooler
Page
To X
24
Closed Loop Circuit
Engine
130cc 250cc
See Main
Control Circuit
110702012005
Toggle Ram
25Page
To Y
Spare Parts
Hosekit
Ref No. Description Part No. Length Type Qty
Main Circuits
110702012005 Page 26
Spare Parts
Ref No. Description Part No. Length Type Qty
Closed Loop
041 Hyd Tank to Charge Pump 10-29-7060 1600 R1AT-16 1
042 Hydro Pump to Crusher Motor 10-29-7061 3600 R13-20 1
043 Hydro Pump to Crusher Motor 10-29-7062 3330 R13-20 1
044 Pump Case to Tank 10-29-7063 3600 R1AT-12 1
045 Motor Case to Pump Case 10-29-7064 4400 R1AT-12 1
060 Motor x1 to motor case 10-29-7065 250 R1AT-06 1
Hoses 10-29-7061, 10-29-7062 & 10-29-7064
Flushed to ISO 4406 (Code 18/13)
CSS Adjustment
046 Main C/V to CSS Solenoid Block 10-29-7070 7600 R2AT-06 1
047 CSS Solenoid Block to Flow Divider 10-29-7071 3000 R2AT-06 1
048 Flow Divider to Wedge Rams 10-29-7072 2050 R2AT-06 2
049 Tee To Wedge Rams 10-29-7073 1700 R2AT-06 2
050 CSS Solenoid Block to Wedge Ram Tee 10-29-7074 3200 R2AT-06 1
051 CSS Toggle ‘A‘ to Flow Restrictor 10-29-7075 800 R2AT-06 1
052 CSS Toggle ‘B‘ to Toggle Ram Butt 10-29-7076 4400 R2AT-06 1
053 CSS Accumulator to Toggle Ram Rod 10-29-7077 4800 R2AT-06 1
054 CSS Toggle Relief ‘A‘ to Flow Restrictor Tee10-29-7078 900 R2AT-06 1
055 CSS Solenoid Tank to Manifold 10-29-7079 3400 R1AT-06 1
061 Toggle Ram Tee to Flow Restrictor Tee 10-29-7100 1700 R2AT-06 1
062 Accumulator Tee to Pressure Block 10-29-7101 3600 R2AT-06 1
Engine
056 Diesel Tank to Lift Pump 10-29-7080 2900 R1AT-08 1
057 Diesel Reurn to Tank 10-29-7081 2300 R1AT-08 1
058 Lift Pump-Filter-Engine + W Trap to Eng 10-29-7082 550 R1AT-08 3
059 Engine Oil Drain Hose 10-29-7083 950 R1AT-12 1
Grease Kit
Side Conveyor Drive LH 10-29-7090 1600 R703- 3/16 1
Side Conveyor Drive RH 10-29-7091 2220 R703- 3/16 1
Side Conveyor Tail LH 10-29-7092 1500 R703- 3/16 1
Side Conveyor Tail RH 10-29-7093 2250 R703- 3/16 1
Main Conveyor Drive LH 10-29-7094 2800 R703- 3/16 1
Main Conveyor Drive RH 10-29-7095 4350 R703- 3/16 1
Main Conveyor Tail 10-29-7098 1675 R703- 3/16 2
110702012005 Page 27
Spare Parts
Hydraulic Components
Ref No. Description Part No. Qty
110702012005 Page 28
Spare Parts
Hydraulic Fittings
Ref no Description Part no. Qty
201 3/8" M/M Adaptor 10-01-1109 36
202 3/8" Blanking Plug 10-09-0009 4
203 3/8" M/F swivel Adaptor 10-01-1209 1
204 3/8" M Equal Tee 10-04-1109 3
205 3/8" M/F/M Tee 10-04-1209 11
206 3/8"x3/8"x3" Bulkhead Adaptor 10-03-1110 6
207 1/2"x1/2"x1/1/2" Bulkhead Adaptor 10-03-1114 1
208 3/8"x1/2" F/F Adaptor 10-01-2210 2
209 3/8"x1/2" M/M Adaptor 10-01-1110 9
210 3/8"x3/4 M/M Adaptor 10-01-1111 9
211 1/2" Blanking Plug 10-09-0014 4
212 1/2"x1/2" M/M Adaptor 10-01-1114 6
213 3/8" x 1/4" M/M Adaptor 10-01-1106 2
214 1/1/4" M/F/M Tee 10-04-1224 1
215 1/2"x3/4" M/M Adaptor 10-01-1115 7
216 3/4"x3/4" M/M Adaptor 10-01-1118 9
217 3/4" M Equal Tee 10-04-1118 1
218 3/4"x3/4"x1/2" M/F/M Adaptor 10-04-1121 1
219 3/4"x3/4" M/F Adaptor 10-01-1218 1
220 1" x 3/4" MM Adaptor 10-01-1119 5
221 1/2"x1/2"x1/1/2" Bulkhead Adaptor 10-03-1117 4
222 1/1/4" x 1/1/4" M/M Adaptor 10-01-1128 7
223 1/1/4" x 1/1/2" M/M Adaptor 10-01-0031 3
224 1/1/2" x 1/1/2" M/M Adaptor 10-01-0032 1
225 1/1/2" F/F/F Tee 10-04-1234 1
226 1/2" M/F/M Tee 10-04-1214 1
227 1" x 1/2" MM Adaptor 10-01-1116 1
228 2/1/2" x 2/1/2" M/M Adaptor 10-01-0152 1
229 2/1/2" Ball Valve 10-16-0076 1
230 1/1/16" UN – 1/1/2"BSP M/M Adaptor 10-01-0208 1
231 7/16" UN – 3/8"BSP M/M Adaptor 10-01-0206 1
232 1/5/16" UN –3/4"BSP M/M Adaptor 10-01-0212 1
233 1/1/4" Flange Bolt Kit 10-24-0020 5
234 1/1/4" ‘O’ Ring 10-24-0120 5
235 1/5/8" UN –1"BSP M/M Adaptor 10-01-0216 1
236 1" M/M Adaptor‘ 10-01-1122 1
237 1" F/F 90 10-01-2211 1
238 1/1/4" x 1" M/M Adaptor 10-01-1123 1
239 1/1/4" Ball Valve 10-16-0052 1
240 3/4"M x 3/4"F x 3/8"M 10-04-1117 1
241 3/8"BSP x 9/16" 10-01-0205 1
110702012005 Page 29
Spare Parts
110702012005 Page 30
LH Track RH Track
60-65l
125 125
@110 bar
90cc 90cc Main
Conveyor
Cooler 105
Return
PR
Manifold
BP
FCV
REG
Return Return Main Con Dirt Con RH Ext LH Ext Rear Ext
55-60 l Manifold Manifold 45
Magnet Lift Fold Lift Lift Lift
3 3 3
4" 4" 4"
10 Micron @100 bar R9R R9R
Feeder 15-20l
Return @20 bar
To Tank Case
80
3 HPCO
3 8"
4"
Return
Manifold
Side
3 To Crusher CSS
Conveyor 8"
1l Control Circuit Return Return
@180 bar Manifold Manifold
15
Return
Manifold
15l
@95 bar
1 1
1 4" R13 1 4 " R13
1 (420 bar)
2 2" (420 bar)
250
125 Micron 1900 rpm 10 Micron
Pressure Filter
Spare Parts
110702012005
3
LS Line 8"
10 Micron
Case
1
24 bar 1 4" R13
(420 bar)
CCW on
55/60 250 Shaft
Return CW on
To Tank Shaft
Case
1"
3
4"
Page
47 Effective Flowrate in
Litres/Min Assuming 95% Pump
31
& 85% Motor Vol. Efficiency
Crusher CSS
Control Circuit
Spare Parts
110702012005
W X
V U
32Page
30
15
A1
R S2
H1
H6 H2
NR N U
G1
A2
Electric Schematics (Deutz BF6M1015C)
B3 B4 S11 U
31
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH DEUTZ ENGINE ESC 2 PAGE 1 21/02/04 DR NO C JMG SYSTEMS LTD 2004
Spare Parts
110702012005
G1 2 x 12V BATTERY A1 ENGINE PANEL CONTROL UNIT A2 REMOTE CONTROL BATTERY CHARGER
G2 ALTERNATOR K4 COOLING FAN RELAY (RYL4) B3 ENGINE COOLANT LEVEL SENSOR
H1 BATTERY CHARGE LAMP K5 STARTER MOTOR RELAY B4 HYDRAULIC OIL LEVEL SENSOR
H2 FUEL SOLENOID ON LAMP M1 STARTER MOTOR H3 ENGINE OIL PRESSURE WARNING LAMP
H6 MACHINE STOP RELEASED WARNING LAMP M2 HYDRAULIC OIL COOLING FAN H4 ENGINE TEMPERATURE WARNING LAMP
K1 RLY 1 FUEL SOLENOID RELAY S8 AIR FILTER RESTRICTION SWITCH H5 ENGINE COOLANT LEVEL WARNING LAMP
S1 BATTERY ISOLATOR SWITCH H7 AIR FILTER RESTRICTION WARNING LAMP
S2 IGNITION/START SWITCH H8 HYDRAULIC OIL LEVEL WARNING LAMP
S3-S6 ENGINE STOP SWITCHES H9 MACHINE STOP ON WARNING LAMP
S7 PANEL MOUNTED STOP SWITCH XA CONNECTOR FOR FUEL PUMP (OPTIONAL)
X1 STOP SWITCH JUNCTION BOX
YI FUEL SOLENOID
Page
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
33
30
15
87 8 55 64 68 69
K0 K1 K8 A5 S27 A5
RS S15 S17
GK 2 G UR YO YB
YU X5
X3 6 5 4 6 5 4 X4 X3 7 8 9 7 8 9 X4 3 2 1
B5
YB SG SR YB SG SR S16 OB KW KG OB
14 15 S11 54
S10
A1 A1 87 K8 OB 8 7
S9 UW YB 4 KW KG
K0
P S 6
KN KU O N UG 3 99
S13 2
17 18 4 3 15 70 S14 Y17
GP A5 3
14 GP SB 5
A3 GO
Y 1
12 10 11 13 1 2 16 SG
97
NG OU NO NU B B YP SR
F9A K15
91
K12
A H K L G S12
X2 GW WO
B BP
P1
Y5 Y6 Y7 Y8 Y9 Y10
B B B
Electric Schematics (Deutz BF6M1015C)
31
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH DEUTZ ENGINE ESC2 PAGE 2 C J M G SYSTEMS LTD 21/02/04
Spare Parts
110702012005
A3 ENGINE CONTROL UNIT S12 TOGGLE RAM EXTEND SWITCH A4 CRUSHER RAMP DRIVE CONTROLLER
B5 CONVEYOR RAISED SENSOR S13 TOGGLE TENSION/MANTAINENCE SELECTOR H11 CRUSHER CONTROL OPERATING LAMP
H10 ENGINE DIAGNOSTIC LAMP S14 CSS ADJUST SWITCH K6 JOG OPERATING RELAY (RYL6)
P1 ENGINE SPEED DISPLAY S15 REMOTE STATION CSS ADJUST SWITCH S16 JOG ON/OFF SWITCH
P2 ENGINE HOUR COUNTER X3 LEFT HAND REMOTE STATION CONNECTOR S17 REMOTE STATION JOG ON/OFF SWITCH
S9 ENGINE DIAGNOSTIC SWITCH X4 RIGHT HAND REMOTE STATION CONNECTOR X3 LEFT HAND REMOTE STATION CONNECTOR
S10 ENGINE SPEED SWITCH Y5 TOGGLE RAM EXTEND SOLENOID X4 RIGHT HAND REMOTE STATION CONNECTOR
S11 MACHINE WORK/TRACK SWITCH Y6 CSS OPEN SOLENOID X5 CRUSHER RAMP DRIVE DATA CONNECTOR
X2 ENGINE CONTROL DIAGNOSTIC CONNECTORY7 CSS CLOSE SOLENOID Y9 CRUSHER FORWARD SOLENOID
Y8 CRUSHER CONTROL SOLENOID Y10 CRUSHER REVERSE SOLENOID
34Page
30
15
BY WO WU NS PW PB WU GU NO BG SB
IP4 10 11 12 IP6 IP2
IP7 A5
S23 S26
S20
S18
Electric Schematics (Deutz BF6M1015C)
B6
31
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH DEUTZ ENGINE ESC 2 PAGE 3 24/03/04 DR NO C JMG SYSTEMS LTD 2004
Spare Parts
110702012005
H13 MAIN CONVEYOR ON LAMP B6 HOPPER LEVEL SENSOR H16 CRUSHER CONTROL POWER ON LAMP
H15 SIDE CONVEYOR ON LAMP S20 HOPPER LEVEL CONTROL ON/OFF H17 CRUSHER CONTROL PRESSURE LOW LAMP
K7 FEED CONVEYOR RELAY S21 CRUSHER START/STOP SWITCH H18 CRUSHER CONTROL MAIN CONVEYOR OFF LAMP
K8 CRUSHER POWER RELAY S22 MAIN CONVEYOR START/STOP SWITCH H19 CRUSHER CONTROL SPEED LOW LAMP
K9 MAIN CONVEYOR RELAY S23 FEEDER RESTART DELAY SET SWITCH H20 CRUSHER CONTROL NEUTRAL LAMP
K10 SIDE CONVEYOR RELAY S24 FEEDER START/STOP SWITCH H21 CRUSHER CONTROL HOPPER FULL LAMP
R1 FEEDER SPEED CONTROL ADJUSTER S25 SIDE CONVEYOR START/STOP SWITCH H22 CRUSHER CONTROL FEEDER STOPPED LAMP
S18 MAIN/AUXILARY CONVEYOR SELECTOR S26 FEEDER SHUTDOWN DELAY SET SWITCH H23 CRUSHER CONTROL OPERATING LAMP
S19 CRUSHER PRESSURE SWITCH H24 CONTROL PANEL CRUSHER SPEED LOW LAMP
X3 LEFT HAND STATION CONNECTOR P3 CRUSHER SPEED DISPLAY
S27 CRUSHER FORWARD/OFF/REVERSE SWITCH
X4 RIGHT HAND STATION CONNECTOR
Y12 MAIN CONVEYOR SOLENOID
YI3 AUXILARY CONVEYOR SOLENOID
Y14 SIDE CONVEYOR SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED U = BLUE Y = YELLOW
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
35Page
30
15
F8A
35 39
S13 Y8
UR
UR W S30
GO GY BW
32 87A
S11 S28 30
62 32 32
S24 S11 87
WG S11 86 85
87A WB
30
9 7 8 P
63 F5 4 87 P K15
S24 GN 6 UB 86 85 PB
87A 2
PO 30 Y
3 K14
4 5
WG 87 G
1 Y17
85 86 WG S29
Y RW Y RB
1 2 1 2
K11 PE PE
B9
B8 Y15 Y16 E1 E2
B B B B B B B B B B B B
31
Electric Schematics (Deutz BF6M1015C)
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
WIRING DIAGRAM FOR FINLAY BME 1107 FITTED WITH DEUTZ ENGINE ESC2 PAGE 4 07/04/04 DR NO C JMG SYSTEMS LTD 2004
A6 TRACK REMOTE CONTROL RECEIVER K12 TRACK SOLENOID POWER RELAY (RYL5) E1-2 WORKLAMPS
B8 TRACK WARNING BEACON S28 WORKLAMP SWITCH K14 WORKLAMP RELAY (RYL1)
Spare Parts
110702012005
B9 TRACK/START WARNING SIREN Y15 LEFT HAND TRACK SOLENOID K15 TOGGLE TENSION SOLENOID RELAY (RYL2)
K11 TRACK/START SIREN RELAY (RYL3) Y16 RIGHT HAND TRACK SOLENOID S29 TOGGLE TENSION LOW PRESSURE SWITCH
S30 TOGGLE TENSION HIGH PRESSURE SWITCH
Y17 TOGGLE TENSION RAM SOLENOID
36Page
BME 1107 16 WAY F1 F2 F3 F4
BME 1107
FUSE BOX DEUTZ1015C F5 F6 F7 F8
F9 F10
F1..5AMP.. AUX ON/OFF SWITCH
F2..5AMP.. MAIN & SIDE CONVEYOR 1107
F3..10amp.. TOGGEL RAM TENSION SOL
F4..10AMP..CONVEYOR RAISE SENSORS RLY3
F5..5AMP..SPEED RELAYS RLY1
F6..10AMP..REMOTE CONTROL RLY2
F7..5AMP..LOW PRESSURE SWITCH
F8..10AMP..TRACK & WORK SWITCH
Electric Schematics (Deutz BF6M1015C)
110702012005
RLY1 FUEL SOLENOID RELAY F1 5 AMP PCB BOARD
RLY2 N/A F2 10 AMP FUEL SOLENOID
RLY3 N/A F3 10 AMP REMOTE CHARGER
RLY4 N/A F4 N/A
RLY5 STARTER MOTOR RELAY F5 5 AMP START DELAY SIREN
F6 10 AMP STOPS COOLANT LEVEL
& HYD LEVEL SWITCH
F7 N/A
F8 N/A
F9 N/A
F10 5 AMP OIL COOLER CONTROL
37Page
30
15
F16
FL1 F3 F6
30A 15A 5A
F14 K8
GP UB 12
W
WR OU GP
RS NG SW NO G
R S2 H1 1 31 32 26 13 24 25 27 1
B OW
GP 6 6
A1 A2
7 UW 7
K3
FL2 89
GN 30 39 12 29 8 36 15 2 22 23
100A
B B BY
Electric Schematics (Cat C9)
KN KU NU N GR UR BU
A1
22 G R
G1
H6 B
B3
B4
B B B
31
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH C9 CAT ENGINE ESC 2 PAGE 1 21/02/04 DR NO C JMG SYSTEMS LTD 2004
Spare Parts
110702012005
G1 2 x 12V BATTERY A1 CAT ECUNIT A2 EMS DISPLAY
G2 ALTERNATOR K4 COOLING FAN RELAY (RYL4) B3 ENGINE COOLANT LEVEL SENSOR
H1 BATTERY CHARGE LAMP K7 STARTER MOTOR RELAY (RLY7) B4 HYDRAULIC OIL LEVEL SENSOR
H6 MACHINE STOP RELEASED WARNING LAMP M1 STARTER MOTOR S10 ENGINE RPM RAISE/LOWER SWITCH
K8 START INHIBIT RELAY (RLY8) M2 HYDRAULIC OIL COOLING FAN S11 MAINTANCE RESET SWITCH
S1 BATTERY ISOLATOR SWITCH T1 START DELAY TIMER S12 DISPLAY SCROLE SWITCH
S2 IGNITION/START SWITCH
S3-S6 ENGINE STOP SWITCHES
S7 PANEL MOUNTED STOP SWITCH
X1 STOP SWITCH JUNCTION BOX
38Page
30
15
87 10 55 64 68 69
K0 S7 K8 A5 S27 A5
S15 S17
GK 2 UB UR YO YB
YU X5
X3 6 5 4 6 5 4 X4 X3 7 8 9 7 8 9 X4 3 2 1
B5
YB SG SR YB SG SR S16
OB KW KG OB
S11 54
K8 OB 8 7
YB 4 KW KG
UW
P 99 S 6
2
3 UB 70 S13 S14 Y17
A5 3
87 10 SB 5
Y GO 1
K0 K8
97 SG
Electric Schematics (Cat C9)
SR
K15
91
K12
S12
WO BP
Y5 Y6 Y7 Y8 Y9 Y10
B B B B B B B B B
31
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
PAGE
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH C9 CAT ENGINE ESC2 C JM2 G SYSTEMS LTD 21/02/04
Spare Parts
110702012005
B5 CONVEYOR RAISED SENSOR
P1 ENGINE SPEED DISPLAY S13 TOGGLE TENSION/MANTAINENCE SELECTOR H11 CRUSHER CONTROL OPERATING LAMP
S11 MACHINE WORK/TRACK SWITCH S14 CSS ADJUST SWITCH K6 JOG OPERATING RELAY (RYL6)
X2 ENGINE CONTROL DIAGNOSTIC CONNECTOR S15 REMOTE STATION CSS ADJUST SWITCH S16 JOG ON/OFF SWITCH
X3 LEFT HAND REMOTE STATION CONNECTOR S17 REMOTE STATION JOG ON/OFF SWITCH
X4 RIGHT HAND REMOTE STATION CONNECTOR X3 LEFT HAND REMOTE STATION CONNECTOR
Y5 TOGGLE RAM EXTEND SOLENOID X4 RIGHT HAND REMOTE STATION CONNECTOR
Y6 CSS OPEN SOLENOID X5 CRUSHER RAMP DRIVE DATA CONNECTOR
Y7 CSS CLOSE SOLENOID Y9 CRUSHER FORWARD SOLENOID
Y8 CRUSHER CONTROL SOLENOID Y10 CRUSHER REVERSE SOLENOID
39Page
30
15
BY WO WU NS PW PB WU GU NO BG SB
IP4 10 11 12 IP6 IP2
IP7 A5
S23 S26
Electric Schematics (Cat C9)
S20
S18
B6
31
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH C9 CAT ENGINE ESC 2 PAGE 3 DR NO C JMG SYSTEMS LTD 2004
Spare Parts
110702012005
H12 FEEDER ON LAMP A5 CRUSHER CONTROL UNIT B7 CRUSHER SPEED SENSOR
H13 MAIN CONVEYOR ON LAMP B6 HOPPER LEVEL SENSOR H16 CRUSHER CONTROL POWER ON LAMP
H15 SIDE CONVEYOR ON LAMP S20 HOPPER LEVEL CONTROL ON/OFF H17 CRUSHER CONTROL PRESSURE LOW LAMP
K7 FEED CONVEYOR RELAY S21 CRUSHER START/STOP SWITCH H18 CRUSHER CONTROL MAIN CONVEYOR OFF LAMP
K8 CRUSHER POWER RELAY S22 MAIN CONVEYOR START/STOP SWITCH H19 CRUSHER CONTROL SPEED LOW LAMP
K9 MAIN CONVEYOR RELAY S23 FEEDER RESTART DELAY SET SWITCH H20 CRUSHER CONTROL NEUTRAL LAMP
K10 SIDE CONVEYOR RELAY S24 FEEDER START/STOP SWITCH H21 CRUSHER CONTROL HOPPER FULL LAMP
R1 FEEDER SPEED CONTROL ADJUSTER S25 SIDE CONVEYOR START/STOP SWITCH H22 CRUSHER CONTROL FEEDER STOPPED LAMP
S18 MAIN/AUXILARY CONVEYOR SELECTOR S26 FEEDER SHUTDOWN DELAY SET SWITCH H23 CRUSHER CONTROL OPERATING LAMP
S19 CRUSHER PRESSURE SWITCH H24 CONTROL PANEL CRUSHER SPEED LOW LAMP
X3 LEFT HAND STATION CONNECTOR P3 CRUSHER SPEED DISPLAY
S27 CRUSHER FORWARD/OFF/REVERSE SWITCH
X4 RIGHT HAND STATION CONNECTOR
Y12 MAIN CONVEYOR SOLENOID
YI3 AUXILARY CONVEYOR SOLENOID
Y14 SIDE CONVEYOR SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED U = BLUE Y = YELLOW
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
40Page
30
15
BY WO WU NS PW PB WU GU NO BG SB
IP4 10 11 12 IP6 IP2
IP7 A5
Electric Schematics (Cat C9)
S23 S26
S20
S18
B6
31
WIRING DIAGRAM FOR FINLAY BME 1107 CRUSHER FITTED WITH C9 CAT ENGINE ESC 2 PAGE 3 DR NO C JMG SYSTEMS LTD 2004
Spare Parts
110702012005
H12 FEEDER ON LAMP A5 CRUSHER CONTROL UNIT B7 CRUSHER SPEED SENSOR
H13 MAIN CONVEYOR ON LAMP B6 HOPPER LEVEL SENSOR H16 CRUSHER CONTROL POWER ON LAMP
H15 SIDE CONVEYOR ON LAMP S20 HOPPER LEVEL CONTROL ON/OFF H17 CRUSHER CONTROL PRESSURE LOW LAMP
K7 FEED CONVEYOR RELAY S21 CRUSHER START/STOP SWITCH H18 CRUSHER CONTROL MAIN CONVEYOR OFF LAMP
K8 CRUSHER POWER RELAY S22 MAIN CONVEYOR START/STOP SWITCH H19 CRUSHER CONTROL SPEED LOW LAMP
K9 MAIN CONVEYOR RELAY S23 FEEDER RESTART DELAY SET SWITCH H20 CRUSHER CONTROL NEUTRAL LAMP
K10 SIDE CONVEYOR RELAY S24 FEEDER START/STOP SWITCH H21 CRUSHER CONTROL HOPPER FULL LAMP
R1 FEEDER SPEED CONTROL ADJUSTER S25 SIDE CONVEYOR START/STOP SWITCH H22 CRUSHER CONTROL FEEDER STOPPED LAMP
S18 MAIN/AUXILARY CONVEYOR SELECTOR S26 FEEDER SHUTDOWN DELAY SET SWITCH H23 CRUSHER CONTROL OPERATING LAMP
S19 CRUSHER PRESSURE SWITCH H24 CONTROL PANEL CRUSHER SPEED LOW LAMP
X3 LEFT HAND STATION CONNECTOR P3 CRUSHER SPEED DISPLAY
S27 CRUSHER FORWARD/OFF/REVERSE SWITCH
X4 RIGHT HAND STATION CONNECTOR
Y12 MAIN CONVEYOR SOLENOID
YI3 AUXILARY CONVEYOR SOLENOID
Y14 SIDE CONVEYOR SOLENOID WIRE COLOUR CODE
B = BLACK K = PINK O = ORANGE R = RED U = BLUE Y = YELLOW
G = GREEN N = BROWN P = PURPLE S = SLATE W = WHITE
41Page
BME 1107 BME 1107 16 WAY
FUSE BOX
F1..5AMP.. AUX ON/OFF SWITCH
F2..5AMP.. MAIN & SIDE CONVEYOR
F3..10amp.. TOGGEL RAM TENSION SOL
Electric Schematics (Cat C9)
F11..10AMP..FUEL PUMP
110702012005
F12..10AMP..WORK LAMPS
F13..15AMP..OIL COOLER
42Page
Warranty
Fintec Crushing & Screening Limited
Standard Terms and Conditions
GENERAL
1.1 In these conditions (unless the context otherwise requires) the expression “Company” means Fintec
Crushing & Screening Ltd, and the expression “Customer” means the person, firm or company to
whom the tender/quotation is addressed or whose order the Company accepts.
1.2 These conditions shall be deemed to be incorporated into all contracts made by the Company and
all work undertaken by the Company shall be deemed to be carried out pursuant to a contract
incorporating these conditions not withstanding anything to the contrary in the Customer’s order.
1.3 No representative or agent of the Company has any authority to vary or add to these conditions.
Any variation or alteration shall only be valid if authorised in writing signed by the director of the
company.
1.4 The Customer shall be liable to the Company as a principal for all costs, charges and expenses that
shall be due to the Company in respect of work carried out by the Company subject to these
conditions whether or not such customer purports to contract as an agent. A customer may not
assign the benefit or burden of any contract with the Company.
1.5 Any tender or quotation by the Company shall be deemed to be withdrawn unless accepted within
30 days of the date thereof. No order shall bind the Company unless and until the Customer has
received written conformation from the Company.
1.6 Any information from the Customer necessary to enable the Company to proceed with any order
must be furnished within a reasonable time otherwise the Company may, at its option, cancel the
order or charge the Customer an additional price for the delay.
1.7 The singular in all cases shall include the plural and vice versa.
PRICES
2.1 All published prices are subject to V.A.T. where applicable and are subject to revision without
notice.
2.2 Orders are only accepted on condition that they are executed at the price agreed between the
customer and the Company.
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3.1 Whilst the Company shall make every endeavour to use the best materials available no liability is
accepted by the Company for loss, damage or injury to property or person arising directly from
any failure or defect in the machinery or equipment supplied.
3.2 The Company at its discretion undertakes to replace or repair free of cost any part or parts
supplied by it direct to the Customer of which it will receive written notice and which shall be
proved to the satisfaction of the Company to be defective in either workmanship or materials
within a period of 12 months from dispatch or 2000 hours whichever is the shorter.
(a) That written notice of complaint is given to the Company within seven days of the discovery of the
defect.
(b) That the part is returned carriage paid to the Company.
(c) That the part, if replaced, shall become the property of the Company.
(d) That the Company shall not be liable for the cost of removal of the defective part or the cost of
fitting a new part, except otherwise at the discretion of the company.
(e) No unauthorised alteration or modification has been made to the plant or machine or component
subject to claim.
3.3 The new part will be delivered by the Company to the Customer’s works in the United
Kingdom or port of exportation.
3.4 In the case of parts or components not manufactured by the company the customer shall be
entitled to the benefits in so far as they may be transmitted to the customer of any guarantees given
by the manufacturer in respect thereof and the company’s liability in respect of such parts or
components is limited to make the benefits of the manufacturer’s guarantees available as aforesaid.
3.5 In so far as permitted by statute or otherwise the guarantee which is contained in paragraph 3.2
above is in lieu of and excludes any other conditions guarantees or warranties expressed or implied
statutory or otherwise and in no event shall the Company be liable (except to the extent (if any) of
its undertaking or by statute as aforesaid) for any loss, in jury or damage howsoever caused or
arising.
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4.1 Dimensions, details and statements as to the suitability of machinery for any particular purpose or
as to the capacity, type or power specified or contained in any drawings, quotations, catalogues,
shipping or other specifications etc. and any illustrations or photographs referred to, though carefully
given, are not intended as and must not be treated as the contractual description.
4.2 The company undertakes no responsibility for sites or foundations or for any framework or support
for machinery or for compliance with any local by-law or statutory regulations, or for the fulfilment
of any special requirements that the Customer may be bound to observe or fulfil. The Customer
shall be responsible for the proper adoption of any designs to his own circumstances.
DELIVERY
5.1 The company shall not be liable for delays caused by any of the following:
(a)Industrial disputes (b) Strikes (c) Lock-outs (d) Fire (e) Accident (f) Non Delivery or late
delivery of materials or parts by other manufacturers (g)Works breakdown (h) Any other cause
beyond the Company’s control;
5.2 Times and dates for delivery or performance are estimates only and not contractual obligations of
the Company.
5.3 The Company will make every endeavour to deliver by the time or date given, but accepts no
liability for any loss, consequential or otherwise, caused by delay howsoever caused
5.4 If the customer shall be unable or unwilling to take delivery when the goods or any part thereof are
ready for despatch, then the Customer shall pay to the Company a reasonable charge for storage
until such time as he is able and willing to take delivery of such goods or part thereof. Any payments
due but delayed because the Customer is unable or unwilling to take delivery shall, if not already
due, fall immediately due.
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TRANSIT
6.1 Not withstanding anything in the tenders, quotations, order or contract, as to the place of delivery,
or payment of carriage the Customer agrees that any goods in transit shall be at his own risk, and
accordingly all consignments shall be deemed to be in the Customer’s possession (whether the
property therein shall have passed or not) after collection from the Company’s premises.
6.2 All shipping delays, demurrage charges and shipping charges of any description, after the company
has fulfilled its obligation (if appropriate) to deliver to United Kingdom docks, shall be at the
customers’ expense.
6.3 All unloading shall be at the risk of and expense of the Customer.
6.4 The Customer shall keep the goods fully insured and shall, if appropriate, indemnify the Company
against any loss or damage.
PACKING
7.2 All machinery shall be freighted open with small component parts crafted specifically requested on
the order “to be crated”. Packing cases on all exports will be charged to the customer at cost.
COMMISSIONING
8.1 Where the Company’s sale includes commissioning the company accepts no contractual obligation
in respect of provision of work or materials for the preparation of a proper site with suitable and
sufficient access thereto. Unless otherwise expressly agreed in writing the Customer shall be
responsible for and bound to provide at his own expense:
(a) A properly prepared site, with suitable foundations and adequate access;
(b) All necessary lifting tackle, fuel, water, oil and other stores, and;
(c)Also sufficient labour and assistance to enable the Company to proceed properly with and
complete the erection of and the starting and setting to work of the machinery.
8.2 If the customer shall require training for his personnel he shall provide operators of acceptable
calibre and physical capability to the Company who shall provide suitable training at the Customer’s
expense. If necessary an interpreter shall be made available at the customer’s expense.
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8.3 The customer shall indemnify the Company against any claims, damages, costs and expenses in
respect of any accident, injury or loss sustained by personnel recruited by the Customer and
arising of and in the personnel effect the necessary employer’s liability insurance in respect of
them.
8.4 The Company’s workmen are supplied with time sheets, which shall be submitted by such workmen
to the Customer who shall check or cause the same to be checked and signed. These time sheets
shall be deemed to be the correct record of all matters therein set out.
8.5 Prices quoted for erection and/or services are based on the Company’s normal order and
acceptance terms and overseas travel of the Company’s employees, board and keep shall be the
responsibility of the Customer unless specific alternative arrangements are agreed in writing between
the Customer and the Company.
PATENT RIGHTS
9.1 The Customer shall indemnify and keep indemnified the Company against all claims, damages,
costs and expenses to which it may become liable through executing an order in accordance with
the Customer’s specification which constitutes an infringement of any patent or registered design.
PAYMENT
10.1 Payment shall be made net to the Company’s head office or its appointed bank upon notice of the
goods being ready for collection or despatch. Cheques, money orders or other negotiable
documents must be made payable to the Company and only the Customer’s official receipt shall
be valid. For export orders, payments shall be in sterling or in a currency specified by the Company
against documents at the United Kingdom, unless expressly stated otherwise by the Company.
10.2 The contract price will be payable by the customer in strict accordance with the contract terms,
not withstanding any delay in delivery of performance on the contract or any adjustment or correction
of minor defects which may be required to the plant, machinery or work. The Company may
suspend performance on any contractual obligation to the customer so long as any account of the
Customer is overdue.
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10.3 Interest at 1½% above minimum bank lending rate with a minimum of 9% per annum will be
charged at the Company’s discretion on all overdue accounts. The term “minimum bank lending
rate” in this context shall mean the minimum-lending rate from time to time fixed by the Bank of
England.
10.4 Legal Title remains with the Company until payment by the Customer has been made in full. In
case of default by the Customer after delivery of any goods and before goods have become the
Customer’s property, the Company may give notice to the Customer terminating the
Customer’s right to possession whereupon the customer shall be bound, at it’s expense, to
redeliver the goods to the Company. In all such cases the Company may (whether with or
without previous notice) itself retake possession of the goods and the Company is in such
circumstances irrevocably authorised by the Customer to enter the premises on which the goods
are situated and to dismantle and remove from the same at the Customer’s expense. The
Customer will not sell deal with or otherwise dispose of the goods until such time as they have
been paid for in full or collected by the Company.
SAFETY
11.1 To the best of the Company’s knowledge the machinery and plant manufactured by the
Company complies with the requirements imposed on a manufacturer under regulations
enforced in the United Kingdom or any part thereof. Should special or additional guards be
required to meet the particular local requirements of the Customer they will be charged as
additional items.
JURISDICTION
This contract is governed in all respects by the law of Northern Ireland within the United
Kingdom and the Customer submits to the jurisdiction of the Courts of Northern Ireland.
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Effective with sales to the first user on or after April 1, 2003
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”) components: cylinder block casting, cylinder head casting, trip, and any meals, mileage, lodging, etc. is the
warrants new 3000 Family Industrial Engines sold by it, to crankshaft (excluding bearings), camshaft and connecting user’s responsibility).
be free from defects in material and workmanship. rods. These parts are warranted against defects in material
and workmanship for 36 months after date of delivery to User Responsibilities
This warranty does not apply to engines sold for use in the first user. This warranty runs concurrently with the The user is responsible for:
marine applications, engines in machines manufactured by standard warranty period.
Caterpillar, or Caterpillar brand batteries. These products • Providing proof of the delivery date to the first user.
are covered by other Caterpillar warranties. Caterpillar Responsibilities
If a defect in material or workmanship is found during the
• Labor costs, except as stated under “Caterpillar
Responsibilities”, including costs beyond those
This warranty is subject to the following: standard warranty period or the extended warranty period if
required to disconnect the product from and reconnect
applicable, Caterpillar will, during normal working hours
the product to its attached equipment, mounting and
Warranty Period and through a place of business of a Caterpillar dealer or
support systems.
The standard warranty period for new 3003, 3011, 3013, other source approved by Caterpillar:
3014 and 3024 engines is 24 months or 2000 hours, • Travel expenses not covered under “Caterpillar
Responsibilities”.
whichever occurs first (with the first 12 months at • Provide (at Caterpillar’s choice) new,
unlimited hours), and 24 months for mobile agricultural Remanufactured or Caterpillar-approved repaired • All costs associated with transporting the product to
applications, after date of delivery to the first user. parts or assembled components needed to correct the and from the place of business of a Caterpillar dealer
defect. or other source approved by Caterpillar.
The standard warranty period for new 3034, 3044, 3054 • Premium or overtime labor costs.
and 3056 engines is 24 months or 3000 hours, whichever Note: Items replaced under this warranty become the
occurs first (with the first 12 months at unlimited hours), • Parts shipping charges in excess of those, which are
property of Caterpillar. usual and customary.
and 24 months for mobile agricultural applications, after
date of delivery to the first user. In cases where the engines • Local taxes, if applicable.
• Replace lubricating oil, filters, coolant and other
do not exceed 500 hours per year, the warranty period shall
service items made unusable by the defect. • Costs to investigate complaints, unless the problem is
be extended 12 months or until the engine reaches a total of caused by a defect in Caterpillar material or
1500 hours, whichever occurs first, after date of delivery to • Provide reasonable or customary labor needed to workmanship.
the first user. correct the defect, including labor to disconnect the
product from and reconnect the product to its attached • Giving timely notice of a warrantable failure and
equipment, mounting, and support systems, if promptly making the product available for repair.
The standard warranty period for rotating electrics used on
3000 Family Industrial engines is 12 months from date of required. • Performance of the required maintenance (including
engine delivery to the first user. • Provide travel labor, up to four hours round trip, if in use of proper fuel, oil, lubricants and coolant) and
the opinion of Caterpillar, the product cannot items replaced due to normal wear and tear.
Extended Warranty reasonably be transported to a place of business of a • Allowing Caterpillar access to all electronically
An extended warranty applies to all new 3000 Family Caterpillar dealer or other source approved by stored data.
industrial engines and applies solely to the following Caterpillar (travel labor in excess of four hours round (continued on reverse side…)
SELF5373
Limitations Failures resulting from abuse, neglect and/or • Failures resulting from unauthorized repair or
Caterpillar is not responsible for: improper repair. adjustments, and unauthorized fuel-setting changes.
• Failures resulting from user’s delay in making the • Damage to parts, fixtures, housings, attachments, and
• Failures resulting from any use or installation which product available after being notified of a potential accessory items, which are not part of the engine.
Caterpillar judges improper. product problem.
• Failures resulting from attachments, accessory items
and parts not sold or approved by Caterpillar.
•
For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the
the Solomon Islands and Tahiti, the following is applicable: Solomon Islands and Tahiti, the following is applicable:
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY
CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY
SELLS, WHICH IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. APPLICABLE LAW CANNOT BE EXCLUDED, RESTRICTED OR MODIFIED ("MANDATORY
RIGHTS"). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR IMPLIED (BY
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR STATUTE OR OTHERWISE), ARE EXCLUDED.
IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY
WARRANTIES FOR NEW ENGINES, WHERE APPLICABLE. REMEDIES UNDER THIS CATERPILLAR, EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS),
WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS WHICH IS WARRANTED DIRECTLY
SPECIFIED HEREIN. TO THE USER BY ITS MANUFACTURER.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLAR IS
THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN
REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF
PROVISION OF SERVICES RELATING TO THE GOODS. EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR
REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY. CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE
ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR
For electric power generation products sold for personal or family use, operating in the USA, its territories REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE
and possessions, some states do not allow limitations on how long an implied warranty may last nor allow PROVISION OF SERVICES RELATING TO THE GOODS.
the exclusion or limitation of incidental or consequential damages. Therefore, the previously expressed
exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
rights, which vary by jurisdiction. To find the location of the nearest Caterpillar dealer or other authorized UNLESS IMPOSED UNDER MANDATORY RIGHTS.
repair facility, call (800) 447-4986. If you have questions concerning this warranty or its applications, call
or write: IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION (CONTRACTS FOR THE
INTERNATIONAL SALE OF GOODS) IS EXCLUDED IN ITS ENTIRETY.
In USA and Canada: Caterpillar Inc., Engine Division, P. O. Box 610, Mossville, IL 61552-0610,
Attention: Customer Service Manager, Telephone (800) 447-4986. Outside the USA and Canada: Contact This warranty covers every major component of the products. Claims under this warranty should be
your Caterpillar dealer. submitted to a place of business of a Caterpillar dealer or other source approved by Caterpillar. For further
information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, write
Caterpillar Inc., 100 N. E. Adams St., Peoria, IL USA 61629.
SELF5373
WARRANTY REGISTATION
STATEMENT (Please Read)
It is the operator’s responsibility to read and apply the instructions given in the Caterpillar
OPERATION & MAINTENANCE (O & M) guide supplied with the engine. The
information given below is brief and for the guidance only. If conflict or uncertainty occurs, the
information in the O & M guide must take precedence.
Please complete the “Engine Delivery Service Record” (EDSR) and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar’s web page at www.cat.com. This can
be found under engine tab, and then select the service & support followed by the engine
warranty registered link.
SPECIAL NOTICES
BEFORE STARTING ENGINE
Proper welding procedures are necessary in order to avoid damage to the engine’s ECM,
sensors, and associated components. When possible, remove the component from the unit
and then weld.
Do not ground the welder to electrical components such as the ECM or sensors. Improper
grounding can cause damage to the drive train bearings, hydraulic components, and electrical
components.
Clamp the ground cable from the welder to the component that will be welded. Place the
clamp as close to the weld as possible. This will reduce the possibility of damaging electrical
components.
Ensure that the Battery Master Switch if provided is open, or remove the positive and
negative lead from the batteries.
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