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Overview
Services Company, operating since 2013
Krest’s Differentiators
High Quality
Delivery Model
Increased Profitability
Technology
IP safeguards
Shared Research
Project Mgmt
Quality framework
Organization
V.B.Prakash
M.D.
Our Clients
APPENDICES
Process Engineering
Process Safety
Commissioning support
Operations support
Process
Activity description
FEED studies
Plant design & steady state simulation (Hysys, Unisim, Pro II, gPROMS)
Equipment design (Reactors, heat exchangers, phase separators,
distillation columns, scrubbers, cyclones, pressure vessels, gas & liquid
storage tanks)
Instrument design (control valves, safety valves)
PFD, P& ID, Utility flow diagrams
Utility design, design validation
Process control philosophy
Cause & Effect diagrams
As-Built documentation (PFD, PID, UFD, equipment datasheets)
Transient Analysis / Surge Analysis / Dynamic simulation
Process Safety
Activity description
HAZID / HAZOP / SIL / LOPA facilitators & scribes with numerous
references
Fire & Explosion modeling (3D CFD modeling for explosion modeling)
QRA for Onshore / Offshore / Pipelines according to project specific &
country specific guidelines
EERA / ESSA / SGIA / TRIA for offshore facilities
Hazardous area classification (HAC)
Bowtie Analysis
SIMOPS workshops
HSE Case development
ALARP demonstration workshops
Commissioning Support
Activity description
Operation & Maintenance manuals (periodic updating)
Standard Operating Procedures
Training material for processes & technologies, plant operations,
safety procedures, startup and shutdown procedures, energy
optimization
Energy audits and productivity audits
Digitization of plant drawings
Design package for revamps
Digitization of Machine / instrument datasheets (Enterprise
management)
Dynamic simulation
Operator Training Simulators
Operational Support
Activity description
Process Safety
•HAZOP studies
•Safety Instrumented Systems (SIS)
•Environmental Risk Audits
Process Optimization
•Process plant re-engineering for new product mix
•Automation architecture for re-engineered plant
•Conversion cost of products from re-engineered plant
•Process optimization for reduced energy consumption
•Energy recovery and reduction of energy losses
Plant de-commissioning
•What if scenarios for plant shutdown and de-commissioning
•Possibility of using existing equipment at other sites
SERVICES OVERVIEW
Services Snapshot
Process Engg Risk & Safety Process Safety Process Optimization
Management
Utility system Design HAZID / HAZOP PSI Dynamic simulation
CONSULTING SERVICES
3 cryo air separation units Produce more Oxygen by 6 – 7% more Oxygen produced higher VCM /
of RIL petchem site reducing Nitrogen venting EO production
Industrial gas network Suggest optimum gas flows Finalized real time constraints in the gas
optimization at Tata Steel and finalize best supply pipe network.
- Jamshedpur routes in complex Oxygen, Increased gas inventory by 10% by cutting
Nitrogen gas networks losses
Reduced pressure losses by 20% by avoiding
gas flows in narrow paths
Streamlined operation of 10 supply gas
separation units connected to network.
Coal gasification units of Stabilizing syn gas On-spec producer gas flow established. 8
JSPL - Barbil production and MW power recovery streamlined. Gas
establishing power clean-up system operation is improved. Tar
recovery separation unit performance is improved.
Operational Training performed.
Sulphur recovery, storage Operationalize overall Liquid sulphur network is operationalised &
& liquid sulpur tie-in at system, train the stabilised. Operational training program
Dolphin Energy Limited, operations team in new performed for smooth operations.
Ras Laffan, Qatar processes / units Optimized pressure losses in network.
Competencies
Design
Software
Hydrogen Process
Storage Simulation
Core
Development
team
Material
Cryogenics
Sciences
Electro-
Chemistry
Targeted Technologies
Industrial Sector Technology
• Gas processing
• NGL plants & sub-units
Oil & Gas
• LNG – cryo processes
• Hydrogen Solid State Storage
• Gas Clean-up
• Power cycles
Coal Gasification
• CCS
• Ion Transport membranes
• Air Separation technology
• Ion Transport membranes
Air Separation
• Plate fin exchangers
• Adsorbents
• Methanol
• MTO / DME / Polymers
Petrochemicals
• Polymers
• Coal To Chemicals
Targeted areas
Targeted areas
• New liquefaction cycles for LNG plants
• Development of standard modules for
• Gas dehydration units
• Spiral wound heat exchangers
LNG Plants • Cold boxes
• Cryogenic storage + atmospheric vaporizers
• Vapor Recovery Systems
• Energy efficiency tools for operating LNG plants
Targeted areas