Sie sind auf Seite 1von 23

GLOBAL REACH,

LOCAL SERVICE

GLOBAL PROVIDER
of Asset Integrity Management, HSE, Engineering Services & Software Solutions

WWW.VELOSIAIMS.COM
2 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 3

Welcome to Velosi Beyond Tomorrow

The Oil and Gas industry worldwide is today undergoing its most dramatic shifts.

We offer a full range of specialist Price volatility and geopolitical uncertainties-technological advances, mergers and acquisitions, as
well as new reporting and regulatory changes are redefining how the industry will move beyond
engineering consultancy services complete tomorrow into the next decade of the 21st century.
with our own in-house proprietary
Central to this evolution is global competition for fast-depleting natural resources, and the
software that has been developed and
emphasis on sustainability, which are fundamental to the communities in which we work.
tailored to the energy business.
MR. IJAZ UL KARIM RAO
Managing Director As a service provider, we are always proactive
and listen to the voice of our customers to fully
understand their needs.

Within Velosi Asset Integrity Limited (VAIL), our


greatest asset is our people who are qualified in
all engineering disciplines, multi-tasking, highly
motivated and wanting to serve our Clients always.

The Velosi Asset Integrity Limited (VAIL) business


is focused on supporting our customers wherever
they are working in managing the integrity of their
operational assets to maximize efficiency, reliability,
and costs. New projects offer us fresh challenges, We are working with you to
while existing plants are becoming more aged and build a business that is safe,
profitable and sustainable.
in need of more effective maintenance with the
view to fit for purpose and life extension. Though it is not possible to predict
the future, it is possible to make
practical decisions on controlling
We look forward to working with you! quality and cost, with a partner like
VELOSI.

While some of the challenges are


new at VELOSI, our mission has
always been about
“ENGINEERING FOR A SAFER
WORLD.”
4 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 5

About Velosi
Velosi is a leading global consulting firm that provides Asset Integrity Management,

HSE, Engineering Services and Software Solutions to clients in the energy industry

around the world.

Velosi has developed a comprehensive Asset Integrity Management software; VAIL-Plant, that can
be tailored to fulfill the specific needs of Energy companies worldwide.

By combining global coverage and local knowledge with our wide range of services we are able to
create tailored solutions to complex problems. Our range of inter-related services and modular
methodology ensures that we can accommodate a wide range of projects.

Company Experience and Capabilities


Velosi team has more than 35 years of experience helping clients by providing a one-stop center
for complete Asset Integrity Management, HSE, Engineering Services and Software Solutions. We
operate through associated offices in Middle East, Africa and Asia.

The strength of our approach comes from offering a multiregional service while meeting local
needs. Velosi achieves this because we operate in selected world’s major established and emerging
markets.

From your local offices, you will be able to easily access our network to receive the service that
you need. This approach provides a solution to companies who are trying to control operations in
unfamiliar territories remotely. With local staff and local knowledge, we are uniquely positioned to
support companies that need to control operations remotely or in unfamiliar territories.

By cutting through barriers, we provide companies with the highest levels of commitment and
personalized services.
6 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 7

Partnering with Providing a


the World’s Top Companies Complete Lifecycle Solution
Since 2007, we have been part of more than 250 major projects awarded by some of the world’s
leading multinational companies in the energy sector. We are working with the world’s largest
energy companies including ADNOC, Dragon Oil, Saudi Aramco, LUKOIL, QAFCO, PETRONAS, Design
TANAP, Sonatrach, PPL, SNGPL, Dolphin Energy, KPOC, OOCEP, QP, KOC, ORPIC, REPSOL, BP and Build/
Concept
others, who contracted Velosi services as a one stop center for Asset Integrity Management, HSE, Procure
Engineering and Software Solutions.

Abandon Commission

Building Asset Integrity

Long Term Client Relations Change


Life Cycle

Operate
Our very successful retention of existing clients speaks for itself. It is a testimonial of the reputation Improve
and confidence our clients have in our team and our services. Demand driven by new projects
and concerns over safety and the environment makes the services VELOSI provides a ‘must-have’
investment for all energy companies.
Maintenance Inspect

Corrosion

Global Reach,
Local Service
We operate globally through our associated offices in Middle-East, Africa and Asia. We have
operational offices in Pakistan and Head office in UAE (Abu Dhabi) and associated offices in 29
Where we Fit
countries worldwide. With local staff and local knowledge, we are uniquely positioned to support
companies that need to control operations remotely or in unfamiliar territories.
Oil Refineries GOSP’s Gas & NGL Plants

Chemical Plant Fertilizer Plants Pipelines

Offshore Platforms Wellheads Structures


8 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 9

Our Services

Asset Integrity
Engineering Services
Management Services

Risk Based Inspection (RBI) p10 Conceptual Design FEED, Detailed


Design and Engineering Consultancy
Pipeline Integrity Management Services p17
System (Onshore and Offshore) p10
Operating Manuals & Procedures p17
Structure Integrity Management System
(SIMS) p11 Design Verification & Appraisal p18

Safety Integrity Level (SIL) p11 Fitness For Service (FFS) p18

Wellhead Integrity Management System As-Built Drafting Services p18


(WHIMS) p12

Reliability Centered Maintenance


(RCM) p13

Reliability Availability Maintainability


(RAM) p13

HSE & Environmental


Software Solutions
Services

Health, Safety & Environmental Critical VAIL-Plant (Asset Integrity Management


Equipment System (HSECES) p14 System) p22

Risk Assessment & Management p14 VAIL-PHA (Process Hazard Analysis) p23

Occupational Health p15 VAIL-PSRA (Petrol Station Risk


Assessment) p23
HSEIA Studies p15
VAIL-MTS (Material Tracking System) p23
Emergency Management & Planning p16

Environmental Services p16


10 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 11

Asset Integrity
Management Services
Risk Based Inspection (RBI) Structural Integrity Management System
For Oil & Gas, Power and Petrochemical Installations, Risk Based Inspection Structures accommodate all the facilities offshore & onshore and are
(RBI) is a systematic approach to create an accurate, well-targeted inspection considered as one of the vital assets. Therefore, it is important to ensure
strategy based on risk. The inspection plans are developed to mitigate the its integrity.
specific failure mechanisms identified.
Velosi offers services of Structural Integrity Management System to ensure
RBI study is performed in compliance with standards API 580, 581, API 571.
that:
It is applicable to offshore & onshore installations such as fixed or mobile
The safety, environment and commercial risks associated with the operation
units as well as FPSO’s and pipelines.
of structures are identified and assessed.
Appropriate risk reduction measures are identified, established and
Pressure Vessels / Drums Columns Pressure Relief Devices
maintained.
Heat Exchangers Filters In-Plant Piping Risks to personnel, environment and business profitability are reduced to as
(Shell and Tube, Fin Fan) Flare / Stack Pipelines DELIVERABLES low as reasonably practicable.
Storage Tanks Offshore Structure Tag Marked Drawings Ensure that structural designs are fit for the intended purpose and
engineered to approved standards.
Asset Register
Assure the integrity of structures during all phases of their life cycle and
DELIVERABLES Inspection Plans
assign single point accountability for this.
Asset Passport
Corrosion Loop Drawings RBI Methodology adopted for structures risk assessment is based on criteria
RBI Report (SIMS) Study
Inventory Group Drawings provided in international codes ISO 19900, ISO 19902 & ISO 19904, API RP
Corrosion and Inspection Strategy Document. 2 SIM
Risk Based Inspection (RBI) Report Velosi covers the following types of structures, as minimum:
Inspection Isometric Drawings for Equipment and piping Offshore Platforms – Subsea Structures
Offshore Platforms – Topside Structures
Floating Production Storage and Offloading (FPSO)
Pipeline Integrity Management System Onshore Structures
(Onshore & Offshore)
An overview of the features and philosophy of Pipeline Integrity Management
Safety Integrity Level (SIL)
System (PIMS) highlights pipeline regulations and codes which are normally
based on safety as well as risk philosophy. The design requirements are Safety Integrity Level (SIL) is the discrete level for specifying the safety
established so as to fulfill the objectives of the safety standards. The set of integrity requirements of safety functions to be allocated to the “Electrical/
design criteria may thus be seen as the practical interpretation of it. Electronic/Programmable Electronic Systems” safety related systems where
Pipeline Integrity Management System is performed in compliance with SIL 4 has the highest level of safety integrity and SIL 1 has the lowest.
international standards like API 1160, ASME B31.8S. SIL study is performed in compliance with standards IEC-61508, IEC-61511,
ISA TR 84.00.02.
The Pipeline Integrity Management System program
(PIMS) is developed for use by the pipeline engineers
DELIVERABLES
and for serving the following purpose:
Section Layout Drawings
Mechanical Assessment Sheet To monitor the technical and safety condition of the
DELIVERABLES
Inspection Plan pipeline system.
SIL Methodology
RBI Report (PIMS) Study To define inspection frequency and technical content
SIL Classification Report
Integrity Operating Window (IOW) of inspection programs.
SIL Verification Report
Asset Passport To recommend pipeline intervention work or repair
Safety Requirement Specification (SRS)
when needed.
Safety Life Cycle
12 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 13

Asset Integrity
Management Services
Wellhead Integrity Management System Reliability Centered Maintenance (RCM)
Velosi uses FMECA based RBI Methodology for Wellhead Integrity RCM is a formal method to determine the maintenance requirements of an
Assessment. The methodology is developed in accordance with BS EN asset in its operating context. It stresses a proactive approach to maintenance
60812, IEC 60812, OREDA, API 6A, API 14B, API 14C, API RP 57 and ISO- while attempting to match best maintenance practice to mitigate a potential
TS-116530-2 to optimize the preventive maintenance activities. failure relative to the importance of preventing that failure.
RCM study is performed in compliance with standards BS EN 60812, SAE
In the context of well integrity, Velosi recommends use of reliability analysis JA1011, SAE JA 1012, ISO-14224 & OREDA
methods that can be used to identify and assess the impact of failures of
well barrier elements. If performed properly, RCM will:

Maximize safety and environmental health

Such analysis are useful for: DELIVERABLES Reduce overall maintenance cost
DELIVERABLES Improve realized reliability/availability
Comparing different well maintenance alternatives Asset Register
Formulization of Asset Register.
FMECA (Failure Mode Effects Criticality
with respect to blowout probabilities
Identification of applicable damage Analysis) Report
Evaluating the blowout risk for specific well equipment Maintenance Strategies Recommendations,
mechanism / de-gradation mechanism.
Identifying potential barrier problems in specific well task list with Bill of Materials (BOM)
Risk Ranking & Calculation of criticality
types Job Plans
based on calculated POF & COF.
Assessing the effect of various risk reduction methods
Development of Inspection plan
Identifying potential barrier problems during well Reliability Availability Maintainability Services (RAM)
against calculated criticality factors.
interventions/maintenance activities Velosi provides detailed Reliability, Availability & Maintainability (RAM)
analysis, to optimize a system by reducing the downtime, increase efficiency
& optimize maintenance plans. RAM study is performed as per OREDA, ISO-
Velosi uses FMECA approach to answer the following
14224, BS-5760, BS-EN 61703, BS 4778-3.
questions:
The ultimate purpose of RAM study is asset management; that is, running
In what ways can system components fail? the system at maximum efficiency with minimum cost. RAM refers to three
What are the underlying causes of failures? related characteristics of a system and its operational support: Reliability,
How can failures be detected? Availability, and Maintainability.
What are the failure effects, on the failed component
and on the system? The RAM study provides a statistical foundation for each
How critical are the failure effects, in terms of damage DELIVERABLES asset’s contributions to the overall system availability
to humans, the environment, or material assets? and reliability.
Identification potential bottlenecks
What are the common industrial practices to mitigate Estimating the on-stream availability of the
the failures against identified mechanisms? unit
Prediction the impact of equipment
redundancy and sparing
Development and mitigation strategies for
expected failure modes
Perform a preliminary equipment criticality
analysis
RAM study report
14 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 15

HSE & Environmental


Services
Health Safety & Environmental Critical Equipment Systems HSEIA Studies
HSECES are those equipment systems whose failure could cause or Velosi Health, Safety & Environment Professionals assist clients to develop
contribute to an accident with severe or catastrophic consequences or the processes and procedures necessary to manage Health, Safety, and
whose purpose it is to prevent or limit the effect of such an accident. HSECES environment in their workplace. We have the knowledge and practical
are developed through Bow-tie Analysis study. experience to benchmark your current competence for the on-going
identification, evaluation, and control of risks in your workplace.
DELIVERABLES
Velosi carries out HSEIA Studies for the whole life cycle of the project
Identification of HSECES
(i.e. four stages) as per local regulatory authority and clients standards &
HSECES performance standards for all
identified HSECES procedures.
ICP Audit for HSECES Verification Conceptual Design & FEED Stage
Quality Performance Standards
Detailed Engineering & Construction (EPC) Stage
Commissioning Stage
Risk Assessment & Management Operation Phase
Velosi has extensive hands-on experience in a wide variety of risk Decommissioning/Disposal and Site Restoration Stage
assessment and risk management applications. The concept of Safety Case Combined Phase
Development was a result of the Piper Alpha disaster. We have carried
out several Safety Cases for offshore and onshore oil & gas installations.
Quantitative Risk Assessment (QRA) studies for major hazards industries DELIVERABLES
onshore and offshore has also been executed. HAZID, ENVID, OHID Workshops Reports Building Risk Assessment (BRA) Study
HAZID/ENVID/OHID Register
Explosion Risk Assessment
DELIVERABLES HSEIA Workshop (BOWTIE, ALARP,
Gas Dispersion Analysis
SIMOPS & MOPO) Reports
PHA studies HSEIA management system (HSEMS) review
Emergency System Survivability
Quantitative Risk Assessment (QRA) and Report
Analysis (ESSA) Report
Safety Case Development and Review HSEIA Screening Report
Emergency Response Plan (ERP)
Modeling of dispersion, fire, explosion & PHSER Workshops & Report
Pollution Prevention & Control (PPC)
toxic releases
Compliance Report Project HSE Plan
Safety Audits, Drop Object Surveys, Work at
Air Dispersion Modeling Report Construction HSE Plan
Height Audits and Rig Move Audits
OHRA Report
QHSE Audits inspection and Survey for Review & update of HSEIA Reports
QRA Report
onshore & offshore facilities
FRA Report
Occupational Health Environmental Impact Assessment (EIA) Report

Evacuation Escape & Rescue Analysis (EERA) Report


Velosi occupational health and hygiene specialists have extensive experience
Noise Assessment Study
in providing practical help and guidance to a wide range of industries. They COMAH Report
can provide support and assistance by identifying and assessing the risks Waste Management Plan

and developing cost-effective control strategies. Fire & Gas Mapping Study

Drop Object Study

DELIVERABLES HSECES Performance Standards

HSEIA Report
OHID Workshop Report
Hazop Workshop & Report
OHRA Report
Noise Survey and Assessment H2S Dispersion & Zoning Study

Biological Agent Assessment Human Factor Engineering Assessment Study Report

Ergonomics Study Report


16 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 17

HSE & Environmental


Engineering Services
Services
Emergency Management & Planning Conceptual Design, FEED, Detailed Design and
Velosi provides Emergency Management & Planning services for dealing with all Engineering Consultancy Services
humanitarian aspects of emergencies (preparedness, response, mitigation, and
Core requirement of any engineering project is its Conceptual Design or Feasibility
recovery). The aim is to reduce the harmful effects of all hazards, including disasters.
Study. Boundaries are defined at this stage for further Front End Engineering Design
(FEED). In FEED, main focus is on the technical requirement along with estimated
Particular areas of experience include:
budget investment cost of the project. FEED also serves as the basis for the bidding
Review of Existing Plans & Policies of Execution phase contracts i.e EPC & EPIC.
Assessment of Emergency Preparedness Conceptual Design, FEED, Detailed Design and Engineering Consultancy Services are
Composing & Producing Emergency Plans performed in compliance with standards IEC 61537, NFPA 70, ASME Section VIII,
ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.8, IEC 60079, ISA 75.1, NFPA 72,
AISE-360-10, ACI-318, ASCE-07-10, API RP14E, API 520/521, API 650, API 620, API 526,
API 12J, NFPA 13, NFPA 20, TEMA & other industrial code standards.
DELIVERABLES
Emergency Management Procedure DELIVERABLES
Emergency Management Plan
Process - Piping Stress Analysis Report and Instrumentation & Control
- P&ID Supporting Piping Design Calculation - Datasheet for TT, PT, Gas Analyser,
- PFD - 3D model - Chromatograph and ESD
- Instrument Location Drawings
Environmental Services - Cable Block Diagrams
Equipments Civil & Structural - Instrument Index
While every development leaves a footprint on the natural world, better practices - Mechanical Design Report GA & - Pipe Bridge Structural Framing Plans - Instrument Cable List
and more balanced approaches reduces the impressions on the Environment Detail Drawings and Elevations - Instrument Installation Detail
- Pipe Bridge Structural Calculation Drawings
and preserves the resources for future generations. By implementing effective
Report - Loop Diagrams
management and monitoring guidelines and ultimately complying with local and Piping - Pipe Sleepers Foundation Layout - DCS/SCADA Modification
- Mechanical & Piping Plot plan and Details
international guidelines, the industries can significantly reduce impacts on the - Piping General Arrangement - Design Calculation for Sleepers Electrical
environment. Drawing - Foundation and Sleepers Layout - Single Line Diagrams (SLDs)
- Piping Line List Details
Velosi offers comprehensive tailor made Environmental solutions ranging from - Piping Tie In Schedule & Drawing - Schematics
- Foundation Details - Wiring Diagrams
Environmental Impact Assessment to Baseline Monitoring Surveys Waste Consultancy - Piping Isometric - Structural Design Calculation for
- Piping MTO - Earthing Diagrams
and Environmental Audits. Our approach in Environmental services starts from the Pipe Supports, Foundations - Cable Layout
- Pipe Support Details Drawing - Road Crossing/ Duct Bank Design
consideration of environmental aspects at design stage, from problem clarification - Pipe Support Schedule - Cable Schedule

to project completion - keeping costs to a minimum.


Our multi-diverse pool of Environmental Engineers, Scientists, Environmental Regulatory Experts, Process Safety &
Loss Prevention Engineers have decades of experience around the world in conducting Environmental studies for
Operating Manuals and Procedures
infrastructure & utilities, industrial and manufacturing plants, Oil & Gas projects and other specialty projects can help
you meet your strategic and regulatory requirements and to grow your business through environmentally responsible The Operating Manuals and Procedures are an essential element of plant operations
solutions. as they are developed to ensure smooth operation, production enhancement by
As a Class A Environmental Consultant registered with Environmental Agency, Abu Dhabi (EAD), Velosi’s most recent reducing the downtime and to protect the integrity of plants. The operating manuals
relevant work includes EIAs for Oil & Gas projects, Airports and Industrial Plants. and procedures are formal written instructions that describes how particular plant
should be operated, the expected performance targets, associated risks and key
roles & responsibilities of key contributors in the plant’s operation.
DELIVERABLES
Operating Manuals & Procedures are performed in compliance with standards ISO
Environmental Studies & Assessments - Environmental Permit Application - Formaldehyde Monitoring 9001 : 2015, OSHA 29 CFR 1910.119.
- Environmental Impact Assessment (EPA) - Site Meteorological Data Monitoring
(EIA) - Environmental Action Plan (EAP) - Soil & Water Analysis
- Preliminary Environmental Report - Environmental Audit Report (EAR)
(PER) Waste Management Consultancy
- Construction Environmental Environmental Monitoring & Testing - Waste Reduction Report (WRR)
Management Plan (CEMP) Services - Operational Waste Management Plan DELIVERABLES
- Environmental Management Plan - Indoor Air Quality Monitoring (OWMP)
(EMP) - Ambient Air Quality Monitoring - Decommissioning Waste Operating Manuals
- Decommissioning Environmental - Particulate Matter Monitoring Management Plan (DWMP) Operating Procedures
Management Plan (DEMP) - Noise Level Monitoring - Waste Audit
- Operational Environmental - Stack Emission Monitoring
Management Plan (OEMP) - Light Level Monitoring
18 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 19

Engineering Services

Design Verification & Appraisal


Velosi offers independent third party services in Design Appraisal to streamline the
design and construction process by reviewing design and drawings in compliance to
international Codes, Statutory Regulations and Client Specifications all with a view to
identify and correct design discrepancies in advance of procurement and fabrication.
Design Verification & Appraisal are performed in compliance with standards TEMA,
ASME Section VIII, ASME B31, ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.8, API
620, API 530, API 650, & other industrial codes & standards.

DELIVERABLES
Design Verification Report

Fitness For Service (FFS)


FFS assessments are quantitative engineering evaluations that are performed to
demonstrate the structural integrity of an in service component that may contain a
flaw or damage.
FFS assessments are performed in compliance with standards API 510, API 530, API
653, API 570, API 579, ASME FFS-1, ASME B31.4.

DELIVERABLES
Inspection Report
RLA Calculation
FFS Assessment calculation as per API 579
RLA & FFS Study report including all
inspection & test result

As-Built & Drafting Service


Subsequent to construction or modification of any facility, all relevant Engineering
drawings, associated documents and schedules are required to be updated to As-
Built status in order to represent the actual installation. Velosi is experienced in
performing site walk through to perform Red Line Markup (RLMU) and updating
drawings in Drafting intelligent softwares i.e. AutoCAD, SmartSketch, Smart Plant
P&IDs (SPPID), Smart Plant Instrumentation (SPI), Smart Plant Electrical (SPE),
PDMS, PDS, SP3D.

DELIVERABLES
RLMUs
Updated Native Files
Updated Database/Model
20 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 21

Software Solutions

VAIL-Plant (Asset Integrity Management System) PIMS (Pipeline Integrity Management System)
VAIL-PIMS is a composite application for off-shore and on-shore pipelines designed
VAIL-Plant is a robust and comprehensive Asset Integrity Management
for Pipeline Integrity and Inspection Management.
software tool, customizable to the needs of Energy Sector.
The software is SAP certified and can be easily integrated with ERP software, It includes the following features:

such as SAP and MAXIMO. It is also certified by EXIDA, for compliance with Pipeline profile recording & plotting
Probability of Failure (POF) calculation and plotting
IEC 61508, API 580 and ASME B31.8S.
along the pipeline (POF Vs TIME) against applicable
We have a proven track record of working with major Oil & Gas damage mechanism
Operators like LUKOIL, DRAGON OIL, TANAP, ADGAS, Groupment Berkine, Consequences of Failure (COF) calculation against
PETRONAS and many others. applicable damage mechanism
Risk Assessment against Stress Corrosion Cracking
(SSC)
VAIL-Plant software is based on modular approach,
External and Internal Corrosion Direct Assessment
covering all types of assets in oil and gas industry. (ECDA & ICDA)
The modules include but not limited to: Risk Assessment against third party damage
Corrosion calculation (NORSOK M-506)
PEMS - Pressurized Equipment Management
Scheduling of integrity management and inspection
System
Defect Assessment based on B31.G, B31.G Modify &
PIMS Onshore - Pipeline Integrity Management Shell 92
System for Onshore Pipelines

PIMS Offshore - Pipeline Integrity Management


System for Offshore Pipelines Certificate
SAP INTEGRATION CERTIFICATION
PEMS (Pressurized Equipment Management System)
EIRMS - Electrical, Instrumental and Rotary
SAP SE hereby confirms that the interface software
for the product

VAIL-Plant 14.8.14

VAIL-PEMS includes comprehensive database for piping and pressurized equipment such as vessels, tanks, heat
of the company Velosi Asset Integrity Ltd

Management System
has been certified for integration with SAP ECC 6.0 based on ICC Integration
Assessment in SAP Product Lifecycle Management.

This certificate confirms the existence of product features in accordance


with SAP certification procedures. It does not guarantee that the product
is error-free.

exchangers etc. It facilitates Risk Assessment, Inspection and predicts the assets remaining and next inspection date.
The certification test is documented in report no. 29717392
and expires October 22, 2018.
Vendor Hardware: PC-Pentium, x64
Vendor Operating System: Windows 2003
SAP Test System: SAP ECC 6.0
Used Integration Tools: WebService Communication

ISMS - Inspection Scheduling Management


This configuration meets the requirements for connecting VAIL-Plant 14.8.14 to
SAP Applications.

Certified Functions:
Read equipments and functional locations from SAP

System It includes the following features:


Walldorf, October 23, 2015

Christoph Claus, SAP SE

SIMS - Structure Integrity Management System Engineering data capturing along with hierarchy
SAP, R/3, and SAP NetWeaver are registered trademarks of SAP SE Germany.
All other names are registered or unregistered trademarks of the individual firms.
http://www.sap.com/icc

management drawings, isometrics, PFD’s and P&ID’s


PSVMS – Pressure Safety Valves Management Integration with SAP ESS 6.0.
ICE 61508 for software
Semi quantitative RBI methodology for risk evaluation
System development procedure.
and inspection planning against identified damage
mechanisms compliance with API ST. 580
WHIMS - Well Head Integrity Management
System Inspection history recording with respect to multiple
positions and TML’s
HIMS - Hull Integrity Management System Estimated Corrosion Rate Models based on API 581
Failure and replacement history recording.
LEMS - Lifting Equipment Management System
KPI’s identifications and calculation/evaluations.
Short term/long term corrosion rate & remnant life
CIMS - Civil Inspection Management System
calculations
CPMS - Cathodic Protection Management Trends and console reporting
PIMS Modules, in compliance PEMS Module, in compliance
System with ASME B 31.8S (with GIS) with API 580. Plant Inspection Requirements (PIR) generation
Root Cause Analysis (RCA) against failures
FRIMS – Flexible Riser Integrity Management
Data importing from excel workspace template
System

FSIR - Facility Status Integrity Reporting


22 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 23

Software Solutions

SIMS (Structure Integrity Management System) VAIL-PHA (Process Hazard Analysis)


VAIL-Plant SIMS (Structure Integrity Management Safety Integrity Level (SIL) is the discrete level for specifying
System) module contains following main features: the integrity requirements of safety functions to be allocated
to the “Electrical/Electronic/Programmable Electronic Systems”
Facility Information safety related systems where SIL 4 has the highest level of safety
Engineering and Design information of complete integrity and SIL 1 the lowest.
structure
HAZard and OPerability (HAZOP) analysis, is a structured
Maintains the hierarchical tree to provide better
technique to perform a systematic study of a process, using
understanding of the structure’s components guide words to discover how deviations from the design intent
according to their levels can occur in equipment, actions, or materials, and whether the
Complete history recording of previously done consequences of these deviations can result in a hazard.
inspections
Plant Maintenance Routines and logistics requirements What if
Inspection Management FEMA
Inspection Flow Management RCA
RBI Assessment
VAIL-PSRA (Petrol Station Risk Assessment)

PSRA has been developed according to the guidelines in the standard


EIRMS (Electrical, Instrumentation and Rotary
HS(G) 146: Dispensing Petrol - Assessing and controlling the risk of
Management System) fire and explosion at sites where petrol is stored and disposed as a
VAIL-Plant has a module of Reliability Centered fuel.
Maintenance (RCM) for electrical, instrumentation and It acts as a useful checklist to be sure that precautionary measures
rotary equipment like compressor, pump, turbine, are in place and are practically observed during operations. It is a
generator, motors, panels, transmitters, control valves recommended practice to carry out a reassessment of the Petrol
station on a regular basis.
etc. It includes:
PSRA incorporates the following five steps recommended in the
Facility Information standard HS(G) 146, providing a systematic approach to looking for
hazards and managing risk.
Engineering and Design Parameters
Equipment Hierarchy - Analyze the site, its design, operation, and surroundings to identify
Failure mode and effects analysis based on equipment where a fire and explosion hazard may exist.
- For each area of the site and operation, consider: What could go
type
wrong and Who could be affected?
Failure mode, effect and criticality analysis and risk - For each finding from the previous step, assess if the current
matrix precautions are enough or if more needs to be done.
Mean Time Between Failures (MTBF) and Mean Time - Record each finding and any action to be taken
To Repair (MTTR) calculation - Decide when there is need to review the Risk assessment
Reliability operator and reliability generic data
recording
Inspection history recording VAIL-MTS (Material Tracking System)
Maintenance history recording
VAIL-MTS is a fully functional software for organizing and tracking
Failures and Replacements recording
Materials in different discipline related to Oil & Gas Industry.
Work order and work packs generation task lists with It has a feature of documents management, reporting and integration
bom/spanes with third party software tools like MAXIMO, Oracle and SAP.
Functional data recording
Plant Maintenance Routines (PMR) generation
Effective Reporting
24 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 25

Page
# Location Services
Case Studies Clients #
1 Integrity and Remaining Life Assessment ADNOC Refining Abu Dhabi Integrity and Remaining Life 26
(RLA) of HP Boiler At Ruwais Refinery (EAST) Assessment
2 Consultancy and Professional Services ADNOC Onshore Abu Dhabi Operating Manuals and 27
Agreement for Update Operating Manuals Procedures
& Procedures for ADNOC Onshore Fields,
Terminals & Pipelines - Full Implementa-
tion Across ADNOC Onshore Assets.

3 Updating of Critical Drawings for Zirku ZADCO Abu Dhabi 3D Laser scanning and 28
Island, Abu Dhabi production of “Primitive
3D Model“ (As Built)
Site walkthroughs of P&ID,
SLDS, Layouts
Updation of native files as
per Red line Markup

4 Design Review of NG pipework for Hannover Abu Dhabi Design Review of NG Pipe 29
construction of a building at Sector RBW- Consulting Network
7, Plot C25, Al-Raha Beach, Abu Dhabi Engineers

5 Basic Engineering Study for Fire Risk ADOC Mubarraz Island, FEED for Fire Risk Assess- 30
Assessment Implementation (PHASE-1) AR & GA Fields, ment
UAE

6 BeAAt Expansion Project – Health, Safety ADNOC Ruwais, UAE HSEIA Study 31
and Environmental Impact Assessment
(HSEIA) Study

7 HSE & Fire Quantitative Risk Assessment Qatar Petroleum Dukhan, QP Quantitative Risk Assessment 32
Studies For Dukhan Fields Qatar (QRA)

8 The Study Of Verification Of Safety Levels Sonatrach Arzew and Safety Integrity Level (SIL) 33
Integrities (SIL) All Instrumented Functions Skikda, Algeria
Safety Complex GL1Z, GL2Z, GL1K, GP2Z
And GP1Z

9 Asset Integrity Management System Aims TANAP Turkey AIMS, Risk Based Inspection 34
for Onshore and Offshore TANAP Assets (RBI), Software Implementa-
tion & Management

10 RBI Implementation Project With Groupement Algeria Risk Based Inspection (RBI), 35
Provision of Software and Associated Berkine FMECA Analysis, Software
Services Provision

11 Pipeline Integrity Management Program SNGPL Pakistan Pipeline Integrity Manage- 36


for SNGPL ment Program (PIMP), Risk
Based Inspection (RBI),
Software Implementation

12 Risk Based Inspection Program PETRONAS Malaysia Implementation of FIMS 37


Development for Petronas FLNG 1 (L) LTD. (Facilities Integrity Manage-
Topside Structure and Hull ment System)

13 Integrity Management Software Dragon Oil Turkmenistan Software Supply & System 38
Development Implementation
Documentation, training &
support

14 Preventive Maintenance Optimization Dolphin Energy Ras Laffan, Qatar Reliability Centered Mainte- 39
Limited nance (RCM)
26 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 27

Our Case Studies Our Case Studies


Integrity and Remaining Life Assessment (RLA) Consultancy and Professional Services Agreement for
of HP Boiler At Ruwais Refinery (EAST) Update Operating Manuals & Procedures for ADNOC
Onshore Fields, Terminals & Pipelines - Full
Implementation Across ADNOC Onshore Assets.

Client: Client:
ADNOC Refining ADNOC Refining

Location: Location:
Abu Dhabi Abu Dhabi

Region: Region:
Middle-East Middle-East

Services: Services:
Integrity and Remaining Operating Manuals and
Life Assessment Procedures

Objective Deliverables Objective


ADNOC Refining intended to carry-out Integrity and 1. Destructive and Non Destructive examination results For each of its operating sites, ADNOC onshore has Develop an E-Learning system that will enable
Remaining Life Assessment in one of it’s Boilers (Tag No. 2. Integrity Assessment of the Boiler components by Operating Manuals (OMs) and Operating Procedures young engineers to understand the design features.
(OPs) that were developed progressively over the last 40 functionality and key parameters that affect the
421-B-001C) of Refinery Unit Plant at Ruwais Refinery following activities:
years, part of the phase-wise field development plans. operation performance of key process equipment.
East. - Visual Inspection
As a result of the integrity benchmarking exercise of Upload of E-Learning Modules on the ADNOC onshore
The objective of this project is to perform Boiler Integrity - NDT Reports interactive Learning Management System ( LMS).
existing OMs, it was recommended to update the OMs
and Remaining Life Assessment, identify integrity - In-Situ Metallography Inspection Train Assets’ Operation staff on how to use and update
and OPs to reflect the new modifications & expansions to
related issues, and provide recommendations to ensure - Deposit Scale Analysis the new Operating Manuals and E-learning Modules.
existing facilities.
Monitor and support the deliverables and implement
continued safe and uninterrupted operation at least for - Fiber Optic Inspection ADNOC onshore hired Velosi to Update Operating
necessary enhancement.
the next 10 years. - Tube Sample Tests Manuals and Operating Procedures to allow ADNOC
onshore to carry out Operation activities in a safe manner
Scope of Work 3. Remaining Life Assessment calculations and results
and to sustain the integrity of its Asset.
of all components
Assessing the present condition of the main boiler
4. Recommendations for a safe operation of the boiler Deliverables
parts and accessories by way of Condition Assessment
study and Remaining Life Assessment study. Scope of Work 1. Project Definition Report
Analyzing the data collected and predicting the Residual 2. Operating Manuals (Total Qty. : 64 No.s)
Assess the existing OP&Ms in SOW-Assets against
Life of the boiler for reliable and safe operation. ADNOC onshore requirements, industry best practices 3. Operating Procedure (Total Qty. : 856 No.s)
Recommending specific corrective actions and and recommend areas for improvement. 4. 2D E-Learning Module (Total Qty. : 35 No.s)
predictive maintenance actions to restore/increase the Develop/ Update OP&Ms for the SOW-Assets 5. 3D E-Learning Module (Total Qty. : 42 No.s)
Upload these Documents on the ADNOC onshore
useful service life of the boiler. 6. Population of web Based Framework and LMS
OP&Ms interactive Web Based Framework (WBF).
Predicting expected life after implementation of the 7. Monitoring & Training
recommended actions.
28 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 29

Our Case Studies Our Case Studies

Updating of Critical Drawings for Zirku Island, Design Review of Natural Gas pipework for
Abu Dhabi construction of a building at Sector RBW-7,
Plot C25, Al-Raha Beach, Abu Dhabi

Client: Region: Client:


ZADCO Middle-East Hannover Consulting
Engineers
Location: Services:
Abu Dhabi • 3D Laser scanning Location:
and production of Abu Dhabi
• “Primitive 3D Mod-
el“ (As Built)
• Site walkthroughs of


P&ID, SLDS, Layouts
Updation of native
Region:
files as per Red line Middle-East
Markup

Services:
Objective Design Review of NG
Pipe Network
ZADCO facilities were designed and built in the early 1980’s. During the past, many changes and improvements
have been made to these facilities. As a result of the uncontrolled process on drawing production by
consultants/engineers, most of the drawings are of poor quality with out-of-date and/or duplicated data,
Objective
each carrying different information pertaining to the project, it was originally produced for.
ZADCO hired Velosi to perform 3D Laser scanning and production of Primitive 3D model. This also includes There are eight (08) floors in the mixed use residential building, which is to be constructed at Sector RBW-7,
the preparation of As-built of critical drawings. Plot C29, at Al-Raha beach, Abu Dhabi. Hannover Consulting Engineers is the main consultant hired to perform
third party design reviews design of Natural Gas pipework in the building as per ADNOC specifications. This
includes of drawings, hydraulic calculations for all the retail and residential gas connections as per ADNOC
Scope of Work Deliverables
guidelines.
Laser Scanning. 1. Design Document Report: (including)
Creation of 3D Panoramic (360 degrees) view - Primitive 3D model
of the facilities in color, capturing all As-built - Piping and mechanical drawings
Scope of Work Deliverables
physical data - Electrical, Instrumentation and Telecom drawings
Creation of a Primitive 3D Model (As-Built) from - Electrical TSD Drawings Conceptual design review of the pipework in the 1. Design Document Review Report: (including)
building.
the Laser Scans - SLD’S - Approved Schematic Drawings and Gas
Review of hydraulic calculations.
Layouts
Generation of a complete package of a master - Cable Schedule Review of the schematic drawings and gas
- Compliance certificate as per ADNOC
“As Built” drawings from “Primitive 3D Model” - Telecom Drawings layouts.
Review of the typical details for below ground standards
- Instrumentation Drawings - Pipework Design verification
and above ground pipe network.
- Fire protection equipment/ safety equipment/ Compliance certificate for ADNOC approval. - Reviewed Design Calculations
escape route layouts - Findings and Conclusions
30 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 31

Our Case Studies Our Case Studies


Basic Engineering Study for Fire BeAAt Expansion Project – Health, Safety and
Risk Assessment Implementation Environmental Impact Assessment (HSEIA)
(PHASE-1) Study

Client: Client: Region:


ADNOC Middle-East
ADOC
Location: Services:
Ruwais, UAE HSEIA Studies
Location:
Mubarraz Island,
AR & GA Fields, UAE

Region:
Middle-East

Services:
FEED for Risk Assess- Objective
ment
BeAAT expansion is the up gradation of existing facility owing to increased future treatment/disposal
requirement of Hazardous Waste generated from ADNOC Operating Companies (OPCO’s)., a HSEIA Study
Objective shall be prepared which will describe how to design for HSE integrity, and shall be prepared in accordance
with ADNOC COPV1-02.
ADOC has carried out HSEIA for its offshore facilities as per ADNOC CoP V1-02. The study has recommended
some control measures to prevent, control and mitigate the major accident events. One of the
recommendations was to review the design and adequacy check of fire protection system of ADOC Scope of Work Deliverables
offshore facilities.
Identify the hazards inherent in the operation of 1. HAZID/ENVID/OHID Workshops & Reports
the facilities/plant/equipment etc. through hazards 2. Bow-Ties Workshop & Report
In order to close out this recommendation ADOC has carried out Fire Risk Assessment (FRA) study. The study identification techniques such as HAZID 3. ALARP Workshop & Report
has reviewed existing Fire protection systems and has produced GAP report with options of implementation (including safety, environment and occupational 4. Simultaneous Operations (SIMOPS) workshop
of GAP. ADOC intends to implement the recommendation of the GAP report in Phases over the next 5 years. health hazards), HAZOP etc. Quality Performance & Report
Standards shall be set up for the above standards. 5. Environmental Impact Assessment
Scope of Work Deliverables 6. Fire Risk Analysis
Build a Hazard & Effects Register with the
To produce technically viable, cost effective 1. Fire & Gas Mapping Study classification of these hazards into High, Medium 7. Quantitative Risk Assessment Report
designs and technical documentation for Fire & Low risk. All “Severe” & “Catastrophic” severity 8. Pollution Prevention and Control Report
2. Sprinkler System
Risk Assessment Implementation (Phase-1) hazards and “Critical High Risk” hazards will form 9. Noise Assessment Study Report
3. Fire Water Curtain Major Accident Hazards (MAH). 10. Occupational Health Risk Assessment Report
at Mubarraz field, Umm Al Anbar Field (AR),
Neewat Al Ghalan Field (GA) and Central 4. Fire & Gas Block Diagrams 11. Air Dispersion Modelling and Assessment
Build Bow-ties for the MAH to identify the HSE Critical
Facilities Platforms (CFP) 5. Data Sheets Report
Equipment Systems and HSE Critical Activities.
To prepare EPC contracting documentation for 12. HSECES identification, Performance standards
6. Fire & Gas Layout
implementing the above designs Perform suitable and sufficient risk assessments & written scheme of examination
To generate cost estimates for the additions 7. Instrument Index and demonstrate ALARP. 13. Control of Major Accident Hazards (COMAH)
and modifications to the existing systems 8. Method Statements 14. Emergency Response Plan
To establish the long lead items and prepare bid Develop HSECES Performance Standards with the
9. Specifications 15. Fire & Gas Mapping Study
documentation for the same related HSE Integrity Activities and Written Scheme
10. Schematics 16. Evacuation, Escape and Rescue Analysis (EERA)
To update the project execution strategy and an of Examination.
17. Emergency System Survivability Analysis (ESSA)
optimum execution schedule 11. Material Take Off (MTOs)
18. HSEIA Report
12. EPC Costing Sheets
32 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 33

Our Case Studies Our Case Studies

HSE & Fire Quantitative Risk Assess- The Study Of Verification Of Safety Levels Integrities
ment Studies For Dukhan Fields (SIL) All Instrumented Functions Safety Complex GL1Z,
GL2Z, GL1K, GP2Z And GP1Z

Client: Client:
Qatar Petroleum Sonatrach

Location: Location:
Dukhan, QP Qatar Arzew and Skikda,
Algeria

Region: Region:
Middle-East Africa

Services: Services:
Quantitative Risk Safety Integrity Level
Assessment (QRA) (SIL) studies

Objective Objective
The objective of the CONTRACT is to provide a technical survey and HSEF QRA study for the Facilities. The technical Sonatrach decided to carry out SIL Study of all safety instrumented functions for Complexes GL1Z, GL2Z,
survey shall enable QP to be aware of the current risk status (non conformities) in the Facilities by department and asset. GL1K, GP2Z and GP1Z“ and the training of the Client’s staff in IEC61508 and IEC 61511, for intended safety
The findings of the technical survey shall be carried forward into the HSEF QRA study which outcome shall be risk-based
and fit for purpose for the next 20 years.
recommendations for risk reduction (closing of gaps to ALARP) where necessary with clear, feasible and prioritized
recommendations consisting in potential corrective measures/actions and improvements for risk reduction to ensure
safe operations.

Scope of Work Deliverables Scope of Work Deliverables


Phase I: 1. Technical Survey Reports of all Dukhan Fields Conducting Training Standards IEC 61508 And 1. Finalisation of IEC 61508 and 61511 Training
To conduct a base line technical survey of the (20 facilities) IEC 61511, by an accredited consultant 2. Delivery of “VAIL -SIL” software
Facilities which findings shall be further used 2. Quantitative Risk Assessment Reports of all 1. Requirements of the standard 61511 3. SIL classification/verification study Reports
as input to the HSEF QRA study. The survey shall Dukhan Fields (20 facilities) 2. Risk processing instrumentation/control 4. Safety Requirements Specification Document
enable QP to be aware of the current risk status and 3. Combined Quantitative Risk Assessment -identification of SIS and required SIL 5. Safety Lifecycle Document
non conformities. Report for all Dukhan Fields (20 facilities) & 37 3. Design/Commissioning/editing and
critical pipelines & 73 wellheads analysis tools SIS (Safety Instrumented
Phase II:
System)
Upon completion of the Phase-1 (Technical Survey)
4. Managing the safety lifecycle (Maintenance
and approval by QP of related deliverables, the next
and Operation of SIS)
phase shall be the execution of the HSEF QRA study
for all Dukhan Facilities.
SIL calculation software with license and
training operations
Phase III:
Conduct review SIL instrumented safety
To conduct QRA study for 37 critical pipelines & 73
functions
critical wellheads.
34 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 35

Our Case Studies Our Case Studies

Asset Integrity Management System Aims RBI Implementation Project With Provision of
for Onshore and Offshore TANAP Assets Software and Associated Services

Client: Client:
TANAP Groupement Berkine

Location: Location:
Turkey Algeria

Region: Region:
Europe Africa

Services: Services:
AIMS, Risk Based In- Risk Based Inspection
spection (RBI), Software (RBI), FMECA Analysis,
Implementation & Man- Software Provision
agement

Objective Deliverables Objective


To provide Asset Integrity Management System (AIMS) for Provide Inspection Guidelines for GB assets and establish 4. Training
1. Asset Integrity Management System: Comprehensive Training and hands on familiarization of
TANAP Gas Pipeline & Stations to manage the operational Standard Operating Procedures for safe execution of
risk for gas to flow safely along 1850 kilometer pipeline GB Engineers during implementation and development
• Comprehensive RBI Program for On-Shore Phase-0 various inspection activities whilst maintaining quality at
traveling from Azerbaijan through Turkey and onto of designated software at GB Facilities.
(1350km), along with Results and Conclusions GB HBNS and El-Merk Facilities.
Europe.
- Remnant Life Assessment
Customization of Asset Integrity Management System
Strategies and establish a Continuous Threat Management - Defect Assessment (AIMS) Software to enable GB to schedule, prioritize
Deliverables
Program to identify plausible risk sources & also propose
mitigation to enhance and prolong asset life beyond the - Inspection Plan and execute the inspection plan along with database 1. Asset Integrity Management System:
intended life of 25 years. - Failure Rate and Risk Allocation management and data collection for Risk Assessment.
• Risk Based Inspection (RBI) Study at GB HBNS and
• Comprehensive RBI for Fixed Equipment at Stations El-Merk Facilities along with Results and Conclusions
Development of an Asset Integrity Management Software • FMECA Study & Maintenance Plan for PSVs for the following assets:
to enable TANAP to schedule, prioritize and execute the • Written Schemes of Examination (WSOE) Scope of Work - Equipment & Piping
inspection plan along with database management and • Standard Operating Procedures (SOPs) & Asset
data collection for Risk Assessment. Integrity Management Documents 1. RBI: - Pipelines
• Comprehensive of full AIMS Training for RBI to TANAP Establish a comprehensive Risk Based Inspection (RBI)
personnel by Velosi Program for Pipelines, Pressurized Equipment and Piping • FMECA Study & Maintenance Plan for Wellheads and
Integration of AIMS Software with TANAP’s SAP, GIS & PSVs at
Envision. at HBNS and El-Merk facilities based on best practices
and industrial standards to effectively manage corporate - HBNS and El Merk Facilities along with Results and
2. VAIL Plant Software Modules:
assets in order to gain maximum value, profitability and Conclusions
• PEMS – Pressurized Equipment Management System
Scope of Work • PIMS – Onshore Pipeline Integrity Management
returns while safeguarding personnel, the community,
and the environment.
• Preparation of Standard Operating Procedures
(SOPs)
Establish a comprehensive Risk Based Inspection (RBI) Program
System
based on best practices and industrial standards to effectively • PIMS – Offshore Pipeline Integrity Management 2. VAIL Plant Software Modules:
2. FMECA:
manage corporate assets in order to gain maximum value, System Implementing an FMECA based Risk Assessment • PEMS – Pressurized Equipment Management
profitability and returns while safeguarding personnel, the • PSVMS – Pressure Safety Valves Integrity Management System
community, and the environment.
Methodology for Pressure Safety Valves and Wellheads
System at HBNS and El-Merk facilities to optimize the preventive • PIMSON – Pipeline Integrity Management System –
• ISMS – Inspection Schedule Management System maintenance activities. On shore
AIMS:
Conduct corrosion monitoring and control, software • PSVMS – Pressure Safety Valve Management
installation, development of inspection drawings and training Velosi successfully integrated VAIL Plant Software with 3. VAIL Plant Software: System
of TANAP personnel in order to ensure proper long-term TANAP’s SAP, Envision and GIS software and achieved Provision, Implementation and Management of VAIL • WHIMS – Wellhead Integrity Management System
management of AIMS. GO LIVE of VAIL Plant Software (PEMS, PIMSON & PSVMS) Plant Software to continually manage assets for GB for • ISMS – Inspection Schedule Management System
before Commercial Operations Date (COD) HBNS and El-Merk Facilities.
VAIL Plant Software:
Provision and Implementation of VAIL Plant Software to
continually manage AIMS for TANAP Facilities.
36 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 37

Our Case Studies Our Case Studies

Pipeline Integrity Management Program Risk Based Inspection Program Develop-


for SNGPL ment for Petronas FLNG 1 (L) LTD. Topside
Structure and Hull

Client: Client:
SNGPL Petronas

Location: Location:
Pakistan Malaysia

Region: Region:
Asia Southeast Asia

Services:
Pipeline Integrity Man-
agement Program (PIMP), Services:
Risk Based Inspection Risk Based Inspection
(RBI), Software Imple- (RBI), Software Implemen-
mentation tation

Objective Deliverables Objective Deliverables


Strategize a Pipeline Integrity Management Establish a Risk Based Inspection (RBI) Program for 1. Risk Based Inspection Program:
1. Asset Integrity Management System:
Program (PIMP) for SNGPL’s pipelines and stations Topside Structure Including Turret, Hull Structure
in order to equip SNGPL with a transparent and • Implementation of PIM Program (PIMP) including Cargo Tanks, mooring system and flexible • Comprehensive RBI Study for Topside Structure.
auditable working method to identify degradation • PIM Manual (ASME B31.8S) riser by carrying out comprehensive risk analysis. • Tag Marked Drawings for SIMS and HIMS.
mechanisms while proposing effective risk • Comprehensive Training of VAIL-Plant software • Failure Rate and Risk Allocation
mitigation of earmarked assets. To SNGPL engineers Integration of recommended RBI IRP with class • RBI Report with results and conclusions.
• Preparation of Standard Operating Procedures survey requirement including endorsement/ • Recommendation on additional safeguards
Development of Pipeline Integrity Management (SOPs) approval from current Class Society. and action(s) where required.
Program (PIMP) Software in accordance with ASME • Inspection plan comprising of inspection
B31.8S. method, coverage and frequency.

Scope of Work 2. VAIL Plant Software Modules: Scope of Work 2. VAIL Plant Software Modules:

PIMP: • PEMS – Pressurized Equipment Management A Risk Based Inspection Program Development for • SIMS – Structure Integrity Management System
Development of Pipeline Integrity Management System Petronas FLNG 1 (L) LTD Topside structure and Hull • HIMS – Hull Integrity Management System
Manual in line with ASME B31.8S. Implementation • PIMSON – Pipeline Integrity Management Structure including for:- • ISMS – Inspection Scheduling Management
of PIM Program (PIMP) includes all the required System - Onshore System
field surveys & activities for 2 Buried Pipelines, Sales • ISMS – Inspection Schedule Management • Topside Structure Including Turret • Integration of VAIL-Plant Software with SAP
Metering Station & 1 Over Head River Crossing Line. System • Hull Structure Including Cargo Tanks
• EIRMS – Electrical Instrumentation Rotary • Mooring System
Management System • Flexible Riser
Training:
• CPMS – Cathodic Protection Management • RBI Software
Comprehensive Training and hands on
System
familiarization of SNGPL Engineers and IT Officer
during development, implementation of PIM VAIL Plant Software:
Manual and designated software. RBI Software Package for risk assessment and
recording of RBI data including inspection plan
VAIL Plant Software: with database which shall be valid throughout the
Development of customized software in accordance FLNG1 design life.
with ASME B31.8S for various modules.
38 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 39

Our Case Studies Our Case Studies

Integrity Management Software Preventive Maintenance Optimization


Development

Client: Client:
Dragon Oil Dolphin Energy Ltd.

Location: Location:
Turkmenistan Ras Laffan, Qatar

Region: Region:
Central Asia Middle-East

Services:
Software Supply &
System Implementation Services:
Documentation, Reliability Centered
training & support Maintenance (RCM)

Objective Deliverables Objective Deliverables

In order to manage the integrity of assets, Dragon Oil VAIL-Plant Software, which is an Asset Integrity Dolphin Energy Limited (DEL) Qatar, hired Velosi to 1. Detailed Method Statement for full fledged
required a robust ASSET INTEGRITY MANAGEMENT & Inspection Management Application carry-out Reliability Centered Maintenance (RCM)/ RCM Study.
SOFTWARE tool to support all of its assets Onshore & developed on modular approach to meet all the Failure Mode generic maintenance strategy per 2. Detailed Method Statement for Failure Mode
Offshore Pipeline, Pressurized Equipment, Structures, objectives of Dragon Oil Turkmenistan Limited. The object type for assets at Company’s Ras Laffan Task List/ Generic Task List based on Object
PSVs, Electrical & Rotatory equipment. Industrial City (RLIC) Onshore Facility in order to Type.
following modules of VAIL-Plant were successfully
The software was intended to store all relevant data in
implemented for Dragon Oil Turkmenistan Limited have an effective optimized maintenance strategy. 3. SAP Templates
accordance with industry or other relevant standards,
allow for future upgrades and future developments of along with training, User Acceptance Testing and 4. RCM Report with results and attachments;
pilot study:
modules to enable a variety of analyses that are expected Scope of Work • Complete Asset Register
to be used for decision-making. • Dominant Failure Modes per Object type.
• PEMS (Pressured Equipment Management To perform Reliability Centered Maintenance (RCM)
System) • Failure Mode scenarios: The combination of
Study which includes: a dominant failure, failure effect and failure
• PIMS-ON (Pipeline Integrity Management
Scope of Work System Onshore)
• Failure Mode and Effect Analysis (FMEA) mode characteristics is the failure mode
• Software System Supply • Identify Failure Mode Characteristics scenario.
• PIMS-OFF (Pipeline Integrity Management • Identify Equipment Criticality/ Failure Mode
• System Implementation System Off-shore) • Failure Mode Criticality and Equipment
• Documentation Criticality Criticality.
• SIMS (Structure Integrity Management System)
• Training • CMMS Interface (ORACLE interface module) • PM task list per equipment per failure mode
• Maintenance & Support Define Maintenance Strategy and Tasks Lists after rationalization along with task duration
• APMS (Asset Performance Management Optimize Maintenance Strategy and Tasks List
• Pilot study for Topside Equipment (94),Process System) and resource requirement.
Piping (160), Structures Platforms (3) and which includes: • Preventive Maintenance manpower
• ISMS (Inspection Schedule Management • For each failure mode, define maintenance
Pipelines (5) System) requirement and changes from existing PM
strategy and tasks that will reduce the failure manpower requirement.
• PSVMS (Pressure Safety Valves Management mode criticality to as low as reasonably
The software should be able to integrate into the System • Critical Spares Review for Full Fledged RCM
Oracle E-business Suite applications database and possible. Assets aligning with task list and failure mode.
• EIRMS (Electrical, Instrumentation & rotary • Determine task frequency based on Failure
handle inspection records for the following asset Management System)
types: Mode information (experience, history, etc)
• Pressurized equipment & Piping • Perform Failure Mode tasks effectiveness
• Pressure Safety Valves (future) assessment for cost benefit evaluation.
• Onshore Pipelines
• Jacket Structures
• Offshore Pipelines
40 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 41

Associate Offices
Associate Offices Worldwide
Middle East Office (Head Office)
Worldwide UAE (Abu Dhabi):
Suite No. 1104, Al Ghaith Tower,
Hamdan Bin Mohammed Street
P.O.Box No. 114192,
Abu Dhabi United Arab Emirates
Tel.: +971 2 634 9815
Fax.: +971 2 634 9816
Email: info@velosiaims.com

Pakistan Offices
Pakistan (Karachi): Pakistan(Multan): Pakistan (Lahore): Pakistan (Islamabad):
Suite 401, 4th Floor, Show Room # G-1, Ground 207-A, P-Block, Gulberg- Plot No. 198, Street No. 1,
Business Centre, Plot # 19- Floor, Hafiz Trade Center, 1522 III, Lahore, Pakistan Industrial Area, I-10/3,
A-1, Block-6, P.E.C.H.S, Railway Road, Multan, Pakistan, T: + 92 42 35441451-3 Islamabad, Pakistan,
Karachi, Pakistan Tel : +92-61-458 7772/3, F: + 92 42 35441454 Tel : +92 51 443 1282
Tel : +92 21 3454 9503 Fax : +92-61-458 7774, Fax : +92 51 443 1284,
Fax : +92 21 3454 9505

Associate Offices Worldwide

Algeria: Angola: Egypt: Ghana: South Africa:


Rue Boudjemaa Temime, 249, Condomínio Mirantes do Ali El-Gendy St. 27 (off F 676/1, Angola Road, Steeltest 28 Senator Rood
16050, Draria, Algiers, Algeria Talatona-Luanda Rua das Hassan Ma’moon St.) Kuku Hill, Osu Road, C.P 1939, Vereeniging
Tel.: +213 777723319 Acácias, Casa B13 P.C. 11765, Nasr City, Accra, Ghana Ext 1, Gauteng, South Africa
Luanda , Angola Cairo, Egypt Tel.: +233 302 786828 Tel.: +27 16 422 4930
Tel.: +244 222 041 512 Tel.: +20 2 26772647 Fax.: +233 302 768774 Fax.: +27 16 422 4933
Fax.: +244 222 041 532 Fax.: +20 2 26772645

China: Malaysia: Philippines: Thailand: Turkey:


Room 1304, ShengKang No. 6-2, Jalan PJS 8/2, Unit B, 14F, Cebu IT Tower 2, 208 Building Wireless 1042.Cadde 1319. Sokak
LiaoShi Building, No.738 Mentari Business Park, Bandar Lot 6 Blk 2, cor. Archbishop Road, Room 1401(16) No.9/5 Ovecler,
Shang Cheng Rd, Pudong Sunway, 46150 Petaling Reyes St. & Mindanao St., 14th Floor, Wireless Road, Ankara, Turkey
District, Shanghai, PRC Jaya, Selangor, Malaysia. Cebu Business Park, Ayala Lumpini, Pathumwan Tel.: +90 312 4798837
200135, Shanghai, China Tel.: +603 5633 7111 6000, Cebu, Philippines 10330, Bangkok, Thailand Fax.: +90 312 479 8847
Tel.: +86 21 61650588 Fax.: +603 5633 7398 Tel.: +63 32 5209853 Tel.: +662 252 8751
Fax.: +662 252 8753

Saudi Arabia: Kuwait: Oman: Qatar: Bahrain:


P.O. Box 7031, Unit No. 3, Talal Yaal Building, Al Fahaheel, Al P.O. Box 261, 131 Ahmed Bin Ali Business Centre, Flat 11, Bldg 1033, Road
Al-Doha Building, Sub of Prince Dabbous St. Block 11, Building Hamriya, Muscat, Building No 121340, First 3721, Block 337
Middle East Pakistan Associate Offices Mohammad bin Fahd Road, 19, 11th Floor, Office no. 12,PO Oman Floor, New Salata, C Ring Road, Umm al Hassam, P.O. Box 5652,
Al-Qusur, Dhahran, 34247-2958 BOX 47912, Safat 64030, Kuwait Tel.: +968 9944 0539 P.O. Box 3408, Doha, Qatar Manama, Kingdom of Bahrain
Middle East Office (Head Office) Saudi Arabia Tel.: +965 22216885 Fax.: +968 2460 1243 Tel.: +974 4435 2850 Tel.: +973 17180 245
Tel.: +966 13 839 4292 Fax.: +965 23983443 Fax.: +974 4435 2819 Fax.: +973 17180 246
United Arab Emirates Fax.: +966 13 839 3671

Brunei: Indonesia: Japan: Mongolia: South Korea:


Simpang 357, Lot No. 5211, Plaza Aminta 9th Floor JI, Office Address: No. 10-7, 1- 3F San Business Centre, 24F, KNN Tower Centum
Pakistan Office Jalan Maulana, PO Box 1585, TB Simatupang Kav Chome, Hatchobori Sukhbaatar District, 8th Seo-Ro, Haeundae-Gu
KA 1131, Kuala Belait, (Brunei) 10 Jakarta 12310, Indonesia Chuo-ku, Tokyo Khoroo, Baga toiruu, 29 Busan, (South Korea)
Karachi, Lahore, Islamabad, Multan Tel.: +673 8 713522 Tel.: +62 21 751 2066 104-0032 Japan PM Amar Street, 14200 Tel.: +82 51 664 6511
Fax.: +673 8 713522 Fax.: +62 21 751 2069 T: +813 3537 3667 Ulaanbaatar, (Mongolia) Tel.: +82 51 664 6512
F: +813 3537 3679 Tel.: +976 7011 9700 Fax.: +82 51 622 0073
Associate Offices Worldwide Fax.: +976 7011 9692

Algeria, Angola, Bahrain, Brunei, Cambodia, China, East Timor, Egypt, Ghana, Indonesia, Japan,
Kuwait, Laos, Malaysia, Mongolia, Myanmar, Oman, Philippines, Qatar, Saudi Arabia, Singapore,
South Africa, South Korea, Taiwan, Thailand, Turkey, Vietnam
42 Velosi Asset Integrity Limited Velosi Asset Integrity Limited 43

Company
Clients
© VELOSI ASSET INTEGRITY LIMITED
Suite No. 1104, Al Ghaith Tower,
Hamdan Bin Mohammed Street,
P.O.Box NO. 114192,
Abu Dhabi, United Arab Emirates

T :+971 2 634 9815


F: +971 2 634 9816

E: info@velosiaims.com

www.velosiaims.com