Royal Enfield UCE-Parts-Catalogue PDF

Foreword
We take pleasure in releasing COMBINED UCE MODELS Spare Parts Catalogue. It is common for UCE base models such as Bullet 350, Electra,
Classic 350 & 500.
The Catalogue has been specially designed for selection of correct part number during the spare parts requirement to maintain the vehicle, for its
optimum performance, longer life and for enjoying the best running condition. You can also order for Special Tools, After Market Parts, Wall Charts &
other Service Publications from the Company.
The Royal Enfield Spare Parts are manufactured under stringent quality control to ensure ultimate riding experience. It is therefore important to use
only Royal Enfield Genuine Spares.
The illustration of the various parts are not to scale and is intended to serve only as a means of identification of the component for its shape and
relative location in its respective assembly.
Due to continuous improvement on performance and efficiency of the motorcycle, since this catalogue was printed, it is possible that some illustrations,
designs etc., found in this catalogue may differ from those found on the motorcycle.
Such modification will be conveyed through our Technical Service Bulletins. You are requested to update with the correct part numbers from the same
in this catalogue.
However if you have any enquiry, clarifications, suggestion / feedback, please send email or write to us.
SERVICE HEADQUARTERS :
ROYAL ENFIELD
(A Unit of Eicher Motors Limited)
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019. India.
Tel : +91-44-4223 0400, Fax : +91-44-4201 1719. Website : www.royalenfield.com
E-mail : customerservice@royalenfield.com
“ © Copyright 2013 Eicher Limited, Royal Enfield Unit. All Rights Reserved. No part of this Service technical manual shall be copied, distributed
or otherwise dealt without the express permission in written from the Eicher Motors Limited, Royal Enfield Unit who remains the sole owner of
this manual .”
Part No. 888005 / Qty. 350 / Version 1.0 / TRAB / May ’13
Developed & Printed at Jiju Graphics  98400 57140
2
00-00 General Information
For easy reference and quick identification, the parts are grouped into relevant categories. Details are given in the illustrated Group index. Kindly follow
the below tips on usage of this catalogue
 ILLUSTRATION
Illustration given with this catalogue helps in identifying the shape of part in its relative assembly.
04-00 Fuel Tank (Bullet & Electra)

Alpha-Numeric
ELECTRA
Group No. BULLET 350 Key No. for assy.
2,3
A1
9 5
Key Nos.
4 17, 18, 19
1
Key No. Which
make up the
10 assy.
7 6
11 Numeric Key No.
12
15 14 13 8
20
4
15 14 13 18 17
22
21 16
19
3
 PART NUMBER LIST
1 2 4 5 6 7 8 9 10
KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

DESCRIPTION QTY. REMARKS
No. 350UCE(KS) 350UCE(ES) 350 500 EFI Nos.
1. KEY NUMBER (KEY NO.)

The numeric key number is provided to serve as the identification of the part with its part number.
Serviceable assemblies or kits in a particular group are identified by alpha-numeric key numbers. e.g. A1, A2 etc. In such cases, key numbers of
individual items or group number which make up such assembly / kit are given in illustration.
4
2 to 6. PART NUMBER
The Part number of the individual item, kit OR the assembly is given in this column for unique identification. The parts for which part
numbers are not given, are not individually serviced. Please ref. column 2 to 6. for Model wise Applicable.
MODELS
Bullet 350 UCE (KS) - Bullet STD 350 UCE with Kick Start
Electra 350 UCE (ES) - Bullet Electra 350 UCE with Electric Start
Classic 350 - Classic 350 fully loaded ES version
Classic 500 EFI - Classic 500 fully loaded EFI version
7. DESCRIPTION
The description of the part assigned to the individual item kit / assembly is mentioned in this column.
8. QUANTITY
The number of individual items, kits or assemblies required for one vehicle is mentioned here.
Though quantity is indicated for oversize (O/S) or undersize (U/S) of some items, it is to be understood that for a vehicle the sizes only is
applicable, depending upon the repair / matching requirements.
9. REMARKS
Updated / Modified or Child / alternate Part Numbers is mentioned for reference purpose. However Service Bulletin are issued from
SHQ for updating the catalogue. Kindly note, this catalogue is updated upto SB / Tech / 687.
10. M.O.Q.
Number of Items Minimum Quantity to be ordered to our Spare Parts department (SPD). So that they can serve you minimum packed
quantity. It may varies from item to item by Price, Size or Shape as applicable.
5
Contents
Group No. Description Page No. Group No. Description Page No.
00-00 GENERAL INFORMATION .......................................................................................................... 2 04-30 SEAT ASSEMBLY(BULLET & ELECTRA) .............................................................................. 163
00-10 GROUP INDEX PICTORIAL ....................................................................................................... 6 04-40 SEAT ASSEMBLY(CLASSIC 350 & 500) ............................................................................... 165
01-10 ENGINE ...................................................................................................................................... 15 05-00 REAR SHOCK ABSORBERS ................................................................................................. 171
01-20 ENGINE COVER RH ................................................................................................................. 17 05-10 REAR CHAIN & GUARD ........................................................................................................ 173
01-30 CRANK CASE RH - COVER SIDE ......................................................................................... 23 05-20 SWING ARM ASSEMBLY ........................................................................................................ 175
01-40 CYLINDER & HEAD ASSEMBLY ............................................................................................ 33 05-30 REAR WHEEL ......................................................................................................................... 177
01-50 ENGINE COVER LH ................................................................................................................. 41 05-40 REAR BRAKE (DRUM) ........................................................................................................... 183
01-60 CRANK CASE LH - COVER SIDE .......................................................................................... 43 05-50 BRAKE PEDAL ......................................................................................................................... 187
01-70 CLUTCH ...................................................................................................................................... 49 05-60 REAR MUDGUARD (BULLET & ELECTRA) ......................................................................... 189
01-80 CRANK CASE LH ...................................................................................................................... 51 05-70 REAR MUDGUARD (CLASSIC 350 & 500) ......................................................................... 193
01-90 CRANK CASE RH ..................................................................................................................... 53 06-00 FOOT RESTS (FRONT & REAR) ........................................................................................... 201
01-100 GEAR TRAIN ASSEMBLY (OLD TYPE) .................................................................................. 59 06-10 CENTER & SIDE STAND ........................................................................................................ 205
01-110 GEAR TRAIN ASSEMBLY (ANTISKIP MECHANISM) ........................................................... 63 06-20 TOOL BOX LH .......................................................................................................................... 209
02-00 CV CARBURETOR (BS 29) ...................................................................................................... 67 06-30 BATTERY CARRIER ............................................................................................................... 213
02-10 EFI COMPONENTS IN CYLINDER HEAD ............................................................................ 73 06-40 UTILITY BOX ............................................................................................................................ 217
02-20 RESONATOR BOX ASSEMBLY - METAL (OLD TYPE) .......................................................... 77 06-50 FRAME (BULLET & ELECTRA) .............................................................................................. 219
02-30 RESONATOR BOX ASSEMBLY - PLASTIC (NEW TYPE) ..................................................... 79 06-60 FRAME & PAV COMPONENTS (CLASSIC 350 & 500) ....................................................... 223
02-40 AIR FILTER BOX ASSEMBLY (350CC) ................................................................................... 81 07-00 HARNESS, WIRING CABLE & FUSE .................................................................................. 233
02-50 AIR FILTER BOX ASSEMBLY (CLASSIC 500) ....................................................................... 85 07-10 HEAD LAMP ............................................................................................................................. 237
02-60 SILENCER & EXHAUST PIPE (NEW TYPE) ......................................................................... 89 07-20 AMMETER & SPEEDOMETER ................................................................................................ 239
03-00 HANDLE BAR & CONTROLS .................................................................................................. 93 07-30 SWITCHES, HORN & RELAYS ............................................................................................. 241
03-10 CONTROL CABLES .................................................................................................................. 99 07-40 TCI & EFI IGNITION COMPONENTS ................................................................................... 245
03-20 MASTER CYLINDER ASSEMBLY (OLD TYPE - P) ............................................................. 101 07-50 TAIL LAMP ................................................................................................................................ 249
03-30 CALIPER ASSEMBLY (OLD TYPE - P) ................................................................................ 103 07-60 BATTERY & TRAFFICATOR LIGHTS .................................................................................... 251
03-40 MASTER CYLINDER ASSEMBLY (BBI) ............................................................................... 105 08-00 TOOL KIT .................................................................................................................................. 255
03-50 CALIPER ASSEMBLY (BBI) .................................................................................................... 109 08-10 SPECIAL TOOLS LIST - A (COMMON) ................................................................................. 257
03-60 HEAD LAMP CASING ............................................................................................................. 113 08-20 SPECIAL TOOLS LIST - B ...................................................................................................... 259
03-70 FRONT FORK (ESIPL) ........................................................................................................... 119 09-00 WALL CHARTS LIST- A (DOMESTIC) .................................................................................. 261
03-80 FRONT FORK (INLINE FORK ASSY) .................................................................................. 125 09-00 WALL CHARTS LIST- B (DOMESTIC) .................................................................................. 263
03-90 FRONT MUDGUARD (BULLET & ELECTRA) ...................................................................... 129 09-10 ALL UCE SERVICE PUBLICATION LIST - A (DOMESTIC) ............................................... 265
03-100 FRONT MUDGUARD (INLINE FORK TYPE) CLASSIC 500 ............................................. 131 09-20 ALL UCE SERVICE PUBLICATION LIST - B (DOMESTIC) ............................................... 267
03-110 FRONT MUDGUARD (CLASSIC 350 & 500) OLD TYPE ................................................... 135 09-30 AFTER MARKET PARTS (RETRO FITMENT) ...................................................................... 269
03-120 FRONT WHEEL ....................................................................................................................... 141 09-40 AFTER MARKET PARTS - A .................................................................................................. 273
03-130 FRONT BRAKE (DRUM) ......................................................................................................... 147 09-50 AFTER MARKET PARTS - B .................................................................................................. 275
04-00 FUEL TANK (BULLET & ELECTRA) ...................................................................................... 149 09-60 AFTER MARKET PARTS - C .................................................................................................. 277
04-10 FUEL TANK (CLASSIC 350) .................................................................................................. 153 10-00 PART NUMBER INDEX ........................................................................................................... 280
04-20 FUEL TANK (CLASSIC 500) .................................................................................................. 157 11-00 SERVICE BULLETINS CHECKLIST FOR PARTS CATALOGUE UPDATE ....................... 289
6
00-10 Group Index - Pictorial
01-10 Engine 01-20 Engine Cover - RH 01-30 Crankcase RH - Cover Side

Page Page Page
14 16 22
01-40 Cylinder & Head Assembly 01-50 Engine Cover - LH 01-60 Crankcase LH - Cover side
Page Page Page
32 40 42
01-70 Clutch 01-80 Crankcase - LH 01-90 Crankcase RH

Page Page Page
48 50 52
7
01-100 Gear Train Assy (Old Type) 01-110 Gear Train Assy (Antiskip Mechanism) 02-00 CV Carburetor (BS 29)
Page Page Page
66 66 66
02-10 EFI Components in Cylider Head 02-20 Resonator Box Assembly - Metal (Old Type) 02-30 Resonator Box Assembly - Plastic (New Type)
Page Page Page
72 76 78
02-40 Air Filter Box Assembly (350cc) 02-50 Air Filter Box Assembly (Classic 500) 02-60 Silencer & Exhaust Pipe (New Type)
Page Page Page
80 84 88
8
03-00 Handle Bar & Controls 03-10 Control Cables 03-20 Master Cylinder Assembly (Old Type-P)
Page Page Page
92 98 100
03-30 Caliper Assembly (Old Type - P) 03-40 Master Cylinder Assembly (BBI) 03-50 Caliper Assembly (BBI)
Page Page Page
102 104 106
03-60 Head Lamp Casing 03-70 Front Fork (ESIPL) 03-70 Front Fork (ESIPL)
Page ELECTRA Page Page
112 118 122
STD
9
03-80 Front Fork (Inline Fork Assembly) 03-90 Front Mudguard (Bullet & Electra) 03-100 Front Mudguard (Inline Fork Type)
Page Page Page
124 128 130
03-110 Front Mudguard (Cl 350 & 500) Old Type 03-120 Front Wheel 03-130 Front Brake (Drum)
Page Page Page
134 140 146
04-00 Fuel Tank (Bullet & Electra) 04-10 Fuel Tank (Classic 350) 04-20 Fuel Tank (Classic 500)
Page Page Page
148 152 156
10
04-30 Seat Assembly (Bullet & Electra) 04-40 Seat Assembly (Classic 350 & 500) 05-00 Rear Shock Absorbers
Page Page Page
162 164 170
05-10 Rear Chain & Guard 05-20 Swing Arm Assembly 05-30 Rear Wheel
Page Page Page
172 174 176
05-40 Rear Brake (Drum) 05-50 Brake Pedal 05-60 Rear Mudugard (Bullet & Electra)
Page Page Page
182 186 188
11
05-70 Rear Mudugard (Classic 350 & 500) 06-00 Foot Rests (Front & Rear) 06-10 Center & Side stand
Page Page Page
192 200 204
06-20 Tool Box LH 06-30 Battery Carrier 06-40 Utility Box

Page ES KS Page Page
208 212 216
06-50 Frame (Bullet & Electra) 06-60 Frame & PAV Components (Classic 350 & 500) 07-00 Harness, Wiring Cable & Fuse
Page Page Page
218 222 232
12
07-10 Head Lamp 07-20 Ammeter & Speedometer 07-30 Switches, Horn & Relays
Page Page Page
236 238 240
07-40 TCI & EFI Ignition Components 07-50 Tail Lamp 07-60 Battery & Trafficator Lights
Page Page Page
244 248 250
08-00 Tool Kit 08-10 Special Tools List - A (Common) 08-20 Special Tools List - B
Page Page Page
254 256 258
13
09-00 Wall Charts List-A (Domestic) 09-00 Wall Charts List-B (Domestic) 09-10 All UCE Models Service Pub. List-A (Domestic)
Page Page Page
260 262 264
09-20 All UCE Models Service Pub. List-B (Domestic) 09-20 After Market Parts (Retro Fitment) 09-30 After Market Parts - A
Page Page Page
266 268 272
09-40 After Market Parts - B 11-00 SB Checklist for Parts

09-40 After Market Parts - C 10-00 Part Number Index Catalogue Update
Page Page Part Number
Page
No.
Key
No. Page NO. DATE BY
Page
SB RECEIVED UPDATED DATE & SIGN OF
PARTS
274 276 280 289
INCHARGE
14
01-10 Engine
1
7&8
2, 3
5&6
4
15
01-10 Engine

861040 Engine Assembly 500 ES & EFI 1 with GB Sprocket 18T 1
1
571215 Engine Assy. 500 ES & EFI (For Chrome & Desert Storm) 1 with GB Sprocket 18T 1
861309 Engine Assembly UCE with ES 350 1 with GB Sprocket 16T 1
2
861045 Engine Assembly 350 UCE - ES 1 with GB Sprocket 15T 1
3 861048 Engine Assembly Bullet 350 UCE Kick Start 1 Heavy duty crank 2.3 Lit. 1
859030 859030 859030 Crank Case LH & RH Assembly with bearings (350cc) 1 1
888233 888233 888233 Crank Case LH & RH Assy. with Brgs.(Anti Skip Mechanism) 1 1
4
859029 Crank Case LH & RH Assembly with Bearings (500cc) 1 1
888232 Crank Case LH & RH Assy with brgs. (Anti Skip Mechanism) 1 1
5 390066 390066 390066 390066 15W50 API SL Engine Oil - 210 Ltrs. - Recommended for Replacement 1
6 390067 390067 390067 390067 15W 50 API SL Engine Oil - 50 Ltrs. - Recommended for Replacement 1
7 390068 390068 390068 390068 15W50 API SL Engine Oil - 2.5 Ltrs. 1 Recommended for Replacement 10
8 390069 390069 390069 390069 15W50 API SL Engine Oil - 1 Ltr. For TOP-UP purpose 24
16
01-20 Engine Cover RH
44
A1
45 42
43
Key Nos.
1
1 to 4, 8 to 20, 22, 24, 41
26 to 31, 44 to 46
38 40
A2 2 37 39
3
Key Nos. 4 36
34 35
(Qty. 2 Nos. 21),
(Qty. 7 Nos. 23),
(Qty. 2 Nos. 25 ), 5
22 33
(Qty. 3 Nos. 11) 6
8
A3 7 32
29
31
9
Key Nos. 28
30
34 to 40
27
10
26
A4
Key Nos. 19
20 21
12, 13, 14, 19
15, 16 & 17 A4
18
17 22 1
16
15
14
13 23
12 25
11 24
46
17

A1 861036 861036 861036 861036 RH Cover Assembly Complete 1 With Circlip & Washer System 1
A2 888112 888112 888112 888112 Bolt Repair Kit RH Crankcase Cover - Classic 1 1
A3 888101 888101 888101 888101 Kick Boss Repair Kit - Classic 1 1
A4 570878 570878 570878 570878 Cap, Oil Filter Sub Assembly 1 1
1 861037 861037 861037 861037 Cover RH Sub Assembly 1 1
2 570183/D 570183/D 570183/D 570183/D Jet, Crankshaft RH 1 20
3 500622/B 500622/B 500622/B 500622/B Oil Seal, Crank Feed 24 X 10 X 7 1 1
4 550028 550028 550028 550028 Circlip 24N 1 10
5 570013 570013 570013 570013 Hex Socket Head Cap Screw M5 X 16 2 20
570718/A 570718/A 570718/A 570718/A Hex Socket Head Cap Screw M5 X 30 SS 3 New Type, SB - 681 10
6
550095 550095 550095 550095 Cap Screw - End Cover 3 Old Type, SB - 681 10
7 570416/I 570416/I 570416/I 570416/I Gasket - Cover RH 1 2
8 570425 570425 570425 570425 Hex. Socket Screw, M5 X 12 6 50
9 570426/H 570426/H 570426/H 570426/H Gasket, Cover Plate 1 5
10 570424/D 570424/D 570424/D 570424/D Cover Plate, Breather Chamber 1 1
11 572011/A 572011/A 572011/A 572011/A Hex Flange Bolt M6 X 1 X 20 3 10
12 861015 861015 861015 861015 Cap, Oil Filter - Buffed 1 N.S., Ref. A4 1
13 572014/A 572014/A 572014/A 572014/A ‘O’ - Ring, Filter Cap 1 6
14 500637/B 500637/B 500637/B 500637/B Spring 1 20
15 500617/A 500617/A 500617/A 500617/A Washer 1 20
16 500621/A 500621/A 500621/A 500621/A ‘O’ - Ring Cap Oil Filter 1 20
17 571201/A 571201/A 571201/A 571201/A Screw Spring Cap 1 > Feb ‘10, SB - 555 10
18 500616/A 500616/A 500616/A 500616/A Spring Cap 1 2
18
44
A1
45 42
43
Key Nos.
1
1 to 4, 8 to 20, 22, 24, 41
26 to 31, 44 to 46
38 40
A2 2 37 39
3
Key Nos. 4 36
34 35
(Qty. 2 Nos. 21),
(Qty. 7 Nos. 23),
(Qty. 2 Nos. 25 ), 5
22 33
(Qty. 3 Nos. 11) 6
8
A3 7 32
29
31
9
Key Nos. 28
30
34 to 40
27
10
26
A4
Key Nos. 19
20 21
12, 13, 14, 19
15, 16 & 17 A4
18
17 22 1
16
15
14
13 23
12 25
11 24
46
19

19 500619/A 500619/A 500619/A 500619/A ‘O’ - Ring 2 20
20 500613/A 500613/A 500613/A 500613/A Element - Oil Filter 1 1
21 572019/A 572019/A 572019/A 572019/A Hex. Flange Bolt, M6 X 1 X 45 2 10
22 570241 570241 570241 570241 Oil seal Kick Starter, G20 X 27 X 5 Double Lip 2 10
24 570059/C 570059/C 570059/C 570059/C Oil Level Window 1 2
26 144846/A 144846/A 144846/A 144846/A Washer, Inspection Screw Ignition Timing 1 14
27 570176/D 570176/D 570176/D 570176/D Inspection Screw, Ignition Timing 1 6
28 146459/A 146459/A 146459/A 146459/A ‘O’ - Ring 1 20
570467/A 570467/A Oil Filler Cap, Metal 1 SB - 687 1
29
570872/A 570872/A Oil Filler Cap, Plastic Type 1 SB - 687 1
30 570155 570155 570155 570155 Sealing Washer 12 X 1 1 20
570444/E 570444/E 570444/E 570444/E Bolt Breather 1 Old Type, < Feb. ‘12 4
31
573968/A 573968/A 573968/A 573968/A Bolt Breather 1 SB - 687 4
146882/A 146882/A Hose Clip Large 1 20
32 146927/A 146927/A Hose Clip 1 Old Type, < Feb. ‘12 20
573964/A 573964/A 573964/A 573964/A Clip Breather Pipe 1 SB - 687 20
500128/B 500128/B 500128/B Breather Pipe 16 X 10 X 370 mm 1 2
33
570286/C Breather Pipe 1 2
34 141051 141051 141051 141051 Hex. Nut M8 1 40
35 570259 570259 570259 570259 Circlip 10 1 30
36 140201 140201 140201 140201 Ball Dia 6.35 1 N.S., Ref. A3
20
44
A1
45 42
43
Key Nos.
1
1 to 4, 8 to 20, 22, 24, 41
26 to 31, 44 to 46
38 40
A2 2 37 39
3
Key Nos. 4 36
34 35
(Qty. 2 Nos. 21),
(Qty. 7 Nos. 23),
(Qty. 2 Nos. 25 ), 5
22 33
(Qty. 3 Nos. 11) 6
8
A3 7 32
29
31
9
Key Nos. 28
30
34 to 40
27
10
26
A4
Key Nos. 19
20 21
12, 13, 14, 19
15, 16 & 17 A4
18
17 22 1
16
15
14
13 23
12 25
11 24
46
21

37 570814/C 570814/C 570814/C 570814/C Boss, Kick Start Crank 1 N.S., Ref. A3
38 111914 111914 111914 111914 Hex Bolt M8 X 40L 1 Ref. A3 20
39 570257/B 570257/B 570257/B 570257/B Spring 1 N.S., Ref. A3 10
40 570815/B 570815/B 570815/B 570815/B Pin 1 N.S., Ref. A3
41 570808/C 570808/C 570808/C 570808/C Lever Kick Start 1 1
42 146642/A 146642/A 146642/A 146642/A K.S. Crank Rubber - EPDM 1 New Type, Old No. 145157/A 5
43 570807/C 570807/C 570807/C 570807/C Kick Start Crank Assembly 1 1
44 570102/D 570102/D 570102/D 570102/D Plug Dummy 1 25
45 570182/B 570182/B 570182/B 570182/B Plug ID 2.3 mm Restrictor - LEE Plug 1 20
46 570604/A 570604/A 570604/A 570604/A Circlip Oil Window 1 w.e.f. Sep. 2011 2
22
01-30 Crankcase RH - Cover Side
A1 (350cc)
350cc 9
5 9
10
12
Key Nos. 4 13
W 11
2, 3, 4, 5 & 6 3 K 14
0.9 15 34
6 16
2 17
A1 (500cc) 500cc 10 36
A1 9
1 65 K W
5
8 0.7
Key Nos. A1 7
4
2 to 4 58
30
A4 27
1 33
2 3
18
Key Nos. 1
1 19
23 & 25 26 28 31 66
20 29 32
21 30
22 25 62
61 63
A5 23 24 60 64
57
A2 56
67 59
Key Nos. 39
35
Qty. 2 Nos. 29, 37
38 49
42 50
31, 37 & 38
40 A3
41 55
54
47 47
53
45 46
44 45 46 44
43 43 52 A3
500cc 350cc New Type
48 48
51
23

570048/F 570048/F 570048/F Oil Pump Assembly 1 1
A1
571047/D Oil Pump Assembly 1 1
A2 570309/B 570309/B 570309/B 570309/B Cam Gear Assembly - Exhaust with Decompressor Assy. 1 1
570600/A 570600/A 570600/A 570600/A Gear Changer Assembly 1 1
A3
570643/A Gear Changer Assembly (New Type) 1 Anti Skip Mechanism 1
A4 888104 888104 888104 888104 Cover Kick Start with Oil Seal 1 1
888179 888179 888179 888179 Eccentric Cam Spindle Kit - STD 1 1
A5 888180 888180 888180 888180 Eccentric Cam Spindle Kit - 1st O/S 1 1
888181 888181 888181 888181 Eccentric Cam Spindle Kit - 2nd O/S 1 1
570051 570051 570051 Hex. Socket HD. Cap Screw, M4 X 30 4 20
1
571155/A CSK Socket HD. Cap Screw, M6 X 30 3 N.S., Old No. 570132/A 10
2 570052 570052 570052 570052 Circlip - Oil Pump 1 14
3 571166/B 571166/B 571166/B 571166/B Pump Drive Pinion 1 2
4 570293 570293 570293 570293 ‘O’ Ring, Oil Pump Outlet 1 5
570294 570294 570294 ‘O’ Ring, Oil Pump Base 1 10
5
571115/C Gasket Oil Pump 1 For 500cc 10
6 570292 570292 570292 ‘O’ Ring, Oil Pump Inlet 1 10
570812/A 570812/A Cover Starter Motor end 1 1
7
572012/A Cover Starter Motor 1 1
8 570813/A 570813/A Hex Socket, Button Head Screw, M5 X 12 1 20
570302/A 570302/A Hex Socket Head Cap Screw M6 X 35 2 For 350 CC 14
9
570303/A Hex Socket Head Cap Screw M6 X 60 2 For 500 CC 14
580306/F 580306/F Starter Motor Assembly UCE350 1 1
10
560013 Starter Motor 1 1
24
A1 (350cc)
350cc 9
5 9
10
12
Key Nos. 4 13
W 11
2, 3, 4, 5 & 6 3 K 14
0.9 15 34
6 16
2 17
A1 (500cc) 500cc 10 36
A1 9
1 65 K W
5
8 0.7
Key Nos. A1 7
4
2 to 4 58
30
A4 27
1 33
2 3
18
Key Nos. 1
1 19
23 & 25 26 28 31 66
20 29 32
21 30
22 25 62
61 63
A5 23 24 60 64
57
A2 56
67 59
Key Nos. 39
35
Qty. 2 Nos. 29, 37
38 49
42 50
31, 37 & 38
40 A3
41 55
54
47 47
53
45 46
44 45 46 44
43 43 52 A3
48 48
51
25

11 859038 Stop Plate - Pivot Pin (Metallic Silver) 1 1
12 570481 570481 570481 570481 Hex Flange Bolt M5 X 12 1 20
13 144636/A 144636/A 144636/A 144636/A Copper Washer 1 20
14 570468/B 570468/B 570468/B 570468/B Cap, Pivot Pin 1 1
15 146031/A 146031/A 146031/A 146031/A ‘O’ Ring, Oil Pump Outlet 1 14
16 550108 550108 550108 550108 ‘O’ Ring - Rock Shaft Pivot 1 20
17 570218/C 570218/C 570218/C 570218/C Pivot, Cam plate 1 4
18 570213 570213 570213 570213 Oil Seal 1 2
19 570214/F 570214/F 570214/F 570214/F Distance Piece 1 1
570254/C 570254/C FD Sprocket 15 Teeth 1 1
20 570809/A FD Sprocket 16 Teeth for 350cc 1 1
571032/B FD Sprocket 18 Teeth for 500cc 1 1
21 570247/D 570247/D 570247/D 570247/D Tab Washer 1 5
22 570246/E 570246/E 570246/E 570246/E Nut, Sleeve Gear 1 1
23 570241 570241 570241 570241 Oil Seal Kick Starter G20 X 27 X 5 Double Lip 1 10
24 570300/B 570300/B 570300/B 570300/B Hex Socket Pan Head Screw M5 X 12 4 50
25 861034 861034 861034 861034 Cover, Kick Start Shaft - Buffied 1 New Type 1
26 146450/B 146450/B 146450/B 146450/B Spring Kick 1 5
27 570892/A 570892/A 570892/A 570892/A Flanged Hexagonal Bolt M6 X 1 X 16 1 Old No. 145090 20
28 571164/A 571164/A 571164/A 571164/A Cam, Gear - Inlet 1 1
29 570099/C 570099/C 570099/C 570099/C Cam Sleeve 2 2
30 570298/A 570298/A 570298/A 570298/A Dowel Pin 2 10
26
A1 (350cc)
350cc 9
5 9
10
12
Key Nos. 4 13
W 11
2, 3, 4, 5 & 6 3 K 14
0.9 15 34
6 16
2 17
A1 (500cc) 500cc 10 36
A1 9
1 65 K W
5
8 0.7
Key Nos. A1 7
4
2 to 4 58
30
A4 27
1 33
2 3
18
Key Nos. 1
1 19
23 & 25 26 28 31 66
20 29 32
21 30
22 25 62
61 63
A5 23 24 60 64
57
A2 56
67 59
Key Nos. 39
35
Qty. 2 Nos. 29, 37
38 49
42 50
31, 37 & 38
40 A3
41 55
54
47 47
53
45 46
44 45 46 44
43 43 52 A3
48 48
51
27

570039/D 570039/D 570039/D 570039/D Cam Spindle Adjustable (Standard Size) 2 Modified Mtrl. 2
31 570040/C 570040/C 570040/C 570040/C Cam Spindle Adjustable (0.1 Oversize) 2 2
570041/C 570041/C 570041/C 570041/C Cam Spindle Adjustable (0.2 Oversize) 2 2
32 570304/B 570304/B 570304/B 570304/B Hex. Socket Head Cap Screw, M6 X 16 SS 2 Modified, SB - 653 50
33 570102/D 570102/D 570102/D 570102/D Plug Dummy Hole 4 25
34 570181/B 570181/B 570181/B 570181/B Restrictor (Lee Plug 1.8 MM) - RCC 1 10
35 570230/F 570230/F 570230/F 570230/F Spring, Gear Change Striker 1 10
36 570304/A Hex. Soc. Hd. Cap Screw M6 X 16 2 14
37 570280/B 570280/B 570280/B 570280/B Shim, Cam Gear 2 20
38 570100/B 570100/B 570100/B 570100/B Nut for Cam Spindle Adjuster 2 10
39 570298/A 570298/A 570298/A 570298/A Dowel 6 mm 2 10
40 570044/ J 570044/ J 570044/ J 570044/ J Cam Steady Plate 1 1
41 570132/A 570132/A 570132/A 570132/A Hex. Socket Head Cap Screw, M6 X 25 1 10
43 550025 550025 550025 550025 Hex. Nut M12 X 1.25 1 10
44 586008/A 586008/A 586008/A 586008/A Plain Washer M12 1 SB - 687, Old No. 145708/A 14
45 502070/A 502070/A 502070/A 502070/A Magneto Key 1 1
570869/A Stator and Pulser Coil Assy. (KS) - 1 Phase 1 5mm dia MTG holes 1
147055/A Stator and Pulser Coil Assy. (KS) - 1 Phase 1 6mm dia MTG holes 1
570867/A 570867/A Stator and Pulser Coil Assy. (ES) - 3 Phase-350CC 1 Gray pickup coil 5mm dia MTG holes 1
SB - 662
46 592147/A 592147/A Stator and Pulser Coil Assy. (ES) - 3 Phase-350CC 1 6mm dia MTG holes 1
570863/A Stator and Pulser Coil Assembly (ES) - 3 Phase - 500CC 1 SB - 681, Black pickup coil 1
5mm dia MTG holes
147058/A Stator and Pulser Coil Assembly (ES) - 3 Phase - 500CC 1 Gray pickup coil 6mm dia MTG holes 1
28
A1 (350cc)
350cc 9
5 9
10
12
Key Nos. 4 13
W 11
2, 3, 4, 5 & 6 3 K 14
0.9 15 34
6 16
2 17
A1 (500cc) 500cc 10 36
A1 9
1 65 K W
5
8 0.7
Key Nos. A1 7
4
2 to 4 58
30
A4 27
1 33
2 3
18
Key Nos. 1
1 19
23 & 25 26 28 31 66
20 29 32
21 30
22 25 62
61 63
A5 23 24 60 64
57
A2 56
67 59
Key Nos. 39
35
Qty. 2 Nos. 29, 37
38 49
42 50
31, 37 & 38
40 A3
41 55
54
47 47
53
45 46
44 45 46 44
43 43 52 A3
48 48
51
29

147063/A 147063/A 147063/A Rotor UCE KS 1 Old Type 1
570606/A Rotor and Reluctor Assembly 1 New Type, SB - 662 1
47
592237/A 592237/A Flywheel Magneto 3P 1 New Type, SB - 662 1
571062/B Rotor and Reluctor Assembly - 24T 1 N.S. 1
592900/A Fly Wheel Magneto Assembly - 1 Phase 1 6mm dia MTG holes 1
592960/A Fly Wheel Magneto Assembly - 1 Phase 1 5mm dia MTG holes 1
592221/A 592221/A Fly Wheel Magneto Assembly - 3 Phase-350CC 1 6mm dia MTG holes 1
48 592125/A Fly Wheel Magneto Assy. - 3 Phase-350CC (SB - 662) 1 6mm dia MTG holes 1
570866/A 570866/A Fly Wheel Magneto Assy. - 3 Phase-350CC 1 5mm dia MTG holes 1
572020/B Fly Wheel Magneto Assembly - 3 Phase - 500CC (Old Type) 1 6mm dia MTG holes 1
570862/A Fly Wheel Magneto Assembly - 3 Phase - 500CC 1 5mm dia MTG holes 1
49 570198/C 570198/C 570198/C 570198/C CSK Socket Head Screw M5 X 0.8 X 12 4 20
570817/B 570817/B 570817/B Tappet Door (Buffed) 1 Old No. 861053 1
50
572305/B Tappet Door (500cc) 1 Old No. 861041 1
51 570184/B 570184/B 570184/B 570184/B Spacer - Shaft, Gear Lever 1 20
52 570233 570233 570233 570233 Hex. Socket Head Cap Screw, M5 X 40 2 14
53 570231/H 570231/H 570231/H 570231/H Pivot Bearing, Rocker Shaft Bottom 1 20
54 570235/E 570235/E 570235/E 570235/E Dowel, Lower Pivot Bearing 1 50
55 570219/F 570219/F 570219/F 570219/F Assembly, Gear Lever Shaft 1 1
56 570229/D 570229/D 570229/D 570229/D Stop Pin 1 25
57 550256/A 550256/A 550256/A 550256/A ‘O’ Ring 1 25
58 570132/A 570132/A Hex. Socket Head Cap Screw, M6 X 25 2 10
59 570227/F 570227/F 570227/F 570227/F Spacer 1 5
30
A1 (350cc)
350cc 9
5 9
10
12
Key Nos. 4 13
W 11
2, 3, 4, 5 & 6 3 K 14
0.9 15 34
6 16
2 17
A1 (500cc) 500cc 10 36
A1 9
1 65 K W
5
8 0.7
Key Nos. A1 7
4
2 to 4 58
30
A4 27
1 33
2 3
18
Key Nos. 1
1 19
23 & 25 26 28 31 66
20 29 32
21 30
22 25 62
61 63
A5 23 24 60 64
57
A2 56
67 59
Key Nos. 39
35
Qty. 2 Nos. 29, 37
38 49
42 50
31, 37 & 38
40 A3
41 55
54
47 47
53
45 46
44 45 46 44
43 43 52 A3
48 48
51
31

60 550072/B 550072/B 550072/B 550072/B Return Spring Gear Change 1 10
61 570234 570234 570234 570234 ‘O’ Ring Black Nitrile Rubber 1 10
62 861035 861035 861035 861035 Pivot Bearing, Rocker Shaft Upper (Buffed) 1 5
63 144600/A 144600/A 144600/A 144600/A Copper Washer Tappet Cover 1 Applicable > May ‘12 25
64 570713 570713 570713 570713 Hex. Flanged M8 X 1.25 X 14 1 Applicable > May ‘12 10
65 580286/A 580286/A Grommet Rubber 1 10
570723/A 570723/A 570723/A 570723/A Dummy Plug AVL 1 New Type 25
66
570102/D 570102/D 570102/D 570102/D Plug Dummy Hole 1 Old Type 25
67 570110/D 570110/D 570110/D 570110/D Pin Assy. Ex. Cam 1 1
32
01-40 Cylinder & Head Assembly
A1 A2 4 23
23
5 43
Key Nos. Key Nos. 2
25 44
9 to 24 30 & 38 3
28 28 28
A3 A4 26
6
Key Nos. Key Nos.
20 & 24 6&8 1
29
8
A5 38 27 27 38
27
7 26
Key Nos. 26
9 9
1&7
A6 (350cc) A10
12 34
14 15
Key Nos. 30 33
16
(Qty. 2 Nos.17,18 & 40), 10 13
21, 22, 41 & 42, 17
15 11 31 35
(Qty. 4 Nos. 16) 16
18
17 36
19
A7 (500cc) 31
18
19 40
Key Nos.
40 38
(Qty. 2 Nos.17,18 & 40), 24 37
21, 22, 41 & 42,
(Qty. 4 Nos. 16) 20
23 41 32
A8 A9 A10 42 39
22
21
Key Nos. Key Nos. Key Nos.
10 & 12 13 & 14 30 & 32
33

859034 859034 859034 Cylinder Head Assembly (350cc) 1 Powder Coated, SB-574 1
A1
859036 Cylinder Head Assembly (500cc) 1 1
600004 600004 600004 Cylinder barrel & Piston with Rings Assembly (350cc) 1 1
A2
600005 Cylinder barrel & Piston with Rings Assembly (500cc) 1 1
888003 888003 888003 Spark Plug Kit UCE 350cc Domestic 1 M14 & M10 Plugs 1
A3
888004 Spark Plug Kit UCE 500cc Domestic 1 M14 & M10 Plugs 1
A4 888106 888106 888106 888106 Rocker Cover with Gasket - Exhaust 1 1
A5 888108 888108 888108 888108 Rocker Cover with Gasket - Inlet 1 1
A6 888111 888111 888111 Valve Repair Major Kit UCE 350cc 1 1
A7 888113 Valve Repair Major Kit UCE 500cc 1 1
A8 888109 888109 888109 888109 Rocker Bearing Set with Rocker Arm - Exhaust (UCE) 1 1
A9 888110 888110 888110 888110 Rocker Bearing Set with Rocker Arm - Inlet (UCE) 1 1
571108/A Piston & Ring Set Assy. Kit (UCE 500) 1 1
Piston Assembly with Rings (1st O/size) Kit 500cc 1 1
Piston Assembly with Rings (2nd O/size) Kit 500cc 1 1
A10
570272/A 570272/A 570272/A Piston & Ring Set Assy. Kit (UCE 350) 1 1
Piston Assembly with Rings (1st O/size) Kit 350cc 1 1
Piston Assembly with Rings (2nd O/size) Kit 350cc 1 1
1 861016 861016 861016 861016 Rocker Cover - Inlet 1 SB - 574 1
570129/H 570129/H 570129/H 570129/H Hex. Head Screw Rocker Cover 4 Old Type, < Feb. ‘12 10
2
573932/A 573932/A 573932/A 573932/A Hex. Head Screw Rocker Cover 4 Old Type, < Feb. ‘12 10
570128/F 570128/F 570128/F 570128/F Washer Seal 1 Old Type, < Feb. ‘12 10
3
573906/A 573906/A 573906/A 573906/A Washer Seal 1 SB - 687 10
34
A1 A2 4 23
23
5 43
Key Nos. Key Nos. 2
25 44
9 to 24 30 & 38 3
28 28 28
A3 A4 26
6
Key Nos. Key Nos.
20 & 24 6&8 1
29
8
A5 38 27 27 38
27
7 26
Key Nos. 26
9 9
1&7
A6 (350cc) A10
12 34
14 15
Key Nos. 30 33
16
(Qty. 2 Nos.17,18 & 40), 10 13
21, 22, 41 & 42, 17
15 11 31 35
(Qty. 4 Nos. 16) 16
18
17 36
19
A7 (500cc) 31
18
19 40
Key Nos.
40 38
(Qty. 2 Nos.17,18 & 40), 24 37
21, 22, 41 & 42,
(Qty. 4 Nos. 16) 20
23 41 32
A8 A9 A10 42 39
22
21
10 & 12 13 & 14 30 & 32
35

571117/C 571117/C 571117/C 571117/C Hex. Head Screw-Rocker Cover 3 Old Type, < Feb. ‘12 5
4
573933/A 573933/A 573933/A 573933/A Hex. Head Screw-Rocker Cover 3 SB - 687 5
571118/A 571118/A 571118/A 571118/A Washer-Seal 3 Old Type, < Feb. ‘12 5
5
573907/A 573907/A 573907/A 573907/A Washer-Seal 3 SB - 687 5
6 861017 861017 861017 861017 Rocker Cover - Exhaust 1 1
7 572021/B 572021/B 572021/B 572021/B Gasket, Rocker Cover - Inlet 1 1
8 572022/B 572022/B 572022/B 572022/B Gasket, Rocker Cover Exhaust 1 1
10 570533/N 570533/N 570533/N 570533/N Rocker Bearing Set - Exhaust 1 1
11 570298/A 570298/A 570298/A 570298/A Dowel (6 mm) 8 10
12 570535/G 570535/G 570535/G 570535/G Rocker Arm - Exhaust 1 1
13 570536/G 570536/G 570536/G 570536/G Rocker Arm - Inlet 1 1
14 570532/N 570532/N 570532/N 570532/N Rocker Bearing Set-Inlet 1 1
15 500352/A 500352/A 500352/A 500352/A Retainer, Spring 2 5
16 500307/A 500307/A 500307/A 500307/A Valve Collet 4 20
17 500309/B 500309/B 500309/B 500309/B Valve Spring 2 2
18 500322/A 500322/A 500322/A 500322/A Seal, Valve Stem 2 2
19 500347/A 500347/A 500347/A 500347/A Seat, Spring 2 20
500904/A 500904/A 500904/A Spark Plug - M 14, WR5DC 1 1
20
572339/A Spark Plug - M 14, WQR8DP 1 Platinum Tip 1
570164/D 570164/D 570164/D Valve Exhaust (350cc) 1 1
21
571035/C Valve Exhaust (500cc) 1 1
36
A1 A2 4 23
23
5 43
Key Nos. Key Nos. 2
25 44
9 to 24 30 & 38 3
28 28 28
A3 A4 26
6
Key Nos. Key Nos.
20 & 24 6&8 1
29
8
A5 38 27 27 38
27
7 26
Key Nos. 26
9 9
1&7
A6 (350cc) A10
12 34
14 15
Key Nos. 30 33
16
(Qty. 2 Nos.17,18 & 40), 10 13
21, 22, 41 & 42, 17
15 11 31 35
(Qty. 4 Nos. 16) 16
18
17 36
19
A7 (500cc) 31
18
19 40
Key Nos.
40 38
(Qty. 2 Nos.17,18 & 40), 24 37
21, 22, 41 & 42,
(Qty. 4 Nos. 16) 20
23 41 32
A8 A9 A10 42 39
22
21
10 & 12 13 & 14 30 & 32
37

570163/D 570163/D 570163/D Valve Inlet (350cc) 1 1
22
571034/C Valve Inlet (500cc) 1 1
859035 859035 859035 Cyl. Head Sub Assy. (Cyl. Head, Valve Guide, Valve Seats) 1 Powder Coated, SB-574 1
23
859037 Cyl. Head Sub Assy. (Cyl. Head, Valve Guide, Valve Seats) 1 Powder Coated 1
580395/A 580395/A 580395/A Spark Plug - M 10 - Bosch (UR 5DC) 1 1
24
572328/A Spark Plug - M 10 - Bosch (UR 6DC) 1 1
25 570478/B 570478/B 570478/B 570478/B Damper Pad LH - Cylinder Head 2 10
26 570482/B 570482/B 570482/B 570482/B Damper Pad - Cylinder Barrel Tapper 6 10
27 570480/B 570480/B 570480/B 570480/B Damper Pad Straight - Cylinder Barrel 3 10
28 570479/B 570479/B 570479/B 570479/B Damper Pad RH - Cylinder Head 4 10
570489/A 570489/A 570489/A 570489/A Stud - Exhaust 2 Old Type, < Feb. ‘12 10
29 570730/A 570730/A 570730/A 570730/A Stud - Exhaust 2 SB - 687 10
573931/A Stud - Exhaust (Special) 2 For Chrome Models 10
Piston Assembly (Std size) Kit 350cc 1 1
30
571108 Piston Assembly (Std size) Kit 500cc 1 1
500207/A 500207/A 500207/A Circlip 20 X 1 2 20
31
571119/A Circlip 2 20
570273 570273 570273 Ring Set Std (350cc) 1 1
32
571109 Ring Set Std (500cc) 1 1
33 570537/D 570537/D 570537/D 570537/D Push Rod Assembly, Exhaust 1 1
34 570538/D 570538/D 570538/D 570538/D Push Rod Assembly, Inlet 1 1
570192/C 570192/C 570192/C MLS Gasket (Cylinder Head to Cylinder Barrel) (350cc) 1 1
35
571039/B MLS Gasket (Cylinder Head to Cylinder Barrel) (500cc) 1 1
38
A1 A2 4 23
23
5 43
Key Nos. Key Nos. 2
25 44
9 to 24 30 & 38 3
28 28 28
A3 A4 26
6
Key Nos. Key Nos.
20 & 24 6&8 1
29
8
A5 38 27 27 38
27
7 26
Key Nos. 26
9 9
1&7
A6 (350cc) A10
12 34
14 15
Key Nos. 30 33
16
(Qty. 2 Nos.17,18 & 40), 10 13
21, 22, 41 & 42, 17
15 11 31 35
(Qty. 4 Nos. 16) 16
18
17 36
19
A7 (500cc) 31
18
19 40
Key Nos.
40 38
(Qty. 2 Nos.17,18 & 40), 24 37
21, 22, 41 & 42,
(Qty. 4 Nos. 16) 20
23 41 32
A8 A9 A10 42 39
22
21
10 & 12 13 & 14 30 & 32
39

36 500123/A 500123/A 500123/A 500123/A Dowel Pin, Inlet 1 10
37 500116/A 500116/A 500116/A 500116/A Dowel Pin, Exhaust ( Flat Faced) 1 20
805014 805014 805014 Cylinder Barrel Assy. (350cc) Black Heat Resistant Paint 1 Old Type 1
869015 869015 869015 Cylinder Barrel Assy. (350cc) Black Powder Coated 1 New Type 1
38
805013 Cylinder Barrel Assy.(500cc) Black Heat Resistant Paint 1 Old Type 1
869037 Cylinder Barrel Assy. (500cc) Black Powder Coated 1 New Type 1
570018/G 570018/G 570018/G Gasket (Crankcase to Cylinder Barrel) 1 1
39
571043/C Gasket (Crankcase to Cylinder Barrel) 1 1
40 570165/C 570165/C 570165/C 570165/C Valve Guide 2 Common 2
570166/C 570166/C 570166/C Valve Seat Insert - Inlet (350cc) 1 1
41
571036/B Valve Seat Insert - Inlet (500cc) 1 1
500303/2 500303/2 500303/2 Valve Seat Insert - Exhaust (350cc) 1 1
42
571037/B Valve Seat Insert - Exhaust (500cc) 1 1
43 582555/B Adaptor - Cylinder Head (PAV Connection) 1 1
44 144844 TC Feed Plug Washer (Sealing Washer) 16 X 20 1 20
40
01-50 Engine Cover LH
A1
14
Key Nos. 14
A2, 1, 2, 4,
5, 6 & 13
4
A2
A3 5
Key Nos.
1&2
A4 6
Key Nos. 7
(Qty. 11 Nos.
3), 13
8 1
10 9
12
13
11
3
41
01-50 Engine Cover LH

A1 861029 861029 861029 LH Cover Assembly Complete 1 1
A2 861030 861030 861030 861030 LH Cover Sub Assembly 1 1
570601 570601 570601 570601 Clutch Operating Lever and Clevis Assembly 1 1
A3
573924/A Clutch Operating Lever Assembly 1 1
A4 888115 888115 888115 888115 Bolt & Seal Kit Crank Case Cover LH - Classic 1 1
1 550061/B 550061/B 550061/B 550061/B Bush Open - GL Shaft 1 2
2 861013 861013 861013 861013 Cover, LH 1 1
3 572015/A 572015/A 572015/A 572015/A Hex. Flange Bolt , M6 X 1 X 30 11 30
4 570452/E 570452/E 570452/E 570452/E Spring, Clutch Operating Lever 1 20
5 570291/A 570291/A 570291/A 570291/A Lock Pin Spring, Clutch Operating Mech. 1 1
6 570407 570407 570407 570407 Oil Seal INA G 12 X 18 X 5, Clutch Operating Lever 1 5
7 571156/C 571156/C 571156/C 571156/C Clutch Cable Assembly 1 1
8 502018/B 502018/B 502018/B 502018/B Oil Filler Plug 1 SB - 687 1
145835/A 145835/A ‘O’ Ring 26.5 mm 1 2
9
502019/A 502019/A 502019/A 502019/A ‘O’ Ring Plug 1 2
10 570244/C 570244/C 570244/C 570244/C Gear Pedal Assembly (Gear Lever) with Sleeve Rubber 1 Complete Assy. 1
572015/A 572015/A 572015/A 572015/A Hex. Flange Bolt , M6 X 1 X 30 1 SB - 687 30
11
550095 Cap Screw - End Cover 1 N.S., Old Type
12 550507/A 550507/A 550507/A 550507/A Sleeve, Gear Lever - Rubber 1 SB - 687 10
13 550661/A 550661/A 550661/A 550661/A Oil Seal 14 X 20 X 3 1 SB - 550 1
570410/F 570410/F 570410/F 570410/F Gasket LH Crank Case Cover 1 SB - 587 1
14 Liquid Gasket (Loctite 5699) 30 ML 1 Ref. Part No. 570278, 1
Recommended Liquid Sealant Gasket
42
01-60 Crankcase LH - Cover Side
4
3
1 5
6
7 17
6
8
9 10
9
12 11
14 6 6
15
13
16 10
A1
26 28
18
27 29
30
19 30
20 25 40
24
22 23
31
32
41
33 38
37 39
5 36
34 35
21
43

570153/E 570153/E 570153/E Sprag Clutch Assembly (Stieber) 1 N.S., Old Type
A1
592593/A 592593/A 592593/A Sprag Clutch Assembly (Tsubaki) 1 SB - 595 1
861003 861003 861003 Housing Starter Drive (ES) 1 with Motor Mounting Hole 1
3
861046 Housing Starter Drive (KS) without Side Hole 1 Common for Electra-KS 1
550086/A 550086/A 550086/A 550086/A Nut M6 X 1, Flanged Nyloc Type 20 Old Type, < Feb. ‘12 30
5
593090/C 593090/C 593090/C 593090/C Nut M6 X 1, Flanged Nyloc Type 22 SB - 687 30
6 570298/A 570298/A 570298/A 570298/A Dowel (6mm) 2 10
7 570570/C 570570/C 570570/C Double Gear - Starter Drive 1 With 2 bush 1
8 570072/C 570072/C 570072/C Shaft, Double Gear 1 1
570853/A Spacer Jack shaft 1 for KS Model 1
9
570007/F 570007/F 570007/F Idler Gear 1 1
11 570091/D 570091/D 570091/D 570091/D Stud M6 X 80 L 1 10
13 570074/I 570074/I 570074/I 570074/I Distance Washer, Sprag Clutch 1 5
14 500635/A 500635/A 500635/A Key - Jack Shaft 1 20
15 570032 570032 570032 570032 Circlip 12 X 1N 1 20
16 570073 570073 570073 Needle Bearing - SCE 228 SNL - C 3 1 1
591494/A 591494/A 591494/A 591494/A Neutral Switch with Packing 1 Old Type, Long Wire Coupler 1
17
582510/A 582510/A 582510/A 582510/A Neutral Cable Switch with Packing 1 New Type, Short Wire Coupler 1
44
4
3
1 5
6
7 17
6
8
9 10
9
12 11
14 6 6
15
13
16 10
A1
26 28
18
27 29
30
19 30
20 25 40
24
22 23
31
32
41
33 38
37 39
5 36
34 35
21
45

570551/C 570551/C 570551/C 570551/C Engine Sprocket 1 SB - 612 1
18
570070/M Engine Sprocket (Stieber) 1 N.S., Alt.No. 570551/C
19 570063/F 570063/F 570063/F 570063/F Washer M12 Thick 5 MM 1 10
571216/A 571216/A 571216/A 571216/A Hex Flange Screw M12 X 1.25 X 25 1 SB - 668 5
20
570064 570064 570064 570064 Hex Flange Screw M12 X 1.25 X 25 1 N.S., SB - 668
21 570414/B 570414/B 570414/B 570414/B Primary Chain 1 1
22 141051 141051 141051 141051 Hex Nut (M8) - Tensioner Pad 1 Old Type, Alt.No.586084/A 20
23 586033/A 586033/A 586033/A 586033/A Plain Washer - C.T. Pad 1 SB - 687, Old No. 140293/1 20
24 141246/C 141246/C 141246/C 141246/C Bush, Chain Tensioner Pad 1 10
25 570029/D 570029/D 570029/D 570029/D Chain Tensioner Pad 1 1
570095/E 570095/E 570095/E 570095/E Stud, Chain Tensioner Pad 1 Old Type, < July ‘12 20
26
571221/A 571221/A 571221/A 571221/A Stud, Chain Tensioner Pad 1 > July ‘12 (More Length) 20
27 570086/D 570086/D 570086/D 570086/D Stud M6 X 226 L 2 1
28 570295/A 570295/A 570295/A 570295/A ‘O’ Ring, Chain Tensioner Assembly 1 10
29 570047/D 570047/D 570047/D 570047/D Auto Chain Tensioner Assembly with ‘O’ Ring 1 1
30 570030 570030 570030 570030 Hex. Socket Head Cap Screw, M6X20 2 10
31 570089/D 570089/D 570089/D 570089/D Stud M6 X 196 L 2 10
32 144636/A 144636/A 144636/A 144636/A Copper Washer (for Stud) 1 20
33 570088/D 570088/D 570088/D 570088/D Stud M6 X 168 L 1 10
34 570090/D 570090/D 570090/D 570090/D Stud M6 X 106 L 1 25
35 570446/K 570446/K 570446/K 570446/K Clutch Push Pad 1 1
36 570442 570442 570442 570442 Ball Bearing 6001 1 1
46
4
3
1 5
6
7 17
6
8
9 10
9
12 11
14 6 6
15
13
16 10
A1
26 28
18
27 29
30
19 30
20 25 40
24
22 23
31
32
41
33 38
37 39
5 36
34 35
21
47

37 593038/D 593038/D 593038/D 593038/D Hex Nut with Nyloc Insert M16 X 1.5 (Special) 1 SB - 687, Old No. 560525/A 10
38 570465/C 570465/C 570465/C 570465/C Plain Washer 1 5
570443/C 570443/C 570443/C Clutch Assembly Complete (6 plates) 1 1
39
571113/A Clutch Assembly Complete (7 plates) 1 1
40 570249/G 570249/G 570249/G 570249/G Collar, Mainshaft 1 1
41 586084/A 586084/A 586084/A 586084/A Flanged ‘U’ Nut M8 X 1.25 1 > July ‘12 10
48
01-70 Clutch
A3 (500cc) 500CC 11
Key Nos. 9
10 12 7 Plate Clutch
(Qty. 7 Nos. 7),
(Qty. 6 Nos. 8) 8
7
6
4 5 A1
3
1 2
A1 6 Plate Clutch
11
9 12
10
8
7
6
350CC 5
4
3
1 2
A2 (350cc)
Key Nos.
(Qty. 6 Nos. 7),
(Qty. 5 Nos. 8)
49
01-70 Clutch

570443/E 570443/E 570443/E Clutch Assembly Complete (6 Plates Kit) 1 1
A1
571113/A Clutch Assembly Complete (7 Plates Kit) 1 1
A2 597459 597459 597459 Clutch Plates Kit (UCE 350) 1 1
A3 888102 Clutch Plates Kit (UCE 500) 1 1
1 570440 570440 570440 570440 Hex. Screw M6 X 1 X 35 6 10
2 570442 570442 570442 570442 Ball Bearing 6001 1 1
3 570447/B 570447/B 570447/B 570447/B Bearing Cup 1 1
4 570439/B 570439/B 570439/B 570439/B Holder, Clutch Spring 1 1
5 570438/B 570438/B 570438/B 570438/B Clutch Spring 6 6
6 570434/C 570434/C 570434/C 570434/C Clutch Hub / Back Plate 1 1
570436/C 570436/C 570436/C Clutch Friction Plate 6 6
7
570436/C Clutch Friction Plate 7 7
570437/C 570437/C 570437/C Clutch Plain Plate 5 5
8
570437/C Clutch Plain Plate 6 6
570435/B 570435/B 570435/B Wheel Clutch - (6 Plates Type) 1 1
9
571100/A Wheel Clutch - (7 Plates Type) 1 1
10 570451/B 570451/B 570451/B 570451/B Thrust Washer 1 2
11 570433/B 570433/B 570433/B 570433/B Clutch Drum / Sprocket 1 1
12 570441 570441 570441 570441 Needle Roller Bearing SCE 228 1 1
50
01-80 Crankcase LH
1 16
15
3
4
5
4
10
12
9 6
14 13 11
7
8
51
01-80 Crankcase LH

1 586005/A 586005/A 586005/A 586005/A Flange Hex Nut - M8 X 1.25 1 New Type, Old No. 145867/A 30
2 500104/D 500104/D 500104/D 500104/D Stud, M8 X 128 3 Modified Mtrl. 2
3 570008/F 570008/F 570008/F 570008/F Jack Shaft 1 2
4 110037/3 110037/3 110037/3 110037/3 Circlip 62 X 2N 2 10
5 110050 110050 110050 110050 Ball Bearing 6305 C3 (25 X 62 X17) 1 1
6 570006/E 570006/E 570006/E 570006/E Bearing Spacer Crankcase LH 1 1
7 570005/C 570005/C 570005/C 570005/C Bearing Spacer - LH Crankshaft 1 1
571205/A NU305E Cylinderical Roller Bearing with Cage, Single Row 1 New Type (Polymide cage) 1
8 111887 111887 111887 111887 Cylinderical Roller Bearing NU 305 E,C4 (25 X 62 X 17)with Cage 1 N.S. 1
570898/A 570898/A 570898/A NU305 ECP Cylinderical Roller Bearing 1 New Type 1
9 570201/F 570201/F 570201/F 570201/F Washer, Thrust 1 10
10 550032/A 550032/A 550032/A 550032/A Bearing Lay Shaft TS 1 1
11 570013 570013 570013 570013 Hex Socket Head Cap Screw, M5 X 16 2 20
12 570012/C 570012/C 570012/C 570012/C Retainer Plate, Main Shaft Bearing 1 10
13 570087/D 570087/D 570087/D 570087/D Stud M6 X 133 L 2 10
14 570011 570011 570011 570011 Ball Bearing 6006, C3 (G/B Main Shaft) 1 1
570708/A 570708/A 570708/A 570708/A Copper Washer M8 2 N.S., SB - 685
15
570715/A 570715/A 570715/A 570715/A Copper Washer M8 2 SB - 685 8
570709/A 570709/A 570709/A 570709/A Nut M8 - Cylinder Head (Dome Nut ) 2 N.S., SB - 685
16
570716/A 570716/A 570716/A 570716/A Nut M8 - Cylinder Head (Cap Nut ) 2 SB - 685 (2+4 System) 8
52
01-90 Crankcase
01-30 CrankcaseRH RH
A1 17 2
42 47
1
48
Key Nos. 49
3
15 to 22 41
46
43
A2 44 39
Key Nos. 45
46
8
19 to 22
4
5
A3 6
7 8
Key Nos.
9
20, 21 & 22 40
11
10
A4 12
24
13
23 25 26 38
Key Nos. 14 37
22
43 to 45 21 36
27
20 35
(Qty. 2 Nos. 46) 19 50 28
34
29 33
30
16 A2
32
16 31
15 18
53
01-90 Crankcase RH

A1 570804 570804 570804 570804 Kick Starter Shaft Assembly 1 1
A2 570805/B 570805/B 570805/B 570805/B Kick Start Shaft Sub Assembly 1 1
A3 888182 888182 888182 888182 Kick Pawl, Plunger and Spring Kit 1 1
A4 888236 888236 888236 888236 Connecting Rod Kit (UCE 350 / 500cc) 1 1
1 570097/B 570097/B 570097/B 570097/B Hydraulic Valve Lifter Roller (RHVL) 2 2
2 586005/A 586005/A 586005/A 586005/A Flanged Hex Nut - M8 X 1.25 1 New Type, Old No. 145867/A 30
3 500104/D 500104/D 500104/D 500104/D Stud, M8 X 128 3 2
4 570141/E 570141/E 570141/E 570141/E Bracket - Pin - Hydraulic - Tappet 1 2
500355 500355 500355 Hex. Socket Head Cap Screw, M6x16 1 10
5
570232 Hex. Socket Head Cap Screw, M6x12 1 1
570125 570125 570125 Needle Roller - Dia 4 X 37 L 2 10
6
571116/B Needle Roller - Dia 4 X 29.8 L 2 10
7 570037 570037 570037 570037 Bearing NRB (NBI 30X45X20) 1 Alt. - INA Make 1
8 120005/B 120005/B 120005/B 120005/B Dowel - Hallow (Centre Crankcase) 2 20
9 570028 570028 570028 570028 Locating Pin, (Pivot)- NRB 3 X 21.8 1 10
10 550032/A 550032/A 550032/A 550032/A Needle Bearing - Layshaft 1 1
11 570201/F 570201/F 570201/F 570201/F Washer, Thrust 1 10
12 570208/B 570208/B 570208/B 570208/B Needle Bearing RH BK - 201 1 1
13 570206/J 570206/J 570206/J 570206/J Sleeve Gear 1 1
14 570207 570207 570207 570207 Needle Bearing, INA HK 2012 1 1
15 570209 570209 570209 570209 Circlip 18N 1 20
16 550030/C 550030/C 550030/C 550030/C Washer Thrust 2 10
54
01-90 Crankcase
A1 17 2
42 47
1
48
Key Nos. 49
3
15 to 22 41
46
43
A2 44 39
Key Nos. 45
46
8
19 to 22
4
5
A3 6
7 8
Key Nos.
9
20, 21 & 22 40
11
10
A4 12
24
13
23 25 26 38
Key Nos. 14 37
22
43 to 45 21 36
27
20 35
(Qty. 2 Nos. 46) 19 50 28
34
29 33
30
16 A2
32
16 31
15 18
55
01-90
01-30Crankcase
CrankcaseRH RH

17 570716/A 570716/A 570716/A 570716/A Nut M8 - Cylinder Head (Cap Nut ) 2 SB - 685 8
18 570248/D 570248/D 570248/D 570248/D Kick Start Gear with Bush 35T 1 1
19 570806/D 570806/D 570806/D 570806/D Kick Start Shaft 1 N.S. 1
20 140331/A 140331/A 140331/A 140331/A Spring Kick 1 Served in Kit, Ref. A3 50
21 140332/B 140332/B 140332/B 140332/B Plunger Kick 1 Served in Kit, Ref. A3 10
22 140333/B 140333/B 140333/B 140333/B Pawl Kick 1 Served in Kit, Ref. A3 1
23 110037/3 110037/3 110037/3 110037/3 Circlip 62 x 2N 1 10
24 570469/A 570469/A 570469/A 570469/A Deep Groove Ball Bearing – Sleeve Gear 1 1
25 550082/C 550082/C 550082/C 550082/C Indexing Pawl Cam Plate 1 2
550083/B 550083/B 550083/B 550083/B Spring Index Pawl 1 Old Type 10
26
570663/A Spring Shift Cam Plate Stopper 1 Anti Skip Mechanism 1
550087 550087 550087 550087 Machined Washer 6.4 1 Old Type 10
27
570664/A Washer - Shift Cam Plate Stopper 1 Anti Skip Mechanism 10
550086/A 550086/A 550086/A 550086/A Flanged Nyloc Nut M6X1 1 Old Type, < Feb. ‘12 30
28
570702/A 570702/A 570702/A 570702/A Hex . Nut M6X1 (‘U’ type Nut) 1 SB - 687 30
29 570240 570240 570240 570240 Hex Socket Head Cap Screw M5 x 35 3 10
30 570239/C 570239/C 570239/C 570239/C Oil Thrower 1 10
31 146714/A 146714/A 146714/A 146714/A Hex Screw M8 X 23 1 10
32 142257/B 142257/B 142257/B 142257/B Stop Plate (KSS) 1 10
33 570431 570431 570431 570431 Hex. Flanged Bolt M5x16 2 20
34 570078/D 570078/D 570078/D 570078/D Sump Drain Cap Assembly with Magnetic Tip 1 4
35 570057/B 570057/B 570057/B 570057/B ‘O’ Ring - Drain Cap 1 10
56
01-90 Crankcase
A1 17 2
42 47
1
48
Key Nos. 49
3
15 to 22 41
46
43
A2 44 39
Key Nos. 45
46
8
19 to 22
4
5
A3 6
7 8
Key Nos.
9
20, 21 & 22 40
11
10
A4 12
24
13
23 25 26 38
Key Nos. 14 37
22
43 to 45 21 36
27
20 35
(Qty. 2 Nos. 46) 19 50 28
34
29 33
30
16 A2
32
16 31
15 18
57
01-90 Crankcase RH

36 570054/G 570054/G 570054/G 570054/G Suction Filter Assembly 1 5
37 570276/D 570276/D 570276/D 570276/D Magnetic Plug Assembly (Oil Drain Bolt) 1 2
38 144846/A 144846/A 144846/A 144846/A Washer Drain Plug (Inspection Screw Ignition Timing) 1 14
570215/F 570215/F 570215/F 570215/F Bolt, Pawl 1 SB - 687, Old Type 2
39 573983/A 573983/A 573983/A 573983/A Bolt, Pawl 1 SB - 687 2
570662/B Stopper Bolt Shift Cam Plate 1 Anti Skip Mechanism 2
573972/C Crank Shaft Assembly (KS) 1 1
40 571170/C 571170/C Crank Shaft Assembly (ES) 1 1
571172/C Crank Shaft Assembly (500cc) 1 1
41 Loctite 5699 (Alternate : Liquid Sealant 5702) 1 Ref. Part No. 570278 1
Recommended Liquid Gasket
42 570715/A 570715/A 570715/A 570715/A Copper Washer M8 2 SB - 685 8
43 570185/B 570185/B 570185/B 570185/B Connecting Rod Assembly 1 SB - 665, Ref. A4 1
44 570186/D 570186/D 570186/D 570186/D Crank Pin 1 SB - 665, Ref. A4 1
45 570193/B 570193/B 570193/B 570193/B Bearing Needle Roller - Conrod 1 SB - 665, Ref. A4 1
46 570187/B 570187/B 570187/B 570187/B Thrust Washer - Connecting Rod 2 Ref. A4 10
47 572338/B 572338/B 572338/B 572338/B Hex. Flange Bolt Anti Skip Plate M6 X 1 X 20 1 Alt. No. 586042/A 10
48 570666/A 570666/A 570666/A 570666/A Copper Washer M6 Anti Skip Bolt 1 20
49 570665/B 570665/B 570665/B 570665/B Plate Anti Skip 1 1
50 570658/B Stopper Assy. Shift Cam Plate (Roller Type) 1 Anti Skip Mechanism 1
58
01-100 Gear Train Assembly (Old Type)
A1
1
2
Key Nos.
21 A3
8 to 14 22
A2
Key Nos.
4 3
(Qty. 2 Nos. 12), 5
15 to 20 6
7 13
14
A3
8
Key Nos.
A1 9
1, 2 & 21
12 15
11
10
A2
16
12
18 12 17
19
20
59

A1 570157 570157 570157 570157 Lay Shaft Sub Assembly 1 1
A2 570158/B 570158/B 570158/B 570158/B Main Shaft Sub Assembly 1 1
A3 570615 570615 570615 570615 Cam Plate, Neutral Pin with Rollers Complete UCE 1 1
1 550075/A 550075/A 550075/A 550075/A Roller 4 12
2 570216/E 570216/E 570216/E 570216/E Cam Plate Assembly 1 N.S.
3 550091/C 550091/C 550091/C 550091/C Selector Fork - Long 1 1
4 550081/C 550081/C 550081/C 550081/C Selector Fork (Short Centre) 1 1
5 550090/C 550090/C 550090/C 550090/C Selector Fork (Length Cut) 1 1
6 550078/A 550078/A 550078/A 550078/A Shaft - Selector Fork 1 2
7 550141 550141 550141 550141 Circlip Select Fork 1 20
8 570202/E 570202/E 570202/E 570202/E Lay Shaft 1st Gear Assembly (with Bush) 1 1
9 550030/C 550030/C 550030/C 550030/C Washer Thrust 1 10
10 550011/C 550011/C 550011/C 550011/C Lay Shaft 3rd / 4th Gear 18/20T 1 1
11 550216/D 550216/D 550216/D 550216/D Lay Shaft 1 1
12 550023/E 550023/E 550023/E 550023/E Thrust Washer MS & L 3 5
13 570596/B 570596/B 570596/B 570596/B Lay Shaft 2nd Gear Assembly (with Bush) 1 1
14 550007/C 550007/C 550007/C 550007/C Lay Shaft High Gear 1 1
15 550008/B 550008/B 550008/B 550008/B Main Shaft 2nd Gear 1 1
16 570205/N 570205/N 570205/N 570205/N Main Shaft 1 1
17 570823/A 570823/A 570823/A 570823/A Main Shaft 4th Gear Assembly (with Bush) 1 1
18 550024 550024 550024 550024 Circlip 1 14
19 570821/A 570821/A 570821/A 570821/A Main Shaft 3rd Gear Assembly (with Bush) 1 1
20 570204/H 570204/H 570204/H 570204/H Main Shaft 1st Gear 1 10
60
A1
1
2
Key Nos.
21 A3
8 to 14 22
A2
Key Nos.
4 3
(Qty. 2 Nos. 12), 5
15 to 20 6
7 13
14
A3
8
Key Nos.
A1 9
1, 2 & 21
12 15
11
10
A2
16
12
18 12 17
19
20
61

21 550119/B 550119/B 550119/B 550119/B Neutral Light Actuator Pin 1 10
22 572044/A 572044/A 572044/A 572044/A Washer Special Cam Plate Assembly 1 10
62
01-110 Gear Train Assembly (Anti Skip Mechanism)
A1 A3
1
Key Nos. 21
2
8 to 14 22
A2
Key Nos.
(Qty. 3 Nos. 12), 4
5 3
15 to 20 6
7 13
A1 14
A3
8
Key Nos.
1, 2 & 21 9
12 15
11
A2 10
16
12
18 12 17
19
20
63

A1 570157 570157 Lay Shaft Sub Assembly 1 1
A2 570158/B 570158/B Main Shaft Sub Assembly 1 1
A3 570706/B 570706/B Cam Plate, Neutral Pin with Rollers Complete UCE 1 1
(Anti Skip Mechanism)
1 550075/A 550075/A Roller 4 12
2 Cam Plate Assy. (Anti Skip Mechanism) 1 570707/B New Type, 1
Served in Kit, Ref.A3
3 550091/C 550091/C Selector Fork 1 1
4 550081/C 550081/C Selector Fork (Short Centre) 1 1
5 550090/C 550090/C Selector Fork (Length Cut) 1 1
6 550078/A 550078/A Shaft, Selector Fork 1 2
7 550141 550141 Circlip 10 N 1 20
8 570202/G 570202/G Assy., Layshaft 1st Gear 1 1
9 550030/C 550030/C Washer, Thrust MS & L 1 10
10 550011/C 550011/C Layshaft 3rd / 4th Gear 1 1
11 550216/D 550216/D Layshaft 1 1
12 550023/E 550023/E Washer, Thrust 3 5
13 570596/B 570596/B Assy., Layshaft 2nd Gear 1 1
14 550007/C 550007/C Layshaft High Gear 1 1
15 550008/B 550008/B Mainshaft 2nd Gear 1 1
16 570205/N 570205/N Mainshaft 1 1
17 570823/A 570823/A Assy., 4th Gear Main Shaft 1 1
18 550024 550024 Circlip, Din:5108 Inv. External, Dia 24 1 14
64
A1 A3
1
Key Nos. 21
2
8 to 14 22
A2
Key Nos.
(Qty. 3 Nos. 12), 4
5 3
15 to 20 6
7 13
A1 14
A3
8
Key Nos.
1, 2 & 21 9
12 15
11
A2 10
16
12
18 12 17
19
20
65

19 570821/A 570821/A Assy., 3rd Gear, Main Shaft 1 1
20 570204/M 570204/M Main Shaft 1st Gear 1 1
21 550119/B 550119/B Pin, Neutral Finder 1 10
22 572044/A 572044/A Washer - Cam Plate (Top Side) 1 1
66
02-00 CV Carburetor (BS 29)
A1 A2 A3 A4 A5 A6 A7
Key No’s Key No’s Key No’s Key No’s Key No’s Key No’s Key No’s
35, 36, 37, 43 & 44 27 & 45 11, 14, 26, 33 28, 29 & 30 12, 13 & 46 12, 16, 21, 35, 2, 5, 9, 10, 12, 15, 16, 18, 21,
44, 45, 47 & 50 31, 32, 35, 44, 45, 47 & 50
32
11
14
50
5 34
1 2 2
6
7
8
9 48
49
15
42 41 3 10 16
40 38 47 31
17
30 35 36
18
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24 27
25
33
45
26
A5
67

A1 888083 888083 888083 Mixture (Pilot) Screw Repair Kit CV Carb BS 29 1 2
A2 888084 888084 888084 Drain Screw Repair Kit CV Carb BS 29 1 2
A3 888085 888085 888085 Drain and Vent Pipe Kit CV Carb BS 29 1 2
A4 888086 888086 888086 Idle Screw Repair Kit CV Carb BS 29 1 2
A5 570944 570944 570944 Piston Valve and Diaphragm Assembly Kit - CV Carb. BS 29 1 1
A6 888224 888224 888224 Carburetor BS 29 Minor Kit 1 1
A7 888225 888225 888225 Carburetor BS 29 Major Kit 1 1
1 570282/K 570282/K 570282/K Carburetor BS 29 1 570282/H New Type, Pilot Air 1
Screw Press Fit, > Apr. ‘12
2 570936 570936 570936 Top Cover Fixing Screw - CV Carb. (Shank Type) 2 10
3 570943 570943 570943 Diaphragm Top Cover - CV Carb. (PET Type - Single Piece) 1 SB - 687 3
Old No. 500831/A or 570831/A
4 570833/A 570833/A 570833/A Piston Valve Spring - CV Carb. 1 2
5 500848 500848 500848 Jet Needle Plate Fixing Screw - CV Carb. 2 10
6 500836 500836 500836 Jet Needle Fixing Plate - CV Carb. 1 10
7 500837 500837 500837 Jet Needle Retainer Spring - CV Carb. 1 10
8 500839 500839 500839 Jet Needle Washer - CV Carb. 1 10
9 500838 500838 500838 Jet Needle “E” - Ring - CV Carb. 1 10
10 570834/A 570834/A 570834/A Jet Needle - CV Carb. (4DHL42-2/3) 1 2
11 570874/A 570874/A 570874/A Clip, Air Vent - CV Carb. 1 Served in Kit, Ref. A3 20
12 500835 500835 500835 Diaphragm - CV Carb. 1 Alt. No. Ref. A5 (N.S) 1
13 500834 500834 500834 Diaphragm Retainer Ring - CV Carb. 1 Served in Kit, Ref. A5 10
14 570873/A 570873/A 570873/A Air Vent Hose - CV Carb. 1 Served in Kit, Ref. A3, 5
Alt. No. 570843
68
A1 A2 A3 A4 A5 A6 A7
35, 36, 37, 43 & 44 27 & 45 11, 14, 26, 33 28, 29 & 30 12, 13 & 46 12, 16, 21, 35, 2, 5, 9, 10, 12, 15, 16, 18, 21,
44, 45, 47 & 50 31, 32, 35, 44, 45, 47 & 50
32
11
14
50
5 34
1 2 2
6
7
8
9 48
49
15
42 41 3 10 16
40 38 47 31
17
30 35 36
18
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24 27
25
33
45
26
A5
69

15 570835/A 570835/A 570835/A Needle Jet - CV Carb. (P-2M-922) 1 2
16 500845 500845 500845 ‘O’ Ring Jet Holder - CV Carb. 1 Alt. No. 570845/A 10
17 570838/A 570838/A 570838/A Main Jet Holder - CV Carb. 1 2
18 570837/A 570837/A 570837/A Main Jet (BS29-110) 1 2
19 500846 500846 500846 Float Pin - CV Carb. 1 2
20 500847 500847 500847 Float Pin Fixing Screw - CV Carb. 1 10
21 500841 500841 500841 ‘O’ Ring Float Chamber Cover - CV Carb. 1 2
22 500843 500843 500843 Float Assembly - CV Carb. 1 2
23 570732/B 570732/B 570732/B Float Body Assembly New Type - CV Carb. 1 Old No.500860 1
With ‘O’ Ring type Drain Screw
and ‘L’ Type Bend, > Apr. ‘12
24 141963 141963 141963 Spring Washer - CV Carb. 2 20
25 500842 500842 500842 Screw Bowl MTG with Washer - CV Carb. 2 10
26 570842/A 570842/A 570842/A Hose Drain - CV Carb. 1 Served in Kit, Ref. A3 5
27 500871 500871 500871 Screw - Drain - CV Carb. 1 Served in Kit, Ref. A2 2
28 500857 500857 500857 Idle Adjuster Screw - CV Carb. (Yellow) 1 Served in Kit, Ref. A4 1
29 500856/A 500856/A 500856/A Packing, Idle Adjusting Screw - CV Carb. (White Plastic) 1 Served in Kit, Ref. A4 20
30 500855 500855 500855 Spring, Idle Adjusting - CV Carb. (Yellow) 1 Served in Kit, Ref. A4 10
31 570840/A 570840/A 570840/A Pilot (Slow) Jet (BS 29-12.5) - CV Carb. 1 2
32 570839/A 570839/A 570839/A Pilot Air Jet - CV Carb. (Thread Type - ID 1.2) 1 Old Type < Apr’ 2012 2
33 500874 500874 500874 Clip Drain Hose - CV Carb. 1 Served in Kit, Ref. A3 10
34 570841/A 570841/A 570841/A Plunger Assembly - CHOKE - CV Carb. 1 1
35 500870 500870 500870 ‘O’ Ring Pilot Screw Front - CV Carb. 1 Served in Kit, Ref. A1 20
36 500869 500869 500869 Washer Pilot Screw - CV Carb. 1 Served in Kit, Ref. A1 20
70
A1 A2 A3 A4 A5 A6 A7
35, 36, 37, 43 & 44 27 & 45 11, 14, 26, 33 28, 29 & 30 12, 13 & 46 12, 16, 21, 35, 2, 5, 9, 10, 12, 15, 16, 18, 21,
44, 45, 47 & 50 31, 32, 35, 44, 45, 47 & 50
32
11
14
50
5 34
1 2 2
6
7
8
9 48
49
15
42 41 3 10 16
40 38 47 31
17
30 35 36
18
37
4 46 19 29 43
20 44
12 22 28
21
23
39 13
24 27
25
33
45
26
A5
71

37 500862 500862 500862 Spring Pilot Screw - CV Carb. 1 Served in Kit, Ref. A1 20
38 143144/2 143144/2 143144/2 Clip Carb Flange - CV Carb. 2 Alt. No. 146882/A 2
39 570261/B 570261/B 570261/B Flange (Carburetor to Cylinder Head) - CV Carb. 1 1
40 521200/A 521200/A 521200/A ‘O’ Ring Flange 1 5
41 571206/A 571206/A 571206/A SS Hex Socket Head Cap Screw M6 X 25 2 New Type 10
42 144636/A 144636/A 144636/A Sealing Washer 2 10
43 570844/B 570844/B 570844/B Adjuster ‘E’ Pilot (Mixture) Screw - CV Carb. 1 Modified Taperness, 2
Alt. No. Ref. A1
44 570846/A 570846/A 570846/A ‘O’ Ring - Mixture / Pilot Screw Head - CV Carb. 1 Served in Kit, Ref. A1 20
45 570845/A 570845/A 570845/A ‘O’ Ring - Drain Screw - CV Carb. 1 Served in Kit, Ref. A2 20
46 570832/A 570832/A 570832/A Piston C.V Carburetor (BS 29) 1 Served in Kit, Ref. A5 1
47 570836/B 570836/B 570836/B Needle Assy. 1.5 - (BS 29) 1 5
48 500872 500872 500872 Cap Throttle Shaft 1 5
49 571253 571253 571253 Shim Jet Needle 1 5
50 570940/A 570940/A 570940/A ‘O’ Ring Plunger Assembly Choke 1 10
72
02-10 EFI Components in Cylinder Head
A1 A2 A3 A4
Key Nos. Key Nos. Key Nos. Key Nos.

12, 13 & 14 3, 4 & 5 3&8 5, 6, 10, 12 to 17
16 15 13 14
11
23
11 8
18 17
22
24 7
9
21
20
11 7 8 6 5 4 2 1
25
19 10 8 9 3
12
73

A1 571086 Injector Kit Assembly 1 1
A2 888183 Insulator Kit 1 1
A3 888192 Adaptor with PAV Connection & ‘O’ Ring Kit 1 1
A4 570472 Sub Assembly Manifold Inlet 1 1
1 859037 Cylinder Head 1 1
2 571055/A Engine Temperature Sensor with ‘O’ Ring 1 1
3 521200/A ‘O’-Ring for Insulator and Adaptor 2 5
4 571079/D Insulator 1 N.S., Ref. A2
5 144981/B ‘O’ Ring for Manifold 1 5
6 571080/G Manifold - Inlet 1 1
570132/A Hex. Socket Head Cap Screw M6 X 25 2 Old Type, < Feb. ‘12 10
7
571206/A Hex. Socket Head Cap Screw M6 X 25 2 SB - 687 10
8 144636/A Copper Washer M6 X 10 4 10
9 572304/A Adaptor with PAV Connection 1 1
10 571206/A Hex. Socket Head Cap Screw M6 X 20 2 10
550086/A Nyloc Nut M6 X 1 Flange 3 Old Type 30
11
593055/A Hex. Nut ‘U’ Type M6 X 1 3 > July ‘12 30
12 571051/B Throttle Body Assembly 1 1
13 571053/A Injector 1 N.S., Ref. A1
14 571090/A Seal Ring 1 10
15 571087/A ‘O’ Ring, Injector 1 10
16 571088/C Cap, Injector Assembly 1 1
74
A1 A2 A3 A4

12, 13 & 14 3, 4 & 5 3&8 5, 6, 10, 12 to 17
16 15 13 14
11
23
11 8
18 17
22
24 7
9
21
20
11 7 8 6 5 4 2 1
25
19 10 8 9 3
12
75

571110/B Spacer 1 Old Type 1
17
573935/A Spacer 1 New Type 1
570091/D Stud 80L 1 Old Type, Alt.No. 573966 10
18
571249/A Stud Injector M6 1 New Type 10
19 143144/2 Clip Hose - Adaptor 1 2
20 572607/A ‘O’ Ring Termperature Sensor 1 10
21 571227 Spring Compression Valve Bi-Starter 1 10
22 571228 Holder Cable Valve 1 5
23 571229 Guide Cable Valve 1 5
24 571230 Cap Valve Bi-Starter 1 5
25 571226 Valve Bi-Starter 1 2
76
02-20 Resonator Box Assembly - Metal (Old Type)
12
77
02-20 Resonator Box Assembly - Metal (Old Type)

1 141044 141044 NA NA Hex Bolt M6X35 1 Old Type, SB - 663 40
2 140129 140129 NA NA Lock Washer Internal Teeth 1 Old Type 50
3 586032/A 586032/A Plain Washer M6 1 SB - 687, Old No. 141061/1 50
4 801127 801127 NA NA Resonator Cover Bottom 1 Old Type, SB - 663 1
145456/A 145456/A NA NA PVC Beading - Resonator Box 1 N.S., Old Type 1
5
592596/A 592596/A NA NA Rubber Gasket Resonator Box 1 Old Type Modified, SB - 663 1
6 586042/A 586042/A 586042/A NA Flanged Hex. Bolt M6 X 1 X 20 2 New Type, Old No. 145861/A 10
866036 NA NA Resonator Box Top 1 Old Type 1
7
868022 NA NA Resonator Nickle Chrome Plating 1 Old Type 1
8 500711/A 500711/A NA NA Clip Hose 1 Old Type 1
9 500823/B 500823/B NA NA Bellow Rubber Carburetor 1 Old Type, SB - 663 1
10 582511/A 582511/A NA NA Black Cable Strap 8” 1 New Type, Old No. 500917/B 20
11 147897/A 147897/A NA NA Hose Clip 1 New Type, SB - 661 1
78
02-30 Resonator Box Assembly - Plastic (New Type)
Bullet & Electra Classic 350

13
14
4 9
1 5
78
6
5 78
6
2
10
11
12
79
02-30 Resonator Box Assembly - Plastic (New Type)

1 867030 NA Cover Resonator Box (Painted) 1 w.e.f. 08 June 2011 1
2 868035 NA Cover Resonator Box (Plated) 1 > 08 Jun ‘11 (SB - 663) 1
801607 NA Lid Cover Assembly Black 1 1
3 850042 NA Lid Cover Assembly Silver 1 1
865044 NA Lid Cover Assembly Maroon 1 1
4 147521/B 147521/B 147521/B NA Resonator Box Assembly 1 1
5 521088/B NA Gromet - Rubber (Round) 2 14
142274 142274 142274 NA Hex. Screw M6 X 1 X 16 2 SB - 663, Old Type 40
6
586052/A 586052/A 586052/A NA Hex. Screw M6 X 16 2 SB - 687 40
7 140129 140129 140129 NA Lock Washer Internal Teeth 2 50
8 586032/A 586032/A 586032/A Plain Washer M6 1 SB - 687, Old No. 141061/1 50
9 801608 NA Bracket Resonator Box Mounting 1 Alt. No. 1
10 147617/A 147617/A 147617/A NA Hex. Flange Bolt M6 x 14 1 10
11 592109/B 592109/B 592109/B NA Rubber Bellow to Carburetor 1 SB - 663 1
12 142169 142169 142169 NA Clip Hose 1 1
13 584039/A 584039/A NA NA Grommet - Rubber (Rectangle) 1 Alt. No. 560210/A 10
14 592951/C 592951/C NA Bracket Resonator Box Mounting 1 SB - 663 1
80
02-40 Air Filter Box Assembly (350cc)
14 15
1
11
16 2 10
3 17
4
2
3
4
5
9
8
3
6 2
4
2
3
12
7
13
81

866038 Air Filter Box Assembly, with Sticker, Black 1 1
801610 Air Filter Box Assembly, with Sticker, Black 1 1
867009 Air Filter Box Assembly, with Sticker, Magic Black 1 1
1 850056 Air Filter Box Assembly, with Sticker, Dark Silver 1 1
850041 Air Filter Box Assembly, with Sticker, Dark Silver 1 1
836133 Air Filter Box Assembly, with Sticker, Rivera Red 1 1
865043 Air Filter Box Assy. with Sticker, Royal Maroon - Classic 350 1 1
2 586032/A 586032/A 586032/A Plain Washer M6 3 SB - 687, Old No. 141061/1 50
140129 140129 140129 Lock Washer Internal Teeth 3 Old Type, < Feb. ‘12 50
3
586031/A 586031/A 586031/A Lock Washer M6 3 N.S., SB - 687 50
146375 146375 M6 X 14 MM Screw 3 40
4 142274 142274 142274 Hex. Screw M6 X 1 X 16 3 Old Type, < Feb. ‘12 40
586052/A Hex. Screw, M6 X 1 X 16 3 SB - 687 40
5 143548/A 143548/A 143548/A Air Filter Element - 350cc 1 1
6 801161 801161 801161 Cover Filter Element 1 1
7 141462/3 141462/3 141462/3 Hex. Bolt, M6 X 55 4 10
8 586035/A 586035/A 586035/A Plain Washer 3 SB - 687, Old No. 140383/A 50
141060 141060 141060 Hex. Nut M6 3 Old Type, < Feb. ‘12 40
9
586029/A 586029/A 586029/A Hex. Nut M6 X 1X 5 3 SB - 687 40
142179 142179 142179 Clip Hose, Filter Box Side 1 Old Type, < May. ‘11 1
10
500711/A 500711/A 500711/A Clip Hose 1 New Type, > Jun. ‘11 1
143497/B 143497/B 143497/B Suction Pipe (Connection) 1 1
11
147613/A Suction Pipe 1 New Type 1
82
14 15
1
11
16 2 10
3 17
4
2
3
4
5
9
8
3
6 2
4
2
3
12
7
13
83

146153/A Sticker Tool Box (Magic Black) 1 1
12 146043/A Sticker - Rivera Red 1 1
146154/A Sticker Tool Box (Dark Silver) 1 1
13 801302 Sticker Tool Box STD Black 1 1
14 592021/A Sticker, Filter Box RH 1 1
15 142391/1 142391/1 142391/1 Beading Box Cover 1 1
16 141560 141560 Air Polution Sticker 1 10
17 140573/B 140573/B Clip - Out Bellow 1 1
84
02-50 Air Filter Box Assembly (Classic 500)
A1 19
Key Nos.
2&3
15
12
1 10
7
56 11
67
5
2
3 9
8
6
21 7 13
20
16
14
17
18
4
85

A1 888127 Air Filter Element with Cover 1 Alt. No. 418001 1
866020 Air Filter Box Assembly, With Sticker, Black 1 SB - 613 1
863043 Air Filter Box Assembly, With Sticker, Classic Green 1 SB - 613 1
865054 Air Filter Box Assembly, With Sticker, Royal Maroon 1 SB - 613 1
1
873030 Air Filter Box Assembly, With Sticker, Desert Storm 1 1
866077 Air Filter Box Assembly, With Sticker, Chrome-Black 1 1
865097 Air Filter Box Assy. with Sticker, Chrome-Royal Maroon 1 1
866059 Air Filter Box Assy. with Sticker, Black 1 New Type 1
2 581007/A Air Filter Element 500cc 1 Kit Ref. A1 1
3 581008/A Cover Filter Element 1 Kit Ref. A1 1
4 586004/A Hex Nylock Nut M8 X 9.5 1 SB - 687, Old No. 142182/A 50
142274 Hex. Screw M6 X 1 X 16 3 Old Type, < Feb. ‘12 40
5 586052/A Hex Screw, M6 X 16 2 SB - 687 40
146375 M6 X 14 MM Screw 2 New Type 10
140129 Lock Washer Internal Teeth 3 Old Type, < Feb. ‘12 50
6
586031/A Lock Washer M6 3 N.S., New Type, >Mar. ‘12 50
7 586032/A Plain Washer M6 3 SB - 687, Old No. 141061/1 50
9 586021/A Hexagonal Nut M6 X 1 X 7 1 SB - 687, Old No. 141306/2 40
591492/A Inlet Bellow 1 N.S., Old Type
10
591671/C Inlet Bellow 1 New Type 1
11 591493/A Clip Hose - Inlet Bellow 1 1
12 140573/B Clip - Out Bellow 1 1
13 582511/A Black Cable Strap 8” 1 Old No. 500917/B 10
86
A1 19
Key Nos.
2&3
15
12
1 10
7
56 11
67
5
2
3 9
8
6
21 7 13
20
16
14
17
18
4
87

592142/A Sticker, Filter Box RH 1 Old Type, N.S. 1
591875/A Sticker RH Air Filter Box Classic 500 1 New Type 1
14
593084/B Sticker Air Filter 1 For Chrome Models 1
591936/B Sticker Tool Box RH Army Olive Green & Desert Storm 1 For Desert Storm 1
15 142391/1 Beading Box Cover 1 SB - 613 1
16 591681/C Cover Assembly - Air (Plastic) 1 SB - 613 1
17 586037/A Washer - Cover M10 1 SB - 687, New Type 10
Old No. 110366/3
18 141560 Air Polution Sticker 1 10
19 591470/A Rubber Tube - Air Filter 1 1
20 591702/A Hex Bolt M6 X1 X 12 1 50
21 591976/A Beading Cover Air Filter 1 SB - 613 10
88
02-60 Silencer & Exhaust Pipe (New Type)
Classic 350 & 500 / Electra / Bullet 350 Classic 350

3 Old Type 3
2
2
5
19
1
10
17 5 10
7 11 5
6 6 9 7 11
12 19
18 8 9 1
8
6
14
4 4
14 14
14 16
13
14
16 15
A1
16 Key Nos.
4, 7, 13 & 18,
(Qty. 3 Nos. 14),
(Qty. 2 Nos. 6)
89

888226 Silencer & Guard Kit (500 cc) 1 Tilt Type 1
A1
Silencer & Guard Kit (350 cc) 1 Tilt Type 1
592208/B 592208/B 592208/B Exhaust Pipe Assembly (350cc) 1 BS III 1
592936/C 592936/C Exhaust Pipe Assembly (350cc) 1 1
1 592911/C Exhaust Pipe Assembly (500 cc) 1 N.S., Old Type 1
591659/A Exhaust Pipe Assembly (500 cc) 1 BS III 1
582662/B Exhaust Pipe Assembly (500 cc) 1 Chrome-Black Model 1
500334/A Gasket Ring Exhaust Pipe (350cc) 1 Old Type 30
2
510804/A 510804/A 510804/A 510804/A Gasket Ring Exhaust Pipe 1 New Type 30
3 586005/A 586005/A 586005/A 586005/A Flange Hex Nut - M8 X 1.25 1 New Type, Old No. 145867/A 30
592842/A 592842/A Silencer Assembly 1 1
4 591860/B Silencer Assembly 1 Old Type 1
592858/D 592858/D 592858/D Silencer Assembly UCE Plated (Tilt Type) 1 New Type > 2013 1
591163/A 591163/A Silencer Bracket Front 1 1
5
591865/A Bracket Front - Silencer 1 1
586014/A 586014/A 586014/A 586014/A Flanged Hex Bolt M8 X 10 2 SB - 687, Old No. 145872/B 10
6
593045/B Hex. Flanged Bolt M8 X 1.25 X 10 2 Tilt Silencer 10
586003/A 586003/A 586003/A 586003/A Flanged Hex. Bolt M8 X 30 1 SB - 687, Old No. 581158/A 5
7
582591/A 582591/A 582591/A 582591/A Flange Hex. Bolt M10 X 1.5 X 35 (Tilt Type) 1 New Type > 2013 1
141044 141044 141044 141044 Hex. Bolt M6 X 35 1 Old Type, < Feb. ‘12 40
8
591578/A 591578/A 591578/A 591578/A Hex. Bolt M6 X 35 (Special) 1 For Chrome Models 40
140129 140129 Lock Washer Internal Teeth 1 Old Type, < Feb. ‘12 50
9
586031/A 586031/A Lock Washer M6 1 N.S., SB - 687 50
90
Classic 350 & 500 / Electra / Bullet 350 Classic 350

3 Old Type 3
2
2
5
19
1
10
17 5 10
7 11 5
6 6 9 7 11
12 19
18 8 9 1
8
6
14
4 4
14 14
14 16
13
14
16 15
A1
16 Key Nos.
4, 7, 13 & 18,
(Qty. 3 Nos. 14),
(Qty. 2 Nos. 6)
91

141060 141060 141060 141060 Hex. Nut M6 1 Old Type, < Feb. ‘12 40
10
586029/A 586029/A 586029/A 586029/A Hex Nut M6 1 SB - 687 40
11 586032/A 586032/A 586032/A 586032/A Plain Washer M6 1 SB - 687, Old No. 141061/1 50
591878/B 591878/B 591878/B Guard - Exhaust Pipe Front 1 Old Type 1
12
592893/B 592893/B 592893/B 592893/B Guard - Exhaust (Tilt Type) 1 New Type > 2013 1
13 591871/A 591871/A 591871/A Guard - Silencer Assembly 1 1
581122/A 581122/A 581122/A Mushroom Head Screw, M6 X 8 X 1 5 Old Type 10
14
147896/A 147896/A 147896/A 147896/A Phillips Pan Head Screw, M6 X 1.0 X 6 5 New Type > June 2012 10
15 581091/A Silencer Guard 1 Old Type 1
16 581122/A Mushroom Head Screw, M6 X 8 X 1 3 Old Type 10
17 142258 142258 142258 142258 Hex Screw M8 X 16 1 New Type > 2013 50
592509/B Silencer Bracket Rear 1 Old Type 1
18
592856/C 592856/C 592856/C 592856/C Silencer Bracket (Tilt Type) 1 New Type > 2013 1
19 586025/A 586025/A 586025/A 586025/A Hex. Flanged Bolt M8 X 1.25 2 Tilt Silencer, > 2013 10
92
03-00 Handle Bar & Controls
A1
Key Nos. 1 8
1 to 3, 6 to 9, 2
15, 19, 26 & 27 7
7
A2 10
12 5
11 14
Key Nos.
New Type
15
1 to 3, 6 to 9, 15, 16,
9 4
(Qty. 2 Nos. 17) 18 & 19 13 28 6 7
A3 & A4
50
0c
Key Nos. c
6
1 to 3, 7 to 10, 15, 16 Cla
(Qty. 2 Nos. 17) 18 & 19 s si
c3 3
50
& 500 2
A5
16 15 1
Key Nos.
10 & 24 27
ES
Cl
A6 350 assic 22 23
17 &5 19
17 00
20
Key Nos. 18 21
5
4&5 25
24
A7 4 KS
A4 Dr
um
26
Key Nos. Br
ak
e
16, (Qty. 2 Nos. 17),18 19
93

A1 592756/A Handle Bar Assembly - Bu 350 1 1
A2 592510/A Handle Bar Assembly - Electra 1 1
592118/B Handle Bar Assembly - Classic 350, Old Type 1 1
A3
592217/A Handle Bar Assembly - Classic 350, New Type 1 1
591684/B Handle Bar Assembly - Classic 500, New Type 1 SB - 624 1
A4
591413/A Handle Bar Assy. Complete - Classic 500 1 New Type, SB - 624 1
Clutch & Front Brake Lever Kit - Drum 1 Powder Coated, Black 1
Clutch & Front Brake Lever Kit - Disc - Pricol 1 Powder Coated, Black 1
A5 Clutch & Front Brake Lever Kit - Disc - BBI Classic 350 1 Powder Coated, Black 1
Clutch & Front Brake Lever Kit (Buffed) Disc - Pricol 1 P.U. Clear Coated 1
Clutch & Front Brake Lever Kit (Buffed) Disc-BBI Cl 500 1 P.U. Clear Coated 1
597117 Mirror Kit RH & LH - Bu 350 1 1
A6 597372 Mirror Kit RH & LH - Electra 1 1
Mirror Kit RH & LH - Classic 1 1
A7 Clutch Switch Repair Kit 1 1
1 521202/A 521202/A 521202/A 521202/A Hand Grip Allen Screw M8*50 2 10
2 521201/B 521201/B 521201/B 521201/B Damper Weight Handle 2 2
146044/A 146044/A 146044/A Hand Grip (With Rotor) Counter 1 1
3
581098/A Grip Complete Throttle RH - 500 EFI 1 1
143358 Rear View Mirror RH - Bu 350 1 2
4 540118/A Rear View Mirror RH - Electra 1 2
590272/A 590272/A Rear View Mirror RH- Classic 1 2
143357 Rear View Mirror LH - Bu 350 1 2
5 540117/A Rear View Mirror LH - Electra 1 2
590271/A 590271/A Rear View Mirror LH - Classic 1 2
94
A1
Key Nos. 1 8
1 to 3, 6 to 9, 2
15, 19, 26 & 27 7
7
A2 10
12 5
11 14
Key Nos.
New Type
15
1 to 3, 6 to 9, 15, 16,
9 4
(Qty. 2 Nos. 17) 18 & 19 13 28 6 7
A3 & A4
50
0c
Key Nos. c
6
1 to 3, 7 to 10, 15, 16 Cla
(Qty. 2 Nos. 17) 18 & 19 s si
c3 3
50
& 500 2
A5
16 15 1
Key Nos.
10 & 24 27
ES
Cl
A6 350 assic 22 23
17 &5 19
17 00
20
Key Nos. 18 21
5
4&5 25
24
A7 4 KS
A4 Dr
um
26
Key Nos. Br
ak
e
16, (Qty. 2 Nos. 17),18 19
95

145989/B 145989/B Handle Bar 1 1
591993/C 591993/C Handle Bar (High Lift) - Plated (Classic) 1 High Raised Handle Bar 1
6
591414/A 591414/A Handle Bar (High Lift) - Plated 1 Old Type 1
123790 Handle Bar Complete 1 New Type, Vibration Damper 1
(High Lift) - Plated
145728/B 145728/B 145782/B 145782/B Cable Strap Small 6” 4 N.S., Old Type 10
7
580250/A 580250/A 580250/A 580250/A Cable Strap Black 4 New Type 10
8 521186/A 521186/A 521186/A 521186/A Hand Grip LH 1 1
592150/A 592150/A 592150/A Lever & Holder Assembly LH - Powder Coated 1 Black 1
9
581083/A Lever & Holder Assembly LH 1 Buffed 1
592300/A 592300/A 592300/A Clutch Lever LH, Black 1 Powder Coated 2
10
594635 Clutch Lever - Buffed (P.U. Clear Coated) 1 Alt. No. 418083 1
11 591972 591972 591972 Screw 1 10
12 591973 591973 591973 Washer 1 10
13 591975 591975 591975 Stud Release Lever 1 5
14 591974 591974 591974 Nut Nyloc 1 10
580441/A 580441/A 580441/A Switch Assembly LH 1 1
15
581029/A Lever Switch Assembly LH - 500 EFI 1 With Choke Lever 1
16 147271/A 147271/A 147271/A Add on Lead, Clutch Switch 1 1
17 560633/A 560633/A 560633/A Screw Clutch Switch 2 N.S., Served in Kit, Ref. A7 10
18 560632/A 560632/A 560632/A Clutch Switch 1 5
146045/A Switch Module RH 1 1
560115 Switch Module RH E-Start 1 1
19
560195/A Switch Module RH 1 1
581097/A Switch Assembly RH - 500 EFI 1 1
96
A1
Key Nos. 1 8
1 to 3, 6 to 9, 2
15, 19, 26 & 27 7
7
A2 10
12 5
11 14
Key Nos.
New Type
15
1 to 3, 6 to 9, 15, 16,
9 4
(Qty. 2 Nos. 17) 18 & 19 13 28 6 7
A3 & A4
50
0c
Key Nos. c
6
1 to 3, 7 to 10, 15, 16 Cla
(Qty. 2 Nos. 17) 18 & 19 s si
c3 3
50
& 500 2
A5
16 15 1
Key Nos.
10 & 24 27
ES
Cl
A6 350 assic 22 23
17 &5 19
17 00
20
Key Nos. 18 21
5
4&5 25
24
A7 4 KS
A4 Dr
um
26
Key Nos. Br
ak
e
16, (Qty. 2 Nos. 17),18 19
97

20 591521/A 591521/A 591521/A 591521/A Rotor Plate - RH Accelerator 1 10
21 591522/A 591522/A 591522/A 591522/A Pan Head Screw M5 X 10 1 10
22 141460/A Mirror Thread Guard (RH Lever Side) 1 Common for Electra KS Drum 1
23 591974 Nut Nyloc 1 10
143349 Front Brake Lever (Powder Coated) Drum 1 1
146586 Front Brake Lever (Powder Coated) Disc - Pricol 1 Black 1
24
592281/A 592281/A Front Brake Lever (Powder Coated) Disc - BBI 1 Black 1
594711/A Front Brake Lever (Buffed) Kit - BBI, Clear Passivated 1 New Type, Alt. No. 594621 1
25 143336 Clutch Lever Fixing Screw 1 10
26 146070/A Lever and Holder Assembly RH - Drum 1 1
143350 Brake Switch Assembly Front - Drum 1 Common for Electra KS Drum 1
27
592827/A Addon Lead Brake Switch Front 1 1
28 143332 143332 143332 Bracket Lever LH (Clutch) 1 1
98
03-10 Control Cables
1
2
3
5
2
3
A1 A2 A3

1, 2, 4 & 5 1, 4 & 5 3, 4, 5 & 6
99
03-10 Control Cables

A1 Cables Kit Bullet 350UCE Drum Brake 1 1
A2 Cables Kit Classic 350 & Electra 350UCE 1 1
A3 Cables Kit Classic 500 1 1
582613/A 582613/A Throttle Cable Assy. (Twin Lead Junction Cable-UCE350) 1 1
1
592113/D Throttle Cable Assy. (Twin Lead) 1 1
2 145298/B Front Brake Cable 1 1
3 581032/B Bistarter Cable (Choke) 1 1
4 145980/D 145980/D 145980/D 145980/D Speedo Cable Complete Assembly 1 Top Side Plastic Holder 1
5 571156/C 571156/C 571156/C 571156/C Clutch Cable Assembly 1 > Apr. 2013 1
6 581018/A Throttle Cable Assembly (Twin cable Assembly) 500 EFI 1 1
100
03-20 Master Cylinder Assembly (Old Type - P)
A1
A1
1
Key Nos. 1 5
6
(Qty. 2 Nos. 1 & 7)
2 to 6, 8 to 13 & 19
2
8
19 7
7 13
12
3
11
14
9
15
16
4 16
10
17 17
17 17
18
101
03-20 Master Cylinder Assembly (Old Type - P)

560542 560542 Master Cylinder Assembly - Electra 1 SB - 644 1
A1
146199/A Master Cylinder Assembly Set 1 Old Type 1
1 560574 560574 560574 Csk. Philips Head Screw (Master Cylinder Assembly) 2 10
2 560575 560575 560575 Cover 1 2
3 560573 560573 560573 Diaphragm (Master Cylinder Assembly) 1 1
4 560568 560568 560568 Banjo Bolt Kit (Master Cylinder Assembly) 1 1
5 560609 560609 560609 Screw - Lever 1 10
594551 Lever - Disc Brake, Buffed 1 Clear Coated, Alt. No. 146586 1
6
146586 Lever - Disc Brake, Black 1 1
7 146337 146337 146337 Bolt Clamp 2 20
8 560579 560579 560579 Nut - Lever 1 40
9 146336 146336 146336 Clamp, Mirror Mounting 1 1
10 560570 560570 560570 Switch Assembly (St. Master Cyl. Assy.) 1 1
11 560567 560567 560567 Piston Sub Assembly (Master Cylinder Assembly) 1 1
12 560571 560571 560571 Circlip 1 10
13 560572 560572 560572 Boot 1 10
14 560530/D 560530/D 560530/D Socket Button Head Cap Screw 6 10
15 147652/B 147652/B 147652/B Disc Front Wheel (Silver) 1 SB-644, Old No. 560511/B 1
16 560534 560534 560534 Banjo Bolt - Hose AS 2 2
17 560535/A 560535/A 560535/A Banjo Washer - Disc 4 10
18 560514/A 560514/A 560514/A Brake Hose 1 SB - 644 1
19 Plate Diaphragam 1 N.S., Served in Kit A1 1
102
03-30 Caliper Assembly (Old Type - P)
A1
Key Nos.
A2 1
A2 in Page No. 102
A1, 16, 17, 18 in
Page No. 100
A2
2
Key Nos.
5 3
1 to 15 16
4
6 2 16
A3
7 3
Key Nos.
(Qty. 2 Nos. 2, 3 & 4
4), 7, 13 & 14
8
15
9
14
12
11
11 13
10
103
03-30 Caliper Assembly (Old Type - P)

146198/B Disc Brake Assembly Kit 1 Old Type 1
A1
560547 560547 Disc Brake Assembly Kit 1 Old Type, SB - 644 1
A2 560512 560512 560512 Caliper Assembly 1 Old Type, SB - 644 1
A3 888096 888096 Caliper Seal and Piston Kit Front Disc - Pricol 1 Old Type 1
1 560584 560584 560584 Pad Assembly Caliper 1 Old Type 1
2 560588 560588 560588 Dust Seal (Caliper Assy.) 2 2
3 560587 560587 560587 Seal Piston (Caliper Assy.) 2 2
4 560586 560586 560586 Piston Caliper 2 2
5 560593 560593 560593 Spring Pad (Caliper Assy.) 1 1
6 560585 560585 560585 Body Caliper 1 1
7 560589 560589 560589 Boot Caliper Pin 1 10
8 560594 560594 560594 Pin Bolt (Caliper Assy.) 2 10
9 560595 560595 560595 Grub Screw (Caliper Assy.) 2 20
10 560534 560534 560534 Banjo Bolt - Hose AS 1 10
560597 560597 Washer (Copper) Banjo Bolt 2 20
11
560535 Washer (Copper) Banjo Bolt 2 20
12 560591 560591 560591 Bleed Screw (Caliper Assy.) 1 5
13 560592 560592 560592 Cap Bleed Screw 1 10
14 560590 560590 560590 Bellow (Caliper Assy.) 1 10
15 560583 560583 560583 Mounting Bracket Assembly 1 1
16 560545/A 560545/A 560545/A Flange Bolt M8*30 2 10
104
03-40 Master Cylinder Assembly (BBI)
A1 A1
1
Key Nos. 1 5
(Qty. 2 Nos. 1 & 6
7), 2 to 9, 11, 12,
13, 19, 20 & 21
2
A2
19 8
Key Nos.
(Qty. 2 Nos. 16) 7
(Qty. 4 Nos. 17) 7 13
12
3
A3 11
Key Nos.
14
1, 2, 3 & 19
9
15
16
4 16
10
17 17
17 17
20
21 18
105

147650/A 147650/A Master Cylinder Assembly - (BBI) 1 Brake Lever Black 1
A1
592825/A Master Cylinder Assembly - (BBI) 1 Brake Lever Buffed 1
Alt. No. 594631/A
A2 594721/A Banjo Bolt & Washer Kit 1 1
A3 888009 888009 888009 Reservior Cover Kit and Diaphragm 1 1
A4 594705/A Major Kit Front M/C 1 1
A5 594706/A Minor Kit Front M/C 1 1
1 592260/A Csk. Philips Head Screw - Reservior 2 10
2 592259/A Cover - Reservior 1 1
3 592257 592257 Diaphragm - (BBI) 1 1
4 Banjo Bolt Kit (Master Cylinder Assembly) 1 2
5 594611 594611 Bolt - Handle Lever - NT 1 10
592281/A 592281/A Lever - Disc Brake - (BBI) 1 Powder Coated Black 1
6
594711/A Lever - Disc Brake - (BBI) Kit 1 P.U. Clear Coated, 594621 1
7 594619 594619 594619 Screw Clamp-FR-Disc 2 10
8 594612 594612 Hex. Nut Disc 1 20
9 594708/A Clamp-FR-Disc Kit 1 Ref. 594618 2
10 592857/A 592857/A 592857/A Add-On Lead Front Disc Brake Switch 1 SB - 644 1
11 Piston Sub Assembly (Master Cylinder Assembly) 1 N.S., Served in Kit A4 & A5 1
12 594607/A 594607/A Circlip 1 10
13 594608/A 594608/A Boot 1 10
14 560530/D Socket Button Head Cap Screw 6 6
15 147652/B 147652/B 147652/B Disc - (BBI) Front Wheel 1 Old No. 560511/B 1
106
A1 A1
1
Key Nos. 1 5
(Qty. 2 Nos. 1 & 6
7), 2 to 9, 11, 12,
13, 19, 20 & 21
2
A2
Key Nos. 19 8
(Qty. 2 Nos. 16) 7
(Qty. 4 Nos. 17) 7 13
12
3
A3 11
Key Nos.
14
1, 2, 3 & 19
9
15
16
4 16
10
17 17
17 17
20
21 18
107

594507/A Banjo Bolt (Black Trivalent) 2 2
16
560534 Banjo Bolt - Hose Assy. 2 2
594508/A Washer - Banjo Bolt 4 10
17
560535/A Banjo Washer - Disc 4 10
18 147651/A 147651/A 147651/A Brake Hose 1 SB - 644 1
19 592258 592258 Plate Diaphragm - (BBI) 1 1
20 580892 580892 580892 Front Disc Brake Switch (Plate Type) 1 New Type, > Jun. ‘11 1
21 594620 594620 594620 Screw Switch Mounting 1 10
108
03-50 Caliper Assembly (BBI)
A1
1
Key Nos. 2
A2 in PageNo. 108
(Excluding Key No. 4)
A2 4
A1, 15, 16, 17, 18 in
Page No. 104
A2
9 17
3
Key Nos.
18 7
1 to 3, 5 to 17 8
12
A3 10
11
15
Key Nos. 16
17
1&2
A4
4
Key Nos.
5, (Qty. 2 Nos.6)
5
13
6 14
6
109

147866/A 147866/A Disc Brake Assembly kit - (BBI) 1 SB - 644 1
A1
592824/A Disc Brake Assembly kit - (BBI) 1 1
A2 147649/A 147649/A 147649/A Caliper Assembly - (BBI) 1 SB - 644 1
A3 888008 888008 888008 Disc Pad Kit - (BBI) 1 Alt. No. 594715/A 1
A4 888007 888007 Banjo Bolt Kit (Disc Brake Caliper) 1 1
A5 594713/A Major Repair Kit Front Disc 1 1
A6 594714/A Minor Repair Kit Front Disc 1 1
A7 594718/A Bracket Sub Assy. Front Caliper 1 1
A8 594717/A Pad Pin Kit Caliper 1 1
592254/A 592254/A Pad (Piston Side) 1 N.S., Served in Kit, Ref. A3
1
560533/A Pad (Piston Side) 1 N.S., Served in Kit, Ref. A3
592255/A 592255/A Pad (Opp Side) 1 N.S., Served in Kit, Ref. A3
2
560536/A Pad (Opp Side) 1 N.S., Served in Kit, Ref. A3
3 592256/A 592256/A 592256/A Spring Pad 1 5
591321/A Hex Flange Bolt M8 X 1.25 X 38 2 10
4
593000/C 593000/C 593000/C 593000/C Hex Flange Bolt M8 X 1.25 X 38 (Special) 2 Common For Chrome Models 10
5 592252/A 592252/A Banjo Bolt 1 N.S., Served in Kit
6 592253/A 592253/A Washer (Copper) 2 N.S., Served in Kit
7 594628 Dust Seal - Scrapper Ring 2 N.S., Served in Kit 10
8 594629 Seal Piston 2 N.S., Served in Kit 10
9 594624 Piston 2 N.S., Served in Kit 2
10 594623 Body Caliper 1 N.S., Served in Kit 1
11 594625 Boot Insulator 1 N.S., Served in Kit 10
110
A1
1
Key Nos. 2
A2 in PageNo. 100
(Excluding Key No. 4)
A2 4
A1, 15, 16, 17, 18 in
Page No. 102
A2
9 17
3
Key Nos.
18 7
1 to 3, 5 to 17 8
12
A3 10
11
15
Key Nos. 16
17
1&2
A4
4
Key Nos.
5, (Qty. 2 Nos.6)
5
13
6 14
6
111

12 Mounting Bracket Assembly 1 N.S., Served in Kit A7
13 Bleed Screw 1
14 Cap (Rubber Boot Bleed Screw) 1 N.S., Served in Kit A5
15 594626 Bellow (Dust Cover) 1 N.S., Served in Kit 20
16 594627 Pin Sub Assembly Special Pad Mounting 1 N.S., Served in Kit 10
17 594632 Clip Lock Pin 2 N.S., Served in Kit 20
18 594630/A Wear Pad Clip 1 10
112
03-60 Head Lamp Casing
16
Old Type 15
A1 Threaded
14
13
Fork Pipe 31 10 12
Key Nos. Mounting 12
(Qty. 38 Nos. 2 & 3), < 2012
32 16
15
(Qty. 2 Nos. 4), 5 11
17 14
21
A2 1 20
19
Key Nos. 2 25 18
(Qty. 38 Nos. 1,2,3), 3
30
(Qty. 2 Nos. 4), 5 4
22
1 23
22
A3
23 22
4
Key Nos. 3 24
23
Qty. 2 Nos. 22, 5
23 & 24 24
24
6 28
8
7
8
7
33
26
27
9 34
29
113

A1 597010 597010 597010 597010 Ball Race Kit (New) 1 Alt No. 597204 1
A2 597204 597204 597204 597204 Ball Race Kit with Cover 1 1
Rubber Spacer, Bush and Cover Tube Short Kit 1 1
A3
888121 Rubber Spacer, Bush and Cover Tube Short Kit (Plating) 1 1
A4 Rubber Spacer, Bush and Cover Tube Long Kit, Black 1 1
1 145446/A 145446/A 145446/A 145446/A Cover 1 20
2 144583/E 144583/E 144583/E 144583/E Ball Race, Head Lamp Casing 1 1
3 140201 140201 140201 140201 Ball Dia 6.35 38 50
4 144582/E 144582/E 144582/E 144582/E Ball Race, Frame 2 1
5 144581/E 144581/E 144581/E 144581/E Ball Race, Crown 1 2
801275 801275 801275 801275 Steering Stem Assembly, Black (Powder Coated) 1 1
865029 Steering Stem Assembly, Royal Maroon 1 Common For Chrome-Maroon 1
6
863030 Steering Stem Assembly, Classic Green 1 1
873018 Steering Stem Assembly, Desert Storm 1 1
7 140080/2 140080/2 140080/2 140080/2 Plain Washer M8 2 10
8 586004/A 586004/A 586004/A 586004/A Hex Nylock Nut M8 X 9.5 1 SB - 687 50
Old No. 142182/A, 593030/B
591462/A 591462/A 591462/A 591462/A Flanged Hex. Bolt M8 X 75 2 Old No. 586072 10
9
593007/A Flanged Hex. Bolt M8 X 75 (Special) 2 For Chrome Models 10
10 110116/B 110116/B 110116/B 110116/B Stem Lock Nut 1 1
11 140189/3 140189/3 140189/3 140189/3 Plain Washer 1 Old No. 586080 10
12 146610/A 146610/A 146610/A 146610/A Washer 2 10
13 146032/A 146032/A 146032/A 146032/A M8 X 48 Hex. SS Bolt 2 10
114
16
Old Type 15
A1 Threaded
14
13
Fork Pipe 31 10 12
(Qty. 38 Nos. 2 & 3), < 2012
32 16
15
(Qty. 2 Nos. 4), 5 11
17 14
21
A2 1 20
19
Key Nos. 2 25 18
(Qty. 38 Nos. 1,2,3), 3
30
(Qty. 2 Nos. 4), 5 4
22
1 23
22
A3
23 22
4
Key Nos. 3 24
23
Qty. 2 Nos. 22, 5
23 & 24 24
24
6 28
8
7
8
7
33
26
27
9 34
29
115

14 143818/1 143818/1 143818/1 143818/1 Stud, M8 X 32 2 10
15 140206/5 140206/5 140206/5 140206/5 Plain Washer 2 10
16 143825/1 143825/1 143825/1 143825/1 Nut 2 10
17 140202/B 140202/B 140202/B 140202/B Handle Bar Clip 1 1
18 147561/A 147561/A 147561/A 147561/A Sleeve 1 Old No. 140195 1
19 140196/D 140196/D 140196/D 140196/D Sleeve, Plain 1 1
20 147560/A 147560/A 147560/A 147560/A Hex Socket Head Cap Screw M10 X 1.5 X 35 1 10
500809/C 500809/C 500809/C 500809/C Adaptor 1 Old Type 1
21
592248/A 592248/A 592248/A 592248/A HLC Adaptor 1 New Type > June 2012 1
22 140193/B 140193/B 140193/B 140193/B Rubber Spacer 2 14
23 143906/B 143906/B 143906/B 143906/B Cover Tube Bush 2 4
170346/B Cover Tube, Short 2 2
866013 866013 866013 Cover Tube, Black 2 2
863078 Cover Tube, Classic Green 2 2
24 850061 Cover Tube, Silver 2 New Type, Old No. 850032 2
865085 865085 Cover Tube, Royal Maroon 2 Common For Chrome-Maroon 2
873005 Cover Tube, Desert Storm 2 2
843089 Head Lamp Casing, Magic Black 1 1
850055 850055 Head Lamp Casing, Dark Silver (No Thread) 1 1
850053 Head Lamp Casing, Dark Silver 1 Old Fork Thread MTG Type 1
25
836126 Head Lamp Casing, Rivera Red 1 1
801604 801604 801604 Head Lamp Casing, Black (No Thread) 1 1
801600 801600 Head Lamp Casing, Black - Painted 1 Old Type Fork Threaded Mtg. 1
116
16
Old Type 15
A1 Threaded
14
13
Fork Pipe 31 10 12
(Qty. 38 Nos. 2 & 3), < 2012
32 16
15
(Qty. 2 Nos. 4), 5 11
17 14
21
A2 1 20
19
Key Nos. 2 25 18
(Qty. 38 Nos. 1,2,3), 3
30
(Qty. 2 Nos. 4), 5 4
22
1 23
22
A3
23 22
4
Key Nos. 3 24
23
Qty. 2 Nos. 22, 5
23 & 24 24
24
6
28
8
7
8
7
33
26
27
9 34
29
117

863033 Head Lamp Casing, Classic Green 1 Old Type Fork Threaded Mtg. 1
865032 865032 Head Lamp Casing, Royal Maroon 1 Old Type Fork Threaded Mtg. 1\
873022 Head Lamp Casing, Desert Storm 1 Old Type Fork Threaded Mtg. 1
25 801604 Head Lamp Casing, Black (No Thread) 1 Inline Fork Type 1
863035 Head Lamp Casing, Classic Green (No Thread) 1 Inline Fork Type 1
865033 865033 Head Lamp Casing, Royal Maroon (No Thread) 1 Inline Fork Type & Common 1
For Chrome-Maroon
873056 Head Lamp Casing, Desert Storm 1 Inline Fork Type 1
866008 866008 866008 866008 RR Cover Complete with Sticker, Black 1 1

863044 RR Cover Complete with Sticker, Classic Green 1 Old Type 1
26 850033 RR Cover Complete with Sticker, Silver 1 1
865038 865038 RR Cover Complete with Sticker, Royal Maroon 1 Common For Chrome Maroon 1
873006 RR Cover Complete with Sticker, Desert Storm 1 1
27 845006 845006 845006 845006 Front Number Plate (Milky White) 1 Old Type 1
28 145882/A 145882/A 145882/A 145882/A Cross Recessed Pan Head Screw M6 X 14 2 20
29 581122/A 581122/A 581122/A 581122/A Mushroom Head Screw M6 X 8 X 1 2 10
30 140872/B 140872/B 140872/B 140872/B Grommet 2 2
31 140558/B 140558/B Plug Screw 2 Old Type, Thread Fork 10
32 150254/B 150254/B ‘O’ Ring Plug Screw 2 Old Type, Thread Fork 10
33 580867/B 580867/B 580867/B 580867/B Bracket Assy. - Front Number Plate 1 Old No. 867057 1
34 845021 845021 845021 845021 Front Number Plate (Milky White) 1 New Type 1
118
03-70 Front Fork (ESIPL)
8
A1 A3 ELECTRA
1
Key Nos. Key Nos. 24
8, 15, 17, 9, 15, 17 26

9 2
15 25
12 18 16 10
20 19 17 14 13 11
A5 A7 A9
Key Nos. Key Nos. Key Nos. 22

6
7, 12, 15, 17 (Qty. 2 Nos. (Qty. 2 Nos.
14, 15, 17), 19 15, 18) 21 7
8 STD
1
2 3
12 9 4
5
6
7
22 21 20 19 14 13 11 10
30
18 17 16 15
23
119

A1 888018 Outer Tube M/C - RH- Sub Assembly Kit 1 1
A2 888023 888023 Outer Tube M/C - RH- Sub Assembly Kit 1 1
A3 888019 Outer Tube M/C - LH- Sub Assembly Kit 1 1
A4 888024 888024 Outer Tube M/C - LH- Sub Assembly Kit 1 1
A5 888017 Fork Pipe Spining Repair Kit 1 1
A6 888022 888022 Fork Pipe Spining Repair Kit 1 Qty. to be packed 2 Nos. 1
A7 888020 Fork Oil Seal, ‘O’ Ring & Piston Ring Kit 1 1
A8 888025 888025 Fork Oil Seal, ‘O’ Ring & Piston Ring Kit 1 1
A9 888021 Main Spring Front Fork Repair Kit - Electra 1 1
A10 888026 888026 Main Spring Front Fork Repair Kit - Classic 1 1
147604/A Front Fork Leg Assembly RH - Drum 1 1
Front Fork Leg Assembly RH - Drum, Electra KS 1 Part No. 146708/A 1
146706/B Front Fork End Assembly RH Disc (Buffed ) 1 1
1
592242/B Front Fork Leg Assembly RH - Classic 350 1 Non Thread Pipe 1
591021/A 591021/A Front Fork Leg Assembly RH - Thread Type Fork Pipe 1 Old Type up to July ‘11 1
147601/A Front Fork Leg Assembly LH - Drum, Bullet 1 1
Front Fork Leg Assembly LH - Drum, Electra KS 1 Part No. 146707/A 1
2 146705/B Front Fork End Assembly LH Disc (Buffed ) 1 1
592241/B Front Fork Leg Assembly LH - Classic 350 1 Non Thread Pipe 1
591012/A 591012/A Front Fork Leg Assembly LH 1 Old Type up to July ‘11 1
3 147094/A Nut 2 10
4 147093/A Stud 1 Old No. 147841/A 10
5 147095/A Shake Proof Washer 1 10
120
8
A1 A3 ELECTRA
1
Key Nos. Key Nos. 24
8, 15, 17, 9, 15, 17 26

9 2
15 25
12 18 16 10
20 19 17 14 13 11
A5 A7 A9
Key Nos. Key Nos. Key Nos. 22

6
7, 12, 15, 17 (Qty. 2 Nos. (Qty. 2 Nos.
14, 15, 17), 19 15, 18) 21 7
8 STD
1
2 3
12 9 4
5
6
7
22 21 20 19 14 13 11 10
30
18 17 16 15
23
121

6 147077/A 147077/A 147077/A 147077/A Socket Headed Bolt 1 10
7 147074/A 147074/A 147074/A 147074/A Copper Packing Washer 1 10
147634/A Outer Tube M/C - RH, Drum Type 1 1
147084/A Outer Tube M/C - RH, Disc Type 1 1
8
147086/A Outer Tube M/C - RH, Drum Type 1 1
591001/A 591001/A Fork End - RH (Outer Tube M/C) 1 1
147633/A Outer Tube M/C - LH, Drum Type 1 1
147085/A Outer Tube M/C - LH, Drum Type 1 1
9
147083/A Outer Tube M/C - LH, Disc Type 1 1
591002/A 591002/A Fork End - LH (Outer Tube M/C), Drum Type 1 1
10 147078/A 147078/A 147078/A 147078/A Cap Oil Lock 2 2
11 147092/A 147092/A 147092/A 147092/A Seat Pipe 2 1
147073/A 147073/A Fork Pipe Spining 2 2
12 591829/A 591829/A Fork Pipe Spining 2 Thread Type, < 2012 2
891829/B Fork Pipe Spining - Non Thread Pipe 2 > 2012 2
13 147090/A 147090/A 147090/A 147090/A Rebound Spring 2 2
14 147082/A 147082/A 147082/A 147082/A Piston Ring - Front Fork 2 2
147632/A 147632/A Oil Seal - LH & RH Front Fork, Bullet 2 2
15 147079/A Oil Seal - LH & RH, Electra 2 2
591828/A 591828/A Oil Seal - LH & RH, Classic 2 Old Type 2
147631/A Oil Seal Stopper - LH & RH Front Fork 2 N.S. 5
16 147075/A Oil Seal Stopper - LH & RH 2 N.S. 5
147631/A 147631/A Oil Seal Stopper - LH & RH 2 N.S., Old No. 591827/A 5
122
20 Classic 350 & 500

Threaded 17
Mounting 19
Old Type
Non 16
< 2012
Thread
28 Mounting 15
New Type 12
> 2012
12 29
14 9
8
11
27
26
18
26
25
7
13
6
10 10
123

147630/A 147630/A 147630/A Dust Seal - LH & RH - Front Fork 2 2
17
147080/A Dust Seal - LH & RH 2 2
147089/A 147089/A Main Spring 2 2
18
591512/A 591512/A Main Spring 2 2
19 147081/A 147081/A 147081/A 147081/A ‘O’ Ring - Fork Bolt Top 2 10
147087/A 147087/A 147087/A 147087/A Fork Bolt - Top End 2 New Type, ID Thread 2
20
Fork Bolt - Top End 2 Old Type, 12mm Allen Key 2
Old No. 591825/A
21 147076/A 147076/A 147076/A 147076/A Washer 2 10
22 147088/A 147088/A 147088/A 147088/A Flanged Bolt 2 New Type 10
23 Oil Front Fork (1F Grade) each limb-195cc capacity 1 N.S., Part No. 147091/A,
Served from vendor
24 147629/A Bolt 1 10
25 586021/A 586021/A Hexagonal Nut M6 X 1 X 7 1 SB - 687, Old No. 141306/2 40
560564 560564 560564 Hex. Bolt M6*65 1 10
27
593054/A Hex. HD. Screw M6 X 65 1 For Chrome Models 10
28 591514/A 591514/A Spacer Tube - Front Fork 2 2
29 591513/A 591513/A Washer - Fork Main Spring 2 10
30 147626/A Stud 1 Old No. 141192 10
31 147627/A Stud 2 10
124
03-80 Front Fork (In Line Fork Assembly)
A1
Key Nos.
1 to 3, 5 to 20 22
21 23 9
A2 22
20
Key Nos. 8 21
19
1, 2, 4 to 20 7
A3
18 6
Key Nos.
1, 2, 3, 5, 7, 9, 15 & 20 17 5
A4 A2
Key Nos. 15 A1
1, 2, 4, 7, 9, 15 & 20
11
A5
4
Key Nos.
Qty 2 Nos. 2, 7, 9, 11, 15 & 20 3
14
A6
16
Key Nos.
Qty 2 Nos. 2, 7, 9, 15 & 20 13
25 26
A7 12
10 24 2
25
Key Nos. 1
Qty. 2 Nos. 16, 20 & 22
125

A1 593151/A Fork Leg Assembly RH 1 w.e.f. Sept’ 2011 1
A2 593152/A Fork Leg Assembly LH 1 w.e.f. Sept’ 2011 1
A3 888042 Outer Tube M/C - RH- Sub Assembly Kit, Classic 1 1
A4 888043 Outer Tube M/C - LH- Sub Assembly Kit, Classic 1 1
A5 888040 Fork Pipe Spining Replacement Kit, Classic 1 Qty to be Packed 2 Nos. 1
A6 888044 Fork Oil Seal, ‘O’-Ring & Piston Ring Kit 1 1
A7 888041 Main Spring Front Fork Replacement Kit 1 1
1 147077/A Socket Headed Bolt 1 10
2 147074/A Copper Packing Washer 1 10
3 593149/A Outer Tube M/C - RH (Fork End) 1 1
4 593150/A Outer Tube M/C - LH (Fork End) 1 1
5 593992/A Guide Bush 2 N.S.
6 593994/A Plain Washer Big 2 N.S.
7 147632/A Oil Seal - LH & RH Front Fork 2 2
8 147631/A Oil Seal Stopper - LH & RH 2 N.S.
9 147630/A Dust Seal - LH & RH 2 2
10 593993/A Slide Bush 1 Served in Kit, Ref. A5 & 11
11 593990/A Fork Pipe Spining - Inline Fork 2 Non Thread Type 2
12 147078/A Cap Oil Lock (Spindle Tapper) 2 1
13 147090/A Rebound Spring 2 N.S.
14 147092/A Seat Pipe 2 1
15 147082/A Piston Ring - Front Fork 2 2
16 591512/A Main Spring 2 2
126
A1
Key Nos.
1 to 3, 5 to 20 22
21 23 9
A2 22
20
Key Nos. 8 21
19
1, 2, 4 to 20 7
A3
18 6
Key Nos.
1, 2, 3, 5, 7, 9, 15 & 20 17 5
A4 A2
Key Nos. 15 A1
1, 2, 4, 7, 9, 15 & 20
11
A5
4
Key Nos.
Qty 2 Nos. 2, 7, 9, 11, 15 & 20 3
14
A6
16
Key Nos.
Qty 2 Nos. 2, 7, 9, 15 & 20 13
25 26
A7 12
10 24 2
25
Key Nos. 1
Qty. 2 Nos. 16, 20 & 22
127

17 591513/A Washer - Fork Main Spring 2 10
18 593991/A Spacer Tube - Front Fork 2 2
19 147087/A Fork Bolt - Top End 2 10
20 147081/A ‘O’ Ring - Fork Bolt Top 2 10
21 147078/A Plain Washer - Fork Bolt 2 10
22 147088/A Flange Bolt 2 10
23 147091/A Oil Front Fork (1F Grade) each limb-195cc capacity 1 N.S., Served from vendor 1
24 586004/A Hex Nylock Nut M8 X 9.5 1 10
25 593004/A Punched Washer 2 30
145864/A Flanged Hex. Bolt M8 X 55 1 5
26
593144/A Flanged Hex. Bolt M8 X 55 (Special) 1 Common for Chrome Model 5
128
03-90 Front Mudguard (Bullet & Electra)
Bullet A1
Electra
Key Nos.
A2
10 13, 17 & 18,
Key Nos. (Qty. 3 Nos. 14,
1 15, 19)
(Qty. 6 Nos. 7, 18
8, 9 & 15
15
17 14
19
10 15
1
14
3 9
8
4 7
12
3 11
7 12
8 4 11 9
9
13
16
2
6
2 5
129
03-90 Front Mudguard (Bullet & Electra)

A1 888116 Front Mudguard Extension and Clip Kit 1 1
A2 597164 Front Stay Fasteners Kit 1 1
801046 Mudguard Assembly - Front, Black Painted 1 1
1 560544 Mudguard Assembly - Front, Chrome Plated (New Type) 1 < Oct. ‘10, SB - 611 1
Old No. 580730/A
2 801043 Stay Front, Black 2 2
3 801044 Stay Center, Black 2 2
4 801045 Stay Rear, Black 2 2
5 147865/A Flange Bolt M8 5 10
6 586038/A 586038/A Spring Washer 6 SB - 687, Old No. 210026 50
7 593005/A Screw M6 X 15 (Special) 6 SB - 687, Old No. 153355/4 10
8
9 140056/3 Hex. Nyloc Nut 6 Old No. 586060 10
10 142532/B Cable Guide 2 2
586002/A Flanged Hex. Bolt M8 X 20 4 SB - 687, Old No. 145862/A 10
11
586038/A 586038/A Hex Screw M8 X 20 4 SB - 687 10
12 586038/A 586038/A Spring Washer 4 SB - 687, Old No. 210026 50
13 146797/A Mudguard Extension - Plastic 1 10
15 145882/A Cross Recessed Pan Head Screw M6 X 14 3 20
16 142532/B Cable Guide 1 < Oct. ‘10, SB - 611 1
17 580229/B Clip Speedo Cable Guide - Metal 1 > Nov. ‘10, SB - 611 20
18 560516/A 560516/A Clamp Holder Disc Brake Hose 1 20
19 586021/A Hexagonal Nut M6 X 1 X 7 3 New Type, Old No. 141306/A 40
130
03-100 Front Mudguard (In Line Fork Type) Classic 500
A1
14 Classic
13
Key Nos. 5 2 12
6
1 & 15 11
5 7
6 15
7
3A
A2
Key Nos. 8 1
4 9
3A, 3B, (Qty. 4 Nos. 2),
(Qty. 6 Nos. 5, 6 & 7)
8
5 9
6 2
7
6
4 5
7
3B
10
76
5
9
4 9
8
9
8
76
5
131

868030 Mudguard Front, Ni Chrome Plating 1 19” Front Wheel 1
593995/A Front Mudguard with Sticker, Chrome-Maroon 1 19” Front Wheel 1
A1
593118/B Front Mudguard with Sticker, Chrome-Black 1 19” Fr. Wheel 1
593996/A Front Mudguard with Sticker, Chrome-Black 1 New Type
A2 888228 Front Mudguard Stay Kit Inline Fork Type, Jet Black 1 1
866066 Mudguard Front, Black - Inline Fork 1 1
863082 Mudguard Front, Classic Green - Inline Fork 1 1
1
865090 Mudguard Front, Royal Maroon - Inline Fork 1 Alt. No. 865064 1
873035 Mudguard Front, Desert Storm 1 19” Front Wheel 1
866067 Stay Front & Rear - Black 4 19” Front Wheel 4
863083 Stay Front & Rear - Classic Green 4 19” Front Wheel 4
2 865091 Stay Front & Rear - Royal Maroon 4 19” Front Wheel 4
873036 Stay Front & Rear - Desert Storm 4 19” Front Wheel 4
868031 Stay Front & Rear - Chrome 4 19” Front Wheel 4
866069 Stay Center RH - Black 1 1
863085 Stay Center RH - Classic Green 1 1
3A 865093 Stay Center RH - Royal Maroon 1 19” Front Wheel 1
873038 Stay Center RH - Desert Storm 1 1
868033 Stay Center RH - Ni Chrome Plating 1 1
866068 Stay Center LH - Black 1 1
863084 Stay Center LH - Classic Green 1 1
3B 865092 Stay Center LH - Royal Maroon 1 1
873037 Stay Center LH - Desert Storm 1 1
868032 Stay Center LH - Ni Chrome Plating 1 1
132
A1
14 Classic
13
Key Nos. 5 2 12
6
1 & 15 11
5 7
6 15
7
3A
A2
Key Nos. 8 1
4 9
3A, 3B, (Qty. 4 Nos. 2),
(Qty. 6 Nos. 5, 6 & 7)
8
5 9
6 2
7
6
4 5
7
3B
10
76
5
9
4 9
8
9
8
76
5
133

4 593000/C Hex Flanged Bolt M8 X 1.25 X 38 2 10
5 593005/A Screw M6 X 15 (Special) 6 For Chrome Models 10
Old No. 153355/4
6
586031/A Lock Washer M6 6 N.S., SB - 687 50
7 140056/3 Hex Nut with Nyloc Insert 6 New No. 586060 10
586002/A Flanged Hex. Bolt M8 X 20 6 SB - 687, Old No. 145862/A 10
8 593016/A Flanged Hex. Bolt M8 X 20 (Special) 6 For Chrome Models 10
586038/A Spring Washer 6 SB - 687, Old No. 210026 50
9
593056/A Spring Washer M8 (Special) 6 For Chrome Models 10
10 142532/B Cable Guide 1 1
11 560516/A Wire Clamp 1 20
13 586032/A Plain Washer M6 1 Old No. 141061/1 10
14 141060 Hex. Nut M6 X 1 X 5 1 10
593904/A Sticker, Chrome-Maroon Front Mudguard 1 1
15
593905/A Sticker, Chrome-Black Front Mudguard 1 1
134
03-110 Front Mudguard (Classic 350 & 500) Old Type
Classic
5
6 2 11
5 7
6
7
3 14
13
12 1
8
15 9
8
5 9
6 2
7
6
4 5
7
3
10
76
5
9
4 9
8
9
8
76
5
135

866039 866039 Mudguard Front, Black (Front Wheel 19”) New Type 1 Old No. 866004 1
863058 Mudguard Front, Classic Green (Front Wheel 19”) 1 Alt. No. 863001 1
850028 Mudguard Front, Silver (Wheel 3.25 X 19”) 1 Old Type 1
850057 Mudguard Front, Silver (Front Wheel 90/90-19”) 1 New Type 1
1 865064 865064 Mudguard Front, Royal Maroon (Front Wheel 90/90-19”) New Type 1 Old No. 865034 1
863001 Mudguard Front, Classic Green (Front Wheel 18”) 1 Alt. No. 863058 1
801568 Mudguard Front, Black (Front Wheel 18”) 1 Alt. No. 866039 1
865002 Mudguard Front, Royal Maroon (Front Wheel 18”) 1 Alt. No. 865064 1]
866040 866040 Stay Front - Black (Front Wheel 90/90-19”) 2 New Type, SB-622, 2
Old No. 866005
863059 Stay Front - Classic Green (Front Wheel 19”) 2 New Type 2
850058 Stay Front - Silver (Front Wheel 90/90-19”) 2 New Type, Old No. 850029 2
865035 Stay Front - Royal Maroon 2 2
2 865065 865065 Stay Front - Royal Maroon (Front Wheel 90/90-19”) 2 2
868026 Stay Front - Chrome (Front Wheel 19”) 2 2
863059 Stay Front - Classic Green (Front Wheel 18”) 2 N.S., Old No. 863002 2
801569 Stay Front - Black (Front Wheel 18”) 2 2
865003 Stay Front - Royal Maroon (Front Wheel 18”) 2 2
863060 Stay Front - Classic Green (Front Wheel 19”) 2 New Type 2
866041 866041 Stay Center - Black (Front Wheel 90/90-19”) 2 New Type, SB - 622 2
Old No. 866006
3 801570 Stay Center - Black (Front Wheel 18”) 2 2
850059 Stay Center - Silver (Front Wheel 90/90-19”) 2 New Type, Old No. 850030 2
136
Classic
5
6 2 11
5 7
6
7
3 14
13
12 1
8
15 9
8
5 9
6 2
7
6
4 5
7
3
10
76
5
9
4 9
8
9
8
76
5
137

865036 Stay Center - Royal Maroon (Wheel 3.25 X 19”) Old Type 2 2
865066 865066 Stay Center - Royal Maroon (Front Wheel 90/90-19”) 2 2
868027 Stay Center - Chrome (Front Wheel 19”) 2 2
3 863060 Stay Center - Classic Green 2 N.S., Old No. 863003 2
801570 Stay Center - Black 2 2
865004 Stay Center - Royal Maroon (Front Wheel 18”) 2 2
863061 Stay Center - Classic Green (Front Wheel 19”) 2 2
866042 866042 Stay Rear - Black (Front Wheel 90/90-19”) 2 Alt. No. 866066 2
Old No. 866007
850060 Stay Rear - Silver (Front Wheel 90/90-19”) 2 New Type, Old No. 850031 2
865037 Stay Rear - Royal Maroon (Wheel 3.25 X 19”) Old Type 2 2
4 865067 865067 Stay Rear - Royal Maroon (Front Wheel 90/90-19”) 2 Alt. No. 865090 2
863061 Stay Rear - Classic Green (Front Wheel 19”) 2 Old No. 863004 2
868028 Stay Rear - Chrome (Front Wheel 19”) 2 2
801571 Stay Rear - Black (Front Wheel 18”) 2 2
865005 Stay Rear - Royal Maroon (Front Wheel 18”) 2 2
5 593005/A 593005/A Screw M6 X 15 (Special) 6 SB - 687, Old No. 153355/4 10
6
586031/A 586031/A Lock Washer M6 6 N.S., New Type, >Mar. ‘12 50
7 140056/3 140056/3 Hex Nut with Nylock Insert 6 Old No. 586060 10
8 586002/A 586002/A Flanged Hex. Bolt M8 X 20 6 SB - 687, Old No. 145862/A 10
9 586038/A 586038/A Spring Washer M8 6 SB - 687 50
10 142532/B 142532/B Cable Guide 1 1
138
Classic
5
6 2 11
5 7
6
7
3 14
13
12 1
8
15 9
8
5 9
6 2
7
6
4 5
7
3
10
76
5
9
4 9
8
9
8
76
5
139

11 560516/A 560516/A Wire Clamp 1 20
14 141060 Hex. Nut M6 1 40
15 593000/C 593000/C Hex. Flanged Bolt M8 X 1.25 X 38 2 10
140
03-120 Front Wheel
A1 Drum brake DRUM TYPE A1 Disc brake DISC TYPE

28
Key Nos. 26 Key Nos.
7, 9 to 13,16, 26 to 28 (Qty. 2 Nos. 8,9), 10,11,
A2 14,15,16,20,22 to 28
27
1 19 28
18
Key Nos. 18 26
2
(Qty. 2 Nos. 7, 9), 16, 20
3 27
A3 5
6
7 23
Key Nos.
1, 17, 18 9
20 10
11
A4 22 14 15
Key Nos.
25 21
6, (Qty. 2 Nos. 7, 9) 8 20
24 9
11
9
A5 8
16 4
13 10 2
A3
Key Nos.
26 & 27 Key Nos. 17
16
17, 18, 19
A5 A6 A8 A9
12 9
7
17
26 & 27 (Qty. 2 Nos. 8, 9), 16, 20 Qty. 2 Nos. 8, 9 16, 24
141
03-120 Front Wheel

147283/D Front Wheel Assembly - Drum Type 3.25 X 19” 1 Old No. 143966 1
147285/D Front Wheel Assembly - Disc Type 3.25 X 19” 1 Old No. 560526 1
592146/A Front Wheel Assembly 3.25 X 19” 1 Old Type, SB - 622 1
A1
592041/B Front Wheel Assembly 90 / 90 X 18” 1 N.S., Old Type 1
593921/C Front Wheel Assembly 90 / 90 X 19” 1 Common For Chrome Models 1
591603/E 591603/E Front Wheel Assembly 90 / 90 X 19” 1 New Type 1
143967 Front Hub Assembly, Drum Type 1 N.S. 1
A2 Front Hub Assembly, Disc Type - Powder Coated 1 1
Front Hub Assembly, Disc Type - Buffed 1 1
144293 Front Spindle Kit, Drum Type 1 1
A3 888231 Front Spindle Kit, Disc Type - Inline Fork 1 C5 Models 1
Front Spindle Kit, Disc Type 1 1
A4 144295 144295 144295 144295 Front Wheel Bearing Kit 1 1
888048 888048 Front Wheel Tyre & Tube Kit 3.25 X 19” 1 1
A5 888051 888051 Front Wheel Tyre & Tube Kit 90 / 90 X 19” 1 1
888055 Front Wheel Tyre & Tube Kit 90 / 90 X 18” 1 Old Type 1
888120 Front Hub Sub Assembly - Disc - Powder Coated 1 1
A6
888230 888230 Front Hub Sub Assembly - Disc - Buffed 1 1
A7 888118 888118 888118 Front Wheel Bearing and Seal Kit 1 1
888119 888119 888119 Front Wheel 19” Spokes and Nipple Kit - Disc 1 1
A8
112154 Front Wheel 19” Spokes and Nipple Kit - Drum 1 1
A9 597273 Front Hub Sub Kit for Disc Brake Powder Coated 1 1
1 124334/3 Nut 2 Old No. 586066 5
144571/B Speedo Hub Drive Assembly - Drum Type 1 1
2
560524/B 560524/B 560524/B Speedo Hub Drive Assembly - Disc Type 1 1
142
03-120 Front Wheel

28
7, 9 to 13,16, 26 to 28 (Qty. 2 Nos. 8,9), 10,11,
A2 14,15,16,20,22 to 28
27
1 19 28
18
Key Nos. 18 26
2
(Qty. 2 Nos. 7, 9), 16, 20
3 27
A3 5
6
7 23
Key Nos.
1, 17, 18 9
20 10
11
A4 22 14 15
Key Nos.
25 21
6, (Qty. 2 Nos. 7, 9) 8 20
24 9
11
9
A5 8
16 4
13 10 2
A3
Key Nos.
26 & 27 Key Nos. 17
16
17, 18, 19
A5 A6 A8 A9
12 9
7
17
26 & 27 (Qty. 2 Nos. 8, 9), 16, 20 Qty. 2 Nos. 8, 9 16, 24
143
03-120 Front Wheel

3 110334/D Collar, Speedo Drive 1 1
560523/E 560523/E 560523/E Spacer 1 N.S., SB - 687 5
4
593063/C 593063/C 593063/C Spacer (Special) 1 SB - 687 5
5 110293/2 Retainer 1 10
6 110292/C Felt Washer 1 10
7 110970/B Retainer 2 2
8 141109/1 141109/1 141109/1 141109/1 Grease Seal 2 5
9 150324/A 150324/A 150324/A 150324/A Bearing 6203 Deep Grove (Double Side Sealed) 2 2
147507/A 147507/A 147507/A 147507/A Wheel Rim WM 1.85 X 19” (1.5 THK) 1 Alternate No. 141133/A 1
10
591206/A Wheel Rim WM 1.85 X 18” (1.5 THK) 1 Old Type 1
110349 110349 110349 110349 Spoke Nipples 40 40
11
143885 Spoke Nipples (Special) 40 For Chrome Models 40
12 142176 Spokes, Outer 19” - Drum Brake 20 Common for Electra KS Drum 20
13 142175/3 Spokes, Inner 19” - Drum Brake 20 Common for Electra KS Drum 20
560502/E 560502/E 560502/E Spokes, Long 19” Inner - Disc Type 20 New Type 20
592079/A Front Spokes, Long 18” Inner - Disc Type 20 Old Type 20
14
560600/B Spokes, Long 19” Inner (Special) - Disc Type 20 Common For Chrome Models 20
591208/B Spokes, Long 18” Inner - Disc Type 20 Old Type 20
560519/E 560519/E 560519/E Spokes, Short 19” Outer - Disc Type 20 New Type 20
560601/B Spokes, Short 19” Outer - Special - Disc Type 20 Common For Chrome Models 20
15
591207/B Spokes, Short 18” Outer - Disc Type 20 Old Type 20
592078/A Spokes, Short 18” Outer - Disc Type 20 New Type 20
804007 Hub, Front brake 7” 1 1
16 804027 Hub, Front Brake Disc (Powder Coated) 1 1
861012 861012 Hub, Front Brake Disc (Buffed) 1 1
144
03-120 Front Wheel

28
7, 9 to 13,16, 26 to 28 (Qty. 2 Nos. 8,9), 10,11,
A2 14,15,16,20,22 to 28
27
1 19 28
18
Key Nos. 18 26
2
(Qty. 2 Nos. 7, 9), 16, 20
3 27
A3 5
6
7 23
Key Nos.
1, 17, 18 9
20 10
11
A4 22 14 15
Key Nos.
25 21
6, (Qty. 2 Nos. 7, 9) 8 20
24 9
11
9
A5 8
16 4
13 10 2
A3
Key Nos.
26 & 27 Key Nos. 17
16
17, 18, 19
A5 A6 A8 A9
12 9
7
17
26 & 27 (Qty. 2 Nos. 8, 9), 16, 20 Qty. 2 Nos. 8, 9 16, 24
145
03-120 Front Wheel

586061/A Spindle 1 SB - 687, Old No. 124333/8 1
560520/E Spindle 1 1
17 591195/C 591195/C Spindle 1 Old Type, < Feb. ‘12 1
593001/C 593001/C Spindle - Inline Fork 1 Common For Chrome Models 1
593041/B Spindle Long (New Type) 1 Inline Fork Type 1
18 586070/A 586070/A 586070/A Plain Washer 1 SB - 687, Old No. 142835 20
19 593038/D 593038/D 593038/D Hex Nut with Nyloc Insert M16 X 1.5 (Special) 1 SB - 687, Old No. 560525/A 10
20 560521/B 560521/B 560521/B Spacer Assembly Hub 1 1
21 593062/C 593062/C 593062/C Spacer Disc Side (Special) 1 SB - 687, Old No. 560522/D 5
22 147652/B 147652/B 147652/B Disc Front 1 SB-644, Old No. 560511/B 1
23 560530/D 560530/D 560530/D Socket Button Head Cap Screw 6 10
24 804028 804028 804028 Adaptor Plate 1 1
25 560546/A 560546/A 560546/A Hex Flange Bolt M8 x 25 6 SB - 687 6
110280 110280 110280 Tube 3.25 X 19" Front 1 N.S., Classic 350 Old Model 5
Served in Kit, Ref. A5
26 591986/A 591986/A Tube (90/90 X 19") Front 1 N.S., New Type, SB-626 5
592006/A Tube (90/90 X 18") Front 1 N.S., Cl 500 Old Type 5
110278 110278 110278 Tyre 3.25 X 19" Front 1 N.S., Cl 350 Old Model 5
27 591985/A 591985/A Tyre (90/90 X 19") Front 1 N.S., New Type, SB-626 5
592007/A Tyre (90/90 X 18") Front 1 N.S., Cl 500 Old Type 5
28 140355/B 140355/B 140355/B 140355/B Rim Tape 1
146
03-130 Front Brake (Drum)
A1
Key Nos.
(Qty. 2 Nos. 1, 2 & 3) 7, 9,
(Qty. 2 Nos. 10 & 11), 12
1 3
1 2
13 14
9 10 11
8
12
5
4
3 13 14 10
6 10 11
7
147
03-130 Front Brake (Drum)

A1 144705 Cover Plate Assembly 7” 1 N.S. Old No. 143785/M 1
1 145585/A Brake Shoe Assembly FT (W/STOCK) Domestic 2 2
2 140374/B Spring - Shoe Return 2 2
3 145754/B Operating Cam 2 ‘O’ Ring Type Cam 2
4 140378/C Felt Washer 1 10
5 142239/C Spacer 1 1
6 147788/A Cover Plate 1 1
7 142900/B Link Rod Assembly 1set 1
8 140388 Nut 1 10
9 142858/2 Operating Lever, Short 1 1
10 143407 Washer 2 50
11 146431/A Hex. Nut M10 SS 2 10
12 142856/C Operating Lever, Long 1 1
13 147589/B ‘O’ Ring Front Brake Cam 2 20
14 147588/B Washer 2 20
148
ELECTRA BULLET 350
2,3
9 5
4
1
10
7 6
11
15 14 13 12 8
20
4
15 14 13 18 17
22
21 16
19
149

836087 Fuel Tank, Rivera Red 1 N.S., Alt.No. 836142 1
836142 Fuel Tank, Rivera Red (Hybrid) 1 New Type, > 23.08.2011 1
843034 Fuel Tank Magic Black 1 N.S., Alt. No. 843105 1
1 843105 Fuel Tank Magic Black (Hybrid) 1 New Type 1
850079 Fuel Tank Dark Silver (Hybrid) 1 New Type, Old No. 850001 1
801153 Fuel Tank Black 1 N.S. 1
866076 Fuel Tank Black (Hybrid) 1 New Type 1
2 146042/A Sticker DG Gold 2 2
3 146152/A Sticker DG Chrome - Dark Silver 2 2
4 140470 140470 Screw Motif 4 10
5 145793/A Fuel Tank Motiff RH - Wire Logo 1 Old No. 140526 1
6 591883/A 591883/A Washer - Petrol Tank Filler Cap 1 1
143180/C 143180/C Petrol Tank Cap Assembly - Lockable 1 N.S. 1
7
597128 597128 Fuel Tank Cap with Key 1 1
8 145794/A Fuel Tank Motif LH - - Wire Logo 1 1
9 140466/B 140466/B Fibre Washer Fuel Cock 1 10
10 147022/A 147022/A Fuel Cock Assembly with Adaptor 1 1
11 141831 141831 Fuel Tube 1 Alt.No. 594816/A 1
12 593010/C 593010/C Flanged Hex Bolt M10 X 60 1 SB - 687, Old No. 145876/A 10
13 586037/A 586037/A Plain Washer - M10 1 50
14 140303 140303 Lock Washer Internal Teeth 1 50
15 593011/C 593011/C Flanged Hex. Nut M10 X 1.25 1 SB - 687, Old No. 145868/A 50
150
ELECTRA BULLET 350
2,3
9 5
4
1
10
7 6
11
15 14 13 12 8
20
4
15 14 13 18 17
22
21 16
19
151

145875/A 145875/A Flanged Hex Bolt M10 X 1.25 X 75 1 Old Type, < Feb. ‘12 10
16 594545/A 594545/A Flanged Hex Bolt M10 X 1.25 X 75 1 SB - 687 10
593165/A 593165/A Flanged Hex Bolt M10 X 1.25 X 95 (Hybrid) 1 SB - 687, Old No. 147342/B 10
145869/A 145869/A Fuel Tank Sleeve - SHO 1 Old Type 2
17
147372/B 147372/B Tube (Fuel Tank Sleeve) Modified 1 New Type 2
110406 110406 Sleeve Rubber 1 Old Type 1
18 147371/A Rubber Sleeve (Hybrid) 1 New Type 1
145368/A Petrol Tank Rubber Sleeve Long 1 New Type 1
19 110422 110422 Sleeve Assembly, Fuel Tank 1 2
20 592524/B 592524/B Steady Bracket 1 1
21 570263/B 570263/B Spacer 1 5
22 586056/A 586056/A Spacer Steady Bracket 1 SB - 687, Old No. 570299/A 40
152
04-10 Fuel Tank (Classic 350)
23 21
22
1 24 25
3
27 2
17
20 6
12 19 26
20 18
7 19
Sleeve Long
8 18
7
9 10
15 11
8
Sleeve Short
4
12
A1 A2
13
14 16
Key No’s Key No’s
2&3 5&6
153

A1 888014 Tank Sticker Kit -Classic 1 1
A2 888015 Thigh Pad kit -Classic 1 1
866069 Fuel Tank Assy., with Sticker, Black 1 N.S., Old No. 866012 - ETS 1
850037 Fuel Tank Assy., with Sticker, Silver 1 Alt. No. 850086 - Hybrid 1
1
865051 Fuel Tank Assy., with Sticker, Royal Maroon 1 Alt. No. 865098 - Hybrid 1
866079 Fuel Tank Assy., with Sticker, Black - Hybrid 1 1
2 591060/A Tank Sticker LH 1 1
3 591071/A Tank Sticker RH 1 1
4 591182/A Tank Sticker Top 1 1
5 591058/C Thigh Pad RH 1 1
6 591059/C Thigh Pad LH 1 1
147371/A Sleeve 2 Old Type 10
7
145368/A Sleeve - Rubber Long 2 New Type, Hybrid 10
147372/B Tube - Sleeve Tank 1 2
8
145870/A Fuel Tank Sleeve, Long 1 2
9 145860 Flanged Hex. Bolt M10 X 85 1 10
10 593010/C Flanged Hex Bolt M10 X 60 1 SB - 687, Old No. 145876/A 10
11 592524/B Steady Bracket 1 1
12 593011/C Flanged Hex. Nut M10 X 1.25 1 SB - 687, Old No. 145868/A 50
570263/B Spacer 1 Old Type 5
13
591198/A Spacer Fuel Tank MTG Bracket 1 New Type > 2013 5
14 586056/A Spacer Steady Bracket 1 SB - 687, Old No. 570299/A 40
145873/A SS Flange Bolt 1 Old Type, < Feb. ‘12 50
15
594210/B SS Flange Bolt 1 SB - 687 50
154
23 21
22
1 24 25
3
27 2
17
20 6
12 19 26
20 18
7 19
Sleeve Long
8 18
7
9 10
15 11
8
Sleeve Short
4
12
A1 A2
13
14 16
2&3 5&6
155

17 145575/B Fuel Tap 1 1
500355 Screw 2 Old Type, < Feb. ‘12 10
18
590906/B Pan Head Screw M6X1X14 2 SB - 687 10
19 586071/A Plain Washer 2 SB - 687, Old No. 140143 50
20 143496/A Fiber Washer 4 30
140542 Slotted CH. HD. Screw M4X12 2 Old No. 586068/A 50
21
570281/A Hex Socket Head Screw M4 X 10 (Fuel Tank Cap) 2 New Type 50
22 586035/A Washer Plain 2 SB - 687, Old No. 140383/3 50
23 591061/A Cap Assy. Fuel Tank Lock- Lockable with Rubber Washer 1 1
24 Washer - Rubber Fuel Tank Cap 1 5
25 140508 Lock Washer, Internal Teeth B4.3 2 10
26 594816/A Fuel Pipe 1 Old No. 141831 10
27 147870/A Joint Packing Fuel Tap 1 20
156
31
New Type
1
1 27
32
33
34 12
35 28 3
13
29
36
15 36 37
22 32 37 5
16 38 2
17
17 21
18
18
19 20
30
21
6
10
14
8 23
11
7
9
14
39 4
25
24
26
A1 A2 A2
Key No’s Key No’s Key No’s

2&3 5&6 20, 21 & 30
157

A1 888014 Tank Sticker Kit - Classic 1 1
A2 888015 Thigh Pad kit - Classic 1 1
A3 581152/A Fuel Hose Assembly with Clips 1 1
863036 Fuel Tank Assy., with Sticker, Classic Green 1 Old No. 863014 1
866003 Fuel Tank Assy., with Sticker, Black 1 Old No. 801581 1
593979 Fuel Tank Assy., with Sticker, Chrome-Black 1 Old No. 866054 1
865081 Fuel Tank Assy., with Sticker, Chrome-Maroon 1 Alt. No. 865023 1
865041 Fuel Tank Assy., with Sticker, Royal Maroon Old. No. 865023
1 865099 Fuel Tank Assy., with Sticker, Royal Maroon 1 Alt. No. 865041 1
873028 Fuel Tank Assy., with Sticker, Desert Storm (TSNL) 1 Alt. No. 873063 1
866080 Fuel Tank Assy., with Sticker, Black 1 New Type 1
863088 Fuel Tank Assy., with Sticker, Classic Green 1 New Type 1
873055 Fuel Tank Assy., with Sticker, Desert Storm (Hybrid) 1 New Type 1
873072 Fuel Tank Assy., with Sticker, Desert Storm (GPT) 1 Rear MTG Bolt Type 1
593026/A Fuel Tank Assy., with Sticker, C5 Chrome-Maroon 1 1
2 591060/A Tank Sticker LH 1 1
3 591071/A Tank Sticker RH 1 1
591182/A Tank Sticker Top 1 1
4
593083/B Tank Sticker Top (Special) 1 For Chrome Models 1
5 591058/C Thigh Pad RH 1 1
6 591059/C Thigh Pad LH 1 1
110406 Sleeve Rubber 1 1
7
147371/A Rubber Sleeve (Hybrid) 1 New Type 1
158
31
New Type
1
1 27
32
33
34 12
35 28 3
13
29
36
15 36 37
22 32 37 5
16 38 2
17
17 21
18
18
19 20
30
21
6
10
14
8 23
11
7
9
14
39 4
25
24
26
A1 A2 A2

2&3 5&6 20, 21 & 30
159

145869 Tube 1 1
8
147372/B Tube (Fuel Tank Sleeve) Modified 1 New Type 2
593009/C Flanged Hex. Bolt M10 X 1.25P X 85 1 New Type, Old No. 145860/A 10
9
593165/A Flanged Hex. Bolt M10 X 1.25P X 95 (Special) 1 For Chrome Models 10
10 593010/C Flanged Hex. Bolt M10 X 60 (Special) 1 For Chrome Models 10
Old No. 145876/A
591457/A Steady Bracket 1 1
11
593067/B Steady Bracket (Special) 1 For Chrome Models 1
140542 Slotted CH. HD. Screw M4 X 12 (Fuel Tank Cap) 2 Old No. 586068/A 50
12
570281/A Hex Socket Head Screw M4 X 10 (Fuel Tank Cap) 2 New Type 10
14 593011/C Flanged Hex. Nut M10 X 1.25 1 For Chrome Models 50
Old No. 145868/A
15 571063/A ‘O‘ Ring – Fuel Pump Module 1 1
16 571052/A Fuel Pump Module 1 1
17 143496/A Washer (Special) 5 30
18 144636/A Copper Washer 5 20
500355 M6 Screw 5 Old Type, < Feb. ‘12 10
19
590906/B Pan Head Screw M6x1x14 5 SB - 687 10
20 581013/B Fuel Hose 1 Alt. No. Ref. A3 (581615/B)
21 146318/A SS Hose Clip (Fuel Hose) 2 2
22 581053/D Low Fuel Sensor (LFS) 1 Modified Float 1
23 145873/A SS Flange Bolt 1 1
24 586056/A Spacer Steady Bracket 1 SB - 687, Old No. 570299/A 40
160
31
New Type
1
1 27
32
33
34 12
35 28 3
13
29
36
15 36 37
22 32 37 5
16 38 2
17
17 21
18
18
19 20
30
21
6
10
14
8 23
11
7
9
14
39 4
25
24
26
A1 A2 A2

2&3 5&6 20, 21 & 30
161

25 570263/B Spacer 1 5
27 591061/A Cap Assembly. Fuel Tank Lockable with Rubber Washer 1 1
28 Washer - Rubber Fuel Tank Cap 1 10
29 140508 Lock Washer Internal Teeth B4.3 2 10
30 581153/A Quick Fix Bend Connector 1 N.S.
591934/B Tank Sticker Desert Storm and Olive Green 2 Common for Desert- 2
Storm & Olive Green
31
593083/A Tank Sticker - Chrome Model 2 Common for Chrome- 2
Maroon & Chrome-Black
32 594268/B Front Damper - Tank 2 2
33 591577/A Flanged Hex. Bolt M6 X 1 X 27 2 10

34 594538/A Washer Fuel Tank Mounting 2 50
35 594264/B Rear Damper - Tank 2 2
36 586018/A Plain Washer 2 50
37 581690/A Sleeve - Tank MTG Rear 2 10
38 594470/A Drain Pipe (Hose) - Tank 1 1
39 582511/A Strap White 1 40
162
04-30 Seat Assembly (Bullet & Electra)
A1 8
9
Key No’s
1 & 9,
(Qty. 4 Nos. 8)
1
8
11 11 5
5
7 7
12
10 6 10
6
163
04-30 Seat Assembly (Bullet & Electra)

A1 419001 419001 Seat Sub Assembly with Pillion Holder 1 1
1 142503/B 142503/B Seat Assembly - Double 1 1
2 146078/A 146078/A Seat Cushion 1 N.S. 1
3 801055 801055 Seat Pan Assembly 1 N.S. 1
597248 Seat Cover, Electra 1 1
4 146101 Seat Cover, Refresh Electra 1 1
110717 Seat Cover, Bu. 350 1
6 586055/A 586055/A Stud M8 2 SB - 687, Old No. 140436/3 10
7 140079/5 140079/5 Hex. Nut, 5/16 CEI 2 Old No. 586059 10
8 586042/A 586042/A Flanged Hex. Bolt M6 X 1 X 20 4 SB - 687, Old No. 145861/A 10
9 141654/1 141654/1 Pillion Holding Tube 1 1
10 586036/A 586036/A Plain Washer 2 SB - 687, Old No. 140437/1 40
11 586004/A 586004/A Hex. Nylock Nut M8 X 9.5 2 SB - 687, Old No. 142182/A 50
12 111947/B 111947/B Rubber Grommet - Dual Seat Support 1 Old No. 146243/C 1
164
04-40 Seat Assembly (Classic 350 & 500)
A3 A4 A1 A2
Key Nos. Key Nos.

1 to 12 & 23 3 & 23 1
2
14
3
23
4
17
16
5
4
13 22 6
12
4
9
11
20 18 10
19 4 4
5
7 8
15 21
8
17 20 16 7
19 5 4
165

597448 Pillion Seat Kit Sub Assembly (C5 Green) 1 1
597447 597447 Pillion Seat Kit Sub Assembly (Black) 1 1
A1 591524/B 591524/B Pillion Seat Sub Assembly C5 - Desert Storm 1 New Type 1
597449 597449 Pillion Seat Kit Sub Assembly (Maroon) 1 1
593129 Pillion Seat Kit Sub Assembly (Chrome) 1 For Chrome Models 1
591199/E 591199/E Rider Seat Sub Assembly 1 New Type 1
A2 591606/D 591606/D Rider Seat Sub Assembly 1 N.S. 1
593900/A Rider Seat Sub Assembly (Chrome) 1 For Chrome Models 1
A3 888016 888016 Rider Seat Assembly Kit 1 N.S.
A4 591593/C 591593/C Silent Block Assembly - Seat 1 New Type 1
591602/C 591602/C Split Seat Assembly - Rider 1 New Type 1
591066/C 591066/C Split Seat Assembly - Rider 1 Old Type, N.S. 1
1
593901/A Split Seat Assembly - Rider (Chrome) 1 For Chrome 1
593031/B Split Seat Assembly - Rider 1 Chrome-Black Model 1
591030/C 591030/C Cover - Seat Rider 1
2
593902/A Cover - Seat Rider (Chrome) 1 For Chrome Models 1
3 591423/A 591423/A Silent Block Bracket Assembly - Seat 1 1
4 586004/A 586004/A Hex. Nylock Nut M8 X 9.5 8 SB - 687 20
Old No. 142182/A, 593030/A
540042/C 540042/C Spring Bush 4 New Type 4
5 591607/A Spring Bush 4 N.S., Old Type
593077/B Spring Bush (Chrome) 4 4
6 591029/E Spring Seat Assembly - Rider 2 New Type, Old No. 591590/B 2
166
A3 A4 A1 A2
Key Nos. Key Nos.

1 to 12 & 23 3 & 23 1
2
14
3
23
4
17
16
5
4
13 22 6
12
4
9
11
20 18 10
19 4 4
5
7 8
15 21
8
17 20 16 7
19 5 4
167

586022/A 586022/A Flanged Hex. Bolt M8 X 1.25 X 45 2 SB - 687, Old No. 145881/A 10
7
593033/A Domed Cap Bolt M8 X 45 (Chrome) 2 For Chrome Models 10
586037/A Washer, Plain M10 2 SB - 687, Old No. 110366/3 10
8 591608/A Washer 2 10
593032/A Washer (Chrome) 2 For Chrome Models 10
9 591418/B 591418/B Seat Hinge Mounting Assembly 1 Old Type 1
591592/B 591592/B Square Stud 1 Old Type 1
10
591415/A 591415/A Stud Seat 1 New Type 1
586002/A 586002/A Flanged Hex. Bolt M8 X 20 1 SB - 687, Old No. 145862/A 10
11 586024/A 586024/A Flanged Hex. Bolt M8 X 60 1 SB - 687 10
Old No. 591450/A, 593027/A
586038/A 586038/A Spring Washer M8 4 SB - 687, Old No. 210026 50
12
593056/A Spring Washer M8 (Special) 4 For Chrome Models 50
801575 801575 Sub Frame, Black 1 1
863022 Sub Frame, Classic Green 1 1
13
873023 Sub Frame, Desert Storm 1 1
865014 Sub Frame, Royal Maroon 1 For Chrome Models 1
591077/C 591077/C Split Seat Assembly – Pillion 1 New Type 1
14
593130/A Split Seat Assembly – Pillion (Chrome) 1 For Chrome Models 1
15 591197/C 591197/C Pillion Handle (Powder Coated) 1 Alt. No. 801563 1
591577/A 591577/A Flanged Hex Bolt M6 X 27 2 SB - 687 10
16
591505/A Mushroom Head Screw M6 X 26 2 Old Type 10
168
A3 A4 A1 A2
Key Nos. Key Nos.

1 to 12 & 23 3 & 23 1
2
14
3
23
4
17
16
5
4
13 22 6
12
4
9
11
20 18 10
19 4 4
5
7 8
15 21
8
17 20 16 7
19 5 4
169

591578/A 591578/A Flanged Hex Bolt M6 X 38 2 40
17
591506/A Mushroom Head Screw M6 X 35 2 Old Type 10
18 586025/A 586025/A Flanged Hex Bolt M8 X 16 2 SB - 687, Old No. 591534/A 30
140129 140129 Lock Washer Internal Teeth 2 10
19 586018/A 586018/A Plain Washer 2 SB - 687, Old No. 140304/1 50
593028/A Plain Washer M8 (Special) 2 For Chrome Models 50
21 586004/A 586004/A Hex Nylock Nut M8 X 9.5 1 SB - 687 50
Old No. 142182/A, 593030/A
22 593029/B 593029/B Flanged Hex Bolt M8 X 170 (Chrome) 1 SB - 687, Old No. 591401/A 1
23 591421/A 591421/A Silent Block Bush - Seat 1 Alt. No. 591594/B 5
170
05-00 Rear Shock Absorbers
LH A1 RH BULLET 350
2
Key Nos.
4
3, (Qty. 3 Nos. 4),
6
(Qty. 2 Nos. 5 & 6)
4
5
4 5
3
1
4
5
4 6
5
6 A2
Key Nos.
2, (Qty. 3 Nos. 4),
(Qty. 2 Nos. 5 & 6)
171
05-00 Rear Shock Absorbers

A1 888099 888099 888099 Bolt, Washer & Nut Kit, Rear Shocks LH 1
A2 888098 888098 888098 Bolt, Washer & Nut Kit, Rear Shocks RH 1
142800/B Shock Absorber 2 2
146347/B 146347/B Shock Absorber - Gas Filled 2 Chrome Plated 2
843087 Shock Absorber, Black - Painted 2 2
1 863008 Shock Absorber, Classic Green 2 2
865001 Shock Absorber, Royal Maroon 2 2
146347/B Shock Absorber, Chrome Plated 2 Common for Chrome & Desert Storm 2
170399/A 170399/A 170399/A 170399/A Hex Bolt - 3/8"X45 (For RH Side Only) 2 Old Type, < Feb. ‘12 10
2
593110/B 593110/B 593110/B 593110/B Hex Bolt - 3/8"X45 (For RH Side Only) (Special) 2 SB - 687 10
111696/1 111696/1 111696/1 111696/1 Hex Bolt - 3/8" BSF x 2" (For LH Side Only) 1 Old Type, < Feb. ‘12 10
3
593113/B 593113/B 593113/B 593113/B Hex Bolt - 3/8" BSF x 2" (For LH Side Only) 2 SB - 687 10
586018/A 586018/A 586018/A 586018/A Plain Washer 6 SB - 687, Old No. 140304/1 10
4
593046/A Plain Washer (Special) 6 For Chrome Models 10
143407 143407 143407 143407 Single Coil Spring Lock Washer B10 4 Old Type, < Feb. ‘12 25
5
593109/A Single Coil Spring Lock Washer B10 (Special) 4 For Chrome Models 25
6 170352/1 170352/1 170352/1 170352/1 Doomed Nut (3/8" B.S.F) 4 10
172
05-10 Rear Chain & Guard
A1 9 Plastic Type
Key Nos.
3, 4, 5 & 6
A2
Key Nos.
7 8
8, 9,
(Qty. 2 Nos. 7)
7
1 Metal Type
6
5 2
3
4
173
05-10 Rear Chain & Guard

597457 597457 Chain and Sprocket Kit 1 100 L + 15 T 1
A1 597463 Chain and Sprocket Kit for Classic 350 1 100 L + 16 T 1
597462 Chain and Sprocket Kit for Classic 500 1 102 L + 18 T 1
A2 592240/B 592240/B 592240/B Chain Guard Assembly (Plastic) 1 1
1 867008 867008 867008 Chain Guard Assembly (Powder Coated) 1 New Type, Old No. 801535 1
Old No. 867025
586014/A 586014/A 586014/A 586014a Flange Hex Bolt, M8 X 10 2 SB - 687, Old No. 145872/B 10
2 593045/A Flange Hex Bolt, M8 X 10 (Special) 2 For Chrome Models 10
580100/B 580100/B 580100/B Chain, Rear, 100 Pitches (‘O’ Ring Type ) 1 1
3
581085/B Chain, Rear, 102 Pitches (‘O’ Ring Type ) 1 1
4 145854 145854 145854 145854 Connecting Link 1 1
570254/C 570254/C FD Sprocket - 15T 1 10
5 570809/A FD Sprocket - 16T 1 1
571032/B FD Sprocket - 18T 1 1
6 801479 801479 801479 801479 Rear Sprocket 1 1
7 593108/A 593108/A Flanged Hex. Bolt with Collar M6 X 10 2 Ref. Plastic Chain Guard 10
8 591668/B Bracket Chain Guard 1 1
9 591667/B Chain Guard Plastic 1 1
174
05-20 Swing Arm Assembly
Old Type New Type

A1
1 Key Nos.
3 2 1
(Qty. 2 Nos. 6) & 7 3 2
A2
4 4
Key Nos.
4, (Qty. 2 Nos. 6 & 8) 8
A1
A1
6
6
5 6 5 6
7
7
175
05-20 Swing Arm Assembly

867006 867006 867006 867006 Swing Arm Sub Assembly, Black (Powder Coated) 1 Old Type 1
866055 866055 866055 866055 Swing Arm Sub Assembly, Black (Powder Coated) 1 New Type 1
863054 Swing Arm Sub Assembly, Classic Green 1 Old Type 1
A1 863075 Swing Arm Sub Assembly, Classic Green 1 New Type 1
865060 Swing Arm Sub Assembly, Royal Maroon 1 Old Type 1
865082 Swing Arm Sub Assembly, Royal Maroon New Type, Common for Chrome-Maroon
873016 Swing Arm Sub Assembly, Desert Storm 1 New Type 1
A2 888079 888079 888079 888079 Swing Arm End Cap, Bush with Spacer Kit 1 New Type 1
1 593050/C 593050/C 593050/C 593050/C Hex. Nut with Nyloc Insert, 1/2” BSF 1 SB-687, Old No. 580343/A 10
145708/A 145708/A 145708/A Washer 1 Old No. 580344/A 10
2
586008/A 586008/A 586008/A 586008/A Plain Washer M12 1 10
3 570547/C 570547/C 570547/C 570547/C Pad Assembly, Rear Chain Protection 1 SB - 651 1
4 580037/H 580037/H 580037/H 580037/H Spacer - Chain Stay 1 SB - 651 1
5 580347/A 580347/A 580347/A 580347/A Hex. Flange Bolt 1 Modified 10
6 580038/E 580038/E 580038/E 580038/E Bush (Celc on) 2 SB - 651 2
801534 801534 801534 801534 Swing Arm Complete, Black (Powder Coated) 1 Old Type 1
866056 Swing Arm Complete, Black (Powder Coated) 1 New Type 1
863007 Swing Arm Complete, Classic Green 1 Old Type 1
7 863076 Swing Arm Complete, Classic Green 1 New Type 1
865022 Swing Arm Complete, Royal Maroon 1 Old Type 1
865083 Swing Arm Complete, Royal Maroon 1 NewType,CommonForChromeModels 1
873017 Swing Arm Complete, Desert Storm 1 New Type 1
873032 Swing Arm Complete, C5 Desert Storm 1 New Type 1
8 580749/D 580749/D 580749/D 580749/D End Cap -Swing Arm 2 SB - 651, > May ‘11 2
176
05-30 Rear Wheel
A1
31
Key Nos. 20
1, 2, 8, (Qty. 2 Nos. 9 & 26), 1
22
12, (Qty. 20 Nos. 17 & 24),
(Qty. 40 Nos. 18), 19, 20, 19
23, 25, 28 & 31 15
2
A2 14
8 11
16
Key Nos. 9 7
1, 2, 8, (Qty. 2 Nos. 9 & 6 4 30 10
21
26), 12, (Qty. 20 Nos.
13 3 27
17 & 24), (Qty. 40 Nos. 5
18), 23, 25, 28 & 31
29 12
A3
Key Nos. 18
4, (Qty. 2 Nos.26),
27 & 28
A4 24
Key Nos.
19 & 20
28
A5 A6 1 26
25
26
(Qty. 40 Nos. 18), 13 & 14 2, 8, 23, 25, 28, 17
23
(Qty. 20 Nos. 17 & 24) (Qty. 2 Nos. 9 & 26)
2
177
05-30 Rear Wheel

592565/A 592565/A Rear Wheel Sub Assembly 3.25 X 19” 1 1
592040/A Rear Wheel Sub Assembly 110/90 X 18” 1 1
A1
591604/B Rear Wheel Sub Assembly 120/80 X 18” 1 1
593926/A Rear Wheel Sub Assembly 120/80 X 18” 1 Common For Chrome Models 1
A2 Rear Wheel Assembly without Tyre & Tube 1 1
A3 888080 888080 888080 888080 Bearing, ‘O’ Ring & Seal Kit - Rear Wheel Drum 1 1
888049 888049 Rear Tyre & Tube Kit (3.25X19”) 1 1
A4 888052 Rear Tyre & Tube Kit (110/90 X 18”) 1 1
888050 Rear Tyre & Tube Kit (120/80 X 18”) 1 1
112153 112153 Wheel Spokes & Nipple Kit Rear - 19” 1
A5
Wheel Spokes & Nipple Kit Rear - 18” 1
A6 888177 888177 888177 Rear Spindle with Nut Kit 1 1
1 170547/A 170547/A 170547/A 170547/A Rear Hub Assembly with Bearings 1 1
2 144471/A 144471/A 144471/A 144471/A Cushion Rubber 4 4
141114/B 141114/B QD Spindle, Short 1 SB-687, Old No. 580355/A 1
3
586011/A 586011/A 586011/A 586011/A QD Spindle, Short 1 SB - 687, Old No. 141114/B 1
4 145553/B 145553/B 145553/B 145553/B Bearing 6005 C3 1 1
5 801479 801479 801479 801479 Sprocket Drum 1 1
6 593040/D 593040/D 593040/D 593040/D Spacer (Special) 1 SB - 687, Old No. 580311/B 1
141115/C 141115/C 141115/C 141115/C Distance Piece 1 New Type, SB - 664 5
7
580356/A 580356/A 580356/A 580356/A Distance Piece 1 Old Type 5
8 804005 804005 804005 804005 Dust Cover (Poly Chrome-Silver Ash) 1 1
178
05-30 Rear Wheel
A1
31
Key Nos. 20
1, 2, 8, (Qty. 2 Nos. 9 & 26), 1
22
12, (Qty. 20 Nos. 17 & 24),
(Qty. 40 Nos. 18), 19, 20, 19
23, 25, 28 & 31 15
2
A2 14
8 11
16
Key Nos. 9 7
1, 2, 8, (Qty. 2 Nos. 9 & 6 4 30 10
21
26), 12, (Qty. 20 Nos.
13 3 27
17 & 24), (Qty. 40 Nos. 5
18), 23, 25, 28 & 31
29 12
A3
Key Nos. 18
4, (Qty. 2 Nos.26),
27 & 28
A4 24
Key Nos.
19 & 20
28
A5 A6 1 26
25
26
(Qty. 40 Nos. 18), 13 & 14 2, 8, 23, 25, 28, 17
23
(Qty. 20 Nos. 17 & 24) (Qty. 2 Nos. 9 & 26)
2
179
05-30 Rear Wheel

124539/1 124539/1 Slotted Cheese Head Screw 2 N.S., Old No. 580370/A 20
9 147878/A 147878/A 147878/A 147878/A Hex. Head Cover Bolt M5 X 10 2 N.S., Old Type 20
592286/A 592286/A Slotted Cheese Head Screw 2 New Type 20
591816/A 591816/A 591816/A 591816/A Cover Plate (Sub) Assembly-Complete 1 1
10
593166/A Cover Plate (Sub) Assembly-Complete (Special) 1 Common For Chrome Models 1
580309/A 580309/A 580309/A 580309/A Spacer-Cover Plate 1 Old Type, < Feb. ‘12 2
11
593039/D 593039/D 593039/D 593039/D Spacer-Cover Plate (Special) 1 SB - 687 2
147507/A 147507/A Rim 19" Rear (1.85” X 1.5 THK) 1 1
12
591210/A 591210/A Rim 18" Rear (2.5” X 1.5 THK) 1 1
13 593041/B 593041/B 593041/B 593041/B Spindle Long (New Type) 1 SB - 687, Old No. 580308/B 1
14 586009/A 586009/A 586009/A 586009/A Hex. Lock Nut M22 X 1.5 1 SB - 687 50
Old No. 141127/4, 593042/A
15 586010/A 586010/A 586010/A 586010/A Hexagonal Castle Nut M16 X 1.5 1 SB - 687 10
Old No. 141128/2, 593043/A
580361/A 580361/A Rear Hub Spindle Nut Split Pin 1 N.S., SB - 687 20
16 586012/A 586012/A 586012/A 586012/A Split Pin 1 SB - 687 20
Old No. 141129/1, 593044/A
141136 141136 Spoke Outer 19” 20 20
17 592013/A 592013/A Spoke Long Outer Rear 18” 20 20
591212/A Spoke Long Outer Rear 18” (Special) 20 Common For Chrome Models 20
110349 110349 110349 110349 Nipple - Rear Spoke 40 40
18
143885 Nipple - Rear Spoke Brass 40 Common For Chrome Models 40
110279 110279 Rear Tyre 3.25 X 19" 1 N.S., Served in Kit, Ref. A4 1
19 592003/A Rear Tyre 110 X 90 - 18" 1 N.S., Served in Kit, Ref. A4 1
591983/A Rear Tyre 120 X 80 - 18" 1 N.S., Served in Kit, Ref. A4 1
180
05-30 Rear Wheel
A1
31
Key Nos. 20
1, 2, 8, (Qty. 2 Nos. 9 & 26), 1
22
12, (Qty. 20 Nos. 17 & 24),
(Qty. 40 Nos. 18), 19, 20, 19
23, 25, 28 & 31 15
2
A2 14
8 11
16
Key Nos. 9 7
1, 2, 8, (Qty. 2 Nos. 9 & 6 4 30 10
21
26), 12, (Qty. 20 Nos.
13 3 27
17 & 24), (Qty. 40 Nos. 5
18), 23, 25, 28 & 31
29 12
A3
Key Nos. 18
4, (Qty. 2 Nos.26),
27 & 28
A4 24
Key Nos.
19 & 20
28
A5 A6 1 26
25
26
(Qty. 40 Nos. 18), 13 & 14 2, 8, 23, 25, 28, 17
23
(Qty. 20 Nos. 17 & 24) (Qty. 2 Nos. 9 & 26)
2
181
05-30 Rear Wheel

110280 110280 Tube, (Tyre) 3.25 X 19" 1 N.S., Served in Kit, Ref. A4 5
20 592002/A Tube, (Tyre) 110 X 90 - 18" 1 N.S., Served in Kit, Ref. A4 5
591984/A Tube, (Tyre) 120 X 80 - 18" 1 N.S., Served in Kit, Ref. A4 5
21 593143/B 593143/B 593143/B 593143/B Chain Adjuster RH 1 SB - 687, Old No. 144387/A 5
22 593142/B 593142/B 593142/B 593142/B Chain Adjuster LH 1 New Type, Old No. 144386/A 4
804006 804006 Center Hub Rear (Powder Coated) 1 1
23
861011 861011 Center Hub Rear (Buffed) 1 1
141135 141135 Spokes Inner - 19” 20 20
24 592012/A 592012/A Spokes Inner - 18” 20 20
591211/A Spokes Inner - 18” (Special) 20 Common For Chrome Models 20
146499/A 146499/A 146499/A 146499/A Spacer Assembly Hub Rear 1 1
25
141105/C Spacer Assembly Hub Rear 1 1
26 150324/A 150324/A 150324/A 150324/A Bearing 6203.RS1-C3(17X40X12) 2 Double side sealed 2
27 146256/A 146256/A 146256/A 146256/A “O” Ring - Rear Hub 1 40
28 141109/1 141109/1 141109/1 141109/1 Grease Seal, 25 X 40 X 7 1 5
141119/C 141119/C 141119/C 141119/C Distance Collar 1 SB - 664 5
29
580354/A Distance Collar 1 N.S. 5
30 141113/1 141113/1 141113/1 141113/1 Grease Seal 31 X 47 X 7 1 1
31 140355/B 140355/B 140355/B 140355/B Rim Tape 1
182
05-40 Rear Brake (Drum)
A1
Key Nos.
1 to 17 1
A2
7
Key Nos.
3, 4, 7, 11, (Qty. 2 6
2 Nos. 12 & 17)
17
3 8 9 10
5
4
12
17
11 12
14 15
13
16
183

591816/A 591816/A 591816/A 591816/A Cover Plate Assembly Complete 1 1
A1
593166/A Cover Plate Assembly Complete 1 Common For Chrome Models 1
A2 888122 888122 888122 Cover Plate with Bush-Sub Assembly Kit 1 1
1 144570/D 144570/D 144570/D 144570/D Brake Shoe Assembly 2 2
2 147150/B 147150/B 147150/B 147150/B Spring Brake Shoe 2 Modified, SB - 656 2
145089/B 145089/B 145089/B 145089/B Screw M6X1X16 (Step Type) 1 SB - 656 16
3
110286 Screw 1/4 CEI X 3 / 16” 1 16
4 145090 145090 145090 145090 Hex. Screw M6 X 16 1 20
5 593075/C 593075/C 593075/C 593075/C Operating Cam (Special) 1 Common For Chrome Models 1
Old No. 147151/A, 580363/A
6 593076/C 593076/C 593076/C 593076/C Shoe Pin (Special) 1 SB - 687, Old No. 580362/C 10
7 801540 801540 801540 801540 Cover Plate Assembly (Powder Coated) 1 N.S., Ref. A2
580310/A 580310/A 580310/A 580310/A Lock Nut 1 40
8
593034/A Lock Nut (Special) 1 40
580367/A 580367/A 580367/A 580367/A Washer 1 40
9
586040/A 586040/A 586040/A 586040/A Plain Washer, M12 1 N.S., SB-687, Old No. 593036/A 40
10 586028/A 586028/A 586028/A 586028/A Hex Nut M12X1.25 1 SB - 687, Old No. 580368/B 10
145088/B 145088/B 145088/B 145088/B Bush Cam 1 N.S. 2
11
801040 801040 801040 801040 Bush Cam 1 Old No. 581289/B 2
12 145091 145091 145091 145091 Hex Thin Nut M6x1 2 20
580139/C 580139/C 580139/C 580139/C Spring Rear Brake (Torsion Spring) 1 10
13
593071/A Spring Rear Brake (Torsion Spring) (Special) 1 Common For Chrome Models 1
184
A1
Key Nos.
1 to 17 1
A2
7
Key Nos.
3, 4, 7, 11, (Qty. 2 6
2 Nos. 12 & 17)
17
3 8 9 10
5
4
12
17
11 12
14 15
13
16
185

140376/2 140376/2 140376/2 140376/2 Single Coil Sprocket Lock Washer 1 Old Type, < Feb. ‘12 50
14 586039/A 586039/A 586039/A 586039/A Single Coil Sprocket Lock Washer 1 N.S., New Type, >Mar. ‘12 50
593035/A Spring Washer (Special) 1 Common For Chrome Models 50
15 586027/A 586027/A 586027/A 586027/A Hex Nut M12X1.25 Operating Cam (Special) 1 SB - 687, Old No. 140384 20
586030/A 586030/A 586030/A 586030/A Lever Assembly 1 N.S., > Mar. ‘12, Old No. 591451/A 1
16
593072/B 593072/B 593072/B 593072/B Lever Assembly (Special) 1 New Type 1
17 142606 142606 142606 142606 Lock Washer Internal Teeth 2 20
186
05-50 Brake Pedal
6
3
5
11
4
7
A1
Key Nos. 10
5, 6, 9 & 10
187
05-50 Brake Pedal

Rear Brake Rod Kit, Bu. 350 1 1
A1
888081 888081 Rear Brake Rod Kit (Special) Classic 1 For Chrome Models 1
1 144886/C 144886/C 144886/C 144886/C Brake Pedal Rubber 1 5
2 591614/B 591614/B 591614/B 591614/B Brake Light Switch Assembly 1 Old No. 591499/A 1
3 591074/C 591074/C 591074/C 591074/C Brake Pedal Complete 1 1
4 580412/A 580412/A 580412/A 580412/A Support – Brake Pedal 1 14
5 586045/A 586045/A 586045/A 586045/A Split Pin 1 SB - 687, Old No. 110298/2 50
Old No. 593019/A For Chrome Models
586076/A 586076/A 586076/A 586076/A Pin – Brake Rod 1 SB - 687, Old No. 591390/A 10
6
593017/A Pin – Brake Rod (Special) 1 For Chrome Models 1
586002/A 586002/A 586002/A 586002/A Flanged Hex. Bolt M8 X 20 1 SB - 687, Old No. 145862/A 10
7
593016/A Flanged Hex. Bolt, M8 X 20 (Special) 1 For Chrome Models 10
586041/A 586041/A 586041/A 586041/A Washer 1 SB - 687, Old No. 591385/A 10
8 593015/A Washer (Special) 1 For Chrome Models 10
580408/E 580408/E Brake Rod Assembly 1 New Type 1
9
593070/C 593070/C 593070/C 593070/C Brake Rod Assembly (Special) 1 Old No. 591469/E 1
586077/A 586077/A 586077/A 586077/A Nut, Brake Rod M8 1 SB - 687, Old No. 144009/C 10
10
593018/A Nut, Brake Rod (Special) M8 1 For Chrome Models 10
11 Spring Rear Brake Switch 1 1
188
05-60 Rear Mudguard (Bullet & Electra)
18 17
65
3 4
10
2
3
10 15
2
8 6
9 7 9
5
4 21
15 8
7
7 11 8
8 11
4 20
6 5 3
22 6 19 2
5 4
2 4 5
6
21 17
2 22
3 18
23 23 1
4 16
5
6
12
1 11 13 14
189

866033 Saree Guard STD Black 1 1
1
866027 Saree Guard 1 1
2 586054/A 586054/A Stud 2 SB - 687, Old No. 110351/5 10
3 586046/A 586046/A Washer Faced Hex Nut, 3/8” CE 2 SB - 687, Old No. 140402/C 10
5
6 145882/A 145882/A Cross Recessed Pan Head Screw M6 X 14 4 20
7 140302/3 140302/3 Hex Nut, 3/8” CEI 2 Old No. 586057/A 20
8 586033/A 586033/A Washer 2 SB - 687, Old No. 140293/1 50
801050 Bridge Plate 1 Old No. 142890 1
9
801065 Bridge Plate RMG 1 1
866032 Mudguard Carrier RH - Black 1 1
10
866030 Mudguard Carrier RH 1 1
11 592030/A 592030/A Plug 2 25
12 110367 110367 Beading - Rear Number Plate 1 1
845002 Number Plate Rear (Milky White) 1 1
13 801458 Number Plate Rear White / Black BS II 1 1
845005 Number Plate Rear (Milky White) 1 1
14 143275/B 143275/B Reflector Assembly 1 SB - 654 1
801049 Rear Mudguard Black 1 1
15
142876 Rear Mudguard Chrome Plating 1 1
190
18 17
65
3 4
10
2
3
10 15
2
8 6
9 7 9
5
4 21
15 8
7
7 11 8
8 11
4 20
6 5 3
22 6 19 2
5 4
2 4 5
6
21 17
2 22
3 18
23 23 1
4 16
5
6
12
1 11 13 14
191

16 591556/A 591556/A Piece Mudguard 1 1
140090/1 140090/1 Washer Plain 2 Old Type, < Feb. ‘12 50
17
586034/A 586034/A Washer Plain 2 N.S., New Type, >Mar. ‘12 50
18 586053/A 586053/A Hex Screw M6 X 25 2 SB - 687, Old No. 143498 40
19 586035/A 586035/A Washer Plain 2 SB - 687, Old No. 140383/3 50
141060 141060 Hex. Nut M6 2 Old Type, < Feb. ‘12 40
20
586029/A 586029/A Hex. Nut M6 2 SB - 687 40
22 110694 Stud, RMG Carrier Bottom 1/2” CEI X 2 10
23 110353/4 110353/4 Faced Hex. Nut 1/2” CE 2 10
192
05-70 Rear Mudguard (Classic 350 & 500)
8
6
23
3 22
28 23
7 22
4
5 24
1 21 25
24
4 25
5
9
18
2 10 4 27
26
5 11
4 12
7 13
8 19
5
4 14
18
4 15
6
16
17
9
20
193

593119/B Rear Mudguard Complete, with Sticker, Chrome-Black 1 Old Type, Including Key No. 1,20,28 1
Rear Mudguard Complete, with Sticker, Chrome-Black 1 New Type, Including Key No. 1,20,28 1
A1
593115/B Rear Mudguard Complete, with Sticker, Chrome-Maroon 1 Old Type, Including Key No. 1,20,28 1
582629/B Rear Mudguard Complete, with Sticker, Chrome-Maroon 1 New Type, Including Key No. 1,20,28 1
863040 Rear Mudguard Complete, with Sticker, Classic Green 1 Old Type, SB - 655 1
Including Key No. 1, 20
863091 Rear Mudguard Complete, with Sticker, Classic Green 1 New Type (3 Holes MTG.) 1
801602 801602 Rear Mudguard Complete, with Sticker, Black 1 Old Type, SB - 655 1
866092 866092 Rear Mudguard Complete, with Sticker, Black 1 New Type (3 Holes MTG.)
850040 Rear Mudguard Complete, with Sticker, Silver 1 Old Type, SB - 655 1
1 Including Key No. 1, 20
850087 Rear Mudguard Complete, with Sticker, Silver 1 New Type (3 Holes MTG.)
865056 865056 Rear Mudguard Complete, with Sticker, Royal Maroon 1 Old Type, SB - 655 1
865101 865101 Rear Mudguard Complete, with Sticker, Royal Maroon 1 New Type (3 Holes MTG.)
873029 Rear Mudguard Complete, with Sticker, Desert Storm 1 Old Type, SB - 655 1
873064 Rear Mudguard Complete, with Sticker, Desert Storm 1 New Type (3 Holes MTG.)
863046 Saree Guard LH, Classic Green 1 Old Type < 2013 1
863092 Saree Guard LH, Classic Green 1 New Type (3+2 MTG.) 1
866002 866002 Saree Guard LH, Black 1 Old Type, Alt. No. 866014 1
2
866093 866093 Saree Guard LH, Black 1 New Type > 2013 (3+2 MTG.)
850039 Saree Guard LH, Silver 1 Old Type 1
850088 Saree Guard LH, Silver 1 New Type (3+2 MTG.) 1
194
8
6
23
3 22
28 23
7 22
4
5 24
1 21 25
24
4 25
5
9
18
2 10 4 27
26
5 11
4 12
7 13
8 19
5
4 14
18
4 15
6
16
17
9
20
195

865045 865045 Saree Guard LH, Royal Maroon 1 Old Type < 2013 1
865102 865102 Saree Guard LH, Royal Maroon 1 New Type > 2013 (3+2 MTG.) 1
2
873021 Saree Guard LH, Desert Storm 1 Old Type < 2013 1
873065 Saree Guard LH, Desert Storm 1 New Type > 2013 (3+2 MTG.) 1
863038 Mudguard Carrier RH Assembly, Classic Green 1 Old Type < 2013 1
863093 Mudguard Carrier RH Assembly, Classic Green 1 New Type > 2013 (3+2 MTG.) 1
866001 866001 Mudguard Carrier RH Assembly, Black 1 Old Type, Alt. No. 866022 1
866094 866094 Mudguard Carrier RH Assembly, Black 1 New Type > 2013 (3+2 MTG.) 1
3 850038 Mudguard Carrier RH Assembly, Silver 1 Old Type < 2013 1
850089 Mudguard Carrier RH Assembly, Silver 1 New Type > 2013 (3+2 MTG.) 1
865057 865057 Mudguard Carrier RH Assembly, Royal Maroon 1 Old Type < 2013 1
865103 865103 Mudguard Carrier RH Assembly, Royal Maroon 1 New Type > 2013 (3+2 MTG.)
873020 Mudguard Carrier RH Assembly, Desert Storm 1 Old Type < 2013 1
873066 Mudguard Carrier RH Assembly, Desert Storm 1 New Type > 2013 (3+2 MTG.) 1
586032/A 586032/A Plain Washer M6 4 SB - 687, Old No. 141061/1 50
4
142274 142274 Hex. Screw M6 X 1 X 16 4 Old Type, < Feb. ‘12 40
5 586052/A 586052/A Hex Screw, M6 X 16 4 SB - 687 40
593059/A Hex Screw, M6 X 16 (Special) 4 For Chrome Models 40
586023/A 586023/A Hex Socket Head Screw M8 X 40 2 SB - 687, Old No. 592141/A 2
6
593003/A Dome Cap Bolt M8 X 40 2 2
586004/A 586004/A Hex Nylock Nut M8 X 9.5 2 SB - 687, Old No. 142182/A 50
7
593030/A Hex Nylock Nut (Special) 2 N.S., SB - 687 30
196
8
6
23
3 22
28 23
7 22
4
5 24
1 21 25
24
4 25
5
9
18
2 10 4 27
26
5 11
4 12
7 13
8 19
5
4 14
18
4 15
6
16
17
9
20
197

586022/A 586022/A Flanged Hex. Bolt M8 X 1.25 X 45 2 SB - 687, Old No. 145881/A 10
8
593033/A Dome Cap Bolt M8 X 45 (Special) 2 For Chrome Models 10
9 592030/A 592030/A Plug 2 25
10 170242/A 170242/A Grommet 1 50
11 591023/A 591023/A Beading 1 1
801562 801562 Number Plate Holder Complete 1 Old Type < 2013 1
12
866083 866083 Number Plate Holder Complete 1 New Type > 2013 1
845007 845007 Tail Lamp Bracket Complete 1 Old Type < 2013 1
13
845022 845022 Tail Lamp Bracket Complete 1 New Type > 2013 1
14 591099/A 591099/A Beading 1 1
15 592140/B 592140/B Bracket - Reflector 1 1
16 581122/A 581122/A Mushroom Head Screw M6X8 1 25
17 143275/B 143275/B Reflector Assembly 1 SB - 654 1
586021/A 586021/A Hexagonal Nut M6 X 1 X 7 4 SB - 687, Old No. 141306/2 40
18
593055/A Hex Nylock Nut (Special) 4 For Chrome Models 40
591180/A 591180/A Sticker, Rear Mudugard 1 1
20
591943/B Sticker, Rear Mudugard - Desert Storm 1 1
21 591556/A 591556/A Piece Mudguard 1 1
140090/1 140090/1 Washer Star 2 Old Type, < Feb. ‘12 50
22
586034/A 586034/A Washer Star 2 N.S., New Type, >Mar. ‘12 50\
23 586053/A 586053/A Hex Screw M6X25 2 SB - 687, Old No. 143498 40
24 586035/A 586035/A Washer Plain 2 SB - 687, Old No. 140383/3 50
198
8
6
23
3 22
28 23
7 22
4
5 24
1 21 25
24
4 25
5
9
18
2 10 4 27
26
5 11
4 12
7 13
8 19
5
4 14
18
4 15
6
16
17
9
20
199

141060 141060 Hex. Nut M6 2 Old Type, < Feb. ‘12 40
25
586029/A 586029/A Hex. Nut M6 2 SB - 687 40
26
591697/A Rear Mudugard Sticker (Chrome-Maroon) 1 1
28
593116/A Sticker Black Rear Mudguard 1 For Chrome-Black 1
200
06-00 Foot Rests (Front & Rear)
A1
2
Key Nos.
2&4
Old Type Mounting
8
A2
Key Nos. 1
1&3
4
3
8 10
11 New Type Mounting

9 9
7
7
6
5
201

591429/B Foot Rest Assembly RH 1 N.S., Old Type,< Nov.‘11 1
A1
591678/A Foot Rest Assembly RH 1 New Type, > Dec. ‘11 1
A2 591427/A Foot Rest Assembly LH 1 1
A3 Rider Foot Rest Rubber Kit 1 1
A4 Foot Rest Kit Pillion Assy. 1 1
801459 801459 801459 801459 Foot Rest Arm, LH Black, Powder Coated 1 1
863020 Foot Rest Arm, LH Classic Green 1 1
865013 Foot Rest Arm, LH Royal Maroon 1 1
1 873009 Foot Rest Arm, LH Desert Storm 1 1
863031 Foot Rest Arm, LH Classic Green 1 1
865030 Foot Rest Arm, LH Royal Maroon 1 1
867028 867028 867028 867028 Foot Rest Arm, RH Black, Powder Coated 1 New Type, SB - 621 1
Old No. 801460
863081 Foot Rest Arm, RH Classic Green 1 New Type > Dec. ‘11 1
2 863031 Foot Rest Arm, RH C5 Classic Green 1 Old Type, < Dec. ‘11(N.S.) 1
865088 Foot Rest Arm, RH Royal Maroon 1 New Type, > Dec. ‘11 1
865030 Foot Rest Arm, RH C5 Royal Maroon 1 Old Type, < Dec. ‘11(N.S.) 1
873010 Foot Rest Arm, RH Desert Storm 1 1
3 591425/A 591425/A 591425/A 591425/A Sleeve - LH 1 1
4 591428/B 591428/B 591428/B 591428/B Sleeve - RH 1 1
5 145540/A 145540/A Support Pillion Foot Rest LH 1 1
6 145541/A 145541/A Support Pillion Foot Rest RH 1 1

202
A1
2
Key Nos.
2&4
Old Type Mounting
8
A2
Key Nos. 1
1&3
4
3
8 10
11 New Type Mounting

9 9
7
7
6
5
203

147135/A 147135/A Pillion Foot Rest Assembly 2 1
7
591439/A 591439/A Foot Rest Assembly (RH) - Pillion 2 New Type 2
145865/A 145865/A 145865/A 145865/A Flanged Hex Serrated Nut M10 X 1.5 1 New Type 10
8 145868/A 145868/A Flanged Hex Serrated Nut M10 X 1.5 1 Old Type 10
593011/C 593011/C 593011/C 593011/C Flanged Hex. Nut M10 X 1.25 1 SB - 687 50
9 145543/B 145543/B RMG Carrier Stud Bottom 1/2” CEI X 1 25
10 502006/A 502006/A 502006/A 502006/A Single Coil Sprocket Washer (Spring Washer ) 1 SB - 621 25
591537/A 591537/A 591537/A 591537/A Flanged Hex Bolt M12 X 1.5 X 45 1 New Type 10
11
593163/A 593163/A 593163/A 593163/A Flanged Hex Bolt M12 X 1.5 X 45 (Special) 1 For Chrome Models 10
204
06-10 Center & Side Stand
Center Stand Side Stand
14
7
2
8
9
1 5
2
3 4 13
12
10
6
11
5
205

A1 Main Stand with Spindle Kit, Black 1 1
Side Stand Kit, Black 1 1
A2
Side Stand Kit, Chrome Plating 1 1
1 586016/A 586016/A 586016/A 586016/A Plain Washer - Center Stand 2 SB - 687, Old No. 141234 40
2 586017/A 586017/A 586017/A 586017/A Split Pin 2 SB - 687, Old No. 141230/3 20
3 586015/A 586015/A 586015/A 586015/A Spindle Main Stand 1 SB - 687, Old No. 591393/B 5
4 145186/C 145186/C 145186/C 145186/C Rubber Stop 1 10
5 144766/A 144766/A 144766/A 144766/A Spring Main Stand 2 10

867003 867003 867003 Center Stand Complete, Black (Powder Coated) 1 Size 19” Front wheel 1
867021 Center Stand Complete, Black (Powder Coated) 1 N.S., Alt. No. 867003 1
801580 801580 Center Stand Complete, Black (Powder Coated) 1 Common For Chrome Models 1
6 863025 Center Stand Complete, Classic Green 1 1
865020 Center Stand Complete, Royal Maroon 1 1
873014 Center Stand Complete, Desert Storm 1 1
145865/A 145865/A 145865/A 145865/A Flanged Hex. Serrated Nut M10 X 1.5 Pitch 1 Old Type, SB - 660 10
7
593011/C 593011/C 593011/C 593011/C Flanged Hex. Nut M10 X 1.25 1 SB - 687, Old No. 145868/A 50
521199 521199 521199 521199 Hex Socket Head Screw M8 X 45 1 4
8
581278 581278 581278 581278 Hex Socket Head Screw M8 X 50 1 N.S., New Type, > Mar.‘12 10
580339/A 580339/A 580339/A 580339/A Plain Washer 1 N.S., SB - 687 20
9 593028/A Plain Washer M8 (Special) 1 For Chrome Models 20
586036/A 586036/A 86036/A 586036/A Plain Wahser M8 1 New Type > Mar. 12 20
206
Center Stand Side Stand
14
7
2
8
9
1 5
2
3 4 13
12
10
6
11
5
207

591683/D 591683/D Side Stand Assembly (19’ Rear Wheel) 1 Old Type 1
592287/A 592287/A Side Stand Assembly Powder Coated (19’ Rear Wheel) 1 New Type > 2013 1
10
591713/C 591713/C Side Stand Assembly (18’ Rear Wheel) 1 1
580249/B 580249/B Side Stand Assembly 1 N.S., SB - 649
11 586004/A 586004/A 586004/A 586004/A Hex Nylock Nut M8 X 9.5 2 SB - 687, Old No. 142182/A 50
591991/B 591991/B Spring Side Stand 1 10
12 591992/B 591992/B Spring Side Stand 1 1
147849/A 147849/A Spring Side Stand 1 SB - 649
13 586003/A 586003/A 586003/A 586003/A Flanged Hex. Bolt M8 X 30 1 SB - 687, Old No. 145880/A 10
801574 801574 801574 801574 Side Stand MTG Complete Black (Powder Coated) 1 Modified SB - 660, Old Type 1
866107 866107 Side Stand MTG Complete Black 1 New Type > 2013 1
14 863019 Side Stand MTG Complete, Classic Green 1 1
865012 Side Stand MTG Complete, Royal Maroon 1 1
873008 Side Stand MTG Complete, Desert Storm 1 1
208
06-20 Tool Box LH
8
10 10
3
4 3
5 4
3 5
4 3
5 4
5
5
3 5
7 3
6 7
6
6
4 6
3 4
2 3
2
1
11
1
9 350 cc
500 cc
209
06-20 Tool Box LH

866037 Tool Box, Electrical with Sticker, Black 1 1
843095 Tool Box, Electrical with Sticker, Black 1 1
866009 866019 Tool Box, Electrical with Sticker, Black 1 1
850054 Tool Box, Electrical with Sticker, Silver 1 1
850044 Tool Box, Electrical with Sticker, Silver 1 1
1 863042 Tool Box, Electrical with Sticker, Classic Green 1 1
865046 865053 Tool Box, Electrical with Sticker, Royal Maroon 1 1
836134 Tool Box, Electrical with Sticker, Rivera Red 1 1
873031 Tool Box, Electrical with Sticker, Desert Storm 1 1
866050 Tool Box, Electrical with Sticker, Chrome with Black 1 1
865077 Tool Box, Electrical with Sticker, Chrome with Royal Maroon 1 1
2 141093 141093 141093 141093 Hex Screw, M6 X 16 1 50
586035/A 586035/A 586035/A 586035/A Washer Plain 2 SB - 687, Old No. 140383/3 50
3
593012 Plain Washer 1 For Chrome Models 50
4 140129 140129 140129 140129 Lock Washer Internal Teeth 3 50
5 142274 142274 142274 142274 Hex. Screw M6 X 1 X 16 2 40
6 141060 141060 141060 141060 Hex. Nut M6 2 40
8 591352/A 591352/A 591352/A 591352/A Grommet - Electrical Box 1 1
801302 Sticker Tool Box STD Black 1 1
146153/A Sticker Tool Box (Magic Black) 1 1
9
146043/A Sticker - Rivera Red 1 1
146154/A Sticker Tool Box (Dark Silver) 1 1
210
06-20 Tool Box LH
8
10 10
3
4 3
5 4
3 5
4 3
5 4
5
5
3 5
7 3
6 7
6
6
4 6
3 4
2 3
2
1
11
1
9 350 cc
500 cc
211
06-20 Tool Box LH

592020/A Sticker, Tool Box - Classic 350 1 1
591876/A Sticker, Tool Box - Classic 500 1 New Type 1
10
591940/B Sticker, Tool Box - Classic 500 Desert Storm 1 1
593089/B Sticker, Tool Box - Classic 500 (Special) 1 For Chrome Models 1
11 581739/A Fuse Sticker 1 5
212
06-30 Battery Carrier
ES KS
14
2
7 3
9
1 6
11 2
4
9
10
New Type 8
Lock
Bracket
4
5
1
13
5
12
13
A2 A1
A3
Old Type Key Nos.
Key Nos. Key Nos.
2 & 14 2&3
12 1&2
213

A1 170392 Battery Carrier Assembly, Bu. 350 1 Battery 12V5AH 1
591692/C Battery Carrier Assembly, (Old Type) 1 Lock Bracket Rectangle Type 1
A2
591692/E 591692/E 591692/E Battery Carrier Assembly, Modified 1 New Type, > Oct. 2012 1
A3 560212/A Battery Carrier Assembly with Cover - Black 1 Powder Coated 1
560062/A Battery Cover Assembly (Old Type) 1 1
801476 Battery Cover Assembly (ES, New Type) Powder Coated Black 1 1
801606 801606 Cover – Battery, Black Painted (Old Type) 1 1
866073 866073 Cover – Battery, Black Painted (New Type) 1 1
863024 Cover – Battery, Classic Green (Old Type) 1 1
1 863066 Cover – Battery, Classic Green (New Type) 1 1
850034 Cover – Battery, Silver (Old Type) 1 1
850068 Cover – Battery, Silver (New Type) 1 1
865016 865016 Cover – Battery, Royal Maroon (Old Type) 1 1
865072 865072 Cover – Battery, Royal Maroon (New Type) 1 1
873011 Cover – Battery, Desert Storm (Old Type) 1 1
873040 Cover – Battery, Desert Storm (New Type) 1 1
592595/A Cover – Battery, Chrome (New Type) 1 1
2 146399/A Back Plate Assembly 1 For KS Model, Old No. 801801 1
3 170358 Battery Cover 1 1
146406/A Strap Battery Hold, KS 1 5
4
560058/B 560058/B 560058/B Strap Battery Hold 2 Old No. 143132/C 5
5 143079/B 143079/B 143079/B 143079/B Clip Lock 1 10
6 146402/A Cap 2 2
214
ES KS
14
2
7 3
9
1 6
11 2
4
9
10
New Type 8
Lock
Bracket
4
5
1
13
5
12
13
A2 A1
A3
Old Type Key Nos.
Key Nos. Key Nos.
2 & 14 2&3
12 1&2
215

7 143133/B Insulator 1 1
8 142258 142258 142258 142258 Hex. Screw M8 X16 1 50
140147 Washer Shake Proof 1 40
9
140437 Washer 1 40
10 141051 Nut M8 1 40
11 560100 560100 560100 Hex Bolt M8X45 1 25
12 597132 597132 597132 597132 Battery Cover Lock with Key 1 1
13 999991 999991 999991 999991 Blank Key Set 2 20
14 560210/A 560210/A 560210/A Cap Battery Carrier - Rubber Rectangle 1 20
216
06-40 Utility Box
2
1
3
4 4
5 5
217
06-40 Utility Box

863029 Body Complete, Tool Box, Classic Green 1 1
801578 Body Complete, Tool Box, Black 1 1
1 865018 Body Complete, Tool Box, Royal Maroon 1 1
873013 Body Complete, Tool Box, Desert Storm 1 1
868009 Body Complete, Tool Box, Chrome 1 1
863028 Lid Assembly, Tool Box, Classic Green 1 1
801577 Lid Assembly, Tool Box, Black 1 1
2 865017 Lid Assembly, Tool Box, Royal Maroon 1 1
873012 Lid Assembly, Tool Box, Desert Storm 1 1
868008 Lid Assembly, Tool Box, Chrome 1 1
3 521088/B Grommet 2 14
4 142274 Hex. Screw M6 X 1 X 16 2 40
218
06-50 Frame (Bullet & Electra)
1 13
23
10
22
9
11 10
9
6 18 19
5
17 16
3
10
9
17 21
10
9
2
4 24
12 26
7
14 29
8
25 28
12
15 27
26
21
20
219

843092 Frame Old Type, Metal Resonator Box 1 N.S. 1
867007 Frame Old Type 1 Metal Resonator Box 1
1 867024 867024 Frame Black, Metal Resonator Box 1 N.S., Old Type 1
866060 866060 Frame New Type, Bu. & Electra 1 Resonator Box Plastic Type 1
867050 867050 Frame Assy., Electra (New Type) 1 Tilt Silencer System 1
2 801527 801527 Engine Mounting Plate – LH Front 1 1
3 801528 801528 Engine Mounting Plate – RH Front 1 1
145856/B 145856/B Flanged Hex Bolt 1/2"x120 1 Old Type, < Feb. ‘12 1
4
593049/C 593049/C Flanged Hex Bolt 1/2"x120 1 SB - 687 2
5 586008/A 586008/A Plain Washer M12 1 SB - 687, Old No. 145708/A 14
6 593050/C 593050/C Hex. Nut with Nyloc Insert, 1/2” BSF 1 SB - 687, Old No. 142232/A 10
145878/A 145878/A Flanged Hex Bolt, M8 X 120 1 Old Type, < Feb. ‘12 5
7
593060/C 593060/C Flanged Hex Bolt, M8 X 120 1 SB - 687 5
8 586001/A 586001/A Flanged Hex Bolt, M8 X 112 1 SB - 687, Old No. 145879/A 5
140080/2 140080/2 Plain Washer 4 Old Type, < Feb. ‘12 50
9
586036/A 586036/A Plain Washer 4 SB - 687 50
10 586004/A 586004/A Hex Nylock Nut M8 X 9.5 4 SB - 687, Old No. 142182/A 50
11 801529 801529 Engine Mounting Plate Rear, RH 1 1
12 593061/C 593061/C Flanged Hex Bolt, M8 X 100 2 SB - 687, Old No. 591386/A 5
13 593022/C 593022/C Hex Bolt M12 X 226 1 SB - 687, Old No. 591388/A 2
15 593024/B 593024/B Hex Nut with Nyloc M12 1 SB - 687, Old No. 591389/A 10
16 580314/A 580314/A Bracket (Piece Mudguard) 1 5
220
1 13
23
10
22
9
11 10
9
6 18 19
5
17 16
3
10
9
17 21
10
9
2
4 24
12 26
7
14 29
8
25 28
12
15 27
26
21
20
221

17 593011/C 593011/C Flanged Hex. Nut M10 X 1.25 1 SB - 687, Old No. 145868/A 50
145880 145880 Flanged Hex Bolt M8 X 30 1 Old Type, < Feb. ‘12 1
18
586003/A 586003/A Flanged Hex. Bolt M8 X 30 1 SB - 687 1
19 591326/A 591326/A Flanged Hex Bolt M10 X 1.25 X 288 1 Old No. 593020/B 1
20 593021/B 593021/B Flanged Hex Bolt M10 X 1.25 X 260 1 SB - 687, Old No. 591440/A 1
21 591073/A 591073/A Cap - Swing Pivot 2 2
22 111686/A 111686/A Side Handle 1 1
24 801529 801529 Engine Mounting Plate, Rear, LH 1 1
25 586005/A 586005/A Flange Hex Nut - M8 X 1.25 1 New Type, Old No. 145867/A 30
26 145543/B 145543/B Stud 1/2” 2 10
27 592209/A 592209/A Bracket Assembly, Throttle Switch 1 1
29 500355 500355 Flanged Hex Bolt M6 X 1 X 20 2 10
222
06-60 Frame & PAV Components (Classic 350 & 500)
40 A1
13
Key Nos.
39
40 23 31, 32,
10
40 1 22 9 19 (Qty. 2 Nos. 28,
39 11
29, 30, 33, 34)
40 10
38 22
44 9
6 16
37 5
25 17
3
38 10 21
9 17
35 37 10
38 2 9
33
38 34 CLASSIC 350
32
36 31
4
30 27
7
29 26
8 12
35 28
15 14 12
36
21
20
223

867005 PAV Assembly, Black 1 Old Type 1
863053 PAV Assembly, Classic Green 1 Old Type 1
A1 865059 PAV Assembly, Royal Maroon 1 Old Type 1
873027 PAV Assembly, Desert Storm 1 Old Type 1

582663/A PAV Mounting Assembly (New Type) 1 Under Tank Mounting 1
865055 Frame Complete, Royal Maroon 1 Old Type, SB - 621 1
873007 Frame Complete, Desert Storm 1 1
1 873073 Frame Complete, Desert Storm (GP Tank) 1 New Type, Damper MTG Tank 1
863079 Frame Complete, Classic Green 1 Old Type 1
867027 867027 Frame Complete, Black (Powder Coated) 1 New Type Common, Old No. 867026 1
865086 Frame Complete, Royal Maroon 1 1
863080 Frame Complete, Classic Green 1 SB - 621 1
865087 Frame Complete, Royal Maroon 1 SB - 621 1
863016 Engine Mounting Plate - LH, Classic Green 1 1
801527 801527 Engine Mounting Plate - LH, Black (Powder Coated) 1 1
2
865009 Engine Mounting Plate - LH, Royal Maroon 1 1
873051 Engine Mounting Plate - LH, Desert Storm 1 1
863017 Engine Mounting Plate - RH, Classic Green 1 1
801528 801528 Engine Mounting Plate - RH, Black (Powder Coated) 1 1
3
865010 Engine Mounting Plate - RH, Royal Maroon 1 1
873024 Engine Mounting Plate - RH, Desert Storm 1 1

224
40 A1
13
Key Nos.
39
40 23 31, 32,
10
40 1 22 9 19 (Qty. 2 Nos. 28,
39 11
29, 30, 33, 34)
40 10
38 22
44 9
6 16
37 5
25 17
3
38 10 21
9 17
35 37 10
38 2 9
33
38 34 CLASSIC 350
32
36 31
4
30 27
7
29 26
8 12
35 28
15 14 12
36
21
20
225

145856/B 145856/B Flanged Hex. Bolt 1/2"x120 1 Old Type, < Feb. ‘12 2
4
593049/C 593049/C Flanged Hex. Bolt 1/2"x120 (Special) 1 SB - 687 2
586008/A 586008/A Plain Washer M12 1 SB - 687, Old No. 145708/A 14

5
6 593050/C 593050/C Hex. Nut with Nyloc Insert, 1/2” BSF 1 SB - 687, Old No. 142232/A 10
145878/A 145878/A Flanged Hex. Bolt, M8X120 1 Old Type, < Feb. ‘12 5
7
593060/C 593060/C Flanged Hex. Bolt, M8X120 1 SB - 687 5
8 586001/A 586001/A Flanged Hex. Bolt, M8x112 1 SB - 687, Old No. 145879/A 5
140080/2 140080/2 Plain Washer 4 Old Type, < Feb. ‘12 50

9
586036/A 586036/A Plain Washer 4 SB - 687 50
10 586004/A 586004/A Hex Nylock Nut M8 X 9.5 4 SB - 687, Old No. 142182/A 50
863018 Engine Mounting Plate, R, Rear, Classic Green 1 1
801529 Engine Mounting Plate, R, Rear, Black (Powder Coated) 2 for C 350 Qty 2 1
11 801529 Engine Mounting Plate, R, Rear, Black (Powder Coated) 1 for C 500 Qty 1 1
865011 Engine Mounting Plate, R, Rear, Royal Maroon 1 1
873025 Engine Mounting Plate, R, Rear, Desert Storm 1 1
591386/A 591386/A Flanged Hex Bolt, M8X100 2 N.S., SB - 687 5

12
593061/C 593061/C Flanged Hex Bolt, M8X100 (Special) 2 SB - 687 5\
13 593022/C 593022/C Hex Bolt M12 X 226 (Special) 1 SB - 687, Old No. 591388/A 2

226
40 A1
13
Key Nos.
39
40 23 31, 32,
10
40 1 22 9 19 (Qty. 2 Nos. 28,
39 11
29, 30, 33, 34)
40 10
38 22
44 9
6 16
37 5
25 17
3
38 10 21
9 17
35 37 10
38 2 9
33
38 34 CLASSIC 350
32
36 31
4
30 27
7
29 26
8 12
35 28
15 14 12
36
21
20
227

580346/A 580346/A Hex Nut with Nylock M12 1 SB - 687, Old No. 586081 50
15 593024/B 593024/B Hex Nut with Nylock M12 (Special) 1 For Chrome Models 50
Old No. 591389/A
801530 801530 Bracket (Piece Mudguard) Black 1 5
16
580314/A 580314/A Bracket (Piece Mudguard) 1 5
17 593011/C 593011/C Flanged Hex. Nut M10 X 1.25 (Special) 2 SB - 687, Old No. 145868/A 50
18 584646/A 584646/A Rubber Bush Gusset Plate LH Frame 2 2
19 593020/B 593020/B Flanged Hex Bolt M10 X 1.25 X 288 (Special) 1 SB - 687, Old No. 591326/A 1
20 593021/B 593021/B Flanged Hex Bolt M10 X 1.25 X 260 (Special) 1 SB - 687, Old No. 591440/A 1
21 591073/A 591073/A Cap - Swing Pivot 2 2
863026 Side Handle, Classic Green 1 1
801475 801475 Side Handle, Black (Powder Coated) 1 1
22 865021 Side Handle, Royal Maroon 1 1
873015 Side Handle, Desert Storm 1 1
111686/A 111686/A Side Handle 1 1
586002/A 586002/A Flanged Hex. Bolt M8 X 20 1 SB - 687, Old No. 145862/A 10
23
593016 Flanged Hex Bolt M8 X 20 (Special) 1 For Chrome Models 10
24 591456/A Stiffener Plate Complete 1 1
145880 Flanged Hex Bolt, M8 X 30 1 Old Type 10
25 593014/A Flanged Hex Bolt, M8 X 30 (Special) For Chrome Models 1 SB - 687 10
586005/A 586005/A Flange Hex Nut - M8 X 1.25 1 New Type, Old No. 145867/A 30
26
593008/A Flanged Hex Nut M8x1.25 (For Chrome Models) 1 Old Type 30
228
40 A1
13
Key Nos.
39
40 23 31, 32,
10
40 1 22 9 19 (Qty. 2 Nos. 28,
39 11
29, 30, 33, 34)
40 10
38 22
44 9
6 16
37 5
25 17
3
38 10 21
9 17
35 37 10
38 2 9
33
38 34 CLASSIC 350
32
36 31
4
30 27
7
29 26
8 12
35 28
15 14 12
36
21
20
229

143146/A 143146/A Hex. Socket Head Cap Screw, M8 X 30 2 N.S., SB - 687 10
27 586006/A 586006/A Hex. Socket Head Cap Screw, M8 X 30 2 SB - 687 10
593003/A Dome Cap Bolt M8 X 40 2 For Chrome Models 2
141044 Hex Bolt M6X35 2 Old Type, < Feb. ‘12 40
28
591578/A Hex Bolt M6X35 (Special) 2 SB - 687 40
147504/A Bush - PAV 2 2
29
573977/A Bush - PAV (Zn. Iron Plating) 2 N.S. 2
30 147502/A Grommet 2 20
867004 Engine Mounting Plate, Rear, LH, Black 1 1
863045 Engine Mounting Plate, Rear, LH, Classic Green 1 1
31
865052 Engine Mounting Plate, Rear, LH, Royal Maroon 1 1
873026 Engine Mounting Plate, Rear, LH, Desert Storm 1 1
32 510187/b Pulse Air Valve (PAV) 1 1
33
141060 Hex. Nut M6 2 Old Type, < Feb. ‘12 40
34
586029/A Hex. Nut M6 2 SB - 687 40
572309/B Braided Hose Assembly 1 Old Type, < Dec. ‘12 1
35
582526/A Braided Hose Assembly 1 New Type > Jan. ‘13 1
36 146318/A SS Hose Clip (Fuel Hose) 1 1
572310/A PAV Hose - Air Filter 1 Old Type, < Dec. ‘12 1
37
573984/A PAV Hose - Air Filter 1 New Type > Jan. ‘13 1
230
40 A1
13
Key Nos.
39
40 23 31, 32,
10
40 1 22 9 19 (Qty. 2 Nos. 28,
39 11
29, 30, 33, 34)
40 10
38 22
44 9
6 16
37 5
25 17
3
38 10 21
9 17
35 37 10
38 2 9
33
38 34 CLASSIC 350
32
36 31
4
30 27
7
29 26
8 12
35 28
15 14 12
36
21
20
231

38 140573/B Clip, Breather Body 2 2
572311/A PAV Tube Adaptor 1 Old Type, < Dec. ‘12 1
39
573985/A PAV Tube Adaptor 1 New Type > Jan. ‘13 1
40 147701/A Wire Clip 2 2
41 592121/B Bracket Assembly, Throttle Switch 1 1
42 586042/A Flanged Hex. Bolt M6 X 1 X 20 2 SB - 687, Old No. 145861/A 10
43 801529 Engine Mounting Plate, LH & RH Rear, Black 2 1
44 582530/A PAV Mounting Bracket 1 New Type > Jan. ‘13 1
232
07-00 Harness, Wiring Cable & Fuse
17
W
4 0.9
K
KW
0.7
20
3
2
16
18
12 6
15
14
13
9
10 11 7 12
8
1
233

592772/C Harness Main Cable 1 Old Type 1
1
147953/A Harness Main Cable 1 New Type 1
592168/E 592168/E Harness Main Cable 1 Old Type - Tubular Fuse 1
2
147952/A 147952/A Harness Main Cable Modified 1 New Type Fuse Carrier 1
591877/F Harness Main Cable, Twin Horn Type 1 SB-648 1
3
147994/A Harness Main Cable, Twin Horn, New Fuse 1 Modified 1
4 591560/A 591560/A 591560/A 591560/A Wiring Harness, Tail Light 1 1
591156/B 591156/B Battery cable -ve 1 Old Type 1
5
147956/A 147956/A Battery cable -ve 1 New Type 1
6 591587/A Blade Fuse 20 Amps (Yellow) 6 Old No. 591353 5
591567/A Fuse Box Assembly Add On (3+3) 1 Old Type 1
7
147998/A Fuse Box Assembly Add On (4+2) 1 New Type > Apr. ‘12 1
8 146451 146451 146451 Fuse 10 Amps (Tubular Type) 2 Old Type till Feb. ‘12 10
9 146418 146418 146418 Fuse 15 Amps (Tubular Type) 2 Old Type till Feb. ‘12 16
582512/A 582512/A Blade Fuse 10 Amps (1+1) Red 2 New Type > Mar. ‘12 10
10
582512/A Blade Fuse 10 Amps (2+1) Red 3 New Type > Apr. ‘12 10
582513/A 582513/A Blade Fuse 15 Amps (1+1) Blue 2 New Type > Mar. ‘12 10
11
582513/A Blade Fuse 15 Amps (2+1) Blue 3 New Type > Apr. ‘12 10
594744/A 594744/A Rubber Holder Fuse Carrier 1 New Type 1
12
591341/A Rubber Holder Fuse Carrier 1 New Type > Apr. ‘12 1
145728/B 145728/B 145728/B 145728/B Cable Strap 6 Inch 2 40
13
141161/C 141161/C 141161/C 141161/C Cable Strap 6 Inch 3 40
14 141162/C 141162/C 141162/C 141162/C Cable Strap 8 Inch 3 40
234
17
W
4 0.9
K
KW
0.7
20
3
2
16
18
12 6
15
14
13
9
10 11 7 12
8
1
235

15 582511/A 582511/A 582511/A 582511/A Black Cable Strap 8” 1 40
16 580306/F 580306/F Starter Motor Assy. 350cc 1 1
17 560013 Starter Motor Assy. 500cc 1 1
18 582510/A 582510/A 582510/A 582510/A Neutral Wire Switch with Gasket 1 Shorter Wire Length, > Jan.‘13 1
582606/A Copper Brush Set (350cc) 1 1
19
Copper Brush Set (500cc) 1 1
20 580794/A 580794/A Front End Cover - Motor with ‘O’ Ring (V) 1 1
236
07-10 Head Lamp
A1 Classic Models
Key Nos.
A1 (Except 2)
1 3
6
A1
A1 A2 A2
6 3
1
5 A3 11 10 A3
12 12
7 2 5
7
4 4
8 9
11 2
8
A1 A1
1
237
07-10 Head Lamp

A1 591873/A 591873/A 591873/A 591873/A Pilot Lamp with Bulb 2 2
592774/B 592774/B Head Lamp Unit with Bulb with Wires 35/35W 1 Old Type 1
A2
592721/A 592721/A Head Lamp Unit with Bulb with Wires 35/35W 1 New Type 1
591905/C 591905/C Head Lamp Assembly without Addon Lead 60/55W 1 SB-654 1
A3
582515/A 582515/A Head Lamp Assembly without Addon Lead 35/35W 1 1
1 140732 140732 RIM, Pilot Lamp 2 N.S. 2
2 141634/A 141634/A 141634/A 141634/A Rim, Head Lamp Outer (H/L Casing) 1 1
3 141715 141715 141715 141715 Bulb 12V - 2W (BA 9S) (Parking) 2 10
580580/A 580580/A Bulb 12V - 35/35W (Head Lamp) 1 1
4
591442/A 591442/A Bulb 12V - 60/55W Halogen (Head Lamp) 1 1
5 Grommet Bulb Holder - Rubber 1 N.S., Served in A2 & A3 1
145883/A 145883/A Slotted RD, HD. Screw - 4BA 4 10
6
147491/A 147491/A 147491/A Pan Head Screw M5 X 0.8 X 12 2 10
582516/A Addon Lead - Head Lamp 1 N.S., New Type 1
7
147726/B 147726/B Addon Lead - Head Lamp 1 Old Type, till Feb. ‘12 1
8 141632/A 141632/A 141632/A 141632/A Fixing Rim Inner 1 1
9 591434/A 591434/A Parking (Position) Lamp Bulb 12V - 4W 1 10
10 582657/A 582657/A Peak Headlight 1 1
11 141649/A 141649/A 141649/A 141649/A Clip Head Lamp Fixing with Rim (Lock Spring) 5 40
12 140247 140247 Slotted RD, HD. Screw - Rim Fixing 2 20
238
07-20 Ammeter & Speedometer
350 cc 500 cc
13 11
9 10
3
12 14
5
6
9
12
1 8
2 8 8
7 8 7
3
6
4
239
07-20 Ammeter & Speedometer

592566/A 592566/A Ammeter 1 Old Type 1
1 592799/A Ammeter 1 New Type > 2013 1
592173/A Ammeter 1 1
2 140248 140248 140248 Rubber Ring, Ammeter 1 1
3 141715 141715 141715 141715 Bulb 12V - 2W (BA 9S) (Parking) 1 10
4 146419 146419 146419 Cable Assembly, Ammeter 1 N.S. 1
147770/A 147770/A Speedometer Assembly with Bulb 1 Old Type 1
592800/B Speedometer Assembly with Bulb 1 New Type > 2013 1
5 147551/A Speedometer Assembly with Bulb 1 Old Type 1
591904/B Speedometer Assembly with Bulb (18” Front Wheel) 1 Old Type 1
592099/E 592099/E Speedometer Assembly with Bulb (19” Front Wheel) 1 New Type 1
6 145980/D 145980/D 145980/D 145980/D Cable Assembly, Speedometer 1 1
7 141715 141715 Bulb 12V - 2W (BA 9S) (Parking) 3 Old No. 146452 10
144514 144514 Bulb, 12V, 3.4 W BA9S Cap 4 10
8
591434 Bulb, 12V, 3.4 W BA9S Cap 4 10
9 110179 110179 110179 110179 Rubber Ring, Speedometer 1 1
10 591009/B Malfunction (Warning) Indicator Assembly (MIL) 1 1
11 140193/B Rubber Ring, Warning Indicator 1 14
124267 Inner Cable Speedo Meter - Drum Type 1 1
12
Inner Cable Speedo Meter - Disc Type 1 1
13 Wiring Harness Assembly for Speedometer 1 N.S., Served in Key No. 5 1
14 Cable Assembly - MIL with LED 1 N.S., Served in Key No. 10 1
240
07-30 Switches,
11-60 Switches,HornHorn
& Relays
& Relays
24 Classic 500 Classic 350

2
2 2
1 1
22
23
3 1 3
4 4 3
4
5 16 15
5 20
11
6 17
Classic 10 12 13
500
6
18
9
8 21
19
14
12
7 6
12 13
241
07-30 Switches, Horn & Relays

147996/A Common Key Set with Adaptor 1 1
A1
147999/A Common Key Set with Adaptor 1 1
592567/A 592567/A Common Key Set 1 N.S., Old Type 1
147962/A 147962/A Common Key Set 1 New Type 1
147963/A Common Key Set 1 New Type 1
592602/A Common Key Set 1 Old Type 1
1 592247/A Common Key Set 1 New ype, Old No. 592177/A 1
592245/B Common Key Set 1 1
591880/A Common Key Set 1 N.S., Old Type 1
591781/A Common Key Set 1 Old Type 1
147996/A Common Key Set 1 1
592244/B Common Key Set 1 New Type 1
2 146435/A 146435/A 146435/A 146435/A Mounting Screw M6X12 (Steering Lock) 2 20
597130 597130 597130 Ignition Switch Assembly with Key 1 New Type, Old No. 147954/A 1
3 591562/A 591562/A Ignition Switch Assembly 1 N.S., Old Type 1
592249/A 592249/A Ignition Switch Assembly with 2 Keys 1 N.S., Old Type 1
597128 597128 Cap Assembly Fuel Tank with Key 1 New Type 1
4 591061/A 591061/A Cap Assembly Fuel Tank Lockable 1 with 2 Keys 1
592243/C 592243/C Cap Assembly Fuel Tank Lockable (New Type) 1 with 2 Keys 1
5 580396/A 580396/A 580396/A 580396/A Flasher unit (IC Solid State) 1 1
591561/B 591561/B 591561/B Relay Starter 1 Old Type 1
6 147955/B 147955/B 147955/B Relay Starter 1 New Type 1
591357/C 591357/C Relay Starter 1 New Type (BGL) 1
7 146168/B 146168/B Horn 1 SB-648 1
242
07-30 Switches,
11-60 Switches,HornHorn
& Relays
& Relays
24 Classic 500 Classic 350

2
2 2
1 1
22
23
3 1 3
4 4 3
4
5 16 15
5 20
11
6 17
Classic 10 12 13
500
6
18
9
8 21
19
14
12
7 6
12 13
243
07-30 Switches, Horn & Relays

586032/A 586032/A Plain Washer M6 2 SB - 687, Old No. 141061/1 50
8
593004/A 593004/A Washer Punched 6.4 - Relay Starter Mounting 2 For Chrome Models 50
142274 142274 142274 142274 Hex. Screw M6 X 1 X 16 2 40
9
593059/A 593059/A Bolt for Relay Starter Mounting M6 Hex. 16 2 For Chrome Models 10
10 592875/A 592875/A Add On Lead Twin Horn 1 Old Type, till Mar. ‘12 1
11 591980/A 591980/A Horn LT (LH Side) 1 Twin Horn Type, SB-648 1
12 Old No. 145862/A, 580349/A
593006/A 593006/A Flange Hex. Bolt M8X20 1 For Chrome Models 20
143407 143407 Spring Washer 1 Old Type 50
13
586038/A 586038/A 586038/A Spring Washer 1 SB - 687, Old No. 210026 10
14 591981/A 591981/A Horn HT (RH Side) 1 Twin Horn Type, SB-648 1
15 571059/A Relay - (Fuel Pump & Injector) 1 1
16 581234/A Rubber Holder for Relay 1 1
571060/A Power Relay for Ignition 1 Old Type 1
17
571059/A Power Relay for Ignition & Fuel 1 New Type, Common 1
18 591838/A Power Relay Add On 1 Old Type, till Mar. ‘12 1
19 146173/C 146173/C 146173/C Holder for Relay Starter 1 New w.e.f. Mar ‘12 5
20 592969/A 592969/A Bracket LH Assy., Horn Mounting 1 SB-648 1
21 592968/A 592968/A Bracket RH Assy., Horn Mounting 1 SB-648 1
22 597127 597127 597127 597127 Tool Box Lock LH & RH with Keys 1 New Type 1
23 597129 597129 597129 597129 Steering Lock Assy. with Key (W/O Barrel Body) 1 Common 1
24 597132 597132 597132 597132 Battery Cover Lock with Key 1 Common 1
244
07-40 TCI & EFI Ignition Components
EFI System A1
New Type 5
2
23 Key No’s
3
14 7, 9, 10, 12 & 19
1
4
20
13
Old Type
18
5 2 6
3
12
21 8
7
22
6
19
11
10 7
19
7
9
15
16
17
245

A1 591879/A Dual Ignition Assembly - with HT Lead & Spark Plug Caps 1 1
570607/A 570607/A TCI - Unit Dual Spark (Green Colour) 1 Fix with white magneto rotor 1
1 592238/A 592238/A 592238/A TCI - Unit Digital (Blue Colour) 1 Fix with olive green magneto rotor 1
Old No. 147067/F
2 586053/A 586053/A 586053/A Hex Screw M6X25 2 SB - 687, Old No. 143498 40
4 581027/B 581027/B 581027/B Primary Ignition Coil 1 1
592798/B R/R Unit - 1 Phase 1 SB-620 1
5 592174/B 592174/B 592174/B R/R unit - 3 Phase (Single Coupler) 1 < Mar. ‘12, SB-616 1
147098/C 147098/C 147098/C R/R unit - 3 Phase (Double Coupler) 1 New Type, > Apr. ‘12 1
6 502071 502071 502071 502071 Hex Screw Ignition Coil Mounting 5 50
580377/B 580377/B 580377/B Bracket, Ignition Coil 1 2
7
591874/A Bracket, Dual Ignition Coil 1 1
8 147096/A 147096/A 147096/A Secondary Ignition Coil 1 1
9 580397/A 580397/A 580397/A 580397/A Cap Spark Plug M10 1 4
10 500905/C 500905/C 500905/C 500905/C Suppressor Cap 1 1
11 580288/B 580288/B 580288/B Throttle Position Switch (TPS) Assembly 1 1
12 591837/A Dual Ignition Coil Sub Assembly with Spark Plug Cap 1 1
13 592861/B Electronic Control Unit - ECU 500 EFI - Domestic 1 New Version 1
14 591340/B Rubber - ECU Mounting 1 New Type 1
15 581054/B Roll Over Sensor 1 1
17 500355 Hex. Socket Head Cap Screw M6 x 16 1 10
246
EFI System A1
New Type 5
2
23 Key No’s
3
14 7, 9, 10, 12 & 19
1
4
20
13
Old Type
18
5 2 6
3
12
21 8
7
22
6
19
11
10 7
19
7
9
15
16
17
247

18 592862/B Sticker - ECU - Domestic 1 1
19 500632 Hex. Socket Head Cap Screw M5 X 20 2 10
20 584602 Strap ECU Bellow 1 20
21 570232 Hex. Socket Head Cap Screw M6 X 12 2
22 147951/A 147951/A 147951/A 147951/A Bracket – RR Unit 1 New Type > June ‘12
23 584601 Bellow ECU Coupler 1 Old Type 2
248
07-50 Tail Lamp
A1 Bullet Classic 350 & 500

A1
Key No’s 10
11 1
All
2 15 15 6
14
7 2
1
12 5
8
11 10 15 15
4 13
4 14
11 Electra
11
14
9 15 15
4
7
A2
3 3
Key No’s
5
6, 13 to 15
249
07-50 Tail Lamp

144357/E Tail Lamp Assembly with Bulb 1 SB-654 1
A1 146771/C Tail Lamp Assembly with Bulb 1 1
591011/E 591011/E Tail Lamp Assembly - UCE 1 SB-654 1
A2 591213/A Tail Lamp without Bulb 1 1
1 141800 Screw - Tail Lamp Mounting 3 N.S. 10
2 Screw - Tail Lamp Lens, Bu. 3 N.S., Served in Kit A1 10
3 582563/A Screw Tail Lamp Lens, Electra 2 10
141718 Bulb - Tail Lamp 12V , 21/5 W 1 Old. No. 141639, 591214 10
4
146339 Bulb - Tail Lamp 12V , 21/5 W 1 Alt. No. 141718 10
140987 Lens, Tail Lamp, Bu. 1 1
5
582564/A Lens, Tail Lamp, Electra 1 1
6 591216/A 591216/A Lens & Base Sealed, Classic 1 1
140988 Gasket Tail Light 1 N.S. 1
7
582565/A Gasket - Black, Rubber Bleeding Electra 1
8 140989 Base Assembly, Tail Lamp, Bu. 1 N.S. 1
9 582566/A Base Assembly Tail Lamp, Electra 1
10 141809 Washer 2 N.S. 50
140702 Nut 2 N.S. 10
11
582567/A Nyloc Nut, Electra 2
12 140705 Grommet, Tail Lamp Cable 1 10
13 561215 561215 Bulb Holder Complete 1 N.S. 1
14 145882/A 145882/A Cross Recessed Pan Head Screw M6 X 14 3 20
250
07-60 Battery & Trafficator Lights
Classic 14 14
A1
Models
10 20 Key No’s
17 5 5 15 19 1&3
9 9
A2
11 Key No’s
9 15 & 17
5 5 16
18
9
14 14
Bu. 350
13 12
Electra 13
5 5
3 1
9 9
9 9
4 2
6 7
5 5
13 13 8
251

A1 597404 597404 Trafficator Kit LH & RH (Clear Lens) 1 1
A2 Trafficator Kit LH & RH (Amber Lens) 1 1
1 592503/B 592503/B Trafficator Assembly RH Front 1 SB - 654 1
2 592505/B 592505/B Trafficator Assembly RH Rear 1 SB - 654 1
3 592504/B 592504/B Trafficator Assembly LH Front 1 SB - 654 1
4 592506/B 592506/B Trafficator Assembly LH Rear 1 SB - 654 1
146348 146348 146348 146348 Bulb 12V 10W 4 Alt. No. 142721 10
5
521219 Amber Bulb 12V 10W 4 10
6 540097/B 540097/B 540097/B 540097/B Bracket LH, Front 1 1
7 540098/B 540098/B 540098/B 540098/B Bracket RH, Front 1 1
586004/A 586004/A 586004/A 586004/A Hex Nylock Nut M8 X 9.5 4 SB - 687, Old No. 142182/A 50
8
593030/A Nut, Nylock M8 (Special) 4 For Chrome Models 30
9 582647/A 582647/A 582647/A 582647/A Stay Indicator RH & LH 2 2
10 Nut - Battery Terminal 2 20
146134/C 146134/C 146134/C Battery 12V, 14AH MF FIAMM 1 For ES Model 1
11 592212/A 592212/A 592212/A Battery 12V, 14AH MF (Pre Charged EXIDE) 1 For ES Model 1
146134/C 146134/C 146134/C Battery 12V, 14AH MF (Pre Charged FIAMM) 1 For ES Model, SB-615 1
Old No. 592913/A
141433 Battery 12V, 5AH 1 For KS Model 1
12
592604/A Battery 12V, 5AH, MF 1 For KS Model, SB-647 1
13 582646/A 582646/A Lens Trafficator (PMMA Clear) 4 4
14 582648 582648 Lens Trafficator (PMMA Amber) 4 4
15 592171/B 592171/B Trafficator Assembly RH Front 1 SB - 654 1
252
Classic 14 14
A1
Models
10 20 Key No’s
17 5 5 15 19 1&3
9 9
A2
11 Key No’s
9 15 & 17
5 5 16
18
9
14 14
Bu. 350
13 12
Electra 13
5 5
3 1
9 9
9 9
4 2
6 7
5 5
13 13 8
253

16 592169/B 592169/B Trafficator Assembly RH Rear 1 SB - 654 1
17 592172/B 592172/B Trafficator Assembly LH Front 1 SB - 654 1
18 592170/B 592170/B Trafficator Assembly LH Rear 1 SB - 654 1
19 582571/A 582571/A 582571/A Hex. Bolt M6 X 1 X 12 2 Battery Terminal Screw 10
20 Battery Terminal Washer M6 2 20
254
08-00 Tool Kit
A1 A2 Classic Models
Bullet 350 & Electra
Key Nos. Key Nos.
1, 2, 3, 5, 6 & 7 1 to10
11
11
A1 A2
1 3 7 2 6 5 1 2 3 4 5 6 7 8 9 10
255
08-00 Tool Kit

A1 570828/B 570828/B Tool Kit Assembly 1 1
A2 591897/B 591897/B Tool Kit Assembly 1 Old Part No. 570828,
N.S.
1 521150/B 521150/B 521150/B 521150/B Tool Bag 1 N.S. 1
Served in Kit, Ref.A1,A2
2 142631 142631 142631 142631 DE 24 X 21 Tubulars 1 N.S. 1
3 521104/A 521104/A 521104/A 521104/A Screw Driver 1 N.S. 1
4 NA NA 140501 140501 Double End Spanner 1/4” X 5/16” 1 N.S. 1
5 580695/A 580695/A 580695/A 580695/A Double End Spanner 10 X 12MM 2 N.S. 1
6 570826/B 570826/B 570826/B 570826/B Tool - Spark Plug (M10) 1 N.S. 1
7 570827/B 570827/B 570827/B 570827/B Tommy bar 1 N.S. 1
8 NA NA 591895/A 591895/A Tubular spanner 12X13MM 1 N.S. 1
9 NA NA 591896/A 591896/A Single End Ring Spanner 17MM 1 N.S. 1
10 NA NA 591982/A 591982/A Extension Tube 1 N.S. 1
11 521097/A 521097/A 521097/A 521097/A First Aid Kit 1 N.S. 1
256
08-10 Special Tools List - A (Common)
2
1 3
5
4 6
7 8 9
257
08-10 Special Tools List - A (Common)

1 ST 26199-3 ST 26199-3 ST 26199-3 ST 26199-3 Cylinder head nut tightening tool (UCE models) 1 Old No. ST 25118-4 1
(Common New Design)
2 ST 25123-1 ST 25123-1 ST 25123-1 ST 25123-1 Valve spring compressor 1 Common 1
3 ST 25128-2 ST 25128-2 ST 25128-2 ST 25128-2 Puller for magneto rotor 1 Common 1
4 ST 25151-4 ST 25151-4 ST 25151-4 ST 25151-4 Puller for chain case outer 1 Common 1
5 ST 25153-4 ST 25153-4 ST 25153-4 ST 25153-4 Extractor for gear box rocker pivot pin 1 Common 1
6 ST 25114-4 ST 25114-4 ST 25114-4 ST 25114-4 Extractor for fork oil seal 1 Common 1
7 ST 25113-4 ST 25113-4 ST 25113-4 ST 25113-4 Mandrel for oil seal 1 Common 1
8 ST 25112-4 ST 25112-4 ST 25112-4 ST 25112-4 Expander for front fork Oil seal 1 Common 1
9 ST 25110-3 ST 25110-3 ST 25110-3 ST 25110-3 Gauge plate for tightening Chain stay 1 Common 1
258
08-20 Special Tools List - B
10 13
11 12
14 16 17
15
18 19
259
08-20 Special Tools List - B

10 ST-25244-4 ST-25244-4 ST-25244-4 ST-25244-4 Special Spanner Adjuster 1 Common 1
11 ST-25612-4 ST-25612-4 ST-25612-4 ST-25612-4 Rotor Tightening & Loosening Tool 1 1
12 ST-25592-4 ST-25592-4 ST-25592-4 ST-25592-4 Connecting Rod Locking Tool 1 1
13 ST-25591-4 ST-25591-4 ST-25591-4 ST-25591-4 Sprocket & Clutch Tightening Tool 1 1
14 ST-25594-4 ST-25594-4 ST-25594-4 ST-25594-4 Clutch Plate Tightening Tool 1 1
15 ST-25835-2 ST-25835-2 ST-25835-2 ST-25835-2 FD Sprocket Removing Tool 1 1
16 ST-25834-2 ST-25834-2 ST-25834-2 ST-25834-2 Front Fork Dismantling Tool 1 1
17 ST-25833-4 ST-25833-4 ST-25833-4 ST-25833-4 Front Fork Tool 1/2 SD 1 1
18 ST-26485-3 Front Fork Oil Seal Driver (Dia 41mm) 1 Inline Fork System 1
19 CR0060 DOL Tool for EFI Diagnosis 1 1
260
09-00 Wall Charts List-A (Domestic)
1 2 3
4 5 6
7 8 9
261
09-00 Wall Charts List-A (Domestic)

A1 597473 597473 Classic Model Blow up Charts Kit 1 Consists of Sl.No.1 to 9 1
1 597464 Crankcase RH 500 - exploded view (Version 2.0) 1 N.S., From Key 1 to 9 are 1
Serviced in Kit, Ref. A1
2 597465 597465 597465 Crankcase RH 350 - exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
3 597466 597466 597466 597466 Cylinder & Head 500 & 350 - exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
4 597467 597467 597467 597467 Crankcase LH 500 & 350 - exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
5 597468 597468 597468 597468 Cover LH & RH 500 & 350 - exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
6 597469 597469 597469 597469 Crankcase LH & RH 500 & 350-exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
7 597470 EFI Components - exploded view (Version 2.0) 1 N.S., Serviced in Kit, Ref. A1 1
8 597471 597471 Complete Wiring Diagram - Cl 350 (Version 1.0) Old Type 1 N.S., Serviced in Kit, Ref. A1 1
9 597472 Complete Wiring Diagram - Cl 500 Version 1.0) Old Type 1 N.S., Serviced in Kit, Ref. A1 1
262
09-00 Wall Charts List-B (Domestic)
A1
Key Nos.
1 to 5
1 2 3 4
5 6 7 8
263
09-00 Wall Charts List-B (Domestic)

A1 888081 UCE Model Wiring & Torque Value Wall Charts Kit 1 Reference only, 888081 1
consists of Sl. No.1 to 8
1 888092 Complete Wiring Diagram - Bullet 350 1 Served in Kit, Ref. A1
2 888091 Complete Wiring Diagram - Electra 350 1 Served in Kit, Ref. A1
3 888185 Complete Wiring Diagram - Classic 350 (Version 2.0) 1 Served in Kit, Ref. A1
4 Complete Wiring Diagram - Thunderbird 350 (Version 1.0) 1 Served in Kit, Reference only,
888090
5 888088 Complete Wiring Diagram - Classic 500 (Version 2.0) 1 Served in Kit, Ref. A1
6 Complete Wiring Diagram - Thunderbird 500 (Version 1.0) 1 Served in Kit, Reference only,
888089
7 Torque Value Chart Vehicle - Thunderbird 350 & 500 1 Served in Kit, Reference only,
888188 (N.S.)
8 888204 Torque Value Chart - Electra 1 Served in Kit, Reference only,
264
09-10 All UCE Models Service Publication List -A (Domestic)
1 2 3 4
6-a 7 8
6-b
5
13
11 12
9 10
265
09-10 All UCE Models Service Publication List -A (Domestic)

1 592814/B Bullet 350 UCE Owner’s Manual 1 Version 2.0 1
2 592579/B Electra 350 UCE Owner’s Manual 1 Version 2.0 1
3 592025/B Owner’s Manual Classic 350 1 Version 2.0 1
4 591822/B Owner’s Manual Classic 500 1 Version 3.0 1
5 581677/A 581677/A 581677/A 581677/A Dealer’s Directory 1 New layout, Jan’12 version 1
6 597475 597475 DVD Spare Parts Catalogue & Service Manual - 1 1
Classic models
7 597480 597480 DVD Parts Catalogue - Electra & Bu 350UCE 1 1
8 888002 888002 888002 888002 Self Learning UCE Service Module DVD 1 1
9 Thunderbird Twinspark Parts Catalogue (2012 Version 2.0) 1 597435 (Book) 1
10 Thunderbird Twinspark Service Manual 1 597436 (Book) 1
11 Owner’s Manual - TBTS (Version 2.0) 1 580589/B 1
12 888005 888005 888005 888005 Combined UCE Models Spare Parts Catalogue 1 Book (Hard copy) 1
13 888006 888006 888006 888006 Combined UCE & Retired Models Spare Parts Catalogue DVD 1 PDF (Soft copy) 1
266
09-20 All UCE Models Service Publication List -B (Domestic)
14 15
16
17 18 19
267
09-20 All UCE Models Service Publication List -B (Domestic)

14 Owner’s Manual Bullet 500 1 584639/a Book (Hard copy) 1
15 Spare Parts Catalogue Bullet 500 1 888212 1
16 Service Manual Bullet 500 1 888213 1
17 Complete Wiring Diagram - Bullet 500 1 888214 1
18 Carburetor UCD 33 Wall Chart 1 888215 1
19 DVD Spare Parts Catalogue & Service Manual - Bullet 500 1 1
268
09-30 After Market Parts (Retro Fitment)
A1 A2
1 to 12 13 to 15
16
A3 A4 9
Key No’s Key No’s 6
2 7
1 to 12 13,14 & 15
3 11
12
10
5
4
8
1
17
14
15
13
269

A1 591723 591723 Short Silencer Kit - BS III (Angular Type) 1 Angular Type 1
A2 591752 591752 Heat Shield Kit 1 N.S. 1
592879/A Short Silencer Assembly - BS III 1 Straight Silencer 1
A3
597484 597484 Short Silencer Assembly - BS II 1 N.S. 1
A4 Silencer Kit - BS III (Tile Type) 1 New Type 1
591345/C Short Silencer 1 N.S., Alt. No. 592165/B 1
597476 Short Silencer - BS II 1 N.S. 1
1
597477 Short Silencer Kit 1
591679/A 591679/A Short Silencer - BS III 1 Common for Classic Models 1
2 591664/A Bracket - Front MTG 1 1
3 586014/A 586014A Flange Hex. Bolt, M8 X 10 2 SB - 687, Old No. 145872/B 10
4 141044 141044 Hex Bolt M6 X 35 1 1
5 140129 140129 Lock Washer Internal Teeth 1 1
6 141061 Punched Washer 6.4 1 1
7 141060 Hex. Nut M6 1 1
8 147195/A Exhaust Guard 1 1
9 591533/A Clip Assembly - Guard MTG 1 1
10 500632 Screw Socket Head Cap M5 X 20 1 1
11 540078 Washer B5.5 SS 2 2
12 147559/A Mushroom Head Screw M5 X 8 2 2
13 591674/A 591674/A Heat Shield Assembly 1 1
14 521199 521199 Hex Socket Head Cap Screw M8 X 45 1 1
15 591720/A 591720/A Pillion Foot Rest Assembly (Bolt 50mm) 1 1
270
A1 A2
1 to 12 13 to 15
16
A3 A4 9
Key No’s Key No’s 6
2 7
1 to 12 13,14 & 15
3 11
12
10
5
4
8
1
17
14
15
13
271

591659/A Exhaust Pipe Assembly - BS III 1 1
16 592208/A Exhaust Pipe Assembly - BS III 1 1
592911/C Exhaust Pipe Assembly - BS II 1 N.S., Old Type 1
592004/B Exhaust Pipe Assembly - BS II 1 N.S., Old Type 1
17 586032/A 586032/A Plain Washer M6 1 50
272
09-40 After Market Parts - A
2
273
09-40 After Market Parts - A

1 320038 Touch up Paint Aerosol - Clear PU Lacqer, 440 ML 1 1
320039 Touch up Paint Aerosol - Classic Green C5, 440 ML 1 1
320040 Touch up Paint Aerosol - Royal Maroon, 440 ML 1 1
320050 Touch up Paint - Black Spray, 440 ML 1 1
320051 Touch up Paint - Black Spray, 180 ML 1 1
2 320055 Touch up Paint Aerosol Dark Silver, 120 GSM 1 1
320060 Touch up Paint Aerosol - Olive Green, 180 ML 1 1
320064 Touch up Paint Aerosol - Desert Storm, 180 ML 1 1
320118 Touch up Paint Aerosol - Artic Winter Black, 400 ML, NT & VT 1 1
320119 Touch up Paint Aerosol - Silver RJ 1580, 400 ML, NT & VT 1 1
321010 Touch up Paint Aerosol - Dead Matt Black, NT & VT 1 1
850052 Mudguard Carrier Assembly LH - Silver 1 1
863055 Mudguard Carrier Assembly LH - C5 Green 1 1
3 865061 Mudguard Carrier Assembly LH - Maroon 1 1
873033 Mudguard Carrier Assembly LH - Desert Storm 1 1
866028 Mudguard Carrier Assembly LH - Black 1 1
4 146101 Seat Cover, Refresh Electra 1 1
5 582556/A 582556/A 582556/A 582556/A Service Wiring Harness 1 For Electrical Trouble Shotting 1
6 592577/A Resonator Box UCE Electra Plated 1 1
7 597243 Disc Brake Kit (with Disc Plate) 1 Retro Fitment 1
274
09-50 After Market Parts - B
A1 7
6 5 9 1&2
Key No’s 8
1, 9, 10, 11,
(Qty. 2 Nos. 4),
(Qty. 4 Nos. 3 & 5), 7
(Qty. 8 Nos. 7) 6
(Qty. 9 Nos. 6 & 8) 3
A2
Key No’s 8
2, 9, 10, 11, 6 8 7 6
(Qty. 2 Nos. 4),
(Qty. 4 Nos. 3 & 5),
(Qty. 8 Nos. 7)
(Qty. 9 Nos. 6 & 8)
8 6
5
7 6
4
8
11
7 6 3
10
275
09-50 After Market Parts - B

A1 888205 888205 888205 Crash Guard Kit Assembly with Plating 1
A2 888206 888206 888206 Crash Guard Kit Assembly with Black Powder Coating 1
1 868474 868474 868474 Crash Guard - Chrome Plated 1 Served in Kit, Ref. A1
2 867058 867058 867058 Crash Guard - Black Powder Coated 1 Served in Kit, Ref. A2
3 595261/A 595261/A 595261/A 'U' - Clamp 4 Served in Kit, Ref. A1/A2
4 595264/A 595264/A 595264/A Bracket - Crash Guard (Bottom) 2 Served in Kit, Ref. A1/A2
5 595263/A 595263/A 595263/A Strap Clamp - Crash Guard 4 Served in Kit, Ref. A1/A2
6 595270/A 595270/A 595270/A Plain Washer 9 Served in Kit, Ref. A1/A2
7 595271/A 595271/A 595271/A Lock Washer 8 Served in Kit, Ref. A1/A2
8 595273/A 595273/A 595273/A Nyloc Nut 9 Served in Kit, Ref. A1/A2
9 595262/A 595262/A 595262/A Bracket (Top) - Crash guard 1 Served in Kit, Ref. A1/A2
10 595272/A 595272/A 595272/A Hex. Flange Bolt M8 X 1.25 X 120 1 Served in Kit, Ref. A1/A2
11 595269/A 595269/A 595269/A Spacer - Crash Guard Bracket 1 Served in Kit, Ref. A1/A2
276
09-60 After Market Parts - C
A1
Key No’s
All in Group
1 to 35
277

A1 888200 888200 888200 888200 Tools kit accessory - Riders 1 1
1 595023/A 595023/A 595023/A 595023/A Tool Pouch Canvass - Accessory 1 Ref. A1
2 550176 550176 550176 550176 Allen Key 3 mm 1 Ref. A1
3 595008/A 595008/A 595008/A 595008/A Allen Key 4 mm 1 Ref. A1
4 500462 500462 500462 500462 Allen Key 5 mm 1 Ref. A1
5 521106 521106 521106 521106 Allen Key 6 mm 1 Ref. A1
6 595009/A 595009/A 595009/A 595009/A Allen Key 8 mm 1 Ref. A1
7 595011/A 595011/A 595011/A 595011/A Ring Spanner 8/10 1 Ref. A1
10 595010/A 595010/A 595010/A 595010/A D/E Spanner 10/11 1 Ref. A1
12 146327 146327 146327 146327 D/E Spanner 14*15 1 Ref. A1
16 595017/A 595017/A 595017/A 595017/A Combination Plier 1 Ref. A1
17 595018/A 595018/A 595018/A 595018/A Nose Plier 1 Ref. A1
18 595032/A 595032/A 595032/A 595032/A Reversible Screw Driver Dia 6 X 165 1 Ref. A1
19 595027/A 595027/A 595027/A 595027/A Screw Driver Dia 3 X 70 1 Ref. A1
20 595024/A 595024/A 595024/A 595024/A Screw Driver Dia 6 X 73 1 Ref. A1
21 595030/A 595030/A 595030/A 595030/A Tyre Lever Removal Tool 2 Ref. A1
22 595021/A 595021/A 595021/A 595021/A Tube Mouth Removal Tool 1 Ref. A1
278
A1
Key No’s
All in Group
1 to 35
279

23 570826/B 570826/B 570826/B 570826/B Tool Spark Plug 1 Ref. A1
24 145854 145854 145854 145854 Connecting Link (“O” Ring Chain) 1 Ref. A1
25 595022/A 595022/A 595022/A 595022/A Foldable Knife 1 Ref. A1
26 146451 146451 146451 146451 Fuse (10 AMPS) 2 Ref. A1
27 146418 146418 146418 146418 Fuse (15 AMPS) 2 Ref. A1
28 142933 142933 142933 142933 Fuse 20 AMPS 2 Ref. A1
29 595034/A 595034/A 595034/A 595034/A Fuse Carrier Regular 2 Ref. A1
30 595033/A 595033/A 595033/A 595033/A Emery Sheet Grade 60 Size 100 X 50 mm 2 Ref. A1
31 595031/A 595031/A 595031/A 595031/A Puncture Patch 2 Ref. A1
32 595019/A 595019/A 595019/A 595019/A M Seal Wax Type 1 Ref. A1
33 595025/A 595025/A 595025/A 595025/A Spare Wire Black Flry - B Dia 1 mm 1 Ref. A1
34 595026/A 595026/A 595026/A 595026/A Insulator Tape Black - Steel Grip 1 Ref. A1
35 110333 110333 110333 110333 Connecting Link Assy. (W/O ‘O’ Ring) 1 Ref. A1
280
10-00 Part Number Index

Page Key Page Key Page Key Page Key Page Key Page Key
Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.
110050 51 5 140542 159 12 142274 195 5 146586 101 6 140374/B 147 2 143144/2 71 38
110179 239 9 140705 249 12 142274 209 5 147502/A 229 30 140376/2 185 14 143144/2 75 19
110286 183 3 140987 249 5 142274 217 4 147504/A 229 29 140378/C 147 4 143146/A 229 27
110349 143 11 140988 249 7 142274 243 9 170358 213 3 140466/B 149 9 143275/B 189 14
110349 179 18 141044 77 1 142606 185 17 170392 213 A1 140558/B 117 31 143275/B 197 17
110367 189 12 141044 89 8 142876 189 15 110037/3 55 23 140573/B 83 17 143496/A 155 20
110406 151 18 141044 229 28 143332 97 28 110037/3 51 4 140573/B 85 12 143496/A 159 17
110406 157 7 141044 269 4 143336 97 25 110116/B 113 10 140573/B 231 38 143497/B 81 11
110422 151 19 141051 19 34 143349 97 24 110292/C 143 6 140872/B 117 30 143548/A 81 5
110694 191 22 141051 45 22 143350 97 27 110293/2 143 5 141105/C 181 25 143818/1 115 14
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281

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282

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283

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570102/D 31 66 570230/F 27 35 570434/C 49 6 570662/B 57 39 570846/A 71 44 571116/B 53 6
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570132/A 27 41 570246/E 25 22 570437/C 49 8 570702/A 55 28 570867/A 27 46 571156/C 99 5
284

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571170/C 57 40 573972/C 57 40 581053/D 159 22 582647/A 251 9 586006/A 229 27 586031/A 129 8
571172/C 57 40 573977/A 229 29 581054/B 245 15 582657/A 237 10 586008/A 175 2 586031/A 133 6
571201/A 17 17 573983/A 57 39 581083/A 95 9 582662/B 89 1 586008/A 219 5 586032/A 77 3
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571206/A 73 10 580038/E 175 6 581098/A 93 3 586001/A 219 8 586008/A 27 44 586032/A 91 11
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571249/A 75 18 580229/B 129 17 581122/A 117 29 586002/A 133 8 586011/A 177 3 586032/A 133 13
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573907/A 35 5 580794/A 235 20 582565/A 249 7 586004/A 219 10 586027/A 185 15 586037/A 87 17
573924/A 41 A3 581007/A 85 2 582567/A 249 11 586004/A 225 10 586028/A 183 10 586037/A 149 13
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573932/A 33 2 581013/B 159 20 582591/A 89 7 586005/A 53 2 586029/A 91 10 586038/A 129 6
573933/A 35 4 581018/A 99 6 582606/A 235 19 586005/A 89 3 586029/A 191 20 586038/A 129 11
285

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586038/A 137 9 591058/C 153 5 591414/A 95 6 591587/A 233 6 591879/A 245 A1 592173/A 239 1
586038/A 167 12 591058/C 157 5 591415/A 167 10 591592/B 167 10 591883/A 149 6 592174/B 245 5
586038/A 243 13 591059/C 153 6 591418/B 167 9 591593/C 165 A4 591897/B 255 A2 592208/A 271 16
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586042/A 163 8 591061/A 155 23 591427/A 201 A2 591608/A 167 8 591936/B 87 14 592217/A 93 A3
586042/A 231 42 591061/A 161 27 591428/B 201 4 591614/B 187 2 591940/B 211 10 592221/A 29 48
586045/A 187 5 591066/C 165 1 591429/B 201 A1 591659/A 89 1 591943/B 197 20 592237/A 29 47
586046/A 189 3 591071/A 153 3 591434/A 237 9 591659/A 271 16 591976/A 87 21 592238/A 245 1
586052/A 79 6 591071/A 157 3 591439/A 203 7 591664/A 269 2 591980/A 243 11 592240/B 173 A2
586052/A 81 4 591073/A 221 21 591442/A 237 4 591667/B 173 9 591981/A 243 14 592241/B 119 2
586052/A 85 5 591073/A 227 21 591456/A 227 24 591668/B 173 8 591991/B 207 12 592242/B 119 1
586052/A 195 5 591074/C 187 3 591457/A 159 11 591671/C 85 10 591992/B 207 12 592244/B 241 1
586053/A 191 18 591077/C 167 14 591462/A 113 9 591674/A 269 13 591993/C 95 6 592245/B 241 1
586053/A 197 23 591099/A 197 14 591470/A 87 19 591678/A 201 A1 592004/B 271 16 592247/A 241 1
586053/A 245 2 591156/B 233 5 591492/A 85 10 591679/A 269 1 592012/A 181 24 592248/A 115 21
586054/A 189 2 591163/A 89 5 591493/A 85 11 591681/C 87 16 592013/A 179 17 592256/A 109 3
586055/A 163 6 591180/A 197 20 591494/A 43 17 591683/D 207 10 592020/A 211 10 592260/A 105 1
586056/A 151 22 591182/A 153 4 591505/A 167 16 591684/B 93 A4 592021/A 83 14 592281/A 97 24
586056/A 153 14 591182/A 157 4 591506/A 169 17 591692/C 213 A2 592030/A 189 11 592281/A 105 6
586056/A 159 24 591195/C 145 17 591512/A 123 18 591692/E 213 A2 592030/A 197 9 592286/A 179 9
586061/A 145 17 591197/C 167 15 591512/A 125 16 591697/A 199 28 592040/A 177 A1 592287/A 207 10
586070/A 145 18 591198/A 153 13 591513/A 123 29 591702/A 87 20 592078/A 143 15 592300/A 95 10
586071/A 155 19 591199/E 165 A2 591513/A 127 17 591713/C 207 10 592079/A 143 14 592503/B 251 1
586076/A 187 6 591206/A 143 10 591514/A 123 28 591720/A 269 15 592099/E 239 5 592504/B 251 3
586077/A 187 10 591207/B 143 15 591521/A 97 20 591781/A 241 1 592109/B 79 11 592505/B 251 2
586084/A 47 41 591208/B 143 14 591522/A 97 21 591816/A 179 10 592113/D 99 1 592506/B 251 4
590271/A 93 5 591210/A 179 12 591524/B 165 A1 591828/A 121 15 592118/B 93 A3 592509/B 91 18
590272/A 93 4 591211/A 181 24 591533/A 269 9 591829/A 121 12 592121/B 231 41 592510/A 93 A2
590906/B 155 18 591212/A 179 17 591537/A 203 11 591837/A 245 12 592125/A 29 48 592524/B 151 20
590906/B 159 19 591213/A 249 A2 591556/A 191 16 591838/A 243 18 592140/B 197 15 592524/B 153 11
591001/A 121 8 591216/A 249 6 591556/A 197 21 591860/B 89 4 592142/A 87 14 592565/A 177 A1
591002/A 121 9 591321/A 109 4 591560/A 233 4 591865/A 89 5 592146/A 141 A1 592566/A 239 1
591009/B 239 10 591326/A 221 19 591561/B 241 6 591871/A 91 13 592147/A 27 46 592567/A 241 1
591011/E 249 A1 591340/B 245 14 591567/A 233 7 591873/A 237 A1 592150/A 95 9 592577/A 273 6
591012/A 119 2 591341/A 233 12 591577/A 161 33 591874/A 245 7 592168/E 233 2 592593/A 43 A1
591021/A 119 1 591345/C 269 1 591577/A 167 16 591875/A 87 14 592169/B 253 16 592595/A 213 1
591023/A 197 11 591352/A 209 8 591578/A 89 8 591876/A 211 10 592170/B 253 18 592596/A 77 5
286

592602/A 241 1 593006/A 243 12 593038/D 47 37 593113/B 171 3 594713/A 109 A5 801569 135 2
592604/A 251 12 593007/A 113 9 593039/D 179 11 593115/B 193 A1 594714/A 109 A6 801570 135 3
592721/A 237 A2 593008/A 227 26 593040/D 177 6 593116/A 199 28 594717/A 109 A8 801570 137 3
592756/A 93 A1 593009/C 159 9 593041/B 145 17 593118/B 131 A1 594718/A 109 A7 801571 137 4
592772/C 233 1 593010/C 149 12 593041/B 179 13 593119/B 193 A1 594721/A 105 A2 801574 207 14
592774/B 237 A2 593010/C 153 10 593045/A 173 2 593130/A 167 14 594744/A 233 12 801575 167 13
592798/B 245 5 593010/C 159 10 593045/B 89 6 593142/B 181 22 594816/A 155 26 801577 217 2
592799/A 239 1 593011/C 149 15 593046/A 171 4 593143/B 181 21 600004 33 A2 801578 217 1
592800/B 239 5 593011/C 153 12 593049/C 219 4 593144/A 127 26 600005 33 A2 801580 205 6
592824/A 109 A1 593011/C 159 14 593049/C 225 4 593149/A 125 3 801040 183 11 801600 115 25
592825/A 105 A1 593011/C 203 8 593050/C 175 1 593151/A 125 A1 801043 129 2 801602 193 1
592827/A 97 27 593011/C 205 7 593050/C 219 6 593152/A 125 A2 801044 129 3 801604 115 25
592842/A 89 4 593011/C 221 17 593050/C 225 6 593163/A 203 11 801045 129 4 801604 117 25
592856/C 91 18 593011/C 227 17 593054/A 123 27 593165/A 151 16 801046 129 1 801606 213 1
592857/A 105 10 593014/A 227 25 593055/A 73 11 593165/A 159 9 801049 189 15 801607 79 3
592858/D 89 4 593015/A 187 8 593055/A 197 18 593166/A 179 10 801050 189 9 801608 79 9
592861/B 245 13 593016/A 133 8 593056/A 133 9 593166/A 183 A1 801055 163 3 801610 81 1
592862/B 247 18 593016/A 187 7 593056/A 167 12 593900/A 165 A2 801065 189 9 804005 177 8
592875/A 243 10 593017/A 187 6 593059/A 195 5 593901/A 165 1 801127 77 4 804006 181 23
592879/A 269 A3 593018/A 187 10 593059/A 243 9 593902/A 165 2 801161 81 6 804007 143 16
592893/B 91 12 593020/B 227 19 593060/C 219 7 593904/A 133 15 801275 113 6 804027 143 16
592900/A 29 48 593021/B 221 20 593060/C 225 7 593905/A 133 15 801302 83 13 804028 145 24
592911/C 89 1 593021/B 227 20 593061/C 219 12 593921/C 141 A1 801302 209 9 805013 39 38
592911/C 271 16 593022/C 219 13 593061/C 225 12 593926/A 177 A1 801458 189 13 805014 39 38
592936/C 89 1 593022/C 225 13 593062/C 145 21 593990/A 125 11 801459 201 1 836126 115 25
592951/C 79 14 593023/A 225 5 593063/C 143 4 593991/A 127 18 801475 227 22 836133 81 1
592960/A 29 48 593024/B 219 15 593067/B 159 11 593994/A 125 6 801476 213 1 836134 209 1
592968/A 243 21 593024/B 227 15 593070/C 187 9 593995/A 131 A1 801479 173 6 836142 149 1
592969/A 243 20 593026/A 157 1 593071/A 183 13 593996/A 131 A1 801479 177 5 843087 171 1
593000/C 109 4 593028/A 169 19 593072/B 185 16 594210/B 153 15 801527 219 2 843089 115 25
593000/C 133 4 593028/A 205 9 593075/C 183 5 594264/B 161 35 801527 223 2 843092 219 1
593000/C 139 15 593029/B 169 22 593076/C 183 6 594268/B 161 32 801528 219 3 843095 209 1
593001/C 145 17 593030/A 195 7 593077/B 165 5 594470/A 161 38 801528 223 3 843105 149 1
593003/A 195 6 593030/A 251 8 593083/A 161 31 594538/A 161 34 801529 219 11 845002 189 13
593003/A 229 27 593031/B 165 1 593083/B 157 4 594545/A 151 16 801529 221 24 845005 189 13
593004/A 127 25 593032/A 167 8 593084/B 87 14 594630/A 111 18 801529 225 11 845006 117 27
593004/A 195 4 593033/A 167 7 593089/B 211 10 594705/A 105 A4 801529 225 11 845007 197 13
593004/A 243 8 593033/A 197 8 593090/C 43 5 594706/A 105 A5 801529 231 43 845021 117 34
593005/A 129 7 593034/A 183 8 593108/A 173 7 594708/A 105 9 801530 227 16 845022 197 13
593005/A 133 5 593035/A 185 14 593109/A 171 5 594711/A 97 24 801562 197 12 850028 135 1
593005/A 137 5 593038/D 145 19 593110/B 171 2 594711/A 105 6 801568 135 1 850033 117 26
287

850034 213 1 861035 31 62 863066 213 1 865043 81 1 866027 189 1 867050 219 1
850037 153 1 861036 17 A1 863075 175 A1 865044 79 3 866028 273 3 868008 217 2
850038 195 3 861037 17 1 863076 175 7 865045 195 2 866030 189 10 868009 217 1
850039 193 2 861040 15 1 863078 115 24 865046 209 1 866032 189 10 868022 77 7
850040 193 1 861045 15 2 863079 223 1 865051 153 1 866033 189 1 868026 135 2
850041 81 1 861046 43 3 863080 223 1 865052 229 31 866036 77 7 868027 137 3
850042 79 3 861048 15 3 863081 201 2 865054 85 1 866037 209 1 868028 137 4
850044 209 1 861309 15 2 863082 131 1 865055 223 1 866038 81 1 868030 131 A1
850052 273 3 863001 135 1 863083 131 2 865056 193 1 866039 135 1 868031 131 2
850053 115 25 863008 171 1 863084 131 3B 865057 195 3 866040 135 2 868032 131 3B
850054 209 1 863016 223 2 863085 131 3A 865059 223 A1 866041 135 3 868035 79 2
850055 115 25 863017 223 3 863088 157 1 865061 273 3 866042 137 4 869015 39 38
850056 81 1 863018 225 11 863091 193 1 865064 135 1 866050 209 1 869037 39 38
850057 135 1 863019 207 14 863092 193 2 865065 135 2 866055 175 A1 873005 115 24
850058 135 2 863020 201 1 863093 195 3 865066 137 3 866056 175 7 873006 117 26
850059 135 3 863022 167 13 865001 171 1 865067 137 4 866059 85 1 873007 223 1
850060 137 4 863024 213 1 865002 135 1 865072 213 1 866060 219 1 873008 207 14
850061 115 24 863025 205 6 865003 135 2 865077 209 1 866066 131 1 873009 201 1
850068 213 1 863026 227 22 865004 137 3 865081 157 1 866067 131 2 873010 201 2
850079 149 1 863028 217 2 865005 137 4 865082 175 A1 866068 131 3B 873011 213 1
850087 193 1 863029 217 1 865009 223 2 865083 175 7 866069 131 3A 873012 217 2
850088 193 2 863030 113 6 865010 223 3 865085 115 24 866073 213 1 873013 217 1
850089 195 3 863031 201 1 865011 225 11 865086 223 1 866076 149 1 873014 205 6
859029 15 4 863031 201 2 865012 207 14 865087 223 1 866077 85 1 873015 227 22
859030 15 4 863033 117 25 865013 201 1 865088 201 2 866079 153 1 873016 175 A1
859034 33 A1 863035 117 25 865014 167 13 865090 131 1 866080 157 1 873017 175 7
859035 37 23 863036 157 1 865016 213 1 865091 131 2 866083 197 12 873018 113 6
859036 33 A1 863038 195 3 865017 217 2 865092 131 3B 866092 193 1 873020 195 3
859037 37 23 863040 193 1 865018 217 1 865093 131 3A 866093 193 2 873021 195 2
859037 73 1 863042 209 1 865020 205 6 865097 85 1 866094 195 3 873022 117 25
859038 25 11 863043 85 1 865021 227 22 865099 157 1 866107 207 14 873023 167 13
861003 43 3 863044 117 26 865029 113 6 865101 193 1 867003 205 6 873024 223 3
861011 181 23 863045 229 31 865030 201 1 865102 195 2 867004 229 31 873025 225 11
861012 143 16 863046 193 2 865030 201 2 865103 195 3 867005 223 A1 873026 229 31
861013 41 2 863053 223 A1 865032 117 25 866001 195 3 867007 219 1 873027 223 A1
861015 17 12 863055 273 3 865033 117 25 866002 193 2 867008 173 1 873029 193 1
861016 33 1 863058 135 1 865035 135 2 866003 157 1 867009 81 1 873030 85 1
861017 35 6 863059 135 2 865036 137 3 866008 117 26 867024 219 1 873031 209 1
861029 41 A1 863060 135 2 865037 137 4 866009 209 1 867027 223 1 873032 175 7
861030 41 A2 863061 137 3 865038 117 26 866013 115 24 867028 201 2 873033 273 3
861034 25 25 863061 137 4 865041 157 1 866020 85 1 867030 79 1 873035 131 1
288

873036 131 2 888050 177 A4 888205 275 A1 99 A1
873037 131 3B 888051 141 A5 888206 275 A2 99 A2
873038 131 3A 888052 177 A4 888224 67 A6 99 A3
873038 131 3A 888055 141 A5 888225 67 A7 105 4
873040 213 1 888079 175 A2 888226 89 A1 111 13
873051 223 2 888080 177 A3 888228 131 A2 113 A3
873055 157 1 888081 187 A1 888230 141 A6 113 A4
873056 117 25 888081 263 A1 888231 141 A3 141 A2
873064 193 1 888083 67 A1 888232 15 4 141 A2
873065 195 2 888084 67 A2 888233 15 4 141 A3
873066 195 3 888085 67 A3 888236 53 A4 155 24
873072 157 1 888086 67 A4 891829/B 121 12 161 28
873073 223 1 888096 103 A3 999991 215 13 177 A2
888002 265 8 888098 171 A2 CR0060 259 19 177 A5
888003 33 A3 888099 171 A1 ST 25110-3 257 9 187 A1
888004 33 A3 888101 17 A3 ST 25112-4 257 8 187 11
888005 265 12 888102 49 A3 ST 25113-4 257 7 201 A3
888007 109 A4 888104 23 A4 ST 25114-4 257 6 205 A1
888008 109 A3 888106 33 A4 ST 25123-1 257 2 205 A2
888009 105 A3 888108 33 A5 ST 25128-2 257 3 205 A2
888014 153 A1 888109 33 A8 ST 25151-4 257 4 235 19
888014 157 A1 888110 33 A9 ST 25153-4 257 5 251 A2
888015 153 A2 888111 33 A6 ST 26199-3 257 1 251 10
888015 157 A2 888112 17 A2 ST-25244-4 259 10 253 20
888017 119 A5 888113 33 A7 ST-25591-4 259 13 269 A4
888018 119 A1 888115 41 A4 ST-25592-4 259 12
888019 119 A3 888116 129 A1 ST-25594-4 259 14
888020 119 A7 888118 141 A7 ST-25612-4 259 11
888021 119 A9 888119 141 A8 ST-25833-4 259 17
888022 119 A6 888120 141 A6 ST-25834-2 259 16
888023 119 A2 888121 113 A3 ST-25835-2 259 15
888024 119 A4 888122 183 A2 ST-26485-3 259 18
888025 119 A8 888127 85 A1 37 30
888026 119 A10 888177 177 A6 89 A1
888040 125 A5 888179 23 A5 93 A5
888041 125 A7 888180 23 A5 93 A5
888042 125 A3 888181 23 A5 93 A5
888043 125 A4 888182 53 A3 93 A5
888044 125 A6 888183 73 A2 93 A5
888048 141 A5 888192 73 A3 93 A6
888049 177 A4 888200 277 A1 93 A7
289
11-00 Service Bulletins Checklist for Parts Catalogue Update
SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE SB NO. RECEIVED DATE UPDATED BY DATE & SIGN OF PARTS INCHARGE
SB - 687 Last SB No. 687 had been updated in this parts catalogue
SB - 688
SB - 689
SB - 690
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Foreword

00-00 General Information

04-00 Fuel Tank (Bullet & Electra)

11 Numeric Key No.

00-00 General Information

 PART NUMBER LIST

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

1. KEY NUMBER (KEY NO.)

00-00 General Information

00-10 Group Index - Pictorial

01-10 Engine 01-20 Engine Cover - RH 01-30 Crankcase RH - Cover Side

01-70 Clutch 01-80 Crankcase - LH 01-90 Crankcase RH

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

06-20 Tool Box LH 06-30 Battery Carrier 06-40 Utility Box

00-10 Group Index - Pictorial

00-10 Group Index - Pictorial

09-40 After Market Parts - B 11-00 SB Checklist for Parts

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-20 Engine Cover RH

01-20 Engine Cover RH

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-30 Crankcase RH - Cover Side

01-30 Crankcase RH - Cover Side

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-40 Cylinder & Head Assembly

01-40 Cylinder & Head Assembly

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-40 Cylinder & Head Assembly

01-40 Cylinder & Head Assembly

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-40 Cylinder & Head Assembly

01-40 Cylinder & Head Assembly

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-40 Cylinder & Head Assembly

01-40 Cylinder & Head Assembly

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-50 Engine Cover LH

01-50 Engine Cover LH

KEY BULLET ELECTRA CLASSIC CLASSIC MOQ

01-60 Crankcase LH - Cover Side

01-60 Crankcase LH - Cover Side