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FUEL
CONTENTS 110007308

MULTIPORT FUEL INJECTION (MFI) . .. . .. . . . .. . . . ... . . ... . . . . .... 13A


ELECTRONIC CONTROL TYPE CARBURETOR ....... . ..... . . ..... 138
CONVENTIONAL TYPE CARBURETOR . . ., . . . . .. .. . . . . .. . . ... ..--.
-
... .-..._
13C-
‘1

VARIABLE VENTURI TYPE CARBURETOR . ... ...... . ....... . ..... 13D

-
DIESEL FUEL . . . . . . . . .. . . .. . ... . . . . . . . . .. . . . . . .. . .. . .. . . . . . . . . . . 13E

FUEL SUPPLY AND ENGINE CONTROL . . . . . . . . . . . . . . . . . . . . . . ... .. 13F

AUTO-CRUISE CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . ..... 13G


-.
TRACTION CONTROL SYSTEM . . . . ... .., , .... .... . , . . ., , . . . . . . . . 13H
-I-.

-. .
* MULTIPORT FUEL.
INJECTION (MFI) II
CONTENTS 110007309

MULTIPORT FUEL INJECTION (MFI)


.~ ON-VEHICLE INSPECTION OF MFI
4 . 5 L Engine> ...................... 3 COMPONENTS <Federal - Up to 1995
model, California - Up to 1994 model> 52
GENERAL INFORMATION ................3 Air Conditioning Switch and
Fuel Injection Control ........................... 3 Compressor Clutch Relay ...................... 97
Idle Air Control Camshaft Position Sensor .
-, Ignition .Timing Closed Throttle Position Sw'
MFI Components ..................... Component Location . . . . .
Multiport Fuel Injection System Diagram . . . . . . . . . . 4 Crankshaft Position Sensor .................... 85
EGR Solenoid
<Federal - From 1994 model, California>
INJECTOR ...........................
175 EGR Temperature Sensor
<Federal - From 1994 model, C
ON-VEHICLE INSPECTION OF MFI
COMPONENTS <Federal - From 1996 Engine Control Module Power G
Engine Control Module Terminal
model, California - From 1995 model> 130 Voltage Check . . . . . . . . . . . . . . . . .
Air Conditioning Switch and Engine Coolant Temperature Sens
Compressor Clutch Relay Evaporative Emission Purge Solenoid
Camshaft Position Sensor Fuel Pressure Test ........................... 123
Closed Throttle Position Switch . . . . . . . . . . . . . . . . 143 Fuel Pump ...................................
. Component Location .........................
Crankshaft POS'
130
. 148
Heated Oxygen Sensor
<Federal - From 1994 model
60

EGR Solenoid . 171 IAC Valve Position Sensor


- Engine Control . 135 Idle Air Control Motor (DC . . . . . . . . . . . . . . 113
t Engine Control Module Terminal Ignition Coil and Ignition P
Voltage Check ............................... 172 Ignition Switch-ST <MTT>
Engine Coolant Temperature Sensor . . . . . Ignition Switch-ST and ParWNeutral Position
Evaporative Emission Purge Solenoid .. Switch ............
Fuel Pressure Test . . . . . Injectors . . . . . . . . . . . . . . .
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Inspection Procedure Using the Scan Tool.. . . . . . 55
Generator (FR Terminal, G Terminal) . . . . . . . . . . . 156 Intake Air Temperature Sensor . . . . . . . . . . . . . . . . .63
Heated Oxygen Sensor <Federal> . . . . . . . . . . . . . 158 Manifold Absolute Pressure Sensor . . . . . . . . . . . . . 66
IAC Valve Position Sensor ..............144 Oxygen Sensor <Federal - 1993 model>. . . . . . . 101
Idle Air Control Motor (DC . . . . . . . . . . . . . .166 Power Steering Pressure Switch . . . . . . . . . . . . . . . .95
Ignition Coil and Ignition Power Transistor ...... 167 Power Supply (MFI Relay) ..................... 56
Ignition Switch-ST <Mn> ..................... 151 Throttle Position Sensor ....................... 71
Ignition Switch-ST and ParWNeutral Position Vehicle Speed Sensor .... 93
SEALANT ............................... 9
SERVICE ADJUSTMENT PROCEDURES . 46
Basic Idle Speed Adjustment . . . . . . . .
Closed Throttle Position Switch and
Throttle Position Sensor Adjustment..
Power Supply (MFI Relay) .................... 134 Curb Idle Speed Inspection
Throttle Position Sensor ...................... 142 Fixed SAS Adjustment. . . . .
Vehicle Speed Sensor . . . . . . . . . . . . . . . . 153 Fuel Pump Connector Disconnection
(How to Reduce the Fuel Pressure) . . . 50
Fuel Pump Operation Check . . . . . . . . . . . . . . . . . . . 51
Throttle Body (Throttle Valve Area) Cleaning , , , , 46 .
SERVICE SPECIFICATIONS ..............9 Air Conditioning Switch and
SPECIAL TOOLS ...................... 10 Compressor Clutch Relay . .
THROTTLE BODY .................... 177 Barometric Pressure Sensor
Camshaft Position Sensor .................... 234
TROUBLESHOOTING ................&.. . 11 *
Closed Throttle Position Switch
Component Location . . . . . . . . .
233
218
Check Chart Classified by Problem Symptoms . . . 41
Check Engine/malfunction Indicator Lamp . . . . . . . 14 Crankshaft Position Sensor . . . . . . . . . . . . . . . . . . .236
Diagnostic Detection Logic ..................... 24 EGR Solenoid
Explanation and Cautions for Circuit Checking . . . 12 <Federal - From 1994 model, California> ...... 252
Explanation of Troubleshooting Procedures . . . . . . 11 EGR Temperature Sensor
Fail-safeibackup Function Table . . . . . . . <Federal - From 1994 model, California> . . . . . . 242
On-board Diagnostics Electrical Load Switch ........................ 246
Problem Symptom Table Engine Control Module Power Ground . . . . . . . . .221
(For Your Information) ......................... 45 Engine Control
Read out of Diagnostic Trouble Code . . . . . . . . . . . 39 Voltage Check . 253
MULTIPORT FUEL INJECTION (MFI) Engine Coolant .231
Evaporative Emission Purge Solenoid . . . . . . . . . . 251
el .8L Engine> .................... 178 Fan Motor Relay and Air Conditioning Refrigerant
.
GENERAL INFORMATION ............. 178 Medium Pressure Switch <From 1994 model> , 240
Fuel Pressure Test
MFI Components . . . . . . . . .;3r 182 Fuel Pump
Multiport Fuel lnje ram . . . . . . . . 178
Heated Oxy
INJECTOR ...........................
289 <Federal - From 1994 model, California> . , , 243 .. .
ON-VEHICLE INSPECTION OF MFI IAC Valve Position Sensor .................... 233
COMPONENTS <Federal - From 1996 Idle Air Control Motor (DC Motor).
model, California - From 1995 model> 257 Ignition Coil and Ignition Power Transistor . . . . . . 250
Ignition Switch-ST <M/T> ..................... 239
Air Conditioning Switch and Ignition Switch-ST and ParWNeutral Position
Compressor Clutch Relay . . . . . . . . . . . . . . . . Switch <&Tz . . . . . . . .
Barometric Pressure Sensor.. . . . . . . . . . . . . Injectors . . . . . . . . . . . . .
Camshaft Position Sensor . . . . . . . . . . . . . . . Inspection Procedure U
Closed Throttle Position Switch Intake Air Temperature
Component Location . . . . . . . . . . . . . .257 Oxygen Sensor cFeder
Power Steering Pressure Switch . . . . . . . . . . . . . . .239
EGR Solenoid ............................... 283 Power Supply (MFI Relay)
Engine Control Throttle Position Sensor ...................... 233
Engine Control Vehicle Speed Sensor ........................ 239
Voltage Check Volume Air Flow Sensor ...................... 222
..
Engine Coolant
Evaporative Emission Purge Solenoid . . . . . . . . . . 282 SEALANT ............................
183
Fan Motor Relay and Air Conditioning SERVICE ADJUSTMENT PROCEDURES 217
Refrigerant Medium Pressure Switch Basic Idle Speed Adjustment . . . . . . . . . . . . . . . . . .217
Fuel Pressure Test Closed Throttle Position Switch and
Throttle Position Sensor Adjustment.. . . . . . . . . . . 217
Generator (FR Terminal, G Terminal) . . . . . . . . . . .271 Curb Idle Speed Inspection ....
Refer to GROUP 11
Heated Oxygen Sensor <Federal> Fixed SAS Adjustment. . . . . 217
IAC Valve Position Sensor . . . . . . Fuel Pump Connector Disco
Idle Air Control Motor (DC Motor) (How to Reduce the Fuel Pressure) . . . . . . . . . . . 217
Ignition Coil and Ignition Power Transistor . . . . . . 281 Fuel Pump Operation Check . . . . . . . . . . . . . . . . . .217
Ignition Switch-ST <M/T> ..................... 268 Throttle Body (Throttle Valve Area) Cleaning
Ignition Switch-ST and ParWNeutral Position SERVICE SPECIFICATIONS ........... 183
SPECIAL TOOLS ..................... 183
THROTTLE BODY .................... 290
Intake Air Temperature Sensor . . . . . . . . . . . . . . . 263
.
Manifold Differential Pressure Sensor . . . . . . . . . . 272
TROUBLESHOOTING ................. 184
Check Chart Classified by Problem
Power Steering Pressure Switch . . . . . . . . . . . . . . .268
Power Supply (MFI Relay) Symptoms
Throttle Position Sensor Check Eng
Transaxle Failure Signal . . . . . . . . . .283 Diagnostic Detection Logic .................... 194
Volume Air Flow Sensor ...................... 261 Explanation and Cautions for C
Vehicle Speed Sensor ........................ 268 Explanation of Troubleshooting
Fail-safeibackup Function Table
ON-VEHICLE INSPECTION OF MFI On-board Diagnostics ........................ 186
COMPONENTS <Federal - Up to 1995 Problem Symptom Table
model, California - Up to 1994 model> 218 (For Your Information) ........................ 217
' . Read out of Diagnostic Trouble Code . . . . . . . . . . 211
MFI 4 . 5 L Engine> - General Information 13A-3

MULTIPORT FUEL INJECTION (MFI) 4 . 5 L Engine>


110007310

GENERAL INFORMATION
--,a multiport fuel injection (MFI) system consists of the sensors which detect the engine condition, the
i . j i n e control module (ECM) which controls the engine on the basis of the sensor signals, and the actuators
iich operate under control of the ECM. The ECM controls the fuel injection, idle speed, ignition timing,
- . _ 1

idaddition, the ECM is provided with some diagnostic test modes (DTM) to fascilitate troubleshooting
--. case of failure.
FUEL INJECTION CONTROL
i n e injector drive time and timing are controlled to supply the engine with the mixture at the most appropriate
r-fuel ratio for the engine operating condition which changes constantly.
:ie injector is provided for the intake port of every cylinder.
zdal is delivered under pressure by the fuel pump from the fuel tank and its pressure is regulated by
. - ? fuel pressure regulator. The fuel having its pressure regulated is distributed to each injector.
.armally, fuel injection takes place from cylinder to cylinder once every two revolutions of the crankshaft
- the order of No.1, No.3, No.2 and No.4 cylinders. This is called sequential multiport fuel injection (SFI)
xmtrol. When the engine is cold or it is operated under a heavy load, ECM goes to “open loop” control
- enrich the mixture for maintenance of driveability. In normal operation, warm engine, the oxygen sensor
t p a l is used to perform “closed loop” control, which controls the mixture so as to have the theoretical
z : fuel ratio best for purification performance of the three-way catalyst.

D L E AIR CONTROL
The quantity of air bypassing the throttle valve is controlled in accordance with the change in the engine
bad while the engine is at idle.
h response to such condition as engine coolant temperature and air conditioning load, the ECM drives
- e IAC motor to keep the engine at the preset target idling speed. Furthermore, when a load is recognized
e. A/C on) at idle the IAC motor is driven to control the quantity of throttle valve bypassing air meeting
‘SR load change.

IGNITION TIMING CONTROL


f? stopping/flowing the primary current in the ignition coil through ON/OFF control of the ignition power
. msistor provided in the ignition primary circuit, the ignition timing is controlled so that ignition may take
:ace at the most appropriate time for the operating condition of the engine.
Tne ignition timing is determined by the ECM in accordance with the engine speed, intake air quantity,
i-igine coolant temperature, etc.
ON-BOARD DIAGNOSTIC (OBD) FUNCTION
0 When the sensor/actuator abnormality related to the emission control has been detected, the check
engine/malfunction light illuminates to warn the driver.
0 Upon detection of the sensor/actuator abn?rmalitiy, the diagnostic trouble
. , code (DTC) corresponding
to the abnormality item is output.
0 The RAM data about the sensor/actuator inside the ECM can be read through the scan tool. In addition,
it is possible to force-drive actuators under certain conditions.
OTHER CONTROL FUNCTIONS
Fuel pump control
When cranking or operating the engine, the fuel pump relay is turned ON to supply the fuel pump
with power.
Air conditioning compressor clutch relay control
The air conditioning compressor clutch is controlled by the relay.
Purge control
Refer to GROUP 17.
EGR control
Refer to GROUP 17.
I TSB Revision I
13A-4 MFI c1.5L Engine> - General Information
MULTIPORT FUEL INJECTION SYSTEM DIAGRAM 11000731

<Federal - 1993 model>


"1 Heated oxygen sensor Engine e *I Injector
*2 Intake air temperature sensor control 2z2 Idle air control motor
'3 Throttle position sensor module 2z3 Evaporative emission purge solenoid
*4 Closed throttle position switch 0 Fuel pump relay
'5 Camshaft position sensor 0 Multipott fuel injection (MFI) relay
"6 Crankshaft position sensor 0 Air conditioning compressor clutch relay
"7 Engine coolant temperature sensor 0 Check engine/Malfunction indicator lamp
*8 IAC valve position sensor 0 On-board diagnostic output
*9 Manifold absolute pressure sensor 0 Ignition coil, ignition power transistor
0 Power supply
0 Vehicle speed sensor
0 Air conditioning switch
0 ParWNeutral position switch
0 Power steering pressure switch
0 Ignition switch-ST
Evaporative
emission
1 -
canister

02

To fuel tank 4- =

Catalytic converter
I '1 Heated oxygen sensor (front)
' 1 '2 Intake air temperature sensor control 6 2 Idle air control motor
b3 Evaporative emission purge solenoid
, '3 Throttle position sensor module
*4 Closed throttle position switch a4 EGR solenoid
I '5 Camshaft position sensor 0 Fuel pump relay
'6 Crankshaft position sensor 0 Multiport fuel injection (MFI) relay
'7 Engine coolant temperature sensor I. 0 Air conditioning compressor clutch relay
0 Check engine/Malfunction indicator lamp '
'8 IAC valve position sensor
'9 Manifold absolute pressure sensor 0 On-board diagnostic output
'1 OEGR temperature sensor 0 Ignition coil, ignition power transistor

c
I Evaporatlve emission
“1 Heated oxygen sensor (front)
*2 Intake air temperature sensor control a2 Idle air control motor
*3 Throttle position sensor module i73 Evaporative emission purge solenoid
*4 Closed throttle position switch a4 EGR solenoid
*5 Camshaft position sensor Fuel pump relay
*6 Crankshaft position sensor 0 Multiport fuel injection (MFI) relay
*7 Engine coolant temperature sensor Air conditioning compressor clutch relay
*8 IAC valve positron sensor 0 Check engine/Malfunction indicator lamp
*9 Manifold absolute pressure sensor 0 On-board diagnostic output
*10Heated oxygen sensor (rear) a Ignition coil, ignition power transistor
0 Power supply
Vehicle speed sensor
0 Air conditioning switch
ParWNeutral position switch L
Power steering pressure switch
0 Ignition switch-ST

Manifold absolute

To fuel tank-=

position sensor
Distributor
position sensor 1FU1148
MFI 4 . 5 L Engine> - General Information 13A-7
dederal - From 1996 model>
b?ated oxygen sensor (front)
-;ake air temperature sensor
Throttle position sensor
“Xq“ module
a1 Injector
w2 Idle air control motor
W 3 Evaporative emission purge solenoid
- Closed throttle position switch t 4 EGR solenoid
Camshaft position sensor 0 Fuel pump relay
Crankshaft position sensor 0 Multiport fuel injection (MFI) relay
Engine coolant temperature sensor 0 Air conditioning compressor clutch relay
IAC valve position sensor 0 Check engine/Malfunction indicator lamp
Manifold absolute pressure sensor 0 On-board diagnostic output
R ’ :Heated oxygen sensor (rear) 0 Ignition coil, ignition power transistor
0 Power supply
Vehicle speed sensor
0 Air conditioning switch
ParWNeutral position switch
0 Power steering pressure switch
0 Ignition switch-ST

Evaporative emission
canister

.
13A-8 MFI c1.5L Engine> - General Information
MFI COMPONENTS 110007312

Items Specifications

Throttle Throttle bore mm (in.) 46 (1.81)


body
Throttle position sensor Variable resistor type
Idle air control motor DC motor type [DC motor type by-pass air control sys-
tem with the Fast Idle Air Valve (FIAV)]
Closed throttle position switch Rotary contact type, within throttle position sensor
IAC valve position sensor Hall element type
Engine Identification model No. 1 Federal E2T39373 <1993 modelz
control E2T39376 <1994 modelz
module E2T39382 <1995 model>
E2T39388 < l 996 model>
California E2T39372 4 9 9 3 model>
E2T39376 4 9 9 4 model>
E2T39381 4 9 9 5 model>
E2T393874996 modelz
Sensors Manifold absolute pressure sensor Semiconductor type
Intake air temperature sensor Thermistor type
Engine coolant temperature sensor Thermistor type
Oxygen sensor <Federal - 1993 model> Zirconia type
Heated oxygen sensor <Federal - From 1994 Zirconia type
model, California>
Vehicle speed sensor Reed switch type
ParWNeutral position switch , Contact switch type
Camshaft position sensor Photo interrupter type <Federal - Up to 1995 model,
California - Up to 1994 model>
Hall element type <Federal - From 1996 model,
California - From 1995 model>
Crankshaft nnsitinn sensnr 1 . . . .- .interruoter
Photo . . .- . . .
I---
tme
-,r-
<Federal - UD to 1995 model.
- I ~~

California - Up to 1994 model>


~~~~~ ~~~

Hall element type <Federal - From 1996 model,


California - From 1995 model>
EGR temperature sensor Thermistor type
<Federal - 1994 and 1995 models, California -
UD to 1994 model>
Power steering pressure switch 1 Contact switch type
MFI <1.5L Engine> - General information / Service Specifications / Sealant 13A-9
I Items ~ Specifications

1 Actuators 1 Multiport fuel injection (MFI) relay ! Contact switch type


7
Injector type and number Electromagnetic type, 4
Injector identification mark MDHl82
Evaporative emission purge solenoid ON/OFF type solenoid
1 EGR solenoid ON/OFF type solenoid <Federal - 1994 and 1995 mod-
-
els, California Up to 1994 model>

I Duty cycle type solenoid <Federal - From 1996 model,


California - From 1995 model>
1 Fuel 1 Regulator pressure kPa (psi)

pressure
reaulator I

Items Specifications

Basic idle speed r/min. 750 k 50 1!

b h z p o s i t i o n sensor adjusting voltage mV 1 400-1,000 I


I Idle air control motor coil resistance Q
. 5-35 [at 20% (68"F)I

%
e airtemperature sensor 20°C (68°F) 2.6

I resistance kR 80°C (176°F) 0.3

I Engine coolant temperature 20°C (68°F) 2.4

80°C (176°F) 0.3

/gen sensor output voltage <Federal - 1993 model> V 1 0.6-1 .O


I Heated oxygen sensor output voltage <Federal - From 1994 0.6-1 .O
model, California> V I
1
Fuel pressure kPa (psi) Vacuum hose disconnection 330-350 (47-50) at curb idle

Vacuum hose connection Approx. 270 (38) at curb idle

Injector coil resistance Cl 13- 16 [at 20°C (68"F)I

SEALANT 110007314

I Items i Specified sealant I


I Engine coolant temperature sensor threaded portion 1 3M Nut Locking Part No. 4171 or equivalent I
13A-10 MFI c1.5L Engine> - Special Tools
SPECIAL TOOLS 110007315

Tool Application

993 model
Scan Tool 0 Reading diagnostic trouble code
(Multi-Use 0 Multiport fuel injection (MFI) system
Tester < M U > ) inspection

ROMpack I
(Forthe number,
refer to GROUP
00 - Precau-
tions before Ser-
vice.)
MB99 1502 MB991502 All models
Scan Tool 0 Reading diagnostic trouble code
<MUT-II> 0 MFI system inspection

ROM pack

MB991348 Tool not available 0 Adjustment of closed throttle position


Test harness switch and throttle position sensor
set 0 Inspection using an analyzer

MB991529 Tool not necessary 0 Reading diagnostic trouble code


Diagnostic if scan tool <MUT- 0 Basic idle speed adjustment
trouble code II> is available
check harness

MD998464 MD998464-01 0 Inspection of heated oxygen sensor


Test harness <Federal - From 1994 model, California>
(4 pin, square)

MD998709 MI1210196 0 Measurement of fuel pressure


Adapter hose
__

MD998742 MD998742-01
Hose adapter 1
1
MFI c1.5L Engine> - Troubleshooting 13A-11
%

TROUBLESHOOTING 110007151

EXPLANATION OF TROUBLESHOOTING PROCEDURES


The troubleshooting procedures that are effective for malfunctions of the MFI system are explained in
;ne following.
2 I

(1) Verify the complaint


START 0 Reproduce the complaint. Note the problem and the
conditions under which the complaint occurs (engine
f condition, operating state, etc.).
1. Verify the complaint
(2) Reading diagnostic trouble code
0 Read the diagnostic trouble code and correct the mal-
I function when a diagnostic trouble code is output,
t v
referring to the diagnostic chart.
I 2. Reading diagnostic trouble code 1 (3) Estimating cause of trouble and setting check item
0 Referring to CHECK CHART CLASSIFIED BY PROB-
1 LEM SYMPTOMS, determine the check items and
3. Possible cause(s) of trouble and procedures to be followed.
priority of item(s) to be checked (4) Checking engine control module input signals
I 0 Use the scan tool or an analyzer to check the signals
t input to the engine control module.
4. Checking engine control module 0 If the input signals are normal, the sensor input is
input signals judged to be normal. Then, check the next check item.
( 5 ) Checking engine control module output signals and actua-
1 tor operation
5. Checking engine control module 0 Use the scan tool to check the signals output from
output signals and actuator the engine control module. Also, force-drive the actua-
operation tor using the actuator test function to check the actuator
operation.
t 0 Use an analyzer to check the signals output from the
6. Checking harnesses of MFI engine control module.
components 0 If the signals output from the engine control module
and the operation of the actuator are normal, the actua-
c tor control is judged to be normal. Then, check the
next check item.
7. Checking individual MFI
1 components (6) Checking harnesses of MFI components
0 If the input and output signals for the engine control
module are not normal, check the body harnesses
of the MFI components and repair as necessary.
8. Re-examining and checking 0 After repairing, check the input and output signals
causes of trouble and repairing for the engine control module again. If they are normal
I this time, check the input and output signals for the
next check item.
I 9. Confirming completion of repair
and preventing reoccurrence
(7) Checkina individual MFI comDonents
If the body harnesses are normal but the input and
output signals for the engine control module are still
i abnormal, check the MFI components individually and
END repair or replace as necessary.
After repair or replacement, check the input and output
signals of the engine control module again. If they
are normal this time, check the input and output signals
of the next check item.
(8) Re-examining and checking causes of trouble and repair-
ing
0 If the results of the harness check and individual com-
ponent check are normal but the input and output
signals for the engine control module are still abnormal,
re-examine the causes of the trouble, referring to the

\ TSB Revision
13A-12 MFI < I Engine>
.5L - Troubleshooting
troubleshooting hints. Then, carry out checking and
repairing including other groups.
(9) Confirming completion of repair and preventing reoccur-
rence
0 Try to reproduce the trouble symptom to make sure
that the symptom does not occur again.
0 Remove the true cause of the trouble to prevent its
reoccurrence.

EXPLANATION AND CAUTIONS FOR CIRCUIT


CHECKING 110007152

0 The connector symbols show the pin arrangement as seen


when looking at the terminals of the component. 8
0 When the standard value when checking the voltage is
recorded as B+, this is an abbreviation for battery positive
voltage.

Jest harness 1 0 When checking a waterproof connector with the circuit


in a live state, be sure to use the special tool (test harness).
Inserting the test probe from the harness side should never
be done, as it will adversely affect waterproof performance,
which may lead to corrosion. m
Furthermore, the test harness is used for each setting,
so the appropriate item for the connector should be se-
lected. a

0 In addition, if there is no test harness for the appropriate


connector, the test harness set (MB991348) which can
be connected directly between the terminals can be used.
$1

Test harness set

ZOlL1025

0 When checking the terminal voltage, etc., with the connec-


tors disconnected, do not insert the test probe if the check
terminal has female pins.
Forcing the test probe into such a terminal can cause
poor contact.
E MFI <I .5L Engine> - Troubleshooting 13A-13

I When checking for a open circuit in a harness with both


ends of the harness physically separated, use a jumper
lead to ground one end and check continuity between
the other end and the ground. This enables checking for
a open circuit in the harness to be made. If there is no
continuity, repair the harness.
However, when checking for a open circuit in the power
7
supply line, check the continuity between both ends directly,
without using a jumper lead to ground one end of the
harness.
Z6FU1217

When checking for a harness short-circuit, open one end


,
\ Harness
< of the harness and check for continuity between the other
end and ground.
If there is continuity, the harness is short-circuited to
ground, so repair the harness.
As a rule, use an analog type ohmmeter (or circuit tester)
to measure the continuity.

Z6FU1218

Sensor side If the harness is normal, but the voltage sent to the sensor
I \
T
Harness is not normal, remove wire from harness and checkvoltage
at engine control module pin. Before replacing engine
I I 11-11
0 I Engine
control module, for improper voltage, verify power supply
and grounds are correct. Replace engine control module
control and recheck.
module As a rule, use a digital type voltmeter (or circuit tester)
to measure the voltage.
However, for checking the power transistor drive voltage,
use an analog type voltmeter.
26FU1219

I -
13A-14 MFI <I .5L Engine> - Troubleshooting
CHECK ENGINE/MAL FUNCTlON INDICAT0R I

LAMP 110007316

Among the on-board diagnostic items, a check engine/malfunc-


tion indicator lamp comes on to notify the driver when an
irregularity is detected.
However, when an irregular signal returns to normal and the
engine control module judges that it has returned to normal,
the check engine/malfunction indicator lamp goes out.
Moreover, when the ignition switch is turned off, the lamp
goes out. Even if the ignition switch is turned on again, the
lamp does not come on until the irregularity is detected.
Immediately after the ignition switch is turned on, the check
engine/malfunction indicator lamp is lit for 5 seconds to indicate
that the check engine/malfunction indicator lamp operates nor-
mally.

ITEMS INDICATED BY THE CHECK ENGINE/


MALFUNCTION INDICATOR LAMP
<Federal - Up to 1995 model, California - Up to 1994
model> c
I Engine control module I
Oxygen sensor <Federal - 1993 model>,
Heated oxygen sensor (front, rear)
<Federal - From 1994 model, California>
Intake air temperature sensor
Throttle position sensor
1 Engine coolant temperature sensor I
1 Crankshaft position sensor I
I Camshaft position sensor (No. 1 cylinder top dead center) I
Manifold absolute pressure sensor

Injector

Caution
Check enginelmalfunction indicator lamp will come on
when terminal for ignition timing adjustment is grounded.
Therefore, it is normal that the lamp comes on when termi-
nal for ignition timing adjustment is grounded for ignition
timing adjustment. 1
MFI el .5L Engine> - Troubleshooting 13A-15
<Federal - From 1996 model, California - From 1995 model>
I DTCNO. 1 Items
~

DTC NO. 1 Items


- 1 Engine control module (ECM) malfunction I PO204 1 Injector circuit malfunction-cylinder 4
o5 I Manifold absolute pressure circuit malfunc- P0300* Random misfire detected

I tion P0301* Cylinder 1 misfire detected


PO110 1 Intake air temperature circuit malfunction 1 P0302* i Cylinder 2 misfire detected
'1 Engine coolant temperature circuit malfunc-
tion
P0303*
P0304*
Cylinder 3 misfire detected
Cylinder 4 misfire detected
PO120 1 Throttle position circuit malfunction 1 PO335 1 Crankshaft position sensor circuit malfunction
I

p0125* 1 Excessive time to enter closed loop fuel


control
PO340

PO400
Camshaft position sensor circuit malfunction
Exhaust gas recirculationflow malfunction

PO130 I Heated oxygen sensor circuit malfunction


(bank 1 sensor 1)
Exhaust gas recirculaimi solenoid malfunc-

35
Heatedoxygen sensor heater circuit malfunc-
tion (bank 1 sensor 1)
po420 I Catalyst system efficiency below threshold
(bank 1) <Federal>
po136 1
1
Heated oxygen sensor circuit malfunction
(bank 1 sensor 2)
1 po421 1
I

Warm up catalyst efficiency below threshold


(bank 1) <California>

PO141 1 Heated oxygen sensor heater circuit malfunc-


tion (bank 1 sensor 2)
Evaporativeemission tor,:.: system malfunc-

PO170 Fuel trim malfunction (bank 1) Evaporative emission control system purge
po443
Injector circuit malfunction- cylinder 1 control valve circuit malunc;,sn
PO201

PO202 1 Injector circuit malfunction - cylinder 2 PO505 1 Idle control system malfunction
I
-'

I
PO203 Injector circuit malfunction -cylinder 3 PO510 1 Closed throttle position switch malfunction
1 NOTE 0 When the ECM mor tored the powertrain
1. After the Engine Control Module (ECM) detects malfunction three times' and detected no
,, a malfunction, the check engine/malfunction
indicator lamp illuminates when the engine is
malfunction.
*: In this case, one time indicates from engine
I1
~

next turned on and the same malfunction is start to stop.


re-detected. 0 For misfiring or a fuel trim malfunction, when
However, for items marked with a "*", the check driving conditions (engine speed, engine coolant
1
i
engine/malfunction indicator lamp illuminates
on the first detection of the malfunction.
temperature, etc.) are similar to those when
the malfunction was first recorded.
1 2. After the check engine/malfunction indicator
lamp illuminates, it will be switched off under
the following conditions.
.I _.

Caution
, If the check enginelmalfunction indicator lamp illuminates because of a malfunction of the ECM,
transmission between the scan tool and the ECM cannot occur. In this case, the diagnostic trouble
1 code cannot be read.
13A-16 MFI el .5L Engine> - Troubleshooting
CHECK ENGINVMALFUNCTION INDICATOR LAMP
INSPECTION
(1) Check that when the ignition switch is turned ON, the
lamp illuminates for about 5 seconds and then goes out.
(2) If the lamp does not illuminate, check for open circuit
in harness, blown fuse and blown bulb.

ON-BOARD DIAGNOSTICS <Federal - Up to 1995 model, California - Up to 1994


model> 110007317

The engine control module monitors the inpuvoutput Caution


signals (some signals at all times and the others If the sensor connector is disconnected with
under specified conditions) of the engine control the ignition switch turned on, the diagnostic
module. trouble code is memorized. In this case, send
When it is noticed that an irregularity has continued the diagnostic trouble code erase signal from
for a specified time or longer from when the irregular the scan tool to the engine control module and
signal is initially monitored, passing a certain num- the diagnostic memory will be erased.
ber, the engine control module judges that an irregu- The 15 diagnostic items are provided as follows,
larity has occurred, memorizes the diagnostic and if plural items are activated, they are all indicated
trouble code, and outputs the signal to the diagnostic sequentially from the smallest code number.
output terminal.
There are 15 diagnostic items, including the normal Caution
state, and the diagnostic results can be read out The diagnostic trouble code of ignition timing
with a scan tool. adjustment signal is outputted when terminal
Moreover, since memorization of the diagnostic for ignition timing adjustment is grounded.
trouble codes is backed up directly by the battery, Therefore, it is not abnormal that the code is
the diagnostic results are memorized even if the outputted even when terminal for ignition timing
ignition key is turned off. The diagnostic trouble adjustment is grounded for ignition timing ad-
codes will, however, be erased when the battery justment.
terminal or the engine control module connector
is disconnected.
In addition, the diagnostic trouble code can also
be erased by turning the ignition switch to ON and
sending the diagnostic trouble code erase signal
from the scan tool to the engine control module.

DIAGNOSIS CHART (FAULT TREE)


-
Code Output signal pattern Check items (Remedy) Memory
No.
Engine control 0 Fuse -
module 0 Harness and connector
H 0 Ground
L (Replace ECM if power t
212A0104 ground available)

11 Oxygen sensor 0 Harness and connector Retained


<Federal - 1993 0 Fuel pressure
model> 0 Injectors
Heated oxygen (Replace if defective)
L sensor (front) 0 Intake air leaks
Y12A0104 <Federal - From
1994 model, 0 Oxygen sensor
California>
-
13 Intake air 0 Harness and connector Retained
temperature

-
H-llNvL
L sensor
0 Intake air temperature sen-
sor
I MFI e l .5L Engine> - Troubleshooting 13A-17
I Code
1 No. Output signal pattern 1 On-board
diagnostic items Check items (Remedy) 1 Memory

14 Throttle position 0 Harness and connector Retained


sensor 0 Throttle position
sensor
L 0 Closed throttle position
W12A0104 switch

I
Engine coolant 0 Harness and connector Retained
temperature 0 Engine coolant temperature
L sensor sensor

r Hm
21 212A0107

0 Harness and connector [If Retained


harness and connector are
normal, replace distributor
L
Y12A0107
assembly.)

-- -"- 1 Camshaft position


i"
Harness and connector (If

Iu uuui
0 Retained
sensor harness and connector are
L normal, replace distributor
X I 2A0107 assembly.)

Vehicle speed 0 Harness and connector Retained


sensor 0 Vehicle speed sensor (reed
L (reed switch) switch)
W12A0107

I Manifold absolute 0 Harness and connector (If Retained

Iu u UUL
H nnn nn prrssura
^^_^^"
bwiibui harness and connector are
L normal, replace manifold ab-
Vl2AO107 solute pressure sensor.)

L
Ignition timing
adjusting signal
0 Harness and connector
! -
U12A0107

0 Harness and connector Retained


I in'ector 0 Injector coil resistance
L
T12A0107 1
1 EGR <Federal -
I r l _ - 4nnr
0 Harness and connector Retained

L
fl-i-[-m I

~
rruiii IYY-

model, California>
0
0
EGRvalve
EGR solenoid
S1PA0107 0 EGR valve control vacuum
0 EGR temperature sensor

I
0 Harness and connector Retained
H sensor 0 IAC valve movement (If har-

55 nnnnn nnnnn R12A0107


ness, connector and IAC
valve movement are normal,
replace Idle air control motor
~

assembly)
I
1 Heated oxvaen 0 Harness and connector Retained
1 sensor
I (rea;)
<Federal - From
1994 model,
0 Heated oxygen sensor

Z12A0106 California>
13A-I8 MFI < I .5L Engine> - Troubleshooting
I 1 Output signal pattern

L
Normal state

! - I
NOTE
1. Do not replace the ECM until a thorough terminal check reveals there are no shodopen circuits.
2. The code numbers will be displayed in order, starting from the lowest.
I MFI <I .5L Engine> - Troubleshooting 13A-19
ON-BOARD DIAGNOSTICS <Federal - From 1996 model, California - From 1995
' model> 110007318

The engine control module monitors the inputloutput Caution


signals (some signals at all times and the others If the sensor connector is disconnected with
under specified conditions) of the engine control the ignition switch turned on, the diagnostic
module. trouble code is memorized. In this case, send
When a malfunction has continued for a specified the diagnostic trouble code erase signal to the
time or longer since the irregular signal is initially engine control module in order to erase the diag-
monitored, the engine control module judged that nostic memory.
a malfunction has occurred. The 32 diagnostic items are provided as follows,
After the ECM first detects a malfunction, a diagnos- and if plural items are activated, they are all indicated
tic trouble code is recorded when the engine is sequentially from the smallest code number.
restarted and the same malfunction is re-detected.
However, for items marked with a "*", a diagnostic Caution
trouble code is recorded on the first detection of The diagnostic trouble code of ignition timing
the malfunction. adjustment signal is output whenever terminal
There are 32 diagnostic items, and the diagnostic for ignition timing adjustment is grounded.
results can be read out with a scan tool. Therefore, it is not a malfunction that the code
Moreover, since memorization of the diagnostic is output when adjusting ignition timing.
trouble codes is backed up directly by the battery, The ECM records the diagnostic trouble code and
the diagnostic results are memorized even if the the engine operating conditions at the time the mal-
ignition key is turned off. The diagnostic trouble function was detected. These data are called "freeze
codes will, however, be erased when the battery frame" data
terminal or the engine control module connector This data indicates the engine operating condition
is disconnected. from when nothing at all IS detected to the initial
In addition, the diagnostic trouble code can also detection of malfunction.
be erased by turning the ignition switch to ON and This data can be read by using the scan tool, and
sending the diagnostic trouble code erase signal can then be used in simulation tests for troubleshoot-
from the scan tool to the engine control module. ing. Data items are as follows.
b
Unit
I - Data
Engine coolant temperature "C
Engine speed rlmin.
Vehicle speed km/h
Long-term fuel compensation (Long-term fuel trim) %
~~~

Short-term fuel compensation (Short-term fuel trim) I%


Fuel control condition 0 Open loop
0 Closed loop -
0 Open loop-drive condition
0 Open loop-DTC set
0 Closed Ioop-O;! (rear) failed
Calculation load value %

Manifold absolute pressure 1 kPa


Diagnostic trouble code during data recording -
13A-20 MFI e l .5L Engine> - Troubleshooting
OBD-ll DRIVE CYCLE
All kinds of diagnostic trouble code can be monitored by carrying out a short drive in accordance wlth
the following drive cycle pattern.
In other words, doing such a drive allows to regenerate any kind of trouble which involves illuminating
the check engine/malfunction indicator lamp and to check if the repair procedure has eliminated the trouble
(the check engine malfunction indicator lamp is no more illuminated).
NOTE:
1. For checking the following three systems for illumination of the check engine/malfunction indicator
lamp, perform the driving up to the point B twice successively. Before beginning with the first driving,
turn off the ignition switch for more than 10 seconds.
0 EGR system, Fuel trim, Evaporative emission control system.
2. In case of the systems other than those three mentioned above, performing a drive up to the point
B twice successively will suffice for determing if the check engine/malfunction indicator lamp illuminates
or not.
Before beginning with the first driving, turn off the ignition switch more than 10 seconds.
3. Perform test drives under the following conditions.
(1) On vehicles with automatic transmission, set selector lever in D range, overdrive switch ON,
PowedEconomy changeover switch in P range.
(2) Acceleration: Keep the throttle in 1/4 to 314 opened conditions.
(3) Deceleration: Lower the vehicle speed below 15 mph or the engine speed below 1,000 r/min.
(without operating brake and clutch).
(4) During cruising: Keep the throttle opening constant.
(5) Durina stomina: Keep the throttle fullv closed, A/C OFF and transmission in neutral.
(6) Cool& tempeTature at starting: 10°C'(500F) or higher
(7) Intake air temperature at starting: 40°C (104OF) or lower
(8) Intake air temperature during driving: 50°C (122°F)or lower
Drive cycle pattern
120sec. 20 sec. B

H
I K I Y

, M IH H
N /H
0 IH
P i H
6FU2466
A : Catalytic converter - I : ECT sensor
6 ' Heated oxygen sensor J : TP sensor, IAT sensor, MAP sensor
C : Heated oxygen sensor circuit (open-/short- K : Idle control svstem
circuited) L : CTP switch
D : Heated oxygen sensor heater circuit M : Injector circuit (open-circuited)
(open-/short-circuited) N : Solenoid valve circuit (open-circuited)
E : Misfire EGR, EVAP purge
F EGR system 0 : CMP sensor, CKP sensor
G Fuel trim P : Excessive time to enter closed loop fuel
H Evapo. emission control system control
MFI < I Engine>
.5L - Troubleshooting 13A-21
DIAGNOSIS CHART (FAULT TREE)

3TC No. DTC No. Diagnostic items Check items (Remedy) Memory
:General <Scan
scan tool
mode>
tool

-1
I
PO105 PO105 1 Manifold Absolute Pressure Circuit 0 Harness and connector
(If harness and connector are
Retained
Malfunction
normal, replace manifold abso-
lute pressure sensor assembly.)
~ _ _

PO110
~~
PO110 Intake Air Temperature Circuit
Malfunction
0
0
Harness and connector
Intake air temperature sensor ! Retained
PO115 PO115 Engine Coolant Temperature Circuit Harness and connector Retained
. _
Malfunction 0 Engine coolant temperature
0 sensor

PO120 Throttle Position Circuit Malfunction 0 Harness and connector Retained

PO125 Excessive Time to Enter Closed Heated oxygen sensor (front) Retained
Loop Fuel Control* Heated oxygen sensor harness
and connector -
Injector

PO130 Harness and connector 1 Retained


Malfunction (Bank 1 Sensor 1) (If harness and connector are
normal, replace heated oxygen
sensor front.)

PO135 Heated Oxygen Sensor Heater 0


Circuit Malfunction 0 Heated oxygen sensor (front)
(Bank 1 Sensor 1) heater

PO136
~

ieated Oxygen Sensor Circuit


Malfunction (Bank 1 Sensor 2)
0
0
Harness and connector
Heated oxygen sensor (rear)
' Retained

PO141 ieated Oxygen Sensor Heater 0 Harness and connector Retained


Zircuit Malfunction 0 Heated oxygen sensor (rear)
:Bank 1 Sensor 2) heater
~

PO170 Fuel Trim Malfunction ( B p k 1) 0 Volume air flow sensor output Retained
a frequency
0 Injector
0 Fuel pressure
0 _- i
0
0
Intake air leaks
Engine coolant temperature
sensor
0 Intake air temperature sensor
0 Barometric pressure sensor
0 Heated oxygen sensor
0 Exhaust manifold cracked
13A-22 MFI < I Engine>
.5L - Troubleshooting
DTC No. DTC No. Diagnostic items Check items (Remedy)
<General <Scan
scan tool tool
mode> (MUT-II)
mode>
PO201 - Injector Circuit Malfunction - 0 Harness and connector
Cylinder 1 0 Injector

PO202 ~ - Injector Circuit Malfunction -


Cylinder 2
~ ~ ~

PO203 - Injector Circuit Malfunction -


Cylinder 3
PO204 - Injector Circuit Malfunction -
Cylinder 4
~ ~

PO300 - Random Misfire Detected* 0 Ignition coil R


0 Ignition power transistor
0 Spark plug
PO301 - Cylinder 1 Misfire Detected* 0 Ignition circuit
0 Injector
0 Heated oxygen sensor
PO302 - Cylinder 2 Misfire Detected* 10 Compression pressure
0 Timing belt
0 Crankshaft position sensor
0 Air intake
0 Fuel pressure
PO304 1 - Cylinder 4 Misfire Detected' 0 Crankshaft position sensor
circuit and connector I
PO335 PO335 Crankshaft Position Sensor Circuit 0 Harness and connector
Malfunction (If harness and connector are
normal, replace crankshaft
position sensor.) I
PO340 ' PO340
Malfunction (If harness and connector are
I ~
normal, replace camshaft posi-
tion sensor.)
~

Exhaust Gas Recirculation Flow 0 Harness and connector R


Malfunction 0 EGR valve
0 EGR solenoid
0 EGR valve control vacuum
0 Manifold differential pressure
sensor
PO403 1 - Exhaust Gas Recirculation Solenoid
Malfunction
p0420 Catalyst System Efficiency Below
Threshold (Bank 1) <Federal>

PO421 i - Warm Up Catalyst Efficiency Below 0 Exhaust manifold (Replace the R


Threshold (Bank 1) <California> catalytic converter if there is no
cracks, etc.)
I
1
~ ~ ~

PO440 - Evaporative Emission Control 0 Harness and connector I R


System Malfunction 0 Evaporative emission purge
solenoid
0 Purge control valve
0 Vacuum hoses routing

1 TSB Revision 1
li MFI e l .5L Engine> - Troubleshooting 13A-23
-
DTC No. DTC No. Diagnostic items Check items (Remedy) Memory
<General <Scan
scan tool tool
mode> (M UT-II)
mode> I

Malfunction solenoid
PO500 ' PO500 Vehicle Speed Sensor Malfunction
1
0
0
Harness and connector
Vehicle speed sensor
Retained

11 Idle Control System Malfunction 0


0
Harness and connector
Idle air control motor I Retained I
- Closed Throttle Position Switch
1 Malfunction
1
1 0
0
Harness and connector
Closed throttle position switch 1 Retained

I p1300 I p1300 I Ignition Timing Adjustment Circuit


Malfunction
I
Harness and connector

I p1500
p1500 1 Generator FR Terminal Circuit
Malfunction
I
I
0 Harness and connector Reta.;ad

- .
NOTE
Do not replace the engine control module (ECM) until a thorough terminal check reveals there are no snortlopen
circuits.
After the ECM detects a malfunction, a diagnostic trouble code is recorded when the engine is r a t started
and the same malfunction is re-detected. However, for items marked with a "*", the diagnostic trouble code
is recorded on the first detection of the malfunction.
Sensor 1: indicates sensors which are mounted closest to the engine.
Sensor 2: indicates sensors which are mounted next-closest to the engine.
13A-24 MFI e l .5L Engine> - Troubleshooting
DIAGNOSTIC~DETECXIONLOGIC <Federal - U p to 1995 model, California -- Up
to 1994 model> 110007319

Fault ID 1 Title I
Oxygen Sensor <Federal - 1993 model> Effect Probable causes
11 Heated Oxygen Sensor (front) <Federal
- From 1994 model, California>
Background Limp-in 0 Oxygen sensor deteriorated.
The oxygen sensor converts the oxygen density in the exhaust (a) Aidfuel ratio closed 0 Open or shorted oxygen sensor
gas to a voltage and outputs it. loop control is not circuit, or loose connector.
0 The engine control module checks the change of an oxygen performed. Incorrect fuel pressure.
sensor output voltage (Lean/Rich) in the airifuel ratio closed loop Injector failed
control. 0 Air intake
0 Engine control module failed.
Range of Check
0 3 minutes have passed after engine was started.
0 Engine coolant temperature is approx. 80°C (176°F) or more.
0 Intake air temperature is 20-50°C (68-122°F).
0 Engine speed is approx. 2,000-3,000 r/min.
0 Vehicle is moving at constant speed on a flat, level road surface.

Set Conditions
The oxygen sensor output voltage does not cross specified voltage
for specified seconds.

Fault ID 1 Title
I Effect Probable causes
13 1 Intake Air Temperature Sensor
Background Limp-in 0 Intake air temperature sensor
0 The intake air temperature sensor converts the intake air (a) Controls as if the failed.
temperature to a voltage and outputs it intake air temperature 0 Open or shorted intake air
0 The engine control module checks whether the voltage is within is 25°C (77°F). temperature sensor circuit, or
a specified range loose connector.
0 Engine control module failed.
Range of Check
0 Ignition switch. ON
0 Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts
Set Conditions
0 Sensor output voltage is 4 6 V or more [corresponding to an
intake air temperature of -45°C (-49°F) or less] for 4 seconds
or
0 Sensor output voltage is 0.2Vor less [corresponding to an intake
air temperature of 125°C (257°F) or more] for 4 seconds

Fault ID I Title
Effect Probable causes
14 1 Throttle Position Sensor
Background Limp-in 0 Throttle position sensor failed
0 The throttle position sensor outputs a voltage which corresponds (a) No increase in fuel or maladjusted.
to the throttle valve opening angle. injection amount dur- 0 Open or shorted throttle
0 The engine control module checks whether the voltage is within ing acceleration due position sensor circuit, or loose
a specified range. In addition, it checks that the voltage output to the unreliable connector.
does not become too large while the engine is idling. throttle position sen- 0 Closed throttle position switch
sor signal. ON malfunction.
Range of Check 0 Closed throttle position switch
0 Ignition switch: ON
0 Excluding 60 seconds after the ignition switch is turned to ON
signal wire shorted.
or immediately after the engine starts. 0 Engine control module failed.
Set Conditions
0 When the closed throttle position switch is ON, the sensor output
voltage is 2 V or more for 4 seconds.
or
The sensor output voltage is 0.2 V or less for 4 seconds.
I MFI <.5L
I Engine> - Troubleshooting 13A-25

1 Probable causes
21 Engine Coolant Temperature Sensor
Engine coolant temperature
1 The engine coolant temperature sensor converts the engine (a) Controls as if the sensor failed.
coolant temperature to a voltage and outputs it engine coolant tem- 0 Open or shorted engine coolani
I The engine control module checks whether the voltage is within perature is 80°C temperature sensor circuit, oi
a specified range In addition, it checks the engine coolant (176°F). loose connector.
temperature (signal) does not drop while the engine is warming Engine control module failed.
UP
lange of Check, Set Conditions
Range of check
Ignition switch ON
Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine stark
Set conditions
Sensor output voltage is 4 6 V or more [corresponding to
an engine coolant temperature of -45°C (-49°F) or less] for
4 seconds.
or
Sensor output voltage is 0 1 V or less [corresponding to an
engine coolant temperature of 140°C (284°F) or more] for
4 Seconds.
Range of check
Ignition switch: ON
0 Engine speed is approx. 50 r/min. or more.
Set conditions
-- I
The sensor output voltage increases from 1.6 V or less
[corresponding to an engine coolant temperature of 40°C
(104°F) or more] to 1.6 V or more [correponding to an engine
coolant temperature of 40°C (104'F) or less].
0 After this, the sensor output voltage is 1.6 V or more for 5
minutes.
I

f
, Fault ID Title
Effect Probable causes
22 Crankshaft Position Sensor
Background No limp-in I Crankshaft position sensor
When the engine is running, the crankshaft position sensor failed.
outputs a pulse signal 0 Open or shorted crankshaft
0 The engine control module checks whether the pulse signal is position sensor circuit, or loose
input while the engine is cranking connector.
0 Engine control module failed.
Range of Check
Engine is cranking
Set Conditions
Sensor output voltage does not change for 4 seconds (no pulse signal
input).

Fault
23
ID 1 Title
I Camshaft Position Sensor
Effect ' Probable causes

Background Limp-in ' 0 Camshaft position sensor


0 When the engine is running, the camshaft position sensor outputs (a) Injects fuel into the 1 failed.
a pulse signal.
The engine control module checks whether the pulse signal is
input.
Range of Check ON, the No.1 cylinder
0 Ignition switch: ON
top dead center is not
Engine speed is approx. 50 r/min. or more. detected at all.)
Set Conditions
Sensor output voltage does not change for 4seconds (no pulse signal
input).

I TSB Revision
Fault ID Title
Effect Probable causes
24 Vehicle Speed Sensor
Background No Iimp-in 0 Vehicle speed sensor failed
0 The vehicle speed sensor outputs a pulse signal while the vehicle 0 Open or shorted vehicle speed
is driven sensor circuit, or loose
0 The engine control module checks whether the pulse signal IS connector
output 0 Engine control module failed.
Range of Check
Ignition switch ON
0 Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts
0 Closed throttle position switch OFF
0 Engine speed is 3,000 r/min or more
0 Driving under high engine load conditions.
Set Conditions
Sensor output voltage does not change for4 seconds (no pulse signal
input)

T
Fault ID Title
Effect 1 Probable causes
32 Manifold Absolute Pressure Sensor
lackground Limp-in 0 Manifold absolute pressure
' The manifold absolute pressure sensor outputs a voltage which
corresponds to the intake manifold plenum pressure.
1 The engine control module checks whether this voltage is within
a specified range.
lange of Check, Set Conditions
Range of check
Ignition switch: ON
Set conditions
0 Sensor output voltage is 4.5 V or more [corresponding to
~an absolute pressure of 115 kPa (34.1 in.Hg) or more] for
4 seconds.
Range of check
0 The throttle position sensor output voltage is 1.25 V or more.
or
0 Vehicle is stationary
Set conditions
0 Sensor output voltage is 0.2 V or less [corrsponding to an
absolute pressure of 4.93 kPa (1.46 in.Hg) or less] for 4
seconds.

Fault ID Title
Effect Probable causes
36 Ignition Timing Adjusting Signal
Background No limp-in 0 Ignition timing adjusting signal
0 If there is a short circuit in the line between the engine control wire circuit is shorted to the
module and the ignition timing adjcJStment terminal, the line ground.
voltage will become low. 0 Engine control module failed.
0 The engine control module checks whether t"'k cccurs.

Range of Check
Ignition switch: ON
Set Conditions
The ignition timing adjusting signal wire is shorted to the ground
MFI <I .5L Engine> - Troubleshooting 13A-27

I
~

Fault ID Title
Effect Probable causes
I 41 Injector
-;,reground No limp-in 0 Injector failed
A surge voltage is generated when the injectors are driven and 0 Open or shorted injector circuit,
the current flowing to the injector coil is shut off I or loose connector
0 The engine control module checks this surge voltage 0 Engine control module failed
lange of Check
0 Engine speed is approx 50-1,000 r/rnin.
rn The throttle position sensor output voltage is 1 15 V or less
0 Actuator test by scan tool is not carried out

-t Conditions
2,rge voltage of injector coil is not detected for 4 seconds I

I Fault ID Title
- Effect Probable causes
I 43
EGR System <Federal
lmodel, California>
From 1994

5ickground 40 limp-in 0 EGR valve does not c:?n.


0 EGR temperature sensor converts the EGR gas temperature 0 EGR control vacuum IS 100 bw.
to a voltage and outputs it. D EGR solenoid failed.
e Engine control module checks whether an output voltage of the 0 EGR temperatL 3 -:-31
1 EGR temperature sensor is within a specified range. failed.
0 Open or shomzi EGR
=ange of Check temperature sensor arm& of
e Approx. 6 minutes or more have passed after engine was started.
e Intake air temperature is 0-55°C (32-131°F). loose connector.
0 Engine control mod- 3 ' 2 +i
0 Barometric pressure is 93.3 kPa (27.6 in.Hg) or more.
0 Engine speed is approx. 2,500-3,000 r/min.
e Vehicle is moving at constant speed on a flat, level road surface.
0 The above conditions continue for a continuous period of 15
seconds.
Set Conditions
0 Sensor output voltage is approx. 3.5 V [corresponding to an
EGR temperature of 70°C (158"F)I or more.
When the range of checkoperation given above which accompany
starling of the engine are carried out two times in succession,
a problem is detected after each operation.

Fault ID Title
Effect Probable causes
I 55 1 Idle Air Control Valve Position Sensor
Background Limp-in 0 IAC valve ppsr .- S E - : ~
, 0 If there is a malfunction of the IAC system, IAC valve position (a) The idle revolution is failed.
i does not change even when the IAC motor was driven. not controlled. 0 Open or shorted -2 babe
0 The enaine control module checks the IAC valve Dosition sensor Dosition sensor circut or loose
i sianal ;hen the IAC motor was driven. I 1 connector
0 IAC motor failed
3ange of Check 0 Open or shortej -C motor
Battery voltage is 10 V or more circuit, or loose c - - - = - sr.
I 0 When the valve position is between steps 6-90, opening
operation at steps below 5 and closing operation at steps above
91.
0 Engine control mOadle failed

Set Conditions
The sensor output voltage does not change (no pulse signal input)
even when the idleaircontrol motoroperatesforapprox. 0.5seconds.
13A-28 MFI c1.5L Engine> - Troubleshooting I

Effect Probable causes


59 Heated Oxygen Sensor (rear) <Federal
- From 1994 model, California>
Background .imp-in Oxygen sensor deteriorated.
The oxygen sensor converts the oxygen density in the exhaust a) The air/fuel ratio 0 Open or shorted oxygen sensor
gas to a voltage and outputs it. feedback control circuit, or loose connector.
0 Theenginecontrol modulechecksanoutputvoltageoftheoxygen (closed loop control) 0 Engine control module failed.
sensor when the oxygen volume in the exhaust gas is little (Aidfuel
ratio is rich.).
Range of Check
Approx. 3 minutes or more have passed after engine was started.
0 Engine coolant temperature is approx. 80°C (176°F) or more.
Closed throttle position switch: OFF
The throttle position sensor output voltage is 4.1 V or more.
o Open loop control in operation.
20 seconds have passed after deceleration finished.
Set Conditions
The heated oxygen sensor (rear) output voltage is 0.1 V or less.
0 The heated oxygen sensor (front) output voltage is 0.5 V or
more.
0 The above conditions continue for a continuous period of 5
seconds.

DIAGNOSTIC DETECTION LOGIC <Federal - From 1996 model, California - From


1995 model> 110007320

Fault ID I Title

PO105 Manifold Absolute Pressure Circuit


Effect 1 Probable causes
Malfunction
~

3ackground Limp-in b Manifold absolute pressure


b The manifold absolute pressure sensor outputs a voltage which (a) Uses the throttle sensor failed.
corresponds to the intake manifold plenum pressure position sensor signal P Open or shorted manifold
b The engine control module checks whether this voltage is within and engine speed absolute pressure sensor
a specified range signal (crankshaft circuit, or loose connector.
position sensor sig- P Engine control module failed
3ange of Check, Set Conditions nal) to read the
Range of check injector basic drive
0 Ignl+,on switch ON
time and basic ignition
Set condibons timing from the preset
0 Sensor c ‘“Ut voltage is 4 5 V or more [corresponding to map.
an absc e pressure of 115 kPa (34 1 in Hg) or more] for (b) Fixes the IAC motor
4 seconds. in the appointed
position so idle air
Range of check control is not per-
0 The throttle pos 7 sensor output voltage is 1 25 V or more formed.
or
0 Vehicle is stationaly. *
Set conditions
0 Sensor output voltage is 0 2 V or less [corresponding to an
absolute pressure of 4 93 kPa (1.46 in Hg) or less] for 4
seconds
MFI c1.5L Engine> - Troubleshooting 13A-29
Fault ID 1 Title
Effect
Intake Air Temperature Circuit
Malfunction
kkground Limp-in lo Intake air temperature sensor
The intake air temperature sensor converts the intake air (a) Controls as if the
0 failed.
' Open or shorted the intake air
temperature to a voltage and outputs it. intake air temperature 0
The engine control module checks whether the voltage is within is 25°C (77°F). t e m p z - e sensor circuit, or
1 a specified range. loose ci--ec.or
0 Engine control module failed.
znge of Check
Ignition switch: ON
Excluding 60 seconds after the ignition switch is turned to ON
I or immediately after the engine starts.
Let Conditions
0 Sensor output voltage is 4.6 V or more [corresponding to an
Y intake air temperature of -45°C (-49°F) or less] for 4 seconds.
j Sensor output voltage is 0.2 V or less [corresponding to an intake
air temperature of 125°C (257°F) or more] for 4 seconds.

1 Fault ID Title

I Engine Coolant Temperature Circuit


Malfunction
Effect Probable causes

'Sackground .imp-in 0 Engine coolant te-zeaturc


0 The engine coolant temperature sensor converts the engine a) Controls as if the sensor failed.
coolant temperature to a voltage and outputs it. enaine coolant tem- 0 Open or shore? . - + c -! ~

The engine control module checks whether the voltage is within perature is 80°C coolant tempe.2:. + 5 c - s
a specified range. In addition, it checks the engine coolant (176°F). circuit, or loose cc +: : '
temperature (signal) does not drop while the engine is warming 0 Engine control m0au.e i a d .

Range of Check, Set Conditions


Range of check
0 Ignition switch: ON
0 Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine starts.
: Set conditions
0 Sensor output voltage is 4.6 V or more [corresponding to
an engine coolant temperature of -45°C (-49°F) or less] for
4.seconds.
~ or
0 Sensor output voltage is 0.1 V or less [corresponding to an
engine coolant temperature of 140°C (284°F) or more] for
4 seconds.
Range of check
0 Ignition switch: ON
0 Engine speed is approx. 50 r/min. or more.
Set conditions
0 The sensor output voltage increases from 1.6 V or less
[corresponding to an engine coolant temperature of 40°C
(104°F) or more] to 1.6 V or more [correponding to an engine
coolant temperature of 40°C (104°F) or less].
0 After this, the sensor output voltage is 1.6 V or more for 5

1 minutes.
Range of check .
I z
0 Enaine coolant temerature is 2OoC (68OF)
theengine is started.
. , or more when
0 Intake air temperautre is 20°C (68°F) or more when the engine
is started.
Set conditions
0 The engine coolant temperature takes 5 minutes or more
to rise to approximately 50°C (122OF) after the engine is started.
13A-30 MFI e l .5L Engine> - Troubleshooting
Fault ID Title
Effect Probable causes
PO120 Throttle Position Circuit Malfunction
____

Background Limp-in 10Throttle position sensor failed


0 The throttle position sensor outputs a voltage which corresponds (a) No increase in fuel or maladjusted.
to the throttle valve opening angle. injection amount dur- 0 Open or shorted throttle
0 The en ine con'vol module checks whether the voltage is within ing acceleration due position sensor circuit, or loose
a specxed range. In addition, it checks that the voltage output to the unreliable connector.
does not become too large while the engine is idling. throttle position sen- ;Closed throttle position switch
sor signal. ON malfunction.
Range of Check, Set Conditions 0 Closed throttle position switch
Range of Check signal wire shorted.
0 Ignition switch: ON
0 Engine control module failed.
0 Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine starts.
Set Conditions
0 When the closed throttle position switch is ON, the sensor
output voltage is 2 V or more for 4 seconds.
nr
The sensor output voltage is 0 2 V or less for 4 seconds
Range of Check
0 Ignition switch ON
0 Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine starts
Engine speed is approx 500-3,000 r/min
0 During a low load operation.

Set Conditions
0 The sensor output voltage is over 4 6 V for 10 seconds

Fault ID Title

I PO125 1 Excessive Time to Enter Closed Loop


Fuel Control
Effect Probable causes

Background No limp-in 0 Heated oxygen sensor failed.


0 The MFI system reduces exhaust emissions by means of 0 Injector failed.
closed-loop fuel control. Engine control module failed.
0 The engine control module checks the time taken until closed-loop
fuel control commences.
Range of Check, Set Conditions
Even though the specified length of time (approximately 30 seconds)
has passed since the conditions* were met following starting of the
engine, the MFI system does not enter closed-loop fuel control.
*: The conditions are an engine coolant temperature of at least
80°C (176"F), an intake airtemperature of 20-50°C (68-122"F),
an engine speed of 2,500-3,000 r/min, etc.
MFI < I Encline>
.5L - Troubleshooting 13A-31

Fault ID 1 Title 1 I 1 %
I
po130 Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 1) I

Background Limp-in 1 Heated oxygen sensor deterio-


When the oxygen sensor begins to deteriorate, the oxygen sensor (a) Aidfuel ratio closed rated
signal response becomes poor loop control is not Open circuit in oxygen sensor
0 The engine control module forcibly varies the aidfuel mixture performed output line
to make it leaner and richer, and checks the response speed 0 Engine control module failed.
of the oxygen sensor.
In addition, the engine control module also checks for an open
circuit in the oxygen sensor output line
Range of Check, Set Conditions
The response of the oxygen sensor signal is slow when the amount
I
1 of fuel injected is increased or decreased by an override during
~ closed-loop control of the air-fuel ratio
The oxygen sensor output line is open-circuit

II Oxygen Sensor Heater Circuit


'Malfunction (Bank 1 Sensor 1)
Effect Probable causes

heater
Range of Check, Set Conditions 0 Engine control module failed.
The oxygen sensor heater current IS either lower than several dozen

t1 Fault ID 1, Title - I I
'I bank
Oxygen Sensor Circuit Malfunction
1 Sensor 2)
Limp-in
Effect

'
Probable causes

Heated oxygen sensor failed.


I

Background 0
The engine control module checks for an open circuit in the heated (a) Performs the closed 0 Engine control module failed
loop control of the Open circuit in heated oxygen
oxygen sensor output line.
Range of Check, Set Conditions
air/fuel ratio by using
only the signal of the
1 0
sensor output line
The heated oxygen sensor output line IS open-circuit. heated oxygen sensor
(front) installed on the
front side of the
catalytic converter.

I Fault ID Title

I Oxygen Sensor Heater Circuit


Malfunction (Bank 1 Sensor 2)
Effect
~
Probable causes

I
I Background No limp-in 0 Open shorted oxygen sensor
heater circuit.
The engine control module checks whether the heater current IS ~

within a specified range when the heater is energized. Open circuit in oxygen sensor
heater.
Range of Check, Set Conditions j0 Engine control module failed.
The oxygen sensor heater current is either lower than several dozen
milliamperes or hiqher than several amperes.
13A-32 MFI c1.5L Engine> - Troubleshooting
Fault ID Title
Effect Probable causes
PO170 Fuel Trim Malfunction (Bank 1)
Background No limp-In Volume air flow sensor failed.
0
0 If a malfunction occurs in the fuel system, the fuel compensation Injector failed.
value becomes too large or too small 0 Incorrect fuel pressure.
0 The enaine control module checks whether the fuel comDensation 10 Air drawn in from gaps in gasket
value ;I within a specified range. seals, etc.
0 Heated oxygen sensor failed.
Range of Check, Set Conditions 0 Engine coolant temperature
The fuel compensation value exceeds the specified range for 10 sensor failed.
seconds during closed-loop control of the airifuel ratio. 0 Enqine control module failed.
0 Intake air temperature sensor
failed.
0 Barometric pressure sensor
failed.

Fault ID 1 Title
Effect Probable causes
Injector Circuit Malfunction
PO204- ~ Cylinder-I - Cylinder-4
Background No limp-in 0 Injector failed.
0 A surge voltage is generated when the injectors are driven and 0 Open or shorted injector circuit,
the current flowing to the injector coil is shut off. or loose connector.
0 The engine control module checks this surge voltage. 0 Engine control module failed.
Range of Check
0 Engine speed is approx. 50-1,000 rlmin.
0 The throttle position sensor output voltage is 1.15 V or less.
0 Actuator test by scan tool is not carried out.
Set Conditions
Surge voltage of injector coil is not detected for 4 seconds,

Fault ID
PO300
Title
1 Random Misfire Detected
Effect I Probable causes
1

Background Limp-in '0 Ignition system related part(s)


0 If a misfinng occurs while the engine is running the engine speed (a) The ECM stops sup- I failed
suddenly changes plying fuel to the cylin- 0 Poor crankshaft position sensor
0 The er; -e control module checks for changes in the engine der with the highest signal
speed misfiring rate if a mis- 0 Incorrect air/fuel ratio
firing that could dam- 0 Low compression pressure
Range of Check, Set Conditions age the catalytic con- 0 Engine control module failed
0 There are mu 3le cylinders for which the number of misfires
verter Is detected
for every 200 r/min of the engine exceeds the specified number
0 There are multiple cylinders for which the number of misfires
for every 1,000 r h i n of the engine exceeds the specified number
MFI el .5L Engine> - Troubleshooting 13A-33

I Fault ID I Title I I
1 I
I PO301 -
PO304
ICylinder-1 - Cylinder-4 Misfire
1 Detected
Effect Probable causes
I"

Background Limp-in 0 Ignition system related part(s)


0 If a misfiring occurs while the engine is running, the engine speed (a) The ECM stops sup- failed
suddenly changes plying fuel to the cylin- 0 Engine control module failed
0 The engine control module checks for changes in the engine der with the highest
speed misfiring rate if a mis-
firing that could dam-
Range of Check, Set Conditions
The number of misfires for every 200 r/min of the engine exceeds the
specified number (single cylinder)
,at:,'";
- -
zt:&y- _ -
The number of misfires for every 1,000 r/min. of the engine exceeds I

the specified number (single cylinder)

Title I I
Effect Probable causes
j
po335 Crankshaft Position Sensor Circuit
Malfunction
I I

Background I
No limp-in Crankshaft position sensor
0 When the engine is running, the crankshaft position sensor failed
outputs a pulse signal 0 Open or shorted c -3ft
0 The engine control module checks whether the pulse signal is position sensor circL 1, or --se
input while the engine is cranking. connector
0 Engine control mcduie faJ.&
Range of Check
Engine is cranking
Set Conditions
I
Sensor output voltage does not change for 4 seconds (no pulse signal
input).

Fault ID Title
J
Effect Probable causes
1 I Camshaft Position Sensor Circuit
Malfunction
Background Limp-in 0 Camshaft position sensor
When the engine is running, the camshaft position sensor outputs (a) Injects fuel into the failed
a pulse signal. cylinders in the order 0 Open or shorted c - - -
position sensor circuit, .ru38
-
0 The engine control module checks whether the pulse signal IS 1-3-4-2 with irregular
input. timing. (After the igni- connector
tion switch is turned to 0 Engine control module faled.
Range of Check ON, the No.1 cylinder
Ignition switch, ON top dead center is not
Engine speed is approx. 50 r/min. or more. detected at all.)
Set Conditions (b) Cuts off the fuel sup-
Sensor outputvoltage does not changefOr4seconds (no pulse signal ply 4 seconds after a
input) problem is detected.
(After the ignition
switch is turned to ON,
the No.1 cylinder top
dead center is not
detected at all.)
13A-34 MFI c1.5L Engine> - Troubleshooting
Fault ID 1 Title
I Effect Probable causes
Exhaust Gas Recirculation Flow
1 Malfunction
Background No limp-in 0 EGR valve does not open.
When the EGR solenoid switches from OFF to ON while the 0 EGR control vacuum is too low.
engine is running, EGR gas flows 0 EGR solenoid failed.
0 The engine control module checks how the EGR gas flow signal 0 Open or shorted EGR solenoid
changes circuit, or loose connector.
0 Manifold differential pressure
Range of Check, Set Conditions sensor failed.
The EGR gas flow signal changes little when the EGR solenoid 0 Engine control module failed.
switches from OFF to ON

Fault ID 1 Title
Exhaust Gas Recirculation Solenoid
Effect 1 Probable causes
PO403 ~

Malfunction
Background No limp-in 0 Fuel tank differential pressure
0 The engine control module checks current flows in the EGR sensor failed.
solenoid drive circuit when the solenoid is ON and OFF. 0 Open or shorted fuel tank
differential pressure sensor
circuit, or loose connector.
0 Engine control module failed.

Title I
Effect Probable causes
Catalyst System Efficiency Below
IThreshold (Bank 1) <Federal>
Background No Iimp-in 0 Catalytic converter deterio-
0 The signal from the heated oxygen sensor which follows the rated.
catalytic converter differs from that which precedes the catalytic 0 Engine control module failed.
converter That is because the catalytic converter purifies exhaust
gas When the catalytic converter has deteriorated, the signal
from the heated oxygen sensor which follows the catalytic
converter becomes similar to that which precedes the catalytic
converter
0 The engine control module checks the outputs of the heated
oxygen sensor signals
Range of Check, Set Conditions
The relation between the signals from the heated oxygen sensors
preceding (engine side) and following the catalytic converter meets ,
specified condition.
1
MFI c1.5L Engine> - Troubleshooting 13A-35

I
8 Fault ID Title
Effect 1 Probable causes '
I Po421 Warm Up Catalyst Efficiency Below
Threshold (Bank 1) <California>
No limp-in 0 Catalytic converter deterio-
1 rated.
0 Engine control module failed.

-ie-relation between the signals from the heated oxygen sensors


weding (engine side) and following the catalytic converter meets
I
cified condition.

Fault ID 1 Title
Effect Probable causes
Evaporative Emission Control
I Svstsm Malfiinr4inn

Iackground No limp-in 0 Evaporative emission purge


i;- Tho n\mnnrstiwnnmmcinn nilinn cnlnnnirl nnnnc 2nd ~ l n f n whtia
~ 1 1 " ' " u ~ " ' u L 1 " ' " , 1 " c . c . . ' " ' 1 ~ " 1 y " c . ~ " 1 ' " ' " " ~ " ~ l ~ u u ' 1 " ~ ' ~ ~ I ~ . . I I . . . .
c snlannirl failad
"-.-I 1 1 . 1 .I..__.

the engine is idling. Then the fuel compensation value change ' 0 Open or shorted evaporative
according to whether the evaporative emission canister emits emission purge solenoid circuit,
0
purge air or not.
The engine control module checks for this changes.
I 0
or loose connector.
Purge hose connection or
rVh o&
1 routing
- . is defective, . , ,, ,
Z -Vl n YnI n
. 'n f Cat Cnnrlitinnc
"I I,I'I\, Y I .V"IIUI.IVII-.
0 tngine control module tailed.
-en the evaporative emission purge solenoid opens and closes
,ie the engine is idling the changes in the fuel compensation value
a lower than the specified amounts.

I Fault ID 1 Title

1 PO443 ~
Evaporative Emission Control
System Purge Control Valve Circuit
Malfunction
Effect
,
I Probable causes

Sackground No limp-in 0 Evaporative emission purge


Tne engine control module checks whether current flows in the solenoid failed.
1 evaporative emission purge solenoid drive circuit when the solenoid Open or shorted evaporative
IS driven.

>ange of Check, Set Conditions


1 emission purge solenoid circuit,
or loose connector.
e Engine control module failed.
hen the evaporative emission purge solenoid is turned OFF, no
I

. ~ r g evoltage is detected.
13A-36 MFI 4 . 5 L Engine> - Troubleshooting

Title
Effect Probable causes
PO500 p vehicle Speed Sensor Malfunction
Background rlo limp-in 1 Vehicle speed sensor failed.
0 The vehide speed sensor outputs a pulse signal while the vehicle 1 Open or shorted vehicle speed
is driven sensor circuit, or loose
0 The eng i e control module checks whether the pulse signal is connector.
outp D Engine control module failed.
Range cc Check
0 Ig? I switch: ON
0 Excluding 60 seconds after the ignition switch IS turned to ON
or immediately after the engine starts.
0 Closed throttle position switch OFF
0 E*- -e speed is 3,000 r/min or more.
0 Dr ing under high engine load conditions

Set Conditions
S=isoroutputvoltagedoes not changefor4seconds (no pulsesignal
input).

Fault ID Title I
Effect " Probable causes
PO505 Idle Control System Malfunction 1
Background No limp-in 0 Idle air control motor failed.
0 If there is a malfunction of the IAC system, the actual engine 0 Open or shorted idle air control
speed will not be identical to the target engine speed motor circuit, or loose connec-
0 The engine control module checks the difference between the tor.
actual engine speed and the target engine speed. 0 Engine control module failed,
Range of Check, Set Conditions
After the engine has warmed up, the difference between the actual
engine speed and the target engine speed exceeds the specified
value

Fault ID ~ Title
po5,0 Closed Throttle Position Switch
Effect 1 Probable causes
Malfunction
Background No limp-in 0 Closed throttle position switch
0 While the engine is idling without pressing the accelerator pedal, failed.
"ON" signal can be inputted from the closed throttle position 0 Open or shorted closed throttle
switch to the engine control module. position switch circuit, or loose
0 The engine control module is used for checking the input signal connector.
during the engine idling. 0 Engine control module failed.
Range of Check
a The vehicle is under stopping, however, the vehicle should have
been driven at speed on or over 30 km/h at least one time before
the vehicle is stopped.
0 The engine speed is approx. 800 r/min. or below.

Set Conditions
"OFF signal was inputted from the closed throttle position switch for
2 seconds.
MFI c1S L Engine> - Troubleshooting 13A-37

Fault ID Title
Effect
p,300
Ignition Timing Adjustment Circuit
Malfunction
Background No limp-in 0 Ignition timing adjustment
0 If there IS a short circuit in the line between the engine control signal wire circuit is shorted to
module and the ignition timing adjustment terminal, the line
voltage will become low.
0 The engine control module checks whether this occurs.

Range of Check
Ignition switch: ON I
I Set Conditions
The ignition timing adjustment signal wire is shorted to the ground. I
I Fault ID ~

I
Title
Effect Probable causes
p, 5oo
Generator FR Terminal Circuit
Malfunction
Background Limp-in l o Open circuit in generator FR
0 When the generator field current is controlled, the generator (a) The generator output terminal circuit.
FR terminal inputs a signal to the engine control module. regulation depending 0 Engine control module failed.
0 The engine control module detects the generator output with on the electrical load
the input signal, and controls the idle air control motor according does not take place.
to the generator output.
Range of Check, Set Conditions
The generator FR terminal signal voltage remains high for
approximately 20 seconds while the engine is running.
I3 ~ - 3 a MFI < I Engine>
.5L - Troubleshooting
FAIL-SAFE/BACKUP FUNCTION TABLE 110007321

When the main sensor malfunctions are detected by the on-board diagnostics, the vehicle is controlled
by means of the following defaults.
~~

Malfunctioning item Control contents during malfunction


Manifold absolute (1) Uses the throttle position sensor (TPS) signal and engine speed signal (crankshaft
pressure sensor position sensor signal) to read the injector basic drive time and basic ignition timing
from the preset map.
(2) Fixes the idle air control motor in the appointed position so idle air control is not
performed.
Intake air Controls as if the intake air temperature is 45°C (113°F).
temperature sensor
Throttle position No increase in fuel injection amount during acceleration due to the unreliable throttle
sensor (TPS) position sensor signal.
Engine coolant Controls as if the coolant temperature is 80°C (176°F).
temperature sensor
Camshaft position Injects fuel into the cylinders in the order 1-3-4-2with irregular timing. (After the ignition
sensor switch is turned to ON, the No. 1 cylinder top dead center position is not detected at all.)
IAC valve position Idle air control is not performed.
sensor
Oxygen sensor Aidfuel ratio closed loop control is not performed
<Federal - 1993
models
Heated oxygen sen-
sor (front) <Federal
- From 1994 model,
California>
Heated oxygen sen- Performs the closed loop control of the air/fuel ratio by using only the signal of the heated
sor (rear) <Federal - oxygen sensor (front) installed on the front side of the catalytic converter.
From 1994 model,
California>
Generator FR termi- No generator output suppression control is performed for the electrical load (to be operated
nal <Federal - From as an ordinary generator).
1996 model, Califor-
nia - From 1995
model>
Misfire detection The ECM stops supplying fuel to the cylinder with the highest misfiring rate if a misfiring
<Federal - From that could damage the catalytic converter is detected.
1996 model, Califor-
nia - From 1995
models
MFI e l .5L Engine> - Troubleshooting 13A-39
READ OUT OF DIAGNOSTIC TROUBLE CODE
110007327.

PRECAUTIONS FOR OPERATION


(1) When battery voltage is low, no detection or failure is
possible. Be sure to check the battery for vca;;. &-A
other conditions before starting the test.
(2) Diagnostic item ISerased if the battery or the engice cI :-:
module connector is disconnected. Do not disconnect the
battery before the diagnostic result is completely ,SL.

WHEN USING THE SCAN TOOL [MULTI-USE TESTER


(MUT) 4 9 9 3 model> OR MUT-II <All models>]
Caution i
Turn the ignition switch off before connecting or
disconnecting the scan tool. 1

(1) Connect the scan tool to the data link connector.


NOTE
When connecting MUT-II to a vehicle of 1993 model, use
I
the adapter harness supplied together.
(2) Turn the ignition switch to ON.
I i
<From 1994 model>
(3) Take a reading of the diagnostic output.
(4) Repair the problem tocation, referring to the diagnostic
chart.
(5) After turning the ignition switch once to OFF, turn it back
to ON.
(6) Erase the diagnostic trouble code.
(7) Recheck to be sure that the condition is normal.

WHEN USING THE VOLTMETER 4 9 9 3 model>


(1) Connect an analog voltmeter to the diagnostic output termi-
nal (terminal 1) and the ground terminal (terminal 12) of
the data link connector (white).
lfld connector (white)
(2) Turn the ignition switch to ON.
(3) Read the diagnostic output on the basis of the deflection
of the voltmeter.
(4) Repair the problem location, referring to the diagnoshc
chart.
(5) Erase the diagnostic trouble code by the following proce-
dure.
a. Turn the ignition switch to OFF.
b. After removing the battery cable from the battely termi-
nals for 10 seconds or more, reconnect the cable.
r output
Diagnostic
terminal c. Turn the ignition switch to ON and take a reac - J
5 14I=.<1 31211 of the diagnostic output to check if a normal coae
+21111101918)7 1 6 is output.
d. Let the warm engine run at idle for 10 minutes.

Ground

ZEC1650

/TSB evision
13A-40 MFI < I Engine>
.5L - Troubleshooting
WHEN USING THE VOLTMETER 4 9 9 4 model>
(1) Connect an analog voltmeter to the diagnostic output termi-
nal (terminal 25) and ground terminal (terminal 4 or 5)
of the data link connector.
Caution
In connecting the voltmeter to the ground terminal
(terminal 4 or 5), use the special tool [MB991529 (diag-
nostic trouble code check harness)].
(2) Turn the ignition switch to ON.

Y
(3) Read the diagnostic output on the basis of the deflection
of the voltmeter.
16 pins - Female connector (4) Repair the problem location, referring to the diagnostic
Ground chart. 1
(5) Erase the diagnostic trouble code by the following proce-
dure.
12 pins - Male connector
U a. Turn the ignition switch to OFF.
b. After removing the battery cable from the battery termi-
J
Diagnostic output terminal
I nal for 10 seconds or more, reconnect the cable. a
2524 123122121
c. Turn the ignition switch to ON and read the diagnostic
output to check if a normal code is output.
,32131 130 129,28127126
d. Let the warm engine run at idle for 10 minutes.
Z6FU2062

Diagnostic result indication by voltmeter

Waveform for diagnostic trouble code No. 24


1.5 sec.1 r 0 5 sec. r-r O5sec. 0.5 sec
I_ 1 m

L I I i Units digit J
Pause time Tens digit Digit signal '
.~ 3 secs. signal delimiter Z6FU2060
2 secs. Z6FU2061

NOTE .II
Other diagnostic items are also indicated by the voltage waveforms corresponding to the code numbers obtained when
the scan tool is used.
WHEN USING THE CHECK ENGINENALFUNCTION
I4
INDICATOR LAMP <Federal - 1995 model>
Refer to P.13A-212.
MFI c1.5L Engine> - Troubleshooting 13A-41
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS 110007323

<Federal - Up to 1995 model, California - Up to 1994 model>


~

I Starting I
I
Idling stability I
Reference
Items
Will not start
Fires up and
dies, Hard
starting
Idling
instability
(rough idling)
incorrect
Idle speed '
Engine stall 1 page
I
Power supply 13A-56
I (MFI relay)
1 Engine control module 2 (2)
power ground ~ 13A4-59
Fuel oumo 3 (3) 10) I , l(1) 1 13A-60
1
intake air temperature
sensor
6
I 13A-63

-----
Manifold absolute
pressure sensor
8 ! I 13A-66
Engine coolant tempera-
ture sensor
(3) 7 (6) 1 (1)
(6) I 13A-68
Throttle position sensor I 1 13A-71
Closed throttle position 4 (4) 2 (2)
switch (5) I 13A-74
I I IAC valve Dosition sensor 3 (3) 6 (3) 4 (4) 1 13A-76
I Camshaft position sensor 5 (5) 6 (7) 9 (8) 13A-79

, 1 Crankshaft
I

sensor
position 6 (6) 7 (8) 10 (9) 13A-85

1 '' Ignition switch - ST


(MTT)
ignition switch - ST and
4 (4)

4 (4) -
3 (4)

3 (4) 5
13A-90

13A-91
ParkiNeutral position
switch (AT)
I Vehicle speed sensor 7 13A-93
Power steering pressure 3 13A-95
I switch
Air conditioning switch 4 13A-97
and compressor clutch
relay
Oxygen sensor <Federal 10 13A-101
I - 1993 model>
1 1 Heated oxygen sensor
<Federal - From 1994
model, California>
10
I 13A-104
'I Injectors
Idle air control motor
Ignition coil and iqnition
8 (8)

7 (7)
2 (2)
4 (5)
2 (2)
1(1) 7 (4)
3 (3)
2 (2)
11 (10)
13A-108
13A-113
13A-115
I power transistor I I I
I Evaporative emission .I 9 I 1 13A-119
I purge solenoid
EGR solenoid <Federal -
1 From 1994 model,
I California>
13A-121

Fuel pressure 5 (6) 5 (5) I 8(7) 1 13A-123


13A-42 MFI c1.5L Engine> - Troubleshooting
1 Driving I Stopping 1
Poor Run-on Reference
Items
Hesita-
tlon, Sag ac;el;ra- Stumble Shock Surge Knocking (diesel- page
Ins)
Power supply 13A-56
(MFI relay)
Engine control module 1 I
13A-59
power ground
Fuel pump I 1(1) 1(1) I I
Intake air temperature 5 (5) 4 (4)
sens3r
I
M z - ' ' ~absolute

ture sensor
'~
pressure sensor
E r - 2 coolant tempera-

Throttle position sensor 1


8 (8)

7 (7)

6 (6)
6 (6)

5 (5)

1
4 (4)

3 (3)
,
j 4 (4) 1
I
2 (2)

I
13A-66

13A-68
13A-71
Closed throttle position I I
, 1 13A-74
switch 1 1 I I I 1 I
IAC valve position sensor 13A-76
Camshaft position sensor 1 I 13A-79
Crankshaft position
sensor ~

I
I
I I I I I
13A-85

Ignition switch - ST I I
(Mm , , ,I 13A-90
Ignition switch - ST and 1 13A-91
ParkiNeutral position I
switch (AT) I
Vehicle speed sensor 1 I I 6 I I 13A-93
13A-95

Air conditioning switch 13A-97


and compressor clutch
relay
Oxygen sensor <Federal 13A-101
- 1993 model> I
Heated oxygen sensor
<Federal - From 1994
I 13A-104

model, California>
Injectors I 2 (2) I 2 (2) 1 (1) 1(1) 1 13A-108
Idle air control motor 7 (6) I 13A-113-
Ignition coil and ignition
power transistor
- _ 7 (7)
I (I) ' 3 (3)
I 13A-115
Evaporative emission
purge solenoid I I
I
I
13A-119
EGR solenoid <Federal - 4 (4) 5 (5) 4 (4) I 13A-121
From 1994 model,
California>

NOTE
The numbers in the table indicate the check order. [with ( ): cold engine, without ( ): warm engine]
1 Starting
Fires up and Idling
Idling stability I
Reference
Items
Will not start dies, Hard instability incorrect Engine stall Page
starting (rough idling) Idlespeed

’ F’ower supply
(MFI relay) I
1 (1) 13A-134

Engine control module 13A-135


I jower ground I I
Fuel pump 3 (3) 1 (1) I 1 (1) 13A-136
Intake air temperature 6 13A-137
sensor
Manifold absolute 8 13A-138
pressure sensor
Engine coolant (3) 7 (6) 13A-141
temperature sensor 1
I Throttle position sensor 13A-142
I
Closed throttle position 4 (4) 2 (2) 5(5) 13A-143
I switch
I IAC valve position I 3 (3) 7 (3) 4 (4) 13A-144
I sensor I
1 Camshaft position 5 (5) 6 (7) 9(8) 1 13A-145
I sensor I I I
I Crankshaft position 6 (6) 7 (8) 10 (9) 13A-148
sensor
Ignition switch - ST 4 (4) 3 (4) 13A-151

Ignition switch - ST

I 4 (4) 3 (4) 6 13A-152

I I
and ParWNeutral
position switch (A/T)
I Vehicle speed sensor I 7 13A-153
I Power steering 13A-154
pressure switch
Air conditioning switch 13A-155
and compressor clutch
relay
(FR terminal,
I Generator
G terminal)
1 Heated oxygen sensor 10 i 13A-158
I Injectors 8 (8) 2 (2) 2 (2) 3(3) 13A-164
I Idle air control motor I 4 (5) 1 (1) 8 (4) 2(2) 13A-166

I Ignition coil and ignition


Dower transistor
7 (7) 11 (10) 13A-167

Evaporative emission 1
purge solenoid I
EGR solenoid 13A-171
Fuel pressure
I
5 (6) 5 (5) 8 (7) 1 13A-123
13A-44 MFI 4 . 5 L Engine> - Troubleshooting

NOTE
The numbers in the table indicate the check order. [with ( ): cold engine, without ( ): warm engine]
MFI e l .5L Engine> - Troubleshooting
=ROBLEM SYMPTOM TABLE (FOR YOUR INFORMATION) 110007161

Items I Symptom
The starter is used to crank the engine, but there is no combustion within the
Won't start
cylinders, and the engine won't start.
Fires up and dies I There is combustion within the cylinders, but then the engine soon stalls.
Hard starting 1 Engine starts after cranking a while.
Hunting 1 Engine speed doesn't remain constant; changes at idle.
Usually, a judgement can be based upon the movement of the tachometerpoint-
Rough idle er, and the vibration transmitted to the steering wheel, shift lever, body, etc. This
is called rough idle.
Incorrect idle speed The engine doesn't idle at the usual correct speed.
Engine stall The engine stalls when the foot is taken from the accelerator pedal, regardless
[Die out) of whether the vehicle is moving or not.
Engine stall The engine stalls when the accelerator pedal is depressed or while it is being
[Pass out) used.
"Hesitation" is the delay in response of the vehicle speed (engine speed) that
occurs when the accelerator pedal is depressed in order to accelerate from the
Hesitation speed atwhich thevehicle is nowtraveling,oratemporarydropinvehiclespeed
Sag (enqine speed) during - such acceleration. Serious hesitation is called "sag". (Re-
fer tb Fig:l)
Poor acceleration is inability to obtain an acceleration corresponding to the de-
Poor acceleration gree of throttle opening, even though acceleration is smooth; or the inability to
reach maximum speed.
Engine speed increase is delayed when the accelerator pedal is initially de-
Stumble pressed for acceleration. (Refer to Fig. 2)
The feeling of a comparatively large impact or vibration when the engine is ac-
Shock
celerated or decelerated.
This is slight acceleration and deceleration feel usually steady, light throttle
1 cruise. Most notable under light loads.
A sharp sound like a hammer striking the cylinder walls during driving and which
Knocking
adversely affects driving.

t 5:opping
Run on
("Dieseling")
The condition in which the engine continues to run after the ignition switch is
turned to OFF. Also called "Dieseling".

Fig. I * Hesitation Fig. 2 4


Normal

pedal - I accelerator
Initial Normal .

anicie speed
Vehicle
dePryy&
Pedal
xed
I -._.
I Time 21FU0223 I ldlilng
Time
Stumble
t
21 FW224
13A-46 MFI el S L Engine> - Service Adjustment Procedures
SERVICE ADJUSTMENT PROCEDURES
110007324

THROTTLE BODY (THROTTLE VALVE AREA)


CLEANING
(1) Start the engine and warm it up until the coolant is heated
to 80°C (176°F) or higher and then stop the engine.
(2) Remove the air intake hose from the throttle body.
(3) Plug the bypass passage inlet (arrow) of the throttle body.
Caution
Do not allow cleaning solvent to enter the bypass
passage.
(4) Spray cleaning solvent into the valve through the throttle
body intake port and leave it for about 5 minutes.
(5) Start the engine, race it several times and idle it for about
1 minute. If the idling speed becomes unstable (or if the
engine stalls) due to the bypass passage being plugged,
slightly open the throttle valve to keep the engine running.
(6) If the throttle valve deposits are not removed, repeat steps
(4) and (5).
(7) Unplug the bypass passage inlet.
(8) Attach the air intake hose.
(9) Use the scan tool to erase the on-board diagnostic code
or disconnect the battery ground cable for more than 10
seconds and then connect it again.
(10)Adjust the basic idle speed. (Refer to P. 13A-48.)
NOTE
If the engine hunts when idling after adjustment of the
basic idle speed, remove the (-) cable from the battery
for 10 seconds or more, and then run the engine at idle
again.

CLOSED THROTTLE POSITION SWITCH AND


THROTTLE POSITION SENSOR ADJUSTMENT
110007163

NOTE
When using scan tool, proceed to service data item 26 and
observe the ON/OFF changes to the closed throttle position
switch, instead of performing ohmmeter tests.
If scan tool not available, follow the steps below.
(1) Disconnect the connector of the throttle position sensor.

(2) Connect an ohmmeter between terminal No. 3 (closed


Throttle position
throttle position switch) and No. 4 (sensor ground) by
, using jumper wires.

Z7FU0629

\ TSB Revision 1
MFI c1.5L Engine> - Service Adjustment Procedures 13A-47
(3) Insert a feeler gauge with a thickness of 0.65 mm (.0256
in.) between the fixed SAS and the throttle lever.

(4) Loosen the throttle position sensor mounting bolt; then


turn the throttle position sensor body fully counterclock-
wise.
(5) In this condition, check for continuity between terminals
No. 3 and No. 4.

r ( i
Z9FUO147

(6) Slowly turn the throttle position sensor clockwise until the
point at which continuity between terminals No. 3 and
No. 4 changes to non-continuity is found.
Tighten the throttle position sensor installation bolt at that
position.
(7) Connect the connector of the throttle position sensor.

(8) Connect the scan tool to the data link connector (white).
If not using the scan tool, proceed as follows:
a. Disconnect the throttle position sensor connectors and
connect the special tool, Test Harness Set, between
the disconnected connectors.
b. Connect a digital voltmeter between the throttle posi-
tion sensor terminal No. 2 (sensor output) and terminal
No. 4 (sensor ground).

(9) Turn the ignition switch ON (but do not start the engine).
(10)Check the throttle position sensor output voltage.
Standard value: 400-1,000 mV
(1l)lf there IS a deviation from the standard value, check the
throttle position sensor and the related harness.
(12)Remove the feeler gauge.
(13)Switch OFF the ignition switch.
13A-48 MFI e l .5L Engine> - Service Adjustment Procedures
FIXED SAS ADJUSTMENT 110007325

NOTE
1. The fixed SAS should not be moved unnecessarily; it has
been precisely adjusted by the manufacturer.
2. If the adjustment for any reason is disturbed, readjust
as follows.
(1) Loosen the tension of the accelerator cable sufficiently.
(2) Back out the fixed SAS lock nut.
(3) Turn the fixed SAS counterclockwise until it is sufficiently
backed out, and fully close the throttle valve.
(4) Turn the fixed SAS clockwise until the throttle lever is
touched (i.e., the point at which the throttle valve begins
to open) is found.
From that point, turn the fixed SAS clockwise another
1-1/4 turn.
(5) While holding the fixed SAS so that it doesn't move, tighten
the lock nut securely.
(6) Adjust the tension of the accelerator cable.
(7) Adjust the basic idle speed as directed below.
(8) Adjust the closed throttle position switch and throttle posi-
tion sensor. (Refer to P. 13A-46.)

BASIC IDLE SPEED ADJUSTMENT 110007326

NOTE
1. The standard idle speed has been adjusted, by the engine
speed adjusting screw (SAS), by the manufacturer, and
there should usually be no need for readjustment.
2. In case the adjustment is disturbed or when the idle speed
is too high or it drops owing to application of air conditioning
load, make adjustment by the procedure described below.
3. The adjustment, if made, should be made after first confirm-
ing that the spark plugs, the injectors, the idle air control
motor, the compression pressure, etc., are all normal.
(1) The vehicle should be prepared as follows before the'
inspection and adjustment.
0 Engine coolant temperature: 80-95°C (176-203°F)
0 Lights, cooling fan and accessories: OFF
0 Transaxle: Neutral (A/T for P range)
(2) Connect the scan tool to the data link connector (white).
NOTE
When the scan tool is connected, the diagnostic test mode
control terminal should be grounded.
MFI <I .5L Engine> - Service Adjustment Procedures 13A-49
If not using the scan tool, proceed as follows:
a. Insert a paper clip into the I-pin blue connector as
shown in the illustration.

b. Connect a primary-voltage-detecting tachometer to


the paper clip.

1993 model:
c. Use a jumper wire to ground the diagnostic test mode
control terminal (terminal No. 10) of the data link con-
nector.

From 1994 model:


c. Use the special tool (diagnostic trouble code check
harness) to connect the diagnostic test mode control
terminal (terminal No. 1) of the 16-pin data link connec-
tor to ground.

(3) Remove the waterproof female connector from the ignition


timing adjustment connector.
(4) Use a jumper wire to ground the ignition timing adjustment
terminal.

1 TSB Revision
13A-50 MFI c1.5L Engine> - Service Adjustment Procedures
(5) Start the engine and run at idle.
(6) Check the basic idle speed.
Standard value: 750 f 50 r/min.
NOTE
1. The engine speed may be 20 to 100 dmin. lower
than indicated above for a new vehicle [driven approxi-
mately 500 km (300 miles) or less], but no adjustment
is necessary.
2. If the engine stalls or the r/min. is low even though
the vehicle has been driven approximately 500 km
(300 miles) or more, it is probable that deposits are
adhered to the throttle valve, so clean it. (Refer to
P. 13A-46.)
(7) If not within the standard value range, turn the engine
speed adjusting screw (SAS) to make the necessary ad-
justment.
NOTE
If the idling speed is higher than the standard value range
even when the engine speed adjusting screw is fully closed.
check whether or not there is any indication that the fixed
SAS bas been moved. If there is an indication that it has
been moved, adjust the fixed SAS. If there are no indica-
tions that it has been moved, it is possible that there is
leakage as a result of deterioration of the fast idle air
valve (FIAV), and, if so the throttle body should be replaced
(8) Switch OFF the ignition switch.
(9) If the scan tool was not used, disconnect the jumper wire
from the diagnostic test mode control terminals.
(10)Disconnect the jumper wire from the ignition timing adjust-
ment terminal and return the connector to its original condi-
tion.
(11)Start the engine again and let it run at idle speed for
about ten minutes; check to be sure that the idling condition
is normal.
FUEL PUMP CONNECTOR DISCONNECTION
(HOW TO REDUCE THE FUEL PRESSURE)
110007327

When removing the fuel pipe, hose, etc., since fuel pressure
in the fuel pipe line is high, do the following operation sc
as to release fuel pressure in the line and prevent fuel from
running out.
,
i
(1) Remove the rear seat cushion. (Refer to GROUP 52A
- Seat.)
(2) Disconnect the connection between the body wiring har-
ness and the fuel wiring harness that is under the floor
carpet.
(3) Start the engine and let it run until it stops naturally, turn
the ignition switch to OFF. I
(4) Connect the fuel wiring harness and body wiring harness.
(5) Install the rear seat cushion.

I TSB Revision i
MFI c1.5L Engine> - Service Adjustment Procedures 13A-51
FUEL PUMP OPERATION CHECK 110007167

(1) Check the operation of the fuel pump by using the scan
tool to force-drive the fuel pump.
(2) If the fuel pump will not operate, check by using the follow-
ing procedure. If normal, check the fuel pump drive circuit.
a. Turn the ignition switch to OFF.
b. When the fuel pump drive connector (black) is attached
directly to the battery, check if the sound of the fuel
pump operation can be heard.
NOTE
As the fuel pump is an in-tank type, the fuel pump
sound IS hard to hear, so remove the fuel tank filler
tube cap and listen at the fuel tank filler tube.
c. Check the fuel pressure by p1nchir.g the fuel hose
with the fingertips.
13A-52 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
- -
<Federal u p to 1995 model, California u p to 1994 model>

ON-VEHICLE INSPECTION OF MFI COMPONENTS


<Federal - Up to 1995 model, California Up to 1994 model> 11000732 -
COMPONENT LOCATION
I Name 1 Symbol 1 Name 1 Symbol

I Air conditioning compressor clutch relay Heated oxygen sensor (Rear)


<Federal - From 1994 model, California> I "
I Air conditioninq switch I S 1 Idle air control motor I F
Check engineiMalfunction indicator lamp Q Ignition timing adjustment connector D
Data link connector n P Injector 0
Distributor (with buiit-in camshaft position sensor, crank- Intake air temperature sensor K
shaft position sensor, ignition coil and ignition power 0
transistor) Manifold absolute pressure sensor H
EGR solenoid <Federal - From 1994 model, Callfornia , J Multiport fuel injection (MFI) relay T
EGR temperature sensor
-
<Federal From 1994 model, California L Oxygen sensor <Federal - 1993 model> X

Engine control module U ParkfNeutral position switch A


Engine coolant temperature sensor C 1 Power steering pressure switch I M
Evaporative emission purge solenoid
Fuel pump check terminal
Heated oxygen sensor (Front)
Throttle position sensor
(with built-in closed throttle position switch) l G
<Federal - From 1994 model, California> W Vehicle speed sensor (reed switch) R

-----+------4 4 P 1FUO94O

150231

AlFU1064
MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
- -
<Federal up to 1995 model, California UP to 1994 model> 13A-53

, temperature sensor '7 c=-


,444

/ /I!IJ--
13A-54 MFI < I Engine>
.5L* - On-Vehicle Inspection
<Federal - up
of MFI Components
-
to 1995 model, California up to 1994 model,

c1993 model>

Y; I

connector

pif lc p - T T >I )
Air conditioning switch
MFI <I .5L Engine> -
On-Vehicle Inspection of MFI Components
<Federal - up to 1995 model, California - UP to 1994 model>
13A-55

INSPECTION PROCEDURE USING THE SCAN


TOOL 110007329

(1) Connect the scan tool to the data link connector.


(2) Check the components on the following pages by the
service data and actuator test function. If any abnormality
is found, check the body harness, components, etc., and
repair as necessary.
(3) After repair, check again with the scan tool to make sure
that the input and output signals are now normal.
(4) Erase the on-board diagnostic trouble code in memory.
(5) Disconnect the scan tool.
(6) Start the engine and perform running test, etc. to make
When using the sure that the troubles have been corrected.

VlBSOfifi1
I

R (Revision
13A-56 MFI < I S L Engine> - <Federal
On-Vehlcle Inspection
- up to
of MFI Components
1995 model, California - up to 1994 model>
POWER SUPPLY (MFI RELAY) 110007170

A Equipment side
Q connector
1

Multiport fuel
injection (MFI)
relay .\4 /\a
p
Jq
5 6 7 8 ,
/\ ,\

L \/
\I
,,
I
2 3 ‘6
41

Engine control module connector

ZSFUOlOl

OPERATION
0 While the ignition switch is ON, battery power relay coil to ground. This turns ON the MFI
is supplied to the engine control module, the relay switch and power is supplied from the
injector, etc. battery through the MFI relay switch to the en-
0 When the ignition switch is turned ON, current gine control module.
flows from the ignition switch through the MFI

INSPECTION
Using scan tool
Function kern No. Data display Check condition Standard value
Data reading 16 Enginecontrolmodule Ignition switch: ON B+
power voltage
On-Vehicle Inspection of MFI Components
MFI < I Engine>
.5L - <Federal - up to 1995 model, California - up to 1994 model> 13A-57
I - __
- 13NESS INSPECTION
Measure ignition switch voltage to
the MFI relay.
A Harness side 0 MFI relay connector: Discon-
connector nected
Repair the
harness.
I Engine 1 Voltage (V) I (Ignition
switch -
I OFF 1 0-1 I A8) or
check the
ignition
zcllA0521 switch.

Measure the power supply volt-


A Harness side " of the MFI relav.
aae
connector 0 MFI relay connector: Discon-
nected

Repair the
harness.
(Batten/ -
1
I
I

Z3FUOP96 A4) .

Check for continuity of the ground


circuit.
Harness side 0 MFI relay connector: Discon-
connector nected

ZOiA0369 i Ground) I
Engine control
module harness
side connector

A-
8 7 6 5

A Harness side
0 MFI relay connector: Discon-
nected
Repair the
harness.
connector -+ (12-A3)
(25 - A3)

Measure the power voltage to the


actuator.
0 MFI relay connector: Con-
nected
0 Engine control module con-
nector: Connected w l
A Harness side
connector
-
Z6FU1751 Racing B+

[ TSB Revision
13A-58 MFI <1.5L Engine> - On-Vehlcle- Inspection
<Federal up
ofMFI Components
to 1995 model, California - up to 1994 rnbdeb
1
MULTIPORT FUEL INJECTION (MFI) RELAY INSPECTION
(1) Remove the MFI relay.
(2) Check the continuity between the MFI relay terminals.

1 ~nspectionterminals 1 Continuity 1
I 5-7 1 Continuity (Approx. 90Q) I
6-8 1 Continuity in one direction

Z9FUOO10

(3) Use jumper leads to connect MFI retay terminal No. 7


to the battery (+) terminal and terminal No. 5 to the battery
(-) terminal. -
Caution
If jumper leads are not connected properly, the relay
will be damaged.
(4) Check the voltage at MFI relay terminal No. 1 while con-
necting and disconnecting the jumper lead at the battery
U Z9FUOO18
(-) terminal.

Jumper lead , Voltage at terminal 1


~

Connected B+
1 Disconnected I ov I
. .

(5) Use the jumper leads to connect MFI relay terminal No.
8 to the battery (+) terminal and terminal No. 6 to the
battery (-) terminal.
(6) Check the continuity between MFI relay terminals No.
2-No. 4 and terminals No. 3-No. 4 while connecting and
disconnecting the jumper lead at the battery (-) terminal.

- Z9FUOO19
Jumper lead

Connected
Disconnected
1

,
Continuity between
terminals 2-4
Continuity (On)
No continuity ( m Q)
Continuity between
terminals 3-4
Continuity (On)
No continuity ( m Q)

(7) If there is a defect, replace the MFI relay.

I TSB Revision
I MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
-
<Federal up to 1995 model, California- up to 1994 model> 13A-59
rr
ENGINE CONTROL MODULE POWER GROUND 110007171

m
Engine control module

4
- ZOIA0191

Engine control module connector

I
I

OPERATION TROUBLESHOOTING HINTS


Ground the engine control module. If the ground wire of the engine control module
is not connected securely to ground, the module
will not operate correctly.

HARNESS INSPECTION
Check for continuityof the ground
circuit.
0 Connector: Disconnected

module harness
side connector
201 PO150
- Repair the
~ ~ ~ ~ ~ o
(26 - Ground)
13A-60 MFI <1.5L Engine> - On-Vehicle- Inspection
<Federal up to
of MFI Components
-
1995 model, California u p to 1994 model,

FUEL PUMP 11000733

1,'1 1' \I \
Fuel pump
connector
connector) --..

. B Intermediate

A Equipment side Ignition switch (IG)


connector

I Multiport fuel
injection (MFI)
A7 /\ relay
/\

. -
A Harness side
connector

t
Y
\/ \/
A5 A1

ZSEL1800

Engine control module


I
A 8
C Fuel pump
check
terminal

F
Engine control module connector
Z1 FU0927

Z9FUO101
On-Vehicle Inspection of MFI Components
MFI <.5L
I Engine> - - -
<Federal u p to 1995 model, California u p to 1994 model> 13A-61
-
~ OPERATION
0 The fuel pump is driven when the engine is MFI relay coil. This causes the MFI relay switch
m cranking and while the engine is running. to turn ON, and current is supplied from the
0 When the engine is cranking and while the en- ingition switch via the MFI relay switch to drive
gine is running, the engine control module turns the fuel pump.
the power transistor ON to supply power to the
NSPECTION
I Using scan tool

I Function Item No. Drive 1 Check condition 1 Check content I Normal state
Actuator test 07

Operating sound

, iARNESS INSPECTION
Check the fuel pump.
0 Apply battery voltage to the
checking terminal and oper-
ate the pump.
n

W
I 14(

'3 1 Check for open-circuit, or short-

1
MFI relay side
- 0 connector circuit between the fuel pump and
t
the fuel pump drive terminal.
0 Fuel pump connector: Dis-
connected
0 MFI relay connector: Discon-
nected Repair the
harness.
(84- C1)

Z1 FU0957
13A-62 MFI < I Engine>
.5L - On-Vehlcle Inspection of MFI Components
- -
<Federal up to 1995 model, California u p to 1994 model>

:1
Measure the power supply volt-
age of the MFI relay.
A Harness side 0 MFI relay connector: Discon-
nected

1 Ignition switch 1 Voltage (V) 1


(Ignition
switch - A7)
START 8V or more or check the
ignition
Z9FUOO23 switch.
~~

Engine control Check for open-circuit, or short-


module harness circuit to ground, between the MFI
side connector relay and the engine control mod-
ule.
A Harness side
0 MFI relay connector: Discon-
nected
0 Engine control module con-
nector: Disconnected
-

Check for continuity between the


I
-j
C fuel Dump checkina terminal and rd
between'the MFI relay terminals.

m
, J\
8 7 6 5
0

0
MFI relay connector: Discon-
nected
Fuel pump connector: Dis- 1 4
Harness side
connector
connected Repair the
harness.
(A1 - C1)
[
I

B MFI relay side


connector
[#][$5 ZQFU0024

A Harness side
~~

0
~

Check for open-circuit, or sh%


circuit to ground, between the MFI
relay and the fuel pump.
MFI relay connector: Discon-
nected
Fuel wmD connector: Dis-
connected' Repair the
1

harness.
(A1 - 64)

21FU0958

Measure the power supply volt-


age of the fuel pump.
0 MFI relay connector: Con-
nected

Engine Voltage (V) MFI relay


A Harness side
+ orengine
connector 8V or more control
module is
Z6FU1753 Racing defective.
MFI RELAY INSPECTION
Refer to P. 13A-58. 1
I TSB Revision ,
On-Vehicle Inspection of MFI Components
~~
MFI C1.5L Engine> - <Federal- Up to 1995 model, California- Upto 1994 model> 13A-63
ATAKE AIR TEMPERATURE SENSOR 110007173

Intake air
A Equipment side temperature ...r
connector sensor

2:
5v
I

Z1 FU0959

i ---
*
-
? output
voltage Engine control module connector
!a

I
Z16Z1008
I ' ZSFUO101

f ? ERATION
0 The intake air temperature sensor converts the 0 The intake air temperature sensor terminal volt-
engine intake air temperature into a voltage age increases or decreases as the sensor resis-
and inputs it to the engine control module, which tance increases or decreases. Therefore, the
then corrects the fuel injection rate, etc., based intake air temperature sensor terminal voltage
on the input signal. changes with the intake air temperature, de-
0 The 5V power in the engine control module creasing as the temperature rises.
is supplied via a resistor in the module to the
intake air temperature sensor. Via the sensor TROUBLESHOOTING HINTS
which is a kind of resistor, it is then grounded The intake air temperature sensor senses the intake
in the engine control module. The intake air air temperature in the intake manifold plenum so
temperature sensor resistor has such character- that it may indicate a temperature different from
istic that its resistance decreases as the intake outside temperature depending on engine operating
air temperature rises. state.
13A-64 MFI < I Engine>
.5L - On-Vehlcle Inspection of MFI Components
<Federal-"pto,995rnodel,California-"ptot994model;

INSPECTION
Using scan tool
1 Function Item No. 1 Data display Check condition 1 Intake air temperature -1 Standard value
Data reading Ignition switch: ON or 1 -20% (-4°F)
7
I -20°C
0°C (32°F) 0°C I
1 20°C (68°F) . 1 20°C I
40°C (104°F) 40°C I
80°C (176°F) 80°C I
HARNESS INSPECTION
Check for continuity of the ground
A Harness side circuit.
connector 0 Intake air temperature sensor
connector: Disconnected

Repair the
harness.
(A1 - 72)

EnWe control Check for open-circuit or short-


2
circuit to ground, between intake
A Harness side air temperature sensor and en-
con gine control module.
0 Intake air temperature sensor
connector: Disconnected
Engine control module con-
nector: Disconnected -+ Repair the
harness.

Measure the sensor feed voltage.


Intake air temperature sensor
connector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON
Repair the
engine
control
module.
Z1 FU0962
I MFI <1.5L Engine> - On-Vehlcle Inspection of MFI Components
<Federal-Upto 1995rnode1, Californla- Up to 1994 model> 13A-65
SENSOR INSPECTION
Intake air temperature (1) Disconnect the intake air temperature sensor connectors.
sensor side connector (2) Measure resistance between terminals No. 1 and No, 2.

Temperature [“C( O F ) ] Resistance (kQ)


0 (32) 6.0
20 (68) 2.6
80 (1 76) 0.3
ZlFU1013

Temperature Resistance
I
Higher I
Smaller

I(5) If resistance does not decrease as heat increase or the


21 FU0964 resistance remains unchanged, replace the intake air tem-
perature sensor.

INSTALLATION
(1) Install intake air temperature sensor and tighten it to speci-
fied torque.
Sensor tightening torque: 12-15 Nm (9-11 ft.lbs.)
13A-66 MFI ~ 1 . 5 LEngine> - On-Vehlcle Inspection of
MFI Components
~Federal-Upto1995model,CalifOrnia-Uptoi994model> *

MANIFOLD ABSOLUTE PRESSURE SENSOR 11000717~

A Equipment side Manifold absolute pressure sensor


connector

- ^

Intake manifold plenum pressure 2162451


21 FU0966

Engine control module connector

ZSFUOIOI

OPERATION TROUBLESHOOTING HINTS


0 The manifold absolute pressure sensor converts Hint 1: If the engine sometimes stalls, try starting
the intake manifold plenum pressure to a voltage the engine and shaking the manifold abso-
value and inputs it to the engine control module. lute pressure sensor harness. If the engine
The engine control module uses this signal and stalls, the manifold absolute pressure sen-
the engine r/min. to calculate the basic fuel injec- sor connector contact could be defective.
tion timing. Hint 2: If acceleration is poor or the engine stalls,
0 5V of power is supplied to the manifold absolute the vacuum hose between the manifold ab-
pressure sensor from the engine control module, solute pressure sensor and the intake man-
and the sensor circuit ground is located in the ifold could be blocked. 1
engine control module. Hint 3: If the engine will run at idle speed even
0 The manifold absolute pressure sensor output if the intake manifold plenum pressure is
voltage is proportioned to the intake manifold outside the standard value, there is a large
plenum pressure and sent to the engine control probability the cause is something other
module. than the manifold absolute pressure sensor.
(1) Combustion inside the cylinders is de-
fective.
1
(Defect in spark plugs, ignition coil, in-
jectors, compression pressure, etc.) 1
(2) Air is entering the intake manifold
through a gap in the gasket.
On-Vehicle Inspection of MFI Components
MFI <1.5L Engine> - <Federal-Upto 1995mode1, California-
Up to 1994 model> 13A-67
SPECTION
' 9

-sing scan tool


Data display Check condition
~ 1 Engine state 1 Standard value 1
&ta 32 Intake Coolant tem- Stopped When height is 101 kPa
=:ding 1 manifold
plenum
perature: 80
to 95°C
Om (0 ft.) I760 mmHg}

pressure (1 76 to When height IS 95 kPa


203°F) 600m (1,969 ft.) I710 mmHg}
Lights, elec- When height is 88 kPa
tric cooling 1,200m (3,937 ft.) (660 mmHg)
fan,
accessory When height IS 81 kPa
units: All 1,800m (5,906 ft.) (610 mmHg)
OFF
1 Idling - 23-36 kPa
Transaxle:
Neutral 1 {170-270 mmHg)*'
Ignition
switch: ON I When engine is
suddenly raced.
- 1 Increase
I
;TE
. In a new vehicle [driven approximately 500 km (300 miles) or less], the intake manifold plenum pressure is sometimes
10% higher than the standard pressure.

Repair the

-
-* harness
(A3-72)

ZlFUO967
lnspectlon of MFI Components
13A-68 - On-Vehicle
1

MFI <1.5L Engine> ~Federal-Upto1995model,Callfornla-Upto1994model>'

ENGINE COOLANT TEMPERATURE SENSOR 110007331

connector I rli
Engine coolant
temperature sensor
1
Coolant temperature

$%7mi 1 72 163

nFu0667
Engine control module connector

ZSFU0101 I
I

1
1
4
OPERATION
0 The engine coolant temperature sensor con- The engine coolant temperature sensor terminal
verts the coolant temperature into a voltage voltage increases or decreases as the sensor
and inputs it to the engine control module, which resistance increases or decreases. Therefore,
then controls the fuel injection rate and fast the engine coolant temperature sensor terminal
idle speed when the engine is cold, based on voltage changes with the coolant temperature.
the input signal. decreasing as the temperature rises.
0 The 5 V power in th@engine control module
is supplied via a resistor in the module to the TROUBLESHOOTING HINTS
engine coolant temperature sensor. Via the sen- If the fast idle speed is inadequate or the englne
sor which is a kind Of resistor, it is then grounded dark smoke during engine warm up operation,
in the engine Control module. The engine Coolant the engine coolant temperature Sensor is often
temperature sensor resistor has such character- faulty.
istic that its resistance decreases as the coolant
temperature rises. 1 -
MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
sFederal-Upto1995model,Callfornia-Upto1994modelr 13A-69
'(SPECTION
:sing scan tool
1 Function 1 Item No, Data display I Check condition I Coolant temperature I Standard value I
;ah reading 21 Sensor I Ignition switch: ON or 1 -20°C (-4°F) 1 -20°C I
0°C (32°F) 0°C

1 20°C (68°F) I 20°C I


1 40°C (104°F) 1 40°C I
1 80°C (176°F) 1 80°C I
ARNESS INSPECTION
Check for continuity of the ground
circuit.
0 Engine coolant temperature
sensor connector: Discon-
nected

Repair the
harness.
(A1 -72)

DFU0669

Engine control Check for open-circuit, or short-


module harness circuit to ground, between engine
A Harnes side side connector coolant temperature sensor and

k
connector engine control module.
0 Engine coolant temperature
sensor connector: Discon-
nected Repair the
0 Engine control module con- harness.
nector: Disconnected
(A2 - 63)
I - ZiFUO945

k 0 Engine coolant temperature


sensor connector: Discon-
13A-70 MFI <I .5L Engine> - On-Vehicle Inspection of
MFI Components
<Federal-Upto1995model,California-Upto1994model> ’

SENSOR INSPECTION
Caution
Be careful not to touch the tool against the connector
(resin section) when removing and installing.
(I)Remove engine coolant temperature sensor from the in-
take manifold.

(2) With temperature sensing portion of engine coolant tem-


perature sensor immersed in hot water, check resistance.

r Temperature [“C (OF)] 1 Resistance (kQ) I


20 (68) 2.4
40 (104) 1.1
W 80 (176) 0.3

(3) If the resistance deviates from the standard value greatly,


replace the sensor.

INSTALLATION -
(1) Apply sealant to threaded portion.
Specified sealant:
3M NUT locking Part No. 4171 or equivalent
(2) Install engine coolant temperature sensor and tighten it
to specified torque.
Z7FUO671 Sensor tightening torque: 30 Nm (22 ft.lbs.)
(3) Fasten harness connectors securely.
P

MFI <1.5L Enqine> -


On-Vehicle Inspection of MFI Components
<Federal-U~to1995model,California-U~to1994model> 13A-71
'YROTTLE POSITION SENSOR 110007332

A Equipment side
connector Throttle position sensor

A Harness side
connector

-:minai voltage (V)

Minimum Maximum
Throttle shaft turning angle .I-z16z461
I 77 64
t
A
I

61

Engine control module

Z7FUO672
Engine control module connector

,
Z9FUOiO1

i.

i OPERATION TROUBLESHOOTING HINTS


The throttle position sensor converts the throttle Hint 1: The throttle position sensor signal is more
position opening into a voltage and inputs it important in the control of automatic trans-
to the engine control module, which then con- axle than in the engine control. Shifting
trols the fuel injection, based on the input signal. shock and other troubles will be caused
The 5 V power in the engine control module if this sensor is faulty.
is supplied to the throttle position sensor. It flows Hint 2: If the output voltage of the throttle position
through the resistor in the sensor and is then sensor is out of specification, adjust the
grounded in the engine control module. sensor and check the voltage again. If there
As the throttle valve shaft rotates from the idle is an evidence of disturbed fixed SAS set-
position to wide open position, the resistance ting, adjust the fixed SAS.
between the variable resistor terminal of the
throttle position sensor and the ground terminal
increases. As a result, the voltage at the throttle
position sensor variable resistance terminal also
increases.
13A-72 MFI <1.5L Engine> - On-Vehlcle lnspectlon ofMFI Components
<Federal-Upto1995model,Callfornia-Upto1994model> ’

INSPECTION
Using scan tool
I
~

Function Item No. Data display Check condition I Throttle valve Standard value 1
Data reading 14 . Sensor
voltage
Ignition switch: ON At idle position 300-1,000 mV I
Open slowly Increases with
valve opening
Open widely 4,500-5,500 mV 1

HARNESS INSPECTION

I I Check for continuity of the ground


circuit.
A Harness side 0 Throttle position sensor con-
nector: Disconnected

~~~~~$~~~
-
Z6FU1242

’ Englnecontrol circuit
Check for open-circuit, or short-
to ground, between the en-

I
A Harness side gine control module and the
connector throttle position sensor.
0 Throttle position sensor con-
nectar: Disconnected
LQ 0) Engine control module con-
i
nector: Disconnected Repair the
--ck+g harness.
(A2 - 64)
\ ‘\- /J I - (A1 - 61)
ZlFUO970
MFI <1.5L Engine> - On-Vehicle lnspectlon of MFI Components
<Federal-Upto1995model,California-Upto1994modelz 13A-73
SENSOR INSPECTION
(1) Disconnect the throttle position sensor connector.

(2) Measure the resistance between the throttle position sen-


sor side connector terminal No. 1 and terminal No. 4.
Standard value: 3.5-6.5 kn

Zi'FU0485
- -----_
(3) Measure the resistance between the throttle position sen-
sor side connector terminal No. 2 and terminal No. 4.

Throttle valve slowly opens Changes smoothly in


until fully open from the idle proportion to the opening
position angle of the throttle valve

1 - 1 (4) If the resistance is outside the standard value, or if it


doesn't change smoothly, replace the throttle position sen-
Z7FUO673 sor.
NOTE
For the throttle position sensor adjustment procedure, refer
to P. 13A-46.
of MFI Components
13A-74 MFI <I .5L Enginer - On-Vehicle Inrpectlon
<Federal-Uptoi995model,California-Up~o1994mOdeb
-- _ _ -
CLOSED THROTTLE POSITION SWITCH I10007333

Engine control module

I Y

ZlFUO952
'
A Harness side
connector

L! -
72

I m1 Z5EL1400

Closed throttle
position
I
Terminal voltage (V) switch
I
I !
A Equipment side
connector I

10 --
Ih
I I
Z7FUO674

Throttle shaft turning angle zo1z092


Engine control module connector

ZSFUOIOI

OPERATION the voltage to ground. This causes the closed


0 The closed throttle position switch senses throttle position switch terminal voltage to go
whether the accelerator pedal is depressed or low from high.
not, converts it into high/low voltage and inputs
the voltage to the engine control module, which TROUBLESHOOTING HINTS
then controls the idle air control motor based If the closed throttle position switch harness and
on the input signal. individual check results are normal but the closed
0 Avoltage is applied to the closed throttle position throttle position switch output is abnormal, the follow-
switch from the engine control module. When ing troubles are suspected.
the accelerator pedal is released, the closed (1) Poorly adjusted accelerator cable
throttle position switch is turned on to conduct (2) Poorly adjusted fixed SAS

INSPECTION
Using scan tool
I Function 1 Item No. 1 Data display I Checkcondition 1 Throttle valve 1 Normal indication I
I Data reading 1 26 1 Switch state 1 (Check
Ignition switch: ON
by operating
At idle position I ON I
I
accelerator pedal
repeatedly)
Open a little OFF*
I
On-Vehicle lnspectlon of MFI Components
MFI <1.5L Engine> - <Federal- Up to1995 model, California-Up to 1994rnodeb 13A-75
-r
,.t
*
The closed throttle position switch normally turns off when the voltage of the throttle position sensor
IS 50-100 mV higher than the voltage at the idle position. If the closed throttle position switch turns
back on after the throttle position sensor voltage has risen by 100 mV and the throttle valve has
opened, the closed throttle position switch and the throttle position sensor need to be adjusted.
d N E S S INSPECTION

A Harness side
Check for continuity of the ground
circuit.
0 Closed throttle positionswitch
I
connector connector: Disconnected

Y Repair the
harness.
(A4 - 72)

Z6FU1242

~ y t o r : Connected
I nition switch: ON
,. ~

-+ Repair the
engine
Voltage (V) control
module.
27FU0675
4 or more

Accelerator pedal Continuity


Depressed Non-conductive( m n)
Released Conductive (0 0)
Z7FU0676
(3) If out of specification, replace the throttle position sensor.
NOTE
After replacement, the throttle position sensor and closed
throttle position switch should be adjusted. (Refer to P.
13A-46.)
-
UiL000 LL
tlOSN3S NOlllSOd M l V A 3Vl
I MFI <1.5L Engine> -
On-Vehlcle Inspection of MFI Components
<Federal-Upto1995model,Callfornia-Upto1994model> 13A-77
INSPECTION
,Jsing scan tool

Function 1 Item No. 1 Data display 1 Check condition 1 Load state Standard value
2-20 step

t
' 0
203°F)
Lights, electric cooling Air conditioning Increase from
fan, accessories: OFF switch: Turn from 8-50 step
0 Transaxle: Neutral OFF to ON
0 Closed throttle position
switch: ON 0 Air conditioning Increase from
0 Engine: At idle (Com- switch: OFF 3-40 step
pressor clutch to be op- Selector lever:
erating in case air con- Shift to D
ditioner switch is ON) range
IS

NOTE
In a new vehicle [driven approximately 500 km (300 miles) or less], the IAC valve position sometimes
3xceeds the standard value by approximately 20 steps.
Caution
When shifting the selector lever to the D range, apply brake to prevent the vehicle from moving
forward.
I
HARNESS INSPECTION
I

Check for continuity of the ground


circuit.
0 IAC valve position sensor
connector: Disconnected

I
Repair the
harness.
(A3 - 72)
4L
Z6FU1250
On-Vehicle Inspection of MFI Components
13A-78 MFI <.5L
I Engine> - cFederal-Upto1995model,California-Upto1994model> ’

I 3 I A Harness side R Measure the sensor feed voltage.


0 IAC valve position sensor
connector: Disconnected
0 Engine control module con-
nector: Connected
Ignition switch: ON
i
! I 0

Voltage (V)
4.8-5.2
i .a
. i Replace
the engine
control
module.

al 1 Measure the sensor feed voltage. I


1 0 IAC valve position sensor
A Harness side connector: Disconnected
connector 0 Engine control module con-
nector: Connected
0 Ignition switch: ON

71 FI IT029
I
I module. I
1 of MFI Components
L MFI C1 .5L Engine> - <Federal-UpInspectionmodel,
On-Vehicle
to 1995 California- Up to 1994 model>
~ ~~
13A-79
GAMSHAFT POSITION SENSOR c1993 model> 110007334

Ignition switch (IG)

7
, - - . - -
- camshaft position a h
A Harness side
connector

Output characteristic (V)

jl n
0 2 1 >
$ 1 I
! < *
Time

Engine control module connector

Engine control module


Z9FUO101
Z1FU0972

-?ERATION TROUBLESHOOTING HINTS


The camshaft position sensor detects the top Hint 1: If the camshaft position sensor is defective,
dead center on the compression stroke of the proper sequential multiport fuel injection will
No.1 cylinder, converts it into a pulse signal not occur, so the engine will stall, or unstable
and input it to the engine control module. The idling and poor acceleration will occur.
engine control module determines the fuel injec- Hint 2: When the camshaft position sensor outputs
tion sequence based on this signal. a pulse signal when the ignition switch is
Power to the camshaft position sensor is sup- turned to ON (without starting the engine),
plied from the ignition switch (IG) and is the camshaft position sensor or engine con-
grounded to the body. The camshaft position trol module is probably defective.
sensor generates a pulse signal as it repeatedly
connects and disconnects between 5 V voltage
supplied from the engine control module and
ground.
\
On-Vehicle Inspection of MFI Components
13A-80 .5L Engine>
MFI <I - ~Federal-Upto1995model,Californla-Uptol994model~

INSPECTION f
Wave Pattern Inspection Using an Analyzer
Measurement method
(1) Disconnect the distributor connector and connect the spe-
cial tool (test harness: MB991348) in between. (All termi-
nals should be connected.)
(2) Connect the analyzer special patterns pickup to distributor
connector terminal No.4. (When checking the camshaf!
position sensor signal wave pattern)
(3) Connect the analyzer special patterns pickup to distributor
connector terminal N0.3. (When inspecting the Crankshaft
position sensor signal wave pattern.)
Alternate method (test harness not available)
(1) Connect the analyzer special patterns pickup to ECM termi-
nal No. 68 (When inspecting the camshaft position sensor
signal wave pattern.)
(2) Connect the analyzer special patterns pickup to ECM termi-
nal No. 69 (When inspecting the crankshaft position senso.
signal wave pattern.)
On-Vehicle lnspectlon of MFI Components
MFI <I .5L Engine> - cFederal-Upto1995model,California-Upto1994model> 13A-81
iandard wave pattern
Observation conditions
I Function 1 Special patterns
Pattern height Low
Pattern selector Display

I Engine r/min. 1 Idle I


2 engine revolutions Cycle time T changes with
(1 camshaft revolution) engine speed changes
t
'5" BTDC 5" BTDC
\
\

Crankshaft position
sensor output wave
pattern

- I
I
I
I

I I I
0 I I I
I I
I I
I I I I
I
Camshaft position I
I
- sensor output I - I
I

wave pattern I
I
I I
I I I
I I
I I
I I
I I
I I
I I
I I

I I Time
E 0 A A A i
I UL: top aeaa cenrer 1\10, 1 I U L NO. d I UL NO. 4 I U L NO. 2 I U L

Wave pattern observation points


;neck to be sure that cycle time T becomes shorter when the engine speed increases.

Examples of abnormal wave patterns


0 Example 1
Cause of problem
Sensor interface malfunction
Wave pattern characteristics
Rectangular wave pattern is output even when the engine
is not started.
On-Vehlcle Inspection of MFI Components
13A-82 MFI <.5L
I Engine> - kederal-Upto1995model,California-Upto1994model~ ’

0 Example 2
Cause of problem
Loose timing belt
Abnormality in sensor disk
Wave pattern characteristics
Wave pattern jumps to the left or right.

I Z7FU1192 I

HARNESS INSPECTION
Check for continuity between
camshaft position sensor and
ignition switch.
0 Distributor connector: Dis-
connected
0 lanition switch connector:
fisconnected Repair the
Y 1 1 1 -Ignition switch
harness side
NOTE
Touch the ohmmeter probes to
harness.
(A2- B3)
both ends of the harness. I
Check for continuity of the ground
circuit
0 Distributor connector: Dis-
connected

Repair the
harness.
-+ (A1 -
Ground)
21 FU0634

Engine control Check for open-circuit or short-


moduleharness circuit to ground, between cam-
side connector
shaft position sensor and engine
control module.
0 Engine control module con-
nector: Disconnected
@-+
0 Distributor connector: Dis- Repair the
connected
-* harness.
(A4-68)

Z9FUOO29

-
~~ ~

1 Measure the sensor feed voltage. I


A Harness side
connector
0 Engine control module con-
nector: Connected
1 ) \ /I] 10 Ignition switch: ON - 1

-
21 FU0635
4.8-5.2
I module.
MFI <1-5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Up to 1995 model,California- Up to 1994modeb 13A-83
:AMSHAFT POSITION SENSOR <From 1994 model> 110007335
Multiport fuel injection
(MFI) relay
-I

Output characteristic (V)

6( n
0 I
*
Time
-_ A 69 h 68

ZSFUOiO1
I
hh 5v 5v I

Z1 FU0972

;PERATION TROUBLESHOOTING HINTS


0 The camshaft position sensor detects the top Refer to P, 13A-79.
* dead center on the compression stroke of the
No.1 cylinder, converts it into a pulse signal
f4 and input it to the engine control module. The
i engine control module determines the fuel injec-

I
and disconnects between 5 V voltage supplied
from the engine control module and ground.
On-Vehlcle Inspection of MFI Components
13A-84 MFI <1.5L Engine> - ~Federal-Upto1995model,Californla-Uptol994model> *

HARNESS INSPECTION

c1-JA Harness side


Check for continuity between
camshaft position sensor and MFI
relay.
connector 0 Distributor connector: Dis-
connected
0 MFI relav connector: Dis-
B connected Repair the
MFI relay
harness side NOTE harness.
connector Touch the ohmmeter probes to (A2 - 62)

ZlFU1059
both ends of the harness.
I
Check for continuity of the ground
A Harness side circuit.
connector 0 Distributor connector: Dis-
connected

Repair the
-+ harness.
(A1 -
-- Ground)
21FU0634

1I
3 1 Engine control
module harness
! connector
Check for open-circuit or short-
circuit to ground, between cam-
shaft position sensor and engine

ir @-+
control module.
A Harness side 0 Engine control module con-
connector nector: Disconnected
0 Distributor connector: Dis- Repair the
connected -+ harness.
(A4 - 68)
Z9FUOO29

-P
Measure the sensor feed voltage.
A Harness side 0 Distributor connector: Dis-
connector connected n I A
0 Engine control module con-
nector: Connected (OK) h o A
0 Ignition switch: ON - 1
Voltage (V)

I 21 FU0635 1 I I

I TSB Revision
MFI <I .5L Engine> - On-Vehicle Inspection of MFI Components
cFederal-Upto1995model,California-Upto1994model> 13A-85
3ANKSHAFT POSITION SENSOR 4993 model> It 110007336

Ignition switch (IG)

A Equipment side
connector
-7-
Distributor

A Harness side
connector
r 1

Cdput characteristic (V)


EEL1601

Time
One rotation of distributor
201R0103

Engine control module connector

Engine control module

21FU0972

JPERATION
0 The crankshaft position sensor senses the crank
angle (piston position) of each cylinder, converts
it into a pulse signal and inputs it to the engine
control module, which then computes the engine
speed and controls the fuel injection timing and
ignition timing based on the input signal.
0 Power to the crankshaft position sensor is sup-
plied from the ignition switch (IG) and is
grounded to the body. The crankshaft position
sensor generates a pulse signal as it repeatedly
connects and disconnects between 5V voltage
supplied from the engine control module and
ground.
..L

13A-86 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components


<Federal-Uptol995model,California-Upto1994model> * 1

TROUBLESHOOTING HINTS
Hint 1: If unexpected shocks are felt during driving Hint 4: If the tachometer reads 0 r/min. when the
or the engine stalls suddenly during idling, engine that has failed to start IS cranked,
shake the crankshaft position sensor har- the primary current of the ignition coil is
ness. If this causes the engine to stall, poor not turned on and off. Therefore, troubles
contact of the sensor connector is sus- in the ignition circuit and ignition coil or faulty
pected. power transistor is suspected.
Hint 2: If the crankshaft position sensor outputs Hint 5: If the engine can be run at idle even though
a pulse signal when the ignition switch is the crankshaft position sensor reading is
turned to ON, (without starting the engine), out of specification, troubles are often in
the crankshaft position sensor or engine areas other than the crankshaft position
control module is probably defective. sensor. ,
Hint 3: If the tachometer reads 0 r/min. when the [Examples]
engine that has failed to start is cranked, (1) Faulty engine coolant temperature sen-
faulty crankshaft position sensor or broken sor
timing belt is suspected. (2) Faulty idle air control motor I
(3) Poorly adjusted basic idle speed 1
INSPECTION
I
Using scan tool
I Function 1 Item No. 1 Datadisplay 1 Check condition 1 Checkcontent I Normal state 1
Data reading 22 Cranking 0 Engine cranking
speed 0 Tachometer con- speed and scan tool agree
nected (Check on reading
and ofl of primary
current of ignition
coil by tachometer)

Function Item No. Data display Check condition - Check content , Standard value
Data reading 22 ' Idle speed 0
0
Engine: Idling
Closed throttle posi-
-20°C (-4°F) 1,460-1,660 r/min.
tion switch: ON 0°C (32°F) 1,350-1,550 dmin. ,
20°C (68°F) 1,180-1,380 r/min. 1
40°C (104°F) 940-1,140 r/min.
1 80°C (176°F)
~~

' 650-850 r / m i n T

Wave Pattern Inspection Using an Analyzer


Refer to P. 13A-80.
MFI el .5L Engine> - On-Vehicle Inspection of
MFI Components
cFederal-Upto1995model,California-Upto1994model> 134-87
:ANESS INSPECTION

b l Check for continuity between

t
crankshaft position sensor and

w
ignition switch.
0

0
Distributor connector: Dis-
connected
MFI relay connector: Dis-
El
connected Repair the
Ignition switch NOTE harness.
harness side
Touch the ohmmeter probes to (A2 - 63)
? I' connector
ZiFUO974 1 both ends of the harness.

Check for continuity of the ground


A Harness circuit.
side connector 0 Distributor connector: Dis-
connected

P
-1 ZlFUO634

Engine control module Check for open-circuit or short- -c


harness side connector circuit to ground, between crank-
shaft position sensor and engine
control module.
A Harness 0 Engine control module con-
side connector nector: Disconnected
0 Distributor connector: Dis-
connected harness.
-I
"- (A3- 69)
Z9FUOO30

A A Harness
side connector
Measure the impressed voltage.
0 Distributor connector: Dis-
connected
I $ -
a-

0 Engine control module con-


nector: Connected
Ignition switch: ON I
I I Voltage (V)

- module.
Z1FU0637
-
13A-88 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto1995model,California-Upto1994model>’

CRANKSHAFT POSITION SENSOR <From 1994 model> 1100073

Multipori fuel injection


(MFI) relay

A Equipment side

I
connector
position
sensor

A Harness side
connector

Output characteristic (V)


1.

’ One rotation of distributor


W
68

Engine control module connector


201R0103

’ Z9FUO101
hh
Engine control module
5v 5v

Z1 FU0972

OPERATION
The crankshaft position sensor senses the crank
angle (piston position) of each cylinder, converts
it into a pulse signal and inputs it to the engine
control module, which then computes the engine
speed and controls the fuel injection timing and
ignition timing based on the input signal.
Power to the crankshaft position sensor is sup-
plied from the MFI relay and is grounded to
- the body. The crankshaft position sensor gener-
ates a pulse signal as it repeatedly connects
and disconnects between 5V voltage supplied
from the engine control module and ground.
I

MFI <1.5L Engine> - On-Vehlcle Inspection of MFI Components


~Federsl-Upto1995model,Californla-Upto1994mode~~ 13A-89
-3OUBLESHOOTING HINTS
+fer to P. 13A-86.
'SPECTION
'afer to P. 13A-86.

ARNESS INSPECTION
Check for continuity between

0 Distributor connector: Dis-

0 MFI relay connector: Dis-


connected

both ends of the harness.


* -+
Repair the
harness.
(A2-82)

I
I

0 Distributor connector: Dis-

r
control module Check for open-circuit or short-
I
s side COm~ctor circuit to ground, between crank-
shaft position sensor and engine

I
control module.
0

0
Engine control module con-
nector: Disconnected
Distributor connector: Dis-
@-+ El Repair the
connected
@k -+
harness.
(A3-69)

29FU0030

side connector
On-Vehicle lnspectlon of MFI Components
13A-90 MFI <.5
IL Engine> - <Federal-Upto1995model,California-Upto1994rnodel> *

IGNITION SWITCH-ST <Mn> 11000733

Ignition switch (ST)

Engine control module connector


Engine control module

Z9FUO101
I I Z6FU1257 '

Data reading 18 Switch state Ignition switch: ON Stop 1 OFF

HARNESS INSPECTION

IF
Engine control Measure the input voltage to the
engine control module.
side connector
Engine control module con-
nector: Disconnected
Ignition switch: START Repair the

L[
harness.

I 26FU1258

2 Engine control Check for continuity of the ground


unit harness
circuit.
0 Engine control module con-
nector: Disconnected

- Z6FU1259
* -*
Repair the
harness. (71
-Ground)
E MFI <I .5L Engine> - On-Vehicle Inspection of MFI Components
cFederal-Uptol995model,California-Upto1994model> 13A-91
IGNITION SWITCH-ST AND PARWNEUTRAL POSITION SWITCH <A/T> 110007339

7 ParkJNeutral
Ignition switch (ST)
.- I

I _
A Equipment side
connector

‘““I
Neutral
position
switch

Engine control module connector


I

Engine control module -’

ZSFUOIOI

OPERATION 0 The batteryvoltage in the engine contrd module


-.
~

The ignition switch-ST inputs a high signal to is applied through a resistor to the Pa .=-:ral
the engine control module while the engine is position switch. When the selector lever is set
cranking. The engine control module provides to the P/N range, continuity is producec uGr..aen
fuel injection control, etc., at engine start up the ParWNeutral position switch tern -21 c‘ the
based on this signal. engine control module and ground u b ~ u uthe g
When the ignition switch is set to START, the starter motor, thereby making the tee- - d volt-
battery voltage at cranking is applied through age go low.
the ignition switch and ParWNeutral position TROUBLESHOOTING HINTS
switch to the engine control module, which de- If the ParWNeutral position switch harness and indi-
tects that the engine is cranking. In case the vidual part check have resulted normal bb. ,a Park/
selector lever is in a position other than the Neutral position switch output is a b w - 2 , i m r l y
P/N range, the battery voltage is not applied adjusted control cable is suspected. ‘
to the engine control module. ‘I
The ParUNeutral position switch converts the
selector lever position (whether it is at the P/N
range or at others) into highhow voltage and
inputs it to the engine control module, which
then controls the idle air control motor based
on this signal. i ? C J
13A-92 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Uptoi995model,Callfornla-Upto1994model;
%
INSPECTION
Using scan tool
IGNITION SWITCH-ST

Function Item No. Data display Check condition Engine state Normal indication
Data reading Switch state Ignition switch: ON Stop OFF
Cranking ON

PARWNEUTRAL POSITION SWITCH


I
Function Item No. Data display Check condition Select lever position 1 Normal indication
Data reading 29 Shift position Ignition switch: ON P or N PorN
4
I 1 D, 2, L o r R D, 2, L or R

HARNESS INSPECTION
Measure the pow; , , .

A Harness side
of the ParWNeutral position swit&. I
connector 0 Engine control module con-
nector: Disconnected
0 ParWNeutral position switch
connector: Disconnected W
0 Ignition switch: START

Voltage (V) I
- -
+ G&:wer
--
I Z9FU0266
B+ 1 siinnlv
rr.1
circuit.
I I I

Engine control Check for continuity between


module harness ParWNeutral position switch and
A Harness side engine control module.
connector 0 Engine control module con-
nector: Disconnected
0 ParWNeutral position switch

I
I
-T connector: Disconnected
NOTE
Touch the ohmmeter Drobes to
both ends of the harness
Repair the
harness.
(A5 - 71)
(A8 - 51)
I

0 Engine control module con-


nector: Connected
0 ParWNeutral position switch
connector: Disconnected

INHIBITOR SWITCH INSPECTION


Refer to GROUP 23 - Service Adjustment Procedures.
MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
cFederal-Uptol995model,California-Uptol994model> 13A-93
6 EHICLE SPEED SENSOR 110007340

Engine control module


m

A Equipment side connector --


.Y Z9FU.141 I Vehicle spee~sansor

Terminal voltage (V)

.
5m
_-
0
B Equipment side connector

2162478
Frequency (Hz)

Engine control module connector


ID - -

Vehicle speed [km/h (mph)] ~16~451

WERATION between the voltage of about 5V app.,e- ;.-.x


0 The vehicle speed sensor which is located in the engine control module and g r o L i d s l g ~

the speedometer converts the vehicle speed a reed switch.


into a pulse signal and inputs it to the engine TROUBLESHOOTING HINTS
control module, which then provides the idle If there is an open or short circuit in the venlc/e
air control, etc., based on this signal. speed sensor signal circuit, the engine r.;j stall
0 The vehicle speed sensor generates the vehicle when the vehicle is decelerated to stop.
1 speed signal by repeatedly opening and closing
~

-ARNESS INSPECTION
~ ~

Check the vehicle speed sensor


output circuit for continuity.
0 Engine control module con-
nector: Disconnected
0 Move the vehicle.

I I
I

L
1 TSB Revision
13A-94 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Uptol995model,California-Upto1994mod~l>

Englnecontrol Check for open-circuit or short-


2
A Harness side
sidF
moduleharness
gr circuit to ground, between engine
control module and vehicle speed
sensor.
Engine control module con-
nector: Disconnected
0 Vehicle speed sensor con- Repair the
nector: Disconnected
harness.
(A43 - 66)
- I I
Check for continuity of the ground
circuit. -r
Vehicle speed sensor con-
nector: Disconnected

Repair the
harness.
B Harness side (812 -
connector Ground)
21FU0932

41 A Harness side
connector
Measure the sensor feed voltage.
0 Vehicle speed sensor con-
nector: Disconnected f7 ~h
0

0
Engine control module con-
nector: Connected
Ignition switch: ON
PK) ,LA

Z1FUO933
' 4.5-4.9
I
module.
On-Vehicle Inspection of MFI Components
P MFI <I .5L Engine> - ~Federal-Upto1995model,California-Upto1994model> 13A-95
POWER STEERING PRESSURE SWITCH 110007341
1

Engine
control
module

.- .
.

ON
OFF m- Power steering
Dressure switch
connector

1111
Pressure [kPa (psi)]

Engine control module connector

Z7FUO536
h

Z9FUO101

3PERATION 0 The batteryvoltage in the engine control module


0 The power steering pressure switch converts is applied through a resistor to the power steer-
ing pressure switch. Steering operation causes
presence/absence of power steering load into
low/high voltage and inputs it to the engine con- the power steering fluid pressure to increase,
trol module, which then controls the idle air con- turning the switch on. As a result, continuity
trol motor based on this signal. is produced between the battery voltage applied
and ground. This causes the power steering
fluid pressure terminal voltage to go from high
to low.

NSPECTION
k i n g scan tool

Function Item No. Data display Check condition Steering wheel Normal indication
Data reading 27 Switch state 1 Engine: Idling When stationary OFF
I When being turned ON
I
MFI <1.5L Engine> -
On-Vehicle InspectTon of MFI Components
13A-96 <Federal-Up to 1995 model, Callfornia-Uptol994 mode;>

HARNESS INSPECTION

IIA Harness side


Engine control Check for open-circuit or short-
module harness circuit to ground, between engine
side connector control module and power steer-
I

connector ing pressure switch.


0 Power steering pressure
switch connector: Discon-

F
netted Repair the
0 Engine control module con- harness.
nector: Disconnected (A1 - 37)

Z7FU1235
.4

2 Measure the sensor feed voltage.


0 Power steering pressure
A Harness side switch connector: Discon-
connector
u
I1 11
J -L
0

0
Engine control module con-
nector: Connected
Ignition switch: ON - - I Pnnlonn

Voltage (V)
module.
Z7FU0505

SENSOR INSPECTION
Refer to GROUP 37A - Service Adjustment Procedures.
MFI Engine> - On-Vehlcle Inspection of MFI Components
cFederal-Upto1996model,Callfornla-Uptol994model> 13A-97
.4rR CONDITIONING SWITCH AND COMPRESSOR CLUTCH RELAY 11ooo7342
- - - -

'5
Air conditioning
ComDressor
contb unit

switch
pressure
Dual

Engine control module connector


control
module
Engine mi$[ Air conditioning
compressor
clutch relay

Air conditioning
compressor

Z7FU0821
Z9FUO101

1 Function 1 Item No. 1 Data display 1 Check condition Air conditioning switch 1 Normal indication

Data reading 28 Switch state Engine: Idling (air condi- OFF OFF
tioning compressorto be
running when air condi- .
ON ON
tioning switch is ON)

1 I TSB Revision
13A-98 MFI ~ 1 . 5 LEngine> - On-Vehicle Inspection of MFI Components
~Federal-Uptol995model,California-Uptol994model~

AIR CONDITIONING COMPRESSOR CLUTCH RELAY I

1 1 1 1
~~~

Function [Item No. Data display Check condition -]=conditioning switch Normal indication

Data reading 49 Air condition- Engine: Idling after OFF (Compressor


ing compres- warm-up clutch non-activa-
sor clutch tion)
relay state
ON (Compressor
clutch activation)

1 Measure the power supply voltage


of the air conditioning circuit.
Air conditioning: ON
\' 0 Engine control module con-
nector: Disconnected
0 Ignition switch: ON
, Check the air
Engine control -+ conditioning
module harness
side connector
201R0863
6V or more
circuit.
1
- On-Vehicle Inspection Components
MFI < I Engine>
.5L
of MFI
~Federal-Upto1995model,California-Upto1994model>
~~
13A-99
IGR TEMPERATURE SENSOR <Federal - From 1994 model, California> 110007343

EGR temperature sensor

Equipment side
connector A Harnessside
connector

u I
Temperature Z7FU1013
Z16Z1008
. -

PERATION
0 The EGR temperature sensor converts the tem- and is grounded at the engine control mwule.
perature of EGR gas downstream from the EGR The resistance of the EGR temperature S E - Z ; ~
valve to voltage and inputs it to the engine con- is characterized by a decrease in resistance
trol module. The engine control module judges with an increase of EGR temperature c-2 ;J
the condition of the EGR by this signal. If there increase in quantity of EGR.
is abnormal condition, the check engine/mal- 0 EGR temperature sensor terminal voltaga ii.-
function indicator lamp is turned on to notify creases or decreases with EGR temperz-,re
the driver. sensor resistance. Therefore, EGR t e r n p z d 4s
b Five volt power supply in the engine control sensor terminal voltage changes with EGR ;as
module is applied to the EGR temperature sen- temperature. The higher the EGR gas tempra-
'* sor through the resistance in the module. This ture, the lower the EGR temperature z & x x
power supply further passes through the EGR terminal voltage.
temperature sensor, which is a kind of a resistor,
ASPECTION
using scan tool
1 Function 1 Item No. Data display Check condition 1 Engine state 1 Standard \ 3 -e

L
3ata reading
I 43
43
Sensor
temperature
0 Engine: Warmed
UP
Engine is main-
Idling 70°C (158'0 or
less
tained in a
constant state for
2 minutes or more
0 Squeeze green
stripe vacuum
hose closed be- 70°C (158' F) or
tween EGR valve
and EGR solenoid.
No change in EGR
temp. at idle, sig-
nificant change in
EGR temp. at
I 1 3,500 r/min.
13A-100 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto1995model,California-Upto1994model> ’

HARNESS INSPECTION

11 Check for continuity of the ground


circuit.
A Harness side 0 EGR temperature sensor
connector connector: Disconnected

Repair the
harness.
- 4 (A1 - 72)

Z01A0522 I I
Engine control

rR]
module harness
side connector
r

Y Z9FUOO93
0 Engine control module con-
nector: Disconnected
* -+
Repair the
harness.
(A2-53)

Measure the sensor feed voltage.


0 EGR temoerature sensor
1
connecto;: Disconnected
connector
H a r r side 0 Engine control module con-
nector: Connected
m - 1
af
0 Ignition switch: ON
Replace
Voltage (V) engine
4.3-4.7 control
module.
-
- Z01A0523

SENSOR INSPECTION
Refer to GROUP 17 - Exhaust Gas Recirculation (EGR) System.
I MFI <I .5L Engine> -
On-Vehicle inspection of MFI Components
<Federal-Uptoi995model,Caiifornia-Uptoi994rnodel~ 13A-101
,OXYGEN SENSOR <Federal - 1993 m d e b -
110007344

A Equipment side
connector ~

Oxygen sensor

A Hamessside
connector

-
Electro- Theoretical A/F

& -----I
z;EA,Ld2

I 14 15
NF
5v

Engine control module connector


Z9FUOO32

Z9FUOiOi -
c,
..

OPERATION TROUBLESHOOTING HINTS


The oxygen sensor functions to detect the con- Hint 1: The exhaust gas purification performance
centration of oxygen in the exhaust gas; it con- will worsen if there is a malfunction of the
verts those data tovoltage, and inputs the result- oxygen sensor.
ing signals to the engine control module. Hint 2: If the oxygen sensor output voltage deviates
If the aidfuel mixture ratio is richer than the from the standard value even though the
theoretical aidfuel mixture ratio (i.e., if the con- results of the checking of the oxygen sensor
centration of oxygen in the exhaust gas is are normal, the cause is probably a malfunc-
sparse), a voltage of approximately 1V is output; tion of a component related to mixture con-
if the aidfuel mixture ratio is leaner than the trol.
theoretical air/fuel mixture ratio (i.e., if the con- [Examples]
centration is dense), a voltage of approximately (1) Malfunction of an injector.
OV is output.
. . Air leakage into the intake manifold from
(2)
The engine control module, based upon those a leakinggasket.
signals, regulates the amount of fuel injection (3) Malfunction of the intake air ternpera-
so that the aidfuel mixture ratio becomes the ture sensor, the manifold absolute pres-
theoretical air/fuel mixture ratio. sure sensor, or the engine coolant tem-
perature sensor.
13A-102 MFI < I Engine>
.5L - On-Vehicle lnspectlon of MFI Components
<Federal-Upto1995model,California-Upto1994model~ ’

INSPECTION
Using scan tool
Function Item No.
-
Data display Check condition Engine state 1 Standard value 1
rz.3 reading 11 Sensor Engine: Warm-up

,
voltage (make the mixture lean eration from 4,000
by engine speed reduc- r/min.
tion, and rich by racing) ~ -
When engine is sud-
denly raced I
Engine: Warm-up (using Idling grVo
a
);;c; lower
the heated oxygen sen- t;, 600-1,000 mV
sor signal, check the air/
fuel mixture ratio, and
also check the condition 2,000 r/min. 1
of control by the engine
control module) I I

HARNESS INSPECTION
Engine control Check for open-circuit, or short-
module harness circuit to ground between the en-
‘Icie connector

@- + 121
gine control module and the oxy-
gen sensor.
0 Oxygen sensor connector:
Disconnected
0 Engine control module con- Repair the
nectar: Disconnected -3 harness.
(A1 - 56)

4 A Harnessside
connector
0
for continuity of the ground

Oxygen sensor connector:


Disconnected

=
21 FU0597
* -*
Repair the
harness.
(A2-72)
MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto1995model,California-Uptol994model~ 13A-103
SENSOR INSPECTION - I

(1) Warm up theengine until theenginecoolant is80"C (176°F)


or higher.
(2) Disconnect the oxygen sensor connector and connect a
digital voltmeter.
Caution

- -+-
When disconnecting the oxygen sensor connector,
do not pull the connector or lead wire too strongly.
(3) While repeatedly racing the engine, measure the oxygen
Z1FU0598 sensor output voltage.
Oxygen sensor Remarks
Engine output voltage
When racing 0.6-1 .OV If you make the air/
engine fuel ratio rich by
racing the engine
repeatedly, a nor-
mal oxygen sensor
will output a volt-
age of 0.6-1 .O V.

(4) If the sensor does not generate 0.6-1.0V, replace the


oxygen sensor.
NOTE
For removal and installation of the oxygen sensor, refer
to GROUP 15 - Exhaust Manifold.
13A-104 MFI < I Engine>
.5L - On-Vehicle Inspection Components
of MFI
<Federal-Uptoi995model,California-Upto1994model> '

HEATED OXYGEN SENSOR <Federal - From 1994 model, California> 11000734E

Heated oxygen Heated oxygen


sensor (front)

1 L

d
-
2
B Equipmer'
side
connector

Multiport
fuel '
injection
1 -fuel injection
(MFI) relay
(MFI)
relay
3: 35
Engine
zontrol
module
Electro- Theoretical NF

Engine control module connector 1FU1092 ~

14 15 16 Z9FUOiO1
AIF ZEC1007

OPERATION the heater, so that the heated oxygen sensc.


0 The heated oxygen sensor functions to detect shows excellent response even if the tempera-
the concentration of oxygen in the exhaust gas: ture of the exhaust gas is low.
it converts those data to voltage, and inputs TROUBLESHOOTING HINTS
the resulting signals to the engine control mod- Hint 1: The exhaust gas purification performanc:
ule. will worsen if there is a malfunction of the
0 If the air/fuel mixture ratio is richer than the heated oxygen sensor.
theoretical aidfuel mixture ratio (i.e., if the con- Hint 2: If the heated oxygen sensor output voltagc
centration of oxygen in the exhaust gas is deviates from the standard value eve
sparse), a voltage of approximately 1V is output; though the results of the checking of the
if the aidfuel mixture ratio IS leaner than the heated oxygen sensor are normal, th-
theoretical aidfuel mixture ratio (i.e., if the con- cause is probably a malfunction of a compo-
centration is dense), a voltage of approximately nent related to mixture control.
OV is output. [Examples]
0 The engine control module, based upon those (1) Malfunction of an injector.
signals, regulates the amount of fuel injection (2) Air leakage into the intake manifold froi-
so that the aidfuel mixture ratio becomes the a leaking gasket.
theoretical air/fuel mixture ratio. (3) Malfunction of the intake air tempera-
0 Battery power supply is applied, by way of the ture sensor, the manifold absolute pres-
MFI relay, to the heated oxygen sensor heater. sure sensor, or the engine coolant terr-
As a result, the sensor element is heated by perature sensor.
1 TSB Revision I
I
I,
MFI <I .5L Engine> - On-Vehlcle Inspection of MFI Components
~Federal-Uptol995model,California-Upto1994model> 13A-105
<SPECTION
'3fer to P.13A-244.
L --
-ARNESS INSPECTION

y
Check for continuity between
heated oxygen sensor and MFI
relay.

NOTE
MFI relay
Heated
nector:

connected
Disconnected
oxygen
connector:
sensorDis-

Touch the ohmmeter probes to


con-

R e b a the
harness.
(A4 - c 2 \
both ends of the harness. -
(B2 C2)

Engine control Check for open-circuit, or short-


module harness circuit to ground between the en-
side connector gine control module and the
I --I
@-; F
heated oxygen sensor.
a Heated oxygen sensor con-
nector: Disconnected RE,,&. --,e
a Engine control module con-
nector: Disconnected -+. harrz.3.
(Al-lil
(m-321
(B3 - -
1FU1120 (64 - 2 ,

Check for continuity of the ground


circuit.
I
Harness side
I connector a Heated oxygen sensor con-
nector: Disconnected
3 Harness side

I
connector

Y
l F U 1, 1 2 1
On-Vehicle Inspection of MFI Components
13A-106 MFI 4 . 5 L Engine> - <Federal-Upto1995model,Callfornla-Upto1994model>'

SENSOR INSPECTION
Heated oxygen
sensor eauiment
equipment <Heated Oxygen Sensor (front)>
side connector (1) Disconnect the heated oxygen sensor (front) connect0
and connect the special tool (test harness) to the connectc
on the heated oxygen sensor (front) side.
(2) Make sure that there is continuity [Approx. 20 C2 at 20°C
(68"F)I between terminals 2 (red clip of the special tool
and terminal 4 (blue clip) on the heated oxygen sensc
(front) connector.
(3) If there is no continuity, replace the heated oxygen sensc
(front).
(4) Warm up the engine until the engine coolant is 80°C (176°F
or higher.
( 5 ) Use jumper wires to connect heated oxygen sensor (fron-
terminal 2 (connect to (+) terminal) and terminal 4 (connec
to (-) terminal) with the battery (+) terminal and (-) termina
Caution
Be very careful when connecting the jumper wires
incorrect connection can damage the heated oxyger
sensor (front).
(6) Connect a digital voltmeter between terminal 1 (black clir
and terminal 3 (white clip).
(7) While repeatedly racing the engine, measure the heate-
oxygen sensor (front) output voltage.

Remarks
sensor (front)
output voltage
When 0.6-1 .O V If you make the aidfuel ratio rich I:
racing racing the engine repeatedly, a
engine normal heated oxygen sensor
(front) will output a voltage of
0.6-1 .O V.

(8) If the sensor does not generate 0.6-1.0V, replace ti-:


heated oxygen sensor (front).
NOTE
For removal and installation of the heated oxygen sensr.
(front), refer to GROUP 15 - Exhaust Pipe, Main Muffl=
and Catalytic Converter.
MFI <I .5L Engine> - On-Vehicle lnspectlon
of MFI Components
<Federal-Upto1995model,Callfornia-Uptol994model> 13A-107
<Heated Oxygen Sensor (rear)>
Heated oxygen sensor Disconnect the heated oxygen sensor (rear) connector.
side connector Make sure that there IS continuity [Approx. 20 R at 20°C
nn (68"F)I between terminals No. 2 and terminal No. 4 on
1 21314 the heated oxygen sensor (rear) connector.
(3) If there is no continuity, replace the heated oxygen sensor
L I
(rear).
NOTE
1. If the scan tool does not display the standard value
although no abnormality is found by the above-men-
tioned continuity test and harness check, replace the
heated oxygen sensor (rear).
2. For removal and installation of the heated oxygen
sensor (rear), refer to GROUP 15 - Exhaust Pipe,
Main Muffler and Catalytic Converter.
I3A-108 MFI ~ 1 . 5 LEngine> - On-Vehicle Inspection of MFI Components
<Federai-"pto,995modei,California-Upto,994model>'

INJECTORS 110007181

I I
Multiport fuel injection
(MFI) relay

Fuel
Filter
Connector

Solenoid coil
Plunger

Needle valve Engine control module

21 FU0642

Engine control module connector

ZSFUOlOl

OPERATION following as well as the injector itself may


0 The injector is an injection nozzle with asolenoid be responsible.
valve which injects fuel according to the injection (1) Faulty power supply circuit to the engine
signal coming from the engine control module. control module, faulty ground circuit
0 The injector has a fixed nozzle opening area (2) Faulty MFI relay
and the fuel pressure against manifold inside (3) Faulty crankshaft position sensor, cam-
pressure is regulated to a fixed level. Therefore, shaft position sensor
the volume of fuel injected by the injector is Hint 3: If there is any cylinder whose idle state re-
determined by the time during which the needle mains unchanged when an injector(s) is
valve is open, namely, by the time during which shut off during testing, make following check
the solenoid coil is energized. the following for that cylinder.
0 The battery voltage is applied through the MFI (1) Injector and harness check
relay to this injector. When the engine control (2) Spark plug and spark plug cable check
module turns ON the power transistor in the (3) Compression pressure check
unit, the solenoid coil is energized to open the Hint 4: If the injector harness and individual part
injector valve, which then injects fuel. checks have tested normal but the injector
drive time is out of specification, the follow-
TRO UBLESHOOTlNG HINTS ing conditions are suspected.
Hint 1: If the engine is hard to start when hot, check (1) Poor combustion in the cylinder (faulty
fuel pressure and check the injector for spark plug, ignition coil, compression
leaks. pressure, etc.)
Hint 2: If the injector does not operate when the (2) Loose EGR valve seating
engine that is hard to start is cranked, the (3) High engine resistance

I TSB Revision I
L

c
~~
MFI <I .5L Engine> -
~~
On-Vehicle inspection of MFI Components
<Federai-Uptol995model,California-Uptol994modei> 13A-109
6PECTION
.smg scan tool

Function Item No. Data display Check condition Coolant temperature Standard value

3 zta reading 41 ~~i~~


time*' Engine: Cranking 0°C (32OF)** 16.2-19.8 ms
20°C (68°F) 32-39 ms

80°C (176°F) 8.1-9.9 ms

Function Item No. Data display Check condition Coolant temperature Standard value

3ata reading 41 ~~i~~time*3 Coolant tempera- 1.7-2.9 ms


ture: 80 to 95°C
(176 to 203°F)
0 Lights, electric
cooling fan, acces-
sories: OFF
Transaxle: Neutral
' 0
(P range for A/T)

3TE
The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 rimin.
When coolant temperature is lower than 0°C (32"F), injection IS made by four cylinders simultaneously.
When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be
about 10% longer.

Function 1 Item No. I Drivecontent 1 Checkcondition 1 Normal state I


warm-up further (becoming less
(Shut off the injectors in stable or stalling)
sequence during after
engine warm-up, check
the idling condition)
No. 4 injector shut off
-u
1
Wave Pattern Inspection Using an Analyzer
Analyzer
Measurement method
(1) Disconnect the injector connector and connect the special
Special tool (test harness: MB991348) in between. (Both the termi-
patterns nal on the engine control module side and the terminal
pickup on the power supply side should be connected.) I
(2) Connect the analyzer special patterns pickup to the test
harness clip on the engine control module side.
Z’FU1201
Alternate method (test harness not available)
(1) Connect the analyzer special patterns pickup to ECM termi-
I
nal No. 1, No. 2, No.. 14 or No. 15.

Standard wave pattern Observation conditions 1

Function I Special patterns


I Pattern height 1 Variable I
Variable knob Adjust while viewing the
t wave pattern.
Pattern selector Display
Engine r/min.
Injector coil
induced voltage
(Approx. 7 x 1OV)

Injector drive time


4

Power voltage
L MFI < I Engine>
.5L - On-Vehicle Inspection of MFI Components
cFederal-Upto1995model,Californla-Upto1994model> 13A-111
1
pattern observation points
, -id A : Height of injector coil induced voltage

Contrast with standard wave pattern I Probable cause

qector coil inducedvoltage is low or doesn't appear at all. 1 Short in the injector solenoid

-sint B : Injector drive time

I I 0 The injector drive time will be synchronized with the scan


tool display.
0 When the engine is suddenly raced, the drive time will
be greatly extended at first, but the drive time will soon
match the engine speed.

. . . . When racing
- When idling zo1PO202
I
I .

, AARNESS INSPECTION
Check for continuity between in-
jector and MFI relay.
0

0
lniector connector: Discon-
nected
MFI relay connector: Dis-
f?\ -
connected W
I
c
NOTE Repair the

. E MFI relay
harness side
connector
Z6FU1779
Touch the ohmmeter probes to
both ends of the harness.
'
a harness.
(ABCD1 -
E2)

21 Check for open-circuit, or short-


circuit to ground between the en-
gine control module and the injec-
tor.
0 Engine control module con-
nector: Disconnected
0 Injector connector: Discon- Repair the
Engine control nected
module harness harness.
side connector (ABCD2 -
1, 14, 2,
Z1 FU0643 15)
On-Vehicle Inspection of MFI Components
13A-112 MFI <1.5L Engine> - <Federal-Uptoi995model,California-Upto1994model>'

ACTUATOR INSPECTION
Checking Operation Sound
Using a stethoscope or long blade screwdriver, check the
operation sound ("chi-chi-chi") of injectors during idling or dur-
ing cranking.
Check that as the engine speed increases, the frequency c
the operating sound also increases.
Caution
Note that even if the injector you are checking is no;
operating, you will hear the operating sound of the othe?
injectors.
NOTE
If no operating sound is heard from the injector that is bein;
checked, check the injector drive circuit. If there is nothi-;
wrong with the circuit, a defective injector or engine contrc
module is suspected.

Measurement of Resistance between Terminals


(1) Remove the injector connector.
(2) Measure the resistance between terminals.
Standard value: 13-16Q [at 20°C (68"F)I
(3) Install the injector connector.
On-Vehicle Inspection of MFI Components
MFI < I Engine>
.5L - ~Federal-Upto1995model,California-Upto1994model> 13A-113
3LE AIR CONTROL MOTOR (DC MOTOR) 110007189

I 1
Engine control module

cc
A Equipment side
connector
A Harness side
connector
c

Idle air control motor

Z6FU1734

ZQFUO101

I?ERATION TROUBLESHOOTING HINTS


0 The volume of intake air during engine idling Hint 1: While the engine is idling, if the idle speed
is controlled by the opening and closing of the and servo valve position (step) change
servo valve for bypassing the throttle valve, lo- when the air conditioning switch is turned
cated at the air intake port. to ON and OFF, it can be assumed that
The servo valve opens and closes depending the idle air control motor and the servo valve
on whether the DC motor inside the idle air position sensor are operating normally.
control motor is turning clockwise or counter- Hint 2: If the servo valve position (step) is outside
clockwise. the standard position, the malfunction is
0 The DC motor turns clockwise or counterclock- probably one of the following:
wise according to the change in the direction (1) Basic idle speed adjustment is wrong.
of current in the motor drive IC inside the engine (2) Some deposit is adhering to the throttle
control module. . valve.
(3) Air is being drawn into the air intake
manifold through a defective gasket
seal.
(4) EGR valve not seated.
(5) Combustion malfunction inside a cylin-
der.
(Spark plug, ignition coil, injector or
compression pressure is defective.)
13A-114 MFI < I Enaine>
.5L - On-Vehicle Inspection of MFI Components
<Federal-U~to1995model.California-U~to1994modelz ‘

Engine control Check for open-circuit or short-


moduleharness circuit to ground between idle air 1
‘Ida connector
control motor and engine control
A Harness side
connector
module.
0 Idle air control motor connec-
tor: Disconnected
El1
0 Engine control module con- Repair the
nector: Disconnected harness.
(A5 - 4)

Z6FU1735
(A6 - 17)
1
ACTUATOR INSPECTION
Use a stethoscope or long-blade screwdriver to check if t k
sound of the idle air control motor operating can be hearc
immediately after the ignition switch is turned to “ON”.
NOTE
If the sound of the servo operating cannot be heard, check
the motor drive circuit and the idle air control motor.
On-Vehicle Inspection of MFI Components
~~ ~
MFI < I Engine>
.5L - ~Federal-Upto1995modei,California-Upto1994modei> 13A-115
;NITION COIL AND IGNITION POWER TRANSISTOR 110007346

A Equipment side

Engine control module connector

Enginecontrol module

Z9FUO101 Z9FUOO35

I --

WERATION 0 When the engine control module turns OFF the


0 When the ignition power transistor is turned transistor in the module, the battery voltage in
' ON by the signal from the engine control module, the module is applied to the ignition power tran-
primary current flows to the ignition coil. When sistor unit to turn it ON. When the engine control
the ignition power transistor is turned OFF, pri- module turns ON the transistor in the module,
mary current is shut off and a high voltage is the ignition power transistor unit is turned OFF.
induced in the secondary coil.
rNSPECTlON
Using scan tool
Function Item No. Data display Check condition Engine state 1 Standard value
, ;ata reading I 44 Ignition ad- I2-18"BTDC
vance
i I 20-40"BTDC
<up to 1994
model>
25-45"BTDC
<From 1995
model>
13A-116 MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
~Federai-Upto1995model,Caiifornia-Upto1994modei~ '

Wave Pattern Inspection Using an Analyzer


Analyzer
0 Ignition coil primary signal
I--- Refer to GROUP 16 - Ignition System.

r"
0 Ignition power transistor control signal
Measurement method
(1) Disconnect the ignition power transistor connector, and

! Z9FU0036 1
~
connect the special tool test harness: MB991348) in be-
tween.
(All terminals should be connected.)
(2) Connect the analyzer special patterns pickup to ignition
power transistor unit connector terminal No. 6.
Alternate method (test harness not available)
, -
(1) Connect the analyzer special patterns pickup to ECM terrni-
nal No. 10.
Standard wave pattern

K
Observation conditions
I Function I Special patterns I
Pattern height Low
Pattern selector Display
Engine r/min. Approx. 1,200 r/min.

T: Revolution time
Compression corresponding to a crank
top dead center angle of 180"
/'

Crankshaft position
sensor output wave 4
pattern
3

Ignition power
transistor control
signal wave J
pattern

rTSB Revision
I
1
MFI <I -5L Engine> -
On-Vehicle inspection of MFI Components
cFederai-Upto1995model,California-Upto1994model> 13A-117
Wave pattern observation points
Point : Condition of wave pattern build-up section and maximum voltage (Refer to abnormal wave pattern
I examples 1 and 2.)

Rises from approx. 2V to approx. 4.5V at the top-right . Normal


1 2~ rectangular wave I Open-circuit in ignition primary circuit I
Rectangular wave at power voltage Ignition power transistor malfunction

Examples of abnormal wave patterns


Show dotted line 0 Example 1
Normal wave pattern Wave pattern during engine cranking
r - - 7
5 r ’
,-- . Cause of problem
2v- t - - j
Open-circuit in ignition primary circuit
Wave pattern characteristics
Top-right part of the build-up section cannot be seen, and
voltage value is approximately 2V too low.
ZOiL1060

0 Example 2
Show
~ ndotted
w linea v e p ~
Wave pattern during engine cranking
Cause of problem
Malfunction in ignition power transistor
Wave pattern characteristics
Power voltage results when the ignition power transistor
is ON.

I
I zo110999

HARNESS INSPECTION

i Check for continuitybetween igni-


tion coil and ignition switch.
Harness side1 0 Ignition switch connector:
connector Disconnected
0 Ignition coil connector: Dis-
connected
NOTE Repair the
D

harness side
connector
J C - 1
ZiFUO982
Touch the ohmmeter probes to
both ends of the harness.
1
harness.
(B11 - D3)

1 1 I
I
/

13A-118 MFI 4.5L Engine> - On-Vehlcle Inspection of MFI Components


<Federal-Upto 1995 model,California-Upto1994model>

Engine control Check for open-circuit or short-


module harness circuit to ground, between ignition
side connector Dower transistor and enaine con- /---,
I I

IT-
trol module.
A Harness side 0 lqnition power transistor con-
iector: Disconnected - 1
0 Engine control module con-
nector: Disconnected

- , Z9FU0037

Check for continuity of the ground


circuit of a ignition power transis-
tor. /---, -
0 Ignition power transistor con-
nector: Disconnected
~

W
I

I 71 FI lnRA9
1 Ground)

I
Check to be sure that there is no
continuity between the ignition
coil and the around.
I
/---,*
0 Harness side 0 Ignition coil connector: Dis-
connector connected

Check for
short in the
ignition coil

I
-z

Z9FUOO38 1 primary cir-


.ti,

1
Measure the voltage of the control
A Harness side signal circuit of the ignition power
connector transistor. n
0 Ignition power transistor con-
nector: Disconnected
0 Ignition switch: START
Repair the
harness.
+ (A6 - 10)
I i
19 ZlFUO650 I

I
Measure the voltage of the igni-
tion timing adjustment terminal.
0 Ignition switch: ON

II Voltage (V)
I - I
4.0-5.2 Repair the
harness.
(C1 - 34)
r
27FUiO60

ACTUATOR INSPECTION
Refer to GROUP 16 - Ignition System.
1 TSB Revision _-
MFl <1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Uptol995modei,California-Upto1994model>
~
13A-119
EVAPORATIVE EMISSION PURGE SOLENOID I10007347

Multiport fuel injection


(MFI) relay

solenoid

A Equipment side
connector
A Harness side
connector

Engine
control
module

IB I 201A0324

Engine control module connector

ZSFUOIOI

I
OPERATION
0 The evaporative emission purge solenoid is an
ON-OFF type of one which controls introduction
of purge air from the canister into the intake
manifold plenum.
0 The battery power is supplied to the evaporative
emission purge solenoid through the MFI relay.
When the engine control module turns ON the
power transistor in the module, current flows
to the coil, introducing purge air.

Function Item No. Drive content Check condition Normal state

Actuator test oa Solenoid valve from Ignition switch: ON Operating sound is heard
OFF to ON when driven.
13A-I 20 MFI < I Engine>
.5L - On-Vehicle Inspection of MFI Components
<Federal-Uptol995rnodel,California-Upto1994model> '

HARNESS INSPECTION
Check for continuity between
;> Harness side evaporative emission purge Sole-

-6 fLl>
@
:
0
4131 21 1
connector noid and MFI relay.
0 Evaporative emission purge
solenoid connector: Discon-
8171615 \'ii >, 0
nected
MFI relay connector: Discon-
B MFI relay
harness side nected
connector NOTE
Touch the ohmmeter probes to
~ ~ ends of the harness.
Z ~ F U O Oboth

Check for open-circuit, or short-


circuit to ground between the
evaporative emission purge sole-
connector noid and the engine control mod-
Engine
0 Evaporative emission purge
module
harness solenoid connector: Discon- Repair the

-. -.
side
connector 0
nected
Engine control module con-
nector: Disconnected
@& -* harness.
(A1 - 9 )

Z9FUOO40
On-Vehicle Inspection of MFI Components
MFI <1-5L Engine> - ~~
cFederal-Upto1995model,California-Upto1994model>
~ ~
13A-121
~

EGR SOLENOID <Federal - From 1994 model, California> 110007348

Multiport fuel injection


(MFI) relay
1

EGR
solenoid

\
I

I
Engine control module connector
1 ZOlW657

ZSFU0101

‘ OPERATION
0 The EGR solenoid is an ON/OFF type solenoid 0 The battery power is supplied through the MFI
valve which controls the EGR valve operating relay to the EGR solenoid.
negative pressure delivered from port E of the When the power transistor in the engine control
throttle body. module is caused to be ON by the engine control
module, current flows through the coil and
causes the EGR solenoid to be ON to operate
the EGR valve.
On-Vehicle Inspection of MFI Components
13A-122 MFI <.5L
I Engine> - <Federal-Upto1995model,California-Upto1994model;

INSPECTION
Using scan tool
Function Item No. Drive content Check condition Normal state
Actuator test 10 Change solenoid valve Ignition switch: ON Operating sound is heard
from OFF to ON state when driven.

HARNESS INSPECTION

'I Check for continuity between


EGR solenoid and MFI relav.
0 EGR solenoid connector: Dis-
h connected
I*,8 7 6 5
0 MFI relav connector: Discon-
nected w l
NOTE Repair th
B MFI relay Touch the ohmmeter probes to
harness side harness.
connector both ends of the harness. (A1 - B2)

Z9FUOO53

Engine control module 1 Check for open-circuit, or short-


circuit to ground between the
EGR solenoid and the enaine n A
PK)
"
control module.
0 EGR solenoid connector: Dis-
connected - 1
LTOA
0 Engine control module con-
nector: Disconnected

-
Z01A0525

ACTUATOR INSPECTION
Refer to GROUP 17 - Exhaust Gas Recirculation (EGR) System.
On-Vehicle Inspection of MFI Components
MFI <I .5L Engine> - <Federal-Upto1995model,California-Upto1994model> 13A-123
FUEL PRESSURE TEST 110007349

(1) Release residual pressure from the fuel pipe line to prevent
fuel spray. (Refer to P. 13A-50.)
(2) Disconnect the high pressure fuel hose at the fuel rail
side.
Caution
Cover the hose connection with shop towel to prevent
splash of fuel that could be caused by some residual
pressure in the fuel pipe line.

(3) Remove the union joint and bolt from the special tool
(adapter hose MD998709) and instead attach the special
tool (hose adapter MD998742) to the adapter hose.
(4) Install a fuel pressure gauge on the adapter hose that
was set up in step (3).
Use a suitable O-ring or gasket between the fuel pressure
i & MD998709
gauge and the special tool so as to seal in order to prevent
fuel leakage at this time.

I ' MD998742
21 FUOI57

( 5 ) Install the special tool, which was set in place in steps


(3) and (4) between the fuel rail and the high pressure
hose.

__ Fuel pump (6) Connect the fuel pump drive terminal with the battery (+)
terminal using a jumper wire and drive the fuel pump.
Under fuel pressure, check the fuel pressure gauge and
special tool connections for leaks.
(7) Disconnect the jumper wire from the fuel pump drive termi-
nal to stop the fuel pump.
(8) Start the engine and run at idle.

(9) Measure fuel pressure while the engine is running at idle.


Standard value:
Approx. 270 kPa (38 psi) at curb idle

, 1 TSB Revision
On-Vehicle Inspection of MFI Components
13A-124 MFI <1.5L Engine> - <Federal-Upto1995model,California-Upto1994model~ *

(10)Disconnect the vacuum hose from the fuel pressure regula-


tor and measure fuel pressure with the hose end closed
by a finger.
Standard value:
330-350 kPa (47-50 psi) at curb idle
(11)Check to see that fuel pressure at idle does not drop
even after the engine has been raced several times.
(12)Racing the engine repeatedly, hold the fuel return hose
lightly with fingers to feel that fuel pressure is present
in the return hose.
NOTE
If the fuel flowrate is low, there will be no fuel pressure
in the return hose. ii

(13)lf any of fuel pressure measured in steps (8) to (11) is


out of specification, troubleshoot and repair according to
the table below.

Symptom Probable cause I


I Remedy I
Fuel pressure too low Clogged fuel filter Replace fuel filter
0
0 Fuel pressure drops after I
racing Fuel leakingto return side due to poor fuel Replace fuel pressure regulator
0 No fuel pressure in fuel return ' regulator valve seating or settled spring
hose
I
Low fuel pump delivery pressure Replace fuel pump I
Fuel pressure too high Binding valve in fuel pressure regulator ' Replace fuel pressure regulator 1

Clogged fuel return hose or pipe Clean or replace hose or pipe I


Same fuel pressure when vacuum Damagedvacuum hose or clogged nipple Replace vacuum hose or clean
hose is connected and when
disconnected
nipple
I
MFI <I .5L Engine> - On-Vehicle lnspectlon of MFI Components
cFederal-Upto1995model,California-Upto1994model> 13A-125
(14)Stop the engine and check change of fuel pressure gauge
reading. Normal if the reading does not drop within 2 min-
utes. If it does, observe the rate of drop and troubleshoot
and repair according to the table below.

I Symptom Probable cause Remedy

1 Fuel pressuredrops gradually after


engine is stopped
Leaky injector
Leaky fuel regulator valve seat
Replace injector
Replace fuel pressure regulator
Check valve in fuel pump is held open Replace fuel pump
IFuel pressure drops sharply im-
mediately after engine is stopped

9
*.
13A-126 MFI <.5L
I Engine> - On-Vehlcle Inspection of MFI Components
<Federal-Upto1995model,California-Uptol994mOdel~ *

ENGINE CONTROL MODULE TERMINAL


VOLTAGE CHECK 110007350

(1) Connect the extremely fine probe (paper clip, etc.) to the
probe of the voltmeter.
(2) At each terminal of the engine control module connector,
insert the extremely fine probe from the wire side, and
measure the voltage referring to the check chart.
NOTE
1. In the state in which the connector of the engine control
module is connected, measure the voltage.
2. Measure the voltage across each terminal to the termi-
nal No. 26 (ground terminal).
3. You may find it convenient to pull out the engine control
module to make it easier to reach the connector termi-
nals.
4. Inspection need not be executed in the chart's se-
quence.
Caution
Short-circuiting the positive (+) probe between a con-
nector terminal and ground could damage the vehicle
wiring, the sensor, the engine control module, or all
,-. there. Use care to prevent this!
(3) If voltmeter shows any deviation from standard value,
check the corresponding sensor, actuator and related elec-
trical wiring, then repair or replace.
(4) After repair or replacement, recheck with the voltmeter
to confirm that the repair has corrected the problem.

TERMINAL VOLTAGE CHECK CHART


Engine Control Module Terminal Arrangement

Engine control module connector

ZSFU0101

Termi-
nal No.
Check item Check condition (Engine condition) 'j Standard
value
60 Backup power supply 1 ignition switch: OFF B+
12 Power supply I Ignition switch: ON B+
I
25
On-Vehicle Inspection of MFI Components
MFI <I .5L Engines - <Federal-Upto1995model,California-Upto1994model> 13A-127
Check item Check condition (Engine condition) Standard
nal No. value
Multiport fuel injec- gnition switch: ON B+
tion (MFI) relay
(Fuel pump) Ingine: Idle 0-3V
~.

Sensor impressed gnition switch: ON 4.5-5.5v


voltage

52 Intake air
temperature sensor
gnition switch:
3N
When intake air temperature is 0°C (32°F) I 3.2-3.8V
When intake air temperature is 20°C (68°F) I 2.3-2.9V
When intake air temperature is 40°C (104°F) 1 1.5-2.1 V
When intake air temperature is 80°C (176°F) I 0.4-1.OV
70 Manifold absolute Ignition switch: When altitude is 0 m (0 ft.) I 3.7-4.3v
pressure sensor ON
When altitude is 1,200 m (3,937 ft.) 3.2 -3.8V

Engine: Idle - 0.9-1.5v

Engine: Warm, From


idle 0.9-1.5v.
Suddenly de- momentarily
press the ac- increases
celerator pedal

63 Engine coolant Ignition switch: When coolant temperature is 0% (32°F) I 3.2-3.8V


temperature sensor ON
When coolant temperature is 20°C (68°F) } 2.3-2.9V

When coolant temperature is 40°C (104°F) 1.3-1.9V

When coolant temperature is 80°C (1 76°F) 0.3-0.9V

64 Throttle position Ignition switch: Idle 0.3- 1.OV


sensor ON (check for
smooth volt-
age increase
as throttle is
moved from
idle position to
wide open
throttle)

67 Closed throttle Ignition switch:


position switch ON
Slightly open throttle valve 4V or more

68 Camshaft position Engine: Cranking 0.4-3.OV


sensor
Engine: Idle 0.5-2.OV

69 Crankshaft position Engine: Cranking 0.4-4.OV


_________~
sensor
Enaine:
u
Idle 1i 1.5-2.5V
. ,."
51 Ignition switch-ST FnninD. Crankinn I RV or more
66 Vehicle speed sensoi Ignition switch: ON
Move the vehicle slowly forward

1 TSB Revision
On-Vehicle Inspection of MFI Components
13A-128 MFI C1.5L Engine> - ~Federal-Upto1995model,California-Upto1994mod&

Termi- Check item Check condition (Engine condition) Standard


nal No. ,'value

37 Power steering pres- B+


sure switch idle
0-3V

45 Air conditioning 0-3V


switch
Turn the air conditioning switch ON B+
(Air conditioning compressor is operating)

22 Air conditioning com- Engine: Idle B+ or


pressor clutch relay Air conditioning switch: OFF+ON temporarily
Turn the air conditioning switch ON. 6V or more-+
(Air conditioning compressor in operating) 0-3V as N C
clutch cycle

56 Oxygen sensor Engine: Warm, 2,000 r/min. (Check using a digital type voltmeter.) otto.9v
<Federal - 1993 (Changes
model> repeatedly)
Heated oxygen sen-
sor (front)
<Federal - From
1994 model,
California>

55 Heated oxygen sen- Transaxle: 2nd gear <M/T>, L range <A/T> 0.6-1 .OV
sor (rear) <Federal - Drive with wide open throttle
From 1994 model, 0 Engine r/min.: 3,500 r/min. or more
California>

1 No. 1 injector Engine: Warm, idle From


Suddenly depress the accelerator pedal 11-14V,
14 No. 2 injector momentarily
drops
2 No. 3 injector slightly
15 No. 4 injector

10 Ignition power Engine: 3,000 r/min. 0.3-3.OV


transistor unit
9 Evaporative emission Ignition switch: ON B+
purge solenoid
Engine: Warm, 3,000 r/min. 0-3V
34 Ignition timing adjust- 0-1v
ment terminal ON
Remove the ground connection from the igni- 4.0-5.5V
tion timing adjustment terminal.
36 Check enginehal- Ignition switch: OFF+ON 0-3Vt
function indicator 9-13V
lamp (After several
seconds
have
elapsed)
6 EGR solenoid Ignition switch: ON B+
<Federal - From
1994 model, Engine: Idle 0-3V
California> Suddenly depress the accelerator pedal halfway

I TSB Revision I
On-Vehicle Inspection of MFI Components
MFI <1.5L Engine> - ~Federal-Upto1995model,California-Upto1994modelz 13A-129

I - '
lermi-
- 21 No.
Check item Standard
value
EGR temperature Ignition switch: Sensor temperature of 50°C (122°F) 3.6-4.4V
sensor <Federal - ON
From 1994 model,
California> 1 Sensor temperature of 100°C (212°F) 2.2-3.OV

35 Heated oxygen Engine: Warm, idle 0-3V


sensor (front) heater
<Federal - From
1994 model, Engine: 5,000 r/min. B+
California>

32 Heated oxygen Engine: Warm, idle 0-3V


sensor (rear) heater
<Federal - From
1994 model, Engine: 5,000 r/min. B+
California>

Idle air control motor Ignition switch: Immediately after turning ON 1.5-4v
valve position sensor (Momentarily)
No. 1 + 0-1Vor
4.5-5.5v

Idle air control motor Ignition switch: Immediately after turning ON 1.5-4v
valve position sensor (Momentarily)
No. 2
i
e P + 0-1V or
4.5 -5.5v

4 Idle air control motor Ignition switch: Immediately after turning ON 2V or more
(Closed) (Momentarily)
-+ 0-1v
17 Idle air control motor Ignition switch: Immediately after turning ON 4V or more
(Open) (Momentarily)
--3 0-1v
On-Vehicle Inspection of MFI Components
3A-130 MFI <1-5L Engine> - <Federal-From1998model,California-From1995mbdel>

ON-VEHICLE INSPECTION OF MFI COMPONENTS


<Federal - From 1996 model, California - From 1995 model> llooom

COMPONENT LOCATION
Name Symbol Name Symbol

Air conditioning switch S Heated oxygen sensor (Rear) <Federal> V


Check enginelMaliunction indicator lamp Q Idle air control motor F
Crankshaft position sensor M Ignition timing adjustment connector D
~~~ - ~~

Data link connector P Inlector 0


Distributor (with built-in camshaft position sensor, B Intake air temperature sensor K
ignition coil and ignition power transistor)
Manifold absolute pressure sensor I H
EGR solenoid J Multiport fuel injection (MFI) relay T
-
Engine control module U ParMNeutral position switch A
__
Engine coolant temperature sensor C Power steering pressure switch L

~-
Evaporative emission purge solenoid
~

Fuel pump check terminal


I
E
,
!
Throttle position sensor
(with built-in closed throttle position switch)
G

Heated oxygen sensor (Front) <California> X Vehicle speed sensor (reed switch) R
Heated oxvaen sensor (Front) <Federal> I W I - -

IFU0940

, BlFU1089

1 TSB Revision
MFI C1.5L Engine> - On-Vehicle Inspection
<Federal-From
of MFI Components
1996model.California-From1995modeli 13A-131

Manifold absolute
pressure sensor .h
---
-_

I \ purge solenoid I I \ EGR solenoid

t
I TSB Revision I
sAm1
32 MFI <1 -5L Engine> -
On-Vehicle Inspection of MFI Components
<Federal-From1996rnodel,Cal~fornia-From1995model>

I Crankshaft sprocket
IFU1093

nnector 4 2 pins>

/ / I I 1 1 I 21650659

w/<icie ,
speed sensor a

I
I TSB Revision I
On-Vehicle Inspection of MFI Components
MFI <1.5L Engine> - <Federal-From 1996 model, California-From 1995 model> 13A-133

INSPECTION PROCEDURE USING THE SCAN


TOOL 110007352

Refer to P. 13A-55.

On-Vehicle Inspection of MFI Components
13A-134 MFI c1.5L Engine> - <Federal-From 1996model,California-From 1995modelr

POWER SUPPLY (MFI RELAY) 110007:

Battew
Ignition switch (IG)

Engine control module connector

9FUO558

OPERATION
Refer to P.13A-56.
INSPECTION
Refer to P.13A-56.
HARNESS INSPECTION
Refer to P.13A-57.
MULTIPORT FUEL INJECTION (MFI) RELAY INSPECTION
Refer to P.13A-58.
MFI <1-5L Engine> - On-Vehicle Inspection of MFI Components
~Federal-From1996model,California-From1995model~ 13A-135
ENGINE CONTROL MODULE POWER GROUND I10007354

Engine control module

El
A
- ZOIAO191
Engine control module connector

I I
9FU0558

1-

&fer to P.13A-59.
TROUBLESHOOTING HINTS
'e'er to P.13A-59.
IARNESS INSPECTION
2.sfer to P.13A-59.
On-Vehicle Inspection of MFI Components
13A-136 MFI c1.5L Engine> - <Federal- From 1996mode1,California-From 1995modeb

FUEL PUMP I10007355

\
Fuel pump
connector
(Intermediate

B Intermediate
connector
(MFI relay side)

A Equipment side Ignition switch (IG)


I
Multiport fuel
injection (MFI)
relay
A7,,
/\

A Harness side
connector

,/oy
i "A1 \/

Engine control module 1 8


C Fuel pump
check
terminal

Z1FU0927

Engine control module connector

9FU0558

OPERATION HARNESS INSPECTION


Refer to P.13A-61. Refer to P.13A-61.
INSPECTION MFI RELAY INSPECTION
Refer to P.13A-61. Refer to P.13A-58.

I TSB Revision
MFI C1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal-From 1996 model, California-From 1995model> 13A-137
INTAKE AIR TEMPERATURE SENSOR 110007356

Intake air
A Equipment temperature
connector
sensor

Engine
control ?
Resistance module
I

5v

I Z‘F-. -3
Temperature
Z162458

t
Engine control module connector
x

9FU0558

OPERATION
J-
Refer to P.13A-63.
TROUBLESHOOTING HINTS
Refer to P.13A-63.
INSPECTION
Refer to P.13A-64.
HARNESS INSPECTION
Refer to P.13A-64.
SENSOR INSPECTION
Refer to P.13A-65.
INSTALLATION
Refer to P.13A-65.
m
Lo
Y)
I 0
3
U
r n

\ \
// <

W
In
(u
\ \
// <
--
\ \
/ /
F
W

<

K
8z
W
cn
W
a
3
v)
cn
W
a
n
W
t-
3
8m
a
9
2-
z
2
MFI <I -5L Engine> - On-Vehicle inspection of MFI Components
cFederal-From1996model,California-From1995model> 13A-139
1P.SPECTION
- s i n g scan tool

=Jnction tem No. Data display Check condition Engine state Standard value
2ata
.?ading
32 Intake
manifold
0 Coolant tem-
perature: 80
Stopped When height is
Om (0 ft.) I 101 kPa
{760mmHg}

I
plenum to 95°C
pressure (176 to When height is
203°F) 600m (1,969 ft.) 0 mmHg]
(7195kPa
0 Lights, elec- When height is
tric cooling
fan,
accessow When height is
units: AII ~

OFF
0

0
Transaxle:
Neutral
Ignition
Idling

When engine is
1--
23-36 kPa
(170-270 mmHg}*’
Increase
switch: ON suddenly raced. I

3TE
In a new vehicle [driven approximately 500 km (300 miles) or less], the intake manifold plenum pressure is sometimes
’ 10% higher than the standard pressure.

=unction 1 Item No. I Data display 1 Check condition 1 Engine state - Standard value I

~1
Data 87 Calculation 0 Engine: Warm Engine IS at idle
aading load value

i 0 Operating
range (from idle
to maximum
output)
2,500 r/min. 20-33 %
On-Vehicle Inspection of MFI Components
13A-140 MFI <1.5L Engine> - <Federal-From1996model,California-From1995modelr

HARNESS INSPECTION

4 A Harness side
connector
Check for continuity of the ground
circuit.
0 Manifold absolute pressure
sensor connector: Discon-
nected

Repair the
harness.
(A3 - 72)

ZiFUO967

2 Engine control Check for open-circuit, or short-


m h l e harness circuit to ground, between the en-
A side connector gine control module and the man-
ifold absolute pressure sensor.
0 Manifold absolute pressure
sensor connector: Discon-
nected Repair the
0 Engine control module con-
nector: Disconnected
-3 harness.
(A2 - 65)

r
-- - ZiFUO968

Measure the sensor feed voltage to


the manifold absolute pressure sen-

@ -+
sor.
A Harness side 0 Manifold absolute pressure sen-
connector sor connector: Disconnected
a Engine control module connec-
tor: Connected
Repair the
engine
control
module.
I Z1 FU0969
MFI <I .5L Engine> - <Federal- From
On-Vehicle Inspection of MFI Components
1996model,California-From 1995modeb 13A-141
ENGINE COOLANT TEMPERATURE SENSOR 110007358

Resistance
I
t

C o o l a n t temperatire
Coolant ternperathe
Z162458 21621008

Engine coolant
ternoerature sensor

connector I
L

Engine
control
module
r Engine control module connector

9FU0558
Z7FU0667

.*
OPERATION HARNESS INSPECTION
=efer to P.13A-68. Refer to P.13A-69. >A. *
TROUBLESHOOTING HINTS SENSOR INSPECTION . ' 1 I ..-
?efer to P.13A-68. Refer to P.13A-70.
LVSPECTION INSTALLATION
aefer to P.13A-69. Refer to P.13A-70. -
*

.5L Engine> -
On-Vehicle Inspection of MFI Components
13A-142 MFI <I cFederal-From1996model,California-From1996model>

THROTTLE POSITION SENSOR 1100073

Terminal voltage (V)

Minimum Maximum
Throttle shafl turning angle z162461
I 5v 1
Engine control module

Engine control module connector


Z7FU0672

9FU0558

OPERATION
Refer to P.13A-71.
TROUBLESHOOTING HINTS
Refer to P.13A-71.
INSPECTION
Using scan tool
Function
~-
Item No. Data display Check condition Throttle valve 1 Standard value

Data reading 14 Sensor Ignition switch: ON At idle position 300- 1,000 mV


voltage (6-20%)
Open slowly Increases with
valve opening
1 4,500-5,500 mV
~~~

Open widely
I (80-100%)
HARNESS INSPECTION
Refer to P.13A-72.
SENSOR INSPECTION
Refer to P.13A-73.

I TSB Revision I
MFI <1.5L Engine> -
On-Vehicle Inspection of MFI Components
<Federal-From 1996model,California- From 1995modeb 13A-143

3LOSED THROTTLE POSITION SWITCH 110007360

Engine control module

t
A Harness side
connector

72

Closed throttle
position
I
Terminal voltage (V) switch A

A Equipment side
I connector
OFF

- 27FU0674
Throttle shaft turning angle zo,2092 Engine control module connector

I I

9FU0558

3PERATION
3 f e r to P.13A-74.
TROUBLESHOOTING HINTS
Zefer to P.13A-74.
NSPECTION
3efer to P.13A-74.
HARNESS INSPECTION
3efer to P.13A-75.
SENSOR INSPECTION
Sefer to P.13A-75.
On-Vehicle Inspection of MFI Components
.5L Engine> -
MFI <I dederal-From 1996model,California-Frorn1995modeb 13A-145
:AMSHAFT POSITION SENSOR

Distributor ,\2 ~

A Equipment side
connector

A Harness side
connector
I I
1

1' Output characteristic (V)


f I

68
One rotation of distributor Z01R0102

I Engine control module connector


i
1

Engine control module

i 9FU0558
9FUOd10

OPERATION
Refer to P.13A-83.
TROUBLESHOOTING HINTS
3efer to P.13A-79.
I
On-Vehicle Inspection of MFI Components
3A-146 -5L Engine> -
MFI <I ~Federal-From1996model,California-Frorn1995rnodel>

-
INSPECTION
Analyzer 4
Distributor connector IWave Pattern Inspection Using an Analyzer
Measurement method
(1) Disconnect the connector of the distributor and connect
I
the special tool (test harness: MB991348) across the dis-
connected connector parts. (Connect the tool to all termi-
nals.)
(2) Connect the special patterns pick-up of the analyzer tc
I
the terminal 3 of the distributor connector (in order tr
- inspect the signal waveform of the camshaft position sen-
MFI C1.5L Engine> - On-Vehicle Inspection of MFI Components
<Federal- From 1996mode1,California-From 1995modeb 13A-147
~ 4RNESS INSPECTION
Check for continuity between
camshaft position sensor and MFI

r&,
8 7 6 5
B
relay.
0

0
Distributor connector: Dis-
connected
MFI relay connector: Dis-
connected
MFI relay NOTE
harness side
connector Touch the ohmmeter probes to
both ends of the harness.
Z1 FUI 059

Engine control Check for open-circuit or short-


module harness circuit to ground, between cam-

I"-
I side cofm&or
shaft position sensor and engine

4 Harness side
connector
control module.
0

0
Engine control module con-
nector: Disconnected
Distributor connector: Dis-
@-+ El Repair the
connected --+ harness.
29FU0030 (A3 - 68)

Measure the sensor feed voltage.


0 Distributor connector: Dis-
connected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON
Replace
Voltage (V) the engine
control
I A G r - ! module.
ZiFUO637
13A-148 MFI <, .5L Engine, - On-Vehicle Inspection of MFI Components
<Federal-From 1996 mode1,California-From 1995modelr

CRANKSHAFT POSITION SENSOR 110007:

Multiport fuel injection (MFI) relay


Crankshaft position

A Equipment side
connector

Crankshaft sprockei

.-
1Fu10g3
1 A Hamessside
connector

Output characteristic (V)


f

One rotation of distributor


*
Time
- Engine control ), 69
module
ZOIR0103

Engine control module connector

9FU0558
I
h
6AF0060

OPERATION
Refer to P.13A-88.
TROUBLESHOOTING HINTS
Refer to P.13A-86. I
MFI <, . 5 ~
~ ~- ~ i ~
On-Vehicle Inspection of MFI Components~ , 13A-149
<Federal-From 1996mode1, California-From 1995modelz

SUSPECTION
*-
. r-ig scan tool

1 1
~~

Function Item No. Data display Check condition Check content Normal state

L -areading 22 Cranking 0 Engine cranking Compare cranking Indicated speed to


speed 0 Tachometer con- speed and scan tool agree
nected (Check on reading
and off of primary
current of ignition
coil by tachometer)

8 Function I Item No. 1 Datadisplay i Checkcondition 1 Checkcontent 1 Standardvalue


1 I =:a reading 22 Idle speed 0 Engine: Idling I 1,460-1,660 r/min.
Closed throttle posi-
0
tion switch: ON 1 1,350-1,550 r/min.

k
iit 80°C (176°F) 650-850 r/min.

have Pattern Inspection Using an Analyzer


- = a to P. 13A-142.
-ARNESS INSPECTION
Check for continuity between
crankshaft position sensor and
MFI relay.
0 Crankshaft position sensor
connector: Disconnected
0 MFI relay connector: Dis-
B connected
MFI relay Repair the
harness NOTE harness.
side
connector Touch the ohmmeter probes to (A3 - 82)
1FU1122
both ends of the harness.
I
Check for continuity of the ground
circuit.
0 Crankshaft position sensor
connector: Disconnected

I Ground)
6AF0062
13A-150 MFI 4 . 5 L Engine> - On-Vehicle Inspection of MFI Components
<Federal-From 1996model,California-From 1995modeb

Check for open-circuit or short-


circuit to ground, between crank-
shaft poshion sensor and engine
control module.
0 Engine control module con-
neGor: Disconnected - 1
Crankshaft position sensor Repair the
connector: Disconnected
harness.
(A2 - 69)

I 7FU1318

A Harness Crankshaft position sensor

@-+LA
side connector connector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON

c
6 A F 00 6 4
On-Vehicle Inspection of MFI Components
MFI <I -5L Engine> - <Federal-From 1996model,California-From1495rnodel> 13A-151
' CGNlTlON SWITCH-ST <M/T> i* 110007364

Ignition switch (ST)

Engine control module connector

Tr
Engine control module

Z6FU1257

-afer to P.13A-90.
rNSPECTlON
=+fer to P.13A-90.

1I iARNESS INSPECTION
- _
-.ofer to P.13A-90.
13A-1s2 MFt -5L Engine> - On-Vehicle Inspection of MFI Components
cFederal-From1996model,California-From1995modelz ’

IGNITION SWITCH-ST AND PARWNEUTRAL POSITION SWITCH <M> 110007361

Ignition switch (ST)

A Equipment side
connector Park/
Neutral
position
switch 5

Starter S
,
t
terminal

Engine control module connector

Engine control module

9FU0558
29FU0265

OPERATION
Refer to P.13A-91.
TROUBLESHOOTING HINTS
Refer to P.13A-91.
INSPECTION
Refer to P.13A-92.
HARNESS INSPECTION 1
Refer to P.13A-92.
PARWNEUTRAL POSITION SWITCH INSPECTION
Refer to GROUP 23 - Service Adjustment Procedures
1
i MFI <I .5L Engine> - On-Vehicle Inspection of YFI Components
<Federal-From1996model,California-From1995mOdelz 13A-153
VEHICLE SPEED SENSOR 110007366

I*
I

' e z i c l e sqeed sensor


Engine control module
7

A Equipment side connector


n
Vehicle speed sensor
3 11321331341351361371381391441 b2
Terminal voltage (V)

5m
-
0 B Equipment side connector
-
B 12
2162478
r Frequency (Hz)

ZSFUOI07

Engine control module connector

Vehicle speedIkdh (mph)] Z162451


9FU0558

9PERATION

1 Function Item No. Data display Check condition Normal display

I
1 L'ata reading 24 Vehicle speed Driving at 40 kmlh (25 mileslh) Approx. 40 km (25 miles)

i dARNESS INSPECTION
* Fiefer to P.13A-93.
~ SENSOR INSPECTION
Refer to GROUP 54 - Meters and Gauges.
13A-I 54 MFI < 1 . 5 ~ - On-Vehicle Inspection of MFI Components
<Federal-From 1996model,California-From 1995modelz

POWER STEERING PRESSURE SWITCH 11000736;

Engine
control
module K
1
L-
K
I I
I
37
A Harness side
connector

ON
OFF
700-2,000
(100-284)
1,500-2,000
(213-284) ZO1LO435
Power steering
pressure switch
-t-
i
Pressure [kPa (psi)]

Engine control module connector

Z7FU0536

9FU0558

OPERATION
Refer to P.13A-95.
INSPECTION
Refer to P.13A-95.
HARNESS INSPECTION
Refer to P.13A-96.
SENSOR INSPECTION
Refer to GROUP 37A - Service Adjustment Procedures. . _. - .
On-Vehicle Inspection of MFI Components
MFI <1-5L Engine> - cFederal-From1996model,California-Froml995model> 13A-155
AIR CONDITIONING SWITCH AND COMPRESSOR CLUTCH RELAY 110007368

Battery '

dWr+--
-
Air conditioning
compressor
control unit

Air conditioning
compressor
clutch relay

Engine Air conditioning


c control compressor
module

1 Engine control module connector

Z7FUO821

I
9FU0558
1
OPERATION
Refer to P.13A-97.
TROUBLESHOOTING HINTS
Refer to P.13A-97.
INSPECTION
Fiefer to P.13A-97.
HARNESS INSPECTION ._ , . .

Refer to P.13A-98. c
AIR CONDITIONING INSPECTION
Refer to GROUP 55 - Service Adjustment Procedures.
-5L Engine> -
On-Vehicle Inspection of MFI Components
13A-156 MFI <I cFederal-From1996model.California-From1995model> *

GENERATOR (FR terminal, G terminal) 11000736!

Battery
Ignition switch (IG)

9FU0331

Generator

ftf Irl I
A Equipment side connector 4f ' \ Voltage regulator]
- .l, 4
(FR terminal)
[ 4
. 1 G
: terminal)

Engine control module

Engine control module connector

9FU0558
9FU0292

OPERATION TROUBLESHOOTING HINTS


The generator FR terminal converts the Hint 1: If the generator outputs no current during
generator field coil ON/OFF conditions into engine running, defective generator o
voltage signals (low/high) and outputs them to short-circuit in the generator G terminal cir-
the engine control module. The engine control cuit is suspected. I
module detects the generator output current Hint 2: If the engine stalls or the idling speed lowers
using these signals, and controls the idle air when the lighting switch is turned ON durin;
control motor dependingon the generator output idling (warm engine), open-circuitin the gen-
current. erator FR terminal or G terminal circuit is
The generator output voltage is applied to the suspected.
generator G terminal. If the generator G terminal
is grounded by the engine control module, the
generator regulating voltage lowers and the
generator output current stops flowing out.
Accordingly, the generator output current can
be regulated by duty-controlling the continuity
between G terminal and ground.
MFI <I .5L Engin- - On-Vehicle Inspection of MFI Components
<Federal-From1996rnodel,California-Froml995rnodelr 13A-157
HARNESS INSPECTION
Check open and short circuit
between the generator and the
engine control module.
Generator connector: Discon-
nected
Engine control module connec-
tor- Disconnected Repair the
harness.
(A4- 41)
I
9FU0293

I Check impressedvoltage. I
0 Generator connector: Discon-
A Harness side nected
connector 0 Engine control module con-
nector: Disconnected
Ignition switch: ON

. . -.
OF110294
-. .
1- Voltage (V)

GENERATOR INSPECTION
3efer to GROUP 16 - Charging System.
1 3 ~58
4 MFI <, .5L Engine, - On-Vehicle Inspection of MFI Components
<Federal-From 1996mode1,California-From 1995modeb

.- , "
HEATED OXYGEN SENSOR <Federal>
~

11000734

Heated oxygen Heated oxygen


sensor (rear) sensor (front)

I
A I Equiprnen
Equipment side
side - connector
3 2

I
I
I
I

Multiport
fuel Multiport
injection- -fuel injectio
(MFI) (MFI) relay
relay
I

4
55,\ 72
Engine
control
module

lFU1092

Engine control module connector


I
I P. P, ,? , q - - r , n M
,m, I

~~

9FUO558

OPERATION
Refer to P.13A-104.
TROUBLESHOOTING HINTS
Refer to P.13A-104.
INSPECTION
Refer to P.13A-161.
I
On-Vehicle inspection of MFI Components
I MFI <I .5L Engines - <Federal-From1996model,California-From1995model~ 13A-159
I
AARNESS INSPECTION
~

Check for continuity between


heated oxygen sensor and MFI
relav. n
0 Heated oxygen sensor con-
nector: Disconnected
0 MFI relav connector: Dis- - 1
connected Repair the
NOTE harness.
Touch the ohmmeter probes to (A4 - C2)
both ends of the harness. (82 - C2)
1FU1119

Check for continuity of the ground


A Harness side circuit.
0 Heated oxygen sensor con-
nector: Disconnected

Repa,, ;he
harness.
(A3-72)
(B1 - 72)
lFU1121
-
SENSOR INSPECTION
‘efer to P.13A-106.
HEATED OXYGEN SENSOR <California> 110007371

Heated oxygen Heated oxygen


sensor (rear) sensor (front)

1 r
B Equipment
I side
connector
- -
4 3 1

I
I
I
Multiport I
I
fuel Multiport fuel
injection -
I
I - injection (MFI)
(MW I
> relay
relay

Engine
control
module ~4 90

3+
7

14 15 16
NF ZEC1007
9FU0417

Engine control module connector

9FU0558

OPERATION
Refer to P.13A-104.
TROUBLESHOOTING HINTS
Refer tn P 1 3 A - I 04
of MFI Components
MFI <1.5L Engine> - <Federal-From
On-VehicleInspection
1996model,California-From 1995modeb 13A-161
iNSPECTlON
Jsing scan tool
<Heated Oxygen Sensor (front)>

Function ~ lte~ I Datadisplay Check condition Engine state Standard value

Engine: Warm-up When sudden decelera- 0.2 V or lower


(make the mixture lean tion from 4,000 r/min.
by engine speed reduc-
tion, and rich by racing) When engine is sud- 0.6-1 .O V
denly raced

Engine: Warm-up (us- Idling 0.4 V or lower tf


ing the heated oxygen 0.6-1 .O V
sensor signal, check
the aidfuel mixture ra-
tio, and also check the
condition of control by
the engine control mod-
ule)
1
2,500 r/min.
(changes)

<Heated Oxygen Sensor (rear)>

I Function Item Data display Check condition Engine state Standard value
(I No.

Data reading 59 Sensor Transaxle: 3,500 r/min. 0.6-1 .O V

I
0
voltage 2nd gear <M/T>,
L range <A/T>
1 Drive with wide
open throttle

._
<Heated Oxygen Sensor Heater (front, rear)> - A

1 Function Item
No.
Data display Check condition Engine state Normal indication

Data reading 48 Heater Engine: Warm-up Idling QN

I condition I 5,000 rlmin. OFF

HARNESS INSPECTION
__
__
~

A Harness side Check for continuity between


heated oxygen sensor and MFI
relav. n
0 Heated oxygen sensor con-
nector: Disconnected
0 MFI relav connector: Dis- - 1

c
connectid Repair the
C MFI relay NOTE harness.
harness Touch the ohmmeter probes to (A2 - C2)
side both ends of the harness. (61 - C2)
connector
Engine control Check for open-circuit, or short-
module harness circuit to ground between the en-
side connector
gine control module and the
heated oxygen sensor.
0 Heated oxygen sensor con-
nector: Disconnected Repair the
0 Engine control module con- harness.
nector: Disconnected (A3 - 55)
(A4 - 84)
( 8 3 - 90)
(84 - 56)

k-i
I
A Harness side
connector
Check for continuityof the ground
circuit.
0 Heated oxygen sensor con-
I
nector: Disconnected

I f
Repair the
harness.
(A1 - 72)
(82- 72j
I 9FU0420 1

Heated oxygen SENSOR INSPECTION


<Heated Oxygen Sensor (front)>
(1) Disconnect the heated oxygen sensor (front) connector
and connect the special tool (test harness) to the connector
on the heated oxygen sensor (front) side.
(2) Make sure that there is continuity [Approx. 20 Q at 20°C
(68"F)I between terminals 1 (red clip of the special tool)
and terminal 3 (blue clip) on the heated oxygen sensor
(front) connector.
MD998464 ZiFUO97E (3) If there is no continuity, replace the heated oxygen sensor
(front).
(4) Warm up the engine until the engine coolant is 80°C (176°F)
or higher.
(5) Use jumper wires to connect heated oxygen sensor (front)
terminal 1 (connect to (+) terminal) and terminal 3 (connect
to (-) terminal) with the battery (+) terminal and (-) terminal.
Caution
Be very careful when connecting the jumper wires;
incorrect connection can damage the heated oxygen
sensor (front).
(6) Connect a digital voltage meter between terminal 2 (black
MD998464 Z1 FU0980 clip) and terminal 4 (white clip).
(7) While repeatedly racing the engine, measure the heated
oxygen sensor (front) output voltage.
Engine Heated oxygen Remarks
sensor (front)
output voltage
When 0.6-1 .O V If you make the aidfuel ratio rich by
racing racing the engine repeatedly, a
engine normal heated oxygen sensor
(front) will output a voltage of
0.6-1 .O V.

I TSB Revision
(8) If the sensor does not generate 0.6-1.0 V, replace the
heated oxygen sensor (front).
NOTE
. For removal and installation of the heated oxygen sensor
(front), refer to GROUP 15 - Exhaust Pipe, Main Muffler
and Catalytic Converter.

<Heated Oxygen Sensor (rear)>


Heated oxygen
sensor equipment (1) Disconnect the heated oxygen sensor (rear) connector
side connector and connect the special tool (test harness) to the connector
on the heated oxygen sensor (rear) side.
(2) Make sure that there is continuity [Approx. 20 R at 20°C
(68"F)I between terminals 2 (red clip of the special tool)
and terminal 4 (blue clip) on the heated oxygen sensor
(rear) connector.
(3) If there is no continuity, replace the heated oxygen sensor
(rear).
MD998464 1FU1007 *%
I
L NOTE 4

1. If the scan tool does not display the standard value


although no abnormality is found by the above-men-
tioned continuity test and harness check, replace the
heated oxygen sensor (rear).
2. For removal and installation of the heated oxygen
sensor (rear), refer to GROUP 15 - Exhaust Pipe,
Main Muffler and Catalytic Converter.
1 3 ~ ~ 1 6 4MFI . 5 ~
~ ~- ~ inspection
On-Vehicle i of MFi~Components ~ ,
<Federal-From 1996model,Caiifornia-From 1995modeb

INJECTORS 1100073
I
bM
l ut$;ey;e
,l injection

No. 1

Fuel I
Filter

Connector

Solenoid coil
Plunger I I

Engine control module - I j

Needle valve
21FU0642

Engine control module connector

9FU0558

OPERATION
Refer to P.13A-108.
TROUBLESHOOTING HINTS
Refer to P.13A-108.
INSPECTION
Using scan tool
<Drive time>
Function Item No. 1 Data display 1 Check condition I Coolant temperature I Standard value

Data reading 0°C (32"F)*2 16.2-19.8 ms

20°C (68°F) 32-39 ms

I 8.1-9.9 ms
t MFI <1.5L Engine> -
On-Vehicle Inspection of MFI Components
-
<Federal From 1996model,California- From 1995 model> 13A-165
@ Function Item No. Data display Check condition Coolant temperature Standard value

3ata reading 41 Drive time*3 0 Coolant tempera- 2.2-2.6 ms


ture: 80 to 95°C
(176 to 203°F)
0 Lights, electric
cooling fan, acces-
sories: OFF
0 Transaxle: Neutral
(P range for m)
~~

3TE
The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 r/min..
When coolant temperature is lower than 0°C (32"F), injection is made by four cylinders simultaneously.
When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be
6 about 10% longer.
dong-term fuel trim>
@ F u V O Y N b l - [ Data display I Check condition 1 Engine state I Standard value I
1
3ata reading 81 Appropriate Engine: after warm-up No load 2,500 r/min. -12.5-12.5%

I range (during closed loop


control)

Check condition Engine state Standard value

Appropriate Engine: after warm-up No load 2,500 r/min. -17-17%


range (during closed loop con- (during closed loop
trol) control)

1 Function Item No. Data display Check condition Engine state Normal indication

I
Gats reading 88 Control Engine: afler warm-up
condition
When engine is Open loop
suddenly raced.

Function Item No. Drive content Check condition Normal state

Actuator test 01 No. 1 injector shut off Engine: Idling after Idle state to change
warm-up further (becoming less
02 No. 2 injector shut off (Shut off the injectors in stable or stalling)
sequence during afler
03 No. 3 injector shut off engine warm-up, check
the idling condition)
04 No. 4 injector shut off

Wave Pattern Inspection Using an Analyser


Zefer to P.13A-110.
HARNESS INSPECTION
qefer to P.13A-111.
ACTUATOR INSPECTION
i3efer to P.13A-112.
On-Vehicle Inspection of MFI Components
13A-166 MFI <1.5L Engin- - <Federal-From1996model,California-From1995model~ *

IDLE AIR CONTROL MOTOR (DC MOTOR) 11000737

Idle air control


Enaine control module

r! [I;
n W
Z1FUG948

Close Open

- -
A Harness side
A Equipment side _
side - side
connector
connector
1- ( +----+j

I Idle air control motor

Z6FU1734
Engine control module connector

9 F U0 55 8

OPERATION
Refer to P.13A-113. "

TROUBLESHOOTING HINTS . ..
Refer to P.13A-113.
HARNESS INSPECTION
Refer to P.13A-114.
i,
ACTUATOR INSPECTION
Refer to P.13A-114.
On-Vehicle Inspection of MFI Components
MFI <1 -5L Engine> - ~Federal-From1996model,California-From1995model> 13A-167
ISNITION COIL AND IGNITION POWER TRANSISTOR 110007373

1
I _

C Harness side
connector

n
Ignition timing
adjustment
connector

-
connector

Engine control module connector

Engine control module 1FU1091

1 9FUO558

3ata reading 44 Ignition ad- 0 Engine Warming up Idling 2-18"BTDC


vance 0 Timing lights: Set
(set timing lights to
check actual igni- 2,500 r/min. I25-45"BTDC
I tion timing)
13A-168 MFI 4 . 5 L Engine> - On-Vehicle Inspection of MFI Components 1995modeb
<Federal-From 1996mode1,CaIifornia-From

HARNESS INSPECTION

Touch the ohmmeter probes to


both ends of the harness.

Engine control Check for open-circuit or short-

A Harness side 0 Ignition power transistor con-


connector nector: Disconnected
Engine control module con-
nector: Disconnected

- - Z9FUOO37

7
Check for continuityof the ground
circuit of a ignition power transis-
tor.
0 Ignition power transistor con-
nector: Disconnected

Repair the
harness.
(A5 -
Ground)
Z1FUffi49

EWne control module Check for open-circuit, or short


harness s'de%ector circuit to ground, between Ignition
coil and engine control module.
0 Ignition coil connector: Dis-
connected
0 Engine control module con-
nector: Disconnected Repair the
5
-+ harness.
(B12 - 31)

I 9 FUO4 22 I

I TSB Revision
MFI <I -5L Engine> - On-Vehicle Inspection of MFI Components
~Federal-From1996model,California-From1995model> 13A-169
Measure the voltage of the igni-
0 1 tion timing adjustment terminal.
0 Ignition switch: ON

Voltage (V)
I I I I
4.0-5.2 Repair the
harness.
(C1 -82)

ACTUATOR INSPECTION
+:+ier to GROUP 16 - Ignition System.
On-Vehicle Inspection of MFI Components
13A-170 MFI <1-5L Engin- - <Federal-From 1996mode1,California-From 1995model;

EVAPORATIVE EMISSION PURGE SOLENOID 110007374

I \ Evaporative emission purge solenoid Multiport fuel injection


(MFI) relay
EvaDorative I
solenoid

A Equipment side
A Harness side
connector
connector

control
module

Z01A0324

Engine control module connector

I I
9FU0558

OPERATION
Refer to P.13A-119.
INSPECTION
Refer to P.13A-119.
HARNESS INSPECTION
Refer to P.13A-120.
ACTUATOR INSPECTION
Refer to GROUP 17 - Evaporative Emission Control System.
/ On-Vehicle Inspection of MFI Components
MFI <1-5L Engine> - ~Federal-From1996model,California-From1995modelz 13A-171
L

EGR SOLENOID I10007375

Multipori fuel inlection


(MFI) relay -

11 A EcluiDrnent sde
connector -- -

Engine control module connector %;- 1,


ZDIhL; b
.-

9FU0558
I _

IPERATION TROUBLESHOOTING HINTS


0 The EGR solenoid is duty control type solenoid If the results of EG9 solenoid on-vehic'? and
valve. It makes control by leaking EGR valve off-vehicle inspections are normal but the dlG zLu~.Lc
operating negative pressure to the throttle body trouble code for EGR system failure is d
A pot. check the EGR valve, vacuum hose and EGFl
0 Power supply from the battery is sent through passage for blocking.
the rnultiport fuel injection relay to the EGR
solenoid. When the engine control module turns
off the power transistor inside the module, cur-
rent no longer flows through the coil and EGR
_.
valve operating negative pressure leaks. __
MSPECTION
=efer to P.13A-122.
HARNESS INSPECTION
3efer to P.13A-122.
ACTUATOR INSPECTION .- . -
aefer to GROUP 17 - Exhaust Gas Recirculation (EGR) System.
FUEL PRESSURE TEST 110007376

aefer to P.13A-123.
MFI <1.5L Engine> -
On-Vehicle Inspection of MFI Components
13A-172 +Federal-From1996model,California-From1995mo~elr

ENGINE CONTROL MODULE TERMINAL VOLTAGE CHECK 11000737


-. -
Refer to P.13A-126.
TERMINAL VOLTAGE CHECK CHART
ECM Connector Terminal Arrangement

9FU0558

I Termi- 1 Checkitem Check condition (Engine condition) Normal

I 1
1
nal No. condition

I 1 1 NO. I injector a
a
Engine: Warm, idle
Suddenly depress the accelerator pedal.
From
11-14V,
NO. 2 injector momentarily
drops slightly
No. 3 injector

No. 4 injector
~

Idle air control motor Ignition switch: Immediately after turning ON 2V or more
(Closed) (Momentarily)
-+ 0-1v

Idle air control motor Ignition switch: Immediately after turning ON 4V or more
(Momentarily)
-+ 0-1v

5 Idle air control motor Ignition switch Immediately after turning ON 1.5-4v
valve position sensor (Momentarily)
No. 1 + 0-1V or
4.5-5.5v

18 Idle air control motor Ignition switch: Immediately after turning ON 1.5-4V
valve position sensor (Momentarily)
I -. No. 2 + 0-1V or
4.5-5.5v

EGR solenoid Ignition switch: ON B+

a Engine: Idle From B+,


Suddenly depress the accelerator pedal. momentarily
drops
Ignition switch: ON B+
(Fuel pump)
Engine: Idle c-3v

Evaporative emission Ignition switch. ON B+


purge solenoid
Engine. Warm, 3,000 r/min. 0-3v

Engine: 3,000 r/min. 0.3-3.OV


transistor I
MFI <1.5L Engine> - On-Vehicle Inspection of MFI Components
cFederal-From1996model,California-From1995model> 13A-173
-+mi- Check item
~~ ____

Check condition (Engine condition) Normal


d No. condition

12 Power supply Ignition switch: ON B+


25

j E 22 N C compressor 0 Engine: Idle B+ or


) E clutch relay 0 N C switch. OFF + ON momentarily
( N C compressor is operating) 6V or more +
0-3V as N C
clutch cycles
-
31 Engine ignition signal Engine: 3,000 rlrnin. 0.3-3.OV a

Generator G terminal 0 Engine: Idle after warm-up (radiator fan is not running) 0.4-0.8V -+
0 Headlight: off to on 0.8-1.2V
0 Rear defogger switch: off to on

Check enginel Ignition switch: OFF + ON 0-3V +


Malfunction indicator 9-13V (after
lamp several
secondshave
elapsed)

37 Power steering Engine: Warm, When steering wheel is stationary B+


pressure switch idle
When steering wheel is turned 0-3V

41 Generator FR 0 Engine: Idle after warm-up (radiator fan is not running) 1.8-2.4V 3
terminal 0 Headlight: off to on 1.0-1.6V
0 Rear defogger switch: off to on
N C switch Engine: Idle I Turn the N C switch OFF 0-3V

Turn the N C switch ON B+


(NC compressor is operating)
' 82 Ignition timing 0-1v
adjustment terminal ON
Remove the ground connection from 4.0-5.5V
the ignition timing adjustment terminal

Heated oxygen Engine: Warm, idle 0-3V


sensor heater (Rear)
Engine: 5,000 rlmin. B+
-
I 90 Heated oxygen Engine: Warm, idle 0-3V
sensor heater (Front)
Engine: 5,000 r/min. B+

51 Ignition switch-ST 8V or more

' 52 Intake air Ignition switch: When intake air temperature is 0°C (32°F) 3.2-3.8V
temperature sensor ON
When intake air temperature is 20°C (68°F) 2.3-2.9V

L l
1 When intake air temperature is 40°C (104°F) 1.5-2.1 V

When intake air temperature is 80°C (176°F) 0.4-1 .OV


On-Vehicle Inspection of MFI Components
13A-174 MFI <1 -5L Engine> - cFederal-From1996model,California-From1995model~ *

Termi- Check item Check condition (Engine condition) Normal


nal No. condition

55 Heated oxygen Transaxle: 2nd cM/T>, L range cA/T> 0.6-1 .OV

56
sensor (Rear)

Heated oxygen
Driving with the throttle widely open
Engine: 3,500 r/min. or more

Engine: Warm, 2,500 r/min. (Checkusing a digital typevoltmeter) 0 tf 0.8V


I
sensor (Front) (Changes
repeatedly)

60 Backup power supply Ignition switch: OFF B+ I

61 Sensor impressed Ignition switch: ON 4.5-5.5v


voltage I
63 Engine coolant Ignition switch: When engine coolant temperature is 0°C 3.2-3.8V
temperature sensor ON (32°F) I
When engine coolant temperature is 20°C 2.3-2.9V
I ~
(68°F)
~
I
When engine coolant temperature is 40°C 1.3-1.9V
(104°F)

When engine coolant temperature is 80°C 0.3-0.9V


I
(176°F) I
Ignition switch: ON (check for smooth
64 Throttle position
sensor voltage increase as throttle is moved from 22?!!-
idle position to wide open throttle) Wide open 4.5-5.5v
throttle valve
I
65 Manifold absolute 3.7-4.3v
pressure sensor i
When altitude is 1,200 m (3,937 ft.) 3.2-3.8V

Engine: Idle 0.9-1.5V 1


Engine: Idle Voltage rises
0 Suddenly depress the accelerator pedal. temporarily
from
0.9-1.5V. ,
66 Vehicle speed sensor 0 Ignition switch: ON
Move the vehicle slowly forward

67 Closed throttle Ignition switch: Set throttle valve to idle position 0-1v I
position switch ON
Slightly open throttle valve 4Vor more 1
68 Camshaft position Engine: Cranking 0.4-3.OV
sensor I
Engine: Idle 0.5-2.OV 1

69 Crankshaft position Engine: Cranking 0.4-4.OV 1


sensor
Engine: Idle 1.5-2.5V 1;
71 ParWNeutral position 0-3V
switch <N> ON I
Set selector lever to D, 2, L or R 8-14V
E MFI 4 . 5 L Engine> - Injector 13A-175
i2JJECTOR 110007378

=EMOVAL AND INSTALLATION

I Pre-removal Operation
0 Reduce the Inner Pressure of Fuel Line and Hose.
(Refer to P. 13A-50.)

10-13 Nm
/ 7-9 ft.1b.s.

Z03S0077

Z03AD095

8
5 Z03A0094

.
Engine oil I
00001075

Removal steps
i b C 4 1. High-pressure fuel hose connection 4Ab 8 Fuel rail
2. O-ring 9 Insulator
3. Return hose connection 10. Insulator
4. Vacuum hose connection 4 A F F A 4 11. Injector
b B 4 5. Fuel pressure regulator 12. Grommet
6. O-ring 13. O-ring
7. Injector connector
13A-176 MFI 4 . 5 L Engine> - Injector

REMOVAL SERVICE POINT


d A b F U E L RAIL / INJECTOR REMOVAL
Remove the fuel rail (with the injectors attached to it).
Caution
Care must be taken, when removing the fuel rail, no1
to drop the injectors.

INSTALLATION SERVICE POINTS


,Ad INJECTOR INSTALLATION
(1) Apply a small amount of clean engine oil to the O-ring
Caution
Do not let the engine oil get into the fuel rail.
(2) While turning the injector to the left and right, instal
it to the fuel rail.
(3) Check to be sure that the injector turns smoothly
I Fuel A0310096 1 If it does not turn smoothly, the O-ring may be trapped
remove the injector and then re-insert it into the fue
rail and check once again.

Fuel rail F B d FUEL PRESSURE REGULATOR INSTALLATION


(1) Apply a small amount of clean engine oil to a nev
O-ring and insert it to the fuel rail carefully,
Caution
Do not let the engine oil get into the fuel rail.
(2) If the fuel pressure regulator does not move smoothly
the O-ring may be folded. Then, remove the regulato
to check the O-ring for damage
(3) Tighten the regulator to the specified torque.
Tightening torque: 8.8 Nm (6.5 ft.lbs.)
b C d HIGH PRESSURE FUEL HOSE CONNECTION
When connecting the high pressure fuel hose to the fue
rail, apply a small amount of clean engine oil to the hosc
union, and then insert, being careful not to damage thc
O-ring.
Caution
Do not let the engine oil get into the fuel rail.
MFI 4 . 5 L Engine> - Throttle Body 13A-177
THROTTLE BODY In 6 110007223

3EMOVAL AND INSTALLATION


Pre-removal Operation Post-installation Operation iw
0 Draining of Engine Coolant 0 Refilling of Engine Coolant
(Refer to GROUP 00 - Maintenance Service.) (Refer to GROUP 00 - Maintenance Service.)
I I 0 Accelerator Cable Adjustment
(Refer to GROUP 13F - Service Adjustment
Procedures.)
I I
*

'1

0
e

0350145

. ."_
Removal steps - -
1. Air intake hose 5. Water hose conneci,on
2. Accelerator cable connection 6. Vacuum hose connection
3. Throttle position sensor connector 7. Throttle body
4. Idle air control motor connector FA+ 8. Throttle body gasnet

SERVICE POINT OF INSTALLATION


,A+ INSTALLATION OF THROTTLE BODY GASKET
Install the gasket with its projection located as shown in the
illustration.
Caution
Gasket installed in a wrong direction may cause poor
idling and other troubles.

03P020B

1 TSB Revision
13A-178 MFI 4 . 8 L Enaine> - General Information

MULTIPORT FUEL INJECTION (MFI) <I .8L Engine>


110007

. I

GENERAL INFORMATION
Refer to P.13A-3.
MULTIPORT FUEL INJECTION SYSTEM DIAGRAM I10007

<Federal - 1993 model>- I

*I Heated oxygen sensor Engine *I Injector


*2 Volume air flow sensor control 4 2 Idle air control motor
'3 Intakeair temperature sensor module is3 Evaporative emission purge solenoid
'4 Throttle position sensor 0 Fuel pump relay
'5 Closed throttle position switch 0 Multiport fuel injection (MFI) relay
'6 Camshaft position sensor 0 Air conditioning compressor clutch relay
*7 Crankshaft position sensor 0 Check engineiMalfunctionindicator lamp
'8 Barometric pressure sensor 0 On-board diagnostic output
*9 Engine coolant temperature sensor 0 Ignition coil, ignition power transistor
*10IAC valve position sensor
0 Power supply
Vehicle speed sensor
0 Air conditioning switch
ParWNeutral position switch
Power steering pressure switch
0 Ignition switch-ST

Idle air control motor


I
Fast idle air valve (FIAV)

Intake air Evaporative emission


temperature sensor canister
Volumeair \

- . - ~ -.

Catalytic converter
MFI 4 . 8 L Enaine> - General Information 13A-17s
<Federal - From 1994 model, California - Up to 1994 model>

*I Heated oxygen sensor (front) Engine *I Injector


'2 Volume air flow sensor control 2J2 Idle air control motor
'3 Intake air temperature sensor module *3 Evaporative emission purge solenoid
*4 Throttle position sensor *4 EGR solenoid
*5 Closed throttle position switch 0 Fuel pump relay
'6 Camshaft position sensor 0 Multiport fuel injection (MFI) relay
'7 Crankshaft position sensor 0 Air conditioning compressor clutch relay
' 8 Barometric pressure sensor 0 Check engine/Malfunction indicator lamp
*9 Engine woknt temperature senso! 0 O n - h r d diagnostic output
'10IAC valve position sensor I Ignition coil, ignition power transistor
* I 1 EGR temperature sensor
'12Heated oxygen sensor (Rear)
0 Power supply
0 Vehicle speed sensor
0 Air conditioning switch
0 ParkfNeutrai position switch
0 Power steering pressure switch
D Ignition switch-ST

Idle air control motor


I
Fast idle air valve
Evaporative
emission
canister
Intake air
temperature sensor
umeair \ *1
13A-180 MFI 4 . 8 L Engine> - General Information
<California - From 1995 model>
'1 Heated oxygen sensor (front) *I Injector
'2 Volume air flow sensor control 0 2 Idle air control motor
*3 Intake air temperature sensor module 4 3 Evaporative emission purge solenoid
*4 Throttle position sensor 0 4 EGR solenoid
*5 Closed throttle position switch 0 Fuel pump relay
*6 Camshaft position sensor 0 Multiporf fuel injection (MFI) relay
*7 Crankshaft position sensor 0 Air conditioning compressor clutch relay
*8 Barometric pressure sensor Check engine/Malfunction indicator lamp
*9 Engine coolant temperature sensor 0 On-board diagnostic output
*10IAC valve position sensor Ignition coil, ignition power transistor
* I t Manifold differential pressure sensor
*12Heated oxygen sensor (rear)
0 Power supply
0 Vehicle speed sensor
0 Air conditioning switch
0 ParWNeutral position switch
0 Power steering pressure switch
0 Ignition switch-ST

Intake air
*in 02 temoerature sensor
MFI 4 . 8 L Engine> - General Information 13A-181
cfederal - From 1996 model>

*I
'2
'3
Heated oxygen sensor (front)
Volume air flow sensor
Intake air temperature sensor
=3
I1 Engine
control
module
lzl Injector
+2 Idle air control motor
*3 Evaporative emission purge solenoid
'4 Throttle position sensor a4 EGR solenoid
'5 Closed throttle position switch 0 Fuel pump relay
'6 Camshaft position sensor 0 Multiport fuel injection (MFI) relay
'7 Crankshaft position sensor 0 Air conditioning compressor clutch relay
'8 Barometric pressure sensor 0 Check engine/Malfunction indicator lamp
'9 Engine coolant temperature sensor 0 On-board diagnostic output
'10IAC valve position sensor 0 Ignition coil, ignition power transistor
'11 Manifold differential pressure sensor
'12Heated oxygen sensor (rear)
Power supply
0 Vehicle speed sensor
0 Air conditioningswitch
0 ParWNeutral position switch
0 Power steering pressure switch
0 Ignition switch-ST
~

Intake air
temperature Sensor

Crankshaft position Distributor


sensor 9FU0621
13A-182 MFI 4.8L Engine> - General Information
MFI COMPONENTS 11000738'

Specifications

Throttle bore mm (in.) 50 (1.97)

Throttle position sensor Variable resistor type

Idle air control motor DC motor type [DC motor type by-pass air control sys-
tem with the Fast Idle Air Valve (FIAV)]

Closed throttle position switch Rotary contact type, within throttle position sensor 1
IAC valve position sensor Hall element type
1
Identificationmodel No. Federal E2T38973 4 9 9 3 model>
E2T38982 4 9 9 4 and 1995 models>
E2T38994 <1996 modelz

California E2T38972 4 9 9 3 models


E2T38982 4 9 9 4 model>
E2T38981 4 9 9 5 model>
E2T38993<I 996 model>

Volume air flow sensor Karman vortex type I


Barometric pressure sensor Semiconductor type I
Intake air temperature sensor Thermistor type I
Engine coolant temperature sensor Thermistor type 1
Oxygen sensor <Federal - 1993 modelz Zirconia type I
Heated oxygen sensor Zirconia type
<Federal - From 1994 model, California>
I
Vehicle speed sensor Reed switch type I
ParWNeutral position switch Contact switch type (
~

Camshaft position sensor Hall element type i


Crankshaft position sensor Hall element type I
EGR temperature sensor <Federal - 1994 and
1995 models, California - Up to 1994 model>
Thermistor type
I
Power steering pressure switch Contact switch type 1
Manifold differential pressure sensor
<Federal- From 1996 model,California- From
1995 model>
Semiconductor type
I
Multiporl fuel injection (MFI) relay Contact switch type
1
Injector type and number Electromagnetictype, 4 I
Injector identification mark MDHPlO 1
~

Evaporative emission purge solenoid ON/OFF type solenoid <Federal - Up to 1995 model,
California - Up to 1994 model>
Duty cycle type solenoid <Federal- From 1996 model,
California - From 1995 model>
EGR solenoid Duty cycle type solenoid I
information / Service Specifications
MFI <1.8L Engine> - General
/ Sealant / Special Tools 13A-183

&ems I Specifications I
Fuel Regulator pressure kPa (psi) 335 (47.6)
jress ure
regulator
h

SERVIC E SPECIFICAT10NS I10007382

:ems Specifications
-
3asic idle speed rimin. 700 k 50
Throttle position sensor adjusting voltage mV 1400-1,000
Throttle position sensor resistance kC2 3.5-6.5
-
1 dle control motor coil resistance 5-35 [at 20°C (68"F)I
intake air temperaturesensor 20°C (68°F) 2.7
esistance W
80°C (1 76°F) 0.4

'II
=ngine coolant temperature 20°C (68°F) 2.4
sensor resistance kC2
- 80°C (1 76°F) 03
L -
I 0.6-1.O
I

Oxygen sensor output voltage <Federal - 1993 model> V

%
I ieated oxygen sensor output voltage <Federal - From 1994
Todel, California> V
0.6-1.0

Fuel pressure kPa (psi) Vacuum hose disconnection 330-350 (47-50) at curb idle
Vacuum hose connection Approx. 270 (38)at curb idle

f njector coil resistance Q 13-16 [at20°C (68"F)]


i
SEALANT 110007383

=..afer to P.13A-9.

SPECIAL TOOLS 110007384

iafer to P.13A-10.
13A-184 MFI 4.8L Engine> - Troubleshooting
.
TROUBLESHOOTING 110007385

EXPLANATION OF TROUBLESHOOTING
PROCEDURES
Refer to P. 13A-11.
EXPLANATION AND CAUTIONS FOR CIRCUIT
CHECKING a
Refer to P. 13A-12.
C HECK ENG INE/MALFUNCTION INDICAT0R
LAMP 1100073d

Refer to P. 13A-14. 1
ITEMS INDICATED BY THE CHECK
ENGINEhlALFUNCTION INDICATOR LAMP
<Federal - Up to 1995 model, California - Up to 1994
modelr
r
I
Engine control module
Oxygen sensor <Federal - 1993 model>,
Heated oxygen sensor (front, rear)
<Federal - From 1994 model, California>

Intake air temperature sensor


Throttle position sensor
Engine coolant temperature sensor

1 Crankshaft position sensor I


I Camshaft position sensor 1
Barometric pressure sensor I

Ignition timing adjustment signal

I Injector 1
I EGR system <Federal - From 1994 model, California> F
Caution 4
Check enginelmalfunction indicator lamp will come on
when terminal for ignition timing adjustment is grounded.
Therefore, it is normal that the lamp comes on even when
terminal for ignition timing adjustment is grounded for
ignition timing adjustment. 1
MFI c1.8L Engine> - Troubleshooting 13A-185
dederal - From 1996 model, California - From 1995 models

‘C No. Items DTC No. Items


~ ~

- Engine control module (ECM) malfunction P0303* Cylinder 3 misfire detected

=a100 Volume air flow circuit malfunction P0304* Cylinder 4 misfire detected

-0105 Barometric pressure circuit malfunction PO335 Crankshaftpositionsensorcircuitmalfunction

PO110 Intake air temperature circuit malfunction PO340 Camshaft position sensor circuit malfunction
8 .
Engine coolant temperature circuit malfunc- PO400 Exhaust gas recirculationflow malfunction
I5115
tion
F Exhaust gas recirculation solenoid malfunc-
PO403
PO120 Throttle position circuit malfunction tion

Excessive time to enter closed loop fuel Catalyst system efficiency below threshold
-3125* PO420
control (bank 1) <Federal>

Heated oxygen sensor circuit malfunction Warm up catalyst efficiency below threshold
-01 30 PO421
(bank 1 sensor 1) (bank 1) <California>
1
Heated oxygen sensor heater circuit malfunc- Evaporative emission control system mal-
>0135 PO440
tion (bank 1 sensor 1) function
Heated oxygen sensor circuit malfunction Evaporative emission control system purge
13136 PO443
(bank 1 sensor 2) control valve circuit malfunction
PO505 Idle control system malfunction
’0141
Heated oxygen sensor heater circuit malfunc-
tion (bank 1 sensor 2) PO510 Closed throttle position switch malfunction

F‘0170 Fuel trim malfunction (bank 1) Transmission range sensor circuit malfunc-
PO705
tion (RPNDL Input) <From 1996 model>
20201 Injector circuit malfunction- cylinder 1
Transmission fluid temperature sensor circuit
PO710
‘0202 Injector circuit malfunction-cylinder 2 malfunction<From 1996 model>

I PO203 Injector circuit malfunction- cylinder 3 Manifold differential pressure sensor circuit
P1400
PO204 Injector circuit malfunction-cylinder 4 malfunction<From 1996 model>
3 -

?0300* Random misfire detected P1715 PG assy malfunction


.~

,=0301* Cylinder 1 misfire detected P1750 Solenoid assy malfunction

=0302* Cylinder 2 misfire detected

0 When the ECM monitored the Dowertrain


After the Engine Control Module (ECM) detects malfunction three times* and ddected no
a malfunction, the check engine/malfunction malfunction.
indicator lamp illuminates when the engine is *: In this case, one time indicates from engine
next turned on and the same malfunction is start to stop.
re-detected. 0 For misfiring or a fuel trim malfunction, when
However, for items marked with a “I”, the check driving conditions (engine speed, engine coolant
engine/malfunction indicator lamp illuminates temperature, etc.) are similar to those when
on the first detection of the malfunction. the malfunction was first recorded.
.
, ,-. After the check enginelmalfunction indicator
lamp illuminates, it will be switched off under
the following conditions.
13A-186 MFI el .8L Engine, - Troubleshooting
Caution
If the check engine/malfunction indicator lamp illuminates because of a malfunction of the ECM,
transmission between the scan tool and the ECM cannot occur. In this case, the diagnostic trouble
code cannot be read.
CHECK ENGINE/MALFUNCTION INDICATOR LAMP
INSPECTION
i
(1) Check that when the ignition switch is turned ON, the
lamp illuminates for about 5 seconds and then goes out.
(2) If the lamp does not illuminate, check for open circuit
in harness, blown fuse and blown bulb.
!
ON-BOARD DIAGNOSTICS <Federal - Up to 1995 model, California - Up to 1994
model> 110007387

The engine control module monitors the input/output


signals (some signals at all times and the others
Caution
If the sensor connector is disconnected with
1
under specified conditions) of the engine control the ignition switch turned on, the diagnostic
module. trouble code is memorized. In this case, send
When it is noticed that an irregularity has continued the diagnostic trouble code erase signal from
for a specified time or longer from when the irregular the scan tool to the engine control module and
signal is initially monitored, passing a certain num- the diagnostic memory will be erased.
ber, the engine control module judges that an irregu- The 16 diagnostic items are provided as follows.
1
larity has occurred, memorizes the diagnostic and if plural items are activated, they are all indicated
trouble code, and outputs the signal tothe diagnostic sequentially from the smallest code number.
output terminal.
There are 16 diagnostic items, including the normal Caution
state, and the diagnostic results can be read out The diagnostic trouble code of ignition timing
with a scan tool. adjustment signal is outputted when terminal
Moreover, since memorization of the diagnostic for ignition timing adjustment is grounded.
trouble codes is backed up directly by the battery, Therefore, it is not abnormal that the code is
the diagnostic results are memorized even if the outputted even when terminal for ignition timing
ignition key is turned off. The diagnostic trouble adjustment is grounded for ignition timing ad-
codes will, however, be erased when the battery
terminal or the engine control module connector
is disconnected.
In addition, the diagnostic trouble code can also
be erased by turning the ignition switch to ON and
sending the diagnostic trouble code erase signal
from the scan tool to the engine control module.
MFI el .8L Engine> - Troubleshooting
I-
13A-187
YAGNOSIS CHART (FAULT TREE)

Output s'ignal pattern


I On-board
diagnostic items
Engine control
Check items (Remedy) Memory
-
0 Fuse
module 0 Harness and connector
0 Ground
L (Replace ECM if pow-
Z12A0104 ' 1 er + ground available)
Oxygen sensor Harness and connector Retained
<Federal - 1993 Fuel pressure
H model> Injectors
Heated oxygen (Replace if defective)
L sensor (front) Intake air leaks
Y12A0104 <Federal - From Oxygen sensor
1994 model,
California>
Volume air flow 0 Harness and connector Retained
sensor (If harness and con-
nector are normal, re-
H m place volume air flow
L
V12A0104 I sensor assemblv.)
Intake air tempera- 0 Harness and connector Retained
ture sensor 0 Intake air temperature
sensor
- X I 2A0104

Throttle position 0 Harness and connector Retained


sensor 0 Throttle position sensor
Closed throttle position
switch
W12A0104

I Enaine coolant 0 Harness and connector Retained


temperature 0 Engine coolant
sensor temperature sensor

I Crankshaft oosition 0 Harness and connector Retained

Hm
L
YlPA0107
I

I
sensor (If harness and con-
nector are normal, re-
place distributor as-
sembly.)

L-
Camshaft position 0 Harness and connector Retained
sensor (If harness and con-
nector are normal, re-
L place distributor as-
semblv.)
.
X12A0107 Vehicle speed
_____
0
0
Harness and connector
Vehicle speed sensor
Retained

w12Ao,07 ~
(reed switch)
L

1
1 Barometric
pressuresensor
0 Harness and connector
(If harness and con-
nector are normal, re-
Retained

place volume air flow


I
P12A0107 I sensor assembly.)

HJ J - U - ~ I
1 Iqnitiontiming
abjustment slgnal
0 Harness and connector

L U12A0107 I
--+-
13A-188 MFI el .8L Engine> - Troubleshooting
On-board
Output signal pattern Check items (Remedy) Memory
diagnostic items
Injector Retained
Harness
Injector coil
andresistance
connector

L
T12A0107
-
EGR <Federal - 0 Harness and connector Retained
From 1994 model, 0 EGR valve
California> EGR solenoid
EGR valve control
L vacuum
S12A0107 0 EGR temperature
sensor
-
IAC valve position 0 Harness and connector Retained
sensor IAC valve movement
(If harness, connector
and IAC valve move-
ment are normal, re-
L R12A0107 place Idle air control
motor assembly)
Heated oxygen Harness and Retained
sensor (rear) connector
<Federal - From Heated oxygen sensor
L
1994 model,
Z12A0106 California>
Normal state I - -

L
Q12AO107

NOTE
1. Do not replace the ECM until a thorough terminal check reveals there are no short/open circuits.
2. The code numbers will be displayed in order, starting from the lowest.
MFI <I .8L Engine> - Troubleshooting 13A-189
ZN-BOARD DIAGNOSTICS <Federal - From 1996 model, California - From 1995
iodeb 110007388

c
- Caution
- 3 engine control module monitors the inpuVoutput
I ;ials (some signals at all times and the others If the sensor connector is disconnected with
. - ;er specified conditions) of the engine control the ignition switch turned on, the diagnostic
- ~ Ju l e . trouble code is memorized. In this case, send
en a malfunction has continued for a specified the diagnostic trouble code erase signal to the
r i or longer since the irregular signal is initially engine control module in order t o erase the diag-
- xitored, the engine control module judged that nostic memory.
1 ialfunction has occurred.
The 38 diagnostic items are provided as follows,
- rar the ECM first detects a malfunction, a diagnos- and if plural items are activated, they are all indicated
I trouble code is recorded when the engine is sequentially from the smallest code number.
:started and the same malfunction is re-detected.
- :,vever, for items marked with a “*”, a diagnostic Caution
:uble code is recorded on the first detection of The diagnostic trouble code of ignition timing
5 malfunction. adjustment signal is output whenever terminal
I i-:re are 38 diagnostic items, and the diagnostic for ignition timing adjustment is grounded.
:;ilks can be read out with a scan tool. Therefore, it is not a malfunction that the code
1, I reover, since memorization of the diagnostic
is output when adjusting ignition timing.
-4ble codes is backed up directly by the battery, The ECM records the diagnostic trouble code and
3 diagnostic results are memorized even if the the engine operating conditions at the time the mal-
.-)ition key is turned off. The diagnostic trouble function was detected. These data are called “freeze
.des will, however, be erased when the battery frame” data
iminal or the engine control module connector This data indicates the engine operating condition
disconnected. from when nothing at all is detected to the initial
I- addition, the diagnostic trouble code can also detection of malfunction.
:3 erased by turning the ignition switch to ON and This data can be read by using the scan tool, and
-1ding the diagnostic trouble code erase signal can then be used in simulation testsfor troubleshoot-
.n the scan tool to the engine control module. ing. Data items are as follows.
E
v -
-.ata Unit
- I

Engine coolant temperature I “C


Engine speed 1 rimin.
I @ ’vehicle speed - kmlh d

-ong-term fuel compensation (Long-termfuel trim) % 1

5 iort-termfuel compensation (Short-term fuel trim) %

%el control condition


1
Open loop-drive condition
Open loop-DTC set
13A-190 MFI 4 . 8 L Engine> - Troubleshooting I

OBD-II DRIVE CYCLE . -


Refer to P.13A-20.
Drive cycle pattern
Vehicle speed 120 sec. A 120 sec. 120sec. 20 sec. B
[mphl more or rnoi
Starting of engine

450 sec. or more

22 24

M H
N H H
O H
P H I

6FU2465

A : Catalytic converter ECT sensor


B : Heated oxygen sensor TP sensor. IAT sensor. B A R 0 sensor
..
C : Heated oxygen sensor circuit Idle control system '
(open-/short-circuited)
D : Heated oxygen sensor heater circuit
CTP switch
Injector circuit (open-circuited) I
1
(open-/short-circuited) Solenoid valve circuit (open-circuited)
E : Misfire EGR, EVAP purge I
F : EGR system CMP sensor, CKP sensor, VAF sensor
G : MDP sensor Excessive time to enter closed loop
H : Fuel trim fuel control
I : Evapo. emission control system
1
MFI e l .8L Engine> - Troubleshooting 13A-191
31AGNOSIS CHART (FAULT TREE)
DTC No. DTC No. Diagnostic items Check items (Remedy) Memory
<General <Scan
scan tool tool
mode> (MUT-II)
mode>

PO100 PO100 Volume Air Flow Circuit Malfunction a Harness and connector 3etained
(If harness and connector are
normal, replace volume air flow
sensor assembly.)

PO105 PO105 Barometric Pressure Circuit Harness and connector 3etained


Malfunction (If harness and connector are
normal, replace volume air flow
sensor assembly.)
~ ~~~

jpollo PO110 Intake Air Temperature Circuit Harness and connector Retained
Malfunction Intake air temperature sensor

I PO115 PO115 Engine Coolant Temperature Circuit 0 Harness and connector Retained
Malfunction 0 Engine coolant temperature
sensor

I PO120 PO120 Throttle Position Circuit Malfunction a Harness and connector


Throttle position sensor
Closed throttle position switch
Retained

PO125 ExcessiveTime to Enter Closed Heated oxygen sensor (front) - Retained

I Loop Fuel Control* Heated oxygen sensor harness


and connector
Injector

PO130 Heated Oxygen Sensor Circuit 0 Harness and connector Retained


Malfunction (Bank 1 Sensor 1) (If harness and connector are
normal, replace heated oxygen
sensor front.)

PO135 Heated Oxygen Sensor Heater Harness and connector Retained


Circuit Malfunction 0 Heated oxygen sensor (front)
(Bank 1 Sensor 1) heater

I PO136 Heated Oxygen Sensor Circuit


Malfunction (Bank 1 Sensor 2) 0
Harness and connector
Heated oxygen sensor (rear)
Retained

PO141 Heated Oxygen Sensor Heater 0 Harness and connector Retained


Circuit Malfunction 0 Heated oxygen sensor (rear)
(Bank 1 Sensor 2) heater

PO170 Fuel Trim Malfunction (Bank 1) Volume air flow sensor output Retained
frequency
Injector
Fuel pressure
Intake air leaks
Engine coolant temperature
sensor
Intake air temperature sensor
Barometric pressure sensor
Heated oxygen sensor
Exhaust manifold cracked
13A-192 MFI 4 . 8 L Engine> - Troubleshooting

DTC No. DTC No. Diagnostic items Check items (Remedy) Memory
<General <Scan
scan tool tool
mode> (MUT-II)
mode>

PO201 I - Injector Circuit Malfunction - 0 Harness and connector Retained


Cylinder 1 Injector
PO202 Injector Circuit Malfunction -
Cylinder 2

PO203 Injector Circuit Malfunction -


Cylinder 3

PO204 Injector Circuit Malfunction -


Cylinder 4
PO300 Random Misfire Detected'
Ignition coil 0 Retained
Ignition power transistor 0
0 Spark plug
PO301 Cylinder 1 Misfire Detected* 0 Ignition circuit
0 Injector
I 0 Heated oxygen sensor
Cylinder 2 Misfire Detected* 0 Compression pressure
0 Timing belt
PO303 Cylinder 3 Misfire Detected*
0 Crankshaft position sensor
0 Air intake
0 Fuel pressure
PO304 Cylinder 4 Misfire Detected* 0 Crankshaft position sensor
circuit and connector

I ! Crankshaft Position Sensor Circuit


Malfunction
0 Harness and connector
(If harness and connector are
normal, replace crankshaft
position sensor.)
Retained

PO340 PO340 Camshaft Position Sensor Circuit 0 Harness and connector Retained
Malfunction (If harness and connector are
normal, replace camshaft posi-
tion sensor.)

PO400 - Exhaust Gas Recirculation Flow 0 Hamess and connector Retained


Malfunction 0 EGR valve
0 EGR solenoid
0 EGR valve control vacuum
0 Manifold differential pressure
sensor
PO403 - Exhaust Gas Recirculation Solenoid 0 Harness and connector Retained
Malfunction 0 EGR solenoid
~~

Catalyst System Efficiency Below 0 Exhaust manifold (Replace the Retained


Threshold (Bank 1) <Federal> catalytic converter if there is no
cracks, etc.)
Warm Up Catalyst Efficiency Below 0 Exhaust manifold (Replace the Retained
Threshold (Bank 1) <California> catalytic converter if there is no
cracks, etc.)
Evaporative Emission Control 0 Harness and connector Retained
System Malfunction 0 Evaporative emission purge
solenoid
0 Purge control valve
Vacuum hoses routing
MFI c1.8L Engine> - Troubleshooting 13A-193
DTC No. DTC No. Diagnostic items Check items (Remedy) Memory
.3eneral <Scan
scan tool tool - -
1 mode> (MUT-II)
model

PO443 Evaporative Emission Control 0 Harness and connector Retained


System Purge Control Valve Circuit 0 Evaporative emission purge
Malfunction solenoid
1 PO500 PO500 Vehicle Speed Sensor Malfunction
0
Harness and connector
Vehicle speed sensor
Retained

PO505 Idle Control System Malfunction 0 Harness and connector Retained


Idle air control motor
- Closed Throttle Position Switch Harness and connector Retained
Malfunction Closed throttle position switch

Transmission Range Sensor Circuit Harness and connector Retained


Malfunction (RPNDL Input) 0 ParUNeutral position switch
<From 1996 model>
Transmission Fluid Temperature 0 Harness and connector Retained
Sensor Circuit Malfunction 0 Transaxle oil temperature sensor
<From 1996 model>

[ P1300 P1300 Ignition Timing Adjustment Circuit


Malfunction
Harness and connector -
~~

fP1400 Manifold Differential Pressure Harness and connector Retained


(MDP) Sensor Circuit Malfunction 0 MDP sensor

P1500 Generator FR Terminal Circuit Harness and connector Retained


Malfunction
- PG Assembly Malfunction Harness and connector Retained
I p1715 0 Pulse generator

P1750 Solenoid Assembly Malfunction 0 Harness and connector Retained


0 Converter clutch solenoid
0 Shift control solenoid
Pressure control solenoid

3TE
I .. Do not replace the engine control module (ECM) until a thorough terminal check reveals there are no shorVopen
circuits.
- After the ECM detects a malfunction, a diagnostic trouble code is recorded when the engine is next started
and the same malfunction is re-detected. However, for items marked with a "*", the diagnostic trouble code
1 is recorded on the first detection of the malfunction.
-. Sensor 1: indicates sensors which are mounted closest to the engine.
I Sensor 2: indicates sensors which are mounted next-closest to the engine.
13A-194 - Troubleshootina
MFI 4.8L Enaine>

DIAGNOSTIC DETECTION LOGIC <Federal - Up to 1995 model, California - Up to


1994 model> 11 OW7389

Fault ID I Title I
Oxygen Sensor <Federal - 1993 model> Effect Probable causes
11 Heated Oxygen Sensor (front) <Federal
- From 1994 model, California>
Background Limp-in 0 Oxygen sensor deteriorated.
a The oxygen sensor converts the oxygen density in the exhaust (a) Aidfuel ratio closed 0 Open or shorted oxygen sensor
gas to a voltage and outputs it loop control is not circuit, or loose connector.
The engine control module checks the change of an oxygen oerformed.
sensor output voltage (Lean/Rich) in the air/fuel ratio closed loop
control
Range of Check
a 3 minutes have passed after engine was started
a Engine coolant temperature is approx 80°C (176OF) or more.
a Intake air temperature is 20-50°C (68-122°F)
a Engine speed is approx. 2,000-3,000 r/min
a Vehicle is moving at constant speed on a flat, level road surface
Set Conditions
The oxygen sensor output voltage does not cross specified voltage
for specified seconds

Fault ID Title
Effect Probable causes
12 Volume Air Flow Sensor
Background
a While the engine ISrunning, the volume air flow sensor outputs
a pulse signal which corresponds to the volume of air flow. position sensor signal sensor circuit, or loose
0 The engine control module checks whether the frequency of and engine speed connector
this signal output by the volume air flow sensor while the engine signal (crankshaft 0 Engine control module failed
is running is at or above the specified value. position sensor sig-
Range of Check nal) for basic injector
Engine speed is 500 r/min or more drive time and basic
ignition timing from
Set Conditions the pre-set mapping
Sensor output frequency IS3 Hz or less for 4 seconds (b) Fixes the IAC motor
in the appointed
position so idle air
control is not per-
formed.

Fault ID Title
. Effect Probable causes
13 Intake Air Temperature Sensor
~~~

Background Limp-in 0 Intake air temperature sensor


The intake air temperature sensor converts the intake air (a) Controls as if the failed.
temperature to a voltage and outputs it. intake air temperature 0 Open or shorted the intake air
The engine control module checks whether the voltage is within is 25°C (77°F). temperature sensor circuit, or
a specified range. loose connector.
Range of Check 0 Engine control module failed.
Ignition switch: ON
Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts.
Set Conditions
Sensor output voltage is 4.6 V or more [corresponding to an
intake air temperature of -45°C (-49°F) or less] for 4 seconds.
or
0 Sensor output voltage is 0.2 V or less [corresponding to an intake
air temperature of 125°C (257°F) or more] for 4 seconds.
MFI < I Engine>
.8L - Troubleshooting 13A-195
! Fault ID I Title I
Effect Probable causes
14 I Throttle Position Sensor I
*kground -imp-in Throttle position sensor failed
The throttle position sensor outputs a voltage which corresponds :a) No increase in fuel or maladjusted.
to the throttle valve opening angle. injection amount dur- 0 Open or shorted throttle
The engine control module checks whether the voltage is within ing acceleration due position sensor circuit, or loose
a specified range. In addition, it checks that the voltage output to the unreliable connector.
does not become too large while the engine is idling. throttle position sen- 0 Closed throttle position switch
sor signal. ON malfunction.
;.ige of Check 0 Closed throttle position switch
Ignition switch: ON signal wire shorted.
Excluding 60 seconds after the ignition switch is turned to ON Engine control module failed.
or immediately after the engine starts.
:+t Conditions
When the closed throttle position switch is ON, the sensor output
voltage is 2 V or more for 4 seconds.
0 The sensor output voltage is 0.2 V or less for 4 seconds.

I Fault ID I Title I Effect Probable causes


1 21 IEngine Coolant Temperature Sensor I
-skground Limp-in 0 Engine coolant temperature
The engine coolant temperature sensor converts the engine (a) Controls as if the sensor failed
coolant temperature to a voltage and outputs it. engine coolant tem- 0 Open or shorted engine coolant
The engine control module checks whether the voltage is within perature is 80°C temperature sensor circuit, or
,
I
a specified range. In addition, it checks the engine coolant
temperature (signal) does not drop while the engine is warming
(176°F).
0
loose connector
Engine control module failed.
UP.
- -ige of Check, Set Conditions
' Ranqe of check
I 0 Ignition switch. ON
0 Excluding 60 seconds after the ignition switch is turned to

I ON or immediately after the engine starts.


Set conditions
Sensor output voltage is 4 6 V or more [corresponding to
an enqine coolant temperature of 4 5 ° C (-49°F) or less] for
4 seconds.
or
0 Sensor output voltage is 0 1 V or less [corresponding to an
engine coolant temperature of 140°C (284°F) or more] for
1 4 seconds.
Range of check
Ignition switch: ON
Engine speed is approx 50 r/min or more.
Set conditions
! The sensor output voltage increases from 1.6 V or less
* [corresponding to an engine coolant temperature of 40°C
~ (104OF) or more] to 1 6 V or more [correponding to an engine
coolant temperature of 40°C (104°F) or less].
0 After this, the sensor output voltage is 1.6 V or more for 5
1 2 minutes.
13A-196 MFI 4 . 8 L Engine> - Troubleshooting
Fault ID Title
~
Effect Probable causes
22 Crankshaft Position Sensor
Background No limp-in Crankshaft position sensor
0 When the engine is running, the crankshaft position sensor failed.
outputs a pulse signal. 0 Open or shorted crankshaft
0 The engine control module checks whether the pulse signal is position sensor circuit, or loose
input while the engine is cranking. connector.
Range of Check
Engine control module failed. 1
Engine is cranking.
Set Conditions
Sensoroutputvoltagedoesnotchangefor4seconds(nopulsesignal
input).
i
1
Fault ID Title
4
23 1 Camshaft Position Sensor I
Background Limp-in 0 Camshaft position sensc.
0 When the engine is running,the camshaft position sensor outputs (a) Injects fuel into the failed.
a pulse signal. cylinders in the order Open or shorted camshaft
0 The engine control module checks whether the pulse signal is 1-3-4-2 with irregular position sensor circuit, or loose
input. timing. (After the igni- connector.
tion switch is turned to 0 Engine control module failed
Range of Check ON, the No.1 cylinder rl
0 Ignition switch: ON
top dead center IS not

I 1
1
Fault ID
24 \Vehicle Speed Sensor
Title
i Effect Probable causes
1
1
Background No limp-in 0 Vehicle speed sensor failed.
0 The vehicle speed sensor outputs a pulse signal while the vehicle 0 Open or shorted vehicle speed
is driven. sensor circuit, or loose
0 The engine control module checks whether the pulse signal is connector.
output. 0 Engine control module failed.
Ranoe of Check I
Icnition switch: ON
0 Excluding 60 seconds after the ignition switch IS turned to ON
or immediately after the engine starts.
0 Closed throttle position switch. OFF
0 Engine speed is 3,000 r/min. or more.
Driving under high engine load conditions.
I
Set Conditions
Sensor output voltage does not change for4 seconds (no pulse signal
input). I
B MFI el .8L Engine> - Troubleshooting 13A-197

I
__

Fault ID Title
Effect Probable causes
25 Barometric Pressure Sensor
Limp-in
(a) Controls as if the failed.
barometric pressure 0 Open or shorted barometric
is 101 kPa (760 pressure sensor circuit, or
mmHg) (sea level). loose connector.
0 Engine control module failed.

3 Conditions
0 Sensor output voltage is 4.5 V or more [corresponding to a
1 barometric pressure of 114 kPa (33.7 in.Hg) or more] for 4
seconds.
Sensor output voltage is 0.2 V or less [corresponding to a
1 barometric pressure of 5.33 kPa (1.57 in.Hg) or less] for 4
r seconds.

1 s
Fault ID I Title
Effect Probable causes
’ 8 36 1 Ignition Timing Adjusting Signal
Iackground No limp-in 0 Ignition timing adjusting signal
0 If there is a short circuit in the line between the engine control wire circuit is shorted to the
module and the ignition timing adjustment terminal, the line ground.
voltage will become low. 0 Engine control module failed.
1 The engine control module checks whether this occurs
=ange of Check
gnition switch :ON
:st Conditions
The ignition timing adjusting signal wire is shorted to the ground

I Fault ID Title
Effect Probable causes
1I
~

41 Injector
Background No limp-in 0 Injector failed.
0 A surge voltage is generated when the injectors are driven and 0 Open or shorted injector circuit,
the current flowing to the injector coil is shut off. or loose connector.
0 The engine control module checks this surge voltage 0 Engine control module failed.
Range of Check
0 Engine speed is approx. 50-1,000 r h i n
0 The throttle position sensor output voltage is 1.15 V or less
0 Actuator test by scan tool is not carried out.

Set Conditions
Surge voltage of injector coil is not detected for 4 seconds.
13A-198 MFI c1.8L Engine> - Troubleshooting

Fault ID Title
Effect ,-
I
No limp-in EGR valve does not open.
Background
0 EGR temperature sensor converts the EGR gas temperature
to a voltage and outputs it.
0
0
0
EGR control vacuum is too low.
EGR solenoid failed.
I
0 Engine control module checks whether an output voltage of the 0 EGR temerature sensor
EGR temperature sensor is within a specified range. failed.
0 Open or shorted EGR'
temperature sensor circuit, or
loose connector.
0 Engine control module failed.

Set Conditions "-. , ./


0 Sensor output voltage is approx. 3.5 V [corresponding to an
EGR temDerature of 70°C (158"F)l or more.
0 When the iange of checkopeiation given above which accompany
starting of the engine are carried out two times in succession,
a problem is detected after each operation.

Fault ID Title
55
Background
Idle Air Control Valve Position Sensor
Limp-in
Effect

0
Probable causes

IAC valve Dosition sensc.


I
0 If there is a malfunction of the IAC system, IAC valve position (a) The idle revolution is failed. I
does not change even when the IAC motor was driven. not controlled. 0 Open or shorted IAC valve
0 The engine control module checks the IAC valve position sensor position sensor circuit, or loose
signal when the IAC motor was driven. connector.
Range of Check
0 Battery voltage is 10 V or more.
0
0
IAC motor failed.
Open or shorted IAC motr- I
circuit, or loose connector.
0 Wheh the valve position is between steps 6-90, opening
operation at steps below 5 and closing operation at steps above
91.
Set Conditions
- -
0 Engine control module failed.
1
The sensor output voltage does not change (no pulse signal input)
even when the idle air control motor operates for approx. 0.5 seconds.
MFI c1.8L Engine> - Troubleshooting 13A-199

Fault ID Title
Effect Probable causes
’ 59
Heated Oxygen Sensor (rear) <Federal
- From 1994 model, California>
:z:kground imp-in b Oxygen sensor deteriorated.
0 The oxygen sensor converts the oxygen density in the exhaust 3)The airifuel ratio 1 Open or shorted oxygen sensor
1 gas to a voltage and outputs it. feedback control circuit, or loose connector
. 0 The engine control module checks an output voltage of the oxygen (closed loop control) b Engine control module failed.
!i sensor when the oxygen volume in the exhaust gas is little (Aidfuel is performed only by
~1 ratio is rich.). using a signal of the
oxygen sensor (front)
;%nge of Check which is installed on
0 Approx. 3 minutes or more have passed after engine was started. the front side of the
0 Engine coolant temperature is approx. 80°C (176°F) or more. catalytic converter.
Closed throttle position switch: OFF
0 The throttle position sensor output voltage is 4.1 V or more.
Open loop control in operation.
20 seconds have passed after deceleration finished.
:st Conditions
0 The heated oxygen sensor (rear) output voltage is 0.1 V or less.
0 The heated oxygen sensor (front) output voltage is 0.5 V or
more.
0 The above conditions continue for a continuous period of 5
seconds.

DIAGNOSTIC DETECTION LOGIC <Federal - From 1996 model, California - From


:995 model> 110007390

1
~

1 Fault ID Title
Probable causes
Effect
1 PO100 IVolume Air Flow Circuit Malfunction
jackground Limp-in 0 Volume air flow sensor failed.
0 While the engine is running, the volume air flow sensor outputs (a) Uses the throttle 0 Open or shorted volume airflow
a pulse signal which corresponds to the volume of air flow position sensor signal sensor circuit, or loose
0 The engine control module checks whether the frequency of and enoine speed connector

, 1 this signal output by the volume air flow sensor while the engine signal - (crankshaft
position sensor sig-
0 Engine control module failed.
IS running is at or above the specified value. , - IL,.. i .I

nal) for basic injector


1 = mge of Check drive time and basic
:(ginespeed is 500 r/min. or more. ignition timing from
>et Conditions the pre-set mapping.
I knsor output frequency IS 3 Hz or less for 4 seconds. (b) Fixes the IAC motor
in the appointed
position so idle air
control is not per-
formed.
c
13A-200 MFI 4 . 8 L Engine> - Troubleshooting

Fault ID Title
Effect Probable causes
Barometric Pressure Circuit
Malfunction
Background Limp-in b Barometric pressure sensor
0 The barometric pressure sensor outputs a voltage which (a) Controls as if the
corresponds to the barometric pressure barometric pressure b
failed.
Open or shorted barometric
I
0 The engine control module checks whether this voltage is within is 101 kPa (760 pressure sensor circuit, or
a specified range mmHg) (sea level). loose connector.
b Engine control module failed.
Range of Check
0 lgnltion switch, ON
0 Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts
0 Battery voltage is 8 V or more.

Set Conditions
0 Sensor output voltage is 4.5 V or more [corresponding to a
I or
barometric pressure of 114 kPa (33.7 in.Hg) or more] for
seconds.
4

0 Sensor output voltage is 0.2 V or less [corresponding to a


barometric pressure of 5.33 kPa (1.57 in.Hg) or less] for 4
seconds.

Fault ID Title
Intake Air Temperature Circuit Effect Probable causes
pollo Malfunction
Background Limp- in 0 Intake air temperature sensor
0 The intake air temperature sensor converts the intake air (a) Controls as if the failed.
temperature to a voltage and outputs it. intake air temperature 0 Open or shorted the intake a:.
0 The engine control module checks whether the voltage is within is 25°C (77°F). temperature sensor circuit, c '
a specified range. loose connector.
0 Engine control module failed.
Range of Check
0 Ignition switch, ON
0 Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts.

I
Set Conditions
0 Sensor output voltage is 4.6 V or more [corresponding to an
intake air temperature of -45°C (49°F) or less] for 4 seconds.
nr

I
I
0 Sensor output voltage is 0.2 V or less [correspondingto an intake
air temperature of 125°C (257°F) or more] for 4 seconds.
-'
MFI c1.8L Engine> - Troubleshooting 13A-201

11 Fault ID 1 Title

I PO115 ~
Engine Coolant Temperature Circuit
Malfunction
Effect Probable causes

3ackground .imp-in b Engine coolant temperature


a The engine coolant temperature sensor converts the engine a) Controls as if the sensor failed.
b* coolant temperature to a voltage and outputs it. engine coolant tern b Open or shorted the engine
a The engine control module checks whether the voltage is within perature is 80°C coolant temperature sensor

il a specified range. In addition, it checks the engine coolant


temperature (signal) does not drop while the engine is warming
up.
range of Check, Set Conditions
(176°F).
b
circuit, or loose connector.
Engine control module failed.

Range of check
Ignition switch: ON
0 Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine starts.
Set conditions
0 Sensor output voltage is 4.6 V or more [corresponding to
an engine coolant temperature of -45°C (-49OF) or less] for
4 seconds.
or
Sensor output voltage is 0.1 V or less [corresponding to an
engine coolant temperature of 140°C (284°F) or more] for
4 seconds.
Range of check
0 Ignition switch. ON
Engine speed is approx. 50 r/min or more.
Set conditions
The sensor output voltage increases from 1.6 V or less
- 3 [corresponding to an engine coolant temperature of 40°C
(104°F) or more] to 1.6 V or more [correpondingto an engine
coolant temperature of 40°C (104°F) or less]
0 After this, the sensor output voltage is 1.6 V or more for 5
minutes.
Range of check
0 Enqine coolant temperature is 20°C (68°F). . or more when
theengine is started.
0 Intake air temperautre is 20°C (68°F) or more when the engine
is started.
Set conditions
, The engine coolant temperature takes 5 minutes or more
to rise toapproximately 50°C (122°F) aftertheengine is started.
13A-202 MFI el .8L Engine> - Troubleshooting

Fault ID 1 Title
Effect Probable causes
PO120 1 Throttle Position Circuit Malfunction
~~~

3ackground .imp-in 1 Throttle position sensor failec


The throttle position sensor outputs a voltage which corresponds a) No increase in fuel or maladjusted.
to the throttle valve opening angle. injection amount dur- 1 Open or shorted throttlt
b The engine control module checks whether the voltage is within ing acceleration due position sensor circuit, or 100s
a specified range. In addition, it checks that the voltage output to the unreliable connector.
does not become too large while the engine is idling. throttle position sen- 1, Closed throttle position switcl
sor signal. ON malfunction.
3ange of Check, Set Conditions 1 Closed throttle Dosition switcl
Range of Check signal wire shohed.
0 Ignition switch: ON
0 Excluding 60 seconds after the ignition switch is turned to
I Engine control module failed.
ON or immediately after the engine starts.
Set Conditions
0 When the closed throttle position switch is ON, the sensor
output voltage is 2 V or more for 4 seconds.
or
0 The sensor output voltage is 0.2 V or less for 4 seconds.

Range of Check
Ignition switch: ON
0 Excluding 60 seconds after the ignition switch is turned to
ON or immediately after the engine starts.
0 Engine speed is approx. 500-3.000 r/min.
0 During a low load operation.

Set Conditions
0 The sensor output voltage is over 4.6 V for 10 seconds.

Fault ID Title

PO125 I
I

Excessive Time to Enter Closed Loop Effect I Probable causes


Fuel Control
Background No limp-in 0 Heated oxygen sensor failed
0 The MFI system reduces exhaust emissions by means of 0 Injector failed.
closed-loop fuel control. 0 Engine control module failed
Theengine control module checks the time taken until closed-loop
fuel control commences.
Range of Check, Set Conditions
Even though the specified length of time (approximately 30 seconds)
has passed since the conditions* were met following starting of the
engine, the MFI system does not enter closed-loop fuel control.
*: The conditions are an engine coolant temperature of at least
80°C (176"F), an intake air temperatureof 20-50°C (68-122"F),
an engine speed of 2,500-3,000 r/min, etc.
MFI c1.8L Engine> - Troubleshooting 13A-203
I

I 1 Fault ID I Title

j 1 'PO130
3ackground
I Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 1)
Limp-in
Effect

0
Probable causes

Heated oxygen sensor deterio-


0When the oxygen sensor begins to deteriorate,the oxygen sensor (a) Aidfuel ratio closed rated.
D signal response becomes poor. loop control is not 0 Open circuit in oxygen sensor
0 The engine control module forcibly varies the aidfuel mixture performed. output line.
to make it leaner and richer, and checks the response speed 0 Engine control module failed.
of the oxygen sensor.
In addition, the engine control module also checks for an open i_u. L

circuit in the oxygen sensor output line.


znge of Check, Set Conditions
- 2 response of the oxygen sensor signal is slow when the amount
:f fuel injected is increased or decreased by an override during

: xed-loop control of the air-fuel ratio.


;ne oxygen sensor output line is open-circuit.

Fault ID Title -"

I po135
Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 1)
Effect Probable causes

k ckground No limp-in 0 Open or shorted oxygen sensor


The engine control module checks whether the heater current is heater circuit.
;hin a specified range when the heater is energized. 0 Open circuit in oxygen Sensor
heater.
3ange of Check, Set Conditions 0 Engine control module failed.
-he oxygen sensor heater current is either lower than several dozen
iilliamperes or higher than several amperes.

1 Fault ID 1 Title I I -

I I PO136 ~
Oxygen Sensor Circuit Malfunction
(Bank 1 Sensor 2)
Effect - Probable causes

3ackground Limp-in 0 Heated oxygen sensor failed.


The engine control module checks for an open circuit in the heated (a) Performs the closed 0 Engine control module failed.
xygen sensor output line. loop control of the 0 Open circuit in heated oxygen
aidfuel ratio by using sensor output line.
3ange of Check, Set Conditions only the signal of the
The heated oxygen sensor output line is open-circuit. heated oxygen sensor
I (front) installed on the
front side of the
catalytic converter.

Fault ID Title
Effect Probable causes
Oxygen Sensor Heater Circuit
po141 Malfunction (Bank 1 Sensor 2)
I
Background No limp-in . 0 Open shorted oxygen sensor
The engine control module checks whether the heater current is heater circuit
within a specified range when the heater ISenergized. 0 Open circuit in oxygen sensor
heater.
Range of Check, Set Conditions 0 Engine control module failed.
The oxygen sensor heater current is either lower than several dozen
milliamperes or higher than several amperes.
t
f
13A-204 MFI e l .8L Engine> - Troubleshooting i

Fault ID 1 Title
Effect Probable causes
PO170 IFuel Trim Malfunction (Bank 1)
No limp-in Volume air flow sensor failed
Background
0 If a malfunction occurs in the fuel system, the fuel compensation -- 0
6 Injector failed.
value becomes too large or too small. 0 Incorrect fuel pressure
0 The engine control module checks whether the fuel compensation 0 Air drawn in from gaps in gasket
value is within a specified range.
Range of Check, Set Conditions
The fuel Compensation value exceeds the specified range for 10
seconds during closed-loop control of the air/fuel ratio.

Effect

Background
0 A surge voltage is generated when the injectors are driven and
No limp-in 0
0
Injector failed.
Open or shorted injector circuit I
the current flowing to the injector coil is shut off.
0 The engine control module checks this surge voltage. 0
or loose connector.
Engine control module failed. I
Range of Check
0 Engine speed is approx. 50-1,000 rimin.
0 The throttle position sensor output voltage is 1.15 V or less.
6 Actuator test by scan tool is not carried out.

Set Conditions
Surge voltage of injector coil is not detected for 4 seconds

Fault ID I Title
PO300 I Random Misfire Detected
Effect Probable causes "

I
Background
suddenly changes.
0 The engine control module checks for changes in the engine
Limp-in
6 If a misfiring occurs while the engine is running, the engine speed (a) The ECM stops sup-
plyingfuel to the cylin-
der with the hiahest
6

6
Ignition system related part(s)
failed.
Poor crankshaft position senso'
signal.
I
speed. misfiring rate if amis- 0 Incorrect aidfuel ratio.
firing that could dam- 6 Low compression pressure.
Range of Check, Set Conditions age the catalytic con- 0 Engine control module failed.
0 There are multiple cylinders for which the number of misfires
verter is detected.
for every 200 r/min. of the engine exceeds the specified number.
0 There are multiple cylinders for which the number of misfires
for every 1,000 r/min. of the engine exceeds the specified number.
MFI <I
.8L Engine> - Troubleshooting 13A-205

Fault ID Title
Effect Probable causes
PO301 - Cylinder-1 - Cylinder4 Misfire
PO304 Detected
5xkground Limp-in Ignition system related part(s)
If a misfiring occurs while the engine is running, the engine speed (a) The ECM stops sup- failed.
suddenly changes. plying fuel to the cylin- 0 Engine control module failed.
0 The engine control module checks for changes in the engine der with the highest
speed. misfiring rate if a mis-
firing that could dam-
. i g e of Check, Set Conditions age the catalytic con-
- a number of misfires for every 200 r/min. of the engine exceeds the verter is detected.
zecified number (single cylinder).
- i e number of misfires for every 1,000 dmin. of the engine exceeds
- e specified number (single cylinder).
c

Fault ID 1 Title
t Effect Probable causes
Po335 Crankshaft Position Sensor Circuit
Malfunction
Zackground No limp-in Crankshaft position senso
~ fi When the engine is running, the crankshaft position sensor failed.
outputs a pulse signal. 0 Open or shorted crankshaf
The engine control module checks whether the pulse signal is position sensor circuit, or I ~ S E
input while the engine is cranking. connector.
0 Engine control module failed.
-ange of Check
i-gine is cranking.
<at Conditions
3nsor output voltage does not changefor 4seconds (no pulsesignal
,-ut).
~~

' Fault ID 1 Title *


Camshaft Position Sensor Circuit Effect Probable causes
1~r PO340 ~

Malfunction
5ackground Limp-in 0 Camshaft position sensor
, a When the engine is running,the camshaft position sensor outputs (a) Injects fuel into the failed.
a pulse signal. cylinders in the order 0 Open or shorted camshaft
The engine control module checks whether the pulse signal is
0 1-3-4-2 with irregular position sensor circuit, or loose
. connector.
I input.
Range of Check
Ignition switch. ON
timing. (After the igni-
tion switch is turned to
ON, the No.1 cylinder
top dead center is not
0 Engine control module failed.

I * Engine speed IS approx. 50 r/min. or more. detected at all.)


'Set Conditions (b) Cuts off the fuel sup-
Sensoroutputvoltagedoes notchangefOr4seconds (no pulse signal ply 4 seconds after a
aput). problem is detected.

I (After the ignition


switch is turned to ON,
the No.1 cylinder top
dead center is not
detected at ail.)
13A-206 MFI el .8L Engine> - Troubleshooting
I
Fault ID

PO400 I
Title
Exhaust Gas Recirculation Flow
Malfunction
I
Effect I Probable causes

I
Background No limp-in 0 EGR valve does not open.
0 When the EGR solenoid switches from OFF to ON while the 0 EGR control vacuum is too low.
engine is running, EGR gas flows. EGR solenoid failed.
0 The engine control module checks how the EGR gas flow signal 0 Open or shorted EGR solenoid
changes circuit, or loose connector.
Manifold differential pressure
Range of Check, Set Conditions sensor failed.
The EGR gas flow signal changes little when the EGR solenoid 0 Engine control module failed.
switches from OFF to ON.

Fault ID I Title
Exhaust Gas Recirculation Solenoid Effect Probable causes
po403
Malfunction
I
Background No limp-in 0 Fuel tank differential pressure
0 The engine control module checks current flows in the EGR
solenoid drive circuit when the solenoid is ON and OFF.
differential pressure sensor
Range of Check, Set Conditions circuit, or loose connector.
When the EGR solenoid is turned OFF, no surge voltage is
detected.
Engine control module failed.
I
-
Fault ID 1 Title

PO420 1 Catalyst System Efficiency Below


Threshold (Bank 1) <Federal>
Effect Probable causes

Background 40 limp-in 0 Catalytic converter deterio-


0 The signal from the heated oxygen sensor which follows the rated.
catalytic converter differs from that which precedes the catalytic 0 Engine control module failed.
converter. That is because the catalytic converter purifies exhaust
gas. When the catalytic converter has deteriorated, the signal
from the heated oxygen sensor which follows the catalytic
converter becomes similar to that which precedes the catalytic
converter.
0 The engine control module checks the outputs of the heated
oxygen sensor signals.
Range of Check, Set Conditions
The relation between the signals from the heated oxygen sensors
preceding (engine side) and following the catalytic converter meets
specified condition.
MFI el .8L Engine> - Troubleshooting 13A-207

Title
Effect Probable causes
p Catalyst Efficiency Below
Threshold (Bank 1) <California>
ixkground do limp-in 0 Catalytic converter deterio-
0 The signal from heated oxygen sensor which follows the catalytic rated.

I
converter differs from that which precedes the catalytic converter. 0 Engine control module failed.
That is because the catalytic converter purifies exhasut gas.
When the catalytic converter has deteriorated, the signal from
the heated oxygen sensor which follows the catalytic converter
becomes similar to that which precedes the catalytic converter.
The engine control module checks the outputs of the heated
oxygen sensor signals.
:qge of Check, Set Conditions
--? relation between the signals from the heated oxygen sensors
?ceding(engine side) and following the catalytic converter meets
x i f i e d condition.

Probable causes
ative Emission Control

:2ckground No limp-in 0 Evaporative emission purge


0 The evaporative emission purge solenoid opens and closes while solenoid failed.
the engine is idling. Then the fuel compensation value change 0 Open or shorted evaporative
according to whether the evaporative emission canister emits emission purge solenoid circuit,
purge air or not. or loose connector.
0 The engine control module checks for this changes. 0 Purge hose connection or
' i g e of Check, Set Conditions routing is defective.
0 Engine control module failed.
-en the evaporative emission purge solenoid opens and closes
lethe engine is idling, the changes in the fuel compensationvalue
. 3wer than the specified amounts.

I Fault ID I Title I
1 PO443 1 Evaporative Emission Control
System Purge Control Valve Circuit
Malfunction
Effect 1 Probable causes

-2ckground No limp-in Evaporative emission purge


T-e engine control module checks whether current flows in the solenoid failed.
- .aporative emission purge solenoid drive circuit when the solenoid 0 Open or shorted evaporative
5 driven. emission purge solenoid circuit,
or loose connector.
0 Engine control module failed.
13A-208 MFI c1.8L Engine> - Troubleshooting

Fault ID 1 Title
Effect Probable causes
PO500 1 Vehicle Speed Sensor Malfunction
Background
0 The vehicle speed sensor outputs a pulse signal while the vehicle 0 Open or shorted vehicle speed
is driven. sensor circuit, or loose
0 The engine control module checks whether the pulse signal is connector.
output. 0 Engine control module failed.
Range of Check
0 Ignition switch. ON
0 Excluding 60 seconds after the ignition switch is turned to ON
or immediately after the engine starts.
0 Closed throttle position switch: OFF
0 Engine speed is 3,000 r/min or more.
0 Driving under high engine load conditions.

Set Conditions
Sensor output voltage does not change for 4 seconds (no pulse signal
input).

a
Fault ID 1 Title
Effect Probable causes
PO505 1 Idle Control System Malfunction
Background No limp-in D Idle air control motor failed.
0 If there is a malfunction of the IAC system, the actual engine D Open or shorted idle air control
speed will not be identical to the target engine speed. motor circuit, or loose connec-
0 The engine control module checks the difference between the tor.
actual engine speed and the target engine speed. D Engine control module failed.
Range of Check, Set Conditions
After the engine has warmed up, the difference between the actual
engine speed and the target engine speed exceeds the specified
value.

Fault ID I Title

PO510 ! Closed Throttle Position Switch


Malfunction
Effect Probable causes 11
Background No limp-in 10 Closed throttle position switch
0 While the engine is idling without pressing the accelerator pedal, failed.
"ON" signal can be inputted from the closed throttle position 0 Open or shorted closed throttl?
switch to the engine control module. position switch circuit, or loose
0 The engine control module is used for checking the input signal
during the engine idling. 10 $i?&trol module failed
Range of Check
0 The vehicle is under stopping, however, the vehicle should have
been driven at speed on or over 30 km/h at least one time before
the vehicle is stopped.
0 The engine speed is approx. 800 r/min. or below.

Set Conditions
"OFF" signal was inputted from the closed throttle position switch for
2 seconds.
MFI d . 8 L Engine> - Troubleshooting 13A-209

Fault ID Title

Transmission Range Sensor Circuit Effect Probable causes


PO705 Malfunction (RPNDL Input)
<From 1996 model>
: -kground No limp-in 0 Parkheutral position switch
When a malfunctionof the parkheutral position switch is detected, failed
the transaxle control module outputs a malfunction signal to the 0 Open or shorted ParWneutral
engine control module position switch circuit, or loose
' -ge of Check, Set Conditions
0
connector
Engine control module failed
0 The parkheutral positionswitch failure signal is input to the engine
control module

Fault ID I Title I
Transmission Fluid Temperature Effect Probable causes
PO710 Sensor Circuit Malfunction
<From 1996 model> I
T kground No limp-in 0 Fluidtemperature sensorfailed.
0 When a malfunction of the fluid temperature sensor is detected, 0 Open or shorted oil temperature
the transaxle control module outputs a malfunction signal to the
I engine control module. connector.
0 Engine control module failed.
'-ige of Check, Set Conditions
0 The fluid temperature sensor failure signal is input to the engine
control module.

Fault ID I Title

P1300 I
I
Ignition Timing Adjustment Circuit
Malfunction
Effect Probable causes

I :--kground No limp-in 0 Ignition timing adjustment


0 If there is a short circuit in the line between the engine control signal wire circuit ISshorted to
module and the Ignition timing adjustment terminal, the line the ground.
voltage will become low. 0 Engine control module failed.
0 The engine control module checks whether this occurs.
i
I I= snge of Check
?ition switch: ON
i ? t Conditions
r n e ignition timing adjustment signal wire is shorted to the ground.
,r

Fault ID 1 Title I
Effect Probable causes
Manifold Differential Pressure Sensor
Circuit Malfunction
I
E xkground No limp-in 0 Manifold differential pressure
0 The manifold differential pressure sensor outputs a voltage which sensor failed.
corresponds to the negative pressure in the intake manifold 0 Open or shorted manifold
The engine control module checks whether the voltage output differential pressure sensor
by the manifold differential pressure sensor is within a specified circuit, or loose connector
range 0 Engine control module failed.
Range of Check, Set Conditions
0 After the engine has warmed up, it runs at low or medium load

I
0 The engine coolant temperature at the time of starting the engine
is 18°C (654°F) or more
0 The sensor output voltage is 4 5 V or more for 4 seconds, or
the sensor output voltage is 0 2 V or less for 4 seconds

I TSB Revision I
13A-210 .8L Engine> - Troubleshooting
MFI <I
I
Fault ID I Title 1 I
Effect Probable causes
p15oo
Generator FR Terminal Circuit
Malfunction
I
Background Limp-in 0 Open circuit in generator FR
0 When the generator field current is controlled, the generator (a) The generator output terminal circuit.
FR terminal inputs a signal to the engine control module. regulation depending 0 Engine control module failed
0 The engine control module detects the generator output with on the electrical load
the input signal, and controls the idle air control motor according does not take place.
to the generator output.
Range of Check, Set Conditions
The generator FR terminal signal voltage remains high for
approximately 20 seconds while the engine is running.
,

1
I
Fault ID Title
Effect Probable causes
P1715 /PG Assy Malfunction
Background
0 The transaxle control module monitors the pulse signals of the
pulse generators " A and " B
40 limp-in 1
1
Pulse generator failed.
Engine control module failed. I
0 When the pulse generators "Aand " B are failed, the transaxle
control module inputs the pulse generator failed signal to the
engine control module.
Range of Check
0 Engine speed is 500 rlmin. or more
0 Position of shift lever: Except " P or " N

Set Conditions
The pulse generator failed signals were inputted from the transaxle
control module to the enqine control module.

Fault ID Title
Effect Probable causes
P1750 Solenoid Assy Malfunction
Background No limp-in 0 Torque converter clutch s o b
0 The transaxle control module monitors the torque converter clutch noid failed. .i

solenoid, shift control solenoid and pressure control solenoid. 0 Shift control solenoid failed.
0 When some one of these solenoids failed, the transaxle control 0 Pressure control solenoli
module inputs these failed signals to the engine control module. failed.
0 Engine control module failed.

Set Conditions
The failed signals of the torque converterclutch solenoid, shift control
solenoid or oressure control solenoid were inDutted from the
transaxle conhol module to the enaine control module. I
I .8L Engine> - Troubleshooting
MFI <I 13A-211
'AIL-SAFWBACKUP FUNCTION TABLE 110007391

den the main sensor malfunctions are detected by the on-board diagnostics, the vehicle is controlled
- 4 means of the following defaults.
' 'alfunctioning item Control contents during malfunction

kdume air flow 1) Uses the throttle position sensor (TPS) signal and engine speed signal (crankshaft
-3nsor position sensor signal) to read the injector basic drive time and basic ignition timing

I- from the preset map.


2) Fixes the IAC motor in the appointed position so idle air control is not performed.
Intake air Controls as if the intake air temperature is 25°C (77OF).
:,mperature sensor

7rottle position No increase in fuel injection amount during acceleration due to the unreliable throttle posi-
:snsor (TPS) tion sensor signal.

Engine coolant Controls as if the coolant temperature is 80°C (176°F).


dnperature sensor

ICamshaft position Injects fuel into the cylinders in the order 1-3-4-2 with irregular timing.
(After the ignition switch is turned to ON, the No. 1 cylinder top dead center position is not
I22nsor detected at all.)

jarometric pressure Controls as if the barometric pressure is 101 kPa (760 mmHg, 30 in. Hg) (sea level).
;msor

8 ~-5nsor
ACvalve position Idle air control is not performed.

P
+ xygen sensor Aidfuel ratio closed loop control is not performed
c-ederal - 1993
a models
-sated oxygen
sensor (front)
=ederal- From
# id94 model,
-alifornia>

rleated oxygen Performs the closed loop control of the airlfuel ratio by using only the signal of the heated
-3nsor (rear) oxygen sensor (front) installed on the front side of the catalytic converter.
<Federal - From *_
# + 394 model,
;alifornia>
_-
JL'

,
:enerator FR No generator output suppression control IS performed for the electrical load (to be operated
aminal <Federal - as an ordinary generator).
=rom 1996 model,
Lalifornia - From
1995 model>

..;isfire detection The ECM stops supplying fuel to the cylinder with the highest misfiring rate if a misfiring

* <Federal - From
-396 model,
California - From
that could damage the catalytic converter is detected.

395 model>
D

3EAD OUT OF DIAGNOSTIC TROUBLE CODE 110007461

3RECAUTIONS FOR OPERATION


3efer to P.13A-39.
i
13A-212 MFI 4 . 8 L Engine> - Troubleshooting
WHEN USING THE SCAN TOOL [MULTI-USE TESTER
(MUT) 4 9 9 3 models OR MUT-II <All models>]
Refer to P. 13A-39.
WHEN USING THE VOLTMETER 4 9 9 3 model>
Refer to P. 13A-39.

WHEN USING THE CHECK ENGlNElMALFUNCTlON


-
INDICATOR LAMP <Federal 1994 and 1995 models,
-
California 1994 model>
(1) Using the special tool (diagnostic trouble code check har-
ness), connect the diagnostic test made control terminal
(terminal 1) of the data link connector to the ground.
(2) Turn the ignition switch to ON.
(3) Read the diagnostic output on the basis of the ON-OFF
cycles of the check engine/malfunction indicator lamp.
(4) Repair the problem location, referring to the diagnostic
chart.
(5) Erase the diagnostic trouble code by the following proce-
dure.
a. Turn the ignition switch to OFF.
b. After removing the battery cable from the battery termi-
nal for 10 seconds or more, reconnect the cable.
c. Turn the ignition switch to ON and read the diagnostic
output to check if a normal code is output.
d. Let the warm engine run at idle for 10 minutes.

Diagnostic result indication by check engine/malfunction indicator lamp >

Example of ON-OFF cycles to output diagnostic trouble code ON-OFF cycles when normal
ON-OFF cycles for diagnostic trouble code No. 24

1.5 sec.
0.5 sec.
1-ln;0.5 m
:
set' m ' O set'

ON I
OFF I I I I
'L' I I Units digit >
Pause time Tens digit Dlglt signal
3 secs signal delimiter Z6FU2060 Z6FUB61
2 secs

NOTE
Other diagnostic items are also indicated by the ON-OFFcycles corresponding to the code numbers obtained when the
scan tool is used.
21
MFI <I .8L Engine> - Troubleshooting 13A-213
CHECK CHART CLASSIFIED BY PROBLEM SYMPTOMS 110007392
<Federal - Up to 1995 model, California - Up to 1994 modelr
I Starting I Idling stability

'ewer supply
Items

1 Will not start

1 (1)
1 Fires up and
dies, Hard
starting 1 Idling
instability
(rough idling) 1 incorrect
Engine
stall
Reference

Y (MFI relav)
Engine control module 2 (2)
I i

-=+-
mwer around
%el pump 3 (3)
12(11) 1 13A-222
-take air temperature
sensor
, I 13A-226

3arornetric pressure
sensor
Engine coolant tempera-
7 13A-229

'ure sensor
Throttle position sensor
_ _ ~ ~
1 13A-71
Closed throttle position
switch
4 (4) 2 (2)
(5) 1 13A-74
1 IAC valve position sensor 3 (3) 8 (3) 13A-76
' Camshaft position sensor 5 (5) 6 (7)
' Crankshaft position sensor 6 (6) 7 (8)
Ignition switch - ST (MIT) . 4 (4) 3 (4)
Ignition switch - ST and 4 (4) 3 (4) 7 13A-91
ParWNeutral position
switch (M) I
!
~~

I~.
Vehicle speed sensor 7 13A-93
i 13A-95
1 switch i-
S . 8 - L . 1 13A-240

13A-101

Heated oxygen sensor

1 13A-246
13A-248

13A-119

13A-252

8 (7) I 13A-123
NDTF
._
The numbers in the table indicate the check order. [with ( ): cold engine, without ( ): warm engine]

TSB Revision 1
13A-214 MFI e l . 8 t Engine> - Troubleshooting"

Items
Stumble Shock Surge
:
I
Knocking
~
R ~
(diesel-
ing)
~
Reference
~
page

13A-56
- ~

13A-59
I I

I I 1

i 2 (2) 13A-229

3 (3) 4 (4) 13A-71


13A-74

5 (5) 13A-76
2 (2) 13A-234

~
3 (3) ~~
13A-236
~

13A-90
I I 1
13A-91
I
I I 1
1
7 13A-93
~ 13A-95
I
13A-97
I
I I I I I 13A-240

1 I 1 13A-101

I I I I I 13A-243
13A-246
13A-240
13A-113
4 (4) 13A-250

r
Evaporative emission 13A-I19
purge solenoid

From 1994 model,


California>
Fuel Pressure 3 (3)

NOTE
The numbers in the table indicate the check order. [with ( ): cold engine, without ( ): warm engine]
MFI 4 . 8 L Engine> - Troubleshooting 13A-215
<Federal - From 1996 model, California - From 1995 model>
I Starting I Idling stability I

Power supply
(MFI relay) I 13A-134
Engine control module
;;wer ground I I I I 13A-135

'emperature sensor

;amshaft position sensor 6 (7) 9 (8) I 13A-145


3ankshafl position 7 (8) 10 (9) 13A-267
sensor

' Ihrnnition switch - ST 3 (4) ~

I 13A-151
3 (4) 7 13A-152
'arkINeutral position

7 13A-153
=ower steering pressure 13A-154
switch
Air conditioning switch 13A-155
and compressor clutch
relay
Fan motor relay 13A-269
Heated oxyqen sensor 10 I 1 13A-274

1
Generator (FR terminal,
G terminal)
1 Injectors . 8 (8) 2 (2) 2 (2)
i 6 1 3 (3)
I1 13A-156
13A-278
I idle air control motor 4 (5) 1 (1) 9 (4) 2 (2) 13A-166
Ignition coil and ignition 7 (7) 11 (10) 13A-281
power transistor
Evaporative emission
Ipurge solenoid I 1 9 1 I 3A-282
I EGR solenoid 13A-171
Ipressure 5 (6) 5 (5) 8 (7) 13A-123

TSB Revision
13A-2 16 MFI 4 . 8 L Engine> - Troubleshooting
Driving [ Stopping 1
I
Items 1
I
1
Hesita- Poorac-
tion, Sag celeration
1 Stumble Shock
~

Power supply
(MFI relay)
Engine control module
power ground
Fuel pump 1 (1) 1 (1) 13A-136
Volume air flow sensor 9 (9) 5 (5) 6 (6) 3 (3) 13A-261
Intake air temperature 5 (5) 4 (4) 1 (1) 13A-263
sensor
Barometric pressure 8 (8) 6 (6) 2 (2) 13A-264
sensor
Engine coolant 7 (7) 5 (5) 4 (4) 3 (3) 13A-265
temperature sensor
Throttle position sensor 6 (6) 3 (3) 4 (4) 13A-142 ,
Closed throttle position 13A-143
switch
IAC valve position sensor 5 (5) 13A-144 I

Camshaft position sensor 2 (2) 13A-145 I

I Crankshaft position
sensor I I 1 3 (3) I i 1
I Kp;n switch - ST
I I
3A-267

13A-151 1
Ignition switch - ST and 13A-152
ParWNeutral position
switch (W)
Vehicle speed sensor 7 13A-I53
Power steering pressure
switch
Air conditioning switch
and compressor clutch
relav
I I
Fan motor relay 13A-269
Heated oxygen sensor I 13A-274
Generator (FR terminal,
G terminal)
I 13A-156 1

t Idle air control motor


Ignition coil and ignition
power transistor
Evaporative emission
purge solenoid
7 (7)
8 (7)
1 (1) 4 (4)

'
13A-166
13A-281

13A-282

EGR solenoid 4 (4) 6 (6) 4 (4) l3A-171


___
Fuel pressure 3 (3) 3 (3) 2 (2) 2 (2) 13A-I23

NOTE
The numbers in the table indicate the check order. [with ( ): cold engine, without ( ): warm engine]
MFI <I .8L Engine> - Troubleshooting / Service Adjustment Procedures 13A-217
PROBLEM SYMPTOM TABLE (FOR YOUR
INFORMATION) 11 0007393

Refer to P.13A-45.

SERVICE ADJUSTMENT PROCEDURES


110007394

THROTTLE BODY (THROTTLE VALVE AREA)


CLEANING
Refer to P.13A-46.
CLOSED THROTTLE POSITION SWITCH AND
THROTTLE POSITION SENSOR ADJUSTMENT
110007395

Refer to P.13A-46.
FIXED SAS ADJUSTMENT 110007396

Refer to P.13A-48.
BASIC IDLE SPEED ADJUSTMENT 11 OW7397

Refer to P.13A-48.
Standard value: 700 f 50 rlmin.

FUEL PUMP CONNECTOR DISCONNECTION


(HOW TO REDUCE THE FUEL PRESSURE)
110007398

Refer to P.13A-50.
FUEL PUMP OPERATION CHECK 11 OW7399

Refer to P.13A-51.
13A-218 MFI 4 . 8 L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto1995rnodel,California-Upto1994rnodek

ON-VEHICLE INSPECTION OF MFI COMPONENTS


<Federal - Up to 1995 model, California - Up to 1994 model> 11000740

COMPONENT LOCATION
I Name I Symbol I Name 1 Symbol

Air conditioning compressor clutch relay Heated oxygen sensor (Front) <Federal - From 1994
W
model. California>
I I I
Heated oxygen sensor (Rear) <Federal - From 1994
Air conditioning refrigerant intermediate pressure switch V
model. California>
I I I
Air conditioning switch I s 1 Idle air control motor I G
Check engine/Malfunction indicator lamp Q Ignition timing adjustment connector / E

Distributor (with built-in camshaft position sensor, crank- Multiporl fuel injection (MFI) relay T
shaft position sensor, ignition coil and ignition power C
Oxygen sensor <Federal - 1993 model> X
EGR solenoid <Federal - From 1994 model, California> J ParWNeutral position switch I A
temperature sensor <Federal - From 1994 model,
I Power steering pressure switch M
California>
_______
-~~-~~
Engine control module Throttle position sensor
(with built-in closed throttle position switch)
H
Engine coolant temperature sensor D Vehicle speed sensor (reed switch) I R
Evaporative emission purge solenoid
1 Volume air flow sensor (with built-in intake air
Fuel pump check terminal I temperature sensor and barometric pressure sensor)

9FU0241

A9FU0461
E MFI <I .8L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto 1995mode1, California- Up to 1994 modelr 13A-219
Volume air flow sensor
(with built-in intake air
lw / ’ j- iemDerature sensor and I

EGR temperature sensor

ZSFUWIZ

TSB Revision
On-Vehicle Inspection of MFI Components
13A-220 MFI < I .8L Engine> - <Federal-Upto 1995 model, California- Upto 1994model;

vaporative emission

Air conditioning refrigerant

r m l Air conditioning switch

1 TSB Revision 1 1
MFI <I .8L Engine> -
On-Vehicle Inspection of MFI Components
<Federal-Upto 1995mode1, California-Up101994 model> 13A-221

p <Federal
I \ ! \
- 1993 model>
\

INSPECTION PROCEDURE USING THE SCAN


TOOL 110007401

Refer to P.13A-55.
3

POWER SUPPLY (MFI RELAY) 110007402

Refer to P.13A-56.

ENGINE CONTROL MODULE POWER


GROUND 110007403

Refer to P.13A-59.

FUEL PUMP 110007404

Refer to P.13A-60.
On-Vehicle Inspection of MFI Components
I 3A-222 MFI 4 . 8 L Engine> - <Federal-Upto 1995 model,California-Upto 1994modelz'

VOLUME AIR FLOW SENSOR 110007251

Multiport fuel injection


(MFI) relay
I

A Equipment side
connector

1-4
Output signal frequency (Hz)
' A Harnessside
t /
connector

I I Z7FUO654

Air flow rate (literskecond) z'6z451

ZSFUOlr
-1
Engine control module connector

OPERATION Hint 2: If the volume air flow sensor output frequen-


The volume air flow sensor located in the air cy is other than 0 when the ignition switch
cleaner converts the engine intake air volume is turned ON (but not starting the engine).
into a pulse signal of frequency proportional faulty volume air flow sensor or engine con-
to the air volume and inputs it to the engine trol module is suspected.
control module, which then computes the fuel Hint 3: If the engine can be run at idle even though
injection rate, etc. based on the input signal. the volume air flow sensor output frequency
The volume air flow sensor power is supplied is out of specification, troubles are often
from the MFI relay to the volume air flow sensor found in other than the volume air flow sen-
and is grounded by the engine control module. sor itself.
The volume air flow sensor generates a pulse [Examples]
signal as it repeatedlyconnects and disconnects (1) Disturbed air flow in the volume air flow
between the 5V voltage supplied from the en- sensor
gine control module and ground. (Disconnected air duct, clogged air
cleaner element, debris in air cleaner)
TROUBLESHOOTING HINTS (2) Poor combustion in the cylinder
Hint 1: If the engine stalls occasionally, crank the (Faulty spark plug, ignition coil, injector.
engine and shake the volume air flow sensor incorrect compression pressure, etc.)
harness. If the engine stalls, poor contact (3) Air leaking into the intake manifold
of the volume air flow sensor connector through gap of gasket, etc.
is suspected. (4) Loose EGR valve seat

I TSB Revision
I
6
MFI < I .8L Engine> - On-Vehicle Inspection of MFI Components
<Federal- Up to 1995 model, California- Up to 1994 model> 13A-223
IS.&PECTION
Lsing scan tool \

Cdolume Air Flow Sensor>

j Function Item Data display Check condition Engine state Standard value
No.
I a t a reading 12 Sensor air 0 Coolant temperature: Idling 23-49 HZ
volume 80 to 95°C
(frequency) (176 to 203°F) 2,000 r/min. 51-91 HZ
0 Lights, electric cooling
fan, accessories: OFF Racing Frequency
0 Transaxle: Neutral increases with
(P range for NT) racing

'tll'ave Pattern Inspection Using an Analyzer - ' - I

I Measurement method
(1) Disconnect the volume air flow sensor connector, and
connect the special tool (test harness: MB991348) in be-
tween. (All terminals should be connected.)
Special (2) Connect the analyzer special patterns pickup to volume
patterns air flow sensor connector terminal No. 3.
pick up
Alternate method (test harness not available)
(1) Connect the analyzer special patterns pickup to ECM termr-
nal No. 70.
Z7FU1195

Standard wave pattern


Observation conditions
Function I Special patterns I
Pattern height
. -
Pattern selector Display

Engine r/min. Idle speed


The time (cycle time) T is
reduced when the amount
of intake air increase$.

Times Ti and T2 are equal.


MFI d . 8 L Engine> -
On-Vehicle Inspection of MFI Components
13A-224 <Federal-Uato1995model.California-UDto1994model~

Observation conditions (Pattern changes with engine speed changes.)

I Time
01

Z7FU0880

i
Wave pattern observation points
Check to be sure that cycle time T becomes shorter and the frequency increases when the engine speed
is increased.

Examples of abnormal wave patterns


I I 0 Example 1
Cause of problem
Sensor interface malfunction
Wave pattern characteristics
Rectangular wave pattern is output even when the engine
is not started.
I
Z01PO1991 0 Example 2
Cause of problem
Damaged rectifier or vortex generation column
Wave pattern characteristics
Unstable wave pattern with non-uniform frequency.
However, when an ignition leak occurs during acceleration,
the wave pattern will be distorted temporarily, even if the
volume air flow sensor is normal. 1
1
On-Vehicle Inspection of MFI Components
MFI C1.8L Engine> - <Federal- Up to 1995 model, California- Upto 1994 model> 13A-225
URNESS INSPECTION
Check for continuity between vol-
ume airflow sensorand MFI relay.
A Harness side
connector 0 MFI relay connector: Discon-
nected
0 Volume air flow sensor con-
nector: Disconnected - 1
NOTE Repair the
B Touch the ohmmeter probes to harness.
MFI relay I both ends of the harness. (A4 - 83)
harness side
connector
ZGFUI 767

4 A Harness side
Check for continuity of the ground
circuit.

I
P1
0 Volume air flow sensor con-
nector: Disconnected
@+o Repair the

P
Z7FUO657 I I-^
harness.
(A5 - 72)

Engine control Check for open-circuit, or short-


module harness circuit to ground, between volume
-
de connector airflow sensor and enaine control -

F
module.
0 Volume air flow sensor con-

0
nector: Disconnected
Engine control module con-
- 1
Repair the
nector: Disconnected
harness.
(A3 - 70)

- -- 27FU1222 I (A7 - 19)

Measure the sensor feed voltage.


0 Volume air flow sensor con-
nector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON
Replace
Voltage (V) the engine
control
& 4.8-5.2 module.
nFUZ656
INTAKE AIR TEMPERATURE SENSOR 11000740'

Output voltage
Resistance t

Intake air
Temperature
2162458
- Temperature
21621008

A Equipment side
connector r-----l Intake air
temperature
sensor

27FU0658
VAF sensor connector
A Harness side
connector
i

Engine
72 A 52
control
module

Engine control module connector

ZSFUOIOI

OPERATION
Refer to P.13A-63.
TROUBLESHOOTING HINTS
Refer to P.13A-63.
I MFI 4 . 8 L Engin- - On-Vehicle Inspection of MFI Components
cFederal-Upto1995model,California-Upto1994model> 13A-227
P
PISPECTION
using scan tool
L ;

Function Data display Check condition Intake air Standard value

Lata reading Sensor Ignition switch: ON or engine -20°C (-4°F) -20°C


temperature running
0°C (32°F) 1 0°C
20°C (68°F) I 20°C
40°C (104°F) I 40°C
I
80°C (176°F) 1 80°C
I

- ARNESS INSPECTION
Check for continuity of the ground
A Harness side circuit.
connector
0 Volume air flow sensor con-
nector: Disconnected

Repair the
harness.
(A5 - 72)
t
Z7FUO657

Engine control Check for open-circuit or short-


module harness circuit to ground, between intake
side connector
air temperature sensor and en-
gine control module.
0 Volume air flow sensor con-
nector: Disconnected
0 Engine control module con-
nector: Disconnected

Measure the sensor feed voltage.


A Harness side - 0 Volume air flow sensor con-
nector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON
Repair,the
Voltage (V) engine
control
4.5-4.9 module.
On-Vehicle Inspection of MFI Components
13A-228 MFI <1.8L Ennine> - <Federal-U~to1995model.California-UDto1994mOdel> *

SENSOR INSPECTION
(1) Disconnect the volume air flow sensor connectors.
(2) Measure resistance between terminals No. 5 and No. 6.

1 Temperature [“C(“F)] 1 Resistance (kR) I


I 20 (68) I 2.7 I
Z7FU0661 I 80 (176) I 0.4 I

I Intake air I

I Hiaher I Smaller I
(4) If resistance does not decrease as heat increase or the
resistance remains unchanged, replace the volume air
flow sensor assembly.
On-Vehicle Inspection of MFI Components
MFI C1.8L Ennine> - cFederal-U~to1995model.California-U~to1994rnodeb 13A-229
BAROMETRIC PRESSURE SENSOR 110007253

Barometric
pressure
sensor
,&

E’FU0663

Z 7 F W
Engine control module connector

’ /
Barometric pressure [kPa (psi)]
(14.7)
ZEC155
4
ZSFUOIOl

TROUBLESHOOTING HINTS
-
OPERATION
0 The barometric pressure sensor converts the Hint 1: If the barometric pressure sensor is faulty,
*-
barometric pressure into a voltage and inputs poor driveability is caused at high altitude,
it to the engine control module, which then cor- in particular.
rects the fuel injection rate, etc. based on the . Hint 2: If the pressure indication of the barometric
1 input signal. pressure sensor drops significantly during
0 The 5V power in the engine control module high speed driving, check the air cleaner
is supplied to the barometric pressure sensor. for clogging.
It flows through the circuit in the sensor and
is then grounded in the engine control module.
0 The barometric pressure sensor output voltage I
which is proportionalto the barometric pressure v
(absolute pressure) is supplied to the engine
control module.
MFI <1.8L Engine> -
On-Vehicle Inspection of MFI Components
13A-230 <Federal-Upto 1995 model, California-Upto 1944 model>’

INSPECTION
Using scan tool

Function Item No. Data display Check condition Altitude Standard value
~~~

Data reading 25 Sensor Ignition switch: ON 0 m (0 ft.) 101 kPa


pressure I760 mmHg}
* .
600 m (1,969ft.) 95 kPa
(710mmHg)
1,200m (3,937 ft.) 88 kPa
(660mmHg)
1,800rn (5,906ft.) 81 kPa
{SlO mmHg)

HARNESS INSPECTION
Check for continuity of the ground
A Harness side
connector circuit.
0 Volume air flow sensor con-
nector: Disconnected

u P Repair the
harness.
(A5 - 72)

Zi’FU0657

Engine control Check for open-circuit, or short-


module harness circuit to ground between the en-
side connector gine control module and the baro-
metric pressure sensor.
0 Volume air flow sensor con-
@-+ El
;P
nector: Disconnected
0 Engine control module con- Repair the
nector: Disconnected -+ harness.
(A2 - 65)
Z7FU0666

Measure the impressed voltage


of the barometric oressure sen-
sor.
0 Volume air flow sensor con-
nector: Disconnected
0 Engine control module con-
nector: Connected I
Voltage (V) control
-
Z7FU0665
4.8-5.2
module.
1 MFI <I .8L Engin& - On-Vehicle Inspection of MFI Components
<Federal-Up to 1995 model,California-Up to 1994 model> 13A-231
ENGINE COOLANT TEMPERATURE SENSOR 110007406

Engine coolant
temperature sensor
A Equipment side
connector

Engine control module connector

ZSFUOIOI

Z9FU0106

OPERATION
=efer to P.13A-68. -
TROUBLESHOOTING HINTS
3efer to P.13A-68.
I
INSPECTION
Using scan tool

1
Function
i
Item
NO.
Data display Check condition
I Coolant tempera-
ture
Standard value

Data reading 21 Sensor Ignition switch: ON or engine ~ -20°C (-4°F) 1-20"C


temperature operating
1 0°C (32°F) , 10°C

20°C (68°F) 20°C

40°C (104°F) 40°C

I 80°C (176°F) 1 80°C I

I
HARNESS INSPECTION

i
Check for continuity of the ground
circuit.
A Harness side 0 Engine coolant temperature
connector sensor connector: Discon-
nected

Repair the
harness.
(A2 - 72)

zSFU0112

Engine control Check for open-circuit, or short-


module harness circuit to ground, between enqine
side connector coolant temperature sensor and
connector r engine control module.
Enaine coolant temPerature
seisor connector: 'Discon-
nected I
L-+ i
0 Engine control module con-
nector: Disconnected

f ZSFUOI 13

Measure the impressed voltage.


0 Engine coolant temperature
A, connector
?side sensor connector: Discon-
nected
0 Enaine control module con-
nec'tor: Connected
0 Ignition switch: ON
Replace
Voltage (V) the engine
control

Z9FUO114
4.5-4.9
I module.
MFI <.8L
I Engine> - On-Vehicle Inspection of MFI Components
<Federal- Upto 1995 model, California- Upto 1994 model> 13A-233
SENSOR INSPECTION
Caution
Be careful not to touch the tool against the connector
(resin section) when removing and installing.
(1) Remove engine coolant temperature sensor from the in-
take manifold.

(2) With temperature sensing portion of engine coolant tem-


perature sensor immersed in hot water, check resistance.

Temperature [“C(“F)] Resistance (kR)


I

0 (32) 5.8
20 (68) 2.4

I 40 (104) I 1.1 ’

Z9FU0156 I 80 (176) I 0.3

(3) If the resistance deviates from the standard value greatly,


replace the sensor.
INSTALLATION
(1) Apply sealant to threaded portion.
Specified sealant:
3M NUT locking Part No. 4171 or equivalent
(2) Install engine coolant temperature sensor and tighten it
to specified torque.
a Sensor tightening torque: 30 Nm (22 ft.lbs.)
ZSFUOI 57

(3) Fasten harness connectors securely.

THROTTLE POSITION SENSOR 110007407

Refer to P. 13A-71.

CLOSED THROTTLE POSITION SWITCH iiooo740a

Refer to P. 13A-74.

IAC VALVE POSITION SENSOR 110007409

Refer to P. 13A-76.
On-Vehlcle lnspecllon of MFI Components
13A-234 MFI d . 8 L Engine> - ~Federal-Upto1995model,California-Upto1994model>'

CAMSHAFT POSITION SENSOR <I 993 model> 11000741

Ignition switch (IG)

Distributor
/ \

Camshaft
A Equipment side position
sensor

A Harness side
connector
Output characteristic

("T
' +
0

l------ Time I
Engine control module

Engine control module connector

5v 5v

' Z9FUO101
- - Z9FU0027

OPERATION TROUBLESHOOTING HINTS


a The camshaft position sensor detects the top Refer to P. 13A-79.
dead center on the compression stroke of the
No. 1 cylinder, converts it into a pulse signal INSPECTION
and input it to the engine control module. The Wave Pattern Inspection Using an Analyzer
engine control module determinesthe fuel injec-
tion sequence based on this signal. Refer to P. 13A-80.
Power to the camshaft position sensor is sup-
plied from the ignition switch (IG), and the HARNESS INSPECTION
ground is located in the body. A 5V voltage Refer to P. 13A-82.
is applied from the engine control module to
the camshaft position sensor output terminal,
and the camshaft position sensor generates
a pulse signal as it switches from OPEN to
SHORT (power transistor inside the sensor
switches ONIOFF) between the output terminal
and the ground.
On-Vehide Inspection of MFI CompMentr
MFI <I .8L Enaine> - <Federal- Uoto 1995 model. Cslifornia- Uoto 1994model> 1349-235
ZAMSHAFT POSITION SENSOR <From 1994 model> llOW7411

Multiporl fuel injection


(MFI) relay
1

Llstributor (with built-1 A Equipment side


connector

A Harness side
connector
i
4

<
One rotation of distributor
*
Tim:
Z01R0102
j 4?zz&xm Z5EL1601

1‘ I I I I I ! I I I I I I 1I 1 I I I I 1 I I1 I ! I ! I I I I I I I I

The camshaft position sensor detects the top Refer to P. 13A-79.


dead center on the compression stroke of the
No. 1 cylinder, converts it into a pulse signal
and input it to the engine control module. The
engine control moduledeterminesthe fuel injec-
tion sequence based on this signal.
Power to the camshaft position sensor is sup-
plied from the MFI relay, and the ground is lo- HARNESS INSPECTION
cated in the body. A 5V voltage is applied from
the engine control module to the camshaft posi-
tion sensor output terminal, and the camshaft
position sensor generates a pulse signal as it
switches from OPEN to SHORT (power transis-
tor inside the sensor switches ON/OFF) be-
tween the output terminal and the ground.
On-Vehicle Inspection of MFI Components
13A-236 MFI <I .8L Engine> - ~Federal-UDto1995model.California-UDto1994model~'

CRANKSHAFT POSITION SENSOR 4993 model> 110007412

Ignition switch (IG)

Distributor ,
,2
Crankshaft /\

A Equipment side
connector

T
A Harness side -
4

-
connector

5m
Output characteristic (V)
t

0- Time
One rotation of distributor

Engine control module 68


v
Engine control module connector

L
' 711RJ0101 I
5v
f 5v

Z9FU0027

OPERATION
0 The crankshaft position sensor detects the crank E-
angle (piston position) of each cylinder, converts
it to a pulse signal and inputs it to the engine
control module. The engine control module com-
putes the engine speed and the intake air
amount for one stroke and outputs the injector
drive signal and injectioncommand signal based D
on this signal.
0 Power to the crankshaft position sensor is sup-
plied from the ignition switch (IG), and the 1
ground is located in the body. A 5V voltage
is applied from the engine control module to
the crankshaft position sensor output terminal,
and the crankshaft position sensor generates
a pulse signal as it switches from OPEN to
SHORT (power transistor inside the sensor
switches ON/OFF) between the output terminal
and the ground.
MFI C1.8L Engine> - On-Vehicle Inspection of YFI Components
~Federal-Uuto1995model.California-Uoto1994modelr 13A-237
TROUBLESHOOTING HINTS
Hint 1: If unexpected shocks are felt during driving Hint 4: If the tachometer reads 0 r/min. when the
or the engine stalls suddenly during idling, engine that has failed to start is cranked,
shake the crankshaft position sensor har- the primary current of the ignition coil is
ness. If this causes the engine to stall, poor not turned on and off. Therefore, troubles
contact of the sensor connector is sus- in the ignition circuit and ignition coil or faulty
pected. ignition power transistor is suspected.
i i n t 2: If the crankshaft position sensor outputs Hint 5: If the engine can be run at idle even though
a pulse signal when the ignition switch is the crankshaft position sensor reading is
turned to ON, (without starting the engine), out of specification, troubles are often in
the crankshaft position sensor or engine other than the crankshaft position sensor.
control module is probably defective. [Examples]
.-dt 3: If the tachometer reads 0 r/min. when the (1) Faulty engine coolant temperature sen-
engine that has failed to start is cranked, sor
faulty crankshaft position sensor or broken (2) Faulty idle air control motor
timing belt is suspected. (3) Poorly adjusted basic idle speed

NSPECTION
---- ---
Jsing scan tool

1 Function I Item No. I Data display I Check condition I Check content Normal state I
0 Engine cranking Compare Indicatedspeed to
0 Tachometer connected cranking speed agree

: 1I I I tion coil by tachometer) I


Check condition Check content Standard value
0 Engine: idling
Closed throttle position
switch: ON -O°C (32°F) I 1,330-1,530 r/min. I
20°C (68°F) 1,250-1,450 r/min.
40°C (104°F) 1,000-1,200 r/min.
80°C (176°F) 1 600-800 r/min. I
Wave Pattern Inspection Using an Analyzer
+fer to P. 13A-80.
dARNESS INSPECTION
;efer to P. 13A-87.
On-Vehicle Inspection of MFI Components
13A-238 MFI <1.8L Engine> - <Federal-Upto1995model,California-Uplo1994model~ .
CRANKSHAFT POSITION SENSOR <From 1994 model> 11000741

Multiport fuel injection


(MFI) relay

Distributor
Crankshafl
/-.
/\ 2

position

A Equipment side
connector

A Harness side
connector
Output characteristic (V)
t

m
I -
One rotation of distributor
201R0103
Engine control moduleA 69

Engine control module connector

ZsFUO101
I 5v 5v

ZSFUo027

OPERATION TROUBLESHOOTING HINTS


0 The crankshaft position sensor detects the crank Refer to P. 13A-237.
angle (piston position) of each cylinder, converts
it to a pulse signal and inputs it to the engine INSPECTION
control module. The engine control module com- Using scan tool
putes the engine speed and the intake air
amount for one stroke and outputs the injector Refer to P. 13A-237.
drive signal and injection command signal based
on this signal. Wave Pattern Inspection Using an Analyzer
0 Power to the crankshaft position sensor is sup- Refer to P. 13A-80.
plied from the MFI relay, and the ground is lo-
cated in the body. A 5V voltage is applied from HARNESS INSPECTION
the engine control module to the crankshaft posi- Refer to P. 13A-89.
tion sensor output terminal, and the Crankshaft
position sensor generates a pulse signal as it
switches from OPEN to SHORT (power transis-
tor inside the sensor switches ON/OFF) be-
tween the output terminal and the ground.
MFI <1.8L Enaine> - On-Vehicle Inspection of MFI Components
<Federal-U~to1995 model. California-Uoto 1994modelz 13A-239
IGNITION SWITCH-ST <Mn> I10007414

Refer to P. 13A-90.

IGNITION SWITCH-ST AND PARWNEUTRAL


POSITION SWITCH <A/T> 11 0007415

Refer to P. 13A-91.
VEHICLE SPEED SENSOR 110007416

Refer to P. 13A-93.
POWER STEERING PRESSURE SWITCH 110007417

Refer to P. 13A-95.
AIR CONDITIONING SWITCH AND
COMPRESSOR CLUTCH RELAY 11 0007418

Refer to P. 13A-97.
On-Vehicle Inspection of MFI Components
13A-240 MFI <I .8L Engine> - ~Federal-Upto1991rnodel,California-Upto1994model~ '

FAN MOTOR RELAY AND AIR CONDITIONING REFRIGERANT MEDIUM


PRESSURE SWITCH <From 1994 model> 110007~

Ignition switch

Radiator fan
motor relay
1 Fan motor
control relay
Battery

A Equipment side
I connector

@
Air conditioning refrigerant
medium pressure switch
(Triple pressure switch)

Radiator fan Condenser fan -


motor motor

r
3 16
Engine
control
module

Z9FU04W

Engine control module connector

Z9FUO101

I TSB Revision
On-Vehicle Inspection of MFI Components
MFI <I .8L Engine> - <Federal-Upto 1995 model, California- Up to 1994 models 13A-241
:PERATION
0 The engine control module controls the power When the fan motor relay coil is energized, the
transistors (at the low and high speed sides) switch of the relay is caused to be ON to supply
to operate the radiator fan motor and condenser the motor drive power to the radiator fan motor
fan motor at speeds suitable for the engine cool- and condenser fan motor through the respective
ant temperature and vehicle speed. relay switches from the battery.
0 When the engine control module causes the 0 When the air conditioning switch and air condi-
power transistor in the module to be ON, current tioning refrigerant medium pressure switch are
flows through the fan motor relay coil to the ON, the radiator fan motor and condenser fan
engine control module. motor rotate at high speed regardless of the
vehicle speed and engine coolant temperature.

'JSPECTION
Jsing scan tool

I Function Item No. Drive condition Check condition Normal state


Actuator test 20 Radiator fan motor and con- Ignition switch: ON Radiator fan motor and
denser fan motor driven at high Airconditioning condenser fan motor
speed switch: ON rotate at high speed.
21 Radiator fan motor and con- Ignition switch: ON Radiator fan motor and
denser fan motor driven at low Airconditioning condenser fan motor
speed switch: ON rotate at low speed.

nARNESS INSPECTION
Engine control module Measure the input voltage to the
harness side connector engine control module
0 Engine control module con-
nector: Disconnected
0 Ignition switch: ON
0 A/C switch: ON
Check fan
motor relay

F Voltage (V)

,[gi,K
circuit.
Z6FU2008

Engine control moduler Check the circuit between the


engine control module and air-
conditioning refrigerant me-
dium pressure switch for open
or short circuit
0 Enginecontrol module con-
nector: Disconnected Repair the
0 Triple pressure switch con- harness.
connector L
nector: Disconnected (A1 - 11)
I
-- -
Z6FU2009
On-Vehicle Inspection of MFI Components
13A-242 MFI e 1 . N Engine> - cFederal-Upto1995model,California-Uplo1994model>

Check for continuityto the ground

connector 0 Triple pressure switch con-


nector: Disconnected

+ Repair the
;;pss.
ground)
I
Z6FU2010

0 Triple pressure switch con-


nector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON
0 N C switch: ON

1 I I I

FAN MOTOR RELAY INSPECTION


1
Refer to GROUP 14 - Radiator.
.i
TRIPLE PRESSURE SWITCH INSPECTION
Refer to GROUP 55 - On-Vehicle Inspection.

i
~

I
I
EGR TEMPERATURE SENSOR <Federal -
From 1994 model, California> 1
11000742l

Refer to P. 13A-99.

OXYGEN SENSOR <Federal - 1993 model>


11000742

Refer to P. 13A-101.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-Up to 1995 model, California-Up to 1994modeb 13A-243
riEATED OXYGEN SENSOR <Federal - From 1994 model, California> 110007422

Heated oxygen Heated oxygen


sensor (rear) sensor (front)

R"
A Equipment
side
connector 1 -
L

+
B
Equipment
side
connector

i'
3
ml

\
.\ gp a o x y g e n sensor (rear) I
Multiport fuel L Multiport fuel
injection (MFI) injection (MFI)
relay relay

Engine control module 5t -


5 6 . 35

I Electro-
iotive
.Jrce (V)

I
Theoretical NF

F Engine control module connector


i

Z9FUO243

h.

14 15 16
AIF ZECI007
ZSFUOIOI

3PERATION
Eefer to P. 13A-104.
TROUBLESHOOTING HINTS
Refer to P. 13A-104.
On-Vehlcle Inspection of MFI Components
13A-244 MFI <1.8L Engines - <Federal- Up to 1995 model,California- Upto 1994modeb *

INSPECTION
Using scan tool
<Heated Oxygen Sensor (front)>

Item ~ Data display Check condition Engine state Standard value


No.
11 I Sensor Engine: Warm-up When sudden decelera- 200 mV or lower
voltage (make the mixture lean tion from 4,000 r/min.
by engine speed reduc-
tion, and rich by racing) When engine is sud- 600-1.000 mV
denly raced

Engine: Warm-up (us- Idling 400 mV or lower


ing the heated oxygen t)600-1,000 mV
sensor signal, check (changes) /

the aidfuel mixture ra-


tio, and also check the
2,000 r/min.
condition of control by
the engine control mod-
ule)

<Heated Oxygen Sensor (rear)>

Function

Data reading
Item
No.

59
Data display

Sensor 0
Check condition

Transaxle:
Engine state

3,500 r/min.
Standard value
1
voltage 2nd gear <M/T>,
L range <AK>
Drive with wide
open throttle

<Heated Oxygen Sensor Heater (front, rear)>

1 1
+-
I
Function Item Data display Check condition Engine state Normal indication

Data reading
No.
48 I Heater
condition
1 Engine: Warm-up Idling

5,000 r/min.
ON
OFF
I
1
I
HARNESS INSPECTION
A Harnessside 1 Check
for continuity between
1 connector heated oxygen sensor and MFI
relav. n -
& P B Harness
side
0

connectoi 0
Heated oxygen sensor con-
nector: Disconnected
MFI relav connector: Discon- I

I-- nected
8 7 6 6
Repair the
MFI relay NOTE harness.
harness
side
connector
J L Touch the ohmmeter Drobes to
both ends of the harness. I
(A3 - C2)
i ~ 2 - ~ 2 j
Z9FU0244
I
b MFI <I .8L Engine> -
On-Vehicle Inspection Of MFI Components
<Federal-Upto 1995mode1, California- Up to1994modeb 13A-245

.)I A Check for continuity of the ground


JI '3 Harness side H~~~~~~
connector side circuit.

1 connector Heated oxygen sensor con-


nector: Disconnected

i I ReDairthe
1
I
i harness.
Ground)
t (A2 - 72)
Z9FU0246

SENSOR INSPECTION
<Heated Oxygen Sensor (front)>
(1) Disconnect the heated oxygen sensor (front) connector
and connect the special tool (test harness)to the connector
on the heated oxygen sensor (front) side.
(2) Make sure that there is continuity [Approx. 12 R at 20°C
(68"F)I between terminals No. 2 (red clip of the special
tool) and terminal No. 4 (blue clip) on the heated oxygen
H sensor (front) connector.
sensor equipment MD998464 ZIFUIOO~
de connector (3) If there is no continuity, replace the heated oxygen sensor
1
(front).
(4) Warm up the engine untilthe engine coolant is 80°C (176°F)
or higher.
(5) Use jumper wires to connect heated oxygen sensor (front)
terminal No. 2 (connect to (+) terminal) and terminal No.
4 (connect to (-1 terminal) with the battery (t)terminal
and (-) terminal.
Caution
Be very careful when connecting the jumper wires;
incorrect connection can damage the heated oxygen
sensor (front).
(6) Connect a digital voltage meter between terminal No. 1
(black clip) and terminal No. 3 (white clip).
(7) While repeatedly racing the engine, measure the heated
oxygen sensor (front) output voltage.
Engine Heated oxygen Remarks
sensor (front)
output voltage
When 0.6-1 .OV If you make the air/fuel ratio rich by
racing racing the engine repeatedly, a
engine normal heated oxygen sensor
(front) will output a voltage of
0.6- 1.OV.

TSB Revision
On-Vehicle Inspection of MFI Components
13A-246 MFI <I .8L Engine> - ~Federal-Uptol995model,Californta-Upto1994mode~~
*

(8) If the sensor is defective, replace the heated oxygen sensor


(front).
NOTE
For removal and installation of the heated oxygen Sensor
(front), refer to GROUP 15 - Exhaust Pipe, Main Muffler
and Catalytic Converter.

<Heated Oxygen Sensor (rear)>


(1) Disconnect the heated oxygen sensor (rear) connector.
(2) Make sure that there is continuity [Approx. 12 0 at 20°C
(68"F)] between terminals No. 3 and terminal No. 4 on
the heated oxygen sensor (rear) connector. i
(3) If there is no continuity, replace the heated oxygen sensor
(rear).
i
i
NOTE
1. If the scan tool does not display the standard value
although no abnormality is found by the above-men-
tioned continuity test and harness check, replace the
heated oxygen sensor (rear).
2. For removal and installation of the heated oxygen
sensor (rear), refer to GROUP 15 - Exhaust Pipe,
Main Muffler and Catalytic Converter.

I
i
ELECTRICAL LOAD SWITCH 110007423

'T
I1lW

Defog-

Radiator fan Headlight


motor relay relay
CI993 model>

Engine control module connector

I
' ZSFUOIOI
27FU068E

1 TSB Revision
On-Vehicle Inspection of MFI Components
MFI <1.8L Ennine> - <Federal-U~to
~
1996model.California- UDto 1994modelr 13A-247
;?ERATION
a The electrical load switch inputs ON/OFF state 0 When the switch of equipment with a large elec-
of the switch of equipment that consumes much trical load is turned ON, the battery voltage is
power during idling, namely, equipment with applied to the engine control module to indicate
*
a large electrical load, to the engine control that the equipment switch is turned ON.
module. Based on this signal, the engine control
module controls the idle air control motor.

IF, SPECTION
-sing scan tool

Function Item Data display Check condition Equipment state Normal indication
No.
-
3ata reading 33 Switch state Operation of equip- __ Lighting switch only: OFF 4 ON
ment: OFF OFF +ON
~
~

Defogger switch only: OFF --f ON


OFF -+ON
Radiator fan motor only: OFF --f ON
OFF 4 ON -4993
model>

-.ARNESS INSPECTION

P
Measure the input voltage of en-
gine control module.
0 Engine control module con-
nector: Disconnected
0 Lighting switch: ON (Head-
light relay ON)
L Check cir-
Engine control cuit related
module harness to head-
side connector light relay.
Z7FUO689

Engine control
module harness
side connector
Z"FUO689
Voltage (V)
B+
* -+
Check cir-
cult related
to defogger
relay.

Measure the input voltage of en-

r"
gine control module.
0

0
Engine control module con-
nector: Disconnected
Radiator fan: ON (Radiator
fan motor relay ON)
@-+A
Check cir-
u Engine control
module harness
Voltage (V) --+ cuit related
to radiatior
side connector B+ fan motor
Z7FU0689 relay.

I TSB Revision I
\
Inspection of MFI Components
13A-248 MFI <1.8L Engine> - On-Vehicle
<Federal-UDto1995rnodel.California-UDto1994rnodel~

INJECTORS 11000742

Multiporl fuel injection


(MFI) relay

Fuel

Filter
Connector

Solenoid coil
Plunger
I
* I J

Needle valve Engine control module

ZiFUO642

Engine control module connector

ZSFU0101

OPERATION
Refer to P.13A-108.
TROUBLESHOOTING HINTS
Refer to P.13A-108.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-Upto 1995 model, California- Upto 1994 model> 13A-249
2ISPECTION
ising scan tool

I Function 1 Item No. 1 Data display 1 Check condition Coolant temperature Standard value

3ata reading 41 Drive time'' Engine: Cranking


35-43 ms

80°C (176°F) 8.7-10.7 rns

I Function I Item No. I Data display 1 Check condition 1 Coolant temperature 1 Standard value I
3ata reading 41 Drive time*3 0 Coolant temperature: 2.5-3.7 ms
80 to 95°C
(176 to 203°F)
0 Lights, electric cool- 2.1 -3.3 rns
ing fan, accessories:
OFF
/i . 0 Transaxle: Neutral
(P range for A/T)

3TE
The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 r/min.
'2: When coolant temperature IS lower than 0°C (32"F), injection IS made by four cylinders simultaneously.
-1 When the vehicle is new [within initial operation of about 500 krn (300 miles)], the injector drive time may be

* Function Item No. Drive content Check condition Normal state

Actuator test 01 No. 1 injector shut off Engine: Idling after Idle state to change
warm-up further (becoming less
02 No. 2 Inlector shut off (Shut off the injectors in stable or stalling)
sequence during after
03 NO. 3 injector Shut Off engine warm-up, check
the idling condition)
04 No. 4 injector shut off

I'iave Pattern Inspection Using an Analyzer


.=.efer to P.13A-110.
YARNESS INSPECTION
.'iefer to P.13A-111.

ACTUATOR INSPECTION
3efer to P.13A-112.

IDLE AIR CONTROL MOTOR (DC MOTOR)


110007425

Refer to P. 13A-113.
13A-250 MFI 4 . 8 L Engine> - On-Vehicle Inspection of MFI Components
<Federal- up to 1995model, California- up to 1994model,’

IGNITION COIL AND IGNITION POWER TRANSISTOR 1100074

Ignition switch (IG1)


I

I C Harness side
connector

@
Ignition
power
Ignitiontiming
adjustment
B Equipment side connector
connector

, i
Spark pl
@7jql . . - Tachometer

A Eauioment side
conlnector

1- (
Engnine control module connector
Enginecontrol module

Z9FUW35

ZSFUOIOI

OPERATION
Refer to P.13A-115.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-UDto 1995rnodel.California- LID to 1994 model> 13A-251
hVSPECTION
dsing scan tool

I Function I Item No. 1 Datadisplay 1 Checkcondition 1 Check content I Standard value


Data reading 44 Ignition 0 Engine Warming up 0-13"BTDC
advance 0 Timing light: Set (set
timing light to check
actual ignition timing)

Wave Pattern Inspection Using an Analyzer


-2fer to P.13A-116.
HARNESS INSPECTION
=sfer to P.13A-117.- '
ACTUATOR INSPECTION
=efer to GROUP 16 - Ignition System.

EVAPORATIVE EMISSION PURGE SOLENOID


110007427

Refer to P. 13A-119.
On-Vehicle Inspection of MFI Components
13A-252 MFI <1.8L Engine> - <Federal-U~to1995model.California-U~to1994model~
*

EGR SOLENOID <Federal - From 1994 model, California> 110007428

I EGR solenoid
Multiport fuel injection (MFI) relay
1
I 1

EGR solenoid
A Equipment side
connector I

Engine control module connector

Z9FUO101

OPERATION 0 Power supply from the battery is sent through


0 The EGR solenoid is duty control type solenoid the MFI relay to the EGR solenoid. When the
valve. It controls EGR by regulating ported nega- engine control module turns off the power tran-
tive pressure to the throttle body A port. sistor inside the module, current no longer flows
through the solenoid coil windings and EGR
valve ported vacuum passes back to the throttle
body.

INSPECTION
Refer to P. 13A-122.
HARNESS INSPECTION
Refer to P. 13A-122.
ACTUATOR INSPECTION
Refer to GROUP 17 - Exhaust Gas Recirculation (EGR) System.

FUEL PRESSURE TEST 110007429

Refer to P. 13A-123.
MFI <1.8L Engine> - On-Vehicle Inspection of MFI Components
<Federal-Upto 1995model,California-Upto1994model> 13A-253
ENGINE CONTROL MODULE TERMINAL VOLTAGE 110007430

.:?fer to P. 13A-126.
t
TERMINAL VOLTAGE CHECK CHART
E.igine Control Module Terminal Arrangement
1 Engine control module connector

ZSFUOIOI

Terminal Check item Check condition (Engine condition) Standard


No. value

60 Backup power supply Ignition switch: OFF B+

12 Power supply Ignition switch: ON B+

25

8 Multiport fuel injec-


tion (MFI) relay
Ignition switch: ON I B+
(Fuel pump) Engine: Idle I0-3V

61 Sensor impressed Ignition switch: ON 4.5-5.5v


voltage

70 Volume air flow sen-


sor
Engine: Idle 1 2.2-3.2V
Engine: 2,000 r/min.

19 Volume air flow sen- Engine: Idle 0-1v


sor reset signal
Engine: 3,000 dmin. ..- I 6-9V
52 Intake air Ignition switch: When intake air temperature is 0°C (32°F) 3.2-3.8V
temperature sensor ON
When intake air temperature is 20°C (68°F) 2.3-2.9V
I 1

When intake air temperature is 40°C 1.5-2.1V


(104°F)
When intake air temperature is 80°C 0.4-1 .OV
(176°F)

Barometric pressure Ignition switch: When altitude is 0 m (0 ft.) 3.7-4.3v


sensor ON
When altitude is 1,200 m (3,937 ft.) 3.2-3.8V

Engine coolant tem-


perature sensor ON
On-Vehicle Inspection of MFI Components
13A-254 MFI 4.8L Engine> - <Federal-"pto,996model, California-Upto 1994mode;>

Terminal Check item Standard


No. value

64 Throttle position Ignition switch: Idle 0.3-1 .OV


sensor ON (check for
smooth voltage
increase as
throttle is 4.5-5.5v
Wide open throttle
moved from idle
position to wide
open throttle)

67 Closed throttle Ignition switch: , Set throttle valve to idle position 0-1v
position switch ON
Slightly open throttle valve 4V or more
__ _ _ ~
68 Camshaft position Engine: Cranking 0.4-3 OV
sensor
Engine: Idle 0.5-2.OV

69 Crankshaft position Engine: Cranking 0.4-4.OV


sensor
1.5-2.5V

51 Ignition switch-ST 8V or more

71 Inhibitor switch Ignition switch: Set selector lever to P or N. 0-3V


ON
Set selector lever to D,2, L or R. 8-14V
~

66 Vehicle speed sensor 0 -5V


(Changes
repeatedly)

37 Power steering Engine: Warm, When stationary B+


pressure switch idle
When being turned 0-3V

45 Air conditioning 0-3V


switch
Turn the air conditioning switch ON B+
(Air conditioning compressor is operating)

22 Air conditioning Engine: Idle B+ or


compressor clutch Air conditioning switch: O F F j O N temporarily
relay Turn the air conditioning switch ON. 6V or more
--f 0-3V as
(Air conditioning compressor in driven state) A/C clutch
cycle

3 Fan motor relay Radiator fan is not operating B+


\ -
(High) [engine coolant temperature is 90°C (194°F) or less]
<From 1994 model>
Radiator fan is operating at high speed 0-3V
[engine coolant temperature is 105°C (221OF) or more]

16 Fan motor relay Radiator fan is not operating B+


(Low) [engine coolant temperature is 90°C (194°F) or less]
<From 1994 model>
Radiator fan is operating at low speed 0-3V
[engine coolant temperature is 90-105°C (194-221 OF)]

11 A/C refrigerant inter- B+


mediate pressure pressure (high-
switch <From 1994
0.3-3.OV
model>

I TSB Revision I
On-Vehicle Inspection of MFI Components
MFI d . 8 L Engine> - <Federal- Up to 1995 model, California- Up to 1994 model> 13A-255
' Terminal
No.
Check item Check condition (Engine condition) Standard
value

t 56 3xygen sensor Engine: Warm, 2,000 r/min. Ott0.8V


<Federal - 1993 (Check using a digital type voltmeter.) (Changes
nodeb repeatedly)
Heated oxygen
sensor <Federal -
From 1994 model,
zaliforniaz

b 55 Heated oxygen Transaxle: 2nd gear <MTT>, L range <A/T> 0.6-1 .OV
sensor (rear) Drive with wide open throttle
<Federal - From Engine dmin.: 3,500 r/min. or more
x 1994 model,
California>

Electrical load switch Engine: idling Turn OFF the lighting switch. 0-3V

1 Turn ON the lighting switch. B+

No. 1 injector Engine: Warm, idle From


Suddenly depress the accelerator pedal 11-14V,
1 1 14 No. 2 injector momentarily
drops slight-
No. 3 injector lY
15 No. 4 injector

F Ignition power tran-


sistor unit
Engine: 3,000 r/min. 0.3- 3 .OV

t g
Evaporative emission Ignition switch: ON B+
purge solenoid
Engine: Warm, 3,000 r/min. 0-3V

34 Ignition timing adjust- 0-1v


ment terminal ON
Remove the ground connection from the 4.0-5.5V
ignition timing adjustment terminal.

Check engine/mal- Ignition switch: OFF+ON 0-3V +


function indicator 9-13V
lamp (After sever-
al seconds
have
elapsed)

EGR solenoid Ignition switch: ON B+


<Federal - From
1994 model, Engine: Idle 0-3V
California> Suddenly depress the accelerator pedal

EGR temperature Ignition switch: Sensor temperature of 50°C (122°F) 3.6-4.4V


sensor ON
<Federal - From
1994 model, Sensor temperature of 100°C (212°F) 2.2-3.OV
California>

Heated oxygen Engine: Warm, idle 0-3V


sensor heater
<Federal - From
1994 model, Engine: 5,000 r/min. B+
California>

I TSB Revision I
On-Vehicle Inspection of MFI Components
13A-256 MFI 4 . 8 L Engine> - <Federal-Upto1995model,California-Uptoi994model~

Terminal Checkitem 1 Check condition (Engine condition) Standard


No. value

5 Idle air control motor Ignition switch: Immediately after turning ON 1.5-4v
valve position sensor (Momentari-
No. 1 ly) --f
0-1Vor
4.5-5.5v

18 Idle air control motor Ignition switch: Immediately after turning ON 1.5-4V
valve position sensor (Momentari-
No. 2 ly)
0-1Vor
4.5-5.5v

4 Idle air control motor Ignition switch: Immediatelyafter turning ON 2V or more


(closed) (Momentari-
ly) + 0-1v

17 Idle air control motor Ignition switch: Immediately after turning ON 4V or more
(open) (Momentari-
ly) + 0-1v
1 On-Vehicle Inspection of MFI Components
3A-257
MFI <1.8L Engine> - <Federal-From1996model,California-From1995model>

ON-VEHICLE INSPECTION OF MFI COMPONENTS


<Federal - From 1996 model, California - From 1995 model> 110007431

COMPONENT LOCATION
t Name 1 Symbol I Name I Svmbol
I Air conditioning compressor clutch relay P Heated oxygen sensor (Rear) <California> X
4ir conditioning refrigerant intermediate pressure switch 0 Heated oxygen sensor (Rear) <Federal> w
4ir conditioning switch T Idle air control motor G
’ ’)heck enginehlalfunction indicator lamp R Ignition timing adjustment connector E

’ Crankshaft position sensor 1 N 1 Injector I L


3ata link connector Q Manifold differential pressure sensor I
~~~

-istributor (with built-in camshaft position sensor, C Multipolt fuel injection (MFI) relay U
1 gnition coil and ignition power transistor)
ParVNeutral position switch
~

A
____
EGR solenoid J Power steering pressure switch M
Engine control module V Throttle position sensor H
(with built-in closed throttle position switch)
Engine coolant temperature sensor
Fvaporative emission purge solenoid I K I Vehicle speed sensor (reed switch) I s
-uel pump check terminal F Volume air flow sensor (with built-in intake air temperature B
sensor and barometric pressure sensor)
ieated oxygen sensor (Front) <California>
ieated oxygen sensor (Front) <Federal> X - -

9FU0241

BPFU0474
13A-258 MFI <1.8L Engine> - On-Vehicle Inspection
of MFI Components
~Federal-From1996model,California-From1996model~

4A'J\L'\
P/
Iw
Volume air flow sensor
(with built-in intake air
iernperature sensor and 1
ressure sensor

I I I I
1

=
_
=
-
_
--

7EGR solenoid

TSB Revision
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-From1996model,California-From1995model> 13A-259

1 TSB Revision I
On-Vehicle Inspection of MFI Components
13A-260 MFI < I Enaine>
.8L - <Federal-From1998model.California-From1995model>’

INSPECTION PROCEDURE USING THE SCAN


TOOL 110007432

Refer to P.13A-55.

POWER SUPPLY (MFI RELAY) 110007433

Refer to P.13A-134.

ENGINE CONTROL MODULE POWER


GROUND 110007434

Refer to P.13A-135.

FUEL PUMP 110007435

Refer to P.13A-136.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-From1996model,California-From1995model> 13A-261
k
VOLUME AIR FLOW SENSOR 110007436

_.
Multiport fuel injection

T
(MFI) relay

Volume air flow sensor

A Equipment side
connector

Output signal frequency (Hz) A Harness side


connector 72 A70
v Engine
control
module

Z7FUO654
1 ,

Engine control module connector


Air flow rate (literdsecond) z162451

I
9FU0558

.e4.

OPERATION
Refer to P.13A-222.
TROUBLESHOOTING HINTS
Refer to P.13A-222.
On-Vehicle Inspection of MFI Components
13A-262 MFI <1.8L Engine> - <Federal-From1996model,California-From1995model>'

INSPECTION
Using scan tool

Function Check condition Engine state Standard value

Data reading 0 Coolant temperature: ldling 20-46 HZ


volume 80 to 95°C
(frequency) (176 to 203°F)
0 Lights, electric cooling
fan, accessories: OFF Sudden racing Frequency
0 Transaxle: Neutral increases with
(P range for A/T)
I racing

NOTE i
When the vehicle is new [within initial operation of about 500 km (300 miles)], the volume air flow sensor output fre-
quency may be about 10% higher.

Function Item No. Data display Check condition Engine state Standard value

Data reading Sensor air 0 Coolant tempera- Idling 1.5-3.7 gls


volume (Air- ture: 80 to 95°C (176
flow volume) to 203OF)
1
0 Lights, electric cool-
ing fan, accessories: 2,500 rlmin. 5.8-9.4 glS
OFF
0 Transaxle: Neutral
(P range for PJT)

Function Item No. Data display Check condition Engine state Standard value

Data readino Calculation 0 Enaine: Warm - is idlinq-


Enqine 12-30 %
0 Operating range
(from idle to maxi- 2,500 r,min, 13-21 Yo

Wave Pattern Inspection Using an Analyzer


Refer to P.13A-223.

HARNESS INSPECTION
Refer to P.13A-225.
MFI <1.8L Engine> -
On-Vehicle Inspection of MFI Components
~Federal-From1996model,California-From1995model~ 13A-263
INTAKE AIR TEMPERATURE SENSOR 110007437

intake air
m p

Intake air
I temperature
A Equipment side
connector sensor

\/ \/
A Harness side \’5 r \‘ 6
I
Z7FUO658 connector

5v Z7FUO659

9FU0558

OPERATION
Refer to P.13A-63. ”

TROUBLESHOOTING HINTS
.. . j

Refer to P.13A-63.
INSPECTION
Refer to P.13A-227.
HARNESS INSPECTION
Refer to P. 13A-227.
SENSOR INSPECTION
Refer to P.13A-228.
On-Vehicle Inspection of MFI Components
13A-264 MFI <1.8L Engine> - <Federal-From1996model,California-From1995model~ '

BAROMETRIC PRESSURE SENSOR 11000743

A Equipment side
connector Barometric pressure sensor

Volume air flow


sensor connector
A Harness side
connector

" "2 "5

f
-1
8 7 6 5 4 3 2 1
ZSELI 803
I
I I
I I

Z7FU0663

Output voltage (V)

Z7FUO664
Engine control module connector

101
I 1
(14.7)
9FU0558
Barometric pressure [kPa (psi)] EC1551

OPERATION
Refer to P.13A-229.
TROUBLESHOOTING HINTS
Refer to P.13A-229.
INSPECTION
Refer to P.13A-230.
HARNESS INSPECTION
Refer to P.13A-230.
MFI d . 8 L Engine> - On-Vehicle Inspection
<Federal-From
of MFI Components
1996mode1, California- From 1995 model> 13A-265
1 ENGINE COOLANT TEMPERATURE SENSOR I10007439

Outr voltage
Resistance

I
Coolant temperature
Z16Z458 Coolant temperature z,6z,oo8

Engine coolant
temoerature sensor
A Equipment side
connector

/ -
“2 1

I L 63
Engine control module connector
Engine
control I V

I
1
9FU0558

ZSFUOI 06

3PERAT1ON
.3efer to P.13A-68.
TROUBLESHOOTING HINTS
.3efer to P.13A-68.
.NSPECTION
3efer to P.13A-232.
HARNESS lNSPECTl0.N
3efer to P.13A-232.
SENSOR INSPECTION
Refer to P.13A-233.
On-Vehicle Inspection of MFI Components
3A-266 .8L Engine>
MFI <I - cFederal-From1996model,California-From1995model>

THROTTLE POSITION SENSOR 110007440

Refer to P.13A-142.

CLOSED THROTTLE POSITION SWITCH 110007441

Refer to P.13A-143.

IAC VALVE POSITION SENSOR 11 0007442

Refer to P.13A-144.

CAMSHAFT POSITION SENSOR 110007443


1
Refer to P.13A-145.
MFI <1.8L Engine> - On-Vehicle Inspection of MFI Components
cFederal-From1996model.California-From1995model> 13A-267
CRANKSHAFT POSITION SENSOR 110007444

Multiporl fuel injection


(MFI) relay
Crankshaft
position sensor

A Equipment side
connector

A Harness side
connector

Output characteristic (V) 2


t

P--
One rotation of distributor I
ZO1 R0103
Engine control
module 69

Engine control module connector

5v

9FU0558

i 6AF0060

OPERATION
Refer to P.13A-88.
TROUBLESHOOTING HINTS
Refer to P.13A-86.
13A-268 MFI <I
.8L Engine> - On-Vehlcle lnopectlonof MFI Components \
<Federal-Frorn 1996model.California-From1995model>
-

INSPECTION
Using scan tool

Function Item No. Data display Check condition Check content Normal state

Data reading 22 Cranking Engine cranking Compare Indicated speed to


speed 0 Tachometer connected cranking speed agree
(Check on and off of and scan tool
primary current of igni- reading
tion coil by tachometer)

Function Item No. Data display Check condition

Data reading 22 Idle speed 0 Engine: Idling -20°C (-4°F) 1,400-1,600 r/min. I
0 Closed throttle position
switch: ON -0°C (32°F) I 1,300-1,500 r/min. I
1 1,250-1,450 r/min. 1
~

20°C (68°F)

40°C (104°F) , 1 1,000-1,200 r/min. 1 I

80°C (176°F) 600-800 r/min. 1,

Wave Pattern Inspection Using an Analyzer


Refer to P.13A-146.
HARNESS INSPECTION
Refer to P.13A-149.
- . __ ._

IGNITION SWITCH-ST <M/T> 110007W

Refer to P.13A-151.

IGNITION SWITCH-ST AND PARWNEUTRAL z


POSITION SWITCH <M> 110007446

Refer to P.13A-152.

VEHICLE SPEED SENSOR 1100074L'


;.I
Refer to P.13A-153.

POWER STEERING PRESSURE SWITCH IIOOO~W


1
Refer to P.13A-154.

AIR CONDITIONING SWITCH AND


COMPRESSOR CLUTCH RELAY 1100074
I
Refer to P.13A-155.
i
On-Vehicle Inspection of MFI Components
MFI <I .8L Engine> - <Federal-From1996model,California-From1995model~ 13A-269
FAN MOTOR RELAY AND AIR CONDITIONING REFRIGERANT MEDIUM
PRESSURE SWITCH 11WO7450

9FU0558
.8L Engine> -
On-Vehicle Inspection of MFI Components
13A-270 MFI <I <Federal-From ,996model.California-From 1995rnodel>'

OPERATION
Refer to P.13A-241.

INSPECTION
Refer to P.13A-241.
HARNESS INSPECTION
To measure the input voltage to
- control module
the engine
0 Engine control module con-
,ca@J
nector: Disconnected
1 0 lanition switch: ON
- 1 a 0 pl/C switch: ON I
Check fan
motor relay
- Voltage (V) circuit.
B+
I
gine control module To check the circuit between the
rness side connector engine control module and air-

P
conditioning refrigerant medium
pressure switch for open or short
circuit
0 Engine control module con-
nector: Disconnected
0 Triple pressure switch con-
nector: Disconnected

Z6FU2009

To check for continuity to the


A Harness side -
around circuit
connector 0 Triple pressure switch con-
nector: Disconnected

1 ground)

,
Z6FU2010

To measure applied voltage


0 Triple pressure switch con-

i
nector: Disconnected
0 Engine control module con-
nector: Connected
0 Ignition switch: ON - 1
AC switch;yN
Voltage (V)

I Z6FU2011 I I I
r On-Vehicle Inspection of MFI Components
13A-271
MFI C1.8L Engine> - <Federal-From1996model,California-From1995model>
I
FAN MOTOR RELAY INSPECTION
2efer to GROUP 14 - Radiator.
TRIPLE PRESSURE SWITCH INSPECTION
.iefer to GROUP 55 - On-Vehicle Inspection.
I

GENERATOR (FR terminal, G terminal) 110007451

Refer to P. 13A-156.
13A-272 MFI <1.8L Engine> - On-Vehicle Inspectionof MFI Components
<Fedaral-Froml996model,California-From1995modelz

MANIFOLD DIFFERENTIAL PRESSURE (MDP) SENSOR 110007236

Manifold differential lanifold differential pressure sensor

A Equipment side
connector

Engine
control
output module
voltage
I 5v

9FU0413
Intake manifold plenum pressure 2162451

Engine control module connector

9FU0558

OPERATION
0 The manifold differential pressure sensor 0 5V of power is supplied to the manifol?
converts air pressures in the intake manifold differential pressure sensor from the engine
plenum into voltage signals and send them to control module, and the sensor circuit grouni
the engine control module. is located in the engine control module.
The engine control module monitors the EGR 0 The manifold differential pressure sensor outpL.
system using this signals and generates the voltage is proportioned to the intake manifola
diagnostic trouble code if there is an abnormality plenum pressure and sent to the engine control
in the EGR system. module.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-From1996model.California-From1995model> 13A-273

I Function Item No. Data display Check condition Engine state Standard value
3ata 95 Intake Engine: Warm-up Idling 22.3-35.7 kPa
reading manifold
plenum
pressure

AARNESS INSPECTION
Check for continuity of the ground
A Harness side circuit.
connector
0 Manifold absolute pressure
sensor connector: Discon-
nected

Repair the
harness.
r (A2- 72)
9FUO414

Engine control
"I]- A
Check for open-circuit, or short-
module harness circuit to ground, between the en-
side connector

@-
gine control module and the man-
ifold absolute pressure sensor.
0 Manifold absolute pressure
sensor connector: Discon-
nected Repair the
0 Engine control module con-
nector: Disconnected
- + harness.
(A3 - 53)

9FU0415

'4 A Harness side


Measure the sensor feed voltage to
the manifold absolute pressure sen- .-
connector sor.

0
Manifold absolute pressure sen-
sor connector: Disconnected
Enaine control module connec-
@+A
tor- Connected
0 Ignition switch: ON

II 9FU0416
Voltage (V)
4.8-5.2
I module.
m
In
In
0

I
I
I I
MFI <I .8L Engine> - On-Vehicle Inspection of MFI Components
<Federal-From1996model,California-From1995mOdel~ 13A-275
rlARNESS INSPECTION
1, I A Harness side Check for continuity between
connector heated oxygen sensor and MFI
relav. n
0 Heated oxygen sensor con-
nector: Disconnected
0 MFI relav connector: Dis- - 1
connector connected Repair the

1I
C MFI relay
harness
side
connector
J U- 9FU0624
NOTE
Touch the ohmmeter probes to
both ends of the harness.
harness.
(A3 - C2)
(B2 - C2)

Check for open-circuit, or short-


B Harness side circuit to ground between the en-

@
gine control module and the
heated oxygen sensor.
0 Heated oxygen sensor con-
nector: Disconnected Repair the
0 Engine control module con- harness.
nector: Disconnected (A1 - 55)
(A4 - 84)
(B3 - 56)
(84 - 90)

Repair the
-+ harness.
(A2 - 72)
(B1 - 72)
9FU0625

SENSOR INSPECTION
Refer to P.13A-245.
On-Vehicle Inspection of MFI Components
13A-276 .8L Engine>
MFI <I - <Federal-From1996model,California-From1995model> '

HEATED OXYGEN SENSOR <California> iiooo7~m


i - -

c
Heated oxygen Heated oxygen
sensor (rear) sensor (front)

Multiport
iuel
injection -
WFI)
relay

Engine
control
module 84
7

4
9FU0417

Engine control module connector

I
9FU0558

OPERATION
Refer to P.13A-104.
TROUBLESHOOTING HINTS
Refer to P.13A-104.
INSPECTION
Refer to P.13A-161.
HARNESS INSPECTION
Refer to P.13A-161.
On-Vehicle Inspection of MFI Components
L MFI <1.8L Engine> - ~Federal-From1996model.California-From1995modelz 13A-277
Heated oxygen SENSOR INSPECTION
sensor equipment <Heated Oxygen Sensor (front)>
side connector
(1) Disconnect the heated oxygen sensor (front) connector
and connect the special tool (test harness) to the connector
on the heated oxygen sensor (front) side.
(2) Make sure that there is continuity [Approx. 12 R at 20°C
(68"F)I between terminals 1 (red clip of the special tool)
and terminal 3 (blue clip) on the heated oxygen sensor
(front) connector.
(3) If there is no continuity, replace the heated oxygen sensor
I
(front).
(4) Warm up the engine until the engine coolant is 80°C (176°F)
or higher.
(5) Use jumper wires to connect heated oxygen sensor (front)
terminal 1 (connect to (+)terminal) and terminal 3 (connect
to (-)terminal) with the battery (+) terminal and (-) terminal.
Caution
Be very careful when connecting the jumper wires;
incorrect connection can damage the heated oxygen
sensor (front).
(6) Connect a digital voltage meter between terminal 2 (black
clip) and terminal 4 (white clip).
(7) While repeatedly racing the engine, measure the heated
oxygen sensor (front) output voltage.
Remarks .
sensor (front)
output voltage
When 0.6-1 .O V If you make the aidfuel ratio rich by
racing racing the engine repeatedly, a
engine normal heated oxygen sensor -
(front) will output a voltage of
0.6-1.0 V.

(8) If the sensor does not generate 0.6-1.0 V, replace the


heated oxygen sensor (front).
NOTE
For removal and installation of the heated oxygen sensor
(front), refer to GROUP 15 - Exhaust Pipe, Main Muffler
and Catalytic Converter.

<Heated Oxygen Sensor (rear)>


Heated oxygen
'

sensor eauiomenl (1) Disconnect the heated oxygen sensor (rear) connector
and connect the special tool (test harness) to the connector
on the heated oxygen sensor (rear) side.
(2) Make sure that there is continuity [Approx. 12 Q at 20°C
(68"F)I between terminals 2 (red clip of the special tool)
and terminal 4 (blue clip) on the heated oxygen sensor
(rear) connector.
(3) If there is no continuity, replace the heated oxygen sensor
(rear).
MD998464 1FUI007
-
I TSB Revision I
,
On-Vehicle Inspection of MFI Components I
13A-278 MFI <1.8L Engine> - <Federal-From1996model,California-From1995model;

NOTE
1. If the scan tool does not display the standard value
although no abnormality is found by the above-men-
tioned continuity test and harness check, replace the
heated oxygen sensor (rear). I
2. For removal and installation of the heated oxygen
sensor (rear), refer to GROUP 15 - Exhaust Pipe,
Main Muffler and Catalytic Converter.
I
INJECTORS 1
11000745

Multiport fuel injection


(MFI) relay

No.

Fuel

Filter
Connector
Y Y Y Y
Solenoid coil
Plunger

Needle valve Engine control module


Injection Z6FUO514 21 FU0642

Engine control module connector

9FU0558

OPERATION
Refer to P.13A-108.
_ r _ _ -
TROUBLESHOOTING HINTS '

Refer to P.13A-108.
I
E MFI <1.8L Engine> -
On-Vehicle Inspection of MFI Components
.~Federal-From1996model,California-From1995model> 13A-279
NSPECTION
Jsing scan tool
I
<Drive timer
Data display 1 Check condition 1 Coolant temperature 1 Standard value

f
Data reading -Drive time'' ~ 1 Engine: Cranking 1 0°C (32OF)*' 1 17.4-21 ms
i I
20°C (68°F)

80°C (176°F)
35-43 ms

8.7-10.6 ms

f I Function Item No. Data display Check condition Coolant temperature I Standard value
Data reading 41 Drive time*3 Coolant temperature: Idling 2.6-3.2 ms
80 to 95°C ,
(176 to 203°F)
Lights, electric cool- 2,500 r/min. 2.2-2.6 ms
ing fan, accessories:
OFF When sharp racing is To increase
I 0 Transaxle: Neutral made
1 (P range for A/T)
I
*3TE
-:: The injector drive time refers to when the supply voltage is 11 V and the cranking speed is less than 250 r/min.
-2: When coolant temperature is lower than 0°C (32"F), injection is made by four cylinders simultaneously.

6 Q: When the vehicle is new [within initial operation of about 500 km (300 miles)], the injector drive time may be
about 10% longer.

<Long-term fuel trim>


I Function 1 Item No. I Data display 1 Checkcondition 1 Engine state I Standard value I
I D P reading 81 1 Appropriate
range
Engine: after warm-up ~ Idling -12.5-12.5 Yo
i
I Function Item No. Data display Check condition Engine state Standard value

Engine: after warm-up No load 2,500 r/min. -19-19 %


(during closed loop con-
trol)
I
<Fuel control condition>
I Function I Item No. I Data display I Check condition 1 Engine state I Normal indication I
Data reading 86 Control Engine: after warm-up 2,000 r/min. 1 Closed loop I
condition
Racing I Open loop I
I
1 1 1 Normal state

,
Function Item No. Drive content Check condition

Actuator test No. 1 injector shut off Engine: Idling after Idle state to change
warm-up further (becoming less
I No. 2 injector shut off (Shut off the injectors in
sequence during after
stable or stalling)

I No. 4 injector shut off


engine warm-up, check
the idling condition)

I TSB Revision I
MFI C1.8L Engine> -
On-Vehicle Inspection of MFI Components
13A-280 ~Federal-From1996model,Callfornia-From1995model~ '

Wave Pattern Inspection Using an Analyzer


Refer to P.13A-110.
HARNESS INSPECTION
Refer to P. 13A-111.
ACTUATOR INSPECTION
Refer to P.13A-112.

IDLE AIR CONTROL MOTOR (DC MOTOR)


1101

Refer to P.13A-166.
I MFI C1.8L Engine> - On-Vehicle Inspection of MFI Components
<Federal-From1996model,California-Froml995mod~~ 13A-281
IGNITION COIL AND IGNITION POWER TRANSISTOR 110007455
I

Ignition switch (IG,)


I
Distributor
m ' Ignition coil C Harness side
connector

B Equipment side Ignition timing


connector adjustment
connector
Spark plug
A Equipment side
connector

Engine control module connector Engine control module


IFUiO91

9FU0558

OPERATION
Refer to P. 13A-115.
b
INSPECTION
Using scan tool
Function Item No. Data display Check condition Check content Standard value

Data reading 44 Ignition 0 Engine Warming up Idling 0-I3"BTDC


advance 0 Timing light: Set (set
timing light to check 2,500 r,min,
-
actual ignition timing) 22-42"BTDC
~
,
13A-282 ’ MFI < I Engine>
.8L - On-Vehicle Inspection of MFI Components
~Federal-From1996model,California-From1995modelz’

EVAPORATIVE EMISSION PURGE SOLENOID 110007

;
-~
- -_ Evaporative emission
r - 1 Durae solenoid Multiport fuel injection
(MFI) relay
Evaporative
emission p r ,
solenoid

-
A Harness side
A Equipment side
connector

h
connector

Engine

/m 1
control
module

Z5EL1206

Z01A0324

Engine control module connector

9FU055

OPERATION
0 The evaporative emission purge solenoid is a
duty control type of one which controls introduc-
tion of purge air from the canister into the intake
manifold plenum.
0 The battery power is supplied to the evaporative
emission purge solenoid through the MFI relay.
When the engine control module turns ON the
power transistor in the module, current flows
to the coil, introducing purge air.

INSPECTION
Refer to P.13A-119.
HARNESS INSPECTION
Refer to P.13A-120.
ACTUATOR INSPECTION
Refer to GROUP 17 - Evaporative Emission Control System.
On-Vehicle Inspection of MFI Components
MFI C1.8L Engine> - <Federal-From 1996 model, California-From 1995 model> 13A-283
EGR SOLENOID 110007457
I

3efer to P.13A-171.
I)

TRANSAXLE FAILURE SIGNAL


I
110007303

Transaxle control module

Transaxle control

/ / A16S0394

Engine control module


9FU0423

A Transaxle control module connector


Engine control module connector

I I
TFAO828 9FU0558

OPERATION
The engine control module (ECM) and the a When some trouble occurs in the automatic
transaxle control module (TCM) are connected transaxle control system, the TCM turns ON
to each other via communication line. the power transistor in it. This causes the ECM
The TCM inputs a trouble detection signal to 5V voltage to be grounded in the TCM.
the ECM if any trouble occurs in the automatic Therefore, the ECM terminal voltage changes
transaxle control system. from High to Low.
The TCM transmits the information to the ECM
by turning on/off its power transistor in this way.
13A-284 MFI 4 . 8 L Engine> - On-Vehlcle Inspection
of MFI Components
<Federal-From1996model,California-From1995model;

HARNESS INSPECTION

Check for open-circuit, or short-


circuit to ground between the
transaxle control module and the
engine control module.
Transaxle control module
connector: Disconnected
Engine control module con- Repair the
nector: Disconnected
harness.
(A4 - 43)
- -

FUEL PRESSURE TEST 110007454

Refer to P. 13A-123.
On-Vehicle Inspection of MFI Components
MFI <1.8L Engine> - <Federal-From 1996model,California-From1995model> 13A-285

I.
ENGINE CONTROL MODULE TERMINAL VOLTAGE CHECK 110007459

,3efer to P.13A-126.

TERMINAL VOLTAGE CHECK CHART


ECM Connector Terminal Arrangement

I I

9FUO558
tb

I nal
Termi-
No.
Check item Check condition (Engine condition) Normal
condition

rlNo. 1 injector 0
0
Engine: Warm, idle
Suddenly depress the accelerator pedal.
From
11-14V,
! 14 No. 2 injector momentarily
~- drops
2 No. 3 injector slightly
15 No. 4 injector

4 Idle air control motor Ignition switch: Immediately after turning ON 2V or more
(Closed) (Momentarily)
-) 0-1v

17 Idle air control motor Ignition switch: Immediately after turning ON 4V or more
(Open) (Momentarily)
+ 0-1v
5 Idle air control motor Ignition switch: Immediately after turning ON 1.5-4v
valve position sensor (Momentarily)
No. 1 + 0 - l V or
4.5-5.5v

18 Idle air control motor Ignition switch: Immediately after turning ON 1.5-4V
valve position sensor (Momentarily)
No. 2 + 0-1V or
4.5-5.5v

6 EGR solenoid Ignition switch: ON B+

0 Engine: Idle From B+,


0 Suddenly depress the accelerator pedal. momentarily
drops

8 MFI relay Ignition switch: ON B+


(Fuel pump)
Engine: Idle 0-3v a

~~~

9 Evaporativeemission Ignition switch: ON B+


purge solenoid
Engine: Warm, 3,000 r/min. 0-3V

10 Ignition power Engine: 3,000 r h i n . 0.3-3.OV


transistor

12 Power supply Ignition switch: ON B+

25

I TSB Revision I
On-Vehicle Inspection of MFI Components
13A-286 MFI <1.8L Engine> - cFederal-From1995model,California-From1995model~’

Termi- Check item Check condition (Engine condition) Normal


nal No. condition
~

19 Volume air flow sen- Engine: Idle 0-1v


sor reset signal
Engine: 3,000 r/min. 16-9V 1
20 Fan motor relay Radiator fan is not operating [Engine coolant temperature is B+
(High) 90°C (194°F) or less]

Radiator fan is operating at high speed [Engine coolant tem- 0-3V


perature is 105°C (221°F) or more]

21 Fan motor relay (Low) Radiator fan is not operating [Engine coolant temperatureis 90°C B+
(194°F) or less]

Radiator fan is operating at low speed [Engine coolant 0-3V


temperature is 90-105°C (194-221°F) or more]

22 N C compressor 0 Engine: Idle B+ or


clutch relay 0 A/C switch: OFF + ON momentarily
(NC compressor in operating) 6V or more +
0-3V as N C
clutch cycles

I 0.3-3.OV
~

31 Engine ignition signal Engine: 3,000 r/min.

33 Generator G terminal 0 Engine: Idle after warm-up (radiator fan is not running) 0.4-0.8V +
0 Headlight: off to on 0.8- 1.2V
Rear defogger switch: off to on

36 Check enginel Ignition switch: OFF + ON 0-3V +


Malfunction indicator 9- 13V (after
lamp several
secondshave
elapsed)

37 Power steering Engine: Warm, When steering wheel is stationary


pressure switch idle
When steering wheel is turned

41 Generator FR 0 Engine: Idle after warm-up (radiator fan is not running) 1.8-2.4V 3
terminal Headlight: off to on 1.0-1.6V
Rear defogger switch: off to on

42 A/C refrigerant inter-


mediate pressure pressure
I B+
1 0-3V
~

switch

1
side)

43 Transaxle fail signal Ignition switch: ON 1 4.5-5.5v ,


45 N C switch Engine: Idle 1 Turn the N C switch OFF 10-3V I

1
ON Turn the N C switch ON
( N C compressor is operating)
82 Ignition timing Ignition switch: Groundthe ignitiontiming adjustment terminal 0- 1V
adjustment terminal
Remove the ground connection from 4.0-5.5V
the ignition timing adjustment terminal ~ B+
On-Vehicle Inspection of MFI Components
i MFI < I Engine> -
.8L <Federal-From1996model.California-From1995model> 13A-287
m
Termi- Check item Check condition (Engine condition) Normal
' nal No. condition

! 84 Heated oxygen Engine: Warm, idle I0-3V


sensor heater (Rear)
Engine: 5,000 r/min. I B+
90 Heated oxygen Engine: Warm, idle 0-3V
sensor heater (Front)
Engine: 5,000 r/min. B+

51 Ignition switch-ST Engine: Cranking I 8~ or more


Intake air Ignition switch: When intake air temperature is 0°C (32°F) 3.2-3.8V
temperature sensor ON
When intake air temperature is 20°C (68°F) 2.3-2.9V

1 When intake air temperature is 40°C (104°F) I 1.5-2.1V


I When intake air temperature is 80°C (176°F) 1 0.4-1 .OV
F- Manifold differential
pressure sensor
Engine: Idle 0.8-2.4V

0 Engine: Idle Voltage rises


0 Suddenly depress the accelerator pedal. temporarily
from
0.8-2.4V
_ _ -~~
i 55 Heated oxygen
sensor (Rear)
0
0
Transaxle: 2nd <M/T>, L range
Driving with the throttle widely open
0.6-1 .OV
i 0 Engine: 3,500 r/min. or more

i 56 Heated oxygen Engine: Warm, 2,500 r/min. (Check using adigital typevoltmeter) 0 ++0.8V
1I sensor (Front) (Changes
repeatedly)

Backup power supply Ignition switch: OFF B+

Sensor impressed Ignition switch: ON 4.5-5.5v


voltage

r 63 Engine coolant Ignition switch: When engine coolant temperature is 0°C 3.2-3.8V
temperature sensor ON (32°F)

When engine coolant temperature is 20°C 2.3-2.9V


(68°F)

When engine coolant temperature is 40°C 1.3-1.9V


(104°F)

When engine coolant temperature is 80°C 0.3-0.9V


(176°F)

Throttle position Ignition switch: ON (check for smooth 0.3-1 .OV


sensor voltage increase as throttle is moved from
idle position to wide open throttle) 4.5-5.5v
throttle valve

Barometic pressure Ignition switch: When altitude is 0 m (0 ft.) 1 3.7-4.3v


sensor ON
When altitude is 1,200 m (3,937 ft.) I 3.2-3.8V
I
Vehicle speed sensor 0 Ignition switch: ON Oe5V
0 Move the vehicle slowly forward (Changes
repeatedly)
13A-288 MFI <1.8L Engine> - On-Vehicle inspection
of MFI Components
<Federal-From1996model,California-From1995model~

Termi-
nal No.
Check item

Closed throttle
1 Check condition (Engine condition)

throttle valve to idle position


I condition
Normal

0-1v
'
position switch
Slightly open throttle valve 4V or more

Camshaft position Engine: Cranking 0.4-3.OV


sensor
Engine: Idle 0.5-2.OV

Crankshaft position Engine: Cranking 0.4-4.OV


sensor
Engine: Idle 1.5-2.5V

Volume air flow sen- Engine: Idle 2.2-3.2V


sor
Engine: 2,500 r/min.

ParWNeutral position switch: Set selector lever to P or N 0-3V


switch <A/T>
Set selector lever to D, 2, L or R 8-14V
i.
1 MFI 4 . 8 L Engine> - Injector 13A-289
INJECTOR 110007460

3EMOVAL AND INSTALLATION


I I

Pre-removal Operation
Reduce the Inner Pressure of Fuel Line and Hose.
(Refer to P.13A-50.)

.. ...

20350063

I Engine oil
00001076
L
1 Removal steps
b C 4 1. High-pressure fuel hose connection 4Ab 9. Fuel rail
2. O-ring 10. Return pipe
3. Return hose connection 11. Insulator
~

4. Vacuum hose connection 12. Insulator


I
1 F B 4 5. Fuel pressure regulator +b F A + 13. Injector
6 . O-ring 14. Grommet
7. PCV hose 15. O-ring
i 8. Injector connector
1 1 TSB Revision
13A-290 MFI e1.8L Engine> - Injector / Throttle body

REMOVAL SERVICE POINT


4 A F F U E L RAIL / INJECTOR REMOVAL
Remove the fuel rail (with the injectors attached to it).
Caution
Care must be taken, when removing the fuel rail, not
to drop the injectors. _ I

INSTALLATION SERVICE POINTS


F A 4 INJECTOR INSTALLATION
(1) Apply a small amount of clean engine oil to the 0-rin?
Caution
Do not let the engine oil get into the fuel rail.
(2) While turning the injector to the left and right, instam
it to the fuel rail.
(3) Check to be sure that the injector turns smoothk
Fuel A03A0098 If it does not turn smoothly, the O-ring may be trappez.
rail
remove the injector and then re-insert it into the fues
rail and check once again.
Fuel rail
F B 4 FUEL PRESSURE REGULATOR INSTALLATION
(1) Apply a small amount of clean engine oil to a neH
O-ring and insert it to the fuel rail carefully.
Caution
Do not let the engine oil get into the fuel rail.
(2) If the fuel pressure regulator does not move smooth
the O-ring may be folded. Then, remove the regulatc-
Fuel pressure \n-rinn
ItB
Y03A0094
to check the O-ring for damage.
reclulator (3) Tighten the regulator to the specified torque.
Tightening torque: 8.8 Nm (6.5 ft.lbs.)
F C 4 HIGH PRESSURE FUEL HOSE CONNECTION
When connecting the high pressure fuel hose to the f w
rail, apply a small amount of clean engine oil to the h o s
union, and then insert, being careful not to damage the
O-ring.
,--
Caution
Do not let the engine oil get into the fuel rail.

THROTTLE BODY
Refer to P.13A-177.

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