wwew.vareloilandgas.com Product Specifications 39 ry st Ful cap Full Cap Bearing Type: Sealed Roller Bearing Seal Type HSN O-ring Fluid Circulation Design: 3 Nozzles wth snap rings and center je Nozzle Retention: Snap Ring Nozzle Part No: 10735, Center Jet PartNo: 12400 Pin Connection: 75/8in API Regular Approx. Weight: 539 Ibs (245 ka) Operating Parameters* Rotary Speed: Forall rotary and motor applications Flowrate Min-Max: 700-1490 gpm Max WOB: 87500 lbs (28922 daN) Make-up Torque: 34000 - 40000 Ft-Lbs (46098 - 54233 Nem) “opening panes sows pall ha pe spat Farcomendson yout ‘pace mplenton corto el tester esate EB - Vare’s large dlameter standard Everest™ bit series ranges from 14-3/4” to 30° with steel tooth and tungsten carbide insert (TCH designs. Everest Base is an economical, sealed roller bearing engineered for use in driling surface and intermediate sections of all formations. 4G -Inserts on the cone back row thet aid in maintaining gage throughout a bit’ life $.~ Tungsten Carbide inserts are placed along the leading edge of the shirtal providing adcitional wear resistance in high RPM ‘motor applications and where additional shirtal protection is required, IM. - Motor Hardfacing consists of a generous application of ‘tungsten carbide hardfacing applied to the shirtal lower and. leading edges ofthe bt leg to provide enhanced seal protection, R.- Stabilization Inserts enhance standard shirtall patterns ty providing bt stabilization and additional protection to the pressure compensator in high-angle applications or in deviation- prone formations. VAREL Z, OIL & GAS ORILL BITS[prigmRs_ = = DURATECH www.varelollandgas.com Product Specifications Gage Inserts: 32 Total Inserts: 66 Back Row: SRT Gage Row: Full Cap Inner Row: Full Cap Bearing Type: Sealed Journal Bearing Seal Type: HSN O-Ring Fluid Circulation Design: Standard nozzles and center jet Nezzle Part No: ons ‘Center Jet Part Noz 12400 Pin Connection: 65/8 In APL Regular Approx. Weight: 22 Ibs (1009 kg) Operating Parameters* Rotary Speed: For all rotary and motor applications Flowrate Min-Max: 490-1040 gpm ‘Max WOB: 61250 Ibs (27245 daN) ‘Make-up Torque: 28000 - 32000 F-Lbs (37963 - 43386 Nm) “psa pres own ep eb pe i Fer cmon yo ‘pecerppesanconserjurvoalneonstan ecm, DI. - Vare's DuraTech® stee!-tooth bit series delivers rapid rate ‘of penetration and new hardfacing protection that provides lfe- enhancing durebilty in the most demanding environments. DuraTech bits incorporate Vare'’s patented DC30™ technology allowing for a 20% increase in hard metal application to the Ccitcal areas ofthe cutting structure G.-Inserts on the cone back row that aid in maintaining gage throughout a bit’ lif. = The Center Jet Nozzle is a fourth interchangeable jet installed Cr provide extra flow '.~ Tungsten Carbide inserts are placed along the leading edge of the shitall providing additional wear resistance in high RPM ‘motor applications and where additional shirtail protection is required, [M_- Motor Hardifacing consists of a generous application of ‘tungsten carbide haréfacing applied to the shirtall lower and. leading edges ofthe bit leg to provide enhanced seal protection R - Stabilization Inserts enhance standard shirtal patterns by providing bit stabilization and additional protection to the pressure compensator in high-angle applications arin deviation- prone formations. VAREL Z MINING AND INDUSTRIAL“= DTLGJMRS wwrw.vareloilandgas.com DURATECH Product Specifications Gage Inserts: 30 Total Inserts: e2 Back Row: SRT Gage Row: Full Cap Inner Row: Full Cap Bearing Type: Sealed Journal Bearing Seal Type: HSN O-Ring Fluid Circulation Design: 3 Nozzles with snap rings, Center jet Nozzle Part No 6703 Center Jet Part No 3247 Pin Connection: 4.1/2 in APL Regular Approx. Weight: £83 Ibs (7.7 kg) Operating Parameters* Rotary Speed: For all rotary and motor applications Flowrate Min-Max: 340 ~725 gpm ‘Max WO! 142500 Ibs (18905 daN) ‘Make-up Torque: 12000 - 16000 Ft-Lbs (16270 - 21693 Nem) ‘Sorting puns sen nepali oe pei Ft rcorrees your ee [DI - Varel's DuraTech® steel-tooth bit series delivers rapid rate (of penetration and new hardfacing protection that provides life- enhancing durabily in the most demanding environments. DuraTech bits incorporate Vare's patented DC30™ technology allowing for a 20% increase in hard metal application to the ciitcal areas ofthe cutting structure, G - Inserts on the cone back row that aid in maintaining gage ‘throughout a bit’ life JL The Center Jet Nozze is fourth interchangeable jet installed in the center ofthe bit to reduce bit balling or provide extra flow capacity. 'S.- Tungsten Carbide inserts are placed along the leading edge of ‘the shintall providing additional wear resistance in high RPM ‘motor applications and where additional shrtail protection is required, (M. - Motor Hardfacing consists of @ generous application of tungsten carbide hardfacing applied to the shirttall lower and leading edges ofthe bt leg to provide enhanced seal protection. .- Stabilization Inserts enhance standard shirtail patterns by providing bit stabilization and additional protection to the pressure compensator in high-angle applications or in devation- prone formations. VAREL 7, MINING AND INDUSTRIALHIGH ENERGY 8 1/2 in (215.9 mm) 47 37 SRT Chisel Chisel Bearing Type: Sealed Journal Bearing Seal Type: HSN O-ring Fluid Cireulation Design: V-Jet™ Nozzles Nozzle Part No.: 6703 Pin Connection: 411/2in APL Regular Approx. Weight: 83 Ibs (7.7 kg) Operating Parameters* Rotary Speed: For all rotary and motor applications Flowrate Min-Max: 340-725 gpm Max WOB: 51000 lbs (22686 dan) Make-up Torque: 12000 - 16000 Ft-Lbs (16270 - 21693 Nrn) “Doct pnt wr tr psc os Rom nH HE. Varet’s High Enecgy@ bit series ushers ina fine of journal ‘beating roller cone bits capable of increased drilling performance by effectively utilizing higher energy inputs in the form of increased rotary speed, increased weight on bit, or both. All High Energy bits Feature improved bearing systems, Vare's patented beating seal heat shield, Varel's patented conical seal gland, and hydraulic cleaning efficiencies, LV. - The V-Jet feature drects the fluid Flow stream to produce better cone cleaning, which improves bit penetration rates. This Jet design works with the inherent properties of Vael’s roller cone bits to deliver more hydraulic horsepower to the hole bottom. 'S.- Tungsten Carbide inserts are placed along the leading edge of the shirtal providing additional wear resistance in high RPM motor applications and where additional shirtail protection is required. (ML - Motor Hardifacing consists of a generous application of tungsten carbide hardfecing applied to the shirtail lower and leading edges ofthe bit leg to provide enhanced seal protection. R.- Stabilization Inserts enhance standard shirtal pattems by providing bit stabilization and additional protection to the pressure compensator in high-angle applications or in deviation- prone formations. VAREL DIL & GAS DRILL BITSEverest.THE LARGEST IN DRILLING EXCELLENCE Varel raises the performance standard for large diameter drilling with the industry's toughest, most innovative family of roller cone bits — the Everest™ series. Everest bits are designed for consistent performance and reliability when drilling surface and intermediate hole sections. The versatile design combines outstanding efficiency in the upper hole with industry-leading options for durability in deeper, tougher carbonate sections. Through research and testing, the Everest product line has evolved from our previous roller bearing product lines with increasingly successful runs in both land and offshore wells. The Everest bit family is an ideal solution for building cost-efficiency into your drilling program while still achieving outstanding driliing performance in every application, Our integrated systems approach refines and reinvents critical bit elements to achieve optimal performance in large diameter driling applications. Manufactured in the industry’s largest range of sizes—including an industry-leading 45" steel tooth bit—and with an innovative selection of features, Everest bits are easily specified to meet the demands of each hole section. Performance is enhanced while simplifying procurement, reducing costs, and improving logistics. ‘Three Everest series models provide the versatility for consistently high performance in meeting both operational and economic objectives. Leading the way in performance and technology Everest Summit, complete with the most advanced features available, When abrasive conditions are less demanding, Everest Base is an economical choice for your traditional drilling needs. Everest Open, ranging from 14-3/4" to 45%, is the ideal choice for any open-bearing surface or intermediate rieeds. SUMMIT | BASE =| OPEN Sota Ca Genes Pes! ean uy acca AR Ca a PREMIUM TOOTH HARDFACING BR ts OEVEREST SUMMIT TECHNOLOGY W The Everest Summit model redefines drilling results in tough formations. The sealed-bearing bit for 14 34" through 30" intermediate and surface holes builds durability in layers with innovative, industry-leading features. Patented Conical Seal Gland Tne conical seal gland geometrically constrains the seal to better handle pressure fluctuations and still maintain a preferred dynamic seating interface. The overal! Patented HET carbide insets > Patented hhoat shielé| > High capacity: Hist + ppc seal eens “Hon tengo, meee morneosne oO Vedet"™ hydraulies package > Advanced compensation > Optional diamond ‘enhancement features available “S219 ietease Spr O > Our product development team started with a higher toad capacity bearing geared toward higher weight and motor applications. Beering reliability was also enhanced through closely controlied assembly tolerances. Oreee Overview * As a leading manufacturer and global supplier to the drilling industry, we are proud to advance the next generation in drill bit performance - the Varel High Energy Series. This innovative series ushers in @ line of coer cone bits capable of increasing dling performance by effectively utilizing higher energy inputs in the form of increased rotary speed, increased weight on bit, or bot. To create tie High Energy Series, our enginoars used an integrated systems approach. At every point in the evelopment process, each element was refined and enhanced to add to the durability and drilling rate of these ew bits, As a result, our High Energy Series bits are able to withstand applications where the combination Of bit weight end rotary speed is at the high end of the spectrum, and by doing so deliver better performance and outcomes in critical applications. Proven technology meets enhanced features ‘The High Energy product line consists of ‘ur 73" to 1334" sealed journal bearings vith tungsten carbide cuting structures. ‘Tho bits are built with time-provan Oring ‘seal technology, but with new features | that greatly entance te effective tite | of tne seats. Fist, @ patented conical | saat glond design has beon employe. | This new geometry postions the seal in such a way that Itcan better handle pressure fluctuations and still maintain a prefered dynamic ‘sealing location and interface. The new sea gland i further ‘complemented by an incusty excusive* neat shield deployed between the seal and the inner bearing, This shield provides if ‘extending thermal insulation to the seal from heat generated in the bearing, The result i a lowar operating temperature for the ‘seal that aso extends seal ie, “Patent ‘An improved seal and bearing system ‘The High Eneray Series includes lnnovatons that incxease bearing life and saal protection. Engineers veloped a bearing system designed ta suppot higher loads on the bearing surface, which resulted —_ ina more robust and move tightly ‘eraneed journal Bearing. In addition, a:new ant-sale packing configuration is inearporate, improving cuttings diversion away from the mud sie ofthe seal gland. Self-draining reservoir We have incorporated a larger dome-vented grease reserve nto ‘the Soaring systom that i capable Of delivering bearing lubricetion ‘over longo, higher load and higher RPM runs. This new reservoir provides a 13 percent increase in capacity over previous designs and is configured to be “sel-drsining" to avoid cuttings buildup adjacent tothe esenoir. This feature improves the lability of resent performance when 2 High Energy Series bits rerun Increased wear resistance To eneue grater curabiliy, we nave Incorporated @ new shitail hard metal formulation that significantly increases wear resistance in this critical area of the bit. Upgraded shirtall enhancements, including leading edge shitai inser, stabilization inserts and eiamond teanced shitall protection, aso ae avaliable High Energy Tumbled (HET) cutting performance ‘This proprietary process for improving the attributes of tungsten carbide inserts (TCI overcomes the traction rade-off between ear resistance and fracture toughness of tungsten carbide ‘components and aatually makes TCI components both hardar and tougher, The HET process constitutes one more quality assurance step in the manufacturing of tungsten carbide inserts. We manufacture the inserts used in our products and contol all of tie HET processing and inspection of inserts» Enhanced Hardmetal s ——— A newly enhanced p Patented Conical Saal Gland hardmetal material is i The newly designed seal ‘welded to DuraTech bits I 4a ‘ / ‘lend is constructed to resist for added durability and . oh cuttings pecking into the ee ‘ : seal area. oO » Patented Heat Shield The heat shield ring is deployed between the seat and inner bearing and acts, ‘asa thermal insulator to the seal from heat generated in the bearing > Increased Wear Resistance Tungsten carbide inserts, provide adcitional wear resistance and shirttal protection when needed. » improved Bearing reese) Dusen bis nave incorporated a gh tempest, high brcty benrng gee tates inthe reduce generaten of intenal bering ht, fhoning begs tet nga » Improved Shirttail Hardfacing Using DuraCiad Hardmetal Technology, both the composition and application of hardmetal to the shirtall area of the bit are enhanced. » Back Row Insets ————-——~! Durable tungsten carbide inserts assist in maintaining, ge while diling,eT Overview * Varel International, a leading manufacturer of drill bits and global supplier to the drilling industry, is proud to introduce the next generation of steel tooth bits ~ the Varel DuraTech™ Series. ‘This steel-tooth series of products, available from 3-3/4" to 13-3/4," delivers rapid rate of penetration (ROP) and now hardmetal protection that provides life-enhancing Gurablily in the most demanding environments. Duratfech bits can withstand the added stress that operators place on bits when additional weight and greater RPMs are necessary. Cc ‘The series is designed to provide: = Added durability in abrasive environments Increased ROP = Directional responsiveness + Asolution for sticky shale drilling Designed for Durability Varl used a systematic approach when developing the DuraTech series, delivering a product that can reliably withstand high-energy inputs while maintaining expectations of high ROP and increased footage. DuraTech bits combine innovative manufacturing processes, quality materials and highly trined personnel, end have repestedly been proven infield tests to provide reliable, lating performance. Additionally, Varels extensive technology platform delivers petonted advancements in DuraTech’ seal and bearing package. DuraCiad™ Hardmetal Technology a er ef tcve spaaa eons npn soca The Duned Co REESE esdSeieaene rtcain ore st eh Siena mavemenenecne > DuraTech” bits have continually delivered retlable performance in drilling applications ranging from sticky shale to abrasive sands, proving that DuraTech roller cone bits are designed with durability that goes the distance.“w Compass Series > Patented Hi =? Highly responsive HET carbide cutting structure inserts design » Custom gage row designs available » Enhanced shirtail, » Patented conical protection seal gland > Patented heat shield > High temperature, high lubricity bearing grease ~> Improved herdfacing near reservoir for wear applications. Compas series bits have prove highly efectve ars the spctnum of line operations. ‘Aenobie vss ranging rom 2-214" lo 73,” tn lier Gamer torgen ears Inset ‘te meet the extrome demand a siahele applications. | mane stmotesppestin for a major aerate in Westom Canad, 2158.7 Comosss Bt tas challenged to incense motes eed while malting an accepable ate of penetration | GROMI Tis apteatcn reqs te Bit opxss troush increasingly hard formations including te abrasive, share sands ofthe CadorirMaanessin lotions. Yarel supped the operator ‘tone Canpass CHFADIRS Bi, which i oquipped wih diamond enhanced ack row, ‘eel a lecing eg hit srs and sabilaaion ners. The i success ded 4180 mois, downto 1985 metre doit This permanente 919.4 poeent movement In metas dled when compared tthe closest campetor ast Using is same compsior feta 31 percent improvement In ROP was ead. ee resistance in directional Ce oO Cy VUCompass” Series Slimhole Bits Reduced size casing programs, re-entries, multilateral, and colled tubing drilling all require steerabilty, reliability and efficient rate of penetration. Engineered with application specific technology, the Compass Series Slimhole Bits provide excellent steerability and high cates of penetration even when \weight on bit is limited. The bearing provides long, reliable performance in deep hole, long reach sections where increased RPMs in motor applications are commonly encountered Series Features and Benefits > Advanced eutting structure and gage ‘Compass series bits are made with highly responcive cutting structures designed for increased drilling speed and unsurpassed steerabiiy. The dense sirttail protection included in the gage of slimhole Bits provides superior durability in directional applications, Custom gage row designs ae available to optimize the bit for specitic ein applications. Semi-round top (SRT) inserts o: flat topped diamond inserts are applied to harden the gage where required. > Patented conical seal gland Constructed to resist cuttings packing in Ui sea area, the unique geometry ofthe seal gland provides significant benefits during high engle dling. + Patented heat shield Deployed between the seal and inner bearing, this shield provides Wife extending thermal insulation tothe seal from heat generated in the bearing > High temperature, high lubricity bearing grease ‘Advanced synthetic grease allows for improved lubrication and greater reliability in high speed motor applications. > High capacity reservoir ‘Te radesigned reservoir is capable of delivering bearing tubrication cover longer and higher RPM runs. > Patented High Energy Tumbled (HET) cutting inserts Cutting elements underg the HET process to alter the surface attributes, resulting In inserts thet are more abrasion and impact resisient. > Advanced bearing metallurgy Compass bits are equipped with a siver plate journal bushing, ser plated floating ‘thrust washer, plat pin and enhanced bearing hardmeta alloy for increased curity and reliability Overview “y er of th ital aig ctr. Tre advanced bering metry coded Inthe sores prnaes fa sorouc mae ‘sate berig surface. ign capocty gona zen ingroee Iubistion wn te Bear. eat sii ith 3 cna cl tn aes proven thermal dagen othe Sa.\w A-Force Series > Advanced cutting structure _-7? HET™ conical inserts ———=» Back row gage protection » Shit etcton | + Ryo sta feces CO) ‘aot 2 > Advanced compensation system > Hardtacing near reservoir for woar resistance in lateral sections and building angle Diaranaentancament unres we avale o ‘ah th hil ana rary cutngstucte ‘ese upgace an be especie bevel sive ah mt and oom apietons O it ted ing with a cna! uty view ote ew ‘Aline head ging maine Sal ganda roe tharmal mea beanie sem {ag stongin whe increasing sepadaton fe sesh ‘trans secures rereOverview A-Force™ Patented High Energy In the ques for higher rates of penetration, operators are increasinghy Tumbled (HET) inserts turing to underbalanced driling that utlizes air, water mist and Pane does cect foam fluid systems. These complex systems require specialized bits HET conla! insets wth medium to maximize efficiency and performance. be potentiates ‘extension. The conical shape promotes high ROPS in underbelanced dling “The engineered cutting stuctures of A-Force bits are both durable ‘and elfcient \Varel has been engineering roller cone bits for air and underbalanced drilling applications since 1994. Now Varel introduces the A-Force saties of sealed journal beering jet ar bts to meet the needs of these applications and provide superior resuits. Newly Engineered Bearing and Seal System Included on all A-Force series bits is an updated sealed journal bearing system designed with new technology that improves management of bearing heat and better accommodates high drilling toads » Advance cutting structure and gage ‘Force series bits use cutting structures designed for increased iting speed in underbalanced driling applications, The dence shirtll protection included in the gage provides superior durability in directional applications. > Patented conical seal gland Constcted to resist cuttings packing in the seal area, the unique geometiy ofthe seal gland provides signiicant benefits uring high angle driing. > Patented heat shield Deployed between the seal and inaor bearing, this shield provides ite extending thermal Insulation tothe seal frm heat generate in the bearing. > High temperature, hi ity bearing grease High temperature, high lubricity bearing zr ee areca ‘Advanced synthetic grease allows forimraved lubrication and greater poo tteton within hearing reliability in high speed moter applications. > High capacity reservoir ‘The redesigned reser is capable of delivering beeing lubrication over longer and higher RPM runs. > Patented High Energy Tumbled™ (HET) cutting inserts Cutting otements undergo the HET process to alter the surface attibutes resulting in inserts that are more abrasion and impact resistant. > Advanced bearing metallurgy ‘Force bits are equipped with e siver plated jourcal bushing, siver plated floating thrust washer, pilot pio and enhanced bearing hardmetal lly for ‘increased durability aod reliability.Ce “w High Roller Bit Using the solid foundation of the proven High Energy™ series, Varel has expanded its roller cone product tine with the introduction of the High Roller™ dril bit series, The series features our 14 54" to 18 %" sealed roller bearing bits and is available as both TCI and Steel Tooth designs. Innovations from the High Energy series such as the patented seal geometry, coupled with a new, larger lubricant reservoir, allow High Roller bits to ‘support longer bit life and increasingly demanding applicetions. Bit designers also worked to tailor specific cutting structure designs to match operating requirements and parameters, including those for complex well placements such as in directional and rotary steereble driling. © Pmented HET carbide insets ‘Te cating lamers in Tt is unde Vets potred HET process oar the sure but, feaitng inns tht are meses and inact restart Patented Conical Seal Gland ‘A best practice fom the High Energy series, the ‘Seometry of the seal gland assists in maintaining 2 prferrad dyeamic seating interface. <@) Highly Engineered Roller Bearing, ‘This aniston bearing package assists in reducing heat generation and beering torque for higher RPM runs, @ Now Forging Design Redesigned forgings aocommodate larger reservoirs, rycraulcs features and ste! is reallocated to maximize strength. In addition, the forgings overall, length is minimized for enbenced steerability and yoraule etilency DuraClad™ Hardmetal Technology @ ven searing Ltrcat ‘Aon high viscosity grease is used to reduce friction and increase eeliabiliy in higher ‘temperature applications. Grease tlw paths S were increased to aid in free communication of lubricant, © oninins cuting Stuctire igh Roller cutting structures are designed to ‘maximize ROP and deectionel contol. Stee! tooth cutting structures nave high offset, wide teoth spacing, and anl:-tracking tooth deletions to maximize action on bottom and resist balling To! cuting structures are calculated to maximize ROP with available weight on bit. Inserts are designed with aggressive tcoth extensions, durable shapes, and feature HET processing to provide reliable performance in vertical sections or on steerable systems. @ Evvances Harametat ‘Neniy enhanced DureCtad™ Herdmetal Technology, 2 new hardlacing compound, {s applied to provide adctional durability to eltical eraas ofthe bit end to steal tecth colin structures for ong esting performance, ‘Through intense investigation of welding specifications for hardmetal application, processes were reviewed and adjusted to produce accurate, repeatable outcomes. The DuraClad™ Hardmetal Tectinology specifications now allow for a 20% increase in hardmetal application to the eritical areas of the bit. This produces @ bit with a ‘more durable, long-lasting cutting structure. Skilled welders are provided with extensive application training and are regulerly audited as pert of Varel's commitment to quality.ia Overview <7eS Fe \w Varel Jumbo Bits BIG ON PERFORMANCE RELIABLE JUMBO BITS FOR LARGE DIAMETER ‘TOP HOLE SECTIONS ‘Available in sizes ranging from 20" to 44" (508 mm - 1217.6 mm), Varel is the industry leader in jumbo bits for oil and gas wells. Engineered for Excellence ‘Our jumbo bit products are engineered to help you improve rate of penetration (ROP) and reduce your drilling costs. Each Varel jumbo bit is engineered with + Advanced cutting tructures—both TC! and steel tooth options eveilable in popular sizes oO + Reliable besring packages—engineered for ependable savice in the most demanding epplications * Optional premium features designed to allow for customization to enhance bit performance in particulary challenging driting conditions Product Availability You Can Rely On Due to increased global dernand for jumbo-sized bits, Varel has invested heavily to expand our jumbo product by implementing “lean* manufacturing ‘operations. This investment in technical personnel ‘and equipment has improved manufacturing efficiencies, resulting in optimum product availability and delivery for our customers, SeEe Overview * Varet Jumbo Sealed Bit Availability by 1ADC Code \Varel Jumbo Non-sealed Bit Availability by 1ADC Code ‘Steal Tooth | Tungsten Carbide Bit Sizes | Steel Tooth Bits ore sn one | : Tiscone [Ta [tis [st [et Tee ae] spa fos ope] ine [ | eT zi | [ee 3 i 2% Additional Features Advanced Cutting Structures: > TCI Bits ‘Tet cutting sbuctues are designed to be durable while maintaining the highest efficiency in rock destruction > Steel Tooth Bits > Varel Jumbo Bit Optional Features Each design has the row placement, tooth spacing and cuter geometry determined to prove high ailing Fd sffclency, minimis tooth wear and prevent tracking Feature Name Feature Coxe (Prewitt omatin and cons Sings Catia Ca = “Genter Jet Nozze ce 7 Bearing Types Availabl Shintat Healocng w : 7 oe Sabato ners : ® Seentenrtg tena omtatea nae eRe — Diamond Emancee Sita Proection z configurations engineered to withstand the combinetion of high retary speed and weigh on bitin today’s demanding illing operations. ‘Not arise on Stet Toth Bits > Open Roller Bearings ‘Taditionalrller and ball oarings utilizing thrust buttons for axial baaring loads give reliable performance under 2 variety of rotary speeds and loads.ii nT <¥ Workover Bits \Vare| International offers the industry's broadest setection of high quality drill bits for remedial, re-entry and frac plug citing applications including: + Our classic open bearing stee! tooth bits, the renowned L2, Ll and LH2, proven in workover applications. worldwide. ‘+The newly introduced DuraTech line of sealed bearing steel tooth bits. ‘+The Compass Serles, high performance small ‘diameter seafed bearing tungsten carbide insert bits. ‘Our bits are produced under the highest quality standards to ensure ‘they withstand your most demanding workover needs. Every Varel roller cone bit is designed with an ‘emphasis on consistency, excellence and continuous Jmprovement. Furthermore, all are manufactured in ‘accordance with the ISO 9001:2008 and API QL ‘quality management guidelines. (API License Number 7-1.0036.1 Varel Roller Cone Manufacturing)ee Overview * industry Leading Roller Cone Rock Bits for Re-entry and Remedial Operations ‘The multifaceted demands of workover operations demand top bit performance. Varat's roller cone workover bits are designed to deliver across the spectrum of workcver applications including: crilling cement, drilling composites and plugs, paraffin clean out, seale clean out, thru tubing operations, coiled tubing operations and oil ahead re-entries. > Prosess Contos > ngranced Metals > Heat Treatment Critica eth nrcfacing processes Varel uses tight specified premium Heat treatments hey to bearing tnstee tooth is are continvally mates ard processing techniques reliably. Yael’ eat keabment fronted and updated to ensue the In the manufactore of oc ifeld process selectively caburzes and Tighest qual herdacing Gepost. workover its nsurng old grade hardens bearing faces and wear Ce cua nour complet ine, surfaces, nile ensuring a tough core microstructure. This combination provides long, reliable bearing performance. \Vare's classic line of epen bearing stee! tooth bits, including the L2, L1, and LH1 incorporate open throat hydraulics. These bits accommodate either regular through string flow or reverse circulation which is Frequently used to control a re-entered wel > Forged Steel Tooth Cutting Structure > skining ‘Vacel was the pioneer in the development of Bit skirting is en option for reverse circulation forged cones for steel tooth rotary cone rock applications, Drillbit skirts are created through bits. This superior method provides stronger, Welding a triangular piece of mild steel between more impact-resistant teeth when compared with the legs of the bit toward the cones with the milling Because the metal grain structure from the Intention of directing fluid to the botiom of the forging process is preserved, resulting in higher hole to pick up cuttings before turning and exiting load bearing, longer bit life and faster penetration. ‘the center of the bit. Bits annotated with a K ‘eature bit skirting.“w’ Workover Bits ee L2 tae Code 211 Compressive Strengths: 4,000 to 10,000 (psi) All Regular Circulation; 2-15/16" and larger ‘Gage Types: A" Tooth, Formations: Wide range of mesium formations such as altered limestones, shales, ante and ater foratons with medium compressive tenets Features: Moderately skewed cone design. Teeth hardfeced on one flank to resist abrasion. Vented "A” type gage gives high retes of penetration O Ll lave Code 321 Compressive Strengths: 8,000 ~ 18,000 (psi) [AUURogutar irculation: 3-1/2" and larger “A Tooth ty designed for Fast penetration in formations that are hard, ‘but not particulary abrasive Features: Designed to conform to latest drilling techniques requlrng heavier woights. Similar in design to the LHI, but doesnot have webbed heel ron LH1 (abe Code 331 Compressive Strengths: 9,000 - 20,000 (psi) AI Regular Circulation: 2-7/8" and larger Sage Types: "Tooth Formations: Hard formations, such 2s pyrite, chert, dolomite, eranite pophyry ‘and other formations wbich have high compressive suengths and are abrasive Features: Closely spaced, storg short teeth for maxim crushing ‘and chippingeT Classic Roller Cone Bits \v The Classic line is a group of long-proven journal bearing and roller bearing products typically applied in lower demand applications. The Classic line includes the Challenger Series of sealed journal and roller bearing bits, ETR large diameter roller bearing bits as well as ETD smaller diameter journal bearing bits. The Classic series of bits provide low-priced dependable performance. (ETD Bits ETO bits are available in sizes from 3-3/4" ~ 6-3/4" in both steel tooth and TCI configurations. They feature silver plates journal bearings with O-ring seals and high temperature lubricant suitable for motor applications. Compound hardmetal applied along the leading edge ofthe leg end edge ofthe shirtzail provides superior seal protection. For high-energy and directional applications please refer to the Compass series of bts, ETR Bits The ETR series of largar diameter sealed roller bearing bits was the pre-cursor to our premium High Roller series and incorporates many of the High Roller fectures in both the bearings and cutting structures. “The bearing package includes crowned roller bearings, an advanced bearing lubricant and oversized HSN O-ring seals for reliable operation, The ETR is available in sizes from 14-3/4* ~ 28 in both tooth and TCI configurations. The High Roller series utilizes advanced components for higher-energy roller bearing applications. Challenger Series Bits Both journal bearing and seated roller bearing bits are offered in the Challenger Series. The CH, or journal Dearing bits, are offerad in sizes trom 3-3/4" ~ 13-3/4" and feature silver-plated floating bearing elements with an O-ring bearing seal. The CR, Cc: roller bearing bits, are offered in 14-3/4" - 16-1/2" and feature crowned rollers with advanced bearing lubricant. Both styles have hardmetal applied to the leading edge of the leg and the shirttail perimeter. These bits are sultable for rotary and low-energy ‘moter applications. For high-energy journal bearing applications please refer to the Compass and High Energy series. For high-energy rolter bearing applications please refer to the High Roller series.7 Bit Nomenclature Indicates Bit Series. >-— Festwename —|F820C] reise | Stee Tooth Bit HE. High Energy Thngsen Cie Coleg T DT - DuraTech Cones. & Srtional CM - Compass “Cone Back Rew insert 7 if Atos cai | standard | optna HR High Roller Steel cente T =: ‘Ac Jet Nowe > 7 718° oniy | ¥ orion i a a fi i “enter et Nowle> 7 7 anaes el aoa & 8 Ui fe i so . i : ‘Shia Hatecng | Standard Sond Peer Siaiaten ere [RT Opti Optra rn a or Number System set aes v feet? One ait arena mal src “ee ‘Shurtiait z ‘Optionat | Optional Stee! tooth cutting structure Softest-to-hardest (1-6) Two digits: Tot cutting structure Softest-to-hardest (00-99) ‘Even numbers Predominatly chisel sped inserts ‘Oct numbers -Predoinaelyconieabshaped insets Diamond Feature Si Bako 66% Back Row ‘To0% Back Row 3S Bac Row + 1005 Gap 50% Gack Row + 100% Gage ee Beek Row + LOOM, Cageee Shirttail Protection ‘vy To enhance gage holding and seal protection, Varet roller cone bits provide value with a variety of shirtial protection packages for high-angle drilling, abrasive formations and steerable aoplications. ‘These shirtail protection packages can be used to tailor bits to meet your drilling needs. > Motor Hardfacing (M Feature) Foc demanding motor applications, 9 generous pplication of tungsten carbide harcfacing is applied {0 the shitall tower edge and leading edge ofthe bit Jag to provide enhanced seal protection. C > Leading Edge Shirttall Inserts (S Feature) “Tungsten carbide inserts are placed along the leading edge ofthe shia providing adsitonal wear resistance ‘n mater applications commanding high RPM or where additional shirtall protection is neaded. ee Haare = > Stabilization Inserts (R Feature} Mase Stabilization inserts enhance standard shit! ptterns by providing bit stbitzation and aditonal protection tothe presse compensator in high-angle applictons arin deviation prone formations. » Diamond Enhanced Shirtail Inserts (Z Feature) {In Vare's premium shirtall protection package PCD-capped inserts replace tungsten carbide inserts (CI) in svategic locations to provide masimum shirtall protectin in abcasive formations or Giectional appileations. Stabizaton ad Haraclng— Dian Enhanced and ‘Feature Haralcing2 FeatureCe “& Premium Options ~~ Diamond Enhanced Back Row (D Feature) (One third ofthe carbide, beck-row inserts are replaced with polyerystaline diamond (PCDl-capped inser to increase ga balding in abrasive applications Diamond Enhanced Gage and Back Row (DD Feature) ‘One thie ofthe back row and all gage insrts utilize PCD-capped inserts to maximize gage holding Fully Diamond Enhanced Cutting Structure (0300 Feature) ‘ties re PCD capoad extant if nthe msteteme — () selling conditions. The premium D3DD package features a fully PCD-ciad cutting structure providing excellent wear resistance Inthe harshest enviconments, ‘Tungsten Carbide Coated Cones (E Feature) {ll exposed portions ofthe TCI cones are coated with tungsten ‘carbide to provide maximum resistance in applications where ‘cone shell erosion limits bit fe, Steel Center Air Jet Nozzle (H Feature) Alc type bts offer an optional center ar jt nozea featuring threo ‘ditional ports fer enanced cutting structure and ennanced Nole leaning, (Available only in 7 7/8" bits and larger) Center Jet Nozzle (J Feature) A fourth interchengeable jet is installed in the center of the bit to reduce bit baling or provie extra flow capacity. (Avaliable only in 7 7/8" bls and large) O Vedet Hydraulics ‘The Vet aimed flow steam produces better cone clearing, which improves bit penetration rates In alton to new head fering, ‘he new designs maximize leg strength while minimizing overall bit length, helping to deliver more hydraulic horsepower to the hole bottom.High Energy Tumbled (HET) & High Energy Tumbled (HET) cutting performance This proprictary process for improving the attributes of tungsten carbide inserts (TCI) overcomes the traditional trade-off between wear resistance and fracture toughness of tungsten carbide components and actually makes TC! ‘components both harder and tougher. The HET process Constitutes one more quality assurance step in the ‘manufacturing of tungsten carbide inserts. We manufacture the inserts used in our products and control all ofthe HET processing and inspection of inserts. Mae > Patented process Cc Septhrea > Results in greater overall penetration rates, > Reduced daiing costs,ee “yw Roller Cone Reference Tabies Bit Connections, Total Flow Area Gage Diameter Tolerances ‘The gnge ameter of he cutog edge ofthe its shall confor tthe ‘oe designation wh the fll traces Rede eieeattekoe elute ediciones Sieof Bt roche in 15S ot oar Toa0-0] 132502 61 Ue se 189-0 | 778 a6 oe T20| (© American Petleum tsitute Renee bie ele Nozme Flow Area (square inches) ‘ove [0.4873 Nezzte ‘Sze 7 2 Nozzte_| Nozzles a07se | [eases | o.24as [0.4970 éizie 0.1868 ous4[oz01 sea ciate erst [eisos~foaa0 [aaa oxze6fo.as%2 | oseep asc3 [0007 [oasid ire fos osi77 963 [0.3927 — | 05800 az2i? [oars ae50 [o:7ass Remerene=uacrenusaceutsice! ‘Nee: Some bt ype ar avalble wth altomaie conection sas by soon ener Read ares [08838 |oaso7 168 | ee | ater tatoos fn | 2.178 to 3 3/8 Inclusive: ‘a Thread Rod oe ee 1 ‘31/24 U2 inclusive (2 38 API REG. oui a oH site ihe poe [osies [sass —[zo7a0— See senna Sarin a ss [ero | 712 to 9 316 inctusive 412 APL REG il 1.8040 2. Dz We 103 nce See svinee | pe [2gm. [27615 |__ 14 1/21) 18 V2 inclusive | 6 SIBAPL REG O° 7 6/B API REG 13.1420 T1856 tb rciahe [7 SOAPIREG wae APIREG | ange San AEDMakeup Torque Table Roller Cone Reference Tables * Pin SizeiNozzle Table etn ‘Recommended Toraue, Ties Now p00 3,600 7300 - 4,800) “4,500 - 5,500, "6.100 - 7.500 7,000 5,600 p-18200 “772.000 16.000 [36,000 22,000 00-3200 | 88400 #9000 [34000-40000 | as 000 54000 [——~ 4,060. 60.000 | ———54,000.0,000.—— ————————— vseanne ne eeandara Nomi Minextnced Newton ine asi Part No. Available Sizes. ‘Part No. ‘Available Sizes [ae aD SED | ese | aii, 12 | i Tse [To Tams, cocoa} [eine eat ot reemnenagiiet Tia-7 78 Teale Bris cure | com [PRR28IBZ7 tae | ote 1820 84-9778, 13, j T cA ~ ‘to i Bases | SAE | grag | 8M IS.18.2.1 apg | SW ETB Wa-i6i | sun2-3907 al Spe terre eee eee 7 reas [Tara 71a T Toma 2028] amie ie A 7 | repr i a ‘tire i: ons rmanse | | a zz.2h28 Meee BR Size Re ‘Center Jot Nozzles ‘ Seana we | “PartNo. _| Avaliable Stes. Tie. 97% | 700-2509 377 | Simul ios.28 | 2559-7112 12400 | Bibra 16,18, 20a “” Bit Shipping Weights Roller Cone Reference Tables Gace mes Tei Stes! Tooth Bi Biomater ‘Appronimate Wola ‘Approximate Weiaht 5 er oe Ibs. ibs. kg Tame Bata 7a 768 Heel 78 L ao z H 8 ee a a2 Wea i0n = ios is i m7 ior ae on = [oes ia = 18S 2 are 1116seen eee aus edd Dimensions ‘Be Size ‘size OD in. weit Per Foot Nominal tos. ‘Casing Coupling ‘ODin. Recommended Bit Size Diameter ae 378 378 338 ry au 612 - 776 95e naw 6 29WAM ieee Teen Cece Ce Penis eee ire as oe ets en peer eee ec Pae cee eer erie er cr iy poeeerret pepe) Deelieee ratty ae nnd peices oper et poets ea Pe ea Aerie g aaa pierre) eee prog eon) jonny itd ee ee eer eset price eee veiner ry Ce eee Paes pee eettty pase ct Sacer Sead eee pest re cee etd oer eter seater ae Bice eet ec ey paetreiter yosalam, Bina Pare co romans nonesia rere) 208 eer Pass ea ereeay Shanpereeert ety peer ear peetvene at) oie. 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