Single Phase Industrial UPS Systems 

Range: 5 to 225kVA
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Single Phase Industrial UPS Systems
Hitachi Hi­Rel Power Electronics Pvt. Ltd.  is in the business of Industrial UPS Systems since 1987 and
has rich experience in supplying power back-up and power quality solutions for mission critical applications
in refineries, petrochemicals, power generation, steel & metals, process industries as well as for critical data
processing applications.

Hitachi Hi-Rel Power Electronics offers high quality power back-up technology and complete customized
system solutions for demanding applications..

Design Philosophy
I4+ series of UPS systems have been designed to perform under extreme operating conditions that normally
exist in industrial environments. The use of Digital Signal Processors (DSP) has made the control loop of the
UPS system very stable, drift free and with better HMI for monitoring, control and precise settings of
parameters. High speed CAN bus interfaced sections make the system response very fast to handle the
extreme transient load conditions. Intelligent power device with sandwich bus architecture makes the
systems highly efficient and reliable.

Latest Generation IGBT modules.  Digital Signal Processing 
(DSP) based control board

Open Door View > 80 kVA System Open Door View < 80 kVA System

www.hitachi-hirel.com 02
 Standard Features
 IGBT – based PWM Inverter  High branch fuse clearing capacity
 Internal Interface on high speed CANbus  Industrial grade enclosures
 DSP – based system control  RS 485 link for external communication
 Fiber optic data communication  Event log (with date & time) last 999
 Redundant control power supply  Programmable 8 nos. potential free (NO/NC)
 Latest generation power devices contacts
 True power measurement  Isolated 8 nos. inputs for remote alarm
 High resolution LC display  Built in Battery management system
 LED mimic system diagram  Battery reverse polarity protection
 Rectifier options (refer SLD)  Insensitive to phase rotation
 Charger compatible to all types of battery for  Industrial compatible power terminals
industrial use
 Fully rated Make before break type
maintenance bypass switch

Single Line Diagram Battery Management

Optical Link to enhance Reliability

System
Battery Monitoring System is an on-line built-in
feature to check the battery open / weak status
automatically at a pre-defined period. It also
indicates the residual time, AH, balance life in terms
of years /cycles.

Options
Input isolation transformer
Input breaker 50 kA.
Diode Based Rectifier 12 Pulse rectifier / charger
IGBT based PWM rectifier
Input harmonics filter
CBA
FA NBS Parallel / Hot standby configuration
SSA
MIS

A
PC based monitoring and recording
OUTPUT
LB FD
LO
SSI
Common battery bank
CBI
FC
SSV OUTPUT
SNMP, Profibus, Modbus
CD CD
CD
communication protocols
MAINS
Lower DC bus voltage
CHARGER INVERTER T2 500C ambient temperature
Bypass line equipment
SMPS GATE DRIVERS SYSTEM F/B
SCVS - Servo Controlled Voltage Stabilizer
CBB FB

CHARGER PSFB
SYSTEM CONTROL
SSVS - Solid State Voltage Stabilizer
BATTERY
CVCF - Constant Voltage Constant Frequency
CHARGER CONTROL USER INTERFACE KEYPAD+LCD
Stabilizer
Front access
Top cable entry
Thyristor Based Rectifier Various Input /Output voltage level
Battery earth leakage protection
G

CBA
Panel protection class
Panel color
FA MBS
B
B
9
ALTERNATE
L2
A
FD

1
2
3
MAINS
CBI
R
Y/Y

T1
LI FR

CD CD
SS S/W
OUTPUT
L3

Digital Control Panel

KL

CF
T2
PWM RECTIFIER INVERTER
CBE
FB
4

5
BATTERY

GATE DRIVERS SMPS GATE DRIVERS SYSTEM F/B

RECTIFIER CONTROL SYSTEM CONTROL

RECT. POWER SUPP. LASER INTERFACE KEYPAD + LCD

IGBT Based Rectifier

i4+ Series Single PhaseIndustrial UPS Systems 03

Alarms, Indications and Metering
LED.  No. Parameter Status LED  Indication  
Absent Red
1 Bypass Input Within Range Green
Out of Range Red
Absent OFF
2 Mains Input Within Range Green
Out of Range Blinking Green
ON Green
3 Charger Operation OFF Red
Trip Blinking Red
4 Battery Discharge Red
Boost Charge Red
5 Battery Operation Float Charge Green
Discharge OFF
ON Green
6 Battery MCCB
OFF Blinking Red
ON Green
7 Inverter Operation OFF Red
Trip Blinking Red
Inverter SSW ON Green
8 Loadon Inverter
Inverter SSW OFF OFF
Bypass SSW ON Red
9 Loadon Bypass
Bypass SSW OFF OFF
Synch. Steady Yellow
10 Synchronization
No Synch. Blinking Yellow
11 Common Alarm Indication Any Alarm Present Blinking Red

LCD Display
METERS ­D
  IGITAL ­L
  CD  DISPLAY       MAJOR  ALARMS ­T   EXT  READOUT 
­ LCD  DISPLAY
Mains
Alternate   Under Voltage
VOLTAGE   INPUT Over Voltage
Battery
METERS Over Voltage
I nverter DC
Load Discharging
Mains BATTERY Under Voltage
FREQUENCY Alternate End of Battery Discharge
METERS Output Under Voltage
Metering  with  tr  ue  RMS  measurement Over Voltage
IGBT Limb Fault
INVERTER Over load
Mains
CURRENT  Battery   Over load Trip (Inverse Time)
METERS Inverter  Over Temperature
 Load Under Voltage
Load kVA ALTERNATE Over Voltage
Load kW Frequency out of Range
POWER     oad Power Factor
L
STATIC  SWITCH  Transfer to Bypass
METERS   PS kVA
U
UPS kW
  PS Power Factor
U

www.hitachi-hirel.com 04
 Technical Specifications
MAINS INPUT

Thyristor Rectifier Diode Rectifier IGBT Rectifier

Rectifier Input Voltage 415V 3 Phase 3 Wire 415V 3 Phase 3 Wire 415V 3 Phase 3 Wire
Voltage Tolerance +10%, -15% +10% , - 25% +10% , - 20%
Input Power Factor 0.80 0.92 0.95
Exceptional Safeguard against Power Disruption

Frequency 50Hz / 60Hz ±6% 50Hz / 60Hz ±6% 50Hz / 60Hz ±6%
Input Current Harmonics < 35% < 30% < 5%
Inrush Current Built-in Soft Start (< 10 x input current, when input transformer is used)
 DC BUS
DC Bus Charger Voltage 305 to 434Vdc 305 to 445Vdc 305 to 445Vdc
Battery Charger Ampere Capacity (kVA x 0.65) A kVA=Amp. (kVA x 0.65) A
Minimum End Cell Voltage 305Vdc
Maximum DC Bus Ripple With Battery 1%
Maximum DC Bus Ripple Without Battery 2%
Recommended No. of Cells :-
SMFB 175-180
LATB 175-180
NICD 273-277
DC Voltage Regulation ±1%
UPS OUTPUT
Normal UPS Rating At 0.8 PF
Voltage 220 / 230 / 240 / 110 / 115 / 120V
Voltage Tolerance:-
Steady State ±1%
100% Step Load ±5%
Recovery Time < 20mSec
Power Supply Interruption
and Restoration ±1%

Overload:-
Inverter 1 min 150%
Inverter 10 min 125%
Inverter 60 min 110%
Frequency 50Hz / 60Hz
Frequency Stability, Free Running ±0.1%
Synchronization Range ±6% (±1 to ±6% Field Programmable)
Slew Rate Single Unit 1Hz / Second
Wave Form Sinusoidal
Distortion Factor:-
Linear Load < 2.5%
Non-linear Load < 5%
Admissible Output Crest Factor 3:1
Branch Fuse Clearing Ability 30% Rated (Semiconductor Type Fuse)
Output Voltage Adjustment Range Step Less ±10%
Static Switch Transfer Time in Sync Mode < 4mSec
Static Switch Transfer Time in Async Mode < 20mSec
Maintenance Bypass Make Before Break
OPERATING CONDITIONS
Ambient Temperature Range for Storage 0-600C
Ambient Temperature Range for Operation 0-450C
Altitude Above Sea Level 1000 Meters From MSL
Allowable Air Humidity 95% Non Condensing
Atmosphere Non Corrosive, Dust Free, Freely Ventilated
55 dBA to 74 dBA (Depending on System Rating
Audible Noise @ 1meter From Panel Front
and System Configuration)

i4+ Series Single PhaseIndustrial UPS Systems 05

 ENCLOSURES
Construction CRCA Steel Sheet
Protection Class IP 41
Finish (Power Coated) RAL 7035/7032
Ventilation Forced Air (Internal Fans)
Cable Entry Bottom
STANDARDS
Safety IEC 62040-1
Performance IEC 62040-3
EMC Standard IEC 62040-2
Product Certification IEC 62040-3
IP Rating IP 41 According to IEC 60529
PROTECTION
AC Input and Battery Circuit Breaker, Battery Charger
Input Protections Current limit, DC Over Voltage Protection and Rectifier
Over Temperature Protection
Overload, Short Circuit, Over Temperature,
Output Protections Over and Under DC input Voltage Protection,
Over and Under AC Voltage Protection

In spirit of continual improvements, specifications are subjects to change without notice.

Dimensions
Thyristor / Diode Rectifier IGBT Rectifier
Rating Height  Length  Height Length 
Depth  Weight   Depth  Weight  
kVA (mm) (mm) (mm) (mm)
(mm) (kg) (mm) (kg)
5 1700 800 800 250 1700 800 800 300
7.5 1700 800 800 250 1700 800 800 300
10 1700 800 800 300 1700 800 600+800 500
15 1700 800 800 300 1700 800 600+800 500
20 1700 800 800 350 1700 800 600+800 550
25 1700 800 1000 500 1900 800 600+800 650
30 1700 800 1000 500 1900 800 600+800 700
40 1700 800 1000 700 1900 800 600+800 900
50 1800 900 1000+1000 850 1800 900 1000+1000 1250
60 1800 900 1000+1000 950 1800 900 1000+1000 1300
75 1800 900 1000+1000 1150
100 2200 1000 1200+1200 1550
120 2200 1000 1200+1200 1650
130 2200 1000 1200+1200 1650
Consult Factory
160 2200 1000 1200+1200 2000
180 2200 1000 1200+1400 2500
200 2200 1000 1200+1400 2500
225 2200 1000 1200+1400 2750

Note: Overall dimensions, weight, audible noise, heat generation, module height etc. depend upon the system
configuration and options required.

Consult factory for customized dimension & weight.

www.hitachi-hirel.com 06
About Us
Founded and established in 1983 as Hi-Rel Electronics  Leading Manufacturer of UPS, DRIVES &
Pvt. Ltd., we are now a Hitachi group company - Hitachi AUTOMATION PRODUCTS and GRID TIED
Hi-Rel Power Electronics Pvt. Ltd., reckoned as a SOLAR INVERTER
PIONEER IN POWER ELECTRONICS. With over 3  State-of-The-Art MANUFACTURING FACILITY AT
decades of experience, we have garnered a significant Gandhinagar & Sanand in Gujarat, India
level of trust in our market segment and continue to  IN-HOUSE R&D Facility recognized by DSIR,
offer world class power electronics products, value Government of India
added services & customized solutions.  ISO 9001: 2008, ISO 14001: 2004 & BS OHSAS
18001:2007 Certified Company adhering to World
Our product portfolio includes UPS (Uninterruptible
Class Quality Standards
Power Supply) for industrial, commercial & enterprise
 APPROVED by Leading Consultants and EPC
applications, medium voltage & low voltage variable
Vendors
frequency drives, steel automation drives, engineered
 PAN INDIA & GLOBAL Presence
variable frequency drives for customized applications,
 SERVING Entire Gamut of Industries
industrial automation & control products like PLC,
 Rich Experience in “MISSION CRITICAL”
SCADA & DCS, grid connected solar inverter, railway
Applications
inverter and other customized products like UMPS, iDip
 Dedicated & Decentralized 24X7 AFTER-SALES
(dip ride through solutions), etc. We have rich
SERVICE at 45+ Locations (in India)
experience in supplying power back-up products &
 OFFER Products with Greater Energy Efficiency &
complete customized solutions for mission critical
Lower Carbon Footprint carbon footprint
applications in refineries, petro-chemicals, power
generation, steel & metal, and process industries as
well as critical data processing applications.

We believe that our core values, customer delight, quality orientation, harmony, sincerity, pioneering spirit & growth,
differentiate us from others.
With expertise, experience and an efficient product line, we will always be your power electronics partner.
When you choose to do business with us, you are partnering with a company who cares.

i4+ Series Single PhaseIndustrial UPS Systems 07

Pan India &
Global Presence

USA
Middle 
East
India

South East Asia
Africa

Australia

i4+ Export / 05 / 15 / Ver.1 / Corp. Mktg. / India l Spotlight - 079 3002 2324

    
  Hitachi Hi­Rel Power Electronics Pvt. Ltd.
B - 14/1 & 171, GIDC Electronics Zone, Sector - 25, Gandhinagar - 382 044, Gujarat, India.
Phone: +91-79-2328 7180/81, +91-79-6170 0500, Fax: +91-79-2328 7182
Email: contact@hitachi-hirel.com, Web: www.hitachi-hirel.com

In the spirit of continuous improvement, specifications are subject to change without notice.