STANDARD OPERATING PROCEDURES

Form No. : EHSMSM/446/4013 Form Rev. No. : 01 Effective date:

01/04/2018

SOP No . GP1/PRD/07 Effective Date 01/04/2018 REVISION No 0

SOP DESC Air knife cleaning Section Zinc Pot Section
DEPARTMENT GP 1 Production. Page 1 of 3

Step Activity Associated Requirements/Hazards/Impacts Responsibility Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) (WHO)
1.SAFETY : Personal Injury Shift in charge 1.Use proper PPE’s
1. General Safety 2.Always use proper tools and tackles.
3.Keep away from moving machinery..
4.Maintain good housekeeping.
5.Always use handrails while climbing
ladders
6.There must be a three point contact.
At least one hand must be free for
holding the hand rail while climbing on
ladder.
7.. While working on TCL scrubber duct
line, pls ensure use of safety belt, 1
meter ladder for climbing up to duct
height, supervisor must be present on
site during job execution.
ENVIRONMENT:No effect

QUALITY:No effect
2. Air knife 1.SAFETY :Thermal hazard from Pot operator,1.Reduce the line speed to 80MPM and Use PPEs like
cleaning molten zinc. Shift In charge pressure to 4000 mm WC before earplug, Safety
2.Noise hazard due to high air pressure cleaning the air knife . goggles etc.
2.Use the platform provided near the zinc
pot for air knife cleaning.Insert air knife
cleaning blade to the near end of
effected lip , then move forward up to the
far end of the knife and again pull it back.
3.Do not operate air knife cleaning if
weld has reached the air knife area.

ENVIRONMENT:No effect
 QUALITY: Zinc Pick Up, Nozzle Line Pot operator 1.Clean the nozzle by using specially
made tools
2.Use proper PPE’s before nozzle
cleaning.

PREPARED BY APPROVED BY
Name and Designation : Mr.O.P.Chaudhary (Sr.Engineer) Name and Designation
Signature with Date : Signature with Date