UENR1264

September 2010 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

13 14
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVES
18 VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

2
797F Off-Highway Truck
MEASUREMENT ROTATING SHAFTS

VEIW A-A
Transmission System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

LAJ1-UP
SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

10 RELEASED PRESSURE REMOTE SUPPLY PRESSURE

24 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

8 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

12 1 7 6 FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

© 2010 Caterpillar Printed in U.S.A.

All Rights Reserved

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3 11

22
Electrical Symbols Table
Component Locations Hydraulic Symbols (Electrical)
9 Description
Part Machine Schematic
Number Location Location
BAFFLE AS: 152-2709 1 C-8 G M
25 D-7
FILTER GP: 339-9705 2
C-4 Transducer Transducer Generator Electric Motor
MANIFOLD: 153-6702 3 B-4 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)

15 NIPPLE AS: 6V-3965 4
C-4
C-3
PLUG-ORIFICE: 189-0405 5 D-3
PUMP GP: 276-2995 6 E-8
5 PUMP GP: 276-2955 7 B-8
Electrical Wire
A-8 Pressure Switch Pressure Switch Temperature Switch
SCREEN AS: 152-2725 8 (Adjustable)

UENR1264
F-7
SENSOR GP - PRESS: 159-3279 9 D-3
4 SENSOR GP - TEMP: 286-1206 10 F-8
Electrical Symbols (Electrical)
SENSOR GP - TEMP: 118-7226 11 D-3
A-8
TUBE AS: 178-5062 12
F-7
T
VALVE GP - CONV OUTLET RELIEF: 149-3985 13 F-6

21 VALVE GP - CONV OUTLET RELIEF: 149-3987 14 C-6 Pressure

Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
VALVE GP - LUBE RELIEF: 164-8907 15 D-3
VALVE GP - MDL: 258-8987 16 C-1, F-1
VALVE GP - RELIEF: (Not Shown) 151-0187 17 E-2 Wire Number Identification Codes
VEIW A-A VALVE GP - SOL: 345-0394 18 F-5
Electrical Schematic Example
MAJOR PARTS GROUPS Hydraulic Schematic Example
C-4 Current Standard Current Standard
CASE and PARTS GP - PLANETARY: 272-3228 21
D-3 Harness identification code
CASE and PARTS GP - PLANETARY: 272-3229 22 A-8 This example indicates

30 Page,
wire 135 in harness "AG". Wire
CONTROL GP: 272-3231 23 C-1, F-1 Circuit Number

COMPONENT VIEWS
Wire Color
Identification
CONVERTER ARRANGMENT: 279-4594 24 B-7
325-AG135 PK-14
VALVE GP: 225-9492 25 C-3
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(10) SENSOR GP-TEMP:

286-1206

(12) SCREEN AS: 152-2725 (13) VALVE GP - CONV INLET RELIEF: 149-3987
F (8) TUBE AS: 178-5062 F
(16) VALVE GP-MDL:
258-8987

1
(18) VALVE GP-SOL: 345-0394 XMSN
SUMP

XMSN
SUMP
1
LUC
OIL COOLER
(16) VALVE GP-MDL:
258-8987
TC SUMP TC SUMP
2
XMSN
SUMP

XMSN
TC SUMP
TC SUMP
SUMP
2
(17) VALVE GP - RELIEF: 151-0187 (16) VALVE GP-MDL:
E 258-8987 E
3
XMSN
FILTER BYPASS SUMP

(6) PUMP GP: 276-2995

XMSN
SUMP
3
XMSN SUMP XMSN SUMP
(16) VALVE GP-MDL:
258-8987

4
XMSN
VEHICLE PUMP SUMP
DRIVE LOCK UP
CLUTCH (LUC) XMSN

SPEED
SOLENOIDS CLUTCHES
SUMP
4
XMSN SUMP ENGAGED ENGAGED
(22) OUTPUT CASE GP:
(16) VALVE GP-MDL:
PART OF 272-3229 7F 1&4 1&4 258-8987

D (11) SENSOR GP-TEMP:

118-7226 6F 2&4 2&4 5 D
TORQUE (9) SENSOR GP-PRESS: 5F 1&5 1&5 XMSN
SUMP
CONVERTER 159-3279
4F 2&5 2&5 XMSN
FILTER BYPASS
3F 1&6 1&6
SUMP
5
XMSN
CONTROL TC XMSN 2F 2&6 2&6 (16) VALVE GP-MDL:
CHARGE CHARGE LUBE 258-8987

6
1F 3&6 3&6
(5) PLUG-ORIFICE:
189-0405 (15) VALVE GP-LUBE RELIEF: N 2 2
CONV SUCTION LOG 164-8907 XMSN
SUMP
(Dimensions: 39 inches x 28 inches)

PART OF CONV SUMP R 2&7 2&7

(4) NIPPLE AS: XMSN

(1) BAFFLE AS: 152-2709

(2) FILTER GP: 339-9704
6V-3965
(25) VALVE GP:
SUMP
6
PART OF 225-9492

(16) VALVE GP-MDL:

258-8987
TC SUMP
7
UENR1264

C XMSN
SUMP
C
(14) VALVE GP - CONV INLET RELIEF: 149-3987
XMSN
SUMP
7
XMSN SUMP

(4) NIPPLE AS:

6V-3965 (23) CONTROL GP: PART OF 272-3231
(3) MAINIFOLD:
153-6702

(21) PART OF: 272-3228

HYDRAULIC CIRCUITS BY COLOR
30 Page, Color,

TC SUMP
CONTROL CIRCUIT
(7) PUMP GP: 276-2955 TC SUMP (2) FILTER GP: 339-9704
TORQUE CONVERTER CIRCUIT
TRANSMISSION CIRCUIT
SUPPLY LINE
B DRAIN / RETURN LINE B
(24) CONVERTER ARRANGEMENT: PART OF 279-4595 XMSN FRONT XMSN REAR CL'S 6 & 7
BOX LUBE BOX LUBE LUBE LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group
(12) TUBE AS: 178-5062
and Attachment
(8) SCREEN AS: 152-2725

Air Line

CALLOUTS
A YY Taps (Pressure, Sampling,Sensor) by letter A

52 Components by number

XMSN SUMP THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK

MEDIA NUMBER: UENR1264
(22) OUTPUT CASE GP-PARTS: PART OF 272-3229 PART NUMBER: 272-3220, CHANGE: 00
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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