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FULL LOAD RPM: 1800 GOV. REGULATION: 3-5 % ENGINE: 3029DF APPLICATION: GENERATOR 35 KW OEM

FULL LOAD RPM: 1800

GOV. REGULATION: 3-5 %

ENGINE: 3029DF APPLICATION: GENERATOR 35 KW OEM

INJECTION PUMP SPECIFICATION ©

CUSTOMER PART #: RE-53786 CUSTOMER'S NAME:

JOHN DEERE SARAN

MODEL NO.: DB2335-5099

SUPERSEDES:

EDITION NO.: 10 DATED: 8/16/2006

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD. ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED. USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS

TEST STAND: ISO 4008:

1.

CALIBRATING HIGH PRESSURE PIPES

SAE

J1418/ISO 4093:

.063" (1.6 mm) ID X 25" (635 mm) LONG.

2.

CALIBRATING INJECTORS

SAE

J968/ISO 7440:

 

0.5 mm ORIFICE PLATE NOP:3000 PSI (207 BAR)

3.

CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201)

a. TEMPERATURE 110 -115 F (43 -46 C) AT INLET. b. SUPPLY PRESSURE (S.B. 334): 2.0 ± 0.5 PSI (14 ± 3 kPa) AT PUMP INLET.

.

CAM MOVEMENT READ-OUT DEVICE: #23745.

PUMP INSTALLATION: IT-008 ROTATION-C-*

 

LEVER ANGLES (REF.)

NAME PLATE-L-SIDE**

THOT MIN.( B)

N/A

#1 CYL.-3-O'CLOCK**

THOT MAX.( C) N/A

THROTTLE-L-SIDE**

S.O. ( E)

N/A

TIMING MARK

180

S.O. ( F)

N/A

E.S.O. (12V E.T.R.)

* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END

PUMP OPERATING SPEED

MECHANICALLY TIMED TO CAM (S.B. 177)

PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE (REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP)

1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.

2. TURN SPEED DROOP TO MINIMUM POSITION (CCW DIRECTION). TURN SPEED DROOP CAP IN 6.5 TURNS CLOCKWISE.

3. 1920 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN 10-20 mm³/STROKE, IF NECESSARY.

4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED)

HALF

ENGINE SPEED

THROTTLE

 

RPM

POSITION

mm³/STROKE

ADVANCE

a. 150

WOT

18 MIN.

b. 400

WOT *

4 MAX.

---

c.

525

WOT

---

---

1.0 -3.0

d. 1000

WOT

---

3.0 -4.0

e. 1800

WOT

62.5-66.5

---

f.

1800

WOT *

4 MAX.

g. 1920

WOT

10-20

--- ---

h. 1970

WOT

5 MAX.

---

* E.S.O. DE-ENERGIZED

PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. ROLLER-TO-ROLLER DIMENSION 1.962" ± .001" (49.83 mm ± .025 mm) MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.

2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) (USE KIT #23093 S.B. 95).

3. 0 RPM (WOT):

a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH 5 ± ½ TURNS ON CONTROL ROD GUIDE.

b. TURN SPEED DROOP ADJUSTING CAP 6.5 TURNS FROM MINIMUM DROOP POSITION.

c. BACK OUT HIGH IDLE SCREW.

4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.

5. 400 RPM (WOT):

a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.

b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. (60 kPa).

6. 1800 RPM (WOT):

a. SET TRANSFER PUMP PRESSURE FOR 80-85 PSI, (552-566 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)

b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER PUMP PRESSURE.

c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).

7. 525 RPM (WOT): SET ADVANCE TRIMMER SCREW 2.0 .

8. 1800 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:

64-65 mm³/STROKE.

9. 1920 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-20 mm³/STROKE.

10. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO NOT BACK OUT SCREW FROM INITIAL SETTING.

11. CHECK POINTS:

 

THROTTLE

T.P.

RPM

POSITION

mm³/STROKE

PRESSURE

a. 150

WOT

20 MIN.

ADVANCE

10 MIN. **

b. 400

WOT *

4 MAX.

---

c. 525

WOT

---

---

---

1.0 -3.0

---

d. 1000

WOT

---

3.0 -4.0

---

e. 1800

WOT

64-65

80-85 ***

f. 1800

WOT *

4 MAX.

---

g. 1920

WOT

10-20

--- ---

--- ---

h. 1970

WOT

5 MAX.

---

---

* E.S.O. DE-ENERGIZED

** (69 kPa)

*** (552-566 kPa)

12. SPECIAL NOTES:

a. TORQUE ALL FASTENERS PER S.B. 106.

b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L POSITION PER S.B. 164.

c. CHECK ELECTRIC SHUT-OFF PER S.B. 108.

d. SEAL FASTENER PER S.B. 134R.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.

5099

EDITION 10

DATED 8/16/2006

Page 2 of 4

5099 EDITION 10 DATED 8/16/2006 Page 2 of 4 Note: Note: Note:

Note:

5099 EDITION 10 DATED 8/16/2006 Page 2 of 4 Note: Note: Note:

Note:

5099 EDITION 10 DATED 8/16/2006 Page 2 of 4 Note: Note: Note:

Note:

5099

EDITION 10

DATED 8/16/2006

Page 3 of 4

5099 EDITION 10 DATED 8/16/2006 Page 3 of 4 Note: * O.S. METERING VALVE AND ARM

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336 Note: THROTTLE LEVER BUSHING OUT Note: ASSEMBLE

Note: THROTTLE LEVER BUSHING OUT

22248 REFERENCE S.B.336 Note: THROTTLE LEVER BUSHING OUT Note: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS

Note: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG

5099

EDITION 10

DATED 8/16/2006

Page 4 of 4

5099 EDITION 10 DATED 8/16/2006 Page 4 of 4 Note: INSTALL GROUNDING STRAP ON LEFT SIDE

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES

FOR ENGINEERING USE ONLY

Assembly

Description

DATE

ECN NO

EDITION

17776

THROTTLE SHAFT BUSHING REPLACEMENT

09/29/1992

21839

1

26431

ESO MOUNTING AND GROUNDING KIT

02/24/1995

23697

2

32980

PILOT TUBE REPLACEMENT (REF SB 171C)

11/17/1995

23697

3

33814

GASKET KIT

03/24/1999

26208

4

 

04/05/1999

26208

5

02/07/2000

26664

6

10/31/2000

27107

7

07/31/2003

27563

8

08/18/2005

29341

9

08/16/2006

30228

10