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Properties of seashell aggregate concrete: A review

Article  in  Construction and Building Materials · December 2018


DOI: 10.1016/j.conbuildmat.2018.10.096

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Construction and Building Materials 192 (2018) 287–300

Contents lists available at ScienceDirect

Construction and Building Materials


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Review

Properties of seashell aggregate concrete: A review


Uchechi G. Eziefula a,⇑, John C. Ezeh b, Bennett I. Eziefula c
a
School of Engineering Technology, Imo State Polytechnic, Umuagwo, Imo State, Nigeria
b
Department of Civil Engineering, Federal University of Technology, Owerri, Imo State, Nigeria
c
Department of Mechanical Engineering, Federal University of Technology, Owerri, Imo State, Nigeria

h i g h l i g h t s

 Concrete with higher seashell ratio has lower physical and mechanical properties.
 Ground seashell aggregate can replace up to 20% natural fine aggregate in concrete.
 Up to 50% seashell as a partial coarse aggregate can give normal-weight concrete.
 Current data on durability of seashell aggregate concrete indicate varied effects.
 Sound absorption and thermal insulation studies of seashell concrete are required.

a r t i c l e i n f o a b s t r a c t

Article history: Trends in concrete technology are currently directed towards sourcing alternative sustainable materials
Received 13 July 2018 for concrete in order to minimise over-reliance on natural resources. Many of the substitute materials
Received in revised form 15 October 2018 used for producing green concrete are recycled materials obtained from industrial wastes and
Accepted 15 October 2018
by-products. A promising solution to the challenge of seashell waste management involves utilising
seashells as construction materials in concrete. Experimental investigations have been carried out on
the use of mollusc seashells such as periwinkle shell, mussel shell, oyster shell, cockle shell, crepidula
Keywords:
shell, clam shell and scallop shell as aggregate replacement materials in concrete. The seashells were
Aggregate
Concrete
utilised as partial or total replacement of fine and coarse aggregates in concrete. This paper is a literature
Durability review of seashell aggregate concrete. The paper first presents an overview of the physical, mechanical
Mechanical properties and chemical properties of the seashells. This is followed by a discussion of the physical, mechanical
Physical properties and durability properties of seashell aggregate concrete in fresh and hardened states. Possible
Recycled material applications in the construction industry are also highlighted. Mollusc seashells have similar chemical
Seashell composition with limestone-type aggregates but characteristically contain traces of chloride and
Waste management sulphate salts. Although inclusion of seashell aggregate reduces the physico-mechanical properties of
concrete, utilising some seashells as partial coarse aggregate at up to 50% substitution level can produce
normal-weight concrete for non-structural and low-strength structural functions. The current
understanding of seashell aggregate concrete provides a basis for further research on various aspects
of its behaviour including the sound absorption and thermal insulation properties.
Ó 2018 Elsevier Ltd. All rights reserved.

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
2. Methods adopted in previous studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.1. Preparation and treatment of seashell aggregates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.2. Other component materials of seashell aggregate concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.3. Mix proportioning and preparation of concrete specimens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
2.4. Evaluated properties of concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
3. Properties of seashells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291

⇑ Corresponding author.
E-mail address: uchechi.eziefula@imopoly.net (U.G. Eziefula).

https://doi.org/10.1016/j.conbuildmat.2018.10.096
0950-0618/Ó 2018 Elsevier Ltd. All rights reserved.
288 U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300

3.1. Physical properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291


3.2. Mechanical properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
3.3. Chemical composition and impurities content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
4. Physical properties of concrete produced with seashell aggregate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
4.1. Workability of fresh concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
4.2. Density of fresh and hardened concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
5. Mechanical properties of concrete made with seashell aggregate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
5.1. Compressive strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
5.2. Splitting tensile strength. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
5.3. Flexural strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
5.4. Modulus of elasticity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6. Durability-related properties of seashell aggregate concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6.1. Water transportation properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6.2. Air content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
6.3. Shrinkage and weight loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
6.4. Freeze-thaw resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
6.5. Other durability-related properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
7. Sound absorption and thermal insulation properties of seashell aggregate concrete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
8. Potential applications and directions for future investigations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
9. Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Conflict of interest. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299

1. Introduction for concrete. Many of the substitute materials used in the produc-
tion of green concrete are recycled materials obtained from indus-
Concrete is the second most consumed material in the world. It trial wastes and by-products.
is estimated that each human being uses three tonnes of concrete The aquaculture industry provides food and employment for
per annum (van Oss, 2007 cited in [21]). The global production of humans and therefore plays an important role in the economy of
concrete remarkably increased during the last century and it is nations [38]. Seashells are protective shells of shellfishes and are
expected that the demand for concrete will continue to rise in by-products of the aquaculture industry. A variety of shellfishes
future [29,23,1]. Natural aggregate such as sand, gravel or crushed are consumed as food while the inedible shells are discarded. These
rock is the major constituent of concrete in terms of both volume seashells generally have little or no commercial value and are often
and mass. Since huge amount of concrete is produced annually, it dumped in open fields or landfills, thereby creating unsightly
logically follows that much quantity of natural aggregate is mined appearance and unpleasant smell. Untreated seashell wastes left
for the production of concrete. A conservative estimate of the for a long time can lead to microbial decomposition of salts into
world’s consumption of aggregate exceeds 40 billion tonnes a year, gases such as hydrogen sulphide, ammonia and amines [54]. In
and between 64 and 75% of the mined aggregate is used for con- locations where large quantities of seashell wastes are generated,
crete [48]. Environmental impact of dredging, excavating and pro- the seashells can cause serious environmental problems. A promis-
cessing natural aggregate such as threat to river ecosystems and ing solution to the challenge of seashell waste management is to
non-reversible land erosion have already been reported (Table 1). use seashells as aggregate in concrete. Because seashells possess
As a result of these environmental concerns, authorities in some desirable properties, attempts have been made in using seashells
parts of the world have imposed restrictions on mining of aggre- as a partial or total substitute for natural aggregate in concrete.
gate through taxation as well as banning of mining on some sites Local residents particularly in coastal regions have used seashells
[23,5]. Environmentalism is a basic principle of sustainable devel- as alternative aggregates for simple concrete structures including
opment which aims at protecting the environment and conserving residential houses, septic tanks, soak-away pits, grave slabs, pave-
the earth’s natural resources. Because of the sustainability issues ment slabs and drainage gutters [6,39,45]. Scientific research on
associated with the production of concrete, current trends are the use of seashells as aggregate replacement materials in concrete
now directed towards finding alternative sustainable materials have been carried out for at least two decades with the aim of
establishing the feasibility of practical applications. Using seashells
Table 1
in construction contributes to the protection of the environment in
Summary of the major consequences of extraction of aggregates. Source: [48]. addition to preservation of natural resources. Costs are also saved
when materials are re-used which range from not having to landfill
Impact on Description
or dispose waste materials and not having to source new materials
Biodiversity Impacts on related ecosystems (e.g. fisheries) [45]. Utilising seashell by-products as recycled materials in con-
Land losses Both inland and coastal through erosion
crete is more economical in cases where the transportation, stor-
Hydrological Change in water flows, flood regulation and marine
function currents age and processing costs involved are more favourable in
Water supply Through lowering of the water table and pollution comparison with conventional aggregates [15].
Infrastructures Damage to bridges, river embankments and coastal Shells of bivalves and gastropods of mollusc shellfishes are the
infrastructures
main seashells used as aggregate in concrete. Worldwide produc-
Climate Directly through transport emissions, indirectly through
cement production tion of molluscs (16 million tonnes) represents about 22% of the
Landscape Coastal erosion, changes in deltaic structures, quarries, total global aquaculture production [20]. Bivalve molluscs are very
pollution of rivers common among marine shellfish species. Around 87% of molluscan
Extreme events Decline of protection against extreme events (flood, aquacultures are bivalve molluscs – 33.0% clams (including ark-
drought, storm surge)
shells and cockles), 31.3% oysters, 12.1% mussels and 10.9% pectens
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 289

Miscellaneous therefore be explored and assessed in order to reduce the energy


Freshwater marine molluscs consumption associated with oven-drying [49].
molluscs 8.9%
The sizes of seashells used as fine aggregate and coarse aggre-
1.2%
gate in concrete were also different. Generally, seashells utilised
Abalones, winkles, as fine aggregate were crushed and sieved to sizes below 5 mm.
conchs Yusof et al. [55] used crushed clam seashells passing through
2.8%
500 lm as partial replacement of fine aggregate. Different types
of crushing device, like, jaw crusher [51,50,33], drum compactor
Pectens, scallops Clams, cockles, [10] and hammer [49] were used to grind the seashells. Some sea-
10.9% arkshells shells utilised as coarse aggregate were either uncrushed or the
33.0%
particle sizes of the seashell aggregate were not mentioned
[18,19,12,14]. The maximum size of the uncrushed seashell aggre-
Mussels gates was usually 25 mm or less [18,4,19,47] while crushed sea-
12.1%
shell used as coarse aggregate ranged from 10 to 20 mm [32,10].
Nguyen et al. [36,37] used seashell crushed to 2/4 mm size as par-
Oysters tial substitute of 2/6.3 mm coarse aggregate in pervious concrete.
31.3% Cuadrado-Rica et al. [10] adopted a method of replacing aggregate
with queen scallop shells on the basis of particle packing density
rather than by equivalent size fraction. Hence, they replaced a
combined mixture of 0/4 mm, 4/10 mm and 10/20 mm natural
aggregates with shells crushed to 10 mm size at different substitu-
Fig. 1. Percentage of worldwide aquaculture production of mollusc shellfishes.
tion levels.
Source: FAO, 2014 cited in [52].

2.2. Other component materials of seashell aggregate concrete


and scallops (Fig. 1). Abalones, winkles and conchs make up around
2.8% of mollusc shellfish production (Fig. 1). Relative abundance of The binder used in majority of the investigations was ordinary
molluscan seashells in coastal regions around the world indicates Portland cement (OPC) which is normally denoted as ‘Type I’ by
that the seashells are available as aggregate replacement materials ASTM C 150 classification and ‘CEM I’ by European Standards clas-
in concrete. Seashells thus have the prospect of becoming impor- sification. OPC is the most common cement utilised in general con-
tant secondary aggregate sources for concrete around localities crete construction. Other cement types such as moderate sulphate
where seashells are found. resistant Portland cement blended with blast-furnace slag [49] and
This paper is a literature review of seashell aggregate concrete. Portland cement mixed with 6–20% siliceous fly ash and limestone
The concrete specimens were manufactured with the following (CEM II/A) [31] were also used. These modified Portland cements
seashells: periwinkle shell, mussel shell, oyster shell, cockle shell, are more suitable for concrete structures susceptible to moderate
crepidula shell, clam shell and scallop shell. The seashells were uti- sulphate attack such as concrete exposed to sulphates in the soil
lised as partial and total replacement of fine and coarse aggregates or in groundwater [34]. The cement grades mentioned in the liter-
in concrete. The paper first presents an overview of the physical, ature were 42.5R [31] and 52.5R [36,37,10].
mechanical and chemical properties of the seashells which is fol- The normal fine aggregates include alluvial quartz sand [36,37],
lowed by a discussion of the physical, mechanical and durability alluvial silica sand [49], feldspathic crushed sand [10] and river bed
properties of seashell aggregate concrete in fresh and hardened sand [19,44]. The natural coarse aggregates were river stone [6,49],
states. Practical implications of the study and directions for future crushed granite [4,44]; crushed quartzite [10] and crushed
investigations are provided. limestone.
Most studies did not add any chemical additives. Nevertheless,
additives such as naphthalene air-entraining water-reducing
2. Methods adopted in previous studies admixture [51] and naphthalene sulphonate condensate super-
plasticiser [31] were added in concrete mixes to compensate for
2.1. Preparation and treatment of seashell aggregates loss of workability. Yang et al. [50] used water reducers, high-
range water reducers, air-entraining agents or various combina-
Seashell aggregates used in the production of concrete speci- tions of these admixtures in their study.
mens were generally cleaned in order to remove organic matter
and salts (primarily chlorides and sulphates). Nguyen et al. [37] 2.3. Mix proportioning and preparation of concrete specimens
however noted that they did not follow any cleaning steps to limit
the organic matter and chloride ions content of scallop seashell. In the reviewed papers, the constituent materials were batched
Some authors removed impurities from the seashells without spec- by weight although Adewuyi and Adegoke [4] batched by volume.
ifying the method of shell cleaning [4,10]. The most common The fine and coarse natural aggregates were also substituted with
cleaning operation involved washing the seashells with water seashell aggregate by weight. The percentage substitution levels of
and air-drying or sun-drying the washed shells. In addition to conventional aggregate with seashell by-products ranged from 5 to
washing, handpicking of impurities [47] or removal of dirt and 100%. The physical, mechanical and durability properties of con-
other organic matter with domestic brushes [49] were carried crete containing partially or completely replaced aggregate were
out. Some studies subjected the seashells to elevated temperatures compared with those of control concrete (i.e. 0% replacement).
at varying durations in order to dehydrate and disinfect the shells. The mix proportions given in Table 2 represent the ratio of cement:
Such seashells were oven-dried at 50 °C for 24 h [55], 105 °C for 4 h fine aggregate: coarse aggregate by weight. In replacing normal
[6], 110 °C for 24 h [51,50,9] or 135 °C for 30 min [31]. It is useful to aggregate with seashell, it is essential to have good values for sea-
note that although the heating process kills bacteria in seashells, shell specific gravity and water absorption in order to accurately
energy is expended when oven-drying the shells especially for calculate the mix proportions per cubic metre of concrete. If the
longer heating durations. Simpler treatment methods should actual values of specific gravity and water absorption are
290
Table 2
Methods of preparation of seashell aggregate concrete reported in the literature.

Reference Type of Type of Percentage of Type of cement w/c ratio Mix proportiona Duration of curing
seashell replacement replacement (days)

U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300
Soneye et al. [47] Periwinkle Coarse and fine 10, 30, 50, 100 – – 1:2:4 3, 7, 28, 56
aggregates
Ekop et al. [12] Periwinkle Coarse aggregate 25, 50, 75, 100 OPC 0.55 1:2:4 7, 14, 28
Ettu et al. [14] Periwinkle Coarse aggregate 25, 35, 45, 50, 55, 65, OPC 0.65 1:1.5.3, 1:2:3, 1:2.5:3 7, 28
75
Falade et al. [19] Periwinkle Coarse aggregate 100 OPC 0.6, 0.8 1:2:2, 1:2.5:2 7, 21, 90
Agbede and Manasseh [6] Periwinkle Coarse aggregate 25, 50, 75, 100 OPC 0.5 1:1.5:3 7, 14, 28
Adewuyi and Adegoke [4] Periwinkle Coarse aggregate 25, 50, 75, 100 OPC 0.5, 0.6 1:2:4, 1:3:6 3, 7, 14, 21, 28
Falade [18] Periwinkle Coarse aggregate 10, 20, 30, 40, 50, 100 OPC 0.5, 0.55 1:1.5:3, 1:2:4, 1:3:6, 1:3.5:1, 1:4.5:1 7, 14, 21, 28
Khankhaje et al. [25–26] Cockle Coarse aggregate 25, 50, 75 OPC Type I 0.32 1:0.41:3.93, 1:0.41:3.93, 1:0.41:4.05 7, 28
Muthusamy et al. [33] Cockle Fine aggregate 5, 10, 15, 20, 25 OPC 0.54 1:1.61:2.41 7, 28
Ponnada et al. [44] Cockle Coarse aggregate 5, 10, 15, 20, 25 OPC – – 28
Muthusamy and Sabri [32] Cockle Coarse aggregate 5, 10, 15, 20, 25, 30 OPC Type I 0.5 – 28
Varhen et al. [49] Scallop Fine aggregate 5, 20, 40, 60 Moderate sulphate resisting 0.41, 0.45, 0.55 1:0.82:2.18, 1:1.01:2.20, 1:1.61:2.81 7, 28, 90
Portland cement + blast-furnace slag
Cuadrado-Rica et al. [10] Scallop Mixed aggregate 20, 40, 60 OPC CEM I 52.5R 0.65, 0.67, 0.68, 1:2.21:2.65, 1:1.44:2.16, 1:0.74:1.73, 28, 91
0.70 1:0.16:1.40
Nguyen et al. [37] Scallop Coarse aggregate 20, 40, 60 OPC CEM I 52.5R 0.37 1:0.37:5.23, 1:0.30:4.34 28
Yang et al. [50] Oyster Fine aggregate 10, 20 OPC Type I 0.45 1:1.86:2.62, 1:1.85:2.62, 1:1.72:2.76 7, 14, 28, 56, 91, 180,
365
Yang et al. [51] Oyster Fine aggregate 5, 10, 20 OPC Type I 0.45 1:1.81:2.51, 1:1.81:2.50, 1:1.81:2.49 3, 7, 28
Martinez-Garcia et al. [31] Mussel Coarse and fine 25, 50, 65b CEM II/A-M (V-L) 42.5R 0.50, 0.75 1:3.23:2.14, 1:5.88:3.37 3, 7, 28, 90
aggregates
Nguyen et al. [36] Crepidula Coarse aggregate 20, 40 OPC CEM I 52.5R 0.3 1:0.23:4.7 7, 28
Yusof et al. [55] Clam Fine aggregate 10, 20, 30 Portland cement 0.47 1:1.33:2.70 28
Richardson and Fuller [45] – Coarse and fine 10, 50 OPC CEM I 0.55 1:1.82:2.72 28
aggregates
a
The mix proportion represents the ratio of cement: fine aggregate: coarse aggregate by weight without including any admixtures. Yang et al. [51] applied naphthalene air-entraining water-reducing admixture and Martínez-
García et al. [31] used naphthalene sulphonate condensate superplasticiser.
b
5% and 12.5% replacement rates were used when both fine and coarse aggregate fractions were replaced together.
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 291

unknown, accurate values of concrete density cannot be obtained concrete especially BSI, Eurocodes and ACI were used to test the
which might lead to increase in cement consumption when substi- properties of seashell aggregate concrete.
tuting normal aggregate with seashell.
The lowest water-cement (w/c) ratio recorded in the literature 3. Properties of seashells
was 0.3[36] whereas the highest recorded w/c ratio was 0.8 [19].
The common w/c ratios reported ranged from 0.3 to 0.4 for pervi- 3.1. Physical properties
ous concrete and 0.45 to 0.7 for normal concrete (Table 2). Some
researchers included additional water to the effective w/c ratio Some of the physical properties of seashell aggregate given in
[36,10,31]. The amount of extra water, which varied according to Table 5 depend on the size of the seashells. Finer sizes of seashells
the shell content, were added to take account of the moisture con- tend to have higher water absorption and specific gravity (particle
tent and water absorption of the seashell aggregates. density) and lower fineness modulus than the coarser-sized grains
The design, preparation and casting of concrete mix containing [36,25–26,31]. When compared with normal aggregates, most sea-
seashell aggregate were similar to those of normal concrete mix shells have similar or slightly lower bulk density and specific grav-
design and were achieved according to the specifications of various ity. The bulk densities of the cockle shell and some of the values for
standards. Methods of mix design such as the absolute weight periwinkle shell fell within the range for normal weight aggregate
method [6] and Bolomey method [31] were adopted. After casting, (1280–1920 kg/m3) given in ACI [2]. The bulk density of scallop
the specimens were generally left for 24 ± ½ h to set before being shell was slightly below the normal aggregate range, but neverthe-
removed from the moulds. The demoulded concrete samples were less, exceeded 1100 kg/m3, the maximum bulk density of most
mostly wet cured for periods ranging from 3 to 365 days. The most lightweight aggregates [34,46]. Falade [18] and Agbede and Mana-
popular durations of curing of seashell aggregate concrete were 7 sseh [6] reported bulk density of 694 and 515 kg/m3 for periwinkle
and 28 days (Table 2). The temperature of curing reported in the shell, respectively.
literature varied from 18 to 27 °C. Mussel shell and periwinkle shell had the highest and lowest
values of specific gravity, respectively. The values of specific grav-
2.4. Evaluated properties of concrete ity of all the seashells were greater than 2, except for oyster shell
where 1.85 was reported by a study. The specific gravity of scallop
Slump of fresh concrete, density of both fresh and hardened shell and mussel shell were within the ACI [2] limit for normal
concrete, and different strength properties of hardened seashell weight aggregates used in concrete (2.30–2.90). Some of the values
concrete such as compressive strength, splitting tensile strength, of specific gravity for oyster shell and cockle shell were less than
flexural strength and modulus of elasticity were investigated the expected values for normal weight aggregate. Nevertheless,
(Table 3). These physical and mechanical properties were studied the specific gravities of all the seashells were higher than the ACI
along with some durability properties such as water absorption, (2003) recommended values for lightweight aggregates i.e. ⅓–⅔
water permeability, air content, freeze-thaw resistance, elevated of that of normal weight aggregates. Therefore, the seashells can-
temperature resistance, shrinkage, chloride migration, chemical not be classified as lightweight aggregates on the basis of specific
attack, carbonation, microstructure, abrasion resistance and slip gravity, unlike some agro by-products such as oil palm kernel shell
resistance (Table 4). Various standards for evaluating conventional and coconut shell.

Table 3
Physical and strength properties of seashell aggregate concrete reported in the literature.

Reference Slump Fresh density Dry density Compressive strength Split tensile strength Flexural strength Elasticity modulus
p p p
Khankhaje et al. [25]
p p p p p
Martinez-Garcia et al. [31]
p p p p p
Varhen et al. [49]
p p p p
Cuadrado-Rica et al. [10]
p p p
Soneye et al. [47]
p p p
Ekop et al. [12]
p p
Ettu et al. [14]
p p p p p
Nguyen et al. [36]
p p p p p
Nguyen et al. [37]
p p
Muthusamy and Sabri [32]
p p
Falade et al. [19]
p p
Yang et al. [50]
p p p p
Yang et al. [51]
p p p p
Falade [18]

Table 4
Durability-related properties of seashell aggregate concrete reported in the literature.

Reference Shrinkage Water Air/void Carbonation Chloride Freeze- Chemical Elevated Micro- Abrasion Slip
permeability content migration thaw attack temperature structure
p p
Khankhaje et al. [25]
p p p
Martinez-Garcia et al. [31]
p
Varhen et al. [49]
p p p
Cuadrado-Rica et al. [10]
p
Nguyen et al. [36]
p p p p
Nguyen et al. [37]
p
Falade et al. [19]
p p p p p
Yang et al. [50]
p
Yang et al. [51]
292 U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300

Table 5
Physical and mechanical properties of mollusc shells. Sources for periwinkle shell: [18,4,6,19,8,16,43]. Sources for cockle shell: [44,25,26]. Sources for oyster shell: [51,50,27,13].
Source for mussel shell: [31]. Sources for scallop shell: [10,49].

Property Periwinkle shell Cockle shell Oyster shell Mussel shell Scallop shell
Shell thickness (mm) – – – – 2–3
Uniformity coefficient 1.14–1.23 – – – –
Fineness modulus – – 2.0–6.5 1.9–5.38 4.4–4.57
Specific gravity 2.05–2.07 2.09–2.64 1.85–2.48 2.62–2.73 2.5–2.64
Loose bulk density (kg/m3) 514 – – – 1015
Compacted bulk density (kg/m3) 515–1353 1408–1420 – – 1224
Moisture content (%) 1.1–8.32 – – – 0.3
Water absorption (%) 9.03–12.99 0.1–2.5 2.9–9.2 2.17–4.12 1.88–3.65
Aggregate impact value (%) 32.5 52.8 – – –
Aggregate crushing value (%) 59.6 48.7 – – –
Aggregate abrasion value (%) – 15.8 – – –
Los Angeles coefficient (%) 45.73 – – 20 –

The water absorption values of crepidula shell were 2.02% and seashell aggregates are small but usually exceed the maximum val-
2.25% for 4/6.3 mm and 2/4 mm sizes, respectively [36]. The water ues permitted for conventional concrete [31,35,49]. The organic
absorption of crepidula shell and cockle shell are close to those of matter and chloride content of mussel shell increases with fineness
most normal weight aggregates i.e. less than 2% [34]. Among the of shell crushing [31].
reviewed seashells, periwinkle shell had the highest water absorp- Cleaning and heat treatment of seashells help to minimise the
tion. Periwinkle and oyster shells exceeded the 8% maximum amount of chlorides, sulphates and organic impurities content in
absorption value recommended by ACI [2]. From the results of the shells [37,31]. Washing removes the dirt and salt content of
the moisture content tests, periwinkle shell and scallop shell pos- seashell whereas heating removes the water and kills germs. Scal-
sessed the typical values for surface moisture content recom- lop shell washed with water, brushed and sun-dried by Varhen
mended by ACI [2], although the 8.32% obtained by Falade [18] et al. [49] satisfied the ACI 222R chloride ion and sulphate content
was above the normal limit. requirements for conventional concrete but exceeded the maxi-
mum acceptable limit for total salt content. Heat-treated mussel
3.2. Mechanical properties shell used by Martinez-Garcia et al. [31] complied with the Spanish
EHE-08 standards for aggregate quality needed in concrete, except
The mechanical properties of seashells presented in Table 5 are for the visual organic matter, chlorides and total sulphates con-
the aggregate impact value, aggregate crushing value, and aggre- tents. Although washing and heating improves the quality of sea-
gate abrasion value which measure the toughness, strength, and shells, present research findings imply that the probable
hardness, respectively. From Table 5, cockle shell did not meet inclusion of cleaned seashell aggregates in high performance con-
up with the BS requirements for aggregate impact value of aggre- crete such as reinforced or prestressed concrete is restricted unless
gates for concrete pavement wearing surface (maximum value of higher levels of cleaning and treatment are applied to the seashells.
30%) and other types of concrete (maximum value of 45%). The The chemical composition of mollusc shells is comparable with
aggregate impact value of periwinkle shell met the requirement those of natural aggregate such as limestone (Table 6). Just like
for normal non-wearing surface concrete. The crushing values of most natural aggregates, the major chemical compound in mollusc
cockle shell and periwinkle shell were approximately more than shell is calcium oxide. The high calcium oxide content of seashell
the recommended value of ACI [3] for normal concrete by 19% suggests that seashell could be an inert material in concrete similar
and 30%, respectively. Mussel shell achieved the specification for to limestone. Seashell aggregate only acts as filler in a concrete
Los Angeles coefficient, and shows potential for use in concrete matrix and its influence on the cement hydrate is insignificant
having good resistance to wear and abrasion (maximum value of [51]. Traces of other oxides are present in mollusc shells including
30%), whereas periwinkle shell only satisfied the hardness require- magnesium oxide, aluminum oxide, iron oxide and oxides of a few
ment for non-wearing surface concrete (maximum of 50%). The other elements. The loss on ignition (LOI) of mollusc seashells gen-
range of values given by Shetty [46] for some natural aggregates erally ranges from 41–46% by weight, although Ez-zaki et al. [17]
– aggregate crushing value (12–33%) and aggregate impact value reported 51% for oyster shell. The LOI of seashell is similar to the
(10–34%) – signify that natural aggregates are generally stronger numerical values mentioned for limestone [11] and slightly higher
and more shock-resistant than periwinkle shell and cockle shell. than those of marble [42] and recycled concrete aggregate [7]. Gar-
cia et al. [22] reported the chemical composition of an unidentified
seashell to contain 51.35% calcium oxide and 43.37% LOI.
3.3. Chemical composition and impurities content

Molluscan shells are fundamentally formed by biomineralisa- 4. Physical properties of concrete produced with seashell
tion and they contain calcium carbonate with a small amount of aggregate
organic matter; most seashells contain 95–97% calcium carbonate
[53,41]. Seashells also contain chloride ions [36,37,31,49] and sul- 4.1. Workability of fresh concrete
phates [31,49]. Organic matter in aggregate interferes with the
cement hydration process, prevents effective aggregate-matrix In the research investigations, slump was the major property
bonding and sometimes reduces aggregate durability [34,46]. Salts employed to assess the workability of seashell aggregate fresh con-
in aggregate creates unsightly appearance on the concrete surface crete. Generally, workability of fresh concrete decreases as the per-
(due to efflorescence) and also affects the setting properties and centage replacement of the seashells increases (Table 7). High
ultimate strength of concrete [34,46]. High chloride content in con- replacement levels resulted to very low values of slump. The
crete is known to accelerate the corrosion of steel reinforcement reduction in workability was attributed to increase in the specific
while excessive sulphate content triggers expansion of hardened surface area [18,4], rough texture and irregular, flaky, elongated
concrete. Organic matter and chloride ion percentages in untreated or angular shape of the seashells [6,31] and higher water absorp-
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 293

Table 6
Chemical composition of mollusc shells. Source for periwinkle shell: Malu and Bassey cited in [39]. Sources for cockle shell: [28,40,41]. Sources for oyster shell:
[24,51,28,56,27,30,17]. Sources for mussel shell: [24,28]. Source for scallop shell: [49]. Sources for clam shell: [24,28,41].

Chemical compound Weight (%)


Periwinkle shell Cockle shell Oyster shell Mussel shell Scallop shell Clam shell
Calcium oxide 38.4 51.56–54.24 48.0–77.81 53.38–53.70 53.70 53.92–67.70
Silicon dioxide 0.014 0.38–1.60 0.64–13.28 0.20–0.73 0.10 0.39–0.84
Aluminum oxide 0.211 0.17–0.92 0.05–0.64 0.13 0.10 0.14–0.28
Magnesium oxide 18.7 0.02–1.43 0.01–0.94 0.03–0.33 0.18 0.08–0.22
Iron oxide 0.019 0.05–0.06 0.03–0.20 0.03–0.05 0.03 0.02–0.06
Sodium oxide – 0.08–0.37 0.23–0.93 0.44 0.50 0.39
Potassium oxide – 0.03–0.06 0.01–0.51 0.02 0.01 0.03
Sulphur trioxide – 0.13 0.60–1.09 0.34 0.32 0.16
Phosphorus pentoxide – – 0.01–0.18 – – –
Titanium oxide – – 0.02–0.11 – – –
Sulphate – 0.07 0.43 0.11 0.01 0.06
Chloride – 0.01 0.01–2.92 0.02 0.01 0.02
Loss on ignition – 41.84–42.87 42.83–51 42.22–45.61 44.40 42.73–45.16

tion of the seashells in comparison with natural aggregate [51]. The weight aggregate [34]. The effect of high absorption of water by
irregular shapes increase the frictional resistance between the sea- a seashell aggregate can be resolved by adding calculated amount
shell grains, while the water absorption occurs due to existence of of extra water to the mixing water (based on the effective w/c
internal voids within the surface of the seashells. ratio) but such a procedure will result to rise in the density of con-
Workability is also influenced by the seashell grain size. Work- crete [34].
ability of seashell aggregate concrete tends to reduce if the seashell The density of concrete slightly decreases as the aggregate
grains are finer than natural sand and if seashell particle sizes that replacement with seashell aggregate increases (Table 7). This
are less than 1 mm are included [49]. Using seashell aggregate that reduction in density is applicable to concrete in both fresh and
is coarser than natural sand improves the workability of concrete hardened states (Fig. 2). Although the specific gravities of seashells
[10,49]. Workability of oyster shell aggregate concrete decreases are similar or slightly lower than those of natural aggregates, the
with fineness modulus of oyster shell [51]. Mussel shell used as angular or irregular shape of seashell and the presence of organic
coarse aggregate substitution had greater influence on workability substances creates more entrapped air in the concrete which
than when used as fine aggregate substitution [31]. reduces the density [10,25,31,49]. As shown in Fig. 2, the density
When fine aggregate is partially replaced with crushed seashell of 28-day concrete containing up to 50% incorporation of some
in concrete at low substitution levels (5–25%), workability in some coarse seashell aggregates is greater than 2100 kg/m3 and thus
mixtures slightly increase [51,31,49]. This is mainly due to the can still be regarded as normal weight concrete [18,4,14].
shape and particle size of the seashell; the water absorption prop- Martínez-García et al. [31] found that the density of hardened con-
erty of the seashells has no effect on the slump if the shell particle crete exceeded 2000 kg/m3 when fine aggregate is replaced with
sizes are similar to sand [49]. crushed mussel shell for up to 100% replacement level. The least
Increase in the cement content of the mix ratio increased the bulk density was observed for 50% fine aggregate substitution
workability of periwinkle shell aggregate concrete [4]. Cuadrado- which gave a 10% reduction in comparison with the reference
Rica et al. [10] found that mixes containing scallop shells had density.
higher cement/aggregate ratio which decreases the workability Decreasing the grain size of seashell increases the density of
but higher air content which increases the fluidity of concrete. pervious concrete [25]. This is probably because finer seashell
The presence of organic matter in mussel seashell could also grains cause reduced void content in concrete and also have com-
reduce the slump [31]. Pervious concrete made with cockle shell paratively higher specific gravity than coarse shell aggregates.
or scallop shell as a partial replacement of coarse aggregate does
not show much significant reduction in density [37,25].
5. Mechanical properties of concrete made with seashell
The use of admixtures to improve concrete workability was not
aggregate
emphasized in the reviewed papers. Certain admixtures such as
water-reducers and superplasticisers help to improve the worka-
5.1. Compressive strength
bility of concrete for a given water/cement ratio. It should be noted
that these admixtures are required for producing high performance
Compressive strength was the main mechanical behaviour
concrete exposed to aggressive environment such as seawater and
studied in researches on seashell aggregate concrete. The incorpo-
aggressive soil. Slump of concrete containing oyster shell as a par-
ration of coarse seashell aggregates generally reduces the compres-
tial fine aggregate substitute improves with addition of naph-
sive strength of concrete (Table 7). The influence of seashell
thalene air-entraining water-reducing admixture, but the effect
replacement is more pronounced in concrete mixes having high
of the admixture on slump reduces as the shell substitution rate
aggregate/cement ratios. Fig. 2 shows the variation of the 28-day
increases [51].
compressive strength of concrete containing seashell aggregates
with percentage of aggregate replacement. The strength reduction
4.2. Density of fresh and hardened concrete of concrete is largely attributed to the higher water absorption of
seashell aggregates, elongated or flaky shape of seashells and pres-
Important features of seashell aggregate which generally affect ence of organic matter. Also, higher surface area of the seashells
concrete density are water absorption and specific gravity (or par- results to less available cement paste for coating, thereby causing
ticle density). Water absorbed by aggregate particles causes the reduction in bond strength. Flaky and elongated shaped aggregates
specific gravity of the aggregate particles to be higher than the have poor bond with cement paste and create larger volume of
apparent specific gravity of oven-dry particles; this higher specific voids within the concrete matrix which contribute to reduction
gravity is relevant to the density of concrete containing lighter- of compressive strength.
294 U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300

Table 7
Effects of seashell aggregates on selected physico-mechanical properties of control concrete.

Reference Type of Type of Percentage of Changes in Changes in Changes in 28-day Changes in 28-day
seashell replacement replacement slumpa 28-day densitya compressive splitting tensile
strengtha strengtha
Ekop et al. [12] Periwinkle Coarse aggregate 25% 28% – 19% –
50% 52% – 37% –
100% 99% – 67% –
Ettu et al. [14] Periwinkle Coarse aggregate 25% – 0% to 32% 5% to 14% –
50% – 5% to 36% 12% to 27% –
75% – 14% to 41% 21 to 28% –
Agbede and Manasseh [6] Periwinkle Coarse aggregate 25% 13% 8% – –
50% 23% 14% – –
100% 57% 22% – –
Adewuyi and Adegoke [4] Periwinkle Coarse aggregate 25% 17% to 27% 11% to 15% 14% to 16% –
50% 44% to 47% 13% to 16% 32% to 38% –
100% 72% to 87% 35% to 40% 65% to 72% –
Falade [18] Periwinkle Coarse aggregate 10% 20% to 40% 4% to 6% 9% to 27% –
20% 50% to 90% 12% to 16% 25% to 60% –
30% 67% to 85% 17% to 18% 32% to 48% –
50% 96% 35% 63% –
Soneye et al. [47] Periwinkle Coarse aggregate 10% – – 5% –
30% – – 14% –
50% – – 32% –
Fine aggregate 10% – – 5% –
30% – – 23% –
50% – – 27% –
Khankhaje et al. [25] Cockle Coarse aggregate 25% – +3% to +2% 14% to 20% –
50% – 0% to 2% 18% to 25% –
75% – 0% to 3% 30% to 38% –
Muthusamy and Sabri [32] Cockle Coarse aggregate 10% 20% – 7% –
20% 67% – +17% –
30% 84% – 23% –
Muthusamy et al. [33] Cockle Fine aggregate 10% – – +18% –
20% – – 7% –
25% – – 29% –
Nguyen et al. [37] Scallop Coarse aggregate 20% – +1% to 1% +4% to 1% 7% to 9%
40% – 3% to 4% 13% to 15% 18% to 21%
60% – 6% to 7% 21% to 29% 26% to 28%
Cuadrado-Rica et al. [10] Scallop Mixed aggregate 20% 27% – 10% –
40% 36% – 20% 10%
60% 45% – 27% –
Varhen et al. [49] Scallop Fine aggregate 20% 3% to +8% – 0% to 7% +7% to 8%
40% +10% to +42% – 7% to 8% 8% to 11%
60% 4% to +29% – 3% to 10% 0% to 15%
Yang et al. [51] Oyster Fine aggregate 5% +8% to 45% – +13% to 8% 3% to 5%
10% 29% to 78% – +5% to 15% 7%
20% 90% to 100% – +2% to +1% +10%
Martinez-Garcia et al. [31] Mussel Coarse aggregate 25% 20% to 92% +1% to 0% 17% to 23% 4% to 5%
50% – 1% 46% 18%
Fine aggregate 25% +10% to 8% 4% to 5% 32% to 37% 4% to 28%
50% 10% to 15% 6% to 10% 36% to 68% 4% to 42%
Fine + coarse aggregates 5% +5% to 8% 1% to 3% 8% to 18% +2% to 3%
12.5% +10% to 46% 3% to 5% 27% to 35% 9% to 20%
Nguyen et al. [36] Crepidula Coarse aggregate 20% – 1% to 3% 11% to 15% 16% to 17%
40% – 1% to 5% 8% to 27% 7% to 32%
Yusof et al. [55] Clam Fine aggregate 10% – – +7% –
20% – – +3% –
30% – – +16% –
Richardson and Fuller [45] – Coarse aggregate 10% – – 4% –
50% – – 17% –
Fine aggregate 10% – – 6% –
50% – – 29% –
a
Changes in properties with reference to control concrete: () signifies reduction, (+) signifies increment.

Concrete mixes which contain smaller-sized seashell grains sive strength than the control strength [55]. As shown in Fig. 3,
generally show higher compressive strength [55,25]. This can be using crushed fine seashell as a partial replacement of fine aggre-
attributed to lower void content and better aggregate-paste bond. gate (sand) at 5–20% substitution levels gives higher compressive
Clam shell powder acting as partial replacement of natural sand in strength than conventional concrete in most cases [51,33,49]. Var-
concrete at 10–30% replacement percentage gives higher compres- hen et al. [49] attributed the increase in strength of scallop shell
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 295

40

Compressive strength (N/mm2)


2400 Cockle shell
Martinez-Garcia et al. (2017) 35 Mussel shell
Varhen et al. (2017)
30 Periwinkle shell
Density (kg/m3)

2300
25 Scallop shell

2200 20
15

2100 10
5
2000 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Replacement of fine aggregate (%) (a) Replacement of coarse aggregate (%)
(a)
45

Compressive strength (N/mm2)


2750 Clam shell
Ettu et al. (2013)
40 Cockle shell
Agbede and Manasseh (2009)
2500 35 Mussel shell
Density (kg/m3)

Adewuyi and Adegoke (2008)


30 Oyster shell
Falade (1995)
2250 25 Perwinkle shell
20 Scallop shell
2000
15
1750 10
5
1500 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
Replacement of coarse aggregate (%) (b) Replacement of fine aggregate (%)
(b)
Fig. 3. 28-day compressive strength of concrete containing seashell aggregate at
different levels of replacement. (a) Coarse aggregate replacement. (Sources: Cockle
1950 Khankhaje et al. (2017a) shell – [32]; Mussel shell – [31]; Periwinkle shell – [4]; Scallop shell – [10]). (b) Fine
aggregate replacement. (Sources: Clam shell – [55]; Cockle shell – [33]; Mussel shell
Nguyen et al. (2013a)
1900 – [31]; Oyster shell – [50]; Periwinkle shell – [47]; Scallop shell – [49].)
Density (kg/m3)

Nguyen et al. (2013b)

1850
Splitting tensile strength (N/mm2)

1800 3.5
Crepidula shell (coarse)
3 Mussel shell (coarse)
1750
Scallop shell (coarse)
2.5
1700 Mussel shell (fine)
0 10 20 30 40 50 60 70 80 Oyster shell (fine)
2
(c) Replacement of coarse aggregate (%) Scallop shell (fine)
1.5
Fig. 2. Density of concrete containing seashell aggregate at various levels of
replacement. (a) Fine aggregate replacement for fresh concrete. (b) Coarse
1
aggregate replacement for 28-day concrete. (c) Coarse aggregate replacement for
28-day pervious concrete.
0.5
0 10 20 30 40 50 60 70 80 90 100
Replacement of aggregate (%)

concrete at 5% fine aggregate substitution to the absence of parti- Fig. 4. 28-day splitting tensile strength of concrete containing seashell aggregate at
cles smaller than 1 mm size; the coarser and angular fine aggre- different levels of replacement. Sources: Crepidula shell (coarse) – [36]; Mussel
shell (coarse) – [31]; Scallop shell (coarse) – [37]; Mussel shell (fine) – [31]; Oyster
gates helped to improve the interlocking bond of the concrete shell (fine) – [51]; Scallop shell – [49].
matrix.
Compressive strength of seashell aggregate concrete is also
influenced by curing age, cement content and addition of admix-
The reasons for the decrease in the splitting tensile strength are
tures. Compressive strength of seashell aggregate concrete gener-
similar to those reported for the reduction in compressive strength
ally increases with curing age. Increase in the amount of cement
of seashell aggregate concrete. From Fig. 4, however, a slight
was found to increase the compressive strength of seashell con-
increase in 28-day splitting tensile strength can be noticed for con-
crete [4,37]. Yang et al. [51] noticed that concrete containing naph-
crete containing oyster shell and scallop shell as partial fine aggre-
thalene air-entraining water-reducing admixture and up to 20%
gate at up to 20% substitution. Using coarser size fractions of
crushed oyster shell as partial replacement of sand gave lower
crepidula shell aggregate reduces the splitting tensile strength of
compressive strength than mixes where admixtures were not
pervious concrete [36].
added.

5.2. Splitting tensile strength 5.3. Flexural strength

The inclusion of seashell aggregate decreases the splitting ten- The effect of adding seashell aggregate on concrete flexural
sile strength of concrete, similar to compressive strength (Table 7). strength is analogous to those of compressive strength and split-
296 U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300

Modulus of elasticity, Ec (N/mm2)


1.8
35000
Flexural strength, ff (N/mm2)

1.6 Coarse aggregate

1.4 30000 Fine aggregate

25000 Fine + coarse aggregates


1.2
1 20000
Coarse: Ec = 904.8fc0.985
0.8 15000 R² = 0.843
Fine: Ec = 4825fc0.536
0.6 ff = 0.087fc1.027 10000 R² = 0.903
0.4 R² = 0.904 5000
Fine + coarse: Ec = 4668fc0.523
R² = 0.613
0.2 0
0 0 10 20 30 40 50
0 5 10 15 20 Compressive strength, fc (N/mm2)
Compressive strength, fc (N/mm2)
Fig. 6. Relationship between modulus of elasticity and compressive strength of
mussel shell aggregate concrete. Source: [31].
Fig. 5. Relationship between flexural strength and compressive strength of
periwinkle shell aggregate concrete. Source: [12].

6. Durability-related properties of seashell aggregate concrete

ting tensile strength; higher ratio of seashell leads to lower flexural 6.1. Water transportation properties
strength. Falade [18] obtained 28-days results ranging from values
less than 1.0 N/mm2 to values slightly above 3.0 N/mm2 using var- By increasing the content of coarse seashell aggregates in pervi-
ious mix and replacement ratios. Addition of periwinkle shell has ous concrete, the water permeability of the concrete increases due
more influence on the flexural strength of mixtures with higher to higher porosity of the seashells [36,37,25]. The water permeabil-
aggregate/cement ratios [18]. The 28-day flexural strength of ity coefficient rises by increasing the aggregate substitution by
Pachymelania Aurita periwinkle shell concrete obtained by Ekop scallop shell [10]. Martínez-García et al. [31] found out that water
et al. [12] ranged from 2.55 to 0.79 N/mm2 for 0 to 100% replace- permeability decreases with the content of mussel shell aggregate,
ments, respectively. The lowest flexural/compressive strength ratio especially when coarse mussel shell is used. Yang et al. [50] also
was 7% for 50% replacement, whereas the successive highest flex- obtained a reduction in the water permeability ratio of concrete
ural/compressive strength ratios were 11% for control concrete when produced with oyster shell as partial fine aggregate replace-
and 10% for the wholly-replaced sample. The relationship between ment owing to the small particle size of crushed oyster shell.
the flexural strength and compressive strength of periwinkle shell The water penetration depth of concrete reduces with inclusion
concrete is illustrated in Fig. 5. Fig. 5 is a model in the form, ff = a of seashell aggregates [45]. Similar trend was observed by
(fc)b where fc is the compressive strength and ff is the flexural Martínez-García et al. [31] for water absorption of mussel shell
strength. This model is often adopted in the prediction and evalu- aggregate concrete. The decreased penetration depth and absorp-
ation of concrete properties from its corresponding compressive tion was due to the horizontal orientation of the flat-shaped sea-
strength. shells which acts a barrier to water penetration. Conversely, the
substitution of natural aggregates with scallop shells increases
the water penetration depth of concrete [10]. Cuadrado-Rica
5.4. Modulus of elasticity et al. [10] noted that the fixed effective water/cement ratio, rather
than the seashell aggregate substitution, was a more significant
Yang et al. [51,50] and Martinez-Garcia et al. [31] observed a influence on the higher water penetration depth.
reduction in the modulus of elasticity of concrete when conven- Nguyen et al. [37] and Cuadrado-Rica et al. [10] noted that
tional aggregate is replaced with seashell. Using oyster shell as par- water accessible porosity of concrete containing scallop shells
tial replacement of fine aggregate, the elastic modulus obtained increases with percentage replacement of aggregate. This was
using the compressive strength suggested by ACI Code is more con- attributed to higher porosity of scallop seashell in comparison with
servative than experimental results [51]. Yang et al. [50] attributed natural aggregate and increase in packing degree of mixes contain-
the reduction of elastic modulus of concrete to the fact that elastic ing seashells.
modulus of oyster shell is lower than that of fine aggregate. The
elastic modulus of concrete containing oyster shell aggregate at 6.2. Air content
20% substitution rate decreased approximately by 10–15%. For cur-
ing periods lasting up to twelve months, they discovered that the Yang et al. [51] observed an insignificant change in the air con-
elastic modulus of concrete increased with curing age, reaching tent for oyster shell as partial replacement of fine aggregate up to
its peak at six months after which the modulus decreased at one 20% replacement limit. Addition of naphthalene water-reducing
year. Martinez-Garcia et al. [31] reported that replacement levels admixture at 0.3% of unit cement amount significantly increased
up to 25% aggregate limited the reduction of the elastic modulus the air content at 5% replacement level although the 20% replace-
to 25% or less; with replacement rate of 50% or more, the reduction ment level remained almost the same. Varhen et al. [49] also
reached up to 50%. From the results of their study, reduction in reported that inclusion of fine seashell aggregate (scallop shell)
elastic modulus of mussel shell aggregate concrete was more pro- had an unnoticeable effect on air content of concrete, even up to
found for coarse aggregate replacement, both for structural and 60% replacement level. They mentioned elimination of organic
non-structural concrete. Fig. 6 shows the relationship between matter and removal of finer particle size fractions (less than
the modulus of elasticity and compressive strength of concrete 1 mm) as the reasons.
containing different proportions of fine and coarse mussel shell On the other hand, some researchers reported that air content
aggregate. increases with inclusion of seashell aggregate [10,13,25–26].
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 297

Cuadrado-Rica et al. [10] observed that the entrapped air of con- gate on the chemical (acid) attack resistance of concrete is insignif-
crete was due to flat and elongated shape of the scallop seashell icant [50]. For the concrete carbonation characteristics measured
and the possible presence of organic matter trapped within the within a five-week period, carbonation depth was found to
shells which can have air bubbles. Eo and Yi [13] attributed the increase with time. The oyster shell aggregate concrete gave com-
increased air content to the porous nature of the oyster shell aggre- parable resistance to carbonation attack and the aggregate replace-
gate. Khankhaje et al. [26] stated that angular shape of cockle shell ment rate had an insignificant effect on carbonation velocity [50].
decreases the compactness of the concrete mixture and disturbs Even though oyster shells generally contain chlorides and sul-
the granular arrangement of compact pervious concrete. Khan- phates, the oyster shell aggregate concrete showed remarkable
khaje et al. [25] noted that using smaller sized scallop shell resistance to chemical and carbonation attacks probably due to
decreases the void content of pervious concrete in comparison the low replacement level and heat-treatment of the oyster shell
with coarser shell sizes. aggregate. Presence of sulphates and chlorides in concrete are
known to negatively affect the chemical durability properties of
6.3. Shrinkage and weight loss hardened concrete by causing efflorescence, expansion and disrup-
tion [34].
The increase in drying shrinkage of concrete made with oyster Falade et al. [19] investigated the behaviour of periwinkle shell
shell as partial replacement of fine aggregate based on regression aggregate concrete at elevated temperatures. The concrete speci-
analyses was 7% and 28% at replacement levels of 10% and 20%, mens were heated between 50 and 800 °C/h. They reported that
respectively, compared with control concrete [50]. The increased the surface of the periwinkle shell aggregate concrete showed
shrinkage resulted from lower rigidity of oyster shells and influ- signs of minor cracking and spalling between 300 and 400 °C.
ence of size of fine seashell aggregate. According to Martínez- Major cracks were noticed at 400–600 °C, and smoke was emitted
García et al. [31], the use of mussel shell as fine aggregate in con- from the concrete samples between 700 and 800 °C. At 800 °C,
crete, even in small percentages, increases the weight loss of con- heavy smoke was emitted from the samples and the colour of
crete. However, using coarse mussel shell aggregate did not affect the periwinkle shells changed from black to brownish. The bond
this property; mussel shell gravel concrete had similar weight loss characteristics of the concrete matrix decreased as the tempera-
to control concrete. The increased weight loss is related to higher ture increased due to the near-smooth surface texture of the peri-
water absorption of mussel shell aggregate in comparison with winkle shells and weakening of shell strength at high temperature.
natural sand [31]. The high water absorption led to addition of Periwinkle shell concrete should not be exposed to temperatures
extra water during preparation of concrete, thereby causing evap- higher than 300 °C.
oration of water retained in the pores of the shells over a period of Cuadrado-Rica et al. [10] measured the chloride migration of
time. 91-day concrete prepared by partially substituting conventional
fine aggregate with scallop shell and the samples were very perme-
6.4. Freeze-thaw resistance able to chloride ions. The chloride diffusion coefficient increased
with replacement level of crushed scallop seashell. Their results
Freeze-thaw resistance of seashell aggregate concrete was stud- also indicated that the variation of the permeability of chloride
ied using number of freezing and thawing cycles [50,37,35]). ASTM ions along the height of the concrete cylinders was larger in sam-
C666 [50] and NF EN 1338 [37] were the standards used in assess- ples containing scallop shell.
ing the freeze-thaw durability. Yang et al. [50] noted that even The microstructure of mussel shell concrete observed by
though the freezing and thawing cycles increase within the 300 Martínez-García et al. [31] revealed that the coarse mussel shell
cycle limit for oyster shell concrete, the variance rates of the aggregates had a horizontal orientation in the concrete matrix.
dynamic elastic modulus and weight of oyster shell concrete The mussel shell concrete also possessed high porosity through-
respectively showed smaller and more satisfactory values than out the concrete mass with apparently uniform distribution.
control concrete values. The durability factors (DF) of the oyster There was reduced bonding between the mussel shell aggregate
shell concrete specimens (93.3 and 85.4) exceeded that of the con- and the cement paste, and this phenomenon was enhanced by
trol concrete (82.7). Oyster shell generally improves the freeze- higher content of coarse mussel shell aggregate. This reduced
thaw resistance of concrete because the finer particles of the shells bonding predominantly occurred in the inner part of the shell
filled the void spaces in concrete [50]. Conversely, Nguyen et al. (nacre layer) and was attributed to the presence of chitin which
[37,35] reported that the presence of scallop seashell weakens decreases the tensile strength. In addition, the interfacial transi-
the resistance of pervious concrete to freezing and thawing. Pres- tion zone at the outer part of shell (periostracum layer) showed
ence of organic matter, high content of chloride ions, poor some cracks and high presence of pores. The reduced aggregate-
aggregate-shell interconnection and weaker tensile strength of paste bond and high porosity of mussel shell aggregate concrete
concrete were the possible reasons for the poor freeze-thaw resis- affect the properties of concrete especially the mechanical prop-
tance of scallop shell concrete [37,35]. erties [31].
Nguyen et al. [37] assessed the abrasion resistance and slip
6.5. Other durability-related properties resistance of pervious concrete comprising of scallop shell as a par-
tial coarse aggregate. The highest values of abrasion length were
Yang et al. [50] analysed the chemical attack resistance and car- obtained for the control concrete; pervious concrete for the various
bonation resistance of oyster shell aggregate concrete for up to 20% paver types containing scallop shell aggregate at different substitu-
substitution rate of fine aggregate. Concrete specimens were tion rates were more resistant to abrasion than the control pervi-
deposited in 5% sulphuric acid and 2% hydrochloric acid, respec- ous concrete. However, the abrasion length of scallop shell
tively, to determine the chemical attack resistance. The weight pervious concrete ranged from 25.41 to 28.93 mm which failed
variance of concrete with age was measured for up to six weeks to achieve the EN 1338 abrasion resistance requirement (i.e. the
and it was seen that the attack on concrete gradually increased measured value should be less than 23 mm). The measured slip
with age. Sulphuric acid attack on concrete surface continuously resistance values within the range of 86.27–89.85° indicated that
occurred with age, whereas hydrochloric acid attack did not show there is no risk of slip in wet weather; the pervious concrete for
continuous variation with age because the weight variation all the replacement percentages therefore possessed good skid
stopped after three weeks. The influence of fine oyster shell aggre- resistance [37].
298 U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300

7. Sound absorption and thermal insulation properties of erally have more porosity and slightly lower bulk density than
seashell aggregate concrete normal concrete. Concrete with enhanced thermal insulation
properties is advantageous for buildings in very cold and hot cli-
Khankhaje et al. [26] showed that pervious concrete made with mates. Improved thermal insulation of the seashell concrete
cockle shell aggregate generally has better sound absorption prop- buildings will control heat gains during hot seasons and heat
erties (sound absorption coefficient, noise reduction coefficient, losses during cold seasons.
transmission loss coefficient and sound transmission class) than  Current research indicates that seashell aggregate has restricted
control pervious concrete. Pervious concrete made with cockle potential in high performance applications such as prestressed
shell aggregate had higher noise coefficient (16%) than control per- concrete and concrete exposed to aggressive environment. This
vious concrete (9%). Improved sound absorption of cockle shell is due to the presence of salts and organic impurities in sea-
concrete was attributed to higher air content as a result of the shells as well as reduced workability and lower strength of sea-
heterogeneous structure and angular shape of cockle shell. shell aggregate concrete. Any future application of seashell
There is dearth of literature on thermal insulation properties of aggregates in high performance concrete will likely require
seashell aggregate concrete. Lertwattanaruk et al. [28] observed addition of water-reducing or superplasticiser admixtures in
that the incorporation of crushed powder seashells (oyster shell, addition to proper cleaning and treatment of the seashells.
mussel shell, scallop shell and clam shell) as a partial replacement
material in cement mortar (5–20% by weight of binder) decreases Even though seashell aggregate concrete has potential applica-
the thermal conductivity of mortar. High porosity was given as a tions in the construction industry, several important aspects of its
reason for the reduced thermal conductivity. Addition of seashell properties need to be further evaluated before it should be practi-
reduced the thermal conductivity of mortar by 1–45%. The authors cally utilised. The literature review presented herein points out a
concluded that seashell mortar can provide better thermal insula- number of gaps in the state of the art. The following recommenda-
tion in building construction. tions are hereby made for future investigations:

8. Potential applications and directions for future  More research is needed on the different types of seashell
investigations aggregate concrete especially for concrete manufactured with
clam shell, crepidula shell and mussel shell aggregates in order
Using seashell by-products as substitute aggregate in concrete to firmly characterise and understand their behaviour.
can improve various properties of concrete. The incorporation of  Since seashells are biomaterials whose properties may be influ-
seashell by-products in concrete will provide environmental bene- enced by environmental conditions, future research should
fits in different ways – effective waste management of seashells, specify the specie, storage period and exposure condition of
conservation of natural aggregate resources and production of the seashells. The effects of different cleaning and heat treat-
greener concrete. Utilisation of seashell aggregates will likely pro- ment procedures in addition to the influence of specie, storage
vide economic advantages in construction since seashell by- age and exposure condition of seashells on various concrete
products are generated in large quantities and have comparatively properties also need to be studied in detail.
lower commercial value than conventional aggregates. Some of the  Studies should also be conducted to ascertain the types of bac-
practical implications of seashell aggregate concrete in construc- teria present in seashells and to also observe if the synergy of
tion are highlighted below: bacteria and cement can produce concrete with specific desir-
able properties. Certain bacteria may be found in seashells
 Utilising some types of seashells as partial coarse aggregate which can help to improve the properties of concrete; also,
replacement at lower substitution rates (below 50%) can pro- ground-based bacteria can be present in stored shell dumps
duce normal-weight concrete having acceptable strength prop- given a nutrient and oxygen supply [45].
erties. Such seashell concretes generally have compressive  The mechanical properties of various seashell aggregates such
strength values that are greater than 50% of the control strength as toughness (aggregate impact value), strength (aggregate
and thus can be applied as non-structural plain concrete or low- crushing value) and hardness (aggregate abrasion, Deval abra-
strength structural concrete. Up to 20% of natural sand can be sion and Los Angeles abrasion values, etc) should be firmly
substituted by weight with ground seashells to obtain concrete identified and classified.
possessing satisfactory density and strength.  Long-term hardened properties of seashell aggregate concrete
 Reduction in density of concrete owing to the incorporation of lasting up to 12 months should be investigated. Most of the
seashell aggregates will be beneficial in special applications existing studies on the mechanical behaviour restricted the
where lower self-weight of concrete is needed and great results to 90-day old concrete. There are very few reports on
strength is not required. The reduced self-weight will invariably the flexural strength and modulus of elasticity of seashell aggre-
decrease the dead load which is desirable for structural design gate concrete. To the best of the authors’ knowledge, there is no
of concrete members. available study on the ultrasonic pulse velocity (UPV) of sea-
 A study on cockle shell aggregate concrete indicates that sea- shell aggregate concrete.
shell aggregate concrete has better sound absorption than con-  The influence of supplementary cementitious materials (SCMs)
trol concrete. Improved sound absorption is valuable in on the properties of seashell aggregate concrete should be
buildings where reduction in noise and echo effects is required. researched. Some examples of such SCMs include silica fume,
Possible application of seashell aggregate concrete in road pave- fly ash, rice husk ash and ground granulated blast furnace slag.
ments subjected to light traffic volume will depend on the  The possibility of using seashell aggregate in reinforced con-
mechanical properties (especially hardness) of the seashells, crete should be explored. The structural behaviour of reinforced
as well as the skid resistance and abrasion resistance of seashell concrete slabs, beams and columns manufactured with treated
aggregate concrete. seashells as partial replacement aggregate at different substitu-
 The utilisation of seashell aggregates in concrete may probably tion levels and mix ratios should be studied. The ultimate and
improve the thermal insulation as a result of decreased thermal serviceability limit states need to be checked and compared
conductivity. This is because seashell aggregate concretes gen- with conventional reinforced concrete.
U.G. Eziefula et al. / Construction and Building Materials 192 (2018) 287–300 299

 Although some results are available in the literature on the which is a prerequisite for producing high performance con-
durability of seashell aggregate concrete, further investigations crete exposed to aggressive environment.
are needed to be carried out on alkali-aggregate reaction, colour  The density of hardened seashell aggregate concrete reduces
changes, resistance to high temperature, behaviour when sub- with increasing proportion of seashells. For most mix propor-
jected to fire, abrasion resistance, slip resistance, carbonation, tions, density of concrete containing less than 50% seashell
chloride ingress, freeze-thaw resistance, cement paste- aggregate as partial replacement of fine or coarse aggregate is
aggregate bond, resistance to sea water attack, resistance to generally greater than 2100 kg/m3.
chemical and acid attacks, shrinkage and swelling, weight loss,  The strength properties of concrete containing seashell aggre-
water transportation properties and air content. The study of gate as a partial replacement of coarse aggregate generally
durability-related behaviour of seashell aggregate concrete is decrease with increasing content of seashells, especially at
very important because seashells are generally porous, contain higher substitution percentages.
significant proportions of salts and organic matter and can pos-  The reduction of physical and mechanical properties of seashell
sibly contain small amounts of decomposing shellfish flesh. aggregate concrete in comparison with conventional concrete is
 The sound absorption and thermal insulation properties of con- generally attributed to the peculiar characteristics of seashell
crete containing various fine and coarse seashell aggregates aggregates. The principal seashell characteristics include the
should be investigated. elongated or flaky shape, higher specific surface area, higher
 Research on the odour of seashell aggregate concrete should be water absorption and presence of organic impurities.
initiated to discover if any resulting odour is healthy and com-  Up to 20% of natural fine aggregate by weight can be replaced
fortable for humans. This is because seashells give off foul smell with ground seashells to obtain normal concrete having ade-
mostly due to the presence of organic matter. Any unpleasant quate density and strength.
smell from seashell aggregate concrete construction, especially  Research findings on the durability-related characteristics of
buildings, can cause discomfort for users. seashell aggregate concrete indicate varied effects. Chloride
 It is necessary to determine the cost analysis of seashell aggre- migration and shrinkage properties of concrete generally
gate concrete for various types of seashell, types of replacement, increase with the addition of seashell aggregates. There are
percentages of replacement and mix proportions. The obtained opposing views on the effect of seashell aggregate on the water
cost analysis should be compared with the cost of producing transportation properties, air content and freeze-thaw resis-
conventional concrete. tance of concrete. Using oyster shell as partial replacement of
fine aggregate at 20% replacement rate has an insignificant influ-
9. Conclusions ence on the carbonation and acid attack resistance of concrete.
 Pervious concrete manufactured with cockle shell aggregate has
This review paper has discussed the properties of the seashells better sound absorption properties than conventional pervious
and the properties of seashell aggregate concrete in fresh and hard- concrete.
ened states. Based on the state-of-the-art review, the following
conclusions can be drawn: Conflict of interest

 The physical properties of seashell aggregates depend on aggre- None.


gate size and influence most of the properties of seashell aggre-
gate concrete. Finer sizes of seashell aggregates tend to have References
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