Beruflich Dokumente
Kultur Dokumente
Vol. 46, No. 1, April - May 2019 pp. 29-38 No. 46-04
*Engineering Services International, BC 96 Salt Lake City, Calcutta - 700 064, India.
**Department of Civil Engineering, Nirma University, Ahmedabad - 392 481, India.
***Department of Civil Engineering, C.S. Patel Institute of Technology, Charusat, Gujarat - 388 421, India.
Compared to concrete constructions of earlier periods, constructions of recent decades have suffered early decay
and distress. In most cases, this early decay and distress in concrete structures is due to higher rates of corrosion in
today’s reinforcing bars of high strength steel. This higher and accelerated rate of corrosion can be attributed to the
provision and presence of ribs on the surface of rebars. In the absence of ribs or any other surface feature, PSWC-bars,
characterized by their plain surface and gentle wave-type configurations, will be naturally much less susceptible to
corrosion than ribbed bars are. Consequently, the use of PSWC-bars will remove the principal causes of early distress
in today’s reinforced concrete constructions, ushering in therewith many attendant benefits. Twenty four beams with
eight different rebar varieties were tested for their load-carrying capacities. The tests confirmed earlier findings by
others that, as in the case of compression elements, the use of well-proportioned PSWC-bars, among different types of
rebars, would lead to the highest load-carrying capacities of concrete flexural elements.
Keywords: Beam; corrosion; deformed bar; durability; rebar; reinforced concrete; reinforcement; reinforcing bar.
Compared to concrete structures of earlier periods, concrete structures of earlier periods which had proved
concrete structures, built during the last fifty years or to be durable.
so, have suffered early decay and distress. This will It would appear from the observations of Papadakis,
be evident from the observations of Papadakis, et al.1, et al.1 and those of Swamy2 that the problem of early
Swamy2 and many others. decay and distress in concrete structures started coming
While Papadakis, et al.1 wrote in their paper, “The into the limelight since the 1970s. Historically this
last two decades have seen a disconcerting increase followed the start of use of high strength rebars (of
in examples of unsatisfactory durability of concrete steel) with surface deformations in the form of ribs in
structures, specially reinforced concrete ones”. Swamy2 the decades of the 1960s and 1970s in many countries.
observed that “the most direct and unquestionable Though it is true that over the years gradually, but in
evidence of the last two/three decades on the service significant ways, the properties of cement and concrete
life performance of our constructions and the resulting have changed, it cannot be overlooked that (a) the newly
challenge that confronts us is the alarming and observed problem of early distress in most cases is due
unacceptable rate at which our infrastructure systems to high rates of corrosion in rebars, (b) the problem
all over the world are suffering from deterioration when started showing up more frequently following the start
exposed to real environments”. of use of High Yield Strength Deformed (HYSD) and
This concern with the health of concrete structures Cold Twisted Deformed (CTD) bars, and (c) since it is
was in sharp contrast to the satisfactory performance of the corrosion in ribbed rebars, a part of the cause of the
problem of corrosion must be inherent in ribbed bars.
the beams with PSWC-bars performed much better than percent strain that ACI 318 would have required or
the beams with plain round bars in all respects, and the @0.2 percent proof stress as in conventionally used.
beams with PSWC-bars performed relatively better This was done keeping in mind that the objective of the
than beams with HYSD bars when the yield strength work was not design but tests which would be directly
of all bars were normalized for the yield strength of Fe related to the actual strength properties.
550D HYSD bars. Earlier tests by others, where beams
could be tested to failure, had shown that there would
be much greater load-carrying capacities at failure
when beams would be reinforced with PSWC-bars.
RESEARCH SIGNIFICANCE
(a) (b) (c) (d)
As a solution to the problem of excessive corrosion
Fig. 3 Tension test set up and failure pattern : HYSD bars (a) and
in today’s ribbed rebars, Kar7 had proposed the use (b); PSWC bars (c) and (d)
of PSWC-bars, characterized by their plain surface
and a gentle wave type configuration. Results of tests
Strain was measured at every increment of 2.45 kN
on concrete beams, reinforced with different types of
tensile force, i.e. at stress intervals of 21.68 MPa for
rebars, show that the use of PSWC-bars can greatly
the 12mm diameter bars. Average (of three specimens
enhance the load-carrying capacity, ductility and energy
of each type) stress vs. strain graphs for all categories
absorbing capacity. This adds to the confidence level
of steel rebars are plotted in Fig. 4.
in the use of PSWC-bars, which, in the absence of ribs,
can enhance the life span of concrete structures several 800 Fe 550D
fold, together with many attendant benefits, all at no 700 Fe 500D
added cost or effort.
Stress (N/mm2)
600
Fe 500
Tests on rebar 500 Fe 415
400
UTM (Universal Testing Machine) was used for the
300
tension test of steel rebars. Tension tests were carried Plain round PSWC-6 mm offset
out on HYSD bars (Fe 415, Fe 500, Fe 500D and Fe 200
550D), plain round bars and PSWC-bars (with 4mm, 100
5mm and 6mm maximum excursion of the axis from 0
0.00 0.02 0.04 0.06
the initial straight line configuration). Strain
Test parameters for all rebar specimens were kept Fig. 4 Stress vs. strain for different categories of steel up to strain
constant with length of 60cm, gauge length of 60mm of 0.06
and diameter of 12mm. An extensometer was set for
gauge length 60mm and it was fitted on the specimen Material and Mix Design of Concrete
as shown in Fig. 3.
Self-compacting concrete mix was prepared based
The yield strength values for Fe 415, Fe 500, Fe
on trial and error method. Three concrete mixes were
500D and Fe 550D are actual from tests and not at 0.35
(a) (b) Failure pattern of beam with Fe 415 (c) Failure pattern of beam with Fe 500
150 2 nos 8mmφ
25 160
200
25
1500 (d) Failure pattern of beam with Fe 500D (e) Failure pattern of beam with Fe 550D
2 nos 12mmφ 2 legged 8mmφ stirrup@ 150mm c/c
(f) Failure pattern of beam with PR (i) Failure pattern of beam with PSWC-4mm
(b)
Fig. 6 Detailing of beam with (a) PSWC-bar and (b) HYSD bars (h) Failure pattern of beam with PSWC-5mm (i) Failure pattern of beam with PSWC-6mm
Fig. 7 General test set up and failure pattern of all eight types of
Stirrups with 2-legged 8 mm diameter HYSD bars beam specimens10
of Fe 415 grade steel were provided at 150 mm c/c, as
shown in Fig. 6. EXPERIMENTAL RESULTS AND DISCUSSION
Load carrying capacity
TESTS
In evaluating the comparative response under load, the
Figure 7 shows a common test set up and failure patterns self weight of the beams were not accounted for.
for beams with different types of rebars. A hydraulic Tests elsewhere had shown that though beams with
jack of 250 kN capacity was used for loading. By means plain round bars failed after reaching an initial peak,
of a steel I-section, load was distributed to two solid beams with PSWC-bars continued carrying substantially
cylinders resting on the beam, to be tested, at a specified higher loads after reaching an initial peak10 (Fig. 8). In
distance of 200 mm for all the beam specimens. The other words, though beams with plain round bars were
load was applied in increments of 10 kN until yield of brittle in nature, beams with PSWC-bars exhibited
the beam specimens. Experimental mean (of 3 beams ductile response.
in the same group) load and corresponding deflection
Though in the cases of beams with PSWC-bars there
at bottom mid span at every load interval for each
would have been considerable capacity for carrying
category of reinforced concrete beams were recorded.
additional load after the response pattern would have
Because of the limitations of the hydraulic jack, reached the first-peak, the load at first peak was treated
loading could not be continued once the rebars reached as the ultimate load for purposes of comparison in this
their yield state. As a consequence thereof, the post- article.
yield response of the beams could not be studied,
The best of the ultimate loads of the three beam
particularly when earlier tests at other universities had
specimens in each category of beams were considered
shown dramatic increases in load-carrying capacities,
as ultimate load for the respective beam categories.
ductility and energy absorbing capacity in the case of
The standard deviations of ultimate loads for different
Load (kN)
30.0 30.0
24.0 24.0
18.0 18.0
12.0 12.0
6.0 6.0
0.0 0.0
0.0 1.1 3.3 5.5 7.7 9.9 11.0 0.0 7.10 14.20 21.30 28.40 35.50
Displacement (mm) Displacement (mm)
(a) Load displacement curve conventional plain round bar (b) Load displacement curve PSWC-bar of steel same
as in conventional plain round bar
Note: Plots drawn to different scales
60.0
54.0
Load at failure (56.2 kN)
48.0
Rectangular beam
42.0 reinforced with
Load at yield of PSWC beam and
PSWC-Bars
Load (kN)
Load
categories of beams varied between 1.89 kN to 6.53 kN where, 576.79 MPa is the yield stress of the Fe 550D
(Table 2). bars
As explained, the real ultimate load in the cases of Waul is the achievable ultimate load (kN)
beams, reinforced with PSWC-bars, is generally much Wul is the best of the experimental ultimate load
greater than the yield load, shown in Table 2. (kN) of the three beams
In the tests, as could be expected, beams, reinforced fy is the yield strength of rebar (MPa)
with Fe 550D bars, with the highest yield strength of It is recognized that the Waul, calculated as above, is
576.79 MPa, had the highest mean ultimate load of very conservative (underestimate) in the case of beams
241.0 kN (Table 2). with PSWC-bars, as tests elsewhere had shown that the
The achievable ultimate load in kN (Table 2) was peak or ultimate load (i.e. load at failure) in the case of
calculated from the Eq. (1) beams with PSWC-bars, was much higher than the load
Waul= Wul × (576.79 MPa ÷ f y) (1) at yield or first peak.
Even then, it is seen in Table 2 that the highest Waul Higher load-carrying capacity (Table 2) is observed
of 283.57 kN is reached in the case of beams with for all beams with PSWC-bars as compared to that of
PSWC- 6 mm rebars. Even for the other two cases beams with plain round bars. This has occurred even
of beams with PSWC-bars, viz., PSWC-bars with 4 when the yield strength of PSWC-bars was lower than
mm and 5mm excursions of the axis in their deformed the yield strength of plain round bars. This confirms
configurations, the achievable ultimate load Waul, as the superiority of PSWC-bars over plain round bars,
shown in Table 2, is at least 12.8 percent higher than the use of which as rebars had given durable concrete
the achievable ultimate loads of beams with all other structures.
types of conventional rebars.