Stage 1

Input Data NormalModule(mm)

Max. Input Power(kW) 2455.5 10.9002442398
Nominal Speed(rpm) 1000
Total Reduction Ratio 25 Series 1
Stage Reduction Ratio 2.5 tanα 4
Pressure Angle(α)(◦) 20 0.3641293537 5
Working Pressure Angle(αw)(◦)
Transverse Pressure Angle(◦) 20.2293741464 cosβ 6
Helix Angle(◦)(β) 9 0.9876784481 8
Base Helix Angle(◦) 10
Min. Number of teeth 20 12
d1=pinion PCD Mn*Z/cosβ 16
d2=wheel PCD 20
Face Width(b) 1.15*pi*Mn/(tanβ) 25
E1=Modulus of elasticity pinion(N/mm2) 206000 32
E2=Modulus of elasticity wheel(N/mm2) 206000 40
50
Permisible Surface Stress(Pcp)(N/mm2) 1000 The preferred choices are in the se
beginning with 1.
Permisible bending Stress(σbp/3)(N/mm2) 360

Transmission Torque 23438.8636363636

(b/d1) 1.1264654369
u=(d1/d2) 2.5
ym=Material Coefficient 268.514431642
yp=pitch point coefficient 1.6
YL=tooth contact factor 1

Psc(N/mm2) 1500
 Pitting criteria

NormalModule(mm) Selected normal Module

10.9002442398 11

Series 2 Series 3 PCD of pinion(mm) Selected PCD(d1)

3.5 3.75 222.7445586316 225
4.5 6.5

5.5 PCD of wheel(mm) Selected PCD(d2)

7 556.861396579 562.5
9
11
14 Center Distance(mm)
18 393.75
22
28 Face Width(b)(mm) Selected Face width
36 253.4547232955 260
45
referred choices are in the series order
ning with 1.
 Checking in bending criteria

Torque Transmitting Capacity(N.m) Required torque(N.m)

56759.7183295881 23438.8636363636

2.4216070886
 Stage 2

Input Data NormalModule(mm)

Max. Input Power(kW) 2455.5 15.742608467
Stage Nominal Speed(rpm) 400
Total Reduction Ratio 25 Series 1
Stage Reduction Ratio 3.55 tanα 4
Pressure Angle(◦)(α) 20 0.3641293537 5
Working Pressure Angle(αw)(◦)
Transverse Pressure Angle(◦) 20.4106187768 cosβ 6
Helix Angle(◦)(β) 12 0.9781300705 8
Base Helix Angle(◦) 10
Min. Number of teeth 20 12
d1=pinion PCD Mn*Z/cosβ 16
d2=wheel PCD 20
Face Width(b) 1.15*pi*Mn/(tanβ) 25
E1=Modulus of elasticity pinion(N/mm2) 206000 32
E2=Modulus of elasticity wheel(N/mm2) 206000 40
50
Permisible Surface Stress(Pcp)(N/mm2) 1000 The preferred choices are in the series
order beginning with 1.
Permisible bending Stress(σbp/3)(N/mm2) 360

Transmission Torque 58597.1590909091

(b/d1) 0.8312556154
u=(d1/d2) 3.55
ym=Material Coefficient 268.514431642
yp=pitch point coefficient 1.6
YL=tooth contact factor 1

Psc(N/mm2) 1500
 Pitting criteria

NormalModule(mm) Selected normal Module Torque Transmitting

15.742608467 16 128436.3578

Series 2 Series 3 PCD of pinion(mm) Selected PCD(d1)

3.5 3.75 327.1548535997 330
4.5 6.5

5.5 PCD of wheel(mm) Selected PCD(d2)

7 1161.3997302788 1171.5
9
11
14 Center Distance(mm)
18 750.75
22
28 Face Width(b)(mm) Selected Face width
36 274.3143530783 275
45
e preferred choices are in the series
der beginning with 1.
 Checking in bending criteria

Torque Transmitting Capacity(N.m) Required torque(N.m)

128436.357880586 58597.1590909091

2.1918529818
 Stage 3

Input Data
Max. Input Power(kW) 2455.5
Stage Nominal Speed(rpm) 112.676056338
Total Reduction Ratio 25
Stage Reduction Ratio 2.8 tanα
Pressure Angle(◦)(α) 20 0.3641293537
Working Pressure Angle(αw)(◦)
Transverse Pressure Angle(◦) 20.4106187768 cosβ
Helix Angle(◦)(β) 12 0.9781300705
Base Helix Angle(◦)
Min. Number of teeth 20
d1=pinion PCD Mn*Z/cosβ
d2=wheel PCD
Face Width(b) 1.15*pi*Mn/(tanβ)
E1=Modulus of elasticity pinion(N/mm 2) 206000
E2=Modulus of elasticity wheel(N/mm 2) 206000

Permisible Surface Stress(Pcp)(N/mm2) 1000

Permisible bending Stress(σbp/3)(N/mm2) 360

Transmission Torque 208019.914772727

(b/d1) 0.8312556154
u=(d1/d2) 2.8
ym=Material Coefficient 268.514431642
yp=pitch point coefficient 1.6
YL=tooth contact factor 1

Psc(N/mm2) 1500
 Pitting criteria

NormalModule(mm) Selected normal Module

24.4774958643 25

Series 1 Series 2 Series 3 PCD of pinion(mm) Selected PCD(d1)

4 3.5 3.75 511.1794587495 515
5 4.5 6.5

6 5.5 PCD of wheel(mm) Selected PCD(d2)

8 7 1431.3024844986 1442
10 9
12 11
16 14 Center Distance(mm)
20 18 978.5
25 22
32 28 Face Width(b)(mm) Selected Face width
40 36 428.0966419252 430
50 45
The preferred choices are in the series order
beginning with 1.
 Checking in bending criteria

Torque Transmitting Capacity(N.m) Required torque(N.m)

490897.174326941 208019.914772727

2.3598566265
 Stage 4

Input Data
Max. Input Power(kW) 1620.63
Stage Nominal Speed(rpm) 40.2414486922
Total Reduction Ratio 25
Stage Reduction Ratio 1 tanα
Pressure Angle(◦)(α) 20 0.3641293537
Working Pressure Angle(αw)(◦)
Transverse Pressure Angle(◦) 20.344158382 cosβ
Helix Angle(◦)(β) 11 0.9816124359
Base Helix Angle(◦)
Min. Number of teeth 31
d1=pinion PCD Mn*Z/cosβ
d2=wheel PCD
Face Width(b) 1.15*pi*Mn/(tanβ)
E1=Modulus of elasticity pinion(N/mm 2) 206000
E2=Modulus of elasticity wheel(N/mm 2) 206000

Permisible Surface Stress(Pcp)(N/mm2) 1000

Permisible bending Stress(σbp/3)(N/mm2) 360

Transmission Torque 384420.8025

(b/d1) 0.5885311187
u=(d1/d2) 1
ym=Material Coefficient 268.514431642
yp=pitch point coefficient 1.6
YL=tooth contact factor 1

Psc(N/mm2) 1500
 Pitting criteria

NormalModule(mm) Selected normal Module

24.8314786621 32

Series 1 Series 2 Series 3 PCD of pinion(mm) Selected PCD(d1)

4 3.5 3.75 1010.582143974 686
5 4.5 6.5

6 5.5 PCD of wheel(mm) Selected PCD(d2)

8 7 1010.582143974 686
10 9
12 11
16 14 Center Distance(mm)
20 18 686
25 22
32 28 Face Width(b)(mm) Selected Face width
40 36 403.7323474142 305
50 45
The preferred choices are in the series order
beginning with 1.

Module Face Width(b)(mm)

17.906510725 332.8143476133 335

Possiable no of teeth
70.6875 80.785714286
56.55 62.833333333
47.125 51.409090909
35.34375 40.392857143
28.275 31.416666667
22.62 25.704545455
 Checking in bending criteria

Torque Transmitting Capacity(N.m) Required torque(N.m)

1307710.02233412 384420.8025

3.4017670579