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2.

Conceptual Design of STP

(1) Drawings

(2) Capacity Calculation

(3) Main Equipment List

(4) Hydraulic Calculation

(1) Drawings

(1) Drawings A2-1

A2-1

A2-2

A2-2

A2-3

A2-3

A2-4

A2-4

A2-5

A2-5

A2-6

A2-6

A2-7

A2-7

A2-8

A2-8

A2-9

A2-9

A2-10

A2-10

A2-11

A2-11

(2)

Capacity Calculation

 

Pejagalan Wastewater Treatment Plant Design Concept

1. Basic Design Condition

 
 

(1) Inflow Waste water Quantity

 

Inflow rate based on Revised Master Plan are as follows.

 

Average Daily Flow rate

 

198,000

m 3 /d m 3 /d m 3 /d

Maximum

Daily Flow rate

264,000

Maximum

Hourly Flow

rate

396,000

Inflow rate for our design will be determined the same value as Revised Master Plan.

According to Pipe construction plan, phased inflow rate are determined as follows

 

Final Phase

Phase 1

 

Average Daily Flow rate Maximum Daily Flow rate Maximum Hourly Flow rate

200,000

100,000

264,000

132,000

400,000

200,000

(2) Inflow Waste water Quality

 

The inflow wastewater qualities are determined by actual data in JAKARTA.

BOD

120

mg/L

TSS

120

mg/L

(3) Effluent Quality  

(3) Effluent Quality

 

Effluent qualities are in accordance with Effluent Quality Standards established in INDONESIA. Source: Quality standard of liquid waste (DKI Jakarta Governor decree No.122, 2005)

BOD

<50

mg/L

TSS

<50

mg/L

Ammonia

<10

mg/L

Target treated water qualities are set as follows

 

BOD

<10

mg/L

TSS

<10

mg/L

Ammonia

<5

mg/L

* Denitrification process is carried out in the future, does not perform immediate.

In the future

T-N

<15

mg/L

A2-12

(4) Wastewater Treatment Process

As No 1 priority of the site constraints, we choose the Treatment Process. As a result, to adopt the following treatment process.

MBR (Membrane Bioreactor) Process

(5) Sludge Treatment Process

Since adopting the MBR process, the thickening process is omitted. Therefore only the Dewatering process is established.

Excess sludge ----- Dewatering ----- to Dump site

(6) Inflow Conduit

Dimension

diameter

2200 mm

 

Bottom Elevation

about

PP - 29.20

M

(GL - 33.70m)

(7) Discharge facility

 

Discharge stream

to BANJIL KANAL

Conduit

Dimension

2,000mm H x 1,500mm W

 

Highest water level at Discharge point

PP + 4.30

M

  Highest water level at Discharge point PP + 4.30 M (8) Site Ground Elevation Ground

(8) Site Ground Elevation

Ground Elevation

PP + 4.50 M

A2-13

2. Process Flow Diagram

Wastewater Inflow

Wastewater Inflow

Coarse Screen

Coarse Screen

Fine Screen

Fine Screen

Lift Pump

Lift Pump

Grit chamber

over than 200,000m3/d

Equalization Tank

Equalization Tank Disinfection

Disinfection

Equalization Tank Disinfection
Feed pump Drum Screen Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank

Feed pump

Feed pump Drum Screen Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank Dehydrator

Drum Screen

Pre-Aeration / MBR

Treated water Tank

Feed pump Drum Screen Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank Dehydrator

Excess Sludge

Screen Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank Dehydrator Sludge storage Hopper

Sludge Storage tank

Dehydrator

Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank Dehydrator Sludge storage Hopper to

Sludge storage Hopper

Pre-Aeration / MBR Treated water Tank Excess Sludge Sludge Storage tank Dehydrator Sludge storage Hopper to

to Dump site

3. Design criteria for each facilities

(1) Coarse Screen opening operation opening operation

(2) Fine Screen opening operationfor each fac ilities (1) Coarse Screen opening operation 100 mm Manual 20 mm Mechanical (3)

100 mm

Manual

20 mm

Mechanical

(3) Grit Chamber type Detention TimeAerated Grit Chamber 3 minute (for maximum Hourly)

Aerated Grit Chamber 3 minute

(for maximum Hourly)

Grit collector

Screw type

Grit lifter

Sand pump

Grit Chamber 3 minute (for maximum Hourly) Grit collector Screw type Grit lifter Sand pump Discharge

Discharge

Discharge

Recycling

Discharge Recycling

A2-14

(4) Lift Pump type

Volute type mixed flow pump

 

capacity

No.1

Diamater

700 mm

70m3/min

Pump head

about

35

m

(assumed value)

(5) Drum Screen opening

1 mm

(6)

Equalization Tank Retention Time Having a function of spillway and disinfection

4 hr

(7) Membrane Bioreactor Tank

a) In the immediate Membrane placement MLSS in reactor tank

Design

Flux

inside the activated sludge reactor 9,000 mg/L

0.5~0.6

m 3 /m 2 /d

Excess Sludge production rate

70 %

BOD

removal rate

0.12 kg-BOD/kg-SS/d

BOD

removal

rate per unit volume

1.44

kg-BOD/m 3 /d

Nitrification rate

0.025 kg-N/kg-SS/d

Nitrification

rate per unit

volume

0.3

kg-N/m 3 /d

(8) Oxygen requirement

 

a) for BOD removal Required unit oxygen for BOD removal

0.5

kg-O 2 /kg-BOD

b) for Nitrification Required unit oxygen for nitrification

64/14

kg-O 2 /kg-N

c) for endogenous respiration Required unit oxygen for endogenous respiration MLVSS/MLSS

0.7~0.75

0.12 kg-O 2 /kg-VSS

MLVSS/MLSS 0.7~0.75 0.12 kg-O 2 /kg-VSS (9) Treated water Tank a) for Back wash about b)

(9) Treated water Tank

a) for Back wash

about

b) for recycling

(in the future)

20,000m 3 /d*8hr

3

400 m

3

6,700 m

(10) Dewatering Facility Dehydrator Type Influent Sludge Concentration

Pressing Rotary Outer Cylinder-Type Screw Press 0.9 %

Dewatered Sludge Concentration Operation time capability of Screw Press

%

24 hr

83

A2-15

(11) Available Land for STP Available land is shown in Figure -1.

(11) Available Land for STP Available land is shown in Figure -1.

A2-16

472mg/LConc.

Conc.125mg/L

Conc.125mg/L

Influent Qin 100,000m3/d Dsi 12.000t/d Conc. 120mg/L Return Wastewater Qr 1,291m3/d Dsr 0.609t/d Conc. Pump
Influent
Qin
100,000m3/d
Dsi
12.000t/d
Conc.
120mg/L
Return Wastewater
Qr
1,291m3/d
Dsr
0.609t/d
Conc.
Pump well
Qin
101,291m3/d
Dsi
12.609t/d
124mg/L
Equalization
Qout
101,291m3/d
tank
Dsi
12.609t/d
124mg/L
MBR Tank
Qout
99,932m3/d
Ds
12.609t/d
Excess sludge
Dewatering
Dewatering effluent
Q
1,359m3/d
Qdin
1,359m3/d Rd
95.0%
Dsf
12.231t/d
Dsdi
12.231t/d Qrd
1,291m3/d
R.E.
97.0%
Conc.
0.9% Dsrd
0.611t/d
Conc.
0.9%
68m3/dQdout
Dsdo
11.619t/d
Conc.
17.0%
Discharge
Qef
99,932m3/d
Dse
0.378t/d
Conc.
4mg/L
 

Dewatering effluent

95.0%

2,582m3/d

1.225t/d

 
       

0.9% Dsrd

Return Wastewater

2,581m3/d

1.227t/d

475mg/L

Dewatering

2,719m3/d Rd

24.470t/d Qrd

 

137m3/dQdout

23.247t/d

17.0%

 

Qr

Dsr

 

Qdin

Dsdi

Conc.

 

Dsdo

Conc.

200,000m3/d

24.000t/d

120mg/L

 

202,581m3/d

25.227t/d

 

202,581m3/d

25.227t/d

 

199,863m3/d

25.227t/d

Excess sludge

2,719m3/d

24.470t/d

97.0%

0.9%

 

199,863m3/d

0.757t/d

4mg/L

Qin

Dsi

Conc.

Qin

Dsi

Conc.

Qout

Dsi

Conc.

Qout

Ds

Q

Dsf

R.E.

Conc.

Qef

Dse

Conc.

Influent

 

p wellPum

 

Equalization

tank

MBR Tank

   

Discharge

 
 

A2-17

   

m/s

m/s

0.524

0.885

 

M

M

M

=

=

 

)

)

Phase 1 Calculation

 

m 3 /s m 3 /s m 3 /s

 

-28.619

-28.530-29.199

=

0.669

+

=

-28.366

M (above sea level)

-30.000

=

 

2

2

1.1572.315

m 3 /d =

100,000

=

1.528

2.315

 

x

x

 

=

=

 

M (above sea level) m m Nos.

-30.000

0.800

2.000

2

=

=

=

=

 

m 3 /d = m 3 /d = mm permillage

2,200

132,000

200,000

1.1

=

=

=

=

M

-29.199

=

0.013

=

m 3 /s m/s

7.602

2.000

=

=

m

0.580

=

m

0.669

=

m

0.833

=

0.580

+

-29.199

=

0.833

+

-29.199

=

m

1.381

=

m

1.634

=

1.381

x

0.80

/(

1.157

=

1.634

x

0.80

/(

2.315

=

   

m 3 /s

 

m/s

m/s

 

M

M

M

0.424

0.666

-28.293

-28.139

-27.828

 

=

=

)

)

Final Phase Calculation

m 3 /s m 3 /s

   

M (above sea level) m m Nos.

4

4

 

M (above sea level)

 

x

x

3.056

4.63

m 3 /d = m 3 /d = m 3 /d = mm permillage M

 

=

=

=

1.707

2.172

 

m 3 /s m/s

 

m

0.906

1.060

1.371

x

x

 

m

m

m

m

0.80

0.80

200,000

264,000

400,000

 

+

+

+

2,200

1.1

-29.199

0.013

7.602

2.000

0.906

1.060

1.371

-29.199

-29.199

-29.199

-30.000

1.707

2.172

-30.000

0.800

2.000

4

/(

/(

   

2.315

4.630

 

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

Item

Inlet Pipe

1.1 Pipe Condition Design Flow rate Avegrage Daily Flow rate Maximum Daily Flow rate Maximum hourly Flow rate Pipe Diameter Pipe Gradient Invert Level Manning's "n" value Full Flow rate Full Flow Velocity Water Depth Avegrage Daily Flow rate Maximum Daily Flow rate Maximum hourly Flow rate Water Level (above sea level) Avegrage Daily Flow rate Maximum Daily Flow rate Maximum hourly Flow rate

Inlet Chambe r1.2 Invert Elevation Water depth at upstream of inlet Gate Avegrage Daily Flow rate Maximum hourly Flow rate

Inlet Gate Invert Elevation Gate Width Gate Height Number of Gate Passing Velocity Avegrage Daily Flow rate Maximum hourly Flow rate

1.

2.

A2-18

   

m/s

m/s

m/s

m/s

 

m

m

 

m

m

M

M

m

m

0.205

0.356

0.192

2 )=

x

1.724

x

2.00

/ (

2.315

=

0.021

0.060

-28.640

-28.426

1.410

1.624

2 )=

2 )=

1.510

1.724

2 )=

Phase 1 Calculation

=

=

x

x

x

 

=

=

=

=

=

=

 

^2 / 19.6 ^2 / 19.6

 

1.410

1.624

1.510

0.021

-

0.06

-

 

-30.050

-

-30.050

-

x

x

-30.150

-

-30.150

-

x

0.524

0.885

 

mm

Nos.

2.00

2.00

mm

Mechanical Rake

 

Nos.

2.00

 

x

x

-28.619

-28.366

 

Manual Rake

M

-30.050

m

2.000

-28.640

-28.426

/ (

/ (

neglect

 

M

-30.150

m

2.000

-28.640

-28.426

/ (

1.5

1.5

 

100

2

   

15

2

 

1.157

2.315

 

1.157

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

   

m/s

m/s

m/s

0.336Maximum

m/s

0.253

=

4 )

x

2.288

x

2.00

/ (

4.630

=

 

m

m

0.166

0.265

0.157

0.014

0.034

M

M

m

m

=

=

m

m

=

-28.307

-27.862

 

1.743

2.188

4 )

4 )

1.843

2.288

4 )

Final Phase Calculation

=

=

x

x

x

^2 / 19.6 ^2 / 19.6

=

=

=

=

1.743

2.188

=

=

1.843

 

x

x

x

0.424

0.666

0.014

0.034

-30.050

-30.050

2.00

2.00

Mechanical Rake

 

-30.150

-30.150

2.00

 

-

-

mm

Manual Rake

M

m

Nos.

-

-

/ (

/ (

mm

M

m

Nos.

-

-

/ (

x

x

-30.050

 

-30.150

 

1.5

1.5

-28.293

-27.828

100

2.000

4

-28.307

-27.862

2.315

4.630

neglect

15

2.000

4

-28.307

-27.862

2.315

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

=

Item

Headloss at Inlet Gate Avegrage Daily Flow rate Maximum hourly Flow rate Water Level at downstream of inlet Gate Avegrage Daily Flow rate Maximum hourly Flow rate

 

Coarse Screen Openning Type Bottom Elevation Channel width Number of Screen Approch water depth Avegrage Daily Flow rate Maximum hourly Flow rate Approch velocity Avegrage Daily Flow rate Maximum hourly Flow rate Headloss at coarse screen

Fine Screen Openning Type Bottom Elevation Channel width Number of Screen Approch water depth Avegrage Daily Flow rate Maximum hourly Flow rate Approch velocity Avegrage Daily Flow rate

hourly Flow rate

3. Screen

3.1

3.2

A2-19

 

0.007

=

0.021

=

M

M

mm

m

m

x 2)^2 / 19.6 x 2)^2 / 19.6

-28.647

-28.447

 

m 3 /min

m 3 /min

m 3 /min

700

705

33.300

35.300

 

m 3 /min

-27.800

M

-27.800

5.500

 

2.000

33.300

 

Phase 1 Calculation

0.192

0.336

=

=

69

92

139

70

)^0.5

3

/

( assumed)

2.34 x sin70 x (9/15)^(4/3) x( 2.34 x sin70 x (9/15)^(4/3) x(

=

=

0.007

0.021

m 3 /d =

m 3 /d =

m 3 /d =

nos

2

(

146

M

m

 

-

-28.640

=

-

-28.426

=

100,000

132,000

200,000

2

/

139.0

5.500

2.000

 

0.005

0.012

70.0146

mm

700

705

)^0.5

3

/

70.0

(

 

=

=

 

m

m

 

M

M

 

x 2)^2 / 19.6 x 2)^2 / 19.6

0.157

0.253

 

m 3 /min

139

m 3 /min

183

m 3 /min

278

   

33.000

35.000

1

 

Final Phase Calculation

-28.312

=

-27.874

=

Vertical shaft Volute type mixed flow pump

 

m 3 /min

-27.500

M

-27.500

5.500

( assumed)

m

2.000

Q H

33.000

 

0.005

0.012

m 3 /d =

m 3 /d =

m 3 /d =

nos

70

   

   

4

M

 
 

-

-

 

1000

60

= 2.34 x sin70 x (9/15)^(4/3) x( = 2.34 x sin70 x (9/15)^(4/3) x(

-28.307

-27.862

200,000

264,000

400,000

4

/

278.0

5.500

2.000

=

=

 

Item

Headloss at fine screen Avegrage Daily Flow rate Maximum hourly Flow rate Water Level at downstream of Fine screen Avegrage Daily Flow rate Maximum hourly Flow rate

4. Lift Pump Type

Design Flow rate Average Daily Flow rate

Maximum Daily Flow rate

Maximum hourly Flow rate

Pump Capacity Number of Pump

Pump Capacity

Pump Diameter

Pump Head Discharge water level Suction water level Actual Pump Head Others head loss

Total Pump Head

Motor output

A2-20

   

Vertical shaft Volute type mixed flow pump

 

Include 1 stand-by)

(

nos

 

m 3

417

m 3

Phase 1 Calculation

mm

m3/min

m

kW

209

700

70

35.30

580

3

m 3 /d

m 3 /d

min

 

3

basins

   

2

 

Aerated Grit Chamber

132,000

200,000

 

1,440

     

÷

 

÷

 

Same left

 

same left

Type

Diamater

Capacity

Pump Head

Motor output

Numbers

 

3

200,000

2

417

=

=

=

   

 

m 3

m 3

 

Include 1 stand-by)

 
 

m/sec2

m3/min

 

1

 

Vertical shaft Volute type mixed flow pump

   

834

209

kg/m3

m

 
 

Final Phase Calculation

1,000

9.8

 

35.00

0.8

0.15

 

70

35.0

       

   

m3/min

 

(

×

 

kW

mm

nos

 

3

4

Water Density Acceleration of Gravity Flow rate Pump head Pump Efficiency Surplus ratio

70.0

0.8

580

m

kW

 

×× 9.8

700

70

35.00

580

5

m 3 /d

m 3 /d

min

1,440

basins

÷

 

1,000

 

Aerated Grit Chamber

264,000

400,000

 
   

÷

834

1,000

575.2

 

Pump Head

Motor output

   

3

400,000

4

60

 

Diamater

Capacity

Numbers

 

Q

H

 

Type

 

g

   
 

=

Item

 

Lift Pimp Specification

5. Grit Chamber Type Design Flow rate Avegrage Daily Flow rate

Maximum hourly Flow rate

Detention Time

(For Maximum Hourly Flow rate)

Required Volume

No. of basin

Required Chamber Volume (each)

A2-21

   

m 3

210

m 3 /min

m 3 /min

mL

5.3

10.6

( including stand-by 1 unit)

 

m 3 /d

10.0

17.5

Phase 1 Calculation

 

kpa

 

m

m 3 /min/m

42

=

1,000

3.0

2

r

mm

 
 

0.3

m 3 /min

m 3 /min

 

÷

 

m

m

m

mW

kpa

kW

units

 

m

3,000

 

4,250

 

3.0

4.0

17.5

4.0

17.5

5.3

1

11

750

500

11

42

22

2

200,000

Final Phase Calculation

m

3.0

m

4.0

m

17.5

m 3

210

mL

17.5

m

3.0

mW

4.0

m 3 /min

5.3

m 3 /min/m

0.3

m

17.5

m 3 /min

21.2

4

5.3

2

m 3 /min

11

3,000

750

500

kpa

42

=

4,250

Rotary Roots BloweType

Rotary Roots Blower

mm

m 3 /min

11

kpa

42

kW

22

( including stand-by 1 unit)

units

3

m 3 /d

20.0

1,000

÷

400,000

Item

Depth

Width

Length

Actual Volume

Required Air (each)

Total Air supply required

Airation Blower Number of Blower Blower capacity Discharge Pressure Diffuser Depth Loss of Diffuser Other loss Total Pressure Blower Specification

Diameter

Capacity

Discharge Pressure

Motor Output

Qantity

Quantity of Grit at peak flow

A2-22

   

m 2

m 3

 

m 3

m 3

m 3 /min

 

16,667

 

m 2

m

16,864

 

mm

250

249

/

8.7

146

=

 
 

4,167

1,984

8.7

 

2,000

8.30

Phase 1 Calculation

 

hour

4

=

4

24

/

=

tanks / m 3 /m 2 /d

4

16,667

50

4

=

=

=

50

/

100,000

=

2,000

=/ 16,667

m

16.0

=

m

31.0

=

m

8.5

=

4

=

4

31.0

16.0

=

8.5

1,984

=

1,440

// 8

100,000

=

   

100,000200,000

m 3

33,333

4

24

/

 

m 3

4,167

m 2

m

basinsNumber

basins

8

=

m 2

3,968

m 3

33,728

m 3 /min

6.9

3Pump

mm

250

243

2.5

/

6.9

146

=

 

0.2

14

Final Phase Calculation

8

4,000

50

8.30

4,000

8

8.5

Install Five (5) Pumps per twe (2) tanks

1,440

/

20

 

m

10

m

4

m

14

P =

6.9

9.8

1,000

0.6

1,000

 

hour

4

tanks / m 3 /m 2 /d

33,333

50

8

/

200,000

/

33,333

m

16.0

m

31.0

m

8.5

31.0

16.0

3,968

/

200,000

Nonclogging pump

=

Actual Pump head

=

Piping head loss

=

Total Pump head

   

60.0

=

=

=

=

=

=

=

=

=

=

=

=

=

   

Item

 

Width

Length

Depth

diameter

 

5. Equalizer Tank

Retention Time Required Volume Number of Tanks Tank volume (each) Surface loading Required surface Area Tank depth

Tank Dimension

Actual total surface Actual total volume

Constant rate Pump

Pump capacity

Pump Type

Pump head

Motor output

A2-23

   

nos.

80160

=

4

4

nos./each channel

5

=

 

m 3

 
       

347

 

Phase 1 Calculation

=

 

Nonclogging pump

(including 2 standby)

m 3 /min nos.

250

8.7

14

12

37

 

Submersible propeller Mixer

300

2.8

 

m 3 /d min

100,000

5

5

1,440

/

m

1.20

m

70.0

m

2.10

tanks

2

m 3

353

 

=

=

=

=

=

=

=

=

=

=

=

100,000

=

=

=

=

=

=

   

nos.

=

m 3

Final Phase Calculation

8

 

(including 4 standby)

 

694