Beruflich Dokumente
Kultur Dokumente
net/publication/264236787
CITATIONS READS
0 3,419
2 authors, including:
Alex M. Remennikov
University of Wollongong
168 PUBLICATIONS 1,984 CITATIONS
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
All content following this page was uploaded by Alex M. Remennikov on 26 July 2014.
ABSTRACT: Steel and concrete composite beams are typically formed by shear connectors connecting the
concrete floor to the top flange of the steel member. The most common arrangement found in composite
construction systems is a rolled or build-up steel I-beam connected to a concrete slab. The neutral axis is normally
located within the web of the steel section. Therefore, the top steel flange is stressed in compression and prone to
buckling. Furthermore, from a construction point of view, a relatively wide and thick top flange must be provided
for proper installation of shear studs and metal decking. This causes increased fabrication costs, which tend to
offset the savings from material efficiency of steel-concrete composite construction. In this paper, a new type of
hybrid steel-concrete I-beam is proposed and investigated that is formed by connecting a steel inverted T-beam
section to the top reinforced concrete flange, thus eliminating the need for the steel top flange and for the welded
shear studs. Six composite beam specimens with different types of connection of the concrete flange to the steel
inverted T-beam were constructed. Behaviour of new composite beams under monotonically increasing quasi-
static and impact loads was investigated experimentally. Experimental results confirmed that composite I-beams
with the reinforced concrete flange showed high degree of shear connection for all types of anchoring devices
investigated in this study. Cost and construction effectiveness of the new type of steel-concrete beams is discussed.
1
Alex Remennikov, Faculty of Engineering, University of Wollongong. Email: alexrem@uow.edu.au
2 Marcus Roche, Faculty of Engineering, University of Wollongong. Email: mr483@uowmail.edu.au
1 INTRODUCTION through the application of a simple steel
reinforcement shear connector design. The design
Composite structures are generally composed of one intends to provide a more sustainable solution of
or more materials which, when combined to form shear connection than the commonly used headed
one component, may utilise the desired studs, making use of a readily available construction
characteristics of each material in the most material in steel reinforcement which is commonly
economical way possible. The two most commonly purchased in large supplies. To rule-out the need for
used construction materials in the modern civil specialised equipment on-site these flexible steel
engineering industry are steel and concrete. reinforcement shear connectors will be designed for
Structural steel is known to be strong in tension due ease of application either in a factory or on site.
to its initial linear elastic response to applied
loading, characterising steel as a ductile material.
2 NEW COMPOSITE BEAM
Standard steel members are formed from a
composition of thin plate elements and without DESIGN
adequate restraint generally fail by means of local or
lateral buckling. Concrete is a far more economic 2.1 INTRODUCTION
construction material when compared to steel, Due to the limitations of the cross-sectional
though it is weaker in tension and will fail due to arrangement of both steel and concrete elements and
tensile cracking when exposed to creep and the limited choice of composite connection types
shrinkage. When forming a composite structure from outlined in AS2327.1-2003 [4] a new steel-concrete
steel and concrete it is therefore the intention to composite beam type is to be designed making use of
achieve an overall cost effective structure that an innovative way to form the composite connection
prevents the concrete elements from being exposed between steel and concrete elements. This section
to the formation of tensile stresses and provides an describes and outlines the design of the steel-
overall compact cross section to prevent failure from concrete composite beam used throughout this paper
buckling. An ideal design would involve the and draws attention to some of the limitations in
concrete being exposed to the compressive forces composite design codes.
and the steel being exposed to the tensile forces [1].
The bond between steel and concrete elements is 2.2 COMPOSITE BEAM CROSS SECTION
critical, without a secure bond composite action DESIGN
cannot be achieved and each material will act The Australian standard for simply supported
individually, distributing strains as separate composite beam structures AS2327.1-2003 [4] is
components. If the bond between the steel and limited to cross sections which include a concrete
concrete sections is not sufficient, each element will slab connected to a steel beam section by means of
deform individually, with separate strain some form of shear connection such as headed studs.
distributions which are discontinuous at the steel- It should be noted that none of these cross sections
concrete interface. involve the steel beam being embedded within the
All beam elements must deform identically as a concrete slab.
single component, with cross sections remaining Eurocode 4: Design of Composite Steel and Concrete
plane whilst subject to pure bending. This is Structures) [6] covers a wider range of composite
commonly known as the plane section assumption, a cross section types than AS2327.1-2003 for both the
readily accepted theorem which has been proven [2]. solid and composite slab types. Such cross sections
Shear connectors are employed in steel-concrete may include the partial encasement of the web of the
composite design to form a bond between the steel beam section requiring some form of shear
individual steel and concrete sections causing it to connection between the steel and concrete
act as a single unit. They are required to perform two components within the web depth of the steel beam
important functions to achieve this bond: and steel beams having unequal flange widths.
(a) Transfer shear at the steel-concrete interface to Any shear connection between the top flange of a
limit slip, and steel I-beam and the concrete slab is ignored and
(b) Prevent separation at the steel-concrete interface considered irrelevant in all design standards. The
to prevent uplift [3]. steel I-beams considered in both AS2327.1-2003 and
A wide variety of shear connector types currently Eurocode 4 make use of the top flange only to
exist today, however, only three are accepted by the support the profiled steel sheeting and as a location
Australian design standard for simply supported for attaching shear connectors (generally headed
composite beam structures AS2327.1-2003 [4] . The studs welded to the top flange). Therefore, an
most commonly used type being the flexible headed efficient design would be to make the top flange as
stud [5]. small as possible or to remove it altogether as
This paper will develop a new type of steel-concrete proposed in this study. The design will effectively
composite beam structure able to provide an consist of a steel inverted T-beam with a concrete
adequate bond between steel and concrete elements flange at the top, replacing the steel flange of a
standard, commonly employed I-beam section.
As a trial cross section a 150UB18.0 standard I- will provide resistance against uplift, therefore
beam section was chosen to be cut along the web at preventing separation at the steel-concrete interface.
the top root radius with the top flange replaced by a These L-shaped anchor bars were welded to the top
180 mm wide, 55 mm deep concrete flange of the steel flange and embedded within the concrete
composed of 40 MPa concrete to form a 2.0 m long flange at the top of the composite beam structure.
composite beam to allow for application to the The use of steel reinforcing bars as shear connectors
available testing apparatus. The trial cross section is intended to provide a more sustainable shear
design is shown in Figure 1. connection design than the commonly used headed
studs. As steel reinforcing bars are such a commonly
2.3 SHEAR CONNECTION DESIGN utilised construction material there is no need for the
Mechanical shear connectors may be considered to purchase of specially manufactured headed studs.
be either flexible or rigid. Flexible shear connectors The use of reinforcing bars is also intended to rule
are able to yield and undergo plastic deformation out the need for specialised welding equipment on
when resisting shear forces making them more site which is normally required for these headed
ductile than rigid connectors [4]. Some slip between studs [4].
the concrete slab and steel beam or girder is
expected to occur in flexible shear connectors [7]
providing more warning before failure than the
sudden failure experienced due to the application of
rigid shear connectors.
Figure 1: Cross section design of hybrid steel- Figure 3: Arrangement of shear connectors in the
concrete composite beam composite beam design
A flexible shear connection design similar to that of
2.4 END PLATE DESIGN
the commonly employed headed stud shear 8 mm thick steel plates were included in the
connector is to be incorporated into the new composite steel-concrete beam design at the ends to
composite beam design. As flexible shear connectors more accurately replicate the conditions a simply
are employed for their ability to yield and undergo supported beam would experience in practical
plastic deformation differential movement is applications (such as typical beam-column
expected to occur at the steel-concrete interface, connections). The end plate was fixed to both ends of
preventing undesirable concrete cracking to occur at the steel beam through fillet welds. The end plate
the location of shear connectors. Steel reinforcing extended 5 mm below the steel beam and support
bars bent into L-shapes were incorporated into the will therefore be provided to the composite beam
design as displayed in Figure 2, spaced at a distance through the end plates.
of 100 mm centre to centre in a staggered Bent R6 steel reinforcing U-bars were welded to the
arrangement as shown in Figure 3 in the hope that end plates and embedded within the concrete flange
the vertical portion of the bent bar will be able to to provide a form of shear connection, connecting the
transfer shear forces at the steel-concrete interface, end plates to the concrete flange. When subjected to
limiting slip and the horizontal portion of the bar bending the end plates are also expected to prevent
slippage at the steel-concrete interface as the dynamic drop hammer test setup included a high
horizontal displacement of the concrete flange is to speed camera which recorded deflections and failure
be resisted. Figure 4 displays the end plate modes of the composite beam structure.
arrangement incorporating the U-shaped R6 steel Appropriate data acquisition systems were employed
reinforcing bar shear connectors. in the test setup of all three testing procedures for
recording the applied loads and deflections of the
structure. Accuracy of the data produced from
experimental testing on a full-scale physical model
will depend upon the execution of proper
construction procedures, use of instrumentation and
appropriate test setups.
3 EXPERIMENTAL
INVESTIGATION OF A NEW TYPE
OF COMPOSITE BEAM
3.1 INTRODUCTION
As no composite beam structure utilising a shear
connection design such as the one investigated
throughout this paper has previously been Figure 5: Free body diagram of four-point bending
constructed, firsthand practical experimentation is loading arrangement along with associated shear
first required to be performed on a physical full- force and bending moment diagrams
scale model in order to observe the failure modes
and record test data, allowing more accurate As seen in Figure 5 placing the applied loads closer
theoretical and numerical models of the steel- to the centre of the beam will increase the maximum
concrete composite beam structure to be produced. bending moment, as bending moment is seen to
The three testing procedures employed to investigate increase with increasing distance away from the
the behaviour of the steel-concrete composite beam supports. Therefore, the four-point bending test used
structure include two four-point bending static tests, to investigate the flexural behaviour of the composite
one of which is setup with the applied loads closer to beam will have applied loads close to the centre of
the centre in order to induce flexural failure in the the beam, inducing flexural failure.
beam, while the other is setup with the applied loads As seen in Figure 5 there is no shear between the
closer to the end plates in order to induce shear applied loads. Therefore, the most effective four-
failure within the beam. Strain gauges were placed point bending test arrangement used to determine the
along the depth of the beam at desired cross sections shear capacity of the composite beam is to have
for both static tests in order to investigate the applied loads closer to the supports of the beam,
effectiveness of the bond between steel and concrete inducing shear failure and reducing the bending
components and monitor the movement of the moment at the centre of the beam.
neutral axis whilst the beam is subject to applied The four-point bending arrangement is considered to
loading. A dynamic drop hammer test was also be more effective than the alternative three-point
carried out in order to investigate the dynamic bending arrangement in this case as the spacing
behaviour of the composite beam design. The between applied loads allows both the moment and
shear characteristics of the composite beams to be
explored in more detail as bending and shear failure
are more easily controlled.
Load is to be applied to the composite beams in both
four-point static loading arrangements through a
load cell at a rate of 0.5 mm/minute.
4 EXPERIMENTAL RESULTS
4.1 FOUR-POINT BENDING TEST TO STUDY
FLEXURAL RESPONSE
4.1.1 Experimental results
From the data acquisition system connected to the
load cell on the four-point bending apparatus and the
application of simple statics; load and displacement
readings recorded during testing could be converted
into a midpoint moment versus displacement graph
Figure 10: Proposed distribution of strain gauges as shown in Figure 12. A line is seen to be extended
over the steel-concrete composite beam cross section along the initial linear portion of the curve where the
entire steel-concrete composite beam structure is
3.3.1 Dynamic drop hammer test setup expected to be experiencing linear behaviour. A
The dynamic drop hammer test setup involves the horizontal line was run through the point where the
steel-concrete composite beam being simply curve becomes non-linear (a mid-span moment of
supported on the end plates at each end over a clear approximately 19 kNm). Any point on the curve
span of 2.0 m. A specially designed frame at each above this line represents the non-linear behaviour of
end of the beam is to be positioned so as to prevent the composite beam structure where irrecoverable
the beam from “jumping” after drop hammer impact. plastic deformation is expected to have occurred in
The drop hammer is to be released from a clear some portion of the composite structure (steel beam,
height of 1.0 m to a plate resting on the top surface concrete flange or shear connectors).
of the concrete flange at the mid-span which is to The yield moment would be the maximum design
transfer the impact load to the composite beam. The moment considered in practical design applications
impact drop hammer test setup is shown in Figure and on the graph of Figure 12 is seen to be 19 kNm
11. A displacement sensor placed beneath the (where the mid-span moment versus displacement
midpoint of the beam was used to record the curve is seen to move from linear to non-linear).
dynamic displacements of the composite beam
structure.
Figure 12: Maximum mid-span moment versus Figure 13: Maximum mid-span moment versus strain
displacement graph graph at different locations over the cross-section
Strain data obtained from strain gauges placed along The depth of the composite beam was plotted against
the mid-span cross section of the beam is to be the strain readings recorded at particular bending
plotted in a similar way employed in previous moment values for four-point bending testing to
studies performed on composite beam structures determine the ultimate moment capacity. These are
[8,9]. Strain data may be used to monitor changes in summarised in Figure 14 to display movement of the
the neutral axis and slip at the steel-concrete neutral axis and the difference in strain between the
interface with increasing moment. It should be noted top of the steel beam and the bottom of the concrete
that negative strains are considered to be flange at the steel-concrete interface with increasing
compressive strains, while positive strains are moment.
considered to be tensile strains in the following The neutral axis is seen to initially be located at a
strain distribution graphs. height of 92 mm from the base of the composite
The mid-span moment versus strain graph of Figure beam until an applied bending moment of 14 kNm at
13 displays the strain distributions sourced from the which point the neutral axis begins to drop deeper
strain gauge locations along the mid-span cross into the steel beam side of the composite beam
section. At a mid-span moment of 14 kNm the strain structure (towards the bottom of the beam) finally
readings at the top of the steel beam and the bottom reaching a depth of 64 mm from the base of the
of the concrete flange (at the steel-concrete composite beam at the ultimate moment of 37 kNm.
interface) are seen to change. This may indicate the The difference in strains recorded between steel and
initiation of slippage at the steel-concrete interface concrete elements at the steel-concrete interface is
and/or possible yielding and deformation of the L- seen to increase with an increase in the externally
shaped shear connectors. applied moment. This may be an indicator of
It can also be seen that the strain gauges located at slippage at the steel-concrete interface due to
the top of the steel (130 mm from base of beam) and yielding and/or debonding of the L-shaped R6
steel 2 (85.5 mm from base of beam) are exposed to reinforcing bar shear connectors.
compressive strains. This is undesirable for the steel As the neutral axis was viewed to drop at an applied
elements as they perform best in tension. It is moment of approximately 14 kNm, this will be the
evident that the performance of the composite beam limiting yield moment to be considered for design as
at these two locations is significantly worse than the it is less than the 19 kNm moment determined from
performance of the steel beam element exposed to the midpoint moment versus displacement graph of
tensile strains at other locations as the curves for the Figure 12. As this 14 kNm bending moment is the
top of steel and steel 2 are not as linear as the other same point at which strain readings are viewed to
strain gauge locations on the steel, they curve more change for both the steel and concrete elements at the
and this may be an indicator of buckling of the steel steel-concrete interface in Figure 13 failure of the
beam. composite beam structure most likely initiates at the
Concrete flange elements are seen to be exposed shear connection formed between the steel and
only to compressive strains which is desirable and concrete elements.
may explain why no significant tensile cracking was Referring to both Figures 13 and 14 the maximum
seen to occur during testing of the composite beam. strain experienced over the depth of the steel-
concrete composite beam structure occurs at the
bottom of the steel beam (a strain of approximately
2000 µm/m at the maximum bending moment of 37
kNm.
locations placed at a cross section 350 mm from the
eastern end of the composite beam. This graph
should be read in accordance with the strain gauge
locations displayed in Figure 10. From the graph it
can be seen that the strain readings taken at the steel-
concrete interface (the curves for bottom of concrete
and top of steel) only intersect very early in the
applied shear loading suggesting that failure of the
composite connection formed between the steel and
concrete elements initiates very early. It can also be
seen that the strain readings taken at the bottom of
the concrete are very close to zero over the duration
of the applied shear loading. The curves representing
Figure 14: Distribution of strains at mid-span with the top of steel and steel 2 are both exposed to
increasing moment compressive stresses, which is undesirable for steel
as represented by the nonlinear strain distribution
Upon assessing the distribution of strains displayed curves for the strain gauges at both of these
in Figure 14 it is clear that the shear connectors locations.
provided some initial resistance to slippage at the
steel-concrete interface and therefore partial shear
interaction was achieved.
ACKNOWLEDGEMENT
The authors would like to thank the technical staff at
Figure 21: Time history of impact loading on the structural laboratory of the University of
composite beam Wollongong for assisting with manufacturing the
specimens and conducting the experiments.
With the displacement sensor placed beneath the
centre of the composite beam structure connected to
REFERENCES
the data acquisition system the mid-span
[1] Cook, J. P. 1977. Composite Construction
displacement of the composite beam structure may
Methods, Sydney, John Wiley & Sons.
be plotted against the time of testing as shown in
[2] Fazekas, G. A. 1967. A note on the bending of
Figure 22. The maximum mid-span displacement
Euler beams. Journal of Engineering Education,
can be seen as 70 mm, rebounding to a permanent
57.
plastic displacement of approximately 55 mm.
[3] Davies, C. 1975. Steel-Concrete Composite
Beams for Buildings, London, George Godwin
Limited.
[4] A u s t r a l i a n S t a n d a r d AS2327.1-2003.
Composite Structures - Part 1: Simply
Supported Beams, Standards Australia,
Sydney.
[5] Shariati, A., Ramlisulong, N. H., Suhatril, M. &
Shariati, M. 2012. Various types of shear
connectors in composite structures: A review.
International Journal of Physical Sciences, 7,
pp. XXX.
Figure 22: Time history of dynamic mid-span [6] Eurocode 4 2004. Design of Composite Steel
displacement obtained from displacement gauge and Concrete Structures, Part 1.1, General
Rules and Rules for Buildings.
5 CONCLUSIONS [7] Faella, C., Martinelli, E. & Nigro, E. 2002.
Steel and concrete composite beams with
A new steel-concrete composite beam structure with
flexible shear connection: “exact” analytical
an innovative flexible shear connection design
expression of the stiffness matrix and
outside the scope of AS2327.1-2003 was developed
applications. Computers & Structures, 80,
in this study. A full-scale experimental model of the
1001-1009.
composite beam was constructed and tested
[8] Jurkiewiez, B. & Hottier, J. M. 2005. Static
experimentally to determine the ultimate moment
behaviour of a steel–concrete composite beam
and shear capacities from application of
with an innovative horizontal connection.
monotonically increasing loads in a four-point
Journal of Constructional Steel Research, 61,
bending test setup. The dynamic response of the
1286-1300.
composite beam structure was also analysed through
[9] Bouazaoui, L., Perrnot, G., Delmas, Y. & Li, A.
the application of drop hammer impact testing.
2007. Experimental study of bonded steel
The L-shaped shear connectors were observed to
concrete composite structures. Journal of
deform in a similar way to that for the flexible
Constructional Steel Research, 63, 1268-1278.
headed stud shear connectors. Very minimal
concrete crushing failure was observed to occur in