Electrode Calculation

WELDING ELECTRODE / FILLER WIRE CONSUMPTION CALCUALTION
JOINT DESIGN : V - GROOVE GROOVE ANGLE : 75

Carbon Steel ER308L/316L Stainless Steel Alloy Steel
ER70S2 (GTAW) ER70S2 + E7018 (GTAW + SMAW) Filler Wire Dia.
(GTAW) Filler Wire Dia.ER308L/316L + E308L/316L (GTAW + SMAW) ER80SB2 (GTAW) ER80SB2 + E8018 B2 (GTAW + SMAW)
Filler Wire Dia. Filler Wire Dia. 2.4mm 2.4mm Filler Wire Dia. Filler Wire Dia.
2.4mm 2.4mm Dia 2.5mm Rod Dia 3.2mm Rod Dia 4.0mm Rod 32.26/35.84gm/No 32.26/35.84gm/No Dia 2.5mm Rod Dia 3.2mm Rod Dia 4.0mm Rod 2.4mm 2.4mm Dia 2.5mm Rod Dia 3.2mm Rod Dia 4.0mm Rod
28.39/31.94gm/No 28.39/31.94gm/No 11.6/13.47gm/No 18.9/22.08gm/No 29.6/34.5gm/No (Length (Length 11.72/13.6gm/No 19.09/22.3gm/No 29.9/34.85gm/No 31.94/35.49gm/No 31.94/35.49gm/No 11.6/13.47gm/No 18.9/22.08gm/No 29.6/34.5gm/No
(Length 900mm) (Length 900mm) (Length 350mm) (Length 350mm) (Length 350mm) 1000mm) 1000mm) (Length 350mm) (Length 350mm) (Length 350mm) (Length 1000mm) (Length 1000mm) (Length 350mm) (Length 350mm) (Length 350mm)
QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY QTY
Material Weld Metal Deposit Weld Metal Deposit Weld Metal Deposit
Sl No: Thickness Per Inch Dia in gms NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS per Inch Dia in gms NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS per Inch Dia in gms NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS NOS GRAMS Sl No:
1 5.50 17.74 0.624868 19.95828 0 0 0 0 0 0 0 0 17.92 0.55541 19.9058 0 0 0 0 0 0 17.74 0.55542 19.7117 0 0 0 0 0 0 0 0 1
2 5.0mm 26.52 0.952586 30.4256 0 0 0 0 0 0 0 0 26.79 0.83029 29.7576 0 0 0 0 0 0 26.52 0.83031 29.4676 0 0 0 0 0 0 0 0 2
3 6.0mm 34.29 1.231681 39.33989 0.47134 15.0547 1.80246 40.0606 0 0 0 0 34.63 1.07356 38.4762 0.41891 15.0139 1.80169 24.503 0 0 0 0 34.29 1.07358 38.1012 0.41896 14.8688 1.80246 24.2791 0 0 0 0 3
4 7.0mm 45.96 1.650862 52.72853 0.63176 20.1784 2.4159 53.6945 0 0 0 0 46.42 1.43892 51.5709 0.56154 20.1254 2.41509 32.8453 0 0 0 0 45.96 1.43895 51.0683 0.56154 19.9291 2.4159 32.5421 0 0 0 0 4
5 8.0mm 52.12 1.872126 59.79572 0.48956 15.6366 2.49617 55.4786 0.49025 17.8609 0 0 52.64 1.63178 58.483 0.43513 15.5951 2.49526 33.9355 0.49022 10.9318 0 0 52.12 1.63181 57.9129 0.43515 15.4434 2.49617 33.6234 0.49025 10.8248 0 0 5
6 9.0mm 62.37 2.240302 71.55524 0.58584 18.7117 2.98707 66.3891 0.58667 21.3734 0 0 62.99 1.95269 69.9843 0.52069 18.6614 2.98587 40.6079 0.5866 13.0812 0 0 62.37 1.95272 69.3022 0.52073 18.4806 2.98707 40.2358 0.58667 12.9536 0 0 6
7 10.0mm 73.49 2.639727 84.31288 0.69029 22.0479 3.51964 78.2257 0.69126 25.1841 0 0 74.22 2.30083 82.4619 0.61352 21.9884 3.5182 47.8476 0.69118 15.4134 0 0 73.49 2.30088 81.6581 0.61357 21.7755 3.51964 47.4095 0.69126 15.2631 0 0 7
8 11.0mm 85.49 3.070761 98.08012 0.49842 15.9195 1.27066 28.2411 2.99472 109.104 0 0 86.34 2.67653 95.9269 0.44299 15.8767 1.27015 17.2741 2.9944 66.775 0 0 85.49 2.67658 94.9919 0.44302 15.7228 1.27066 17.1158 2.99472 66.1235 0 0 8
9 12.0mm 98.37 3.533405 112.857 0.57351 18.3179 1.4621 32.4959 3.44591 125.541 0 0 99.35 3.07978 110.379 0.50974 18.269 1.46155 19.877 3.4456 76.8369 0 0 98.37 3.07984 109.303 0.50977 18.0916 1.4621 19.6945 3.44591 76.0857 0 0 9
10 13.0mm 112.76 4.050287 129.3662 0.6574 20.9975 1.67598 37.2495 3.94999 143.906 0 0 113.89 3.5303 126.526 0.58434 20.9427 1.67544 22.786 3.94987 88.0821 0 0 112.76 3.53037 125.293 0.58434 20.7381 1.67598 22.5755 3.94999 87.2159 0 0 10
11 14.0mm 126.7 4.551006 145.3591 0.73868 23.5933 1.88317 41.8545 4.43831 161.697 0 0 127.97 3.96683 142.171 0.65658 23.5318 1.88258 25.603 4.43819 98.9715 0 0 126.7 3.96681 140.782 0.65658 23.3019 1.88317 25.3664 4.43831 97.998 0 0 11
12 15.0mm 142.28 5.110632 163.2336 0.6993 22.3355 7.13111 158.493 2.10085 76.5381 0 0 143.70 4.45452 159.65 0.62155 22.2763 7.12854 96.9482 2.1007 46.8456 0 0 142.28 4.4546 158.094 0.62157 22.0596 7.13111 96.0561 2.10085 46.3867 0 0 12
13 16.0mm 158.72 5.701149 182.0947 0.7801 24.9163 7.95509 176.806 2.3436 85.3819 0 0 160.31 4.96923 178.097 0.69339 24.8512 7.95252 108.154 2.34351 52.2604 0 0 158.72 4.96932 176.361 0.69339 24.6085 7.95509 107.155 2.3436 51.7466 0 0 13
14 18.0mm 182.67 6.561422 209.5718 0.89781 28.6761 9.15547 203.485 2.69723 98.2655 0 0 184.50 5.71905 204.971 0.79802 28.6011 9.15251 124.474 2.69714 60.1462 0 0 182.67 5.71916 202.973 0.79802 28.3218 9.15547 123.324 2.69723 59.5549 0 0 14
15 19.0mm 214.25 7.695761 245.8026 1.05302 33.6336 10.7383 238.663 3.16353 115.254 0 0 216.39 6.70777 240.406 0.93596 33.5447 10.7345 145.989 3.16333 70.5422 0 0 214.25 6.70789 238.063 0.93598 33.2181 10.7383 144.645 3.16353 69.8507 0 0 15
16 20.0mm 233.04 8.37069 267.3598 1.14538 36.5833 11.68 259.595 3.44097 125.362 0 0 235.37 7.29604 261.49 1.01805 36.4869 11.676 158.794 3.44079 76.7296 0 0 233.04 7.29618 258.941 1.01807 36.1314 11.68 157.33 3.44097 75.9767 0 0 16
17 22.0mm 275.51 9.896193 316.0844 0.8839 28.2317 7.88691 175.29 6.19602 225.733 1.41294 80.4319 278.27 8.6257 309.145 0.78566 28.1579 7.88436 107.227 6.19581 138.166 1.41278 49.2354 275.51 8.62586 306.132 0.78566 27.883 7.88691 106.237 6.19602 136.808 1.41294 48.7466 17
18 24.0mm 321.49 11.54777 368.8359 1.03141 32.9433 9.20316 204.545 7.23008 263.406 1.64875 93.8552 324.70 10.0652 360.738 0.91674 32.8561 9.19988 125.118 7.22959 161.22 1.64851 57.4504 321.49 10.0654 357.222 0.91678 32.5364 9.20316 123.967 7.23008 159.64 1.64875 56.8819 18
19 26.0mm 331.96 11.92385 380.8478 1.065 34.0162 9.50288 211.206 7.46554 271.985 1.70245 96.9118 335.28 10.393 372.487 0.94662 33.9267 9.49965 129.195 7.46516 166.473 1.70222 59.3224 331.96 10.3932 368.856 0.94663 33.596 9.50288 128 7.46554 164.839 1.70245 58.7344 19
20 28.0mm 372.42 13.37716 427.2663 1.19481 38.1622 10.6611 236.949 8.37546 305.135 1.90994 108.724 376.14 11.6598 417.886 1.06198 38.0613 10.6574 144.94 8.37493 186.761 1.90967 66.5519 372.42 11.66 413.813 1.06201 37.6907 10.6611 143.605 8.37546 184.93 1.90994 65.8931 20
21 30.0mm 400.89 14.39978 459.9291 1.28615 41.0795 11.4761 255.062 9.01573 328.461 2.05595 117.035 404.90 12.5511 449.832 1.14318 40.9715 11.4722 156.022 9.01528 201.041 2.05568 71.6405 400.89 12.5513 445.447 1.1432 40.572 11.4761 154.583 9.01573 199.067 2.05595 70.9303 21
22 32.0mm 456.73 16.40553 523.9927 0.9475 30.263 8.45438 187.903 10.4372 380.247 4.54382 258.657 461.30 14.2994 512.489 0.84218 30.1836 8.45155 114.941 10.4367 232.738 4.54324 158.332 456.73 14.2996 507.494 0.84219 29.8892 8.45438 113.881 10.4372 230.453 4.54382 156.762 22
23 33.0mm 497.64 17.875 570.9275 1.03237 32.9738 9.21166 204.734 11.372 414.306 4.95082 281.825 502.62 15.5802 558.393 0.91761 32.8872 9.20858 125.237 11.3715 253.585 4.95019 172.514 497.64 15.5805 552.951 0.91762 32.5664 9.21166 124.081 11.372 251.095 4.95082 170.803 23
24 34.0mm 500.1 17.96336 573.7498 1.03747 33.1368 9.25719 205.746 11.4283 416.354 4.97529 283.219 505.10 15.6572 561.153 0.92214 33.0495 9.25401 125.855 11.4276 254.836 4.97462 173.365 500.1 15.6575 555.684 0.92216 32.7274 9.25719 124.694 11.4283 252.336 4.97529 171.648 24
25 36.0mm 544.34 19.55244 624.505 1.12925 36.0681 10.0761 223.946 12.4392 453.186 5.41542 308.273 549.78 17.0423 610.795 1.00371 35.973 10.0726 136.987 12.4385 277.379 5.41466 188.701 544.34 17.0426 604.841 1.00373 35.6225 10.0761 135.725 12.4392 274.658 5.41542 186.832 25
26 38.0mm 589.6 21.17816 676.4305 1.22314 39.0671 10.9139 242.567 13.4735 490.867 5.86569 333.905 595.50 18.4594 661.585 1.08718 38.9645 10.9102 148.379 13.4729 300.446 5.86495 204.393 589.6 18.4596 655.132 1.08719 38.5844 10.9139 147.01 13.4735 297.495 5.86569 202.366 26
27 40.0mm 635.61 22.83082 729.2164 1.05669 33.7505 12.1226 269.43 12.6981 462.618 7.60117 432.697 641.97 19.8998 713.207 0.93923 33.6619 12.1185 164.812 12.6975 283.155 7.6002 264.867 635.61 19.9001 706.255 0.93924 33.3336 12.1226 163.291 12.6981 280.374 7.60117 262.24 27
28 42.0mm 682.39 24.51114 782.8857 1.13446 36.2345 13.0148 289.26 13.6327 496.666 8.16061 464.543 689.21 21.3642 765.694 1.00834 36.1389 13.0102 176.939 13.6319 303.991 8.15947 284.358 682.39 21.3647 758.235 1.00837 35.7869 13.0148 175.309 13.6327 301.009 8.16061 281.541 28
29 44.0mm 730.14 26.22629 837.6678 1.21384 38.77 13.9255 309.5 14.5866 531.42 8.73164 497.049 737.44 22.8593 819.278 1.0789 38.6679 13.9207 189.321 14.5858 325.264 8.73046 304.256 730.14 22.8597 811.292 1.07893 38.2911 13.9255 187.576 14.5866 322.073 8.73164 301.242 29
30 46.0mm 778.84 27.97557 893.5399 1.2948 41.356 14.8543 330.144 15.5595 566.865 9.31404 530.202 786.63 24.3841 873.925 1.15087 41.2472 14.8492 201.95 15.5588 346.96 9.31281 324.552 778.84 24.3845 865.405 1.15089 40.8451 14.8543 200.087 15.5595 343.555 9.31404 321.334 30
31 48.0mm 829.75 29.80424 951.9474 1.37944 44.0592 15.8253 351.724 16.5766 603.919 9.92287 564.859 838.05 25.9779 931.048 1.2261 43.9434 15.8199 215.151 16.5758 369.64 9.92157 345.767 829.75 25.9784 921.973 1.22612 43.515 15.8253 213.166 16.5766 366.012 9.92287 342.339 31
32 50.0mm 878.82 31.56681 1008.244 1.46102 46.6648 16.7611 372.525 17.5569 639.634 10.5097 598.264 887.61 27.5143 986.111 1.29861 46.5421 16.7555 227.874 17.556 391.5 10.5083 366.214 878.82 27.5147 976.497 1.29863 46.0884 16.7611 225.773 17.5569 387.657 10.5097 362.584 32
33 55.0mm 1008.75 36.23384 1157.309 1.67702 53.564 19.2392 427.601 20.1526 734.201 12.0635 686.715 1018.84 31.5821 1131.9 1.4906 53.4232 19.2327 261.565 20.1516 449.382 12.0619 420.358 1008.75 31.5827 1120.87 1.49063 52.9023 19.2392 259.152 20.1526 444.97 12.0635 416.191 33
34 57.0mm 1062.29 38.15697 1218.734 1.76603 56.407 20.2603 450.296 21.2223 773.169 12.7038 723.163 1072.91 33.2583 1191.98 1.56971 56.2584 20.2534 275.446 21.2211 473.23 12.702 442.666 1062.29 33.2589 1180.36 1.56974 55.7102 20.2603 272.907 21.2223 468.587 12.7038 438.28 34
NASSER AL-HAJRI CORPORATION,

PREPARED BY,
QA/QC DEPT.
S.AUGUSTIN PONRAJ.
AL-JUBAIL REGION.
WELD LAYER SEQUENCE ACCORDING TO APPROVED WPS & PQR
WELDING PROCESS
Material Thickness GTAW GTAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW SMAW
4.0mm FULL TIG ONLY
5.0mm FULL TIG ONLY
6.0mm 2.4MM 2.4MM 2.5MM 2.5MM 2.5MM
7.0mm 2.4MM 2.4MM 2.5MM 2.5MM 2.5MM
8.0mm 2.4MM 2.4MM 2.5MM 3.2MM 2.5MM 2.5MM 2.5MM
11.0mm 2.4MM 2.4MM 2.5MM 2.5MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM
15.0mm 2.4MM 2.4MM 2.5MM 3.2MM 3.2MM 3.2MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM
22.0mm 2.4MM 2.4MM 2.5MM 3.2MM 3.2MM 3.2MM 3.2MM 4.0MM 4.0MM 3.2MM 3.2MM 3.2MM 3.2MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM
32.0mm 2.4MM 2.4MM 2.5MM 3.2MM 3.2MM 3.2MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM
40.0mm 2.4MM 2.4MM 2.5MM 3.2MM 3.2MM 3.2MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 4.0MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 3.2MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM 2.5MM
NASSER AL-HAJRI CORPORATION,

PREPARED BY,
QA/QC DEPT.
S.AUGUSTIN PONRAJ.
AL-JUBAIL REGION.

Electrode Calculation

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Electrode Calculation

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Copyright:

Verfügbare Formate

WELDING ELECTRODE / FILLER WIRE CONSUMPTION CALCUALTION

JOINT DESIGN : V - GROOVE GROOVE ANGLE : 75

NASSER AL-HAJRI CORPORATION,

4.0mm FULL TIG ONLY

5.0mm FULL TIG ONLY

6.0mm 2.4MM 2.4MM 2.5MM 2.5MM 2.5MM

7.0mm 2.4MM 2.4MM 2.5MM 2.5MM 2.5MM

8.0mm 2.4MM 2.4MM 2.5MM 3.2MM 2.5MM 2.5MM 2.5MM

9.0mm 2.4MM 2.4MM 2.5MM 3.2MM 2.5MM 2.5MM 2.5MM

10.0mm 2.4MM 2.4MM 2.5MM 3.2MM 2.5MM 2.5MM 2.5MM

NASSER AL-HAJRI CORPORATION,

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