Beruflich Dokumente
Kultur Dokumente
s
Introduction 1
Safety instructions 2
Description 3
Connection 6
Operating Instructions
Commissioning 7
Operation 8
Maintenance 9
Spare parts 10
Decommissioning and
disposal 11
Appendix A
11/2008
610.43429.22c
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1 Introduction................................................................................................................................................ 9
1.1 About these operating instructions ................................................................................................9
2 Safety instructions ................................................................................................................................... 11
2.1 General safety information...........................................................................................................11
2.2 Safety and application instructions ..............................................................................................12
2.3 Observing the five safety rules.....................................................................................................13
2.4 Thermal hazard ............................................................................................................................13
2.5 Electromagnetic fields..................................................................................................................14
2.6 ESD-sensitive components..........................................................................................................15
3 Description............................................................................................................................................... 17
3.1 Application....................................................................................................................................17
3.2 Rating plate ..................................................................................................................................17
3.3 Mounting ......................................................................................................................................18
3.3.1 Regulations ..................................................................................................................................18
3.3.2 Types of construction...................................................................................................................18
3.3.3 Degree of protection ....................................................................................................................19
3.3.4 Ambient conditions.......................................................................................................................19
3.3.5 Cooling .........................................................................................................................................19
4 Preparations for use ................................................................................................................................ 23
4.1 Shipment and packaging .............................................................................................................23
4.2 Transport and storage..................................................................................................................23
4.2.1 Transportation ..............................................................................................................................23
4.2.2 Storage.........................................................................................................................................26
5 Installation ............................................................................................................................................... 29
5.1 Installation ....................................................................................................................................29
5.2 Fixing............................................................................................................................................30
5.3 Pushing on the power output elements .......................................................................................32
5.4 Vibration strength.........................................................................................................................33
6 Connection .............................................................................................................................................. 35
6.1 Electrical connection ....................................................................................................................35
6.1.1 Safety information ........................................................................................................................35
6.1.2 Cable routing and installation.......................................................................................................36
6.1.3 Circuit diagram .............................................................................................................................38
6.1.4 Terminal box ................................................................................................................................39
6.1.5 Electrical connection data ............................................................................................................40
6.1.6 Motors with DRIVE-CLiQ interface ..............................................................................................40
6.1.7 Turning the sensor module ..........................................................................................................42
Note
A Note is an important item of information about the product, handling of the product
or the relevant section of the document. Notes provide you with help or further
suggestions/ideas.
DANGER
All activities associated with transporting, connecting, commissioning, and maintaining the
motors must be carried out by properly trained, responsible personnel (DIN EN 50110-1;
note IEC 60364).
Failure to follow proper procedures may result in injury or material damage.
Special versions and construction variants may differ with respect to certain technical
aspects. If in doubt, you are strongly advised to contact the manufacturer specifying the type
designation and serial number (see rating plate) or arrange for any maintenance work to be
carried out by the SIEMENS Service Center.
Systems and machines with converter-fed low-voltage three-phase motors must fulfill the
protective requirements of the EMC Directive.
The machine manufacturer is responsible for ensuring that installation is carried out properly.
The signal and power cables to the motor must be shielded.
The information provided by the converter manufacturer regarding EMC-compliant
installation must be observed.
Proper usage
These motors are designed for use in industrial or commercial systems. They comply with
the EN 60034-1 standards and the relevant associated sections.
WARNING
It is forbidden to install them in hazardous areas unless they are explicitly designed for this.
If more stringent requirements are necessary in special cases (e.g. shock-hazard protection
in non-commercial applications where children are likely to be present), the customer must
implement the relevant measures to ensure that these requirements are fulfilled.
Any alternative requirements specified on the rating plate must be taken into account. The
on-site conditions must comply with the rating plate specifications.
The motors are designed for use in sheltered areas under normal climatic conditions, such
as those found in production halls.
WARNING
Rotating or live parts
Rotating or live parts are dangerous.
Fatal or severe injuries and substantial material damage can occur if the required covers
are removed or if the machines are not handled, operated, or maintained properly.
Covers must only be removed and the motor operated in accordance with the relevant
regulations. The motor must be maintained on a regular basis.
Qualified personnel
These operating instructions only contain the information necessary for ensuring that the
motor is operated by properly trained personnel in accordance with its intended purpose.
Those responsible for plant safety must ensure the following:
● The basic planning work for the system and all work relating to transportation, assembly,
installation, commissioning, maintenance and repairs is carried out by qualified personnel
and checked by responsible, suitably skilled personnel.
● The operating instructions and the motor documentation are available at all times.
● The technical data and specifications relating to installation, connection, ambient and
operating conditions are taken into account at all times.
● The system-specific installation and safety regulations are observed.
● Personal protective equipment is used.
● It is forbidden for unqualified persons to work on or in the vicinity of these motors.
● If the motors are used outside industrial areas, the installation site must be protected
against unauthorized access by means of suitable protection facilities (e.g. safety fences
and warning signs).
Note
Siemens Service Center
You are advised to contact your nearest Siemens Service Center to request their services
and support for planning, installation, commissioning, and maintenance activities.
CAUTION
The surface temperature of the motors can exceed 100°C.
Do not touch hot surfaces!
Temperature-sensitive components (electric cables, electronic components) must not be
placed on hot surfaces. If the motors overheat, this can destroy the windings/bearings and
the permanent magnet may become demagnetized
Only operate the motors in conjunction with effective temperature control.
WARNING
Electromagnetic fields
Electromagnetic fields are generated by the operation of electrical power engineering
installations such as transformers, converters or motors.
Electromagnetic fields can interfere with electronic devices, which could cause them to
malfunction. For example, the operation of heart pacemakers can be impaired, potentially
leading to damage to a person's health or even death. It is therefore forbidden for persons
with heart pacemakers to enter these areas.
The plant operator is responsible for taking appropriate measures (labels and hazard
warnings) to adequately protect operating personnel and others against any possible risk.
● Observe the relevant nationally applicable health and safety regulations. In Germany,
"electromagnetic fields" are subject to regulations BGV B11 and BGR B11 stipulated by
the German statutory industrial accident insurance institution.
● Display adequate hazard warning notices.
● Place barriers around hazardous areas.
● Take measures, e.g. using shields, to reduce electromagnetic fields at their source.
● Make sure that personnel are wearing the appropriate protective gear.
CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given below.
CAUTION
Use conductive packaging material
Electronic modules must be stored, transported and dispatched in conductive
packaging.
Electronic modules which are not correctly stored, transported or dispatched can be
damaged.
Pack electronic modules in appropriate conductive packaging (e.g. foam rubber or
aluminum foil).
The necessary ESD protective measures for electrostatically sensitive devices are illustrated
once again in the following drawings:
d d d
b b
e e
f f f f f
c a c a c a
(1) (2) (3)
(1) Sitting
(2) Standing
(3) Standing/sitting
ESD protective measures
a = conductive floor
b = ESD table
c = ESD footwear
d = ESD coat
e = ESD wrist strap
f = cubicle ground connection
Figure 2-1 ESD protective measures
NOTICE
The standard motors are not suitable for use in corrosive atmospheres, atmosphere with a
high salt content, or in outdoor applications.
3.3 Mounting
3.3.1 Regulations
The motors comply with the following regulations to IEC / EN 60034:
Table 3- 1 Compliance with standards
Feature Standard
Dimensions and operating performance IEC / EN 60034-1
Degree of protection (1) IEC/EN 60034-5
Cooling IEC/EN 60034-6
Type of construction (1) IEC/EN 60034-7
Noise emission IEC/EN 60034-9
Temperature monitoring IEC / EN 60034-11
Vibration severity grades IEC/EN 60034-14
(1) For the degree of protection and type of construction of the motor, see the rating plate.
Three-phase motors comply with the relevant sections of EN 60034 and EN 60204-1. 1PH7
three-phase motors comply with Low-Voltage Directive 2006/95/EC. Standard motors
comply with the UL regulations. These motors are indicated on the rating plate with "UR".
Low-voltage motors are components designed for installation in machines in accordance
with the Machinery Directive. They must not be commissioned until it has been verified that
the end product complies with these guidelines (note EN 60204-1, for example).
Note
Make sure that all the existing legal provisions are ensured for your end product. The
applicable national, local, and system-specific regulations and requirements must be taken
into account.
Table 3- 3 Power derating as a function of the installation altitude and ambient temperature
NOTICE
The standard motors are not suitable for use in corrosive atmospheres, atmosphere with a
high salt content, or in outdoor applications.
3.3.5 Cooling
Self-cooling
The rated data only applies when the ambient temperature does not exceed 40°C (104°F) as
a result of the installation conditions.
To ensure sufficient cooling, a minimum clearance of 100 mm from adjacent components
must be observed on three sides.
Forced ventilation
This cooling method is implemented by means of a separate ventilation module equipped
with a ventilator that operates independently of the motor.
NOTICE
Steps must be taken to ensure that the motor is always operated in conjunction with the
separately-driven fan.
The motors must be arranged in such a way that the cooling air can flow in and out without
obstruction and that the minimum distance (s) between the inlet/outlet air openings and
adjacent components is maintained (see "Minimum distance" diagram below). Steps must be
taken to ensure that hot outlet air cannot be drawn back into the system.
The covers (Pos. 1 in "Minimum distance" diagram below), which were removed to allow the
motors to be secured, must be reattached before the system is commissioned. The arrow
must point upwards.
Noise emission
When operated in the speed range 0 to 5,000 rpm, 1PH7 motors can reach the following
measuring-surface sound-pressure level Lp(A):
4.2.1 Transportation
Use suitable load bearing equipment when transporting and installing the motors. Make sure
that all of the available eyebolts are used during transportation. Country-specific regulations
must be observed.
If the motor is not to be commissioned immediately following delivery, it must be stored in a
dry, dust-free room that is not susceptible to vibration (see "Storage").
WARNING
Hazards during lifting and transportation
Devices and tools that are badly designed, unsuitable, or damaged can result in personal
injury and/or material damage.
Lifting devices, industrial trucks, and load bearing equipment must comply with
requirements. Pay attention to the lifting capacity of the hoisting gear. Do not attach any
additional loads. To hoist the motor, use suitable cable-guidance or spreading equipment
(particularly if the motor is equipped with built-on assemblies). The weight of the motor is
specified on the rating plate.
WARNING
Transport and lift the motor using the lifting eyebolts
Only lift the motor using the lifting eyebolts on the bearing end shields. Lifting eyebolts must
not be attached to the end of the shaft.
CAUTION
When lifting and transporting the motors by means of the ring bolts supplied (to DIN 580),
you must use a cross beam.
Note the following:
• The ring bolt must be screwed in completely and secured by hand (approx. 8 Nm). Do
not overtighten.
• Do not remove the plain pressboard washer and do not use warped or damaged ring
bolts.
• Loads that run transverse to the ring plane are not permitted.
• If the motor is installed with the end of the shaft facing down or up, the lifting eyebolts
must be positioned as shown in the diagrams below.
Figure 4-1 Lifting and transporting the motor with a cross beam
1 Horizontal (standard)
2 Shaft end facing down
3 Shaft end facing up
4.2.2 Storage
The motors can be stored for up to two years in dry, dust-free and vibration-free rooms
without reducing the specified storage time.
CAUTION
Seizure damage to bearings
If the motors are stored incorrectly, there is a risk of bearing seizure damage such as
brinelling (as a result of vibrations, for example).
Storing indoors
● Apply a preservation agent (e.g. Tectyl) to bare, external components (e.g. shaft ends) if
this has not already been carried out in the factory.
● Store the motor in an area that fulfills the following requirements:
– Dry, dust-free, frost-free and vibration-free The relative air humidity should be lower
than 60% and the temperature should not drop below -15 °C in accordance with
EN 60034-1.
– Well ventilated
– Offers protection against extreme weather conditions
– The air in the storage area must not contain any harmful gases.
● Protect the motor against shocks and humidity.
● Make sure that motor is covered properly.
● Avoid contact corrosion. You are advised to rotate the end of the shaft manually every
three months.
Long-term storage
If you intend to place the motor in storage for longer than six months, you must check its
condition every six months.
● Check the motor for any damage.
● Carry out any necessary maintenance work.
● Document all preservation measures taken so that they can be reversed before the
machines are recommissioned.
● Make sure that storage area is air-conditioned.
Condensation water
Corrosion can occur inside the motor due to condensation.
CAUTION
Damage caused by condensation water
If the stator winding is damp, its insulation resistance decreases. This results in voltage
flashovers, which can destroy the winding. Condensation can also cause the inside of the
machine to rust.
CAUTION
Temperature-sensitive parts
Some motor housing components can reach temperatures in excess of 100°C.
Temperature-sensitive components (e.g. cables) can be damaged if they come into direct
contact with the motor housing.
When positioning temperature-sensitive components, make sure that they do not come into
contact with the motor housing.
CAUTION
Shaft end
When installing the motor, make sure that the end of the shaft is protected against impacts
and stress.
Note
Observe the technical specifications on the rating plates on the motor housing.
Motor installation
● The data specified on the rating plate regarding the type of construction and degree of
protection must be observed and compliance with the on-site conditions must be
ensured.
● For information regarding the permissible radial and axial forces, refer to the configuration
manual.
● Ensure compliance with the on-site conditions (temperature, installation altitude).
● Make sure that the end of the shaft is completely free of anti-corrosion agents (ordinary
solvents can be used here).
● Make sure that the flange mounting or mounting foot is fitted on an even surface and not
deformed.
● If the motor is installed vertically with the end of the shaft facing up, make sure that no
liquid can penetrate the upper bearing.
● Rotate the output elements by hand. If you hear any grinding, rectify the cause or contact
the manufacturer.
● Lifting eyebolts that have been screwed in must either be tightened or removed after
installation.
● Air-cooled motors must be arranged in such a way that the cooling air can flow in and out
without obstruction and that the minimum distance (s) between the inlet/outlet air
NOTICE
The covers for air-cooled motors, which were removed to allow the motors to be
secured, must be reattached before the system is commissioned.
5.2 Fixing
To ensure smooth, vibration-free operation, the base must be designed in accordance with
DIN 4024, the machine must be precisely aligned, and the components to be mounted on
the end of the shaft must be properly balanced.
NOTICE
When the motor is mounted by means of a flange, this creates an oscillating system with
specific natural installation frequencies, which can generate excessive vibration during
operation. To counter this, additional support can be provided at the NDE.
Ensure that the motor is not subject to excessive tension.
For shaft heights of 100 to 160 and with IM B35 motors, it is only possible to mount the
motor on a flange using cylinder head screws.
Tightening torques
Mounting type Screw ISO 4017 Washer ISO 7092 Tightening torque ± 10% [Nm]
Mounting foot M10 10 (d2 = 18) 42
Flange mounting M16 16 (d2 = 28) 165
Use screws of property class 8.8 or higher.
Balancing
The rotors are balanced dynamically. Motors are equipped with a smooth shaft as standard.
For shaft ends with feather keys, the balancing method at the DE of the shaft is indicated as
follows:
● "H" means Halfkey = balancing with a half feather key
● "F" means Fullkey = balancing with a whole feather key
WARNING
Shock-hazard protection for output elements
The general shock-hazard protection measures for output elements must be
observed.
Figure 5-2 Fitting/removing output elements; A = intermediate washer (for maintaining the centering
in the shaft end)
WARNING
The feather key can fall out
The featherkeys are only secured during transport to prevent them from falling out. If a
motor is not equipped with an output element, the feather key may fall out during operation.
Death or serious injury can result.
Operating the motor with balancing method H without an output element will result in an
unbalancing vibration.
Figure 5-3 Max. permissible vibration velocity, taking into account the vibration displacement and
vibration acceleration
The time signal of the vibration acceleration must not exceed 10 m/s² in the case of a non-
periodic pulse or impact load.
To measure the vibration velocity, the measuring equipment must fulfill the requirements of
ISO 2954. The vibration acceleration must be measured as a peak value in the time range in
a frequency band of 10 to 2000 Hz.
If excitation in excess of 2000 Hz (e.g. meshing frequencies) can be expected, the
measurement range must be adapted accordingly. This does not alter the maximum
permissible values.
Note
Uninterrupted duty in the natural installation frequencies of the system must be avoided, as
this generally leads to the permissible vibration values being exceeded and the system being
damaged. To reduce the vibrations, the motors mounted on the flange can be reinforced on
the NDE side.
DANGER
Risk of electric shock
All work performed on electrical components must be carried out when the motor is at a
standstill. This also applies to auxiliary circuits (e.g. separately-driven fan).
Converters and connectors must only be installed by properly trained personnel.
Regulations regarding work carried out in electrical installations must be observed.
DANGER
Risk of electric shock
The insulating film in the terminal box protects against voltage flashover to the cover and
must not be removed.
CAUTION
Electrostatically-sensitive devices
The DRIVE-CLiQ interface contains electrostatically-sensitive components. Touching
connections with electrostatically charged hands or tools can cause malfunctions.
Note the ESD protection measures.
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Cable outlet direction
Incorrectly executed changes to the direction of the cable outlet can damage the
connecting cables; changes are therefore prohibited. Any changes will render warranty
claims invalid.
1
2
NOTICE
The Sensor Module is in direct contact with electrostatically-sensitive components. Steps
must be taken to ensure that operators cannot touch the connections either with their hands
or with tools that could be electrostatically charged.
The signal connection between the motor and Motor Module is established by means of a
MOTION-CONNECT DRIVE-CLiQ cable. The MOTION-CONNECT DRIVE-CLiQ cable
connector must be inserted far enough so that the catch springs engage.
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Only turn the sensor module by hand; the use of pipe wrenches, hammers or similar tools is
not permitted.
If the direction of the cable outlet is not changed correctly, this can damage the connecting
cables. The permissible rotation range must not be exceeded. A maximum of ten changes
in the sensor module's rotation angle are permitted within the rotation range.
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WARNING
The motor must not be hoisted or transported on the sensor module.
WARNING
The sensor module contains motor and encoder-specific data as well as an electronic rating
plate. This is the reason why this sensor module may only be operated on the original
motor and may not be mounted onto other motors or replaced by sensor modules from
other motors.
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A suitable socket connector can be used to rotate the angle plug. Make sure that the socket
connector is completely secure to avoid damaging the pin contacts.
Equipotential bonding
The internal equipotential bonding between the grounding terminal in the box enclosure and
the motor enclosure is established through the fixing screws for the external fan. The contact
locations underneath the bolt heads are bare metal and protected against corrosion.
The standard cover fixing screws are sufficient for equipotential bonding between the
terminal box cover and terminal box housing.
NOTICE
To protect the device against moisture, make sure that you use suitable cables at the
connection cable gland on the terminal box and that the lid for the terminal box is
properly fitted. Water must not be allowed to run along the cables and into the terminal
box.
: 8 9 3(
Figure 6-9 Connection for the separately-driven fan in the terminal box
Note
If you order the motor with a power connector, the separately-driven fan (for motors with
forced ventilation) is connected with a size 1 power connector.
CAUTION
To protect the fan against improper use (block protection), a suitable motor circuit breaker
that supports all-pole disconnection must be installed. The fan must be operated via this
motor circuit breaker.
A protective circuit must be implemented that prevents the main machine from being
activated when the fan unit is not in operation.
Parallel PE conductor
In the case of current-limited converters without ground fault monitoring, PE conductor
currents of up to 1.7 times the external conductor current can arise if there is a ground fault
on the output side. Neither the PE conductors of normally rated multi-core connecting cables
nor the PE connecting points of normal terminal boxes are suitable for this purpose.
● Use an appropriately sized parallel PE conductor.
● Connect the parallel PE conductor to the grounding terminal on the motor enclosure.
Note
This list below does not claim to be complete. It may be necessary to perform additional
checks and tests in accordance with the situation specific to the particular place of
installation.
CAUTION
Risk of burns
The motors can reach high surface temperatures of over 100℃.
Temperature-sensitive parts, such as ordinary cables or electronic components, must
therefore neither rest on these frame parts nor be attached to them.
If necessary, implement shock-hazard protection measures.
Mechanical connection
● All touch protection measures for moving and live parts have been taken.
● The motor has been assembled and aligned properly.
● The rotor can spin unhindered.
● The operating conditions correspond to the data specified on the rating plate.
● All fixing screws, connecting elements, and electrical connections must be tightened and
properly implemented.
● The output elements have the proper setting conditions according to type, for example.
– Couplings are aligned and balanced.
– The belt tension is properly adjusted if there is a belt drive.
– Gear tooth flank play and gear tooth tip play as well as radial play are properly
adjusted if there is gearwheel drive.
Electrical connection
● The motor is connected so that it rotates in the direction specified.
● The minimum insulation resistance values are maintained.
● The grounding and equipotential bonding connections have been established correctly.
● All brakes are operating correctly.
● The indicated speed limit nmax is not exceeded during operation on a converter.
CAUTION
If the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the controller must
configured accordingly or speed monitoring must be activated in the drive system.
Monitoring equipment
● Appropriately configured control and speed monitoring functions ensure that the motor
cannot exceed the permissible speeds specified on the rating plate.
● Any supplementary motor monitoring devices and equipment have been correctly
connected and are fully functional.
Brake (optional)
When using a motor with brake, check whether this brake has been opened via an applied
operating voltage.
Rolling-contact bearings
If the motor has been stored under favorable conditions (i.e. in a dry, dust-free room that is
not susceptible to vibration) for more than three years, the bearings must be replaced.
NOTICE
Unfavorable conditions
If the motor was stored under unfavorable conditions, the bearings need to be replaced
after approx. 18 months.
WARNING
With forced ventilation: risk of suction
There is a risk of suction at the air inlet (e.g. hair, ties, loose objects, etc.).
Suitable protection measures must be implemented by the operator
(remove ties, wear hair nets, keep suction area free, etc.).
WARNING
Danger from rotating rotor
Implement shock-hazard protection measures for output elements. Take suitable measures
to ensure that feather keys (if used) cannot fall out.
NOTICE
Holding brake
The brake can only be used in certain cases (power failure, EMERGENCY OFF). The
brake must not be used as an operating brake. When the motor is shut down, the brake
operates as a holding brake.
WARNING
Only expert personnel should be entrusted with work on power installations. Before you
begin measuring the insulation resistance, please read the manual for the insulation
resistance meter you are going to use.
WARNING
Hazardous voltage
During the measurement, and immediately afterwards, hazardous voltage levels are
applied on some of the terminals and they should not be touched. Touching live
components can be result in death or serious injury.
Never touch the terminals when measuring or immediately after the measurement.
Check the supply feeder cables connected in order to ensure that the line supply voltage
cannot be connected.
● Always measure the insulation resistance of the winding to the motor enclosure when the
winding temperature is between 20 and 30°C.
● When measuring, wait until the final resistance value is reached; this takes approximately
one minute.
Limit values
The table below specifies the measuring circuit voltage as well as the limit values for the
minimum insulation resistance and the critical insulation resistance with a rated motor
voltage of UN < 2 kV:
25°C on the winding can be calculated by multiplying the rated voltage (kV) by the
specific critical resistance value (5 MΩ/kV);
Example: Critical resistance for a rated voltage (UN) of 500 V:
500 V x 5 MΩ/kV = 2.5 MΩ
NOTICE
Cleaning and/or drying the windings when reaching critical insulation resistance
If the critical insulation resistance is less than or equal to this value, the windings must
be dried or, if the fan is removed, cleaned thoroughly and dried.
Note that the insulation resistance of dried, clean windings is lower than that of warm
windings. The insulation resistance can only be evaluated accurately when measured
on a winding that has been cooled down to room temperature (approx. 20 to 30°C).
NOTICE
Measured value close to critical value
If the measured value is close to the critical value, the insulation resistance should be
subsequently checked at appropriately frequent intervals.
Values apply for measurement at a winding temperature of 25 °C.
CAUTION
Operation noise or abnormal noises
The motor can be damaged by improper handling during transport, storage or set up. If a
damaged motor is operated, this can damage the winding or bearings and could even
destroy the system.
If the motor is not running smoothly or is emitting abnormal noises, de-energize it, and
determine the cause of the fault as the motor runs down.
CAUTION
Pay attention to the maximum rotational speed
The maximum rotational speed nmax is the highest permissible operating speed. The
maximum speed is specified on the rating plate.
If the speed nmax is exceeded, this can damage the bearings, short-circuiting rings, press
fits, etc. To ensure that the motor does not run at excessive speeds, the controller must
configured accordingly or speed monitoring must be activated in the drive system.
CAUTION
If the separately-driven fan fails or the motor is operated for a short time without forced
ventilation, this can cause it to overheat. This can result in material damage or destroy the
motor completely.
Always operate the motor with the separately-driven fan switched on.
WARNING
Do not remove covers when motor is running
Rotating or live parts are dangerous. Death, serious injury, or material damage can result if
the required covers are removed.
All covers that prevent operators from coming into contact with active or rotating parts,
ensure compliance with the required degree of protection, or ensure proper air guidance
and, in turn, effective cooling must not be opened/removed during operation.
WARNING
Faults in operation
Deviations from normal operation such as increased power consumption, temperatures or
vibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that the
machine is not functioning properly. This can cause faults which can result in eventual or
immediate death, serious injury, or material damage.
Immediately inform the maintenance personnel. If in doubt, shut down the motor
immediately, taking into account the plant-specific safety regulations.
CAUTION
Fire hazard
The temperature of certain parts of the motor can exceed 100°C. Touching them can result
in burns.
Check the temperature of the parts before touching them and take appropriate protective
measures if necessary.
8.2 Faults
NOTICE
Damage to the machine caused by faults
Correct the cause of the fault as specified in the remedial measures section. Repair any
damage to the machine/motor.
Note
When operating the motor with a converter, refer also to the operating instructions of the
frequency converter if electrical faults occur.
NOTICE
Damage to the machine caused by faults
Correct the cause of the fault as specified in the remedial measures section. Repair any
damage to the machine.
8.3 Stoppages
NOTICE
Damage due to improper storage
The motor can be damaged if it is not stored properly.
If the motor is out of service for extended periods of time, implement suitable anti-
corrosion, preservation, and drying measures.
When restarting the motor after a long shutdown period, carry out the measures
recommended in the section entitled "Commissioning".
8.4 Shutdown
DANGER
Risk of electric shock from touching live parts
Live electrical parts are dangerous. Touching these parts will result in an electric shock,
which in turn causes death or serious injury.
Before starting work on the machines, make sure that the plant or system has been
disconnected in a manner that is compliant with the appropriate specifications and
regulations. In addition to the main currents, make sure that supplementary and auxiliary
circuits, particularly in heating devices, are also disconnected.
Note all the information provided in "Safety information and application information" in these
operating instructions and ensure that only persons who have the necessary know-how are
entrusted to carry out work on power installations.
WARNING
Fire hazard
Some parts of the frame of electrical machines can reach temperatures in excess of 100°C.
Serious burn injuries can be caused by touching components when the machine is in
operation.
Do not touch frame parts while the machine is in operation or immediately after machine
operation. Let frame parts cool off before starting any work.
Safety regulations
Before starting maintenance work, always observe the five safety rules.
1. Disconnect
2. Protect against reconnection
3. Make sure that the equipment is safely isolated from the supply
4. Ground and short-circuit
5. Cover or enclose adjacent components that are still live
CAUTION
Personal protective equipment when using chemical cleaning agents
Chemical cleaning agents can be caustic or give off dangerous fumes.
Contact with skin or inhaling fumes can cause injuries such as chemical burns on the skin
or respiratory passages, or skin irritation.
During cleaning, make sure that appropriate methods of extracting fumes are in place and
that personal protective gear such as gloves, goggles, face masks or similar are worn.
If you use chemical cleaning agents, observe the instructions and any warnings provided in
the relevant safety data sheet. The chemical cleaning agents used must be compatible with
the machine's components, particularly where plastic components are concerned.
CAUTION
Personal protective measures when working with compressed air
When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled
up. Injuries can result.
When cleaning using compressed air, make sure you use suitable extraction equipment
and wear protective equipment (safety goggles, protective suit, etc.).
General
Careful and regular maintenance, inspections, and overhauls are essential for detecting and
eliminating faults in good time before they can cause any damage.
NOTICE
Inspection if there are faults or unusual conditions
Unusual conditions or faults that represent electrical or mechanical overstressing of the
three-phase motor, such as overload, short circuit, etc. can cause consequential damage to
the machine.
If there are faults or unusual conditions such as overload or short circuit etc. immediately
perform the inspections.
NOTICE
Adapt the inspection to the plant-specific conditions
This list does not claim to be complete.
Further tests also should be carried out in accordance with the additional instruction
manuals (e.g. bearings, cooler, etc.) or in accordance with the particular system-specific
conditions.
CAUTION
If you detect any defects or malfunctions during the inspection, you must rectify them
immediately. They may otherwise cause damage to the machine.
NOTICE
In the case of uninterrupted duty, the maximum continuous speed ns1 must not be
exceeded. The permissible continuous operating speed ns1 depends on the bearing and the
shaft height.
Shaft height Drive output type nm = average operating Static bearing service life Recommended bearing
speed [rpm] L10h change interval tLW
100 Coupling output or belt ≤ 3000 20000 20000
coupling ≤ 2500 20000 20000
132 Coupling output or belt ≤ 3000 20000 20000
coupling ≤ 2500 20000 20000
160 Coupling output or belt ≤ 3000 20000 20000
coupling ≤ 2500 20000 20000
Table 9- 2 Recommended bearing change intervals for increased speeds (standard bearing design)
Shaft height nm = average operating speed [rpm] 1) Recommended bearing change Max. continuous speed for
interval tLW [h] S1 operation nS1 [rpm]
100 2500 < nm < 6000 8000 5500
132 2000 < nm < 5500 8000 4500
160 1500 < nm < 4500 8000 3700
1) This assumes some speed fluctuation, even at low speeds and with zero speed intervals
Shaft height nm = average operating speed [rpm] Continuous speed nS1 [rpm]
100 8000 ≤ nm ≤ 12000 nS1 ≤ 10000
132 6000 ≤ nm ≤ 10000 nS1 ≤ 8500
160 5000 ≤ nm ≤ 8000 nS1 ≤ 7000
Shaft height Deep groove ball Bearing Bearing ID Max. continuous speed Max. limit speed 1) [rpm]
bearing for type/ for S1 operation nS1 [rpm]
motor side
nS1 nS1 2) nmax nmax 2)
100 Coupling output or DE 6308 C4 5500 10000 9000 12000
belt coupling NDE 6208 C4
132 Coupling output or DE 6310 C4 4500 8500 8000 10000
belt coupling NDE 6210 C4
160 Coupling output or DE 6312 C4 3700 7000 6500 8000
belt coupling NDE 6212 C4
1) For continuous operation (with 30% nmax, 60% 2/3 nmax, 10% standstill) for a cycle duration of 10 min.
2) Version for increased maximum speed
Grease lifetime
The grease lifetime is mainly dependent on the bearing size, speed, temperature as well as
the vibrational load.
A reduction of the grease lifetime can be expected for difficult operating conditions and when
motors are mounted vertically.
The grease lifetime can be extended by especially favorable operating conditions (low
average speed, low bearing temperatures, low radial force or vibration load).
The operating hours specified apply to horizontal mounting positions, ambient temperatures
of +30℃, bearing temperatures of +100℃ and vibrations in accordance with vibration
severity grade R in DIN VDE 530 Section 14. The average operating speed nm must be
estimated in the case of changing motor speeds.
If the motor is subject to particular operating conditions (e.g. vertical mounting positions,
predominant operation at over 75% of the limit speed nmax, high vibration/shock loads,
frequent reversing duty etc.), the bearing replacement intervals tLW can decrease by up to
50%.
If bearing temperatures higher than +100℃ occur constantly, the bearing change interval
must be halved with every temperature increase of 15°K.
Note
According to the operating hours specified, it is recommended to replace the bearings at the
DE and NDE after 3 years at the latest.
DANGER
Danger of shearing
When carrying out maintenance work on the forced ventilation unit (e.g. cleaning the fan
blades), make sure that the fan is at a standstill, the power for the forced ventilation unit is
shut down, and that steps have been taken to ensure that it cannot be switched on again
during the course of maintenance work.
CAUTION
Avoid the effects of excessive force
If excessive forces are present, this can damage the fan blades.
During normal cleaning, the motor/fan is not removed from the protective grille. Do not
remove the fixing screws for the motor (4x cross recession) or the cable tie. The fan should
be cleaned with a suitable cloth or brush, and steps should be taken to prevent moisture
from entering the motor.
When the protective grille has been removed from the housing and the cable has been
pulled completely through the grommet, the black clamping ring can also be pulled forward
out of the housing when the air flow direction is DE → NDE.
NOTICE
No aggressive detergents should be used when cleaning the clamping ring.
9.2 Repair
Qualified personnel
Commissioning and operation of this machine should be carried out by qualified personnel
only. In the safety notes in this documentation, "qualified personnel" refers to those persons
who are authorized to commission, ground, and mark devices, systems, and circuits in
accordance with established safety procedures.
Safety notes
WARNING
Rotating or live parts
Rotating or live parts are dangerous. Death, serious injury, or material damage can result if
the required covers are removed or if the device is not operated properly.
Before starting work on the motor and, in particular, before opening the covers of live parts,
make sure that the motor or system is properly isolated.
WARNING
Proper transport
Only transport the motor in accordance with the transport guidelines. Death, serious injury,
or material damage can be the result of improper transport.
Whenever you have to transport the motor, follow the instructions provided in the section
entitled "Transport and storage".
Removal
1. When removing the motor, mark the original position of the components with respect to
each other (e.g. using a colored pen, scribing iron) to make subsequent installation
easier.
2. Removing the encoder - see corresponding chapter Removing/Installing the Speed
Sensor.
3. Unscrew the NDE bearing shield screws and carefully remove the NDE bearing shield.
4. Remove the grease slinger from the shaft shoulder (DE) by pushing it back.
5. Remove the rotors from the motor. Use a suitable device to remove the rolling-contact
bearings.
Installation
1. Do not reuse rolling-contact bearings that have been removed.
2. Heat up the new rolling-contact bearings evenly to 80 - 100 ℃ and attach them. When
doing so, make sure that the bearing inner ring lies on the shaft shoulder.
3. The device must not suffer any hard knocks (e.g. do not use a hammer etc.).
4. Insert the motor rotor into the stator.
5. Secure the bearing cap.
6. Insert the bearing (with shaft spring) into the NDE flange (keep the bearing straight) and
tighten the screws.
7. Press on the grease slinger (gamma ring housing 9RB... without sealing lip) with a
suitable sleeve on dimension x. Do not use any grease slingers that have been damaged
during removal.
1PH710x x = 4.5 mm
1PH713x and 1PH716x x = 5.5 mm
Figure 9-1 Installing the gamma ring
Removal
When the coupling is detached you can pull the protecting ring off the shaft. When the
protecting ring is pulled off it is deformed and must be replaced.
Installation
Push the protecting ring over the end of the shaft. Make sure that the outer collar is placed at
a spacing of 1 mm from the bearing end shield.
= PP
=
1 2 3 4
8.10b
DIN 913
1 Motor shaft
2 M6 back-off thread
3 Encoder shaft
4 Tightening torque (5-1 Nm).
Figure 9-3 Motor shaft - encoder shaft connection
Removal
1. Snap off connector cover.
2. Remove connector with the signal connector cable.
3. Remove screws (8.10a) for torque arm and encoder screw (8.10b) (see Figure "Motor
Shaft - Encoder Shaft Connection"), if applicable the motor rotor must be prevented from
turning at the same time.
4. Screw in setscrew, for example DIN 913-M5x15 (see Figure "Motor Shaft - Encoder Shaft
Connection"), to protect the centering in the motor shaft end and lift off the encoder by
inserting an M6 screw.
Installation
1. Screw torque arm onto the encoder (observe distance between torque arm and encoder)
and secure screws, for example with Loctite 243.
2. Mount the encoder with assembled torque arm onto the cone of the motor rotor and insert
encoder screw, observe maximum tightening torque (see Figure "Motor Shaft - Encoder
Shaft Connection"), if applicable the motor rotor must be prevented from turning at the
same time.
3. Mount torque arm onto bearing shield, observe radial deflection on the encoder.
4. Press on the metal sleeve for the connector cable.
5. Insert connector.
6. Snap cover into place.
1 2
1 Motor shaft
2 Resolver rotor
3 Tightening torque (5-1 Nm).
Figure 9-4 Motor shaft - resolver rotor connection
Removal
1. Remove adapter plug.
2. Remove screws and take out resolver stator.
3. Remove M5x48 screw, take out resolver rotor, if applicable the motor rotor must be
prevented from turning at the same time.
Installation
1. Attach resolver rotor and insert M5x48 screw, observe maximum tightening torque.
2. Mount resolver stator and secure with screws.
3. Connect adapter plugs together.
1 Motor shaft
2 Rotor
3 M6 extractor thread
4 Sensor head
5 M4 screw (tightening torque 3 Nm)
6 Cable clamp
Figure 9-5 SIMAG H2
Removal
1. Remove signal cable adapter plug in terminal box.
2. Remove screws from sensor head and cable clamp and take out sensor head.
3. Pull rotor away from motor shaft by both extractor threads using a suitable tool.
Installation
1. Heat rotor up to 150°C (not inductively) and shrink fit onto the motor shaft.
2. Screw sensor head onto bearing shield using two M4 screws, tighten screws slightly. Set
air gap to 0.2 +0.1 mm using feeler gauge.
3. Position the sensor head with slight pressure against the feeler gauge and measuring
wheel; tighten the screws and remove feeler gauge.
4. Mount cable clamp and secure encoder cable.
5. Connect signal cable adapter plugs in terminal box.
CAUTION
Electrostatic discharge
Electronic modules contain components that can be destroyed by electrostatic discharge.
These modules can be easily destroyed by improper handling.
To protect your equipment against damage, follow the instructions given in the chapter ESD
Guidelines.
WARNING
Motor-specific sensor module
The Sensor Module contains motor-specific and sensor-specific data and an electronic
nameplate.
If you operate a different Sensor Module on the motor, this can result in serious injury or
death, or cause considerable material damage.
Only operate the sensor module on the original motor. Do not install the sensor module on
other motors. Do not replace the sensor module with a sensor module from a different
motor.
Note
This chapter only applies to the device version with a removable protective grille.
CAUTION
Danger of shearing
When carrying out maintenance work on the forced ventilation unit, make sure that the fan
is at a standstill, the power for the forced ventilation unit is shut down, and that steps have
been taken to ensure that it cannot be switched on again during the course of maintenance
work.
1 Connection
2 Cable installation in the grommet
3 Cylinder head screws
4 Cylinder head screws
Figure 9-6 External fan
Removal
1. The protective grille needs to be separated from the forced ventilation unit when replacing
the fan. The fan cable in the terminal box must therefore be removed from the terminal
block by loosening the screws.
2. The connection cable should be coated with a suitable lubricant so that it can be easily
pulled down through the grommet.
3. Loosen the 6 outer cylinder head screws (hexagon socket-head screws) with a suitable
tool. Remove the protective grille (with motor) from the housing without canting. Pull
approximately half the cable through the grommet. Ensure that the blades and cable do
not sustain any damage while doing this.
4. When replacing the fan, the four motor fixing screws on the protective grille must be
loosened and the cable tie removed.
CAUTION
If excessive forces are present, this can damage the fan blades. This must be avoided.
5. When the protective grille has been removed from the housing and the cable has been
pulled completely through the grommet, the black clamping ring can also be pulled
forward out of the housing when the air flow direction is "V" (DE → NDE).
Installation
CAUTION
Once the device has been installed, the connection cable must lead directly to the cable
entry in the terminal box.
The connection cable is connected to the terminals according to the direction of the air flow.
Direction of air flow "A" (NDE → Direction of air flow "V" (DE →
DE) NDE)
2U bk bu
2V bu bk
2W bn bn
PE gn/yw gn/yw
Installation is generally performed by following the removal instructions in reverse.
1. In the case of the DE → NDE design (with clamping ring), this must be re-mounted and
the latch for the clamping ring fastened in the housing.
2. If the motor has been separated from the protective grille, the fan must be positioned in
the correct place on the protective grille and mounted with the four motor fixing screws
(torque 2.6 Nm). The screws supplied by the fan manufacturer must be used for this.
Other screws could lead to the motor being damaged.
3. The connection cable must be coated with a suitable lubricant, otherwise the grommet
could get damaged. Attach the connection cable to the designated protective grille ring
using a cable tie.
4. After carefully pulling the cable through the grommet towards the terminal box, the
protective grille (with mounted fan) should be mounted on the housing without canting,
ensuring that it is in the correct position and at the right angle. The connection cable must
be constantly re-tightened in the terminal box.
5. Mount the protective grille using the six screws (torque 4.5 Nm).
Schutzstopfen
Components
Sort the components for recycling according to whether they are:
● Electronics waste, e.g., sensor electronics
● Iron to be recycled
● Aluminum
● Non-ferrous metal, e.g., motor windings
● Insulating materials
Insulating materials
Electrical insulation materials are mainly used in the stator. Some supplementary
components are made of similar materials and must, therefore, be handled in the same
manner. The insulating materials in question are used on the following items of equipment:
● Various insulators which are used in terminals boxes
● Voltage and current transformers
● Electric cables
● Instrument wiring
● Surge arrester
● Capacitors
Copper recovery
Some components, such as the stator, contain a considerable amount of copper. This
copper can be recovered from the electrical insulation in a heat treatment process which
involves gasifying the organic binding materials. To ensure proper burning of the vapors, the
oven must have an appropriate afterburner. The following conditions are recommended for
heat-treating and afterburning in order to minimize the emissions from the process:
NOTICE
Emissions
The emissions primarily consist of O2-, CO-, CO2-, NOx-, CxHy gases and microscopic
particles. As the operator, it is your responsibility to ensure that the heat treatment process
complies with local regulations.
Anti-corrosion agent
Anti-corrosion agents that cover the motor's surface can be removed by means of a
gasoline-based cleaning agent and a rag. Dispose of the rag in accordance with local
regulations.
11.2 Disposal
11.2.1 Introduction
Protecting the environment and preserving its resources are corporate goals of the highest
priority for us. Our worldwide environmental management system to ISO 14001 ensures
compliance with legislation and sets high standards in this regard. Environmentally friendly
design, technical safety and health protection are always firm goals even at the product
development stage.
Recommendations for the environmentally friendly disposal of the machine and its
components are given in the following section. Be sure to comply with local disposal
regulations.
WARNING
Machine parts can fall
The machine is made up of heavy parts. These parts are liable to fall during dismantling.
This can result in death, serious injury, or material damage.
Secure the machine parts being dismantled to prevent them falling.
The motors must be disposed of in accordance with national and local regulations as part of
the standard recycling process or they can be returned to the manufacturer.
The encoder electronics must be properly disposed of electronic waste.
NOTICE
Removing the rotor
The rotor in a machine containing permanent magnets must only be removed by the
manufacturer. Contact the Siemens Service Center.
Components
The machines mainly comprise steel as well as various copper and aluminum elements.
Metals can always be recycled.
Sort the components for recycling according to whether they are:
● Iron and steel
● Aluminum
● Non-ferrous metal (e.g. motor windings)
The winding insulation is incinerated during copper recycling.
● Insulating materials
● Cables and wires
● Electronic waste
Packaging material
● If necessary, contact a suitable specialist disposal company.
● Wooden packaging for sea transport consists of impregnated wood. Observe the local
regulations.
● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled
thermically. Dirty foil must be disposed of via waste incineration.
D
Degree of protection, 18, 19
Disposal, 83
E
Electrical connection, 35
ESD guidelines, 15
F
Flange mounting, 31
I
Inspection and maintenance, 59
M
Mounting foot, 30
O
Output elements, 32
P
Protecting ring, 69
R
Regulations, 18
Replacing the DRIVE-CLiQ interface, 74
S
Safety information, 11
Securing the motor, 30
Siemens Service Center, 87
Switching off, 58
T
Tightening torque
Screwed union connections, 77
Tightening torques
Electrical connections, 36
Foot/flange mounting, 31
Type of construction, 18