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INTRODUCTION OF DRYER FABRIC CLEANING SYSTEM

INNOVATION TECHNOLOGY
Wire Press Felt Dryer Fabric
Cleaning
Before
Cleaning
After
Dryer Fabric Cleaning
Running data comparison

100%

90%

16%
New Old After cleaning
fabric
[CFM]

280 CFM 44 CFM 238 CFM

top dryer fabric in china paper machine

comparison for running 11 months


Life time of fabric

20
15
月份

10
5
Layout 1
Layout 2
Layout 3
Cleaning Effect

Before after
Cleaning Effect
after before Before after

•Dryer-Clean evacuation system will evacuate all contaminations


outside the paper machine.
•Vacuum of -0.30 bar with 17 m3/min air flow capacity will vacuum up
all contaminations and cleaning water from the dryer fabric
•Together with efficient air doctors surrounding the cleaning zone no
water will be left in the dryer fabric surface
•Air doctors combined with high vacuum system and air flow to
eliminate any negative effect on paper quality
Cleaner Express - Components

– traversing beam (material stainless steel, AISI 304 ,Designed for


max .120℃ ambient temperature)
– Integrated multiple-cleaning head and evacuation ejector with
external air knife
– Cleaning head: nozzle-head with 7 nozzles.

– Head cleaning width 18 mm.

– Cleaning of suction / cleaning head

– high pressure pump unit with max. 600 bar pressure

– cleaning station for the cleaning head in parking position


Cleaner Express - Cleaning Results

Elimination of Sticky
Improved paper quality
Less paper breaks
Reduced energy cost
Less chemical consumption

Cleaning under production


Stable web transfer

Improved drying capacity


Components Specifications
Cleaning against a roll
Cable steel chain with
compressed air ,HP water pipe and
exhaust pipe,flushing water pipe

CLEANING HEAD
Fixed 7 nozzles(HP Water )and
external and internal air knife
Components Specifications

Fan and needle Nozzles


Pressure up to 3000 bar

Head cleaning width 18 mm.

SIEMENS S7-315 controlled system


Advantages

Cleaning head with air external


and internal doctor

Cleaning width up to 18 mm 。
High pressure unit-pressure up to 600 bar
High pressure pump unit

Water box

Pressure intensifier

20um filter

Controlled valve

Pressure transmitter

Hydraulic oil filter

High pressure water filter

Hydraulic pump motor


High pressure pump unit

Pressure accumulator

Oil cooler

Oil tank

Water inlet valve

HP filter

Oil pump
Traversing beam (stainless steel)

HP hose

encoder

gear box

vacuum hose (EPDM)

Linear guide
Vacuum system (-30kpa)

Cyclone separator

Vacuum fan (17m³/min -0.3bar)

Water lock
Pipe layout- Pipe line installation

Stainless steel pipe for :


HP water ,compressed air and low
pressure water flushing for cleaning
head and vacuum hose 。

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