Baker Oil Tools Unit No.

4893 Date: October 1, 2003

Rev. New Page: 1 of 9
FLOW CONTROL SYSTEMS Application Specific
TECHNICAL UNIT

Separation Sleeve for X-Flow Injection

And Production System
Product Family No. H70042

Aberdeen Controlled Product, contact Aberdeen Sustaining Engineering

for further information if required.
Description
The Baker Model Separation Sleeve is an iso-
lation device used in conjunction with the X-Flow
Injection and Production System (Product Family
No. H70044, Tech Unit No. 4896, Flow Control
Systems).
The Separation Sleeve is used in conjunction
with the Baker AOF Sur-Set Lock (Product Family
Nos. H83602/H83603, Tech Unit No. 8243, Flow
Control Systems). The lock locates in the nipple
profile of the X-Flow system, providing positive lo-
cation for the seals.
The Separation Sleeve has three seal units
which straddle seal bores in the X-Flow system.
When installed, the fluids in both the annulus and
the tubing are routed across the packer into their
original bores. This allows fluid injection/produc-
tion to/from the upper zone from/into the annulus,
and injection/production to/from the lower zone
from/to the tubing.
The Separation Sleeve can be supplied in AISI
4140 carbon steel and 13% Cr stainless steel.
The Separation Sleeve can also be run with an
integral pump-out ball seat sub. This will plug the
tubing upon the application of pressure, allowing
tools to be actuated above the X-Flow injection
and production system.

Features / Benefits
• Simple and rugged slim line construction
• One trip to run or pull.
• Premium packing unit assemblies.
• May be run on wireline as per standard Sur-Set Drawing No. A10-333-00
running procedures.

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document
is the property of Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to
know consistent with the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone or in
conjunction with equipment or product.  10/24/00 Baker Hughes Incorporated.
 Unit No. 4893 10-1-03 Separation Sleeve for X-Flow Injection And
Rev. New Page 2 of 9 Production System

WARNING
Use of Baker equipment contrary to
manufacturer’s specification may result in
property damage, serious injury or fatality.

Specification Guide
For Separation Sleeve
Material No. H700-42-0000 H700-42-4001
Size (in.) 4.125 x 4.000
Pressure Rating (psi) 7,500
Temperature Rating (ºF) Ambient - 250
Maximum OD (in.) 4.100
Minimum ID (in.) 2.610
Base Material 13% Cr AISI 4140
Redress Kit Material No. H0A-10333-00

Specification Guide
For Pump Out Ball Seat Sub
Material No. H0A-15738-00
Size (in.) 4.000
Pressure Rating (psi) 7,500
Temperature Rating (ºF) Ambient - 250
Base Material 13% Cr (18-22) HRC
Flow Area prior to Pump-Out (in.²) 1.54
Flow Area after Pump-Out (in.²) 4.91
Pump Out Pressure Range (psi) (3296-4464)
Redress Kit Material No. H0A-15738-01

Operation Instructions connection of the Separation Sleeve and se-

Running Procedure
NOTE: Refer to the accessory equipment table for
appropriate running and pulling tools. Use the following
procedure to run the separation sleeve
Refer to Tech Unit No. 8249 for running instruc-
tions and dimensional data for the Model A running
tool.
Refer to Tech Unit No. 8243 for information on
the Sur-Set AOF lock.
Preparation On The Rig Floor
1. Inspect the AOF lock to ensure the correct size
is being used. Screw the AOF lock onto the top
cure using the Set Screws.
2. Inspect the running tools to ensure that the cor-
rect size of shear screw is being used.
3. Check the basic OD’s and no-go dimensions of
the tool. Compare the measurements with the
well prognosis for any incompatibility.
4. Make up the running tool as described in the
AOF Lock Tech Unit No. 8243
Running In
1. Run in and locate the Separation Sleeve lock in
the profile in the X-Flow system. A downward
jarring action may be required to push each
seal unit through the seal bores of the X-Flow
system.
Separation Sleeve for X-Flow Injection And Unit No. 4893 10-1-03
Production System Rev. New Page 3 of 9

2. Continue jarring down to shear the shear
screws in the Model A running tool and collapse
the fishing neck, setting the locking dogs.
3. Pick up on the running tool to ensure that the
lock is set.
4. Jarring upwards will release the Model A run-
ning tool and the Model D probe. If the lock is
not properly set within the nipple, the running
tool assembly will not release and will retrieve
the separation sleeve from the well bore. Come
out of hole, inspect, re-pin the running tools,
and re-run.
Retrieving Procedure
NOTE: Before attempting to retrieve, ensure that there
is no differential pressure across the separation sleeve.
1. The Separation Sleeve is retrieved using a
standard GS running/pulling tool (Product Fam-
ily No. H81142). The GS tool is run to depth and
jarred down gently to latch into the internal fish-
ing neck of the AOF lock.
2. An upward jarring action will release the AOF
lock from the nipple.
3. Once the lock has been released, pull out of
hole. An upward jarring action may be required
to pull each seal unit through the seal bores of
the X-Flow system.
The use of hydraulic jars and accelerators will
greatly improve the retrieval operation
especially in deviated wells or when coiled
tubing is being used.

Accessory Tools
Material No. H700-42-0000 H700-42-4001
Size (in.) 4.125 x 4.000
AOF Sur-Set Lock H836-03-6208 H836-02-6206
Model A Running Tool H811-55-6003
Model D Probe H811-56-6000
GS Pulling Tool H811-42-3685
Pump-out Ball Seat Sub H0A-15738-00
 Unit No. 4893 10-1-03 Separation Sleeve for X-Flow Injection And
Rev. New Page 4 of 9
Disassembly Instructions
For Separation Sleeve
Refer to Drawing No. A10-333-00
Prior to disassembly of the separation sleeve,
establish that adequate disassembly/ assembly
equipment is available. A list of equipment consid-
ered adequate is:
• Soft Jawed Vice
• Memac chain strap wrench No. 2
• Nylon belt strap wrench (for back up)
• Plastic or leather mallet
NOTE: The following procedure assumes the ‘AOF’
lock on which this sleeve is run has been removed.
1. Remove Set Screws (7) and unscrew End Cap
(6). Remove Packing Unit (4).
NOTE: If the pump-out ball seat sub has been
installed previously, then it will be unscrewed, rather
that the End Cap (6).
2. Remove Set Screws (5) and unscrew Sleeve
(3) from Separation Sleeve Bottom (8). Re-
move Lower Packing Unit (2).
3. Remove Set Screws (5) from the Separation
Sleeve Coupling (9) and unscrew Separation
Sleeve Bottom (8).
4. Unscrew Separation Sleeve Coupling from
Separation Sleeve Top (1).
5. Remove Upper Packing Unit (2) from Separa-
tion Sleeve Top (1).
For Pump Out Ball Seat Sub
Refer to Drawing No. A15-738-00
Prior to disassembly of the Pump-Out Ball Seat
Sub, ensure that adequate assembly / disassem-
bly equipment is available. A list of equipment con-
sidered acceptable
• Soft Jawed Vice
• Memac chain strap wrench
• Nylon belt strap wrench
• Plastic or leather mallet
NOTE: The following procedure assumes that the
Captive Ball Seat (2) has been sheared out of the
Ball Seat Housing (1).
1. Remove Set Screw (6) and unscrew the Bottom
Sub (3) from the Ball Seat Housing (1).
Production System
2. Retrieve the Captive Ball Seat (2) assembly
from the Bottom Sub (3).
3. Retrieve the Shear Screw (7) stubs from the
Captive Ball Seat (2) or from the Bottom Sub
(3). Discard.
4. Remove the O-Ring (9) from the Captive Ball
Seat (2). Discard.
5. Knock the Spirol Pin (4) out of the Captive Ball
Seat (2) and retrieve the Ball (11).
6. Unscrew the Shear Screw (7) stubs from the
Ball Seat Housing (1).
7. Remove the O-Ring (8) and Back Up Rings (10)
from the groove in the ID of the Ball Seat Hous-
ing (1).
8. Remove the Set Screw (5) from the Ball Seat
Housing (1)
Assembly Instructions
For Separation Sleeve
Refer to Drawing No. A10-333-00
• Prior to assembling the separation sleeve,
follow the checklist below to ensure proper
assembly:
• All parts inspected and found undamaged.
• All threads clean and free of burrs.
• Baker Down-hole grease, Product Family No.
H49921, for general part lubrication.
• Use a low viscosity lubricating oil, such as SAE
30W, on threads.
1. Fit Packing Unit (2) to Separation Sleeve Top
(1)
2. Install O-Rings (11) and Back-Up Rings (10) in
grooves in Separation Sleeve Coupling (9)
3. Make up Separation Sleeve Top (1) to Separa-
tion Sleeve Coupling (9). Secure in place with
Set Screw (5).
4. Make up Separation Sleeve Bottom (8) to Sep-
aration Sleeve Coupling (9). Secure in place
with Set Screw (5)
5. Install Packing Unit (2) to Separation Sleeve
Bottom (8)
6. Make up Sleeve (3) to Separation Sleeve Bot-
tom (8). Secure with Set Screw (5)
Separation Sleeve for X-Flow Injection And
Production System
7. Install Packing Unit (4) to Sleeve (3). Make up
End Cap (6) to Sleeve (3) and secure with Set
Screws (7)
NOTE: If the pump-out ball seat sub is to be utilized,
then omit the End Cap (6). Install the pump-out ball
seat sub in place of the End Cap (6).
For Pump Out Ball Seat Sub
Refer to Drawing No. A15-738-00
Prior to assembly of the Pump-Out Ball Seat
Sub, follow the checklist below:
• All parts inspected and found undamaged.
• All threads clean and free of burrs.
• Use Baker Down-Hole Grease (Product Family
No. H49921) for general part lubrication.
• Use a low viscosity lubricating oil, such as SAE
30W, for lubrication of threads.
1. From the top end of the Captive Ball Seat (2),
install the O-Ring (9) into the groove on the OD.
2. Install the Ball (11) into the Captive Ball Seat
(2).
3. Install the Spirol Pin (4) into the holes through
the Captive Ball Seat (2). Ensure that the Spirol
Pin does NOT protrude beyond the OD of the
Captive Ball Seat. Emery / file flush (or below)
with OD if necessary.
Unit No. 4893 10-1-03
Rev. New Page 5 of 9
4. Install the Captive Ball Seat (2) assembly into
the bore of the Ball Seat Housing (1) from the
bottom end until it butts out against the internal
shoulder.
5. Secure the Captive Ball Seat (2) within the Ball
Seat Housing (1) using the Shear Screws (7).
Bottom out the Shear Screws in the groove in
the Captive Ball Seat and back-off ¼ turn.
6. Install the Bottom Sub (3) onto the Ball Seat
Housing (1) until it butts out on the external
shoulder. Secure in place using Set Screw (6).
Ensure that Set Screw (6) is bottomed out in the
thread undercut of the Ball Seat Housing (1).
7. Install Back Up Rings (10) and O-Ring (8) with-
in the groove in the ID of the Ball Seat Housing
(1). Plug the ID of the Ball Seat Housing (1) to
prevent damage to the thread and O-Ring (8)
until required for use.
8. Install the Set Screw (5) in the Ball Seat Hous-
ing (1). Ensure that the Set Screw (5) is proud
of the Ball Seat Housing (1) OD by at least (1/8
– ¼)” to ensure that it does not damage the
thread of the Separation Sleeve when being in-
stalled.
NOTE: Set Screw (5) should always be removed
completely from the tapped hole through the Ball
Seat Housing (1) prior to connection of the Pump-
Out Ball Seat Sub to the Separation Sleeve
 Separation Sleeve for X-Flow Injection And Production System

Rev. New
Unit No. 4893
Assembly And Dimensional Data Drawing No. A10-333-00, Size 4.125 x 4.000

2 1 5 10 11 9 11 10 5 8 2 5 3 4 7 6

Page 6 of 9
A B

10-1-03
C
D
E
F

Separation Sleeve for X-Flow Injection And

G

Production System
Separation Sleeve for X-Flow Injection And Unit No. 4893 10-1-03
Production System Rev. New Page 7 of 9

Separation Sleeve for X-Flow Injection And Production System

Dimensional Data, Size 4.125 x 4.000
Refer to Drawing No. A10-333-00
Size (in.) And Material No.
Dimension 4.125 x 4.000
H700-42-0001 H700-42-4000
A 4.100
B 2.610
C 1.98
D 98.36
E 100.33
F 108.60
G 110.56
H 113.46

Parts List, Size 4.125 x 4.000

Refer to Drawing No. A10-333-00
Size (in.) And Material No.
Item No.
Description 4.125 x 4.000
No. Req’d
H700-42-0001 H700-42-4000
1 Separation Sleeve Top 1 H0A-15455-00 H0A-15455-01
2 4.125 KV-65 Packing Unit 2 H02-82389-05 H02-82389-04
3 Sleeve 1 H0A-10228-00 H0A-10228-01
4 4.000 KV-65 Packing Unit 1 H02-77588-05 H02-77588-04
HWW-G518-0D6 HWW-G518-0D1
5 Set Screw 3
(1/4-20X3/8) (1/4-20X3/8)
6 End Cap 1 H0A-15009-01 H0A-15009-00
HWW-G50B-0D0 HWW-G50B-0D1
7 Set Screw 2
(10-24X3/8) (10-24X3/8)
8 Separation Sleeve Bottom 1 H0A-15445-00 H0A-15445-01
9 Separation Sleeve Coupling 1 H0A-15449-00 H0A-15449-01
10 Back Up 4 H02-98608-00
11 O-Ring 2 HWW-B236-V40
 Pump Out Ball Seat Sub for X-Flow Injection And Production System

Rev. New
Unit No. 4893
Assembly And Dimensional Data Drawing No. A15-738-00, Size 4.000

5 8, 10 1 4 2 11 9 7 6 3

Page 8 of 9
10-1-03
A B C

Separation Sleeve for X-Flow Injection And

Production System
Separation Sleeve for X-Flow Injection And Unit No. 4893 10-1-03
Production System Rev. New Page 9 of 9

Pump Out Ball Seat Sub for X-Flow Injection And Production System
Dimensional Data, Size 4.000
Refer to Drawing No. A15-738-00
Size (in.) And Material No.
Dimension 4.000
H0A-15738-00
A 3.985
B 2.515
C 1.515
D 23.50
E 1.00

Parts List, Size 4.000

Refer to Drawing No. A15-738-00
Size (in.) And Material No.
Item No.
Description 4.000
No. Req’d
H0A-15738-00
1 Ball Seat Housing 1 H0A-15739-00
2 Captive Ball Seat 1 H0A-15740-00
3 Bottom Sub 1 H0A-15741-00
H06-05317-11
4 Spirol Pin 1
(1/4 dia x 2-3/8 Lg)
HWW-G50B-0D1
5 Hex Socket Set Screw 1
(10-24 x 3/8)
HWW-G518-0B0
6 Hex Socket Set Screw 1
(1/4-20 x 5/16)
HWW-GE1B-0HB
7 Shear Screw 8
(5/16-18 x 1/2)
8 O-Ring 1 HWW-B236-V40
9 O-Ring 1 HWW-B330-V40
10 Back Up Ring 2 H02-98608-00
HWW-T11S-000
11 Ball 1
(1-3/4 dia Chrome Alloy)