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COLOR TV
SERVICE MANUAL
CHASSIS : CW81A
MODEL : RT-21FU1RLD-T3/Z3
MODEL : 21FU1RLD-T3/Z3
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
Feb., 2009
P/NO : MFL42451216 Printed in China
CONTENTS ............................................................................................... 2
SAFETY PRECAUTIONS...........................................................................3
SPECIFICATIONS ......................................................................................4
ADJUSTMENT ...........................................................................................6
Copyright©2009 LG Electronics.Inc. All right reserved. -2- LGE Internal Use Only
Only for training and service purposes.
An isolation Transformer should always be used during the always perform an AC leakage current check on the exposed
servicing of a receiver whose chassis is not isolated from the AC metallic parts of the cabinet, such as antennas, terminals, etc., to
power line. Use a transformer of adequate power rating as this be sure the set is safe to operate without damage of electrical
protects the technician from accidents resulting in personal injury shock.
from electrical shocks.
Leakage Current Cold Check(Antenna Cold Check)
It will also protect the receiver and it's components from being With the instrument AC plug removed from AC source, connect an
damaged by accidental shorts of the circuitry that may be electrical jumper across the two AC plug prongs. Place the AC
inadvertently introduced during the service operation. switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
If any fuse (or Fusible Resistor) in this TV receiver is blown, each exposed metallic parts such as antenna terminals, phone
replace it with the specified. jacks, etc.
If the exposed metallic part has a return path to the chassis, the
When replacing a high wattage resistor (Oxide Metal Film Resistor, measured resistance should be between 1MΩ and 5.2MΩ.
over 1W), keep the resistor 10mm away from PCB. When the exposed metal has no return path to the chassis the
reading must be infinite.
Keep wires away from high voltage or high temperature parts. An other abnormality exists that must be corrected before the
receiver is returned to the customer.
Due to high vacuum and large surface area of picture tube,
extreme care should be used in handling the Picture Tube. Do Leakage Current Hot Check (See below Figure)
not lift the Picture tube by it's Neck. Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
X-RAY Radiation Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
Warning: and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
The source of X-RAY RADIATION in this TV receiver is the High with 1000 ohms/volt or more sensitivity.
Voltage Section and the Picture Tube. Reverse plug the AC cord into the AC outlet and repeat AC voltage
For continued X-RAY RADIATION protection, the replacement measurements for each exposed metallic part. Any voltage
tube must be the same type tube as specified in the measured must not exceed 0.75 volt RMS which is corresponds to
Replacement Parts List. 0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
To determine the presence of high voltage, use an accurate high
impedance HV meter. Leakage Current Hot Check circuit
1.5 Kohm/10W
Copyright©2009 LG Electronics.Inc. All right reserved. -3- LGE Internal Use Only
Only for training and service purposes.
General specification
Copyright©2009 LG Electronics.Inc. All right reserved. -4- LGE Internal Use Only
Only for training and service purposes.
6 Timer Clock -- : --
Off time -- : -- Off(On)
On time -- : -- Pr 1 VOL 30 Off (On)
Auto off On/ Off
7 Special Language English/ Indonesia/ Thai/ Vietnam East Asia
Input TV/ AV/ Component
Child lock On/ Off
Etc. Sleep
8 Review
Copyright©2009 LG Electronics.Inc. All right reserved. -5- LGE Internal Use Only
Only for training and service purposes.
3-3. Adjustment 6) Pull the DY slowly backward and fix it when the whole
1) Press the “INSTART” key of factory remote control and screen becomes red.
select “VP0 (RF AGC)” adjustment mode. (The specified torque for fixing DY screw should be
2) Press the VOL+/- (F/ G) key until the multi-meter shows 10Kg/cm.)
reading as shown below.
3) CAUTION: Since the signal strength can be easily G R B R
changed by the condition of signal cable, you need to
check the signal strength frequently in order to prevent
error. 5-2. Convergency Adjustment
Tuner P/N Maker AGC Vol Signal Tuner Spec. Remark (1) Necessary Instrument
6700NFNS11E LGIT 2.15 ± 0.05V 65dBu TAEA-H111F Korea 1) Degaussing Coil
6700VS0002F LGIT 3.0 ± 0.05V 65dBu TAEW-G002D PAL 2) Convergency fixing instrument (Speical tools)
6700PF0006B SANYO 2.3 ± 0.05V 65dBu 115-B-A86EL PAL
6870NB0026A LGIT 2.15 ± 0.05V 65dBu TAEA-J001F HITACHI (2) Adjustment Preparation
6700MF0014A LGIT 2.3 ± 0.05V 65dBu TAEW-G013D PAL 1) Operate the unit at least 15 minutes before adjustment.
6700MF0018A LGIT 2.5 ± 0.05V 65dBu TAEA-G011D SECAM(CIS) 2) Using degaussing coil, remove the stains on CPT &
6700MF0018B LGIT 2.4 ± 0.05V 65dBu TAEA-G001D PAL Cabinet.
6700MF0018D LGIT 2.4 ± 0.05V 65dBu TAEA-G011D PAL
3) Received the Cross Hatch Pattern of Convergence. (09ch)
6700MF0018E LGIT 2.5 ± 0.05V 65dBu TAEA-G111D SECAM(CIS)
4) Let the Contrast in normal luminance level.
Copyright©2009 LG Electronics.Inc. All right reserved. -6- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -7- LGE Internal Use Only
Only for training and service purposes.
Copyright©2009 LG Electronics.Inc. All right reserved. -8- LGE Internal Use Only
Only for training and service purposes.
<Table 2>
Copyright©2009 LG Electronics.Inc. All right reserved. -9- LGE Internal Use Only
Only for training and service purposes.
1. TV FUNCTIONAL
11100 TUNER / IF 14400 HORZ. DEFL
12500 VIDEO/MICOM
2. TU / IF SECTION
11100 TUNER
11100
2 7 8 10
6 TUNER/IF
(TU101) 11
9
4 5 1
3. VIDEO PROCESSING
12511
PA01,R82,C30,C28,
R154,C101,Z111
12509 KEY I/P Section NO SOUND
DEFLECTION SECTION
LV762XX 17~22
R404,R512,R532,C512,C513
1~13
12502 C515,C516,C517,C523,C544
04,09,35,4
REAR A/V DVD Deflection Problem
12 41 9,62
Vertical/Horizontal Line
AUDIO L/R L IN: L221,C215
R IN: L222,C222 12505
VIDEO IN: L225,R226 12503 12504
POWER SUPPLY SECTION
DVD-Y,Pb,Pr IN: C210,C211,C212
OSC SECTION (4.43MHz) RESET SECTION
DVD-R IN: L221,C215 POWER
DVD-L IN: L222,C222 X501, R22,C15 ST-5V(C521,R528)
R537 RGB 9V(C510,C511,R515)
AUDIO/VIDEO No I/P, O/P IF VCC(C528,C526,L528,C547)
SET Maneuver SET Maneuver
VCC(C518,L503)
defectiveness defectiveness
Clock Error MENU Picture Error SET Maneuver defectiveness
OSD Not Working SET LATCH-UP KEY Not Working No Sound
MENU Picture Error
(S-Vcc)
LA42101 (#7,Vcc) IC 601 (SOUND-amp) 5W MONO
17V 14V / 25mA
20V-(10W) D824 C831
(330u/25V) LA42102 (#7,Vcc) IC 601 (SOUND-amp) 5W+5 W ST
(SFAF504G)
17V LA42102N (#7,Vcc) IC 601 (SOUND-amp) 10W+10W ST
(st-by 5V)
ST-5V
11V KIA78L05BP D-Coil Relay
D813 R873 IC04 T/X Pre-Amp
(RU3AMV) (47/0.5W)
C826
MAIN IC (#24, Vcc)
(1000u/16V) IC806
ST-5V EEPROM (#8, Vcc)
ST_BY 1W KIA78R05API
Option D806
R620
(TVR06J) IC804
(RS 5.6/2W) IC803 5V_1 5.0V / 231mA
KIA78R09API KIA7805API LV76213(#62,#4 Vcc) IC 501 (Main IC)
C838 5.0V / 14mA
(2200u/25V) NT: 398mA
PAL:503mA NT: 360mA LA72730 (#8 Vcc) IC 751 (S/W IC )
PAL:465mA 5.0V / 40mA
SMPS LA72702N (#19 Vcc) IC 661 (RF STEREO NT)
Trans
FBT LA42102 (#5,St-by) IC 601 (SOUND-amp)
85mA
Trans 184.47V / 18mA 3.3V LC75024E (3.3V Vcc) IC 807 (NICAM)
180V CPT Board 3.3V Reg. 5V
1.8V 145mA.
LC75024E (1.5V Vcc)
1.5V Reg.
D505 C540 60mA
(RGP10J)) (4.7u/250V) R520 FM TX, Game, USB OPT
9V (RS 620) 3.3V / 10mA
LV76213(#9, Vcc) IC 501 (Main IC 3.3V Vcc)
28.2V / 320mA R513
LA78040N 9V (RS 300)
5.0V / 13mA
26V (#2,Vcc) LV76213(#20, Vcc) IC 501 (Main IC Hor Vcc)
R529
8.0V / 15mA
D301 9V (RS 68)
(RGP15J)) LV76213(#49,Vcc) IC 501 (Main IC RGB Vcc)
R132
9V 5V /75mA.
C309 (RS 68)
(470u/35V) TUNER(Vcc)
110V FBT B+
D826 R833 L802 FR403
29.97V / 10mA (28V~32V)
(RU3AMV) (RS 0.47/2W) (82uH) (RF 1.2/2W)
Tuner 30V
C831 R107
(220u/160V) (RS 12K/2W)
15300
VERTICAL IC(IC301)
LA78141
15305
O/STAGE
V-IN
PUMP V-
VCC -UP GND OUT
VERTICAL O/P DAMPING V
V-REF & FILTER E
R310,R315,C314,C305,C310 R
15301 T
VERTICAL FOLDING
VERTICAL I/P VERTICAL ROLLING NOISE D
R305,R309,R311,C322 (HORZ LINE MOVING UP/DOWN) Y
15303 15308
VCC SECTION (24V) 15304 OUTPUT STAGE VCC SECTION
FR301,D301,C303,C309,C306 PUMP UP VCC
C307
FBT SEC O/P VCC C307,D302
FULL RASTER
RETRACE LINE
VCT VERT. PROTECTION
VERT. PROTECTION ENABLE ENABLE
CAUSES NO POWER POWER OFF
POWER OFF
7. HORIZONTAL SECTION
COLLECTOR
14410
HEATER
VOLTAGE
.FR401
X-RAY WORKING
SAFETY PROB
ROLLING PICT
180V VOLTAGE
FR501,D505,C540
NO RETRACE
T402
26V VOL
ANODE
FOCUS
SCREEN
ANT.
Speaker
13603
1 CHIP IC NICAM IC
TUNER LA42102L(10W*2))
(LV762XX) (LC75024E)
TUNER : RF signal is feed to TUNER through Antenna. IF output from Tuner is then given to 1 CHIP IC.
1 CHIP IC : 1 CHIP IC processes the input IF. Demodulates Picture and sound information and gives analog R G B
output for Display and SPKL/R as audio output, this sound output is further Amplified and feed to speakers.
Sound Amp : Sound amps(LA42102L) is and Audio Amplifier it amplifies the output sound signal from
L901
180V
Q901
The CPT-BOARD assembly is composed of discrete type RGB
Amplifier. Q903
Amp- Gain is defined by Resistance of R917, R912,R923.
B
L904 R906
R905 R921
C902
9V
R908 C904 R922
D902
VIDEO PROCESSING
11500 SECTION CPT DRIVE
16100 SECTION
L901 16004
180V DISCHARGE
16101 PROTECTION CIRCUIT
R,G,B Signal-IN L902 ONE SIGNAL R/G/B)
L902, L903, L904 MISSING
R NO PICTURE, CPT
ONE SIGNAL (R/G/B) Q901 Dead >
MISSING
G >
L903 R916 CPT / e-GUN
R915 Q902
C907
16002 B >
L904 R906
CPT CIRCUIT VCC / GND R905 R921
1 Vcc 180V 5 GND C902
9V
R908 C904 R922
D902
16005 17006
Spot Killer CIRCUIT Heater Voltage
AUDIO B+
MONO
MONO 9
IC04 (17V/11V)
SOUND
SOUND AMP
AMP L-OUT ST-5V REG
SPK1. SMPS
LA42101
LA42101 9v
SPK2.
From IC803
IC803 R620
R620 TRANS
STEREO,
STEREO, R-OUT IC804 12
IC701
V_DY
BTSC
1 2 5 49 46~48 62 19 9
12 24
LA72702 Ext R/L RGB 17 6
- 18 -
EXT RGB IF H-Vcc VDD Vcc
IN Video-in OUT V-OUT
9V 5V 5V 3.3V 5V 24V
2 7 22
50 SPK L/R USOC
H-OUT
51 OUT 2 185V
LA76213
LA76213
IC661
SIF IN SIF 10 AFC
5 54 IF IN Y(G)/Cr(R)/Cb(B) EW-OUT
A2/NICAM FBT
BLOCK DIAGRAM
out
57 56 64 61 8 33 10 11 13 31 32 16 8 ABL
LC75024E 1
9 HEATER
27 26
FB
ID
Collector
AV
SDA SCL
3 B+
SDA SCL TV IN(ST) IC02
9V EEPROM
M_R/L OUT(ST)
IF SAW
SAW
From 24C04/16
V-OUT (Mono)
AV1(V/R/L)-IN
HDT
IC804 Vcc
FBP in Q402
(Mono)
5V Z102 V-in
M L-OUT
ST-5V MD1803
TUNER Audio(Game)
R,G,
Video(Game)
33V From USOC
5.1V B IC401
JA01 TDA8145
SDA
4,5,6 8 7
EW IN EW OUT
SCL Rear_AV(1) SCART DVD L401
HIC291
HIC291 Rear_AV(1) SCART DVD
Game
Game Pack(Game
Pack(Game Opt)
Opt) (( PHONE)
PHONE) (FLAT
(FLAT OPT.)
OPT.)
PIP (option)
LED+PRE AMP
943
400
913
170 150
104
174
570
112 (option)
504
520
120
300
105
590
331