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CHAPTER 7

PRODUCT INFORMATION AND CAPABILITY

7.0 NOTATION ..................................................................................................................................................7-2


7.1 INTRODUCTION..........................................................................................................................................7-3
7.2 EXPLANATION OF LOAD TABLES AND PRELIMINARY DESIGN CHARTS ................................................7-3
7.2.1 Safe Superimposed Load.........................................................................................................................7-4
7.2.2 Limiting Criteria ........................................................................................................................................7-4
7.2.3 Estimated Camber....................................................................................................................................7-5
7.2.4 Concrete Strength and Density ...............................................................................................................7-5
7.2.5 Prestressing Strand ...................................................................................................................................7-6
7.2.6 Prestress Losses ........................................................................................................................................7-6
7.2.7 Strand Placement .....................................................................................................................................7-6
7.2.8 Columns and Load Bearing Wall Panels .................................................................................................7-6
7.2.9 Piles ............................................................................................................................................................7-7
7.2.10 Miscellaneous Components ....................................................................................................................7-7
7.3 STEMMED DECK ELEMENTS ......................................................................................................................7-8
Double Tee Load Tables ...................................................................................................................................7-8
Pretopped Double Tee Load Tables .................................................................................................................7-19
Single Tee Load Tables .....................................................................................................................................7-22
7.4 FLAT DECK ELEMENTS...................................................................................................................................7-23
Hollowcore Load Tables .....................................................................................................................................7-23
Solid Flat Slab Load Tables ................................................................................................................................7-27
7.5 BEAM ELEMENTS ......................................................................................................................................7-30
Rectangular Beam Load Tables .........................................................................................................................7-30
Inverted Tee Beam Load Tables ........................................................................................................................7-31
L-Shaped Beam Load Tables ............................................................................................................................7-33
Bridge Girder Load Tables—CPCI Girders .......................................................................................................7-35
Bridge Girder Load Tables—NU Girders ..........................................................................................................7-37
Bridge Girder Load Tables—NEBT Girders ......................................................................................................7-39
Bridge Girder Load Tables—Trapezoidal Girders ............................................................................................7-41
Bridge Girder Load Tables—Single Void Box Girders .....................................................................................7-43
7.6 COLUMN AND LOAD BEARING WALL PANELS ......................................................................................7-47
Precast Prestressed Columns .............................................................................................................................7-47
Precast Reinforced Columns .............................................................................................................................7-49
Double Tee Wall Panels ......................................................................................................................................7-51
Hollowcore Wall Panels ......................................................................................................................................7-52
Precast Prestressed Solid Wall Panels ...............................................................................................................7-53
Precast Reinforced Solid Wall Panels ................................................................................................................7-54
7.7 PILES ..........................................................................................................................................................7-55
Bearing Piles ........................................................................................................................................................7-55
Sheet Piles ..........................................................................................................................................................7-56
7.8 STADIUM RISERS ......................................................................................................................................7-57
7.9 PRECAST CONCRETE STAIRS ..................................................................................................................7-61

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CHAPTER 7 Product Information and Capability

7.0 NOTATION

Ag = gross area of section Prb = factored axial load resistance under balanced
conditions
Ap = area of prestressed reinforcement
Pro = factored axial load resistance with zero
As = area of non-prestressed reinforcement
eccentricity
b = overall width of element
Sb = section modulus with respect to the bottom
ec = eccentricity of prestress force from the centroid fibre of section
of the section at the centre of the span
St = section modulus with respect to the top fibre of
ee = eccentricity of prestress force from the centroid section
of the section at the end of the span
s = strand spacing
f’c = specified compressive strength of concrete
t = thickness
f’ci = compressive strength of concrete at time of
Vc = factored shear resistance of concrete
initial prestress
Vf = factored shear force
fcp = average compressive stress in concrete at
centroid due to effective prestress force only Vr = factored shear resistance
fpr = stress in prestressed reinforcement at factored V/S = volume-surface ratio
flexural resistance
w = weight expressed in force units
fpu = specified tensile strength of prestressed
yb = distance from bottom fibre to centroid of
reinforcement
section
fpe = effective stress in prestressed reinforcement
yt = distance from top fibre to centroid of section
after losses
z = a quantity limiting distribution of flexural
fy = specified yield strength of non-prestressed
reinforcement
reinforcement
b = factor to account for low density concrete
h = overall depth
h = As/bd = reinforcement ratio for non-prestressed
I = moment of inertia
reinforcement
l = span
\c = resistance factor for concrete
Mr = factored flexural resistance
\p = resistance factor for prestressed reinforcement
Mrb = factored flexural resistance under balanced
\s = resistance factor for non-prestressed
conditions
reinforcement
Mro = factored flexural resistance with zero axial load
a1 = ratio of average stress in rectangular
m = mass of element compression block to the specified concrete
strength.
Pr = factored axial load resistance

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CHAPTER 7 Product Information and Capability

7.1 INTRODUCTION
This part of the Manual is devoted to technical data on the shapes that are standard in the precast prestressed
concrete industry today. The use of this part of the Manual as guide for selection of a particular shape, together
with information on design aids and techniques provided in other parts of this Manual, should enable the designer
to quickly and expeditiously complete a design.
The load tables on the following pages show dimensions, gross section properties and engineering capabilities
of the shapes most commonly used throughout the industry. These shapes include double and single tees, hollow
core slabs, beams, bridge girders, columns, piles, wall panels, bleachers and stairs. The dimensions of the shapes
shown in the tables may vary among manufacturers. Adjustment for these minor variations can be made by the
designer. Hollow core slabs of different thicknesses, core sizes and shapes are available in the market under various
trade names. Load tables on pages 7-23, 7-24, 7-25 and 7-26 are developed for non-proprietary hollow core sec-
tions of thicknesses most commonly used in the industry.
Designers making use of these load tables should contact the precasters in the geographic area of the
proposed structure to determine availability and exact dimensions of products shown here. Precasters will
usually have their own load tables for sections which are not included on the following pages.

7.2 EXPLANATION OF LOAD TABLES AND PRELIMINARY DESIGN CHARTS


Load tables for stemmed deck elements, flat deck elements and beams show the safe superimposed load, estimat-
ed camber at the time of erection and the estimated long-time camber after the element has essentially stabilized.
For the deck elements, the upper table gives the information for the element with no topping. For single and dou-
ble tees, the lower table is for the same element with 75 mm of normal density concrete topping acting composite-
ly with the precast section. For hollow core and solid flat slabs the topping is 50 mm. Values in the table assume a
uniform topping thickness for the full span length, and assume the element to be unshored at the time the topping
is placed. Safe loads and cambers shown in the tables are based on the dimensions and section properties shown
on the page. For the calculation of concrete stresses and crack width criteria, the section properties have been
transformed to account for the effects of the prestressed reinforcement. For elements with different dimensions or
section properties, the safe loads and cambers will vary.
For beams, a single table is used for several sizes of elements. The values shown are based on sections containing
the maximum practical number of prestressing strands, but in some cases, more strands could be used.
Preliminary design charts for CPCI girders, NU girders, NEBT girders, Trapezoidal girders, Single Void Box girders
and Special Single Void Box girders are presented on page 7-35 to page 7-46. The cross-sectional properties for
each type of girder with varying depths including Ag, I, yb, yt, Sb, St, m and w are also presented. The following
design criteria for each type of girders were used in the development of the preliminary design charts:
1. The span capacity charts were developed in accordance with CAN/CSA –S6 Canadian Highway Bridge Design
Code with CL-625 truck,
2. Simple spans were assumed,
3. Dead loads include girder self weight, specified haunch and deck thicknesses,
4. Superimposed dead loads include specified asphalt thickness, curbs and railing load,
5. Assumed prestress losses: initial prestress loss of 8%, and final prestress loss of 20%,
6. The minimum concrete release strength and 28-day specified concrete strength were assumed,
7. The minimum concrete deck 28-day specified strength was assumed, and
8. Initial jacking force of 195 kN per strand based on 15 mm diameter strands.
The minimum 28-day concrete strength and release strengths for each type of girder are for illustrative purposes
only. Contact your local CPCI precast member for their typical design strengths and capabilities.

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CHAPTER 7 Product Information and Capability

7.2.1 Safe Superimposed Load


The values for safe (unfactored) superimposed load are based on the capacity of the element as governed by the
limitations tabulated below:

Factored Factored
Flexural Crack
Type of element flexural shear
stresses widths
resistance resistance

Flat deck elements X X X

Stemmed deck elements X X X

Beams X X X

A portion of the safe load shown is assumed to be dead load for the purpose of applying load factors and deter-
mining time-dependent cambers and deflections. For untopped deck elements, 0.5 kN/m2 of the capacity shown
is assumed as superimposed dead load, typical for roof elements. For topped deck elements, 0.7 kN/m2 of the ca-
pacity shown is assumed as superimposed dead load, typical for floor elements. The capacity shown is in addition
of the dead load of the topping. For beams, 50 percent of the capacity shown is assumed as dead load, normally
conservative for beams which support concrete decks.

Example 7.1
For an untopped 2400 x 700 double tee with an 8-D strand pattern (page 7–10) and a 16 m span, the capacity
shown is 4.8 kN/m2.

7.2.2 Limiting Criteria


The criteria used to determine the safe superimposed load and the strand placement are based on requirements
of the Code. For design procedures, see Chapter 3 of this Manual. A summary of the code provisions used in the
development of these load tables is as follows. The load combination shown below is the one believed to give the
highest factored load in most cases. In high snow or wind regions, this would need to be rechecked, based on CSA
A23.3-14:

Factored Flexural Resistance


Load factors: 1.25 for dead load
1.50 for live load
Resistance factors:
Precast concrete, \c = 0.70
Prestressing tendons, \p = 0.9
Reinforcing bars, \s = 0.85
Calculation of moments assumes simple spans with roller supports. If the strands are fully developed (see Section
3.4.9), the critical moment is assumed to be at midspan in elements with straight strands; for elements with tendons
depressed at midspan, the critical section is found at either 0.4l or 0.5l .
(Note: The actual critical point can be determined by analysis, but will seldom vary significantly from 0.4l .) Flexural
resistance is calculated using strain compatibility as discussed in Chapter 3.

Flexural Stresses at Transfer


The following limitations are placed on flexural stresses immediately after transfer of prestress, before long time
losses; it is assumed that strands are initially tensioned to 0.75 fpu or less:

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CHAPTER 7 Product Information and Capability

Compression: 0.6 fci


End tension: 0.5 fci
Midspan tension: 0.25 fci
These stresses are calculated at 50 strand diameters from the end of the element (the theoretical point of full trans-
fer) and at midspan.
Release tension is not used as limiting criterion for beams. Supplemental top reinforcement must be provided, and
designed as described in Section 3.4.9 of this Manual.

Stresses due to Specified Loads, after all Losses


Compression due to sustained loads: 0.45 fc
Compression due to total load: 0.60 fc
Tension: 0.5 fc
The critical point for service load moment is assumed at midspan for elements with straight strands; for elements
with tendons depressed at midspan, the critical section is found at either 0.4l or 0.5l .

Crack Widths of Partially Prestressed Elements, After All Losses


Section 3.4.8 describes the design procedures for calculating the crack widths of partially prestressed elements. For
interior exposure, the Code allows a maximum value for the crack control parameter, z, to be 30,000 N/mm. The
capacity of partially prestressed elements is limited such that this crack width is not exceeded. The critical section
is assumed at midspan for elements with straight strands; for elements with tendons depressed at midspan, the
critical section is found at either 0.4l or 0.5l .
If it is a requirement that the allowable crack width parameter be restricted to less than 30,000 N/mm, a marginal
increase in the final prestress force may be required if the full superimposed load capacity in the tables is to be
achieved.

Factored Shear Resistance


For flat deck elements, the capacity may be limited by the factored shear resistance. In this case, the safe superim-
posed load is that which will yield a factored shear force Vf of no more than Vr, as permitted by the Code for slabs
without shear reinforcement. See Chapter 3 for the design procedures.
For stemmed deck elements and beams, the factored shear resistance may exceed Vr by providing shear reinforce-
ment, designed as described in Chapter 3. For many deck elements, however, minimum or no reinforcement may
be required.

Span/depth Ratios
Flat deck elements show no values beyond a span/depth ratio of 50 for untopped elements and 40 for topped
elements. These are the suggested maximums for roof and floor elements respectively, unless a detailed analysis is
made.

7.2.3 Estimated Camber


The estimated cambers shown are calculated to the nearest 5 mm using the multipliers shown in Section 3.5.3 of
this Manual. These values are estimates and should not be used as absolute values. Non-structural components
attached to elements which could be affected by camber variations, such as partitions of folding doors, should be
placed with adequate allowance for camber variation. Calculation of topping quantities should also recognize that
the values can vary.

7.2.4 Concrete Strength and Density


Twenty-eight day cylinder strength for concrete in the prestressed units is assumed to be 35 or 40 MPa, unless
noted otherwise. Tables for units with composite topping are based on the topping concrete being normal density

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CHAPTER 7 Product Information and Capability

concrete with a cylinder strength of 25 MPa. For stemmed and flat deck elements, the concrete strength at time
of strand tension release is 25 MPa unless the value falls below the heavy line shown in the load table, indicating
that a cylinder strength greater than 25 MPa is required. For beams, the concrete strength at transfer is 30 MPa.
No values are shown when the required release strength exceeds 30 MPa. The designer should recognize that it is
sometimes difficult to obtain a release strength higher than 25 MPa on a one-day casting cycle. In such cases, the
cost of production will be increased and the designer should consult with prospective producers when required
release strengths are above 25 MPa.
Many prestressing plants prefer to use higher strength concretes, resulting in somewhat higher allowable loads or
greater spans than indicated in the load tables contained herein.
In this Chapter, all tables apply to normal density concrete only, with the density assumed as 2400 kg/m3.

7.2.5 Prestressing Strand


Prestressing strands used in the load tables are 13 mm diameter low relaxation strands with a specified tensile
strength of 1860 MPa, unless otherwise noted.
Quantity, size and profile of strands are shown in the load tables under the column headed ‘‘Strand Pattern’’. In the
double tee load tables, for example, ‘‘8-S’’ indicates 8-13 mm diameter 1860 MPa strands (4 per double tee stem)
and the ‘‘S’’ indicates that the strands are straight. ‘‘8-D’’ indicates 8-13 mm diameter 1860 MPa strands depressed
at one point in the midspan of the double tee.
For the flat deck elements (Pages 7–27 to 7–29) the manufacturer is allowed some flexibility in choice of strand size
and tensile strength. Precasters should be contacted for details of strand utilization.
Note: For development length see Chapter 3.

7.2.6 Prestress Losses


Losses assumed in computing the required concrete strength at time of strand release are 8%. Total losses aver-
aged 18% for normal density concrete.
For long span, heavily prestressed products, losses may be somewhat higher than these assumed values, and, for
shorter spans with less prestressing, they may be lower. However, these values will usually be adequate for element
selection. Additional information on losses is given in Chapter 3 of this Manual.

7.2.7 Strand Placement


For stemmed deck elements and beams, the eccentricities of strands at the ends and midspan are shown in the
load tables. Strands have been placed so that the stress at 50 strand diameters from the end (theoretical transfer
point) will not exceed those specified above, with a concrete strength at release of 25 MPa for stemmed elements
and 30 MPa for beams. For stemmed deck elements, values below the heavy line indicate a required release
strength between 25 MPa and 30 MPa.
For flat deck elements the load table values are based on strand centred 45 mm (40 mm for solid slabs) from the
bottom of the slab. Strand placement can vary from as low as 25 mm to as high as 55 mm from the bottom, which
will change the capacity and camber values shown. The higher strand placements give improved fire resistance
ratings (see Chapter 6 of this Manual for more information on fire resistance). The lower strand placement may
require higher release strengths, or top tension reinforcement at the ends. The designer should contact the local
precaster of flat deck elements for available and recommended strand placement locations.

7.2.8 Columns and Load Bearing Wall Panels


Interaction curves for selected precast prestressed columns, precast reinforced columns and various types of com-
monly used wall panels are provided on Pages 7–47 to 7–54.
These interaction curves are for factored loads and moments and the appropriate load factors must be applied to
the service loads and moments before entering the charts. Also, the curves are for short elements. Moment magni-

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CHAPTER 7 Product Information and Capability

fiers caused by slenderness effects must be calculated and applied to the design moments before using the curves
for final element selection (see Chapter 3).
The column curves are terminated at a value of 0.8 Pro, the maximum allowable load for tied columns under the
Code. Most of the wall panel curves show the lower portion of the curve only (flexure controlling). Actual design
loads will rarely exceed the values shown.
The curves for double tee wall panels are shown for bending in directions causing either tension or compression in
the stem.
Partial development of strands has been assumed for prestressed columns and full development for prestressed
wall panels. Lateral ties have been assumed for prestressed columns and double tee wall panels and no ties
assumed for hollow core and solid wall panels. For double tee and hollow core wall panels, the effects of strands
above the neutral axis have been neglected for the calculation of the flexural resistance under zero axial load.
The curves for hollow core wall panels are based on a generic section as shown. They can be used with small error
for all sections commonly marketed for wall panel use.

7.2.9 Piles
The factored resistances of prestressed concrete bearing piles, based on the structural capacity of the pile alone
are shown on Page 7–55. The ability of the soil to carry these loads must be evaluated by a geotechnical engineer.
Values for concrete strengths up to 55 MPa are shown. Available strengths should be checked with local manufac-
turers. The design of prestressed concrete piles is discussed in Chapter 3 of this Manual.
Section properties and allowable service load bending moments for prestressed concrete sheet pile units are
shown on Page 7–56. These units are available in some areas for use in earth retaining structures.

7.2.10 Miscellaneous Components


Precast can be made into essentially any shape needed for a project. This section addresses common components,
such as, stadium risers and stairs. Designers are encouraged to discuss a project with a precaster early in the de-
sign to best find ways to optimize the design.

Stadium Risers
Stadium Risers are used to support seating in stadiums, arenas, theaters and other types of grandstands. Typical-
ly, they are made as single, double, or triple risers with heights cast to satisfy sight lines in the venue. Specifying
single, double, or triple risers will depends on the layout and may be dictated by weights and crane access during
construction. The stadium riser allowable spans are shown on page 7-57 to 7-60. The design of stadium risers is dis-
cussed in Chapter 6 of this manual.

Stairs
Precast concrete stairs are used in any applications where a stair tower or individual steps are required. These mod-
ules can provide fast erection and durable access in buildings or parking structures. The recommended maximum
spans for precast concrete stairs are shown on page 7-61.

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CHAPTER 7 Product Information and Capability

7.3 STEMMED DECK ELEMENTS


Double Tee Load Tables

Strand Pattern Designation Section Properties


DOUBLE TEE Untopped Topped
No. of 13 mm strands 2400 x 300
S = straight D = depressed Normal Density Concrete 2 —
A= 191,250 mm
6 4 6 4
2–S I= 1,350 10 mm 2,600 10 mm
yb = 220 mm 272 mm
yt = 80 mm 103 mm
3 3 3 3
Sb = 6,130 10 mm 9,530 10 mm
3 3 3 3
Superimposed loads shown include St = 16,880 10 mm 25,150 10 mm
2 2
2
superimposed dead loads of 0.5 kN/m for m= 194 kg/m 374 kg/m
2 2 2
untopped elements and 0.7 kN/m for topped w= 1.9 kN/m 3.7 kN/m
elements. Remainder is liveload. Long-time V/S = 33 mm
cambers include superimposed dead load but
do not include live load.

Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12 13 14
170 9.6 5.6 3.4 2.0
2–S 0 10 10 10
170 0 10 10 10
145 11.2 7.3 5.0 3.4 2.4
4–S 10 10 20 20 20
145 10 20 20 20 20
86 7.9 5.4 3.8 2.7 1.9
6–S 10 10 10 10 10
86 10 20 20 10 0
5.9 4.4 3.3 2.5 1.8
86
6–D 30 30 40 30 30
157 40 40 30 30 10
2.6 2.0
57
8–D 50 40
150 40 20

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12 13
170 11.4 6.3 3.4 1.7
2–S 0 5 10 10
170 0 5 0 0
145 8.6 5.5 3.5 2.1
4–S 10 20 20 20
145 10 10 10 0
86 6.9 4.2 1.8
6–S 10 10 10
86 10 10 0
86 6.9 4.9 3.0 1.6
6–D 30 30 40 30
157 30 20 20 0
57 1.5
8–D 50
150 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.1 Double Tee 2400 x 300 Continued next page

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CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 2400 x 500 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
A= 239,000 mm
6 4 6 4
4–S I= 5,390 10 mm 8,480 10 mm
yb = 357 mm 427 mm
yt = 143 mm 148 mm
3 3 3 3
Sb = 15,100 10 mm 19,900 10 mm
3 3 3 3
Superimposed loads shown include St = 37,600 10 mm 57,300 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 234 kg/m 419 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 2.3 kN/m 4.1 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 36 mm
do not include live load.

Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
282 10.5 7.7 5.6 4.2 3.1 2.3 1.7
4–S 10 10 10 10 10 10 10
282 10 15 15 20 10 10 10
240 14.1 10.3 7.7 5.9 4.5 3.5 2.7 2.0
6–S 10 20 20 20 20 20 20 20
240 20 20 20 20 30 20 20 20
240 8.9 6.8 5.3 4.2 3.3 2.6 2.0
6–D 20 30 30 30 30 30 30
294 30 30 30 30 30 30 20
5.3 4.3 3.4 2.8 2.2 1.8
169
8–D 40 40 40 40 40 40
287 50 50 50 40 40 20
2.7 2.2 1.8
117
10–D 60 60 50
281 60 50 30
98 1.8
12–D 70
275 50

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20
282 7.7 5.5 3.8 2.3
4–S 10 10 10 10
282 10 10 10 10
240 8.1 5.7 3.9 2.5
6–S 20 20 20 20
240 20 20 20 10
240 7.0 5.1 3.6 2.4
6–D 30 30 30 30
294 30 30 20 20
169 5.1 3.8 2.7 1.8
8–D 40 40 40 40
287 40 40 30 20
117 1.8
10–D 60
281 30
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.2 Double Tee 2400 x 500 Continued next page

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CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 2400 x 700 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
A= 279,250 mm
6 4 6 4
6–D I= 12,600 10 mm 18,600 10 mm
yb = 492 mm 578 mm
yt = 208 mm 197 mm
3 3 3 3
Sb = 25,500 10 mm 32,100 10 mm
3 3 3 3
Superimposed loads shown include St = 60,400 10 mm 94,400 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 275 kg/m 459 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 2.7 kN/m 4.5 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 38 mm
do not include live load.

Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
392 9.1 7.3 5.9 4.8 3.9 3.1 2.5 2.0
6–D 20 20 20 30 30 30 20 20
429 20 30 30 30 30 20 20 10
292 8.4 6.9 5.7 4.8 4.0 3.3 2.8 2.3 1.9
8–D 30 30 40 40 40 40 30 30 20
422 40 40 40 40 40 30 30 20 0
222 6.2 5.2 4.4 3.8 3.2 2.7 2.3 1.9
10–D 50 50 50 50 50 40 40 30
416 60 60 50 50 40 30 20 0
4.0 3.5 3.0 2.5 2.1 1.8
166
12–D 60 60 60 50 40 30
410 60 50 40 30 10 –20
3.1 2.7 2.3 2.0
134
14–D 70 60 60 40
403
50 40 20 –10
110 2.2 1.9
16–D 70 60
397 20 –10

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
392 8.6 6.7 5.1 3.9 2.9 2.1
6–D 20 20 20 30 30 30
429 20 20 20 20 20 10
292 7.8 6.3 5.0 4.0 3.1 2.4 1.8
8–D 30 30 40 40 40 40 30
422 30 30 30 30 20 10 0
222 5.5 4.5 3.7 2.9 2.3
10–D 50 50 50 50 50
416 40 40 30 20 10
166 3.1 2.4 1.8
12–D 60 60 60
410 30 20 0
134 1.8
14–D 70
403 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.3 Double Tee 2400 x 700 Continued next page

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CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 2400 x 900 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
A= 396,000 mm
6 4 6 4
12–D I= 30,500 10 mm 44,100 10 mm
yb = 587 mm 684 mm
yt = 313 mm 291 mm
3 3 3 3
Sb = 25,500 10 mm 64,500 10 mm
3 3 3 3
Superimposed loads shown include St = 97,600 10 mm 151,500 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 398 kg/m 576 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.9 kN/m 5.65 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 49 mm
do not include live load.

Key
2
10.5 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
403 10.3 8.8 7.5 6.4 5.5 4.7 4.0 3.4 2.8 2.4 1.9
12–D 35 35 35 35 35 35 30 30 20 15 5
505 40 40 40 40 35 30 25 20 10 –10 –30
322 10.5 9.0 7.8 6.8 5.8 5.0 4.3 3.7 3.2 2.7 2.3 1.9
14–D 40 40 45 45 45 40 40 35 30 20 15 0
498 50 50 50 45 45 40 30 20 10 –15 –25 –50
268 10.3 9.0 7.8 6.9 6.0 5.2 4.5 3.9 3.4 2.9 2.5 2.1
16–D 55 50 50 60 60 55 45 40 35 30 10 0
492 55 55 55 60 60 45 35 20 10 0 –30 –50
10.3 9.0 7.9 6.9 6.0 5.3 4.6 4.0 3.5 3.0 2.6 2.2
225
18–D 55 55 55 650 60 55 50 45 35 25 15 0
486 60 55 55 60 60 45 35 30 –10 –15 –30 –60
6.7 5.9 5.2 4.6 4.0 3.5 3.0 2.6 2.3
192
20–D 65 60 60 55 50 40 30 15 0
479
55 50 50 45 30 5 –10 –30 –60
164 5.6 5.0 4.4 3.9 3.4 3.0 2.6 2.2
22–D 70 65 60 60 45 40 15 –5
473 55 55 50 30 0 –10 –40 –70

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
403 10.0 8.2 6.9 5.7 4.7 3.9 3.1 2.4
12–D 35 35 35 35 35 35 30 30
505 40 35 30 25 30 20 10 0
322 10.2 8.6 7.2 6.0 5.0 4.1 3.4 2.8 2.2
14–D 40 40 45 45 45 40 40 35 30
498 40 40 40 40 30 20 10 0 –20
268 7.4 6.2 5.6 4.4 3.6 3.0
2.3
16–D 50 50 50 50 45 40
35
492 25 20 10 0 –15 –35
–55
225 7.3 6.2 5.3 4.5 3.6
2.8 2.2
18–D 55 55 55 55 50
45 40
486 50 45 35 20 10
–10 –30
192 5.8 4.9 4.1
3.3 2.7 2.1
20–D 65 65 60
55 50 45
479 45 40 30
10 –10 –30
164 3.8 3.1 2.5 2.0
22–D 60 60 50 45
473 30 10 –15 –40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.4 Double Tee 2400 x 900 Continued next page

CPCI Design Manual 5 7-11


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3000 x 300 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 233,625 mm
6 4 6 4
6–S I= 1,628 10 mm 3,139 10 mm
yb = 222 mm 274 mm
yt = 78 mm 102 mm
3 3 3 3
Sb = 7,335 10 mm 11,443 10 mm
3 3 3 3
Superimposed loads shown include St = 20,876 10 mm 30,883 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 194 kg/m 377 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 1.9 kN/m 3.7 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 33 mm
do not include live load.

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11
172 7.4 4.2 2.4
2–S 0 0 0
172 0 0 0
147 8.6 5.5 3.7 2.4
4–S 10 10 10 10
147 10 10 10 10
105 10.7 6.9 4.7 3.2 2.3
6–S 10 10 10 10 10
105 10 10 10 10 10
9.4 6.5 4.6 3.3 2.4
105
6–D 20 20 20 30 30
159 20 30 30 30 20
8.2 5.7 4.0 2.8 2.0
84
8–S 10 10 20 20 10
84 20 20 20 10 0
72 4.2 3.1 2.3
8–D 30 40 40
152 40 40 30

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11
172 8.6 4.4 2.2
2–S 0 0 0
172 0 0 0
147 10.5 6.4 3.9 2.3
4–S 10 10 10 10
147 10 10 10 10
105 8.9 5.7 3.6
6–S 10 10 10
105 10 10 10
105 11.5 7.6 5.1 3.4
6–D 20 20 20 30
159 20 20 20 10
84 7.4 4.4 2.0
8–S 10 20 20
84 10 10 0
72 4.9 3.0
8–D 30 40
152 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.5 Double Tee 3000 x 300 Continued next page

7-12 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3000 x 500 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 291,725 mm
6 4 6 4
6–D I= 6,589 10 mm 10,433 10 mm
yb = 358 mm 429 mm
yt = 142 mm 147 mm
3 3 3 3
Superimposed loads shown include Sb = 18,404 10 mm 24,296 10 mm
2 3 3 3 3
superimposed dead loads of 0.5 kN/m for St = 46,400 10 mm 71,210 10 mm
2 2 2
untopped elements and 0.7 kN/m for topped m= 235 kg/m 418 kg/m
elements. Remainder is liveload. Long-time 2 2
w= 2.3 kN/m 4.1 kN/m
cambers include superimposed dead load but
do not include live load. V/S = 37 mm

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
(1)
Strand ee Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18
8.1 5.7 4.2 3.0 2.1
283 10 10 10 10 10
4–S
283 10 10 10 10 10
8.8 6.6 5.0 3.8 2.9 2.2
258 10 10 20 20 20 20
6–S
258 20 20 20 20 20 10
7.8 6.0 4.6 3.6 2.8 2.2
208 20 20 20 20 20 20
8–S
208 20 20 20 20 20 10
10.2 7.9 6.2 4.9 3.9 3.1 2.5 2.0
208
8–D 20 30 30 30 30 30 30 30
288 30 30 30 30 30 30 20 10
8.4 6.4 5.0 3.9 3.1 2.4
158
10–S 20 20 20 20 20 10
158 20 20 20 20 10 10
6.2 5.0 4.0 3.3 2.7 2.2
158 40 40 40 40 40 40
10–D
282 50 50 40 40 30 20
3.7 3.0 2.5 2.1
124 50 50 50 50
12–D
276 60 50 40 20
2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
(1)
Strand ee Span (m)
Pattern ec 7 8 9 10 11 12 13 14 15 16 17 18
8.3 5.6 3.6 2.2
283 10 10 10 10
4–S
283
10 10 10 10
9.2 6.6 4.7 3.3 2.2
258 10 10 20 20 20
6–S
258
10 10 10 10 10
8.3 6.1 4.5 3.2 2.3
208
8–S 20 20 20 20 20
208
20 20 10 10 10
10.5 7.9 6.0 4.5 3.3 2.4
208 30 30 30 30 30 30
8–D
288 30 30 30 30 20 10
9.3 6.9 5.1 3.8 2.3
158 20 20 20 20 20
10–S
158 20 10 10 10 10
6.1 4.7 3.7 2.8
158 40 40 40 40
10–D
282 40 30 30 20
3.5 2.5
124 50 50
12–D
276 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.6 Double Tee 3000 x 500 Continued next page

CPCI Design Manual 5 7-13


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3000 x 700 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 341,825 mm
6 4 6 4
6–D I= 15,649 10 mm 23,182 10 mm
yb = 492 mm 581 mm
yt = 208 mm 195 mm
3 3 3 3
Superimposed loads shown include Sb = 31,806 10 mm 39,937 10 mm
2 3 3 3 3
superimposed dead loads of 0.5 kN/m for St = 75,233 10 mm 118,596 10 mm
2 2 2
untopped elements and 0.7 kN/m for topped m= 275 kg/m 460 kg/m
elements. Remainder is liveload. Long-time 2 2
w= 2.7 kN/m 4.5 kN/m
cambers include superimposed dead load but
do not include live load. V/S = 40 mm

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22 23 24
367 8.6 6.9 5.5 4.5 3.6 2.9 2.3 1.9
8–S 20 20 20 20 20 20 20 20
367 20 20 20 20 20 20 10 10
292 9.4 7.6 6.1 5.0 4.1 3.3 2.7 2.2
10–S 20 20 20 20 20 20 20 20
292 20 20 20 20 20 20 10 10
292 8.3 6.8 5.7 4.7 3.9 3.3 2.7 2.2
10–D 30 30 40 40 40 40 30 30
416 40 40 40 40 40 30 20 10
8.3 6.9 5.8 4.9 4.1 3.5 2.9 2.5 2.1
233
12–D 40 40 50 50 50 50 40 40 30
410 50 50 50 50 50 40 30 20 10
4.6 3.9 3.3 2.8 2.4 2.0
184
14–D 60 60 50 50 50 40
403 60 60 50 40 30 10
154 3.1 2.7 2.3 2.0
16–D 70 60 60 50
397 60 50 30 10

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 11 12 13 14 15 16 17 18 19 20 21 22
367 8.5 6.5 5.0 3.7 2.8 2.0
8–S 20 20 20 20 20 20
367 20 20 20 20 10 10
292 9.6 7.5 5.8 4.5 3.5 2.6
10–S 20 20 20 20 20 20
292 20 20 20 20 20 10
292 7.8 6.3 5.0 4.0 3.1 2.4
10–D 30 30 40 40 40 40
416 30 30 30 30 20 10
233 7.8 6.4 5.2 4.2 3.4 2.7 2.1
12–D 40 40 50 50 50 50 40
410 40 40 40 30 30 20 0
184 4.3 2.5 2.7
2.0
14–D 60 60 50
50
403 40 30 20 0
154 2.6 1.9
16–D 70 60
397 20 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.7 Double Tee 3000 x 700 Continued next page

7-14 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3000 x 900 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 383,925 mm
6 4 6 4
6–D I= 28,785 10 mm 41,258 10 mm
yb = 627 mm 731 mm
yt = 273 mm 244 mm
3 3 3 3
Sb = 45,909 10 mm 56,468 10 mm
3 3 3 3
Superimposed loads shown include St = 105,440 10 mm 168,226 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 305 kg/m 490 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.0 kN/m 4.8 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 41 mm
do not include live load.

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
351 7.0 5.8 4.9 4.1 3.4 2.9 2.4 1.9
12–S 20 20 20 20 20 20 20 10
351 30 30 20 20 20 10 0 –10
351 8.3 7.1 6.1 5.2 4.5 3.8 3.3 2.8 2.4 2.0
12–D 40 40 50 40 40 40 40 40 30 30
545 50 50 50 50 40 40 30 20 10 0
284 7.2 6.2 5.3 4.6 4.0 3.4 3.0 2.6 2.2 1.9
14–D 50 50 50 50 50 50 40 40 30 20
538 60 60 60 50 50 40 30 20 0 –10
4.3 3.8 3.3 2.9 2.5 2.1
233
16–D 60 60 60 50 50 40
532 60 60 50 40 20 10
3.1 2.7 2.4 2.1
199
18–D 70 60 60 50
526 60 50 30 10
172 2.6 2.3 2.0
20–D 70 70 60
519 50 60 10

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
351 6.5 5.2 4.2 3.3 2.6 1.9
12–S 20 20 20 20 20 20
351 20 20 10 10 0 –10
351 7.6 6.3 5.3 4.3 3.6 2.9 2.3
12–D 40 40 40 40 40 40 40
545 40 40 40 30 30 20 10
284 6.4 5.4 4.5 3.8 3.1 2.5 2.0
14–D 50 50 50 50 50 50 40
538 50 40 40 30 20 10 0
233 3.9 3.3 2.62.1
16–D 60 60 60 50
532 40 30 20 0
199 2.5 2.0
18–D 70 60
526 20 0
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.8 Double Tee 3000 x 900 Continued next page

CPCI Design Manual 5 7-15


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3660 x 350 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 287,100 mm
6 4 6 4
6–D I= 2,534 10 mm 4,471 10 mm
yb = 268 mm 731 mm
yt = 82 mm 104 mm
3 3 3 3
Sb = 9,445 10 mm 13,928 10 mm
3 3 3 3
Superimposed loads shown include St = 30,900 10 mm 42,990 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 188 kg/m 340 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 1.9 kN/m 3.7 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 34 mm
do not include live load.

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 3 4 5 6 7 8 9 10 11 12
193 15.6 9.4 6.1 4.1 2.7
4–D 10 10 10 10 10
211 10 10 10 10 10
151 18.5 11.3 7.4 5.0 3.5 2.5
6–S 10 10 10 10 20 20
151 10 10 10 10 10 10
151 6.6 4.7 3.4 2.5
6–D 20 20 20 20
205 20 20 20 20
4.6 3.5 2.6
105
8–D 30 30 30
198 30 30 30
2.6
88
10–D 50
192
40

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 3 4 5 6 7 8 9 10 11 12
193 18.4 10.7 6.6 4.0 2.4
4–D 10 10 10 10 10
211 10 10 10 10 10
151 23.4 13.9 8.8 5.7 3.7 2.1
6–S 10 10 10 10 20 20
151 10 10 10 10 10 0
151 7.2 4.9 3.2 2.1
6–D 20 20 20 20
205 20 20 20 10
105 4.9 3.4 2.0
8–D 30 30 30
198 30 20 10
88 1.7
10–D 50
192 10
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.9 Double Tee 3660 x 350 Continued next page

7-16 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3660 x 550 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 340,250 mm
6 4 6 4
6–D I= 8,682 10 mm 13,079 10 mm
yb = 411 mm 482 mm
yt = 139 mm 143 mm
3 3 3 3
Sb = 21,130 10 mm 27,137 10 mm
3 3 3 3
Superimposed loads shown include St = 62,468 10 mm 91,469 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 222 kg/m 375 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 2.2 kN/m 4.0 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S=34 mm
do not include live load.

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
311 15.7 11.1 8.1 6.0 4.5 3.5 2.6 2.0
6–S 10 10 10 10 20 20 20 20
311 10 10 10 10 20 20 10 10
311 12.2 8.9 6.7 5.1 3.9 3.0 2.3
6–D 10 10 20 20 20 20 20
348 10 20 20 20 20 20 10
261 9.3 7.2 5.6 4.5 3.5 2.8 2.2
8–D 20 20 30 30 30 30 30
341 30 30 30 30 30 20 20
5.7 4.6 3.7 3.0 2.4
191
10–D 40 40 40 40 40
335 40 40 40 30 20
3.7 3.1
152
12–D 50 50
329 50 40

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
311 17.1 11.7 8.2 5.8 4.1 2.8
6–S 10 10 10 10 20 20
311 10 10 10 10 10 10
311 12.8 9.0 6.4 4.6 3.2 2.1
6–D 10 10 20 20 20 20
348 10 10 20 20 10 10
261 9.4 7.0 5.2 3.9 2.8
8–D 20 20 30 30 30
341 20 30 30 20 20
191 5.3 4.1 3.1 2.3
10–D 40 40 40 40
335 50 30 30 20
152 3.2 2.4
12–D 50 50
329 30 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.10 Double Tee 3660 x 550


Continued next page

CPCI Design Manual 5 7-17


CHAPTER 7 Product Information and Capability

Double Tee Load Tables continued

Strand Pattern Designation Section Properties


DOUBLE TEE
No. of 13 mm strands 3660 x 750 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 385,510 mm
6 4 6 4
6–D I= 19,150 10 mm 27,350 10 mm
yb = 551 mm 640 mm
yt = 199 mm 185 mm
3 3 3 3
Sb = 34,760 10 mm 42,730 10 mm
3 3 3 3
Superimposed loads shown include St = 96,250 10 mm 147,840 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 253 kg/m 405 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 2.5 kN/m 4.3 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 39 mm
do not include live load.

Key
2
9.0 – Superimposed (service) load, kN/m
20 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
426 10.7 8.5 6.9 5.6 4.5 3.7 3.0 2.4
8–D 20 20 20 20 30 30 30 30
481 20 20 30 30 30 30 20 20
331 8.8 7.2 6.0 5.0 4.1 3.4 2.9 2.4
10–D 30 30 30 30 40 40 30 30
475 30 30 40 40 30 30 30 20
267 6.1 5.1 4.3 3.6 3.0 2.5
12–D 40 40 40 40 40 40
469 50 50 40 40 30 20
4.3 3.7 3.1 2.7 2.3
215
14–D 50 50 50 50 50
462 50 50 40 30 20
3.2 2.7
182
16–D 60 60
456 50 40

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
426 10.4 8.0 6.2 4.7 3.6 2.7
8–D 20 20 20 20 30 30
481 20 20 20 20 20 20
331 8.3 6.6 5.3 4.1 3.2 2.5
10–D 30 30 30 30 30 30
475 30 30 30 30 20 20
267 5.4 4.3 3.5 2.7 2.1
12–D 40 40 40 40 40
469 40 40 30 20 10
215 3.5 2.9 2.3
14–D 50 50 50
462 40 30 20
182 2.2
16–D 60
456 20
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.11 Double Tee 3660 x 750

7-18 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Pretopped Double Tee Load Tables

Strand Pattern Designation Section Properties


PRETOPPED DOUBLE TEE
No. of 13 mm strands 3660 x 400 Ag = 470,100 mm
2
S = straight D = depressed Normal Density Concrete 6 4
I= 3,857 10 mm
8–D yb = 309 mm
yt = 91 mm
3 3
Sb = 12,485 10 mm
3 3
St = 42,396 10 mm
2
Superimposed loads shown include m= 308 kg/m
2 2
superimposed dead loads of 0.5 kN/m for w= 3.0 kN/m
2
untopped elements and 0.7 kN/m for topped V/S = 55 mm
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but
do not include live load.

Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4 5 6 7 8 9 10 11 12
10.4 6.5 4.1 2.6
234
4–D 10 10 10 10
252
10 10 10 10
14.3 9.2 6.1 4.1 2.7
209
6–S 10 10 10 10 10
209
10 10 10 10 10
7.2 4.9 3.4 2.3
209
6–D 10 10 10 10
246
20 20 10 10
5.1 3.7 2.6
184
8–D 20 20 20
239
20 20 20
5.0 3.7 2.7
159
10–D 30 30 30
233
30 30 20
4.2 3.2
134
12–D 40 40
227
40 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.12 Pretopped Double Tee 3660 x 400

Continued next page

CPCI Design Manual 5 7-19


CHAPTER 7 Product Information and Capability

Pretopped Double Tee Load Tables continued

Strand Pattern Designation Section Properties


PRETOPPED DOUBLE TEE
No. of 13 mm strands 3660 x 600
S = straight D = depressed Normal Density Concrete 2
Ag = 532,250 mm
6 4
8–D I= 11,930 10 mm
yb = 468 mm
yt = 132 mm
3 3
Sb = 25,490 10 mm
3 3
Superimposed loads shown include St = 90,380 10 mm
2
2
superimposed dead loads of 0.5 kN/m for m= 345 kg/m
2 2
untopped elements and 0.7 kN/m for topped w= 3.4 kN/m
elements. Remainder is liveload. Long-time V/S = 56 mm
cambers include superimposed dead load but
do not include live load.

Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee(1) Span (m)
Pattern ec 6 7 8 9 10 11 12 13 14 15 16
368 16.8 11.6 8.2 5.9 4.3 3.1 2.1
6–S 10 10 10 10 10 10 10
368 10 10 10 10 10 10 10
368 18.2 12.7 9.1 6.6 4.8 3.5 2.5
6–D 10 10 10 10 10 10 10
405 10 10 10 10 10 10 10
343 9.5 7.2 5.5 4.2 3.1 2.3
8–D 20 20 20 20 20 20
398 20 20 20 20 20 10
7.3 5.7 4.5 3.5 2.7
318
10–D 30 30 30 30 30
392 30 30 30 30 20
7.2 5.7 4.6 3.6 2.9
267
12–D 30 40 40 40 30
386
40 40 40 40 30
225 4.4 3.6
14–D 40 40
379 50 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.13 Pretopped Double Tee 3660 x 600

Continued next page

7-20 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Pretopped Double Tee Load Tables continued

Strand Pattern Designation Section Properties


PRETOPPED DOUBLE TEE
No. of 13 mm strands 3660 x 800
S = straight D = depressed Normal Density Concrete 2
Ag = 568,500 mm
6 4
8–D I= 25,420 10 mm
yb = 632 mm
yt = 177 mm
3 3
Sb = 40,800 10 mm
3 3
Superimposed loads shown include St = 143,600 10 mm
2
2
superimposed dead loads of 0.5 kN/m for m= 375 kg/m
2 2
untopped elements and 0.7 kN/m for topped w= 3.7 kN/m
elements. Remainder is liveload. Long-time V/S = 57 mm
cambers include superimposed dead load but
do not include live load.

Key
2
10.7 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
498 13.9 10.7 8.3 6.5 5.1 4.0 3.1 2.4
8–D 10 10 10 20 20 20 20 10
553 10 20 20 20 20 20 20 10
473 11.0 8.8 7.0 5.7 4.6 3.6 2.9
10–D 20 20 20 20 20 20 20
547 20 30 30 30 30 30 20
431 8.9 7.3 6.0 4.9 4.0 3.2 2.6
12–D 30 30 30 30 30 30 30
541 40 40 40 40 30 30 20
7.2 6.0 5.0 4.1 3.4 2.8 2.2
358
14–D 40 40 40 40 40 30 30
534 50 50 40 40 40 30 20
4.9 4.1 3.4 2.8 2.8
310
16–D 50 50 50 40 40
528 50 50 40 30 30
273 4.0 3.4 2.8
18–D 60 50 50
522 60 50 40
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.14 Pretopped Double Tee 3660 x 800

CPCI Design Manual 5 7-21


CHAPTER 7 Product Information and Capability

Single Tee Load Tables

Strand Pattern Designation Section Properties


SINGLE TEE
No. of 13 mm strands 3000 x 1200 Untopped Topped
S = straight D = depressed Normal Density Concrete 2 —
Ag = 492,000 mm
6 4 6 4
14–D I= 66,300 10 mm 84,330 10 mm
yb = 882 mm 984 mm
yt = 318 mm 291 mm
3 3 3 3
Sb = 75,200 10 mm 85,668 10 mm
3 3 3 3
Superimposed loads shown include St = 208,000 10 mm 290,237 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 398 kg/m 578 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.9 kN/m 5.7 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 60 mm
do not include live load.

Key
2
8.8 – Superimposed (service) load, kN/m
40 – Estimated camber at erection, mm
50 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
510 8.8 7.7 6.7 5.8 5.1 4.4 3.8 3.3 2.8 2.4 2.0 1.7
14–D 35 35 40 40 40 35 35 35 30 25 20 10
793 40 45 40 40 35 35 30 25 15 5 –5 –20
425 10.5 9.1 8.0 7.0 6.1 5.3 4.6 4.1 3.6 3.1 2.7 2.3 1.9 1.6
16–D 40 40 40 45 45 45 45 45 40 35 30 25 20 10
787 50 50 50 50 50 50 45 40 35 25 15 0 –15 –35
359 8.1 7.1 6.3 5.5 4.8 4.2 3.7 3.3 2.9 2.5 2.1 1.8
18–D 50 50 55 55 50 50 45 45 40 30 25 15
781 60 60 55 55 50 45 40 30 15 0 –15 –35
5.6 5.0 4.4 3.9 3.4 3.0 2.6 2.2 1.9
312
20–D 60 55 55 50 50 45 35 30 20
774 60 55 50 40 30 20 5 –15 –35
5.0 4.4 3.9 3.4 3.0 2.6 2.2 1.9
272
22–D 65 65 60 55 50 40 30 20
768 60 55 45 35 20 5 –15 –40
240 3.8 3.3 2.9 2.5 2.2 1.9
24–D 65 60 55 45 35 25
762 50 35 20 0 –20 –40

2
Table of superimposed service load (kN/m ) and cambers (mm) 75 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
510 8.2 6.9 5.9 5.0 4.2 3.5 2.8 2.2 1.7
14–D 35 35 40 40 40 35 35 30 30
793 25 20 20 15 10 5 –5 –15 –30
425 9.7 8.3 7.1 6.1 5.3 4.5 3.7 3.1 2.5
1.9
16–D 40 40 40 45 45 45 45 45 40
35
787 35 30 25 25 20 15 5 –5 –15
–30
359 7.3 6.3 5.5 4.7 3.9 3.2
2.5 1.9
18–D 50 50 55 55 50 50
50 45
781 35 30 25 15 5 –5
–20 –35
312 5.5 4.6 3.8
3.2 2.5 1.9
20–D 60 60 55
55 50 50
774 25 15 –5 5–20 –40
272 5.4 4.5
3.7 3.1 2.5 1.9
22–D 65 65
65 65 60 60
768 25 15
5 –10 –25 –45
240 4.3 3.6 3.0 2.4 1.8
24–D 75 70 70 65 60
262 15 0 –15 –30 –50
(1) ee and ec are the maximum eccentricities at end and midspan that will not violate the permissible concrete stresses at transfer.
Notes: Values below heavy solid line require transfer strengths higher than 25 MPa.
Values to right of dashed line indicate that element is partially prestressed.

Figure 7.15 Single Tee

7-22 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

7.4 FLAT DECK ELEMENTS


Hollowcore Load Tables

Strand Pattern Designation Section Properties


HOLLOW CORE
No. of 13 mm strands 1220 x 203 Untopped Topped
S = straight D = depressed
2 —
Ag = 138,700 mm
3–S 6 4 6 4
I= 693 10 mm 1,276 10 mm
yb = 101.5 mm 134 mm
yt = 101.5 mm 119 mm
3 3 3 3
Sb = 6,800 10 mm 9,250 10 mm
Superimposed loads shown include St = 6,800
3
10 mm
3
10,745
3
10 mm
3
2
superimposed dead loads of 0.5 kN/m for 2 2
2
untopped elements and 0.7 kN/m for topped m= 276 kg/m 393 kg/m
2 2
elements. Remainder is liveload. Long-time w= 2.7 kN/m 3.9 kN/m
cambers include superimposed dead load but V/S = 48 mm
do not include live load.

Key
2
14.3 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
13.4 10.5 8.3 6.6 5.3 4.3 3.4. 2.8 2.8
3–S 57 0 0 0 0 0 0 0 0 –10
0 0 0 0 0 0 0 0 –10
11.4 9.2 7.5 6.2 5.1 4.2 3.5 2.8 2.3
4–S 57 10 10 10 10 10 0 0 0 –10
10 10 10 0 0 0 –10 –10 –20
11.4 9.4 7.7 6.4 5.3 4.4 3.7 3.0 2.5
5–S 57 10 10 10 10 10 10 10 0 0
10 10 10 10 10 0 0 –10 –20
13.3 10.9 9.1 7.6 6.4 5.4 4.5 3.8 3.2
6–S 57 10 10 10 10 10 10 10 10 10
10 20 20 20 10 10 10 0 –10
12.3 10.3 8.7 7.4 6.3 5.3 4.5 3.8
7–S 57 20 20 20 20 20 20 20 10
20 20 20 20 20 20 10 10

2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0
13.1 10.3 8.1 6.5 5.0 3.7 2.6
3–S 57 0 0 0 0 0 0 0
0 0 0 0 0 –10 –10
14.1 11.2 8.9 6.9 5.4 4.2 3.1 2.2
4–S 57 10 10 10 10 10 0 0 0
10 10 0 0 0 –10 –10 –20
13.8 11.1 8.9 7.1 5.6 4.4 3.4 2.6
5–S 57 10 10 10 10 10 10 10 0
10 10 10 10 0 0 –10 –20
13.2 10.7 8.7 7.1 5.7 4.6 3.6 2.8
6–S 57 10 10 10 10 10 10 10 10
10 10 10 10 10 0 –10 –20
12.5 10.3 8.5 6.9 5.7 4.6 3.7
7–S 57 20 20 20 20 20 20 10
20 20 20 10 10 0 0

Figure 7.16 Hollow Core 1220 x 203

Continued next page

CPCI Design Manual 5 7-23


CHAPTER 7 Product Information and Capability

Hollowcore Load Tables continued

Strand Pattern Designation Section Properties


HOLLOW CORE
No. of 13 mm strands 1220 x 254 Untopped Topped
S = straight D = depressed 2 —
1220 Ag= 167,000 mm
6 4 6 4
5–S I= 1,342 10 mm 2,218 10 mm
yb= 127 mm 161 mm

50
yt= 127 mm 144 mm
3 3 3 3
Sb= 10,570 10 mm 13,765 10 mm

45
3 3 3 3
Superimposed loads shown include St= 10,570 10 mm 15,420 10 mm

254
2 2 2
superimposed dead loads of 0.5 kN/m for m= 328 kg/m 451 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.23 kN/m 4.42 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S= 57 mm
do not include live load.

Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
(1)
Strand ee Span (m)
Patter
n ec 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5

12.6 10.6 8.8 6.8 5.1 4.4 3.6 3.2 2.4 2.0 1.5
4-S 83 10 10 10 10 10 0 0 0 0 0 -10
10 10 10 10 0 0 0 -10 -10 -20 -20

17.2 14.8 12.5 10.1 8.7 7.7 6.4 5.7 5.0 4.2 3.6 3.0 2.5 2.2
6-S 83 10 10 10 10 10 10 10 10 10 10 10 0 0 -10
10 10 10 10 10 10 10 10 10 0 0 -10 -20 -30
14.8 12.9 11.3 10.0 8.9 8.2 7.1 6.2 5.4 4.7 4.1 3.6
8-S 83 20 20 20 20 20 20 20 20 20 20 20 10
20 20 20 30 30 20 20 20 20 10 0 0
14.6 12.8 11.4 10.1 9.0 7.8 6.7 5.9 5.2 4.6 4.2
10-S 83 30 30 30 30 30 40 40 40 40 30 30
30 40 40 40 40 40 40 40 30 30 20

2
Table of superimposed service load (kN/m ) and cambers (mm) Topping

Strand ee
(1) Span (m)
Pattern ec 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5
13 11.2 9 6.8 5.8 5 4 3.5 2.8 2.2 1.4
4-S 83 10 10 10 10 10 0 0 0 0 0 -10
0 0 0 0 0 -10 -10 -20 -30 -40 -50
19.2 17.0 14.4 12.4 10.2 8.8 7.6 6.7 5.7 4.7 3.7 2.8 2.3 1.9
6-S 83 10 10 10 10 10 10 10 10 10 10 10 0 0 -10
10 10 10 10 10 0 0 -10 -10 -20 -30 -40 -60 -70
16.4 14.6 13.2 11.3 9.7 8.9 8.1 6.9 5.8 4.8 4.0 3.4
8-S 83 20 20 20 20 20 20 20 20 20 20 20 10
20 20 20 20 10 10 10 0 -10 -20 -30 -40
14.8 13.6 12.6 11.8 10.4 9.2 8.2 7.2 6.4 5.4 4.6
10-S 83 30 30 30 30 30 40 40 40 40 30 30
30 30 30 30 30 20 20 10 0 -10 -20

Figure 7.17 Hollow Core 1220 x 254 Continued next page

7-24 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Hollowcore Load Tables continued

Strand Pattern Designation Section Properties


HOLLOW CORE
No. of 13 mm strands 1220 x 305 Untopped Topped
S = straight D = depressed 2 —
Ag = 184,000 mm
6 4 6 4
5–S I= 2177 10 mm 3,390 10 mm
yb = 152.5 mm 189 mm
yt = 152.5 mm 165 mm
3 3 3 3
Sb = 14,275 10 mm 17,900 10 mm
3 3 3 3
Superimposed loads shown include St = 14,275 10 mm 20,470 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 363 kg/m 482 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.55 kN/m 4.7 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 60 mm
do not include live load.

Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand ee
(1) Span (m)
Pattern ec 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
12.1 10.3 8.7 7.4 6.4 5.4 4.6 3.9 3.3 2.8 2.4
5–S 108 10 10 10 10 10 10 0 0 0 –10 –10
10 10 10 10 0 0 0 –10 –10 –20 –20
12.5 10.7 9.2 8.0 6.9 5.9 5.1 4.4 3.8 3.2 2.7 2.2
6–S 108 10 10 10 10 10 10 10 0 0 0 –10 –10
10 10 10 10 10 10 0 0 –10 –20 –20 –30
12.6 10.9 9.4 8.2 7.1 6.1 5.3 4.6 4.0 3.4 2.9 2.4
7–S 108 20 20 20 20 10 10 10 10 10 0 0 –10
20 20 20 20 10 10 10 0 0 –10 –20 –20
12.3 10.7 9.3 8.1 7.1 6.2 5.4 4.7 4.1 3.6 3.1 2.6
8–S 108 20 20 20 20 20 20 20 10 10 10 0 0
20 20 20 20 20 20 10 10 0 –10 –20 –30
11.4 10.0 8.8 7.7 6.8 6.0 5.3 4.6 4.0 3.5 3.0 2.6
9–S 108 20 20 20 20 20 20 20 20 10 10 0 0
30 30 30 20 20 20 10 10 0 –10 –20 –30
11.9 10.5 9.2 8.1 7.1 6.3 5.6 4.9 4.3 3.8 3.3 2.9 2.5
11–S 108 30 30 30 30 30 30 30 30 20 20 10 10 0
30 40 40 30 30 30 30 20 10 10 0 –20 –30

2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand ee
(1) Span (m)
Pattern ec 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
11.4 9.6 8.1 6.9 5.7 4.6 3.7 2.9 2.2
5–S 108 10 10 10 10 10 0 0 0 –10
10 10 0 0 0 –10 –10 –20 –20
12.1 10.2 9.6 7.2 6.0 4.9 4.0 3.2 2.5
6–S 108 10 10 10 10 10 10 0 0 0
10 10 10 10 0 0 –10 –10 –20
12.0 10.2 8.7 7.3 6.2 5.2 4.3 3.5 2.8 2.2
7–S 108 20 20 20 10 10 10 10 10 0 0
20 10 10 10 10 0 0 –10 –20 –30
11.8 10.1 8.6 7.4 6.3 5.3 4.5 3.7 3.0 2.4
8–S 108 20 20 20 20 20 20 10 10 10 0
20 20 20 20 10 10 0 –10 –20 –30
11.8 10.3 8.9 7.8 6.8 5.9 5.1 4.3 3.6 3.0 2.5
9–S 108 20 20 20 20 20 20 20 20 10 10 0
20 20 20 20 20 10 10 0 –10 –20 –30
12.8 11.2 9.8 8.5 7.5 6.5 5.7 4.9 4.3 3.7 3.2 2.7
11–S 108 30 30 30 30 30 30 30 30 20 20 10 10
30 30 30 30 30 20 20 10 0 –10 –20 –30

Figure 7.18 Hollow Core 1220 x 305

Continued next page

CPCI Design Manual 5 7-25


CHAPTER 7 Product Information and Capability

Hollowcore Load Tables continued

Strand Pattern Designation Section Properties


HOLLOW CORE
No. of 13 mm strands 1220 x 356 Untopped Topped
S = straight D = depressed
1220 Ag = 244,000 mm
2 —

5–S 6 4 6 4
I= 3,820 10 mm 5,360 10 mm

50
yb = 178 mm 208 mm
yt = 178 mm 198 mm
3 3 3 3

356
Sb = 21,470 10 mm 25,700 10 mm
3 3 3 3
Superimposed loads shown include

45
2
St = 21,470 10 mm 27,100 10 mm
superimposed dead loads of 0.5 kN/m for m= 478 kg/m
2
600 kg/m
2
2
untopped elements and 0.7 kN/m for topped 2 2
elements. Remainder is liveload. Long-time w= 4.69 kN/m 5.89 kN/m
cambers include superimposed dead load but V/S = 79 mm
do not include live load.

Key
2
14.8 – Superimposed (service) load, kN/m
10 – Estimated camber at erection, mm
10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping

Strand ee
(1) Span (m)
Pattern ec 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
7.5 7.0 6.5 5.7 5.1 4.5 3.9 3.2 2.4 1.8
8-S 133 20 20 20 10 10 10 10 0 0 -10
20 20 10 10 10 0 -10 -20 -20 -30
7.0 6.6 6.2 5.8 5.3 4.8 4.3 3.8 3.3
10-S 133 30 30 30 30 20 20 20 20 10
30 30 30 20 20 10 10 0 -10
6.2 5.8 5.6 5.0 4.6 4.2 3.8
12-S 130 40 40 40 40 30 30 30
40 40 40 30 30 20 10
6.2 5.8 5.6 5.0 4.6 4.2 4.0
14-S 126 50 50 50 50 50 40 40
50 50 50 50 50 40 30

2
Table of superimposed service load (kN/m ) and cambers (mm) Topping

Strand ee
(1) Span (m)
Pattern ec 9.0 9.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5
8.6 8.0 7.4 6.7 5.7 4.8 4.0 3.2 2.7 2.1
8-S 133 20 20 20 10 10 10 10 0 0 -10
10 0 0 -10 -20 -30 -40 -50 -60 -70
8.0 7.4 6.9 6.4 6.0 5.6 4.8 4.1 3.6
10-S 133 30 30 30 30 20 20 20 20 10
20 10 10 0 -10 -10 -20 -40 -50
9.6 6.9 6.5 6.0 5.6 5.1 4.9 4.6
12-S 130 40 40 40 40 40 30 30 30
30 20 20 10 10 0 -20 -30
7.0 6.5 6.1 5.7 5.4 4.9 4.7
14-S 126 50 50 50 50 50 40 40
40 30 30 20 10 0 -10

Figure 7.19 Hollow Core 1220 x 356

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CHAPTER 7 Product Information and Capability

Solid Flat Slab Load Tables

Strand Pattern Designation Section Properties


SOLID FLAT SLAB
No. of 13 mm strands 1220 x 100 Untopped Topped
S = straight D = depressed 2 —
Ag = 122,000 mm
6 4 6 4
3–S I= 101.7 10 mm 316.0 10 mm
yb = 50 mm 72.3 mm
yt = 50 mm 77.7 mm
3 3 3 3
Sb = 2033 10 mm 4375 10 mm
3 3 3 3
Superimposed loads shown include St = 2033 10 mm 4069 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 240 kg/m 362 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 2.35 kN/m 3.55 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 46 mm
do not include live load.

Key
2
2.1 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 3.0 3.5 4.0 4.5 5.0
8.5 5.8 4.2 3.0 2.1
3–S 0 0 0 0 –10
0 0 0 –10 –10
10.4 7.3 5.5 3.9 2.8
4–S 0 0 0 0 0
0 0 0 0 –10
12.1 8.6 6.2 4.5 3.3
5–S 0 0 0 0 0
0 0 0 0 –10
13.3 9.0 6.6 4.9 3.6
6–S 0 0 0 0 0
0 0 0 0 0
9.3 7.0 5.2 3.9
7–S 0 0 10 10
10 10 0 0

2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand Span (m)
Pattern 3.5 4.0 4.5 5.0
11.8 8.6 6.3
3–S 0 0 –10
0 –10 –10
11.4 8.5
4–S 0 0
0 –10
10.1 7.7
5–S 0 0
–10 –10
11.3 8.8
6–S 0 0
0 –10
12.1 9.8
7–S 0 0
0 –10

Figure 7.20 Solid Flat Slab 1220 x 100

Continued next page

CPCI Design Manual 5 7-27


CHAPTER 7 Product Information and Capability

Solid Flat Slab Load Tables continued

Strand Pattern Designation Section Properties


SOLID FLAT SLAB
No. of 13 mm strands 1220 x 150 Untopped Topped
S = straight D = depressed 2 —
Ag = 183,000 mm
6 4 6 4
3–S I= 343.1 10 mm 756.0 10 mm
yb = 75 mm 97.0 mm
yt = 75 mm 103.0 mm
3 3 3 3
Sb = 4575 10 mm 7796 10 mm
3 3 3 3
Superimposed loads shown include St = 4575 10 mm 7339 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 360 kg/m 482 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 3.53 kN/m 4.73 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S = 67 mm
do not include live load.

Key
2
2.0 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–10 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5
12.8 9.5 7.3 5.4 4.0 2.9 2.0
3–S 0 0 0 0 0 0 –10
0 0 0 0 0 –10 –10
12.8 10.0 7.7 5.8 4.5 3.4 2.4
4–S 0 0 0 0 0 0 –10
0 0 0 0 0 –10 –10
12.4 9.4 7.4 5.7 4.5 3.5 2.6
5–S 10 10 10 10 0 0 0
10 10 10 0 0 –10 –20
11.1 8.5 6.9 5.4 4.2 3.4
6–S 10 10 10 10 10 0
10 10 10 0 0 –10
9.7 7.7 6.2 4.9 3.9
7–S 10 10 10 10 10
10 10 10 10 0

2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Span (m)
Strand Pattern
4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0
14.3 10.8 8.2 6.2 4.5 3.2
3–S 0 0 0 0 0 –10
0 0 0 –10 –10 –20
11.6 8.9 6.9 5.4 4.0
4–S 0 0 0 0 –10
0 0 –10 –10 –20
11.2 8.7 7.0 5.5
5–S 10 0 0 0
0 0 –10 –20
13.4 10.7 8.4 6.8 5.5
6–S 10 10 10 0 0
10 0 0 –10 –20
12.2 10.0 7.9 6.4 5.2
7–S 10 10 10 0 0
10 0 0 –10 –20

Figure 7.21 Solid Flat Slab 1220 x 150

Continued next page

7-28 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Solid Flat Slab Load Tables continued

Strand Pattern Designation Section Properties


SOLID FLAT SLAB
No. of 13 mm strands 1220 x 200 Untopped Topped
S = straight D = depressed 2 —
Ag = 244,000 mm
6 4 6 4
3–S I= 813.3 10 mm 1489.0 10 mm
yb = 100 mm 121.8 mm
yt = 100 mm 128.2 mm
3 3 3 3
Sb = 8133 10 mm 12,225 10 mm
3 3 3 3
Superimposed loads shown include St = 8133 10 mm 11,615 10 mm
2 2 2
superimposed dead loads of 0.5 kN/m for m= 480 kg/m 602 kg/m
2
untopped elements and 0.7 kN/m for topped 2 2
w= 4.71 kN/m 5.91 kN/m
elements. Remainder is liveload. Long-time
cambers include superimposed dead load but V/S= 86 mm
do not include live load.

Key
2
2.5 – Superimposed (service) load, kN/m
– 10 – Estimated camber at erection, mm
–20 – Estimated long-time camber, mm

2
Table of superimposed service load (kN/m ) and cambers (mm) No Topping
Strand Span (m)
Pattern 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10
12.0 8.9 6.7 5.0 3.7 2.7
3–S 0 0 0 0 0 0
0 0 0 0 –10 –10
12.5 9.8 7.5 6.0 4.6 3.4 2.5
4–S 0 0 0 0 0 0 –10
0 0 0 0 –10 –10 –20
12.6 9.9 7.9 6.2 4.8 3.9 3.0 2.2
5–S 10 10 10 0 0 0 0 –10
0 0 0 –10 –10 –10 –10 –20
12.1 9.8 7.9 6.2 5.0 4.0 3.3 2.5
6–S 10 10 10 10 0 0 0 –10
10 10 10 0 0 –10 –10 –20
11.3 9.4 7.5 6.2 5.1 4.2 3.3 2.6
7–S 10 10 10 10 10 0 0 –10
10 10 10 10 0 –10 –10 –20

2
Table of superimposed service load (kN/m ) and cambers (mm) 50 mm Normal Density Topping
Strand Span (m)
Pattern 5.0 5.5 6.0 6.5 7.0 7.5 8.0 9.5 9.0
11.8 8.9 6.7 5.0 3.7 2.6
3–S 0 0 0 0 –10 –10
0 0 0 –10 –10 –20
12.8 9.9 7.8 6.2 4.6 3.6
4–S 0 0 0 0 0 –10
0 0 0 –10 –10 –20
13.0 10.4 8.3 6.6 5.3 4.1
5–S 10 0 0 0 0 –10
0 0 0 –10 –10 –20
12.7 10.3 8.5 6.9 5.6 4.4
6–S 10 10 0 0 0 –10
10 0 0 –10 –10 –20
12.3 10.3 8.5 6.9 5.6
7–S 10 10 10 0 0
10 0 0 –10 –20

Figure 7.22 Solid Flat Slab 1220 x 200

CPCI Design Manual 5 7-29


CHAPTER 7 Product Information and Capability

7.5 BEAM ELEMENTS


Rectangular Beam Load Tables

RECTANGLUAR BEAMS
Section Properties
b h Ag I yb S m w
2 6 4 3 3
(mm) (mm) (mm ) (10 mm ) (mm) (10 mm ) (kg/m) (kN/m)
300 400 120,000 1600 200 8000 288 2.8
300 500 150,000 3120 250 12,500 360 3.5
300 600 180,000 5400 300 18,000 432 4.2
300 700 210,000 8575 350 24,500 504 4.9
300 800 240,000 12,800 400 32,000 576 5.6
300 900 270,000 18,200 450 40,500 648 6.4
400 600 240,000 7200 300 24,000 576 5.6
400 700 280,000 11,400 350 32,700 672 6.6
Key
77.1 – Superimposed (service) load, kN/m 400 800 320,000 17,100 400 42,700 768 7.5
10 – Estimated camber at erection, mm 400 900 360,000 24,300 450 54,000 864 8.5
10 – Estimated long-time camber, mm
400 1000 400,000 33,300 500 66,700 960 9.4

Table of superimposed service load (kN/m) and cambers (mm)


b h 13 mm e Span (m)
(mm) (mm) strand (mm) 4 5 6 7 8 9 10 11 12 13 14 15 16 17
75.0 50.0 32.0 24.0 16.5
300 400 6 125 10 10 10 20 20
10 10 20 20 30
114.0 76.0 48.0 36.0 26.0 19.5
300 500 7 162 10 10 20 20 20 30
10 10 20 30 30 40
108.0 75.0 53.5 40.0 32.0 24.0 19.0
300 600 9 189 10 10 10 20 20 20 30
10 10 20 20 30 30 40
144.0 100.0 71.0 53.0 41.0 32.0 26.0 21.0 17.0
300 700 10 225 10 10 10 10 20 20 20 30 30
10 10 20 20 20 30 30 30 40
125.0 95.0 75.0 58.0 44.0 35.0 29.0 24.0 20.0
300 800 12 252 10 10 10 10 20 20 20 30 30
10 10 20 20 20 30 30 30 40
164.0 120.0 90.0 70.0 65.0 45.0 36.5 30 25 21.0 18.0
300 900 13 288 10 10 10 10 20 20 20 30 30 30 30
10 10 20 20 20 30 30 30 30 40 40
145.0 100.0 70.5 52.0 40.5 32.0 25.5 20.0 16.5
400 600 12 190 10 10 10 20 20 20 30 30 30
10 10 20 20 30 30 40 40 40
130.0 95.0 70.0 56.0 42.0 34.0 27.5 22.0 18.5
400 700 13 230 10 10 10 20 20 20 30 30 30
10 10 20 20 30 30 40 40 40
98.0 73.0 60.0 49.0 39.0 33.0 27.0 22.0 18.5
400 800 16 255 10 20 20 20 30 30 30 30 40
20 20 30 30 30 40 40 40 50
96.0 76.0 62.0 51.0 42.0 35.0 29.0 24.0 21.0
400 900 18 287 20 20 20 20 30 30 30 30 40
20 20 30 30 40 40 40 40 50
96.0 76.5 64.0 53.0 44.0 37.0 31.0 27.0
400 1000 20 320 20 20 20 20 30 30 30 30
20 30 30 30 40 40 40 40

The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.

Figure 7.23 Rectangular Beams

7-30 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Inverted Tee Beam Load Tables

INVERTED TEE BEAMS


(100 mm LEDGE)

Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 210,000 4004 221 18,116 14,350 504 4.94
600 260,000 7021 269 26,099 21,210 624 6.12
700 310,000 11,336 318 35,647 29,675 744 7.30
800 360,000 17,200 367 46,866 39,723 864 8.48
900 410,000 24,864 416 59,768 51,371 984 9.65
1000 460,000 34,577 465 74,359 64,630 1104 10.83
1100 510,000 46,590 515 90,465 79,641 1224 12.01
1200 560,000 61,152 564 108,426 96,152 1344 13.18
Key 614
155.1 – Superimposed (service) load, kN/m 1300 610,000 78,515 127,874 114,453 1464 14.36
10 – Estimated camber at erection, mm 1400 660,000 98,927 664 148,987 134,412 1584 15.54
10 – Estimated long-time camber, mm 713
1500 710,000 122,640 172,006 155,832 1704 16.72

Table of superimposed service load (kN/m) and cambers (mm)


h 13 mm e Span (m)
(mm) strand (mm) 4 5 6 7 8 9 10 11 12 13 14 15 16 17
134.0 84.0 59.0 40.4 30.0 22.4
500 8 151 0 10 10 10 20 20
10 10 10 20 20 30
118.0 80.0 59.0 42.0 32.0 25.0
600 9 184 10 10 10 10 20 20
10 10 10 10 20 20
114.0 82.0 61.0 47.0 37.0 29.0
700 11 218 10 10 10 10 10 20
10 10 10 20 20 20
106.0 81.0 61.0 47.0 38.0 30.0 25.0
800 13 247 10 10 10 20 20 20 20
10 10 20 20 20 30 30
134.0 102.0 77.0 60.0 49.0 40.0 32.0 26.0
900 14 291 10 10 10 20 20 20 20 20
10 10 20 20 20 30 30 30
132.0 101.0 81.0 64.0 53.0 44.0 36.0 30.0 24.0
1000 17 310 10 10 10 10 20 20 20 20 30
10 10 10 10 20 20 30 30 40
134.0 100.0 79.0 65.0 53.0 45.0 37.0 31.0 26.0
1100 18 355 10 10 10 20 20 20 20 20 30
10 20 20 20 30 30 30 30 30
120.0 97.0 80.0 67.0 56.0 46.0 39.0 33.0
1200 20 389 10 10 20 20 20 20 20 30
20 20 20 20 30 30 30 30
117.0 96.0 80.0 67.0 56.0 47.0 40.0
1300 22 424 10 20 20 20 20 30 30
20 20 20 20 30 30 40
138.0 110.0 94.0 78.0 66.0 56.0 48.0
1400 24 449 20 20 20 20 30 30 30
20 20 30 30 30 40 40
130.0 108.0 80.0 77.0 66.0 57.0
1500 25 493 10 20 20 20 20 20
20 20 20 30 30 30

The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.

Figure 7.24 Inverted Tee Beams (100 mm ledge)


Continued next page

CPCI Design Manual 5 7-31


CHAPTER 7 Product Information and Capability

Inverted Tee Beam Load Tables continued

INVERTED TEE BEAMS


(200 mm LEDGE)

Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 320,000 5817 213 27,308 20,267 768 7.53
600 360,000 9900 250 39,600 28,286 864 8.48
700 400,000 15,693 290 54,155 38,276 960 9.42
800 440,000 23,423 332 70,546 50,045 1056 10.36
900 480,000 33,300 375 88,800 63,429 1152 11.30
1000 520,000 45,541 419 108,690 78,384 1248 12.24
1100 560,000 60,352 464 130,070 94,894 1344 13.18
1200 600,000 77,940 510 152,824 112,957 1440 14.13
Key
155.1 – Superimposed (service) load, kN/m 1300 640,000 98,508 556 177,173 132,404 1536 15.07
10 – Estimated camber at erection, mm 1400 680,000 122,261 603 202,755 153,402 1632 16.01
10 – Estimated long-time camber, mm
1500 720,000 149,400 650 229,846 175,765 1728 16.95

Table of superimposed service load (kN/m) and cambers (mm)


h 13 mm e Span (m)
(mm) strand (mm) 4 5 6 7 8 9 10 11 12 13 14 15 16 17
150.0 93.0 63.0 43.0 31.0 23.0
500 8 163 0 0 10 10 10 10
0 10 10 10 10 10
134.0 90.0 64.0 46.0 34.0 27.0
600 9 200 0 10 10 10 10 10
10 10 10 10 10 10
134.0 94.0 72.0 54.0 41.0 33.0
700 11 240 10 10 10 10 10 10
10 10 10 10 20 20
134.0 98.0 76.0 60.0 48.0 38.0 31.0
800 13 282 10 10 10 10 10 10 20
10 10 10 20 20 20 20
126.0 97.0 76.0 61.0 50.0 40.0 33.0
900 14 325 10 10 10 10 10 10 20
10 10 10 20 20 20 20
130.0 103.0 83.0 68.0 56.0 46.0 38.0 33.0
1000 17 356 10 10 10 10 20 20 20 20
10 10 20 20 20 20 30 30
160.0 129.0 104.0 84.0 70.0 58.0 49.0 41.0 35.0
1100 19 389 10 10 10 10 10 10 20 20 20
10 10 10 20 20 20 20 20 20
150.0 122.0 98.0 82.0 70.0 89.0 48.0 41.0
1200 20 435 10 10 10 10 10 20 20 20
10 10 20 20 20 20 20 20
146.0 121.0 101.0 84.0 71.0 60.0 52.0
1300 22 476 10 10 10 10 20 20 20
10 20 20 20 20 20 20
142.0 120.0 100.0 86.0 73.0 63.0
1400 24 513 10 10 10 20 20 20
20 20 20 20 20 20
138.0 118.0 98.0 83.0 73.0
1500 25 560 10 10 10 20 20
20 20 20 20 20

The above tables have been generated using an initial tension of 0. 75 fpu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.

Figure 7.25 Inverted Tee Beams (200 mm ledge)

7-32 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

L-Shaped Beam Load Tables

L-SHAPED BEAMS
(100 mm LEDGE)

Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 180,000 3600 233 15451 13483 432 4.24
600 220,000 6261 282 22201 19687 528 5.18
700 260,000 10,021 331 30273 27156 624 6.12
800 300,000 15,080 390 39684 35905 720 7.06
900 340,000 21,639 429 50441 45943 816 8.00
1000 380,000 29,898 473 62418 57386 912 8.95
1100 420,000 40,057 529 75722 70153 1008 9.89
1200 460,000 52,316 578 90412 84109 1104 10.83
Key
141.6 – Superimposed (service) load, kN/m 1300 500,000 66,875 628 106488 99516 1200 11.77
10 – Estimated camber at erection, mm 1400 540,000 83,933 678 123795 116251 1296 12.71
–5 – Estimated long-time camber, mm
1500 580,000 103,692 728 142434 134316 1392 13.66

Table of superimposed service load (kN/m) and cambers (mm)


h 13 mm e Span (m)
(mm) strand (mm) 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
140.0 88.0 60.0 43.0 31.8 24.2 18.8
500 8 151 0 10 10 10 20 20 20
10 10 10 20 20 30 30
122.0 83.4 60.0 44.6 34.2 26.6 21.2 17.0
600 9 187 10 10 10 10 20 20 20 20
10 10 10 20 20 20 30 30
172.0 117.6 84.8 63.4 48.8 38.4 30.6 24.8 20.2
700 11 216 10 10 10 10 10 20 20 20 30
10 10 10 20 20 20 30 30 30
151.0 109.0 82.0 63.0 50.0 40.0 32.4 26.6 22.0 18.2
800 12 255 10 10 10 10 20 20 20 20 30 30
10 10 10 20 20 20 30 30 30 40
141.6 106.4 82.4 65.2 52.6 42.8 35.4 29.4 24.6 20.6
900 14 282 10 10 10 20 20 20 20 20 30 30
10 10 20 20 20 30 30 30 30 40
134.0 125.0 82.6 66.6 54.6 45.2 37.6 31.6 26.8 22.6 19.2
1000 16 309 10 10 10 20 20 20 20 220 30 30 30
10 20 20 20 20 30 30 30 30 30 40
161.8 125.0 99.2 80.4 66.0 54.6 45.8 38.6 32.8 27.8 23.6
1100 17 349 10 10 10 10 20 20 20 20 20 20 30
10 10 20 20 20 30 30 30 30 30 30
152.4 121.4 98.4 81.0 67.4 56.5 48.0 40.8 35.0 30.0
1200 19 380 10 10 10 20 20 20 20 20 20 30
10 20 20 20 20 30 30 30 30 30
145.6 118.0 97.4 81.6 68.4 58.0 49.6 42.6 36.8
1300 21 410 10 10 20 20 20 20 20 30 30
20 20 20 20 30 30 30 30 30
167.4 136.4 112.4 94.0 79.2 67.4 57.6 49.6 42.8
1400 22 449 10 10 10 20 20 20 20 20 30
10 20 20 20 20 30 30 30 30
159.4 131.6 110.2 93.2 79.4 68.2 58.8 65.5
1500 24 481 10 10 20 20 20 20 20 30
20 20 20 20 30 30 30 30

The above tables have been generated using an initial tension of 0.75 fpu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.

Figure 7.26 L-shaped Beams (100 mm ledge)


Continued next page

CPCI Design Manual 5 7-33


CHAPTER 7 Product Information and Capability

L-Shaped Beam Load Tables continued

L-SHAPED BEAMS
(200 mm LEDGE)

Section Properties
h Ag I yb Sb St m w
2 6 4 3 3 3 3
(mm) (mm ) (10 mm ) (mm) (10 mm ) (10 mm ) (kg/m) (kN/m)
500 260,000 5078 227 22,371 18,601 624 6.12
600 300,000 8730 270 32,333 26,455 720 7.06
700 340,000 13,859 315 43,999 35,999 816 8.00
800 380,000 20,674 361 57,270 47,095 912 8.95
900 420,000 29,378 407 72,183 59,591 1008 9.89
1000 460,000 40,174 454 88,490 73,580 1104 10.83
1100 500,000 53,264 502 106,105 89,071 1200 11.77
1200 540,000 68,850 550 125,182 105,923 1296 12.71
Key
155.1 – Superimposed (service) load, kN/m
1300 580,000 87,131 598 145,705 124,119 1392 13.66
10 – Estimated camber at erection, mm 1400 620,000 108,310 647 167,403 143,838 1488 14.60
10 – Estimated long-time camber, mm
1500 660,000 132,586 695 190,771 164,703 1584 15.54

Table of superimposed service load (kN/m) and cambers (mm)


h 13 mm e Span (m)
(mm) strand (mm) 4 5 6 7 8 9 10 11 12 13 14 15 16 17
150 96.0 65.0 47.0 34.0 26.0
500 8 151 0 10 10 10 20 20
10 10 10 20 20 20
140.0 95.0 67.0 50.0 38.0 29.5 23.2
600 9 187 10 10 10 10 20 20 20
10 10 10 20 20 20 30
134.0 99.0 72.0 55.0 42.8 34.0 27.4
700 11 216 10 10 10 10 10 20 20
10 10 10 20 20 20 30
174.0 120.0 94.0 70.0 56.6 45.0 37.0 29.0 24.6
800 12 255 10 10 10 10 20 20 20 20 20
10 10 10 20 20 20 30 30 30
164.0 120 96.0 75.0 61.0 54.0 41.0 34.0 28.0
900 14 282 10 10 10 20 20 20 20 20 30
10 10 20 20 20 30 30 30 30
158.0 110.0 97.0 75.0 64.0 54.0 44.0 35.0 31.0
1000 16 309 10 10 10 20 20 20 20 20 30
10 20 20 20 20 30 30 30 30
144.0 110.0 94.0 75.0 64.0 54.0 44.0 35.0 31.0
1100 17 349 10 10 10 20 20 20 20 20 30
10 10 20 20 30 30 30 30 30
144.0 116.0 90.0 78.0 64.0 56.0 47.0 41.0
1200 19 380 10 10 20 20 20 20 20 30
20 20 20 20 30 30 30 30
138.0 110.0 94.0 79.0 68.0 57.0 50.0
1300 21 410 10 20 20 20 20 20 30
20 20 20 30 30 30 30
158.0 130.0 109.0 90.0 78.0 67.0 58.0
1400 22 449 10 10 20 20 20 20 30
20 20 20 20 30 30 30
152.0 126.0 108.0 92.0 79.0 68.0
1500 24 481 10 20 20 20 20 30
20 20 20 30 30 30

The above tables have been generated using an initial tension of 0.75 f pu resulting in fully prestressed elements with M r governing. Higher load
capacities may be achieved by using more strands with a lower initial tension which may result in partially prestressed elements.

Figure 7.27 L-shaped Beams (200 mm ledge)

7-34 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—CPCI Girders

CPCI GIRDERS
Section Properties

I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation mm 2 (mm) 3 3 (kg/m) (kN/m)
mm 4 ) mm ) mm )
CPCI 900 227,250 19,943 400 49,858 39,8 86 557 5.46
CPCI 1200 331,750 55,370 529 104,669 82,519 813 7.97
CPCI 1400 427,500 104,930 638 164,467 137,703 1,047 10.27
CPCI 1500 499,375 151,380 745 203,195 200,503 1,223 12.00
CPCI 1600 515,375 178,130 793 224,628 220,731 1,263 12.39
CPCI 1900 56 3,375 274,140 940 291,638 285,563 1,380 13.54
CPCI 2300 627,375 441,940 1,136 389,032 379,674 1,537 15.08

910
125
560 50
75
150
410 80 75

160
150
1500
310
1400

160

150 50
1200

160

30
160
900

150
120 150
90
150 180 180 200
460 560 660 660

CPCI 900 CPCI 1200 CPCI 1400 CPCI 1500

f'ci = 35 MPa
f'c = 45 MPa
f pu = 1860 MPa

910

125
910 910 50
75
125 125
50 50
75 75 75

75 75
160
160

160

2300
1600

1900

150 150 150


200 200 200
660 660 660

CPCI 1600 CPCI 1900 CPCI 2300

fci' = 35 MPa
fc' = 45 MPa
fpu = 1860 MPa

Figure 7.28 CPCI Girders (Continues next page)

CPCI Design Manual 5 7-35


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—CPCI Girders continued

CPCI GIRDERS
Section Properties

CPCI Girders
Preliminary Design Chart
50.0

45.0

40.0
CPCI 2300

35.0 CPCI 1900


Span Length (m)

CPCI 1600
30.0 CPCI 1500
CPCI 1400
25.0 CPCI 1200
CPCI 900
20.0

15.0
1.5 2.0 2.5 3.0 3.5
Girder Spacing (m)

Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6 Canadian
Highway Bridge Design Code with CL-625 Truck.
2. Multi-spans were assumed.
3. Dead loads include girder self weight, 75 mm haunch, 225 mm thick deck composite with
girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m total load
per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 35 MPa.
7. The 28-day concrete strength is 45 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and composite with
the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.28 CPCI Girders (Continued from previous page)

7-36 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—NU Girders

NU GIRDERS

Section Properties
I Sb St
Beam Ag yb m w
(10 6 (103 (10 3
Designation mm 2 (mm) (kg/m) (kN/m)
mm 4 ) mm 3 ) mm 3)
NU 1000 44 3,509 60,725 454 133,756 111,218 1,087 10.66
NU 1200 475,509 95,702 542 176,572 145,444 1,165 11.43
NU 1400 507,509 140,081 632 221,647 182,397 1,243 12.20
NU 1600 539,509 194,522 724 268,677 222,057 1,322 12.97
NU 1800 571,509 259,679 816 318,234 263, 901 1,400 13.74
NU 2000 603,509 336,204 909 369,861 308,161 1,479 14.51
NU 2400 667,509 525,955 1,097 479,448 403,649 1,635 16.04
NU 2800 731,509 768,950 1,287 597,475 508,229 1,792 17.58

1235
65

45

R50
DEPTH OF SECTION

160
R200
140
135

985

fci' = 45 MPa
fc' = 55 MPa
fpu = 1860 MPa

Figure 7.29 NU Girders (Continues next page)

CPCI Design Manual 5 7-37


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—NU Girders continued

NU GIRDERS

NU Girders
Preliminary Design Chart
60.0

55.0

50.0

NU 2000
45.0
Span Length (m)

NU 1800
NU 1600
40.0
NU 1400
NU 1200
35.0
NU 1000

30.0

25.0
1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75
Girder Spacing (m)

Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 75 mm thick haunch, 225 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 55 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.29 NU Girders (Continued from previous page)

7-38 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—NEBT Girders

NEBT GIRDERS

Section Properties
I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation mm 2 (mm) (kg/m) (kN /m)
mm 4 ) mm 3 ) mm 3 )
NEBT 1000 481,289 62,144 484 128,397 120,434 1,155 11.33
NEBT 1200 517,418 99,246 575 172,601 158,793 1,242 12.18
NEBT 1400 553,547 146,655 668 219,544 200,349 1,329 13.03
NEBT 1600 589,676 205,121 761 269,541 244,482 1,415 13.88
NE BT 1800 625,160 275,380 856 321,705 291,716 1,500 14.72
NEBT 2000 661,289 358,126 951 376,578 341,397 1,587 15.57
NEBT 2100 679,353 404,428 998 405,239 366,995 1,630 15.99
NEBT 2200 697,418 454,138 1,046 434,166 393,533 1,674 16.42

1200
85
50

R20

R200
DEPTH OF SECTION

VARIES

180

315
R200
100

R100
220

20 CHAMFER
810

f'ci = 45 MPa
f'c = 70 MPa
fpu = 1860 MPa

Figure 7.30 NEBT Girders (Continues next page)

CPCI Design Manual 5 7-39


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—NEBT Girders continued

NEBT Girders
Preliminary Design Chart
45.0

40.0

35.0
Span Length (m)

NEBT 1800

30.0 NEBT 1600


NEBT 1400
NEBT 1200
25.0 NEBT 1000

20.0
1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50

Girder Spacing (m)

Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 50 mm thick haunch, 200 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.30 NEBT Girders (Continued from previous page)

7-40 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Trapezoidal Girders

TRAPEZOIDAL GIRDERS

Ag I Sb St
Beam yb m w
(103 (106 (103 (103
Designation (mm) (kg/m) (kN/m)
mm2) mm4) mm3) mm3)
TG 1600 975 318,342 746 426,732 372,766 2,526 24.78
TG 1800 1,130 470,160 894 525,906 518,940 2,737 26.85
TG 2000 1,198 600,220 984 609,980 590,768 3,011 29.54
TG 2200 1,354 810,755 1,129 718,118 757,007 3,274 32.12

3140 3140

668 1804 668 666 1808 666

200
150

150
18 0 (MIN
.)
1 80 (M
IN.)
1280

1600

1800
1280
1350
170

170
290 150 300 290 150 300
450 290 1660 290 450 1660

f'ci = 45 MPa f'ci = 45 MPa


f'c = 70 MPa f'c = 70 MPa
fpu = 1860 MPa fpu = 1860 MPa

3140 3140

662 1816 662 657 1826 657


200

200
150

150

1 80 (M 1 80 (M
IN.) IN.)
2000

2200
1480

1680

1350
170

170

260 150 330 330 150 260 220 150 370 370 150 220
1660 1660

f'ci = 45 MPa f'ci = 45 MPa


f'c = 70 MPa f'c = 70 MPa
fpu = 1860 MPa fpu = 1860 MPa

Figure 7.31 Trapazoidal Girders (Continues next page)

CPCI Design Manual 5 7-41


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Trapezoidal Girders continued

Trapezoidal Girders
Preliminary Design Chart
44.0

42.0
Span Length (m)

40.0
TG 2200
TG 2000
38.0 TG 1800
TG 1600

36.0

34.0
3.5 4.0 4.5 5.0 5.5 6.0
Girder Spacing (m)

Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 75 mm thick haunch, 225 thick deck
composite with girder and cross bracing (0.5 kN/m per girder).
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.31 Trapazoidal Girders (Continued from previous page)

7-42 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Single Void Box Girders

SINGLE VOID BOX GIRDERS


Box Girder
Top Flange = 100 mm, Web Thickness = 125 mm, Bottom Flange = 115 mm
I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation (mm 2 ) (mm) (kg/m) (kN/m)
mm 4 ) mm 3 ) mm 3 )
BG 800 426,690 36,620 393 93,181 89,975 1,045 10.26
BG 900 452,290 49,310 443 111,309 107,899 1,108 10.87
BG 1000 477,890 64,250 492 130,589 12 6,476 1,171 11.49
BG 1100 503,490 81,590 542 150,535 146,219 1,234 12.10
BG 1200 529,090 101,440 591 171,641 166,568 1,296 12.72
BG 1300 554,690 123,940 641 193,354 188,073 1,359 13.33

1206

125 100
WEB
DEPTH

(NOMINAL)

100x100
CHAMFER
115

1190

f'ci = 45 MPa
f'c = 70 MPa
fpu = 1860 MPa

Figure 7.32 Single Void Box Girders (Continues next page)

CPCI Design Manual 5 7-43


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Single Void Box Girders continued

Single Void Box Girders


Preliminary Design Chart
45

41
Number of 15 mm Diameter Strands

37

33
BG 800
BG 900
29
BG 1000
BG 1100
25
BG 1200

21 BG 1300

17

13
20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0
Simple Span (m)

All Box Girder Design Criteria


1. The span capability charts were developed in accordance with the CAN/CSA –S6 Canadian Highway
Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight and 125 mm thick deck composite with girder.
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m total load per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.32 Single Void Box Girders (Continued from previous page)

7-44 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Single Void Box Girders continued

SPECIAL SINGLE VOID BOX GIRDERS


Special Box Girder
Top Flange = 100 mm, Web Thickness = 125 mm, Bottom Flange = 165 mm
I Sb St
Beam Ag yb m w
(10 6 (10 3 (10 3
Designation (mm 2 ) (mm) (kg/m) (kN/m)
mm 4 ) mm 3 ) mm 3 )
BG 1100 550,590 88,210 508 173,642 149,003 1,349 13 .23
BG 1200 576,190 109,880 555 197,982 170,357 1,412 13.85
BG 1300 601,790 134,430 603 222,935 192,869 1,474 14.46

1206

100
125
WEB
DEPTH

(NOMINAL)

100x100
CHAMFER
165

1190

fci' = 45 MPa
fc' = 70 MPa
fpu = 1860 MPa

Figure 7.33 Special Single Void Box Girders (Continues on next page)

CPCI Design Manual 5 7-45


CHAPTER 7 Product Information and Capability

Bridge Girder Load Tables—Single Void Box Girders continued

Special Single Void Box Girders


Preliminary Design Chart
66

62
Number of 15 mm Diameter Strands

58

54

50
BG 1100
46
BG 1200

42 BG 1300

38

34

30
32.5 35.0 37.5 40.0 42.5 45.0 47.5

Simple Span (m)

Design Criteria
1. The span capability charts were developed in accordance with the CAN/CSA –S6
Canadian Highway Bridge Design Code with CL-625 Truck.
2. Simple spans were assumed.
3. Dead loads include girder self weight, 125 mm thick deck
4. Superimposed dead loads include 90 mm asphalt, and railing and curbs (13 kN/m
total load per bridge).
 $VVXPHGSUHVWUHVVORVVHVLQLWLDOORVV DQG¿QDOORVV 
6. The minimum concrete release strength was assumed to be 45 MPa.
7. The 28-day concrete strength is 70 MPa.
8. The concrete deck minimum 28-day strength was assumed to be 35 MPa and
composite with the girder.
9. Initial jacking force is 195 kN per strand based on 15 mm diameter strand.

Figure 7.33 Special Single Void Box Girders (Continued from previous page)

7-46 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

7.6 COLUMN AND LOAD BEARING WALL PANELS


Precast Prestressed Columns

PRECAST PRESTRESSED COLUMNS

Criteria
1. Minimum prestress = 1.5 MPa
2. All strand assumed 13 mm diameter,
fpu = 1860 MPa
3. Curves shown for partial development
of strand near end of element, where
fpr§Ipe.
4. When points of maximum stress are far
from end of element and strands can fully
develop, the section resistance will be
greater than shown.
5. Horizontal portion of curve is the
maximum for tied columns = 0.80 Pro

Fig 7.34 Interaction curves for precast prestressed concrete columns (Continues on next page)

CPCI Design Manual 5 7-47


CHAPTER 7 Product Information and Capability

Precast Prestressed Columns continued

Figure 7.34 Interaction curves for precast prestressed concrete columns (Continued from previous page)

7-48 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Precast Reinforced Columns

PRECAST REINFORCED COLUMNS


Criteria
1. Concrete f’c = 40 MPa
2. Reinforcement fy = 400 MPa
3. Curves shown for full development of
reinforcent.
4. Horizontal portion of curve is the maximum
for tied columns = 0.80 Pro

Figure 7.35 Interaction curves for precast reinforced concrete columns (Continues on next page)

CPCI Design Manual 5 7-49


CHAPTER 7 Product Information and Capability

Precast Reinforced Columns continued

Figure 7.35 Interaction curves for precast reinforced concrete columns (Continued from previous page)

7-50 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Double Tee Wall Panels

DOUBLE TEE WALL PANELS

Interaction curve data


h No. of b
Tension in stem Compression in stem
(mm) strands (mm)
Pro Prb Mrb Mro Prb Mrb Mro
325 4 130 4959 3600 234 105 1120 154 63
425 4 120 5590 3830 362 135 1430 262 91
525 6 110 6020 3740 498 57 1580 385 200
625 6 100 6540 3810 638 229 1900 520 255

1. f’c 40 MPa normal density


2. Strand = 13 mm fpu = 1860 MPa
3. Curves shown for full development of strand.
Load assumed at centroid of concrete section.

Figure 7.36 Partial interaction curve for prestressed double tee wall panels

CPCI Design Manual 5 7-51


CHAPTER 7 Product Information and Capability

Hollowcore Wall Panels

HOLLOW CORE WALL PANELS

1. f’c = 40 MPa normal density h Interaction curve data


2. fpu = 1860 MPa (mm) Pro Prb Mrb Mro
3. Curves shown for full development of strand. 203 2790 1160 107 46
305 3480 1500 212 73

Figure 7.37 Partial interaction curve for precast hollow core wall panels

7-52 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

Precast Prestressed Solid Wall Panels

PRECAST PRESTRESSED SOLID WALL PANELS

t h Interaction curve data


(mm) (mm) Pro Prb Mrb Mro
100 680 1989 878 25 8
150 450 2983 1290 57 23
200 340 3978 1750 102 39
250 270 4972 2220 160 60
1. f’c = 40 MPa normal density
2. Strand = 13 mm fpu = 1860 MPa
3. Curves shown for full development of strand. Load
assumed at centroid of concrete section.

Figure 7.38 Partial interaction curve for prestressed solid wall panels

CPCI Design Manual 5 7-53


CHAPTER 7 Product Information and Capability

Precast Reinforced Solid Wall Panels

PRECAST REINFORCED SOLID WALL PANELS

1. f’c = 40 MPa normal density


2. Strand = 13 mm fpu = 860 MPa
fy = 400 MPa
3. Curves shown for full development
of strand. Load assumed at centroid
of concrete section. Curves based
on minimum reinforcement
h= .00012

Figure 7.39 Partial interaction curve for precast reinforced concrete wall panels

7-54 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

7.7 PILES
Bearing Piles

(2)(3)
Factored resistance
Section Properties
(1) (kN)
Core
Size fc (MPa)
diameter
(mm)
(mm) Moment of Section Radius of
Area Mass Perimeter
2 inertia modulus gyration 35 40 45 50 55
(mm ) (kg/m) 6 4 3 3) (m)
(10 mm ) (10 mm (mm)
Square piles
250 Solid 63 000 151 326 2 610 72 1.00 860 999 1134 1266 1396
300 Solid 90 000 216 675 4 500 87 1.20 1229 1426 1620 1809 1994
350 Solid 123 000 295 1 250 7 140 101 1.40 1680 1949 2213 2472 2725
400 Solid 160 000 384 2 130 10 700 116 1.60 2185 2536 2879 3215 3544
450 Solid 203 000 487 3 420 15 200 130 1.80 2773 3217 3653 4049 4497
500 Solid 250 000 500 5 210 20 800 144 2.00 3415 3962 4499 5024 5538
500 275 191 000 458 4 930 19 700 161 2.00 2609 3027 3437 3838 4231
600 Solid 360 000 864 10 800 36 000 173 2.40 4917 5706 6478 7234 7974
600 300 289 000 694 10 400 34 700 190 2.40 3947 4580 5201 5808 6402
600 350 264 000 634 10 100 33 700 196 2.40 3606 4184 4751 5305 5848
600 375 250 000 600 9 830 32 800 198 2.40 3415 3962 4499 5024 5538
Octagonal piles
250 Solid 52 000 125 215 1 720 64 0.77 710 824 936 1045 1152
300 Solid 75 000 180 446 2 970 77 0.92 1024 1189 1350 1507 1661
350 Solid 101 000 242 825 4 710 90 1.07 1379 1601 1818 2030 2237
400 Solid 133 000 319 1 410 7 050 103 1.22 1817 2108 2393 2673 2946
450 Solid 168 000 403 2 260 10 000 116 1.38 2295 2663 3023 3376 3721
500 Solid 207 000 497 3 440 13 800 129 1.53 2827 3281 3725 4160 4585
500 275 148 000 355 3 160 12 600 146 1.53 2021 2346 2663 2974 3278
550 Solid 251 000 602 5 030 18 300 142 1.68 3428 3978 4517 5044 5560
550 325 168 000 403 4 480 16 300 163 1.68 2295 2663 3023 3376 3721
600 Solid 298 000 715 7 130 23 800 154 1.84 4070 4723 5363 5989 6601
600 375 188 000 451 6 160 20 500 181 1.84 2568 2980 3383 3778 4164
Round piles
900 650 304 000 730 23 400 52 000 277 2.83 4152 4818 5471 6109 6734
1 200 950 422 000 1 010 61 800 103 000 383 3.77 5764 6688 7594 8480 9348
1 350 1 100 481 000 1 150 91 200 135 000 435 4.24 6570 7624 8656 9666 10655
Hexagonal piles
300 Solid 78 000 187 486 3 240 79 0.90 1065 1236 1404 1567 1728
350 Solid 106 000 254 900 5 140 92 1.05 1475 1712 1943 2170 2392
400 Solid 139 000 334 1 540 7 700 106 1.20 1898 2203 2501 2793 3079
(1) Form dimensions may vary with producers, with corresponding variations in section properties.
(2) Maximum factored axial load resistance, Prmax = 0.85 [ 1 c f c (Ag Ap) fpr Ap]; fpe = 1120 MPa; fcp = 5.0 MPa.
(3) Resistance based on short column structural capacity only (see Sect. 7.2.9) with a maximum concrete strain of 0.002.
(4) Wire spiral varies with pile size.
(5) Strand pattern may be circular or square.

Figure 7.40 Section properties and resistance of prestressed concrete piles

CPCI Design Manual 5 7-55


CHAPTER 7 Product Information and Capability

Sheet Piles

SHEET PILES

Maximum allowable service


Section properties per metre of width (2)
load movement (kN-m/m)
Thickness t
(1) Moment of Section
(mm) Area Mass fc = 35 MPa fc = 40 MPa
2 inertia modulus
(mm ) (kg/m) 5 3 3 3
(10 mm ) (10 mm )
(3)
150 150,000 360 28 374 26 29
(3)
200 200,000 480 67 670 46 53
250 250,000 600 130 1040 72 53
300 300,000 720 225 1500 105 120
400 400,000 960 533 3670 187 214
450 450,000 1080 760 3380 236 270
500 500,000 1200 1040 4160 292 334
600 600,000 1440 1800 6000 420 480

(1) Nomal density concrete.


(2) Based on zero tension and maximum 0.4 fc compression.
(3) Strand can be placed in a single layer in thin sections. Where site conditions require it, strand may be placed eccentrically.

Figure 7.41 Section properties and allowable moments of prestressed sheet piles

7-56 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

7.8 STADIUM RISERS

STADIUM RISERS

All Stadium Design Chart Assumptions


1. 0.5 kN/m2 superimposed dead load.
2. 4.8 kN/m2 live load.
3. Normal weight concrete
4. 28-day compressive concrete strength is 40 MPa
5. Mid span step load assumed.
6. Fundamental natural frequency greater than 3.5 Hz under dead load plus 1.44 kN/m2 vertical live load.

152
152
152 838
h-102

h-102

89
89
h
89

STEM

DOUBLE RISER SINGLE RISER


STEM

152
838

838
152
h-102

838

152
89

89
h
89
STEM

TRIPLE RISER

Figure 7.42 Stadium Risers (Continues next page)

CPCI Design Manual 5 7-57


CHAPTER 7 Product Information and Capability

STADIUM RISERS

Stadium Riser Allowable Span


No Stem
15.0

13.0
Maximum Span Length (m)

11.0

9.0 Triple Riser

Double Riser
7.0
Single Riser

5.0

3.0
150 300 450 600
Rise (mm)

STADIUM RISER - NO STEM


No Stem
Single Double Triple
Rise Span Rise Span Rise Span
(mm) (m) (mm) (m) (mm) (m)
152 3.38 152 5.21 152 5.52
203 4.82 203 6.37 203 6.64
254 6.22 254 7.59 254 7.80
305 7.44 305 8.66 305 8.81
356 8.66 356 9.51 356 9.69
406 9.75 406 10.38 406 10.52
457 10.70 457 11.19 457 11.37
508 11.55 508 12.01 508 12.10
559 12.31 559 12.68 559 12.83
610 13.14 610 13.44 610 13.59

See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions

Figure 7.42 Stadium Risers (Continued from previous page)

7-58 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

STADIUM RISERS

Stadium Riser Allowable Span


152 mm Stem
15.0

13.0
Maximum Span (m)

11.0

Triple Riser

9.0 Double Riser

Single Riser

7.0

5.0
150 300 450 600

Rise (mm)

STADIUM RISER - 152 mm STEM


No Stem
Single Double Triple
Rise Span Rise Span Rise Span
(mm) (m) (mm) (m) (mm) (m)
152 3.38 152 5.21 152 5.52
203 4.82 203 6.37 203 6.64
254 6.22 254 7.59 254 7.80
305 7.44 305 8.66 305 8.81
356 8.66 356 9.51 356 9.69
406 9.75 406 10.38 406 10.52
457 10.70 457 11.19 457 11.37
508 11.55 508 12.01 508 12.10
559 12.31 559 12.68 559 12.83
610 13.14 610 13.44 610 13.59

See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions

Figure 7.42 Stadium Risers (Continued from previous page)

CPCI Design Manual 5 7-59


CHAPTER 7 Product Information and Capability

STADIUM RISERS
Stadium Riser Allowable Span
305 mm Stem
18.0
Maximum Span (m)

15.0

Triple Riser

Double Riser

12.0 Single Riser

9.0
150 300 450 600

Rise (mm)

STADIUM RISER - 305 mm STEM


305 mm Stem
Single Double Triple
Rise Span Rise Span Rise Span
(mm) (m) (mm) (m) (mm) (m)
152 9.48 152 10.36 152 10.97
203 10.03 203 11.25 203 11.80
254 10.76 254 12.10 254 12.59
305 11.52 305 12.80 305 13.32
356 12.28 356 13.53 356 13.96
406 13.11 406 14.11 406 14.51
457 13.84 457 14.72 457 15.03
508 14.54 508 15.30 508 15.58
559 15.24 559 15.85 559 16.18
610 15.85 610 16.46 610 16.79

See page 7-57 for the Stadium Riser Design Chart Assumptions and Dimensions

Figure 7.42 Stadium Risers (Continued from previous page)

7-60 CPCI Design Manual 5


CHAPTER 7 Product Information and Capability

7.9 PRECAST CONCRETE STAIRS

PRECAST CONCRETE STAIRS

BEARING
H

TYPICAL MAIN
H REINFORCING
PATTERN

BEARING

THICKNESS SPAN
H (mm) L (mm)

150 4200

200 5800

250 7000

300 7900

Notes:
1. Stair reinforcement must be designed for all factored loads.
2. Normal weight concrete.
3. Recommended maximum span l is based on dead weight of stair plus 4.8 kN/m2 live
load.
4. Maximum concrete 28-day compressive strength is 35 MPa.
5. :KHQGHÀHFWLRQVDUHUHTXLUHGWREHFKHFNHGLQDFFRUGDQFHZLWK&6$$FUDFNHG
section properties are required to be used. Top steel may be required to control
GHÀHFWLRQV
6. Longer span can be obtained with higher concrete strength or special reinforcing.

Figure 7.43 Precast Concrete Stairs

CPCI Design Manual 5 7-61

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