Basic Symbals P&ID PDF

HINDUSTAN PETROLEUM CORPORATION LTD.
VISAKH REFINERY
DRAWINGS AND DOCUMENTS MANUAL

FOR PSA TAIL GAS COMPRESSOR
PACKAGE
PREPARED BY
KIRLOSKAR PNEUMATIC COMPANY LIMITED

KIRLOSKAR PNEUMATIC CO. LTD.
DRAWINGS & DOCUMENTS MANUAL FOR

PSA TAIL GAS COMPRESSOR PACKAGE
AT
HPCL VISAKH REFINERY
INDEX
PROCESS
Sl. No. Description
1 P & ID for Compressor Package
2 General Arrangement Drawing for Compressor Package
3 Foundation Key Plan for Compressor Package
4 Utility summary with Oil datasheet
5 Painting Scheme of Compressor Package
MECHANICAL
Sl. No. Description
1 Compressor datasheet
2 Compressor design package
3 Coupling datasheets and GA drawing
4 Lube oil Pump datasheet
5 Lube oil Pump GA drawing
6 Datasheets for PSVs and TSVs with sizing calculations
7 Lube oil filter element datasheet and drawing
8 Heorbiger check valve datasheet
9 Data Sheet for Gas cooler
10 GA Drawing for Gas Cooler
11 Data Sheet for lube oil cooler
12 GA Drawing for Oil Cooler
13 Data Sheet for Oil tank separator
14 Data Sheet for Secondary Oil separator
15 GA Drawing for OTS
16 GA Drawing for SOS
17 Seal System drawings and datasheet
18 Mechanical Calculations of Gas Cooler
19 Mechanical Calculations of Oil Cooler
20 Mechanical Calculations of OTS
21 Mechanical Calculations of SOS
``
ELECTRICAL
Sl. No. Description
1 Datasheet of Compressor Motor
2 GA Drawing of Compressor Motor
3 TB Drawing of Compressor Motor
4 Performance curves of Compressor Motor
5 Datasheet of Lube Oil Pump motor
6 GA Drawing of Lube Oil Pump Motor
7 TB Drawing of Lube Oil Pump Motor
8 Performance curves of Lube Oil Pump Motor
.
INSTRUMENTATION
Sl. No. Description
1 Instrument Index
2 Cable schedule
3 Control Philosophy
4 Point Data base
5 Cause & Effect diagram
6 Datasheet of Pressure Gauges
7 Datasheet of Temperature Gauges
8 Datasheet of Level Gauges
9 Datasheet of Pressure Transmitters
10 Datasheet of Diff. Pressure Transmitters
11 Datasheet of Temperature Transmitters
12 Datasheet of Temperature Element
13 Datasheet of Level Transmitter

INSTRUMENTATION
Sl. No. Description
14 Datasheet of Control Valves with sizing calculations
15 Datasheet of Solenoid Valves
16 Wiring diagram for Purged Control Panel
17 Purged Control Panel GA drawing & Bill of material
18 Wiring diagram for PLC Panel
19 PLC Panel GA drawing & Bill of material
20 Instrument Hook up diagrams
21 Level Sketches
PROJECT : PSA TAIL GAS SCREW COMPRESSOR PACKAGE
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/PRO/04
OWNER : HINDUSTAN PETROLEUM CORPORATION LIMITED
SUPPLIER : KIRLOSKAR PNEUMATIC CO. LTD, PUNE
DOCUMENT : UTILITY SUMMARY WITH OIL DATASHEET
FOA NO. : 12000329-HP-46004/SKM DATED 08-06-2013
KPCL JOB NO. : G2093
03 Issued for approval PTN PTN ASM 28.03.2014

Prepared Reviewed Approved Approved
Rev. Description
by by by Date
PSA TAIL GAS COMPRESSOR KIRLOSKAR PNEUMATIC CO. LTD.
74-K-201
TITLE :- UTILITY LISTFOR PSA TAIL GAS COMPRESSOR Doc. No: PRJ/G2093/PRO/04 Rev. 3
UTILITY SUMMARY FOR SREW COMPRESSOR PACKAGE 74-K-201 3 3

Sr Item No Description of Quantity Electrical Power per single quantity Air qty. Sea Bearing Oil Nitr. Remarks
Equipment/System (Nm3/hr) Cooling Cooling qty Qty m3
Single phase
@ water water per Liters at
(< 160 kW)
(> 160 kW)

In kW MV
In kW HV
110 V AC
Instrument
Instrument
6.6 kV
240 V
415 V
5kg/cm2 per single 13.25
Stand by
Working
24 V DC
G single qty. Kg/cm2
Total
qty. (m3/hr) g
UPS
(m3/hr)
1 74-K-201 Screw Compressor 1 1 - 3925 Note 1
2 74-KM-201 Main Motor 1 1 - 725
Space heater for main 200
3 - 2 2 -
motor Watts
11X2=
4 74-PM-211A/B Lube oil pump motor 2 1 1
22 KW
## Intermittent
5 - Oil heater for OTS 1 1 - 2.5
Operation
6 74-E-211 After Gas Cooler 1 1 - 8.187
7 74-E-212A/B Oil Cooler 2 1 1 36.755
8 - Seal Oil system 1 1 - 50 0.035 Note:3
9 - Seal Oil cooler 2 1 1 0.03
PV-325/
## Intermittent
10 PDCV - Control valves 3 3 - - 3
Operation
324/TCV-0327
100 VA
11 - PLC PANEL 1 1 - - 2.5 KVA - - - - - - Note:2
12 - Local control panel - - - - 750VA 100 VA - - 5 - - -
Note 1 – Decide on oil changeover by every six month, sample to be checked for oil properties . Note 2 – Refer Annexure 1 for Control Panel (PLC based & Local ) power
Consumption Note 3 – Accumulator of size 0.035 m3 shall be charged with 13 barg N2,One N2 -cylinder (0.050m3 -120 Bar) is enough for pre charge of 13 bar 0.035 m3
Accumulator. Note-4 4 No. Nitrogen cylinders of Standard size with Pressure of 150 kg/cm2g are enough for purging and utility for startup activity.
3
ANNEXURE -1
POWER CONSUMPTION FOR(110V AC) PLC BASED CONTROL PANEL
Sr. No. Item Make Qty VA Total VA

1 PSU 20A SIEMENS 3 540 1620
2 PSU 10A SIEMENS 2 270 540
3 Aux relays OMRON 32 2 64
4 SOV (Field) 5 20 100
5 Indicating Lamp TEKNIC 1 1.2 1.2
6 BN Moduls BN Lot 85.6
7 Barriers P&F 19 50
2460.8
2.5KVA
Note: item no 1 & 2 takes care of entire Siemens Hardware.
POWER CONSUMPTION FOR (110V AC)PURGED LOCAL CONTROL PANEL
Sr. No. Item Make Qty VA Total VA

1 Purge contro unit SIEMENS 1 70 70
2 Contactor SIEMENS 1 10 10
3 Aux relays OMRON 15 2 30
4 SV-1,2 ROTEX 2 20 40
5 16 Window Annunciator & hooter MINILEC 1 26 26
6 BN Display BN 370
7 Indicating Lamp TEKNIC 6 1.2 7.2
553.2
750 VA
Typical Thermodynamic Properties CPI®-4601-68
Molecular Weight 650
Vapor Pressure, mm Hg
100°F 1.1 x 10-11
150°F 1.2 x 10-8
200°F 3.7 x 10-6
Density, lb/gal
60°F 7.03
100°F 6.90
150°F 6.80
200°F 6.60
Coefficient of Thermal Expansion, 1/°F 0.00042
Specific Heat, BTU/lb°F

100°F 0.52
150°F 0.54
200°F 0.57
Thermal Conductivity, BTU/hr ft2 (°F/ft)

100°F 0.094
150°F 0.093
200°F 0.092
Date Revised: 6/06
2300 James Savage Road, Midland MI 48642. Phone: (989) 496-3780

ASTM Test
Test Procedure CPI®-4601-46 CPI®-4601-68 CPI®-4601-100 CPI®-4601-150
Method
ISO VG 46 68 100 150
Density, g/mL D4052
20.0°C 0.830 0.843 0.836 0.852
Water Content, ppm D6304 20 7 30 27
Total Acid Number, mgKOH/g D974 0.13 0.13 0.10 0.13
Flash and Fire Point, D92
Flash Point °C 268 268 271 268
Fire Point °C 279 271 287 277
Autoignition Temperature °C E659 384 365 366 377
Kinematic Viscosity, cSt D445
40°C 43.9 64.2 97.5 148.7
100°C 7.5 10.2 14.0 19.9
Viscosity Index D2270 138 145 145 154
Pour Point, ºC D97 -57 -54 -48 -45
Air Release D3427
mL 0.7 3.3 3.7 4.3
Conradson Carbon Residue D189
% Residue 0.001 0.000 0.000 0.000
Noack Volatility D972
% Loss 2.4 3.1 2.1 1.8
Rust Test D665
A - Distilled Water Pass Pass Pass Pass
B - Salt Water Pass Pass - -
This product is also available in other viscosities and in a variety of packages. Additional test data is
available on request. Please contact CPI for more information.
CPI is a world leader in the synthetic lubricants industry with operations in North America, Europe, Africa and Asia
Pacific regions.
In addition to our CPI®-4601 lubricants, we also offer a comprehensive range of Industrial Lubricants for Process
gas, Hydrocarbon gas, Air Compressors, Vacuum Pumps, Hydraulics, Gears, Chains, Turbine, Landfill Gas, Field
Gas, Chemical Process and many NSF H1 & H2 Food Grade applications.
We also offer lubricants for any refrigeration application including HFC, HCFC and HFO refrigerants, domestic
and automotive air conditioning, commercial and industrial refrigeration and low Global Warming Potential (GWP)
refrigerants such as Carbon Dioxide, other Hydrocarbons and Ammonia.
CPI is ISO 9001 and ISO 14001 accredited and also registered for the production of Halal, Kosher and Pareve
products.
CPI Engineering Services

www.cpieng.com
© 2012 The Lubrizol Corporation. All rights reserved.

121408/4601
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/PRO/05 Rev 04
DOCUMENT : PAINTING SCHEME

03 Issued for approval ABB ABB ASM 02.01.2014
Rev. Description
by by by Date
Doc No: PRJ/G2093/DOC 08 Rev 04 PAINT SCHEME FOR HPCL, G2093
Paint schematic Final Paint shade Colour Band as per IS:5 Remarks
Design
SR. Table AS PER SURFACE
EQUIPMENT Temperature No of Total DFT
NO 0-301A PREP. Scheme Description DFT µ/coat SHADE/RAL SHADE/RAL
Deg C coat µ
Primer Inorganic zinc silicate 1 65-75

GAS PIPING FROM B/L TO THE Intermediate - - - 105
1 90 5.0 SA 2-1/2 - FIRE RED IS 536
COMPRESSOR INLET Finish Heat resistant Silcone Aluminum paint 2 20

Intermediate - - - 105
2 T STRAINER 90 5.0 SA 2-1/2 - N.A
Finish Heat resistant Silcone Aluminum paint 2 20

3 COMPRESSOR 120 5.0 HCL STANDARD & O-301A - N.A

COMPRESSOR DISCHARGE PIPING Intermediate - - - 105
4 120 5.0 SA 2-1/2 - FIRE RED IS 536
UP TO THE OTS. Finish Heat resistant Silcone Aluminum paint 2 20

5 OIL TANK SEPARATOR 120 5.0 SA 2-1/2 - N.A

6 OTS TO AFTERGASCOOLER PIPING 120 5.0 SA 2-1/2 - FIRE RED IS 536

7 AFTER GAS COOLER SHELL SIDE 120 5.0 SA 2-1/2 - N.A
Inorganic zinc silicate + Epoxy zinc phosphate

Primer 1+1 65-75 + 40
primer
7 AFTER GAS COOLER TUBE SIDE 72 5.0 SA 2-1/2 SEA GREEN IS-217 N.A
High build epoxy finish coating + Acrylic
Finish 2+1 100 + 40
polyurethane finish paint

8 SOS 90 5.0 SA 2-1/2 - N.A

PIPING FROM AFTERGAS COOLER Intermediate - - - 105
9 90 5.0 SA 2-1/2 - FIRE RED IS 536
TO SOS & B/L Finish Heat resistant Silcone Aluminum paint 2 20
OIL PIPING FROM OTS TO OIL

10 120 - - N.A SS 316 PIPING - N.A
COOLER, SEAL OIL PIPING.
FROM OILCOOLER TO
11 80 - - N.A SS 316 PIPING - N.A
COMPRESSOR FEED LINES
12 OIL PUMPS 120 - - MANF. STANDARD - N.A
13 OIL COOLER SHELL SIDE 120 - - N.A SS 316 MOC - N.A
Page 1 of 2
Primer 1+1 65-75 + 40
primer
13 OIL COOLER TUBE SIDE 72 5.0 SA 2-1/2 SEA GREEN IS-217 N.A
Finish 2+1 100 + 40
14 DUPLEX OIL FILTER 80 - - NA SS 316 MOC - N.A
15 SEAL OIL SYSTEM 120 - - MANF. STANDARD SKY BLUE 101 BLACK ONLY FOR BCW PIPING
16 MAIN MOTOR - - MOTOR VENDOR STD MANF. STANDARD - N.A
17 AUXILLARY MOTORS - - MOTOR VENDOR STD MANF. STANDARD - N.A

18 PSV LOOP PIPING 120 5 SA 2-1/2 - FIRE RED IS 536

HOT GAS BYPASS & SEC OIL Intermediate - - - 105
19 90 5 SA 2-1/2 - FIRE RED IS 536
SEPARATOR DRAIN Finish Heat resistant Silcone Aluminum paint 2 20

Primer 1+1 65-75 + 40
primer
WATER PIPING INLET & OUTLET OF
20 72 5 SA 2-1/2 High build epoxy finish coating + Acrylic SEA GREEN IS-217 N.A
COOLERS Finish 2+1 100 + 40

Primer 1+1 65-75 + 40
primer
21 STRUCTURAL SKID, SUPPORTS - 5 SA 2-1/2 PHIROZI BLUE RAL5015 N.A
Finish 2+1 100 + 40
Primer Inorganic zinc silicate + Epoxy zinc phosphate 1+1 65-75 + 40 PLATFORM RAILING - LIGHT ORANGE -
Intermediate - - - RAL 2003.
PLATFORM RAILINGS, STAIRCASE, 345 GRATINGS SHALL BE
22 - 5 SA 2-1/2 High build epoxy finish coating + Acrylic STAIRCASE STEPS - DARK GERY IS 632, N.A
STEPS. Finish 2+1 100 + 40 GALVANISED.
polyurethane finish paint STAIRCASE SIDE CHANNELS -LIGHT
ORANGE - IS 557
INSTRUMENTS.
23 - - - MANF. STANDARD - N.A
Primer Inorganic zinc silicate + Epoxy zinc phosphate 1+1 65-75 + 40

Intermediate - - - PHIROZI BLUE IS 176 FOR SUPPORTS
INSTRUMENT SUPPORT & 345
24 - - - High build epoxy finish coating + Acrylic GOLDEN YELLOW IS 356 FOR N.A -
STANCHIONS IF ANY. Finish 2+1 100 + 40
polyurethane finish paint STANCHIONS
NOTE -READ THIS DOCUMENT IN CONJUCTION WITH TIL SPEC 0-301A
Page 2 of 2
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/02 Rev 1
DOCUMENT : COMPRESSOR DESIGN PACKAGE
01 Issued for information. PTN PTN ASM 18.01.14

00 Issued for information. ABB ABB ASM 27.12.13
Rev. Description
by by by Date
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/02 REV 1
INDEX
1. BASIS OF DESIGN
2. BRIEF DESCRIPTION OF SCREW COMPRESSOR
3. PROCESS FLOW
3.1 GAS COMPRESSION CIRCUIT

3.2 LUBE OIL CIRCUIT
3.3 SEAL OIL CIRCUIT
4. REFERENCE DOCUMENTS
Page 2 of 10
1. BASIS OF DESIGN
Preliminary Basis of Design for compressor package –
Gas Constituent As per Process Data Sheet
Skid inlet pressure 0.533 kg/cm2 g
Skid inlet temperature 40° C
Skid outlet pressure 5.03 kg/cm2 g
Gas mass flow rate

3234 kg/hr
Electrical power supply 6.6 KV +/- 10 %, 50 Hz. +/- 3% (By client)
Electrical power supply 110V +/- 10 %, 50 Hz. +/- 3% (By client)
2 .BRIEF DESCRIPTION OF SCREW COMPRESSOR
The Howden WLV Compressor is being supplied for this application; WLV
compressors are specially designed for light weight gas applications. Oil is injected
in to the compressor for lubrication purpose and for taking away heat of
compression.
Compressor model is MK1BS WLViTS365/165; compressor is fitted with special

double seal for controlling emission of fugitive gases.
Page 3 of 10
Compression cycle is explained in below depiction –
Page 4 of 10
In the Oil flooded Screw Compressor, Gas comes in contact with the
circulating synthetic lubrication oil, which aids in compression while lubricating
and keeping the discharge temperature of Gas low.
As there is no need to separate the bearing housing from compressor
chamber by oil and gas seals, the bearings are located close to the rotors.
Only power input shaft has to be sealed from atmosphere and a double
mechanical seal is employed.
Compressor is driven by Electrical motor. Input shaft of the compressor is
directly coupled to the motor shaft by a flexible disc coupling.
3. PROCESS FLOW
The PSA Tail Gas Compressor system for HPCL, VISAKH comprises of three
basic circuits with the following major equipment.
Refer P & I D – PRJ/G2093/P & ID
3.1) Gas Compression circuit comprises of following components.

1. Oil Flooded Screw Compressor (74-K-201)
2. Oil Tank Separator (74-V-211)
3. After Cooler (74-E-211)
4. Secondary oil Separator (74-V-212)
5. Capacity Control
3.2) Lube oil circuit comprises of following components
2. Lube Oil Pump (74-P-211A & 211B)
3. Lube Oil Coolers ( 74-E-212A & 212B)
4. Lube Oil Filters (74-X-211B )
3.3) Seal Oil citcuit
Page 5 of 10
3.1) GAS COMPRESSION CIRCUIT
1) Oil Flooded Screw Compressor (74-K-201)

Gas is compressed inside the Screw compressor as mentioned above (under section
2) Compressed gas is fed to Oil Tank separator (74-V-211).
2) Oil Tank Separator (74-V-211) & Secondary oil separator (74-V-212)

In Oil tank separator or Primary oil separator, separation between the oil & gas
mixtures is achieved .As the gas/oil mixture enters the Oil tank separator, most of the
oil separates from the gas stream due to the reduction in velocity and further
separation occurs through a demister. Oil content in gas leaving the OTS is
maintained to approximately 150 to 200 ppm. Gas from Oil tank separator is fed to
Shell & tube type after cooler (74-E-211), where gas is cooled to 60 Deg C.
3) After Cooler(74-E-211) / Lube oil cooler( 74-E-212A & 212B)

Shell & tube type after cooler (74-E-211) is provided to cool the compressor
discharge gas to 60 Deg C; where sea cooling water is used to cool the hot gas
coming in to the shell side of the cooler.
4) Secondary oil Separator (74-V-212)

Cooled gas is fed to the Secondary oil Separator also knows as SOS, further oil
separation is achieved inside SOS due to coalescer effect.
Synthetic oil is costly item, oil collected in secondary separator at Coalescing
chamber is returned to the compressor suction on continuous basis through oil drain
line, which is having RO.
Page 6 of 10
5) Capacity Control
Capacity control in screw compressor is achieved by using capacity control slide

valve. This valve effects a movable section of the rotor bore casing which prevents
the compression beginning within the rotor lobes until the required flow is matched
by the gas within the compression space. Capacity regulation from 720 kg/hr to 3234
kg/hr can be achieved through slide valve system.
Slide valve regulation in compressor can be achieved by using four nos. solenoid
valves (2 for loading (UY-0321 / 0322) & 2 for unloading (UY -0323/0324). The
pressurized oil is fed to the one end of the piston and oil at the other end is drained
back to the compressor casing. This pressure differential causes the piston to move
out thereby decreasing its swept volume.To achieve automatic capacity regulation
solenoid activation signal is taken from Pressure Transmitter ( PT-0323) mounted on
suction line of the compressor.
Further capacity regulation is achieved by means of discharge gas bypass; PV-0323

is employed to regulate discharge gas to suction pressure. Signle to activate PV
shall be taken from Pressure Transmitter PT-0321. Refer to loading, unloading
scheme depicted below.
Page 7 of 10
Compressor unloading system -
Compressor loading system -
Page 8 of 10
3.2) LUBE OIL CIRCUIT
After compression, Gas /oil mixture is discharged into Oil tank separator. The
separation between the oil/gas mixtures is achieved in the Oil tank separator. The Oil
tank separator is equipped with Level Transmitter (LT -0321) for positive oil level
indication. A temperature controlled oil heater is inserted in the Oil tank separator to
maintain the oil temperature for proper oil viscosity during compressor off condition.
2. Lube oil pump (74-P-211A/211B)

Rotary type oil pump is provided (one working & one stand by) application. Oil is
sucked via a suction strainer, which is installed on the pump suction line to protect
the oil pump from any dirt. External PSVs ( PSV -0323 / 0324) are provided at the
outlet of the oil pump to protect the system from high pressure.
3. Lube oil cooler (74-E-212 A/B)

Two shell & Tube heat exchanger are provided oil cooling purpose. One oil cooler
shall be in operation while other shall act as stand by in case of requirement same
can be used by selecting proper port of six way valve.
Lube oil is pumped through Oil cooler where it is cooled to 50 Deg C.
Three-way temperature Control valve TCV – 0327 is used to bypasses oil flow in
order to maintain oil temperature to 50 0C.
4. Lube oil filter ( 74-X-211A/ 211B)

Cooled lube oil is passed through Duplex oil filter, (having one filter element as
working & other as a standby), filtration up to of 15 micron is achieved through filter.
Pressurized oil is fed to the compressor bearings, slide valve, through the oil header.
Page 9 of 10
3.3) SEAL OIL CIRCUIT (74-SS-201)

John Crane Plan 53B seal leakage containment system is provided. In this system
buffer oil at the higher pressure than the compressor chamber pressure is circulated
through the double mechanical seal. This pressurised oil shall take away the heat of
friction from seal face and maintain positive isolation pressure inside the seals.
Hot buffer oil shall be cooled in coil and shell type heat exchanger cooling water
used cool the buffer oil is bearing cooling water, Accumulator having capacity of 35
Ltrs is provided in the system accumulator shall maintain positive pressure during
running of the system also hand pump is provided to refill the buffer oil in case of
loss of oil due to leakage through seals.
4. REFERENCE DOCUMENTS –
1. PIPING & INSTRUMENTATION DIAGRAM –PRJ/G2093/P&ID REV 04.

2. GENERAL ARRANGEMENT DRAWING – PRJ/G2083/GAD REV 03.
3. COMPRESSOR DATASHEET – PRJ/G2093/ME01 REV.03.
4. FOUNDATION DRAWING – PRJ/G2093/FKP REV 06.
Page 10 of 10
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/07
DOCUMENT : COUPLING DATASHEET & DRAWING

Rev. Description
by by by Date
1 GENERAL
2 Project : PSA Tail Gas Screw Compressor Package Job no. : G2093
3 Owner : HPCL , Vishakh Site : Vishakh
4 Purchaser : Kirloskar Pneumatic Co Ltd Unit : PSA Unit No.: 74
5 Item No.: 74 - K - 201 Service : Motor Driven Screw Compressor 1
6 No. of Units : 1 Working : 1 Stand by:
7 Applicable to : Proposal Purchase As Built
8 : Scope, Option & Information specified by the purchaser : Information required from and options left to vendor. Vendor to cross ( ) the selected option.
.
9 Driver : Electric Motor Type : ExnA Manufacturer :ABB Model : -
10 Nameplate Power (kW): 725 Service Factor: 1 S.No.: Tag No. 74-KM-201 1
11 Driven Unit : Screw compressor Manufacturer : Howden Model : MK1BS WLViT 365/165
12 Serial No.: Tag no. 74-K-201
13 Coupling type: Flexible element Gear Quill Shaft Other
14 Manufacturer : Unique Transmission Model :80X-300-460-API671 Size :300 Assy. Dwg. No.:FX300460-5-KPC
15
16 CONDITIONS CONSIDERED FOR COUPLING SELECTION RATINGS
17 Conditions Torque (kgf-m) @ RPM Torque (kgf-m) @ RPM Serv. Factor
18 Normal 239.2 2950 Normal 406.7 2950 1.700
19 Driven Rated load Peak 813.4 2950
20 Maximum Steady State Momentary 1423.5 2950
21 Maximum Transient Shaft Juncture (Driving)
22 Trip Condition Shaft Juncture (Driven)
23 Continouos Cyclic
24 Other
25 Frequency of Transients (Events/Time): Non-synchronus exiciting frequency:
26 Coupling Minimum Required Service Factor, SF 1.5 Actual SF 1.700
27 Ambient Temperature ( degree centigrate) 36 Maximum 45 Minimum 15
28 Environment Hyd. Chloride Hyd. Sulphide Others: Saline environment 1
29 LUBRICATION
30 Continuous Batch Non-Lubricated Viscocity : cP@ degree centigrade
31 Filtration Microns Pressure (kg/cm 2g) Temp.(.C):
32 Flow (m 3/hr)
33 COUPLING DATA
34 Shaft Separation (including thermal growth) (mm B.S.E) 460
35 @ Ambient Temp.: @ Normal Operation: @ Maximum Transient:
36 Motor Rotor Float (mm) NA Limited End Float (mm) NA
37 Marine Type Required Flex-Hub Type Required (2.2.2) Electrically Insulated
38 Required Misalignment Capability :
39 Steady State : Angular (degree): 0.15 Parallel Offset (mm) 1.02 Axial (mm) 1.015
40 Transient Angular (degree): Parallel Offset (mm) Axial (mm)
41 Maximum Allowable Misalingment :
42 Steady State : Angular (degree):0.50 Parallel Offset (mm) 3.00 Axial (mm) 3.00
43 Transient : Angular (degree): 0.75 Parallel Offset (mm) Axial (mm)
44 Component Balance OR Component Balance & Assembly check Balance OR Component Balance with Assy. Balance
45 Residual Unbalance Check of Assembled Couplings Balance Repeatability Check
46 Max. Allowable Residual Unbalance g-mm Driver End : Driven End :
47 Max. Actual Residual Unblance g-mm Driver End : Driven End :
48 Torsional Stiffness (kg-mm/Rad) : 0.652*10^8
49 WR2 (KG-M2): Driver End : 0.110 Driven End : 0.106
50 Spacer Lateral Natural Frequency 136140 c/min Torque Capacity Of Hub/Shaft Interface for keyless fits (kgf-m)
51 flexible-Element Coupling
52 Initial Deflection (mm) Nil Pre-Strech-nil Compression-nil Max. Axial Deflection (mm) 3.0
53 Calculated Axial Natural Frequency: 2800 c/m Test of ANF: Actual ANF:
54 Maximum Enclosure Temperature at Max. Continuous speed (degree C): NA
55 REMARKS:
56
57
58
59
60
IQ U E
UN S
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DATA SHEET NO. REV

T EM
A NS M SS
I
UNIQUE TRANSMISSION (I) PVT. LTD. SPECIAL PURPOSE COUPLING

O
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DS-FX300460-5-KPC 1
CAL
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61 MATERIALS
62 Component Drive End Materials Driven End Materials
63 Hub / Flange Cl4 IS2004(ASTM A668 Gr F) Cl4 IS2004(ASTM A668 Gr F)
64 Spacer Cl4 IS2004(ASTM A668 Gr F) Cl4 IS2004(ASTM A668 Gr F)
65 Sleeve
66 Flexible-Element SS301 SS301
67 Flexible-Element Guard-Sp Pl Cl4 IS2004(ASTM A668 Gr F) Cl4 IS2004(ASTM A668 Gr F)
68 Bolts Gr12.9 ASTM A574M Gr12.9 ASTM A574M
69 Nuts ASTM A194 GR2H ASTM A194 GR2H
70 Protective Coating : Vendor Standard Other
71 Internal Teeth Hardeness : Rockwell C Drive End Actual : Driven End Actual :
72 External Teeth Hardeness : Rockwell C Drive End Actual : Driven End Actual :
73 COUPLING HUB MACHINING

74 Drive End Driven End
75 Type (Integral / Cylinderical / Taper) cylinderical cylinderical
76 Keyed or Hydraulically Fitted keyed keyed
77 Taper
78 Keyway Dimenions and Number 1 No 22 wide 1 No 28 wide
79 Nominal Bore Diameter (mm) 85 100.5
80 Interference Fit (mm) : Max. / Min. 0.085/0.013 0.085/0.037
81 Puller Holes 4 No M10 1 4 No M10 1
82 Trim Balance Holes 6 no M8 6 no M8
83 COUPLING GUARD - KPC Scope of Supply

84 Co-ordinator : Purge Gas: Dry Air Purge:
85 Flanged Cylinderical : Base Mount Purge Connection Size & Type:
86 Air Tight: Oil Tight: Purge M3/HR Required:
87 Spark Resistant Oil Mist Cooling Gas Cooling
88 Transparent Window For Each Oil Spray Point: Contract Guard to be used during Shop Test
89 Vent Connection: Additional Guard Details:
90 1 inch NPT with Filter Breather
91 1 inch Flanged, Rating & Facing :
92 ACCESSORIES - KPC Scope of Supply

93 Hydraullic Installation/ Removal Tooling (To include Hand
Prime Eqpt. Supplier to furnish one set of Plug & Rimg Gauges (Appe.D)
94 Lapping Tools Pumps (s), Pressure Gauge(s), Fittings & Hose(s) By :
95 Drill Temperature for Internal Flanged Hubs by: Coupling Manufacturer Purchaser
96 Coupling Manufacturer Purchaser Puller By Compressor Manufacturer
97 Two-Piece Stop Rings by Coupling Manufacturer Moment Simulator Solo plate
98 APPLICABLE SPECIFICATIONS PREPARATION FOR SHIPMENT

99 API 671, Special Purpose Coupling Outdoor Storage for more than 12 months
100 Others : Expected Storage Time (Months) :
101 Shipping Domestic Storage Indoor
102 Coordination Meeting Attendance Required Export Outdoor
103 REMARKS
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
81013 1 thomas ashjain081013

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Date Revision Job Engineer Checked by
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DATA SHEET NO. REV

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UNIQUE TRANSMISSION (I) PVT. LTD. SPECIAL PURPOSE COUPLING

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KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/08 , Rev 2
DOCUMENT : DATASHEET FOR OIL PUMP

Rev. Description
by by by Date
1 GENERAL
2 Project : G 2093 Item No.: G2093 03.PM.001
3 Owner HPCL PROJECT : : PSA TAIL GAS COMPRESSOR
4 Purchaser: KIRLOSKAR PNEUMATIC CO. LTD. Unit:PSA Unit No.: 74
5 TAG NO. : 74-P-211 A/B Service : LUBE PUMP Lube Oil CPI Make CP-4601-68 + Traces of TAIL GAS
6 No. Required: Working 1 Std. By 1 Driver: Working: 1 Std. By 1
7 Applicable to Proposals Purchase As Built
8 Scope option and information specified by Purchaser Information required from & options left to vendor to cross [ ] the selected option
9 Manufacturer: TUSHACO PUMPS PVT. LTD. Size & type : THREE SCREW Model : T3S-T-70/54
10 OPERATING CONDITIONS
11 Liquid : CPI Make CP-4601-68 + Traces of TAIL GAS Capacity at PT (lpm) 490 LPM at Min. Viscosity
12 Pumping Temperature (°C) (Max/Min): 92-40 Offered Capacity 490 LPM at 9.5 cSt, 510 LPM at 68 cSt
13 Specific Gravity at P.T. : 0.79 2 Discharge Pressure (Kg/cm²(g)) (Rated) 11.13
14 Vapour Pressure at PT (kg/cm 2,a): NA- Suction Pressure (Kg/cm²(g) (Rated) 5.63
15 Viscosity at PT (Cp/Cst) (Min / Max) : 9.5 / 68 Differential Pressure (Kg/cm² ) : 5.5
16 Corrosion Erosion caused by: N.A. NPSH available (m) : 7.1
17 Presence of Solids : N.A Jacketing /Tracing Rquired Steam Electric N.A.
18 REMARKS :
19 Noise Lavel --- 85dba when measured from a distance of 1mtr from pump surface.
20 SITE / INSTALLATION / UTILITY DATA
21 Location : Indoor Outdoor w/o roof Heated Unheated
22 Site Temperature (°C) : Max :45 Min :15 Elect. Area Hazard : Div : Zone 2 Class : T3 Group: II C
23 Available Steam Pr. (kg/cm 2,g): Min : Nor : Max:
24 Temperature (°C) : Min : Nor : Max:
25 REMARKS :
26
27 APPLICABLE CODES & STANDARDS
28 APPLICABLE CODES & STANDARDS : API 676 IInd EDITION
29 PERFORMANCE
30 Rated Capacity (lpm) @ min viscosity : 490 Direction of Rotation from Coupling End CW CCW
31 @ maxx viscosity : 510 Diff. Pressure at Relief Valve Setting (kg/cm2 ,): 6.5
32 Pump (rpm) 1460 Diff.Pressure at Relief Valve Accumulation (kg/cm2,): 7.15
33 NPSH Required (m): 4.5 at 68 cSt BkW @ Max Viscosity (kW): 8.3 kW at 68 cSt
34 Displacement (lpm) : 570 LPM BkW @ Relief Valve Setting (kW) :at 9.5 cSt :8.5kW, at 68cSt :8.9kW
35 Volumetric effieiency(%) : 86 at 9.5 cSt & 89.5 at 68 cSt BkW at RV Acc Pressure :at 9.5cSt :9.1kW, at 68cSt :9.5kW
36 Mechanical Efficiency (%): 69.3 at 9.5 cSt & 65.7 at 68 cSt Motor Rating (kW) : 11 Kw
37 Overall Efficiency (%) : 60 at 9.5 cSt & 59 at 68 cSt Allowable Speed (rpm) Max : 1460 Min : 500
38
39
40 CONSTRUCTION FEATURES
41 Nozzles Size Rating POSITION NOZZELES
42 SUCTION 6“ 300 # B 16.5 AXIAL
43 DISCHARGE 4" 300 # B 16.5 TOP
44 DRAIN 1/2"NPT NPT BOTTOM
45 VENT 1/2"NPT NPT TOP
46
47 PUMP TYPE: Gear Screw Sliding Vane
48 External Gear Internal Gear Gear Type Spur Gear Helical Gear
49 Twin Screw Triple Screw Progressing Cavity
50 Rotor Mount: Between Brg. Overhung Packing : No. of Rings
51 Relief Valve : Built in EXTERNAL Steam Jacketing : Casing Stuffing Box None
52 Timing Gears: Yes No Mechanical Seals : EAGLE BURGMANN
53 Bearing (Make/Model): SKG / FAG / EQUIVALANT Manufacturer and Model :Y-19 /Y-16/EQUI. Single Mech. Seal.
54 Lubrication Type for Bearing: (Refer Rem. 1) Mech. Seal API Code : BSPRN API 610 Seal Flush Plan : 02, 61
55 Pumped Fluid Ring Oil Oil Mist Piping for Seal Flush & Quench furnished by : N.A.
56 External Oil Flood Grease Pump Vendor Others
57 Max.Allowable Working Pr.(kg/cm 2, g): 25.0 Kg/cm²(g) Piping for Cooling / Heating furnished by
58 Hydrostatic Test Pressure (kg/cm 2, g): 37.5 Kg/cm²(g) Pump Vendor Others
59 Steam Jacket Design Pressure (kg/cm 2, g):
60 REMARKS :
DATA SHEET NO.001 REV2

PRJ/G2093/ME/08
61 MATERIALS
62 Body / Casing : ASTMA105/A106GrB/A234 WPB/IS:2062 Sleeve(s): -
63 Liner / Insert Aluminium Alloy – LM13, BS:1490 Bearing Housing: IS 210 FG. 260
64 End Plates Cast Iron - IS :210 FG 260 Timing Gears : -NA
65 Rotor(s) Alloy Steel - BS970 EN 41 B Mounting bracket : MS IS 2062
66 Vanes - Discharge Piping : -
67 Shaft Integral with Rotor Gland(s) :N. A. -
68 Packing -Mechanical Seal – C v/s SiC Relief Valve : External in KPCL Scope
69 REMARKS:
70 Description
71 INSPECTION & TESTING : AS PER APPROVED QAP
72 Required Witnessed Description Required Witnessed
73 Shop Inspection Performance Test
74 Material Certificates NPSH Test (As per EIL Std. Spec)
75 Hydrostatic test(Casing) R.V.Set Functional Test
76 Rotor Dynamic Balancing (Observed) Dismantle Inspection
77 Mechanical Run & Noise level Test Dimensional check of Pump & Motor
78 REMARKS:
79 DRIVER
80 Type of Driver Elec. Motor Steam Turbine Other
81 Driver kW : 11 KW Driver Supplied by
82 Speed (rpm) : 1500 (SYN) Driver supplied and mounted by KPCL
84 REMARKS:
DRIVE MECHANISM
85 Direct Coupled V-Belt Gear Variable Speed
86 Coupling make : RATHI Coupling Type :Metal flexible Spacer Coupling Coupling guard – Non Sparking
89 REMARKS:
90
91 BASE PLATE / BRACKET
92 By Pump Manufacturer Common for pump, driver & accessories/auxiliaries.
93 Overall Size (lxbxh) (mm) : 503 x 185 x 322 approx.
94 REMARKS:
95 WEIGHT
96 Pump only (kg): 55 approx. Gear Box (kg) : N.A.
97 Baseplate (kg): Misc(kg) Driver (kg): Total Weight (kg):
98
99
100 REMARKS:
101 PUMP DESIGN TEMP : 120 DEG. C
102 PUMP DESIGN PRESSURE : 14.2 Kg/cm2 (g).
103 COUPLING AS PER API 671 LATEST EDITION 4th AUG 2007.
103
104
105
106
107
108
109
110
111
112
113
114
115
116
PRJ/G2093/ME/08 REV2
ROTARY PUMP
Page 2 OF 2
DOCUMENT : LUBE OIL PUMP GA DRAWING
01 Issued for information ABB ABB ASM 17.10.13

Rev. Description
by by by Date
SCOPE OF SUPPLY:- PUMP WITH BASE PLATE,COUPLING,COUPLING GUARD,
COMPANION FLANGES AND FOUNDATION BOLTS.
PUMP TAG NO. :- 74-P-211 A/B

PROJECT :- PSA TAIL GAS COMPRESSOR
CUSTOMER :- KPCL/PUNE
ORDER NO. :- 2441400404 DATED.:-21.08.2013
FILE NO. :- TU 1445622
PUMP TYPE :- T3ST-70/54
QTY. :- 2 Nos.
SPEED :- 1460 RPM
CAPACITY :- 490 LPM at 9.5 cSt,510 LPM at 68 cSt
DIFF.PRESS. :- 5.5 bar
LIQUID :- CP-4601-68 + TRACES OF TAIL GAS
VISCOSITY :- 9.5-68 cSt
MOTOR :- 11 KW(15 HP),1450 RPM,TEFC
FRAME :- 160M
COUPLING :- EM-25,SPACER LENGTH-140 MM(LOVE JOY)
ROTATION :- C.W.
DUTY :- LUBRICATION (CONTINUOUS)
DOCUMENT : SAFETY VALVE DATASHEET

Rev. Description
by by by Date
PROCESS DATA SHEET FOR PSV SELECTION
2
UNITS: Flow -> Liquid- Gas- Steam- Pressure ->Kg/cm g Temperature-> °C Level /length -> mm
1 Tag No. PSV 0321 & PSV 0322 PSV 0321 & PSV 0322 PSV 0323 & PSV 0324 TSV 0323
4 3"-P-74-0329-A5A 3"-P-74-0329-A5A 1.5"-LO-74-0347-A1M

2 Line No. 3"-SWR-74-0323-A5Y
3"-P-74-0330-A5A 3"-P-74-0330-A5A 1.5"-LO-74-0349-A1M
General 3 Vessel Protected OIL TANK SEPARATOR (74-V-211) OIL TANK SEPARATOR (74-V-211) LUBE PUMP (74-P-211A/B) AFTER GAS COOLER
4 Safety / Relief RELIEF RELIEF RELIEF THERMAL RELIEF
5 Type : BELLOW TYPE BELLOW TYPE BELLOW TYPE BELLOW TYPE
6 Full Nozzle Full Lift ¦ Mod. Nozzle FULL NOZZLE & FULL LIFT FULL NOZZLE & FULL LIFT FULL NOZZLE & FULL LIFT FULL NOZZLE & FULL LIFT
7 Bonnet Type CLOSED CLOSED CLOSED CLOSED
8 Conv. / Bellows/Pilot Operated BELLOW TYPE BELLOW TYPE BELLOW TYPE CONVENTIONAL
9 Inlet Conn. :Size & Rating 3 inch 150 # 3 inch 150 # 1.5 inch 150 # 3/4 NPT (M) SCREWED
10 Facing & Finish RF 125 AARH RF 125 AARH RF 125 AARH
Valve 11 Outlet Conn. :Size & Rating 4 inch 150 # 4 inch 150 # 3 inch 150 # 1 NPT (F) SCREWED
12 Facing & Finish RF 125 AARH RF 125 AARH RF 125 AARH
13 Cap Over Adj. Bolt:
14 Screwed ¦ Bolted Screwed Screwed Screwed Screwed
15 Lifting Gear- type CLOSED CAP CLOSED CAP CLOSED CAP CLOSED CAP
16 Test Gag Required Required Required Required
17
18 Body And Bonnet CS TO ASTM A 216 GR WCB CS TO ASTM A 216 GR WCB SS TO ASTM A351 CF8M MONEL
19 Nozzle And Disc FULL NOZZLE FULL LIFT FULL NOZZLE FULL LIFT FULL NOZZLE FULL LIFT MONEL
Material 20 Spring SS316 SS316 SS316 INCONEL 750
21 Bellows SS 316L SS 316L - -
22
23
24 Resilient Seat Seal - - - -
Options 25
26
27 Code ASME-VIII/API 520/ANSI ASME-VIII/API 520/ANSI ASME-VIII/API 520/ANSI ASME-VIII/API 520/ANSI
Basis 28 Basis Of Selection Fire Case Blocked Discharge Blocked Discharge Tube rupture
29
30 Fluid And State TAIL GAS/VAPOUR TAIL GAS/VAPOUR LUBE OIL/LIQID SEA WATER/LIQUID
31 Corrosive Costituent - - -
32 Required Flow Capacity 3920 3764 23226
33 Mol. Wt. ¦ Density At Rel. Temp. 11.69/2.5 KG/M3 11.69/2.5 KG/M3 650/790 KG/M3 18.01/1000 KG/M3
34 Oper. Pressure 5.63 Kg/cm2g 5.63 Kg/cm2g 5.5 kg/cm2 (DIFF) 5 kg/cm2g
35 Oper. Temp °C ¦ Rel. Temp °C 92.8 /92.8 92.8 /92.8 92.8 /92.8 44
Service 36 Valve discharges to FLARE HEADER FLARE HEADER PUMP SUCTION ATM
Cond- 37 Total Back Press. 1.7 Kg/cm2g 1.7 Kg/cm2g - -
Cond- 38 Superimposed Back Pressure 0.1 Kg/cm2g 0.1 Kg/cm2g - -
itions 39 Set Pressure. 6.63 Kg/cm2g 6.63 Kg/cm2g 6.5 Kg/cm2 (DIFF) 7.6 Kg/cm2g
40 Cold Bench Test Pressure 6.9 Kg/cm2g 6.9 Kg/cm2g 6.9 Kg/cm2g 7.9 Kg/cm2g
41 % Over Pressure ¦ % Blowdown 21%/7% 10%/7% 10%/7% 10%/7%
42 Cp / Cv ¦Compr.Factor 1.29/0.9993 1.29/0.9993 - -
43 Viscosity at Rel. Temp. 0.012 cP 0.012 cP 8.7 cP 0.5 cP
44 Vessel:Wall temp°C¦Surf.Area-m2 - - - -
45
46 Calculated Area -sq. inch 1.649 1.723 0.548 -
47 Sel. Area - sq. inch ¦ Orifice Design 1.838/k 1.838/k 0.785/H 0.060/06
Orifice 48 No. of valves Reqd. for above Flow capacity
49 Total area - sq inch
50 Actual Flow Capacity kg/hr 4369.5 4014 32897.19 3305.034
51 Model No. K/BC64AA2X3 K/BC64AA2X3 H/CS64AA2X3 06/CMM4SS2
Model 52 Make FAINGER LESER FAINGER LESER FAINGER LESER FAINGER LESER
Nos. 53 IBR Certification NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE NOT APPLICABLE
NOTES:
Refer
1.Clause 7.7.4.4 from Design basis instrumentation for supply of purge gas compressor
4 2. Clause 4.8 from Specification BEDD
3. Out of two cases Blocked outlet & fire case for PSV 0321 & 0322, fire case scenario is the governing, hence PSV 0321 & 0322 are selected for fire case condition.
VENDOR DRAWING NO- ORDER NO:-

FILE- PROJECT NO.: G2093
CLIENT: HPCL, VISAKH DATE BY CHKD APPD

ENGINEERS
KIRLOSKARINDIA
PNEUMATICS
LIMITED PLANT : PSA TAIL GAS COMPRESSOR Data sheet (Sizing Calculation) for PSV & TSV REV
COMPANY
NEW DELHILTD
SUPPLIED BY - Kirloskar Pneumatic Co. Ltd. 0
PROCESS DATA SHEET FOR PSV SELECTION
2
UNITS: Flow -> Liquid- Gas- Steam- Pressure ->Kg/cm g Temperature-> °C Level /length -> mm
1 Tag No. TSV 0321 & 0322
3"-SWR-74-0322-A5Y
2 Line No.
3"-SWR-74-0321-A5Y
General 3 Vessel Protected OIL COOLER
4 Safety / Relief THERMAL RELIEF

5 Type : CONVENTIONAL
6 Full Nozzle Full Lift ¦ Mod. Nozzle FULL NOZZLE & FULL LIFT
7 Bonnet Type CLOSED
8 Conv. / Bellows/Pilot Operated CONVENTIONAL
9 Inlet Conn. :Size & Rating 3/4 NPT (M) SCREWED
10 Facing & Finish
Valve 11 Outlet Conn. :Size & Rating 1 NPT (F) SCREWED
12 Facing & Finish
13 Cap Over Adj. Bolt:
14 Screwed ¦ Bolted Screwed
15 Lifting Gear- type CLOSED CAP
16 Test Gag Required
17
18 Body And Bonnet MONEL
19 Nozzle And Disc MONEL
Material 20 Spring INCONEL 750
21 Bellows
22
23
24 Resilient Seat Seal -
Options 25
26
27 Code ASME-VIII/API 520/ANSI
Basis 28 Basis Of Selection Tube rupture
29
30 Fluid And State SEA WATER/LIQUID
31 Corrosive Costituent -
32 Required Flow Capacity -
33 Mol. Wt. ¦ Density. At Rel. Temp. 18.01/1000 KG/M3
34 Oper. Pressure -
35 Oper. Temp °C ¦ Rel. Temp °C 44
Service 36 Valve discharges to ATM
Cond- 37 Built Up Back Press. -
Cond- 38 Superimposed Back Pressure (Variable) -
itions 39 Set Pressure. 10 KG/CM2(G)
40 Cold Bench Test Pressure 10.8 KG/CM2(G)
41 % Over Pressure ¦ % Blowdown 10%/7%
42 Cp / Cv ¦Compr.Factor 1
43 Viscosity at Rel. Temp. -
44 Vessel:Wall temp°C¦Surf.Area-m2
45
46 Calculated Area - sq. inch
47 Sel. Area - sq. inch ¦ Orifice Design 0.06/06
Orifice 48 No. of valves Reqd. for above Flow capacity
49 Total area - sq. inch -
50 Actual Flow Capacity (kg/hr) 3783.22
51 Model No. 06/CMM4SS2
Model 52 Make FAINGER LESER
Nos. 53 IBR Certification NOT APPLICABLE
NOTES:
Refer
1.Clause 7.7.4.4 from Design basis instrumentation for supply of purge gas compressor
2.Clause 4.8 from Specification BEDD
VENDOR DRAWING NO- ORDER NO:-

FILE- PROJECT NO.: G2093
CLIENT: HPCL, VISAKH DATE BY CHKD APPD

KIRLOSKARINDIA
ENGINEERS PNEUMATICS
LIMITED Data sheet (Sizing Calculation) for PSV & TSV REV
PLANT : PSA TAIL GAS COMPRESSOR
COMPANY
NEW DELHILTD
SUPPLIED BY - Kirloskar Pneumatic Co. Ltd. 0
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/12
DOCUMENT : LUBE OIL FILTER ELEMENT DATASHEET AND

DRAWING

Rev. Description
by by by Date

Order No: VOG/4006554

Filter element: HF1/MC1 129X394
Technical Data for SS cleanable Element

Type of Filter Element MC1-TC
Identity Number 1940156
Drawing no. Z45587
Material of filter Element Stainless Steel
Flow Direction FITO
Micron Rating 15 μm (10μm mesh, 20μm nom.)
O.D largest Ø129 mm
Inside Diameter Ø86 mm
Element Height 394 mm
Element Weight 3120 g
Surface Area 13160cm²
Operating Temperature 0,00⁰C/110,00⁰C
Pressure drop at clean condition <0,2 bar at 50,00⁰ (360l/min, 40cSt)
Permissible operating overpressure 10 bar
Operating Pressure 10.5 bar
Design Pressure 14.2 bar

Order No: VOG/4006554

Technical Data for disposable Element

Type of Filter Element HF1-TC MG-H
Identity Number 1980079
Drawing no. Z45587
Material of filter Element Stainless Steel + glass fibre
Flow Direction FITO
Grade of Filtration 15 μm
Filtration ratio acc. To ISO 16889 ß16>400
O.D largest Ø129 mm
Inside Diameter Ø86 mm
Element Height 394 mm
Element Weight 3100 g
Surface Area 12310cm²
Operating Temperature 0,00⁰C/85,00⁰C
Pressure drop at clean condition <0,23 bar at 50,00⁰ (360l/min, 40cSt)
Permissible operating overpressure 10 bar
Operating Pressure 10.5 bar
Design Pressure 14.2 bar

DOCUMENT : TEMA DATASHEET FOR GAS COOLER

Rev. Description
by by by Date
HEAT EXCHANGER SPECIFICATION SHEET Page 1
MKH Units
Job No. G2093

Customer HPCL, VISAKH Reference No. -
Address VISAKH RF, ANDRAPRADESH Proposal No. -
Plant Location VISAKH RF Date 01.08.13 Rev 2
Service of Unit TAIL GAS COOLER Item No. 74-E-211
Size 2 290 x 2400 * mm Type AES Horizontal Connected In 0 Parallel 1 Series
Surf/Unit (Gross/Eff) 5.602 / 5.463 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 5.602 / 5.463 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name TAIL GAS SEA WATER
Fluid Quantity, Total kg/hr 3880.0 8187.2
Vapor (In/Out) 3880.0 3880.0
Liquid 8187.2 8187.2
Steam
Water
Noncondensables
Temperature (In/Out) 2 89.00 60.00 33.00 44.00
Specific Gravity 0.9942 0.9900
Viscosity cP 0.0122 0.0114 0.7490 0.6070
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kcal/kg-C 0.8181 0.7969 1.0082 1.0087
Thermal Conductivity kcal/hr-m-C 0.0914 0.0840 0.5336 0.5472
Latent Heat kcal/kg
Inlet Pressure kgf/cm2G 5.43 5
Velocity m/s 18.85 1.81
Pressure Drop, Allow/Calc kgf/cm2 0.200 0.092 0.700 0.689
Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000400
Heat Exchanged 90827 kcal/hr MTD (Corrected) 33.8 C
Transfer Rate, Service 491.91 kcal/m2-hr-C Clean 780.51 kcal/m2-hr-C Actual 508.88 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 7.630 / 7.630 /
Design Temperature C 120.00 72.00
No Passes per Shell 1 8
Corrosion Allowance mm 3.000 0.000
Connections In mm 1 @ 146.33 1 @ 67.660
Size & Out mm 1 @ 146.33 1 @ 67.660
Rating Intermediate @ @
Tube No. 52 OD 19.050 mm Thk(Avg) 1.651 mm Length 1800. mm Pitch 25.399 mm
Tube Type Plain Material Copper/nickel 70/30 Tube pattern 30
Shell Carbon steel ID 290.00 OD 305.87 mm Shell Cover Carbon steel (Remove.)
Channel or Bonnet Carbon steel Channel Cover Carbon steel
Tubesheet-Stationary Copper/nickel 70/30 Tubesheet-Floating Copper/nickel 70/30
Floating Head Cover Carbon steel Impingement Plate None
Baffles-Cross Carbon steel Type Single-Seg. %Cut (Diam) 34 Spacing(c/c) 302.38 Inlet 487.71 mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type None
Bypass Seal Arrangement 2 pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
Expansion Joint Type
Rho-V2-Inlet Nozzle 1696.1 kg/m-s2 Bundle Entrance 245.36 Bundle Exit 413.98 kg/m-s2
Gaskets-Shell Side Spiral Wound Metal (SS) Tube Side Spiral Wound Metal (SS)
-Floating Head Spiral Wound Metal (SS)
Code Requirements ASME TEMA Class R
Weight/Shell 568.74 kg Filled with Water 748.90 kg Bundle 186.37 kg
Remarks:
REFER TO ATTACHED MOC SHEET FOR GAS COOLER
'*' FOR OVERALL DIMENSIONS OF THE COOLER REFER TO THE FABRICATION DRAWING.
Reprinted with Permission (v7.0000 )
Item No.: 74-E-211

\\Cadfileserver\acr-pgs\Shrikant_D_Drive\2013-14\HPCL G2093\Doc submt to client\14 TEMA DATASHEET\Gas cooler Rev 2.htri
KPCL Job No. : G2093
Customer : HPCL, VISAKH RF
KPCL Document No. : PRJ/G2093/ME/19
ITEM : GAS COOLER
Kirloskar Pneumatic Co.ltd Rev : 2
MOC FOR GAS COOLER
Sr. No. Description Material of Construction
1 Main Shell SA 516 Gr. 70
2 Channel shell SA 516 Gr. 70 with 3 MM Monel cladding
3 Shell side nozzle necks SA 106 Gr B (Smls.)
4 Shell side nozzle flange SA 105 ( WN configuration)
5 Stationary Head /Channel flange SA 105 or SA 266 Gr 2/4 with 3 MM Monel cladding
6 Floating head backing ring SA 266 Gr 2/4
7 Floating head cover flange SA 266 Gr 2/4 with 3 MM Monel cladding
8 Floating head cover SA 516 Gr. 70 with 3 MM Monel cladding
9 Channel Cover SA 105 or SA 266 Gr 2/4 with 3 MM Monel cladding
10 Shell side Dish end SA 516 Gr. 70
11 Shell Cover flange SA 105 or SA 266 Gr 2/4
12 Shell flange - Rear head end/ Stationary head end SA 105 or SA 266 Gr 2/4
13 Channel nozzle necks SA 106 Gr B (Smls.) with 3 MM Monel cladding/Monel pipe. 2
14 Channel nozzle flanges SA 105 ( WN configuration) with 3 MM Monel cladding/Monel flanges. 2
15 Tube Sheets Floating / stationary Cu/Ni 70/30
16 Tubes Cu/Ni 70/30
17 Baffles SA 516 Gr. 70
18 Tie Rods and seal rods IS 2062 Gr B
19 Spacer Tubes IS 1239
20 Pass Partition Plate SA 516 Gr.70 + 3 MM MONEL CLADDING
21 Gasket Shell Side Spiral wound SS 316
22 Gasket channel side Spiral wound SS 316
23 Gasket channel cover Spiral wound SS 316
24 Gasket Floating Head Spiral wound SS 316
25 Fastners SA-193 GR.B7/SA 194 GR.2H
26 Internal attachments SA 516 Gr. 70
27 External attachments SA 516 Gr. 70
28 Saddle and Brackets SA 516 Gr. 70
Note
All Equipment nozzles shall be minimum 300# only. WNRF TYPE. 2
DOCUMENT : TEMA DATASHEET FOR OIL COOLER

Rev. Description
by by by Date
HEAT EXCHANGER SPECIFICATION SHEET Page 1
MKH Units
Job No. G2093

Customer HPCL,RF Reference No. -
Address VISAKH,RF, ANDRAPRADESH Proposal No. -
Plant Location VISAKH Date 01.08.13 Rev 2
Service of Unit LUBE OIL COOLER Item No. 74-E-212 A/B
Size 2 420 x 6150 * mm Type AEW Horizontal Connected In 0 Parallel 1 Series
Surf/Unit (Gross/Eff) 53.324 / 52.616 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 53.324 / 52.616 m2
PERFORMANCE OF ONE UNIT
Fluid Allocation Shell Side Tube Side
Fluid Name LUBE OIL SEA WATER
Fluid Quantity, Total kg/hr 19160 36755
Vapor (In/Out)
Liquid 19160 19160 36755 36755
Steam
Water
Noncondensables
Temperature (In/Out) 2 89.00 50.00 33.00 44.00
Specific Gravity 0.7964 0.8233 0.9942 0.9900
Viscosity cP 10.075 34.306 0.7490 0.6070
Molecular Weight, Vapor
Molecular Weight, Noncondensables
Specific Heat kcal/kg-C 0.5638 0.5276 1.0082 1.0087
Thermal Conductivity kcal/hr-m-C 0.1373 0.1395 0.5336 0.5472
Latent Heat kcal/kg
Inlet Pressure kgf/cm2G 11 5
Velocity m/s 0.38 1.32
Pressure Drop, Allow/Calc kgf/cm2 0.500 0.413 0.700 0.435
Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000400
Heat Exchanged 407742 kcal/hr MTD (Corrected) 25.0 C
Transfer Rate, Service 310.40 kcal/m2-hr-C Clean 404.76 kcal/m2-hr-C Actual 317.01 kcal/m2-hr-C
CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
Shell Side Tube Side
Design/Test Pressure kgf/cm2G 14.200 / 11.000 /
Design Temperature C 120.00 72.00
No Passes per Shell 1 4
Corrosion Allowance mm 3.175 3.175
Connections In mm 1 @ 73.660 1 @ 67.660
Size & Out mm 1 @ 73.660 1 @ 67.660
Rating Intermediate @ @
Tube No. 162 OD 19.050 mm Thk(Avg) 1.651 mm Length 5500. mm Pitch 23.813 mm
Tube Type Plain Material Copper/nickel 70/30 Tube pattern 30
Shell 316 Stainless steel (17 Cr, 12 Ni) ID 420.00 OD 432.70 mm Shell Cover
Channel or Bonnet Carbon steel Channel Cover Carbon steel
Tubesheet-Stationary Copper/nickel 70/30 Tubesheet-Floating Copper/nickel 70/30
Floating Head Cover Carbon steel Impingement Plate None
Baffles-Cross 316 Stainless steel (17 Cr, 12 Ni) Single-Seg.
Type %Cut (Diam) 26 Spacing(c/c) 110.00 Inlet 293.48 mm
Baffles-Long Seal Type None
Supports-Tube U-Bend Type None
Bypass Seal Arrangement 2 pairs seal strips Tube-Tubesheet Joint Expanded (2 grooves)
Expansion Joint Type
Rho-V2-Inlet Nozzle 1959.5 kg/m-s2 Bundle Entrance 117.54 Bundle Exit 113.70 kg/m-s2
Gaskets-Shell Side Spiral Wound Metal (SS) Tube Side Spiral Wound Metal (SS)
-Floating Head
Code Requirements ASME TEMA Class C
Weight/Shell 1569.9 kg Filled with Water 2322.4 kg Bundle 847.86 kg
Remarks:
Refer to attached MOC specification sheet.
'*' FOR OVERALL DIMENSIONS RFER TO THE DETAIL FABRICATION DRAWING.
Reprinted with Permission (v7.0000 )
Item No.: 74-K-212

\\Cadfileserver\acr-pgs\Shrikant_D_Drive\2013-14\HPCL
A/B G2093\Doc submt to client\14 TEMA DATASHEET\Oil cooler Rev 2.htri
KPCL Job No. : G2093
Customer : HPCL, VISAKH RF
KPCL Document No. : PRJ/G2093/ME/22
ITEM : LUBE OIL COOLER
Kirloskar Pneumatic Co.ltd Rev : 2
MOC FOR LUBE OIL COOLER

Sr. No. Description Material of Construction
1 Shell SA 240 Gr 316
2 Shell side Body Flange SA 182 Gr F316
3 LHS & RHS channel shell SA 516 Gr 70 with 3 MM Monel cladding
4 LHS & RHS body flange SA 105 or SA 266 Gr 2/4 with 3 MM Monel cladding
5 LHS channel cover SA 105 or SA 266 Gr 2/4 with 3 MM Monel cladding
6 RHS Dish end SA 516 Gr. 70 with 3 MM Monel cladding
7 Shell side nozzle necks SA 312 TP316
8 Shell side nozzle flange SA 182 F316
9 Channel side nozzle necks SA 106 Gr B (Smls.) with 3 MM Monel cladding /Monel pipe 2
10 Channel side nozzle flanges SA 105 ( WN configuration) with 3 MM Monel cladding/Monel flanges 2
11 Pass Partition Plate SA 516 Gr.70 with 3 MM Monel cladding gasket seating side
12 Tube Sheets Cu/Ni 70/30
13 Plain Tubes Cu/Ni 70/30
14 Baffles SA 240 Gr 316
15 Tie Rods and seal rods SS 316
16 Spacer Tubes SA 312 TP316
17 Pass Partition Plate SA 516 Gr. 70 with 3 MM Monel cladding
18 Fastners Shell side SA-193 GR.B7/SA 194 GR.2H
19 Fastners Channel side SA-193 GR.B7/SA 194 GR.2H
20 Gasket Shell Side Spiral wound SS 316
21 Gasket channel side Spiral wound SS 316
22 Gasket channel cover Spiral wound SS 316
23 Gasket Floating Head Spiral wound SS 316
24 Fastners SA-193 GR.B7/SA 194 GR.2H
25 Internal attachments SA 516 Gr. 70 with 3 MM Monel cladding
26 External attachments SA 516 Gr. 70
27 Saddle and Brackets IS 2062 GR B ( PADS ON SHELL SIDE SHALL BE SS 316) 2
Note
All Equipment nozzles shall be minimum 300# only. WNRF TYPE. 2
DOCUMENT : GA DRAWING FOR OIL COOLER

Rev. Description
by by by Date
DOCUMENT : MECHANICAL DATASHEET FOR OTS

Rev. Description
by by by Date
PAGE NO.:
MECHANICAL DATA SHEET FOR
OIL TANK SEPERATOR DOCUMENT NO: PRJ/G2093/MS/26
SHT. 2 OF 5 REV. 2
PROJECT : PSA TAIL GAS COMPRESSOR EQUP. NO.: 74-V-211

LOCATION :: HPCL, VISAKH KPCL JOB NO. G2093
1 DESIGN DATA MATERIAL OF CONSTRUCTION
2 DESIGN & MFG. CODE : ASME SEC VIII DIV.1 LATEST EDITION SHELL, HEAD : SA 516 Gr. 70 1
3 R.F.PADS : SA 516 Gr. 70
4 VESSEL SIZE ( ID./TL. TO TL.) : REFER TO SHEET 5 OF 5 FOR DIM. GIRTH FLANGE : NA
5 VESSEL ORIENTATION (HOR./VER.) : VERTICAL NOZZLE NECKS(<12"NB) :SA 106 Gr B
6 CODE STAMPING (YES / NO ) : U STAMP NOZZLE NECKS(>12"NB) : SA 516 Gr. 70
7 CAPACITY (NOMINAL/GROSS) : 3234/3760 Kg/hr NOZZLE FLANGES : SA 105
8 OPERATING PRESSURE : 5.63 Kg/cm2 G GASKET EXTERNAL : NOTE-10
9 OPERATING TEMPERATURE : 86 °C GASKET INTERNAL :*
10 DESIGN PRESSURE (INT./ EXT.) : 7.63 Kg/cm2 G STUD & NUTS EXT. : SA-193 GR.B7/SA 194 GR.2H
11 DESIGN TEMPERATURE : 120 °C BOLTS & NUTS INT. : *
12 CORROSION ALLOWANCE : 3 mm SUPPORTS : SA 106 GR.B
13 MIN. DESIGN METAL TEMP (MDMT) : 1 °C EXTERNALS : SAME AS SHELL/HEAD MOC
14 RADIOGRAPHY (SHL./HEAD) : 100% INTERNALS : SS 316
15 JOINT EFFICIENCY(SHL./HEAD) : 1 PIPE FITTINGS : SA 105
16 HEAT TREATMENT : AS PER CODE JACKET/COIL : NA
17 PNEUMATIC TEST PRESSURE : AS PER CODE 1 INT.PIPING : *
18 TYPE OF HEAD : 2:1 SEMI-ELLIPSIODAL EARTHING LUGS : SA 516 Gr. 70
19 TYPE OF SUPPORT : LEG SUPPORT ANCHOR BOLTS : NA
20 OPERATING FLUID : PSA TAIL GAS NAME PLATE / BKT : SS-316
21 DENSITY : 2.6 Kg/m3 DAVITS : NA
22 SEISMIC SPECIFICATION / ZONE No. : IS-1893 / ZONE-III DEMISTER / ELEMENT : SS 316
23 INSULATION TYPE / THICKNESS : IS/25 mm
24 FIRE PROOFING THICKNESS : N/A
25 PAINTING / COATING : AS PER PAINTING SPECIFICATION
26 INSPECTION BY : AS PER APPROVED QAP
27 SPECIAL SERVICE REQT. : AS PER SPECIFICATION/CODE
28 MINIMUM THICKNESS
29 SHELL : VENDOR TO ADVICE
30 TOP HEAD : VENDOR TO ADVICE
31 PARAMETERS OF JACKET / EXT.COIL / INT.COIL BOTTOM HEAD : VENDOR TO ADVICE
32 PRESSURE ( OPRT./ DES.) : - Kg/cm2.g SKIRT SUPPORT : *
33 TEMPERATURE (OPRT./ DES.) : - °C HOLD-UPS
34 CORROSION ALLOWANCE : - mm NOZZLE ORIENTATION / ELEVATION *
35 TEST PRESSURE : - Kg/cm2.g PLATFORM / LADDER SUPPORTS *
36 RADIOGRAPHY : - PIPE SUPPORTS *
37 MEDIUM : - SUPPORT HEIGHT *
38 DENSITY OF MEDIUM : - kg/m³
39
40 WEIGHT & FOUNDATION LOAD DETAILS
41 HORIZONTAL VESSELS ( MAX. OF WIND OR SEISMIC) VERTICAL VESSELS
42 LOAD TYPE FIXED SUP. SLIDING SUP. LOAD TYPE ERE. OPRT. TEST
43 ERE. OPRT. TEST ERE. OPRT. TEST
44 VER. REACTION - kg WEIGHT - -kg * * *
45 TR. FORCE - kg WIND SHEAR --kg
46 TR. MOMENT - kg.m WIND MOMENT - kg.m
47 LONG. FORCE -kg SEISMIC SHEAR - -kg
48 LONG. MOMENT - kg.m SEISMIC MOMENT - kg.m
49
50
51
52
53 Note '*'- Part of Detail engineering & shall be furnished in fabrication drawings.
54
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57
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60
61
REV. DATE REVISION DESCRIPTION PREPD. CHKD. APPD.

MECHANICAL DATA SHEET FOR PAGE NO.:
DOCUMENT NO: PRJ/G2093/MS/26
OIL TANK SEPERATOR
SHT. 3 OF 5 REV. 2
DOC.NO. : PSA TAIL GAS COMPRESSOR EQUP. NO.: 74-V-211

PROJECT : HPCL, VISAKH KPCL JOB NO. G2093
1 NOZZLE SCHEDULE *
2 NOZZLE QTY. SIZE SCH./ 1 FLANGE R.F. PAD PROJ. SERVICE
3 MARK (INCH) THK. RATING TYPE FACING O/D. THK. FROM C.L
4 N1 1 6 * 300# WNRF RF * * Gas Inlet
*
5 N2 1 6 * 300# WNRF RF * * Gas Outlet
*
6 N3 1 3 2 * 300# WNRF RF * * PSV
*
7 N4 A/B 2 4 * 300# WNRF RF * * OIL PUMP SUCTION
*
8 N5 1 1.5 * 300# WNRF RF * * OIL RETURN CONNECTION
*
9 N6 A/B 2 2 * 300# WNRF RF * * LEVEL TRANSMITTER
*
10 N7 A/B 2 2 * 300# WNRF RF * * REFLEX LEVEL GAUGE 2
*
11 N8 1 2 * 300# WNRF RF * * DRAIN CONNECTION
*
12 N9 1 3 * 300# WNRF RF * * OIL HEATER
*
13 N10 1 1.5 * 300# WNRF RF * * UTILITY CPNNECTION
*
14 N11 1 1.5 * 300# WNRF RF * * TEMPERATURE INSTRUMENT
*
15
16
17
18
19
20
21
22
23 Note '*'-part of Detail engineering & Marked data shall be part of fabrication drawings.
24
25 APPLICABLE STANDARD DRAWINGS APPLICABLE STANDARD SPECIFICATIONS
26 Sl. DWG. DESCRIPTION DOC. NO. REV. Sl. SPEC. DESCRIPTION DOC. NO. REV
27 No. No.
28 1 SPECIFICATION FOR BEDD A11226-PR-10 4
2 STANDARD SPECIFICATION FOR PRESSURE - 0
29 VESSEL
3 STANDARD SPECIFICATION FOR MATERIAL OF - 0
30 PRESSURE VESSELS
STANDARD SPECIFICATION FOR WELDING OF
31 4 PRESSURE VESSELS - 0
STANDARD SPECIFICATION FOR PAINTING
32 5 WORKS 0
33
34
35
36
37
38
39
40
41
42
43
44 *
45
46 REFERENCE DRAWINGS / DOCUMENTS
47 Sl. DESCRIPTION DOC. NO. REV
48 No.
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OIL TANK SEPERATOR DOCUMENT NO: PRJ/G2093/ME/26
SHT. 4 OF 5 REV. 2

LOCATION : HPCL, VISAKH KPCL JOB No. G2093
1 GENERAL NOTES
2 1 ALL DIMENSIONS ARE IN "mm", UNLESS SPECIFIED OTHERWISE.
3 2 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF NOZZEL PIPE.
3 3 ORIENTATION OF FLANGE BOLT HOLES SHALL BE AS FOLLOWS :
4 a) WHEN THE NOZZLE AXIS LIES IN A PLANE PERPENDICULAR TO THE VESSEL AXIS, BOLT HOLES SHALL STRADDLE
4 CENTER LINE PARALLEL TO THE VESSEL AXIS.
5 b) WHEN THE NOZZLE AXIS IS PARALLEL TO OR COINCIDENT WITH THE VESSEL AXIS, THE BOLT HOLE SHALL
5 STRADDLE CENTER LINE PARALLEL TO THE 0° VESSEL CENTER LINE ON VERTICAL VESSEL AND THE
6 VERTICAL CENTERLINE ON HORIZONTAL VESSELS.
6 4 FLANGES SHALL BE AS PER ANSI B16.5 UP TO AND INCLUDING 24" NB.
7 5 2" NB AND BELOW NOZZLES SHALL BE PROVIDED WITH TWO STIFFENERS (50 WIDE x 6THK) AT 90deg APART.
7 6 NOZZLE FLANGE GASKET FACE SHALL BE RAISED FACE AND SHALL HAVE FACING AS BELOW
8 CONCENTRIC SERRATIONS AS PER ASME B 16.5
8 125 MICRON INCH AARH FINISH x
9 7 REINFORCING PADS SHALL BE PROVIDED WITH 2 Nos. 1/8" NPT TELL TALE HOLES AT 180° APART 1
10 AND FILLED WITH GREASE AFTER AIR TEST AT 1.02 kg/cm2g WITH SOAP SUDS.
11 8 NOZZLE NECKS SHALL BE OF SEAMLESS PIPE.
12 9 LIFTING LUGS SHALL BE PROVIDED FOR HANDLING AND INSTALLATION OF THE VESSEL.
13 10 GASKETS FOR RF FLANGES SHALL BE SPIRAL WOUND COMPRESSED NON-ASBESTOS FILLED 316 SS WINDING WITH CS OUTER RING
14 IN ACCORDANCE WITH ASME B 16.20.
15 11 ALL FASTENERS SHALL BE PROTECTED AGAINST CORROSIVE ATMOSPHERE AS PER THE REQUIREMENTS OF THE SPEC
16 12 MATERIAL OF CONSTRUCTION FOR ALL ITEMS DIRECTLY WELDED TO SHELL, SHALL BE SAME AS SHELL MOC.
17 13 FOR NOZZLES ON SHELL, PROJECTION IS REFERRED FROM VESSEL CENTERLINE TO FLANGE CONTACT FACE.
18 FOR NOZZLES ON HEAD, PROJECTION IS REFERRED FROM VESSEL TANLINE TO FLANGE CONTACT FACE.
19 14 PNEUMATIC TEST SHALL BE PERFORMED WITH DRY AIR/NITROGEN. 1
20 15 STEAM OUT CONDITION FOR DESIGN CHECK SHALL BE 0.5 KG/CM2G & 170 DEG C. 2
21 16 SURFACE PREPARATION SHALL BE AS PER SSPC SP10 OR SA 2.5 STANDARD
22 2
23
24
25
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DOCUMENT NO: PRJ/G2093/ME/26
OIL TANK SEPERATOR
SHT. 5 OF 5 REV. 2
LOCATION : HPCL, VISAKH KPCL JOB NO. G2093
1
2
3 1
4
5
6
7
8
9
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11
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13
14
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KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/ME/28 , Rev 2
DOCUMENT : MECHANICAL DATASHEET FOR SOS
02 Issued for Approval PTN PTN ASM 07.09.13

01 Issued for Approval PTN PTN ASM 26.08.2013
00 Issued for Information PTN PTN ASM 07.08.2013
Rev. Description
by by by Date
PAGE NO.:
DOCUMENT NO: PRJ/G2093/ME/28 Rev
SECONDARY OIL SEPERATOR 0
SHT. 2 OF 5 REV. 2

2 FILTERATION LEVEL : LESS THAN OR EQUAL TO 5 PPM SHELL, HEAD : SA 516 Gr. 70
3 DESIGN & MFG. CODE : ASME SEC VIII DIV.1 LATEST EDITION R.F.PADS : SA 516 Gr. 70
7 CAPACITY (NOMINAL/MAX) : 3234/3764 Kg/hr NOZZLE FLANGES : SA 105
8 OPERATING PRESSURE : 5.23 Kg/cm2 G 1 GASKET EXTERNAL : NOTE-10
10 DESIGN PRESSURE (INT./ EXT.) : 7.63 Kg/cm2 g STUD & NUTS EXT. : SA-193 GR.B7/SA 194 GR.2H
12 CORROSION ALLOWANCE : 3 mm 1 SUPPORTS : SA 106 GR.B
14 RADIOGRAPHY (SHL./HEAD) : 100% INTERNALS : SA 516 Gr. 70
17 PNEUMATIC TEST PRESSURE 2 : AS PER CODE INT.PIPING : *
18 TYPE OF HEAD : FLAT EARTHING LUGS : SA 516 Gr. 70
19 TYPE OF SUPPORT : SKIRT SUPPORT ANCHOR BOLTS : NA
20 OPERATING FLUID : PSA TAIL GAS + SYNTHETIC LUBE OIL NAME PLATE / BKT : SS-316
21 SPECIAL SERVICE REQT. : NA DAVITS : 1 NO.
22 SEISMIC SPECIFICATION / ZONE No. : IS-1893 / ZONE-III DEMISTER / ELEMENT : FIBER GLASS / MICROGLASS
23 INSULATION TYPE / THICKNESS : NA NO OF ELEMENTS : 1 NO.
24 FIRE PROOFING THICKNESS : N/A 1
25 SURFACE PREPARATION : SSPC-SC-10
39
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61

PAGE NO.:
SHT. 2 OF 5 REV. 2

2 FILTERATION LEVEL : LESS THAN OR EQUAL TO 5 PPM SHELL, HEAD : SA 516 Gr. 70
3 DESIGN & MFG. CODE : ASME SEC VIII DIV.1 LATEST EDITION R.F.PADS : SA 516 Gr. 70
7 CAPACITY (NOMINAL/MAX) : 3234/3764 Kg/hr NOZZLE FLANGES : SA 105
8 OPERATING PRESSURE : 5.23 Kg/cm2 G 1 GASKET EXTERNAL : NOTE-10
10 DESIGN PRESSURE (INT./ EXT.) : 7.63 Kg/cm2 g STUD & NUTS EXT. : SA-193 GR.B7/SA 194 GR.2H
12 CORROSION ALLOWANCE : 3 mm 1 SUPPORTS : SA 106 GR.B
14 RADIOGRAPHY (SHL./HEAD) : 100% INTERNALS : SA 516 Gr. 70
17 PNEUMATIC TEST PRESSURE 2 : AS PER CODE INT.PIPING : *
18 TYPE OF HEAD : FLAT EARTHING LUGS : SA 516 Gr. 70
19 TYPE OF SUPPORT : SKIRT SUPPORT ANCHOR BOLTS : NA
20 OPERATING FLUID : PSA TAIL GAS + SYNTHETIC LUBE OIL NAME PLATE / BKT : SS-316
21 SPECIAL SERVICE REQT. : NA DAVITS : 1 NO.
22 SEISMIC SPECIFICATION / ZONE No. : IS-1893 / ZONE-III DEMISTER / ELEMENT : FIBER GLASS / MICROGLASS
23 INSULATION TYPE / THICKNESS : NA NO OF ELEMENTS : 1 NO.
24 FIRE PROOFING THICKNESS : N/A 1
25 SURFACE PREPARATION : SSPC-SC-10
39
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61

SHT. 4 OF 5 REV. 2

LOCATION : HPCL, VISAKH KPCL JOB No. G2093
1 GENERAL NOTES
2 1 ALL DIMENSIONS ARE IN "mm", UNLESS SPECIFIED OTHERWISE.
3 2 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF NOZZEL PIPE.
3 3 ORIENTATION OF FLANGE BOLT HOLES SHALL BE AS FOLLOWS :
4 a) WHEN THE NOZZLE AXIS LIES IN A PLANE PERPENDICULAR TO THE VESSEL AXIS, BOLT HOLES SHALL STRADDLE
4 CENTER LINE PARALLEL TO THE VESSEL AXIS.
5 b) WHEN THE NOZZLE AXIS IS PARALLEL TO OR COINCIDENT WITH THE VESSEL AXIS, THE BOLT HOLE SHALL
5 STRADDLE CENTER LINE PARALLEL TO THE 0° VESSEL CENTER LINE ON VERTICAL VESSEL AND THE
6 VERTICAL CENTERLINE ON HORIZONTAL VESSELS.
6 4 FLANGES SHALL BE AS PER ANSI B16.5 UP TO AND INCLUDING 24" NB.
7 5 1.5" NB & BELOW SIZE NOZZLES SHALL BE PROVIDED WITH TWO STIFFENERS (50 WIDE x 6THK) AT 90deg APART.
7 6 NOZZLE FLANGE GASKET FACE SHALL BE RAISED FACE AND SHALL HAVE FACING AS BELOW
8 CONCENTRIC SERRATIONS AS PER ASME B 16.5
8 125 MICRON INCH AARH FINISH x
9 7 REINFORCING PADS SHALL BE PROVIDED WITH 2 Nos. 1/8" NPT TELL TALE HOLES AT 180° APART
10 AND FILLED WITH GREASE AFTER AIR TEST AT 1.02 kg/cm2g WITH SOAP SUDS.
11 8 NOZZLE NECKS SHALL BE OF SEAMLESS PIPE.
12 9 LIFTING LUGS SHALL BE PROVIDED FOR HANDLING AND INSTALLATION OF THE VESSEL.
13 10 GASKETS FOR RF FLANGES SHALL BE SPIRAL WOUND COMPRESSED NON-ASBESTOS FILLED 316 SS WINDING WITH CS OUTER RING
14 IN ACCORDANCE WITH ASME B 16.20.
15 11 ALL FASTENERS SHALL BE PROTECTED AGAINST CORROSIVE ATMOSPHERE AS PER THE REQUIREMENTS OF THE SPEC
16 12 MATERIAL OF CONSTRUCTION FOR ALL ITEMS DIRECTLY WELDED TO SHELL, SHALL BE SAME AS SHELL MOC.
17 13 FOR NOZZLES ON SHELL, PROJECTION IS REFERRED FROM VESSEL CENTERLINE TO FLANGE CONTACT FACE.
18 FOR NOZZLES ON HEAD, PROJECTION IS REFERRED FROM VESSEL TANLINE TO FLANGE CONTACT FACE.
19 14 PNEUMATIC TEST SHALL BE PERFORMED WIH DRY AIR/NITROGEN.
2
20 15 STEAM OUT CONDITION FOR DESIGN CHECK SHALL BE 0.5 KG/CM2G & 170 DEG C.
21 16 SURFACE PREPARATION SHALL BE AS PER SSPC SP10 OR SA 2.5 STANDARD.
22 2
23
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37 *
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DOCUMENT NO: PRJ/G2093/ME/28
SECONDARY OIL SEPERATOR Rev 0
SHT. 5 OF 5 REV. 2
LOCATION : HPCL, VISAKH KPCL JOB NO. G2093
1
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DOCUMENT : SEAL SYSTEM GA & DATASHEET
02 Issued for information PTN PTN ASM 28.03.14

Rev. Description
by by by Date
DESIGN DATA PROCESS LINE WATER LINE
(ACCUMULATOR REMOVAL SPACE)

DESIGN PRESSURE 24 Kg/Cm2 G 8 Kg/cm2 g
DESIGN TEMPERATURE 100 65 °C
JOINT EFFICIENCY 0.85 0.85
CORROSION ALLOWANCE 0 3.17 mm
1.5 M
N5B RAW AND CONSTRUCTION MATERIAL ADDITIONAL INFORMATIONS
N5A FLANGES (PROCESS LINE) SS316 (EIL: A1M) SWRF . CLASS #300
FLANGES (WATER LINE) CS (EIL: A3A) SWRF . CLASS #150
PIPING (PROCESS LINE) SS316 (EIL: A1M) 3/4" SCH. 80
PIPING (WATER LINE) CS (EIL: A3A) 3/4" SCH. 80
FITTINGS (PROCESS LINE) SS316 (EIL: A1M) 3/4" SW #3000
FITTINGS (WATER LINE) CS (EIL: A3A) 3/4" SW #3000
TUBING (FOR BARRIER FLUID A 269 SS316L 1/2" OD x 0.065" thk.
FILLING CONNECTION)
-- -
N7A STUDS A193 GR B7
N7B A NUTS
GASKETS
A194 GR 2H
SS 316/ CS + GRAPHOIL SS 316/ CS + GRAPHOIL
GENERIC BOLTS CS -
~ 2380
STANCHION CS -
N6
Inspection and Testing :- REFER QAP
N3
TERMINATION AND INTERNAL CONNECTION POINTS
ITEM Q.TY SERVICE SIZE TYPE AND RATING MATERIAL
N1 1 FROM SEAL 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
N2 1 TO SEAL 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
N1 N3
N4
1
1
COOLING WATER SUPPLY 3/4" SWRF. CLASS #150 RF-125/250AARH
COOLING WATER RETURN 3/4" SWRF. CLASS #150 RF-125/250AARH
CARBON STEEL
CARBON STEEL
N4 N5A 1 COOLING WATER VENT 3/4" SWRF. CLASS #150 RF-125/250AARH CARBON STEEL
N5B 1 COOLING WATER VENT 3/4" SWRF. CLASS #150 RF-125/250AARH CARBON STEEL
800
790
N6A 1 PRODUCT INLET DRAIN 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
N6B 1 PRODUCT INLET DRAIN 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
N2
490
N7A 1 PRODUCT OUTLET DRAIN 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
370
850 N7B 1 PRODUCT OUTLET DRAIN 3/4" SWRF. CLASS #300 RF-125/250AARH SS316
Dry weight of the system: 600 Kgs (Approx)

270 210 C
340 530
~ 1150
TWO VALVE MANIFOLD N7A

1/2"NPT SWAGE NIPPLE
3/4' PIPE SCH80
Support for piping CUSTOMER P & ID REFERENCE:
C
GATE VALVE PRJ/G2093/PID (Sheet 3 of 4) C
~ 1420
N6A
3/4" SW
C
3/4' PIPE SCH80 N7B
TEE JOINT D YSC MNS A.L Tag number added, Flow rate corrected,ECN no:53645 29.01.14
3/4" SW,3000# C YSC MNS A.L Supports given for instruments,Overall dimensions shown,Extra
02.12.13
N6B notes removed,Thermowell details modified,ECN no:46261
B YSC MNS A.L Customer comments updated,ECN no:46186 28.11.13
A YSC MNS A.L FIRST ISSUE: FOR APPROVAL 19.11.13
DETAIL A ISS PREP'D CHK'D APPR'D DESCRIPTION DATE
(APPLYS TO ALL INSTRUMENT HOOK UPS) N1 N3 N2 N4 PROJECT
CUSTOMER
TAIL GAS COMPRESSOR
KPCL
DESCRIPTION
ENGINEERING 67133/2 API 682- PLAN 53B (DOUBLE HEAT EXCHANGER)
END USER VISHAKAPATNAM CONFIGURATION GPN / CODE DRG. LOC. DESIGN AUTH. SCALE
LOCATION INDIA
JC REF. No. DOR045766 - 89562838 IN04 IN04 1:5
PROJECTION JOB No. 117245-IN
Seal Support
All intellectual property rights (including but not limited to copyright and design rights whether registered or unregistered) in relation to this drawing together with the information contained in this drawing (including but not limited to know-how and confidential information) is proprietary to John Crane. Reproduction (whether in whole or in part)
or use in any way whatsoever of this drawing or of any information contained therein is prohibited except with the prior written consent of John Crane. All rights in relation to this drawing are reserved. System GA-152321 1 of 3 D
A0
BILL OF MATERIAL
I1 TE0328 ITEM
M1
QTY
2 Heat Exchanger
Description Dimension
(REFER-SHEET 3 OF 3.)
MATERIAL
(REFER-SHEET 3 OF 3.)
PT0327 M2 2 Thermowell Housing 3" #300 Carbon steel
M7 PT0328A M3 1 Thermowell Housing 1 1/2" #300 SS316
M4 1 Name Plate Drg No:- TBA Carbon steel
M4 PT0328B M5 5 Instrument hook up-Process line - SS316
M6 4 Instrument hook up-Water line - Carbon steel
M1 PT0328C M7 1 Mounting pole - Carbon steel

M8 As reqd Pipe supports - Carbon steel
PI0332 VALVE
I2 V1 19 Gate valve-Process line 3/4"#800, SW
EIL Spec: 6-44-0006 Rev. 5
(Page 6 of 397)
EIL Spec:6-44-0006 Rev. 5
V2 6 Gate valve-Water line 3/4"#800, SW
(Page 28 of 397)
V2 EIL Spec:6-44-0006 Rev. 5
V3 2 Globe Valve 3/4"#800, SW
(Page 107 of 397)
M5
V4 7 Two Valve Manifold 1/2" NPTF #800
FLANGES & FITTINGS
SS316
C
F1 12 Flange 3/4" #300, SWRF, ASME B 16.5 ASTM A182 Gr F316
V4 PI0331 F2
F3
5
16
Flange
Tee
3/4" #300, BLRF, ASME B 16.5
3/4", #3000 SW
ASTM A182 Gr F316
ASTM A182 Gr F316
PI0330 F4 7 Elbow 3/4", #3000 SW ASTM A182 Gr F316
F5 14 Flange 3/4" #150, SWRF, ASME B 16.6 ASTM A105,Carbon steel
I4 F6 6 Tee 3/4", #3000 SW ASTM A105,Carbon steel
F7 8 Elbow 3/4", #3000 SW ASTM A105,Carbon steel
PIPING & TUBINGS
P1 M6 P1 14 M Seamless pipe 3/4", sch 80 ASTM A312 TP316
P2 9M Seamless pipe 3/4", sch 80 Carbon steel
P3 1.5 M Tube TUBE 1/2"OD X 0.065"THK A 269 SS316L
FASTENERS
M3 S1 40 Stud with 2 Nuts 5/8"x65L (For #150 SWRF Flanges) A193 GrB7 & A194 Gr2H
S2 45 Stud with 2 Nuts 5/8"x75L (For #300 SWRF Flanges) A193 GrB7 & A194 Gr2H
M2 S3 AS reqd U clamps with Nuts For 3/4" pipes Carbon steel
J2 V3 S4 4 Hex. Head Bolt M20x40L (For Bottom plate) A193 GrB7 & A194 Gr2H
S5 4 Hex. Head Bolt with Nuts M16x50L (For HE mounting) A193 GrB7 & A194 Gr2H
S6 4 Hex. Head Bolt with Nuts+Washer M6x20L (For Hand pump mounting) A193 GrB7 & A194 Gr2H
SPARE SUPPLY TO CUSTOMER
J1 P1 6M Seamless pipe 3/4", sch 80 ASTM A312 TP316
TI0329 P2 6M Seamless pipe 3/4", sch 80 ASTM A105,Carbon steel
I5 F1
F5
2
2
Flange
Flange
3/4" #300, SWRF, ASME B 16.5
3/4" #150, SWRF, ASME B 16.6
ASTM A182 Gr F316
ASTM A105,Carbon steel
TI0328 F4 10 Elbow 3/4", #3000 SW ASTM A182 Gr F316
V1 F7 10 Elbow 3/4", #3000 SW ASTM A105,Carbon steel
I2
I3
INSTRUMENTS
JOHN CRANE SCOPE OF SUPPLY
3"#300 SWRF SL.No Legacy Part No Description GPN QTY
M2 GA-152321 PLAN 53B-DOBEL COOLER Header GPN: 89562838
1/2"#300 SWRF M3
I1 GA-152321/AC ACCUMULATOR 89565038 1
I2 GA-152321/HP HAND PUMP 89565048 1
I3 GA-152321/YTS Y-TYPE STRAINER 89565041 2
O26.7
John Crane I4 GA-152321/SFI SIGHT FLOW INDICATOR 89565093 2
HEAT LOAD CALCULATION
100
I5 GA-152321/TRV TRV (ONE LOOSE SUPPLY) 89565037 2
O26.7
SEALANT SYSTEM KPCL SCOPE OF SUPPLY
HEAT LOAD = 4.85KW 100 1 N/A PRESSURE GAUGE N/A 3
ORDER CODE : GA-152321
PRODUCT INLET TEMP = 81° C SERIAL No. :
2 N/A TEMP GAUGE N/A 2
3 N/A PRESSURE TRANSMITTER N/A 4
PRODUCT OUTLET TEMP = 68° C MODEL No. : API PLAN-53B 4 N/A TEMP GAUGE N/A 2
PRODUCT FLOW RATE = 12 LPM D
300
TAG No. : 74-SS-201 5 N/A TEMP ELEMENT/TT N/A 1
320
COOLING WATER INLET TEMP = 33° C
150
DRY WEIGHT : Approx. 600 Kgs NOTES:-
C
O26.7
180
COOLING WATER OUTLET TEMP = 35° C DESIGN PR. : 24 Kg/cm2 g @ 100° C C 1. ALL DIMENSIONS ARE IN MM.
O26.7
COOLING WATER FLOW RATE = 30 LPM TEST PR. : 36 Kg/cm2 g 2. TOLERANCE: +/-10MM.
SURFACE AREA USED = 0.34 M2 CIRCULATION : ISO VG10 3. DESIGN AS PER ASME SEC VIII DIV.1
SEAL LEAKAGE TOTAL = 15 ml/Hr
FLUID 4. MAKE OF PIPES, PIPE FITTINGS, FLANGES ARE AS PER
HPCL APPROVED VENDORS.
NAME PLATE-SYSTEM 5. TUBE, TUBE FITTINGS ARE SWAGELOK/PARKER/ASTEC.
O 48.3 O88.9 6. MAKE OF VALVES:-AS PER HPCL APPROVED VENODRS.
SERVICE DATA
GA-148721- REV.D
SEAL DRAWING
PROCESS FLUID CPI 4601-68 THERMOWELL HOUSING - 1.5" #300 THERMOWELL HOUSING - 3" #300 D YSC MNS A.L Tag number added, Flow rate corrected,ECN no:53645 29.01.14
A.L Supports given for instruments,Overall dimensions shown,Extra
PROCESS TEMP SUCTION PRESSURE DISCHARGE PRESSURE CHAMBER PRESSURE SHAFT SPEED
MAX - - - - - C YSC MNS notes removed,Thermowell details modified,ECN no:46261 02.12.13
NORMAL 50° C 1.48 bar A 6.53 bar A 9 bar G 2967 RPM
MIN - - - - -
SET POINTS: B YSC MNS A.L Customer comments updated,ECN no:46186 28.11.13
VISCOSITY 64.2 cSt @ 40° C VAPOUR PRESSURE - SPECIFIC GRAVITY 0.843
1. Barrier line working pressure: 18 bar G A YSC MNS A.L FIRST ISSUE: FOR APPROVAL 19.11.13
ACCUMULATOR PRECHARGE
BARRIER FLUID BARRIER PRESSURE
PRESSURE
BARRIER FLUID FLOW BARRIER TEMPERATURE
2. Alarm- low : 14 bar G ISS PREP'D CHK'D APPR'D DESCRIPTION DATE
14 bar G (Min), PROJECT TAIL GAS COMPRESSOR DESCRIPTION
ISO VG 10 SYNTHETIC OIL 13 bar G 12 LPM
C 67.85° C (Min), 81.35° C (Max) 3. Barrier fluid flow : 12 LPM D CUSTOMER KPCL
API 682- PLAN 53B (DOUBLE HEAT EXCHANGER)
18 bar G (Max)
ENGINEERING 67133/2
LOCATION INDIA
JC REF. No. DOR045766 - 89562838 IN04 IN04 1:5
Seal Support
A0
BILL OF MATERIAL FOR HEAT EXCHANGER
ITEM QTY Description Dimension MATERIAL GPN No
SHELL
C1 1 Shell 8", sch 40, 330mm long, Drg no:- L/N1716 A106 Gr B -
400 270 C2 1 Top head 8" OD, 20 thk, Drg No:- L/N1717 Carbon Steel -
A C3 1 Cooling Coil 3/4"OD x 0.095"thk, 6 Mts long, Drg No:- I/D2962/2 SS 316 -
100 C4 1 Flange 8"#150, SORF, ASME B 16.5 A 105 -
C5 1 Flange 8"#150, BLRF, ASME B 16.5, Drg No:- L/N1718 A 105 -
S1 VALVES
C2 C1 M3 M4 C3 M1 G1 J1 P1 EIL Spec:6-44-0006 Rev. 5
S2 V1 1 Gate Valve 3/4"#800, SW (Page 28 of 397) -
W3 A FITTINGS
J1 2 Cooling coil Coupling 3/4"OD x 3/4"#3000, SW, Drg No:- L/N1719 SS316 -
D J2 3 Half coupling 3/4"# 3000 SW Carbon Steel -
FLANGES
F1 F1 2 Flange 3/4"#300, SWRF, ASME B 16.5 A182 SS 316 -
F2 1 Flange 3/4"#300, BLRF, ASME B 16.5 A 105 -
F3 3 Flange 3/4"#300, SWRF, ASME B 16.5 A 105 -
P2 PIPING & TUBINGS
86 P1 As req Seamless pipe 3/4", sch 80 A 312 SS 316 -
P2 As req Seamless pipe 3/4", sch 80 CPRBON STEEL. -
O 219.1
20 GENERAL ITEMS
M1 1 Baffle plate Dia 140, 2.5mm thk, 330mm long, Drg No:- L/N1720 Carbon Steel -
49 M2 1 Mounting plate 200 x 200, 10 thk, Drg No:- L/N1721. Carbon Steel -
J2 M3 1 Name Plate Drg No:- I/D1692/1 SS 304 -
W2 M4 1 Name Plate Bracket I/D1499/1 Carbon Steel -
B GASKETS
G1 1 Gasket Spiral Wound 8"#150 SS316/Graphoil filled -
200 G2 2 Gasket Sprial Wound 3/4"#300 SS316/Graphoil filled -
FASTENERS
W4 W1 F1 S1 8 Stud 3/4" x 110mm Long (For 8" # 150 flange) A193 GrB7 -
B S2 16 Nut 3/4" (for 8" # 150 flange) A194 Gr2H -
J2 F3
S3 4 Stud 5/8"X 75 Long (for 3/4" # 300 flange) A193 GrB7 -
S4 8 Nut 5/8" (for 3/4" # 300 flange) A194 Gr2H -
C
V1 C5
220
150 10 thk O14,
70 2 HOLES
200 F3 C4
160
F
M2
G2
F2
F
John Crane
MAX. ALLOWABLE WORKING PRESSURE
S3
SHELL 8 Kg/cm2 g @ 65° C
S4
TUBE 24 Kg/cm2 g @ 100° C
HYDROSTATIC TEST PRESSURE
SHELL 12 Kg/cm2 g @ 38° C

TUBE 36 Kg/cm2 g @ 38° C
PART NO/CODE GA-152321
YEAR BUILT MFG. SR. NO.
NAME PLATE- COOLER
D YSC MNS A.L Tag number added, Flow rate corrected,ECN no:53645 29.01.14
W1 A.L Supports given for instruments,Overall dimensions shown,Extra
WELDING OF SORF FLANGE
TO A PIPE W2 W3 2 W4 C YSC MNS 02.12.13
notes removed,Thermowell details modified,ECN no:46261
6 37.5° 37.5°
6 6 B YSC MNS A.L Customer comments updated,ECN no:46186 28.11.13
2
6 A YSC MNS A.L FIRST ISSUE: FOR APPROVAL 19.11.13

WELDING OF SWRF FLANGE
12 TO A PIPE
WELDING OF COUPLING
ISS PREP'D CHK'D APPR'D DESCRIPTION DATE
PROJECT TAIL GAS COMPRESSOR DESCRIPTION
CUSTOMER KPCL
ENGINEERING 67133/2 API 682- PLAN 53B (DOUBLE HEAT EXCHANGER)
LOCATION INDIA
JC REF. No. DOR045766 - 89562838 IN04 IN04 1:5
Seal Support
A0
ACCUMULATOR
1 Customer KPCL
2 P & ID / GA drawing Number GA-152321
GENERAL
3 Consultant ,-
4 Project TAIL-GAS-COMPRESSOR
5 Mounting Direct
6 Accumulator Volume 35 Ltrs
7 Shell Material A 312 Gr SS316
8 Bladder Material Nitrile
DESIGN CONDITION 9 Fluid Port Connection 2” BSPF with 2” to 3/4” Adaptor (SW)
10 Fluid Port material SS316
11 N2 Connection 1/4" BSP Gas Valve
12 Make EPE
13 Model As per vendor standard
14 Max Operating Temp 75° C
15 Refilling Days. 20 Days.
16 Normal operating temp Refer Table below
BARRIER FLUID 17 Pre charge Pressure Refer table below
(Plan 53B) 18 Systems Working Pressure Refer table below
19 Barrier Fluid Refer table below
20 Qty 01 per system
Note:- Mounting brackets, fasteners and clamps for the mounting of accumulator is required with the accumulator.
3. SS tag plate Requried.
Normal operating
Qty/ Pre charge pressure Design pressure
Tag Number pressure (Kg/cm2 g) / Barrier fluid
System (Kg/cm2 g) (Kg/cm2 g)
Temperature (Deg C)
N/A 1 18.4 / 68 13 ISO VG 10 24 @ 100 Deg C

Details:-
Rev-A:- First issue. Dt: 18.11.2013
Rev-B:- Refill dayas added, Make confirmed. 18.11.2013
Rev-C:- Operating Pr -Temp changed.
Prepared MNS
Checked MNS SPECIFICATION FOR
Approved AL
ACCUMULATOR John Crane Sealing Systems India Pvt.Ltd
14.02.2014 C GPN: 89565038 Sheet 1 of 1
Date Rev Spec.No.:GA-152321/AC
DOCUMENT : MECHANICAL CALCULATION FOR GAS COOLER

Rev. Description
by by by Date
EQUIPMENT : GAS COOLER PAGE 3
ITEM NO. : 74-E-211 REV. 2
NEW FIELD INDUSTRIAL
DOCUMENT NO. : NF-U-062-1 DATE 26-Oct-13
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
RECORDS OF REVISION
LM AGP SRP
PRPD CHKD APPD

REV DATE PAGES DESCRIPTION
BY BY BY
0 27-Sep-13 59 ISSUED FOR APPROVAL LM AGP SRP
1 17-Oct-13 59 REVISED AS PER CLIENT COMMENTS LM AGP SRP

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LIST OF DRGS & DOCUMENTS
LM AGP SRP
SR. NO DESCRIPTION DRG NO. 0 1 2 3
NF-062-1
1 GA AND DETAIL FOR GAS COOLER 0 1 2 3
SHT 1 OF 1
NF-062-2
2 GA AND DETAIL FOR GAS COOLER 0 1 2
SHT 1 OF 1
NF-062-3
2 DISH END DETAILS FOR GAS COOLER 0 1 2
SHT 1 OF 1
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
APPLICABLE STANDARDS / REFERENCES
LM AGP SRP
SR. NO. DESCRIPTION EDITION
1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2010 + ADD-2011
2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2010 + ADD-2011
ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

3 ED-2010 + ADD-2011
DIV 1 VESSELS
4 ASME SEC IX WELDING & BRAZING QUALIFICATIONS ED-2010 + ADD-2011
STANDARDS FOR THE TUBULAR EXCHANGER

5 TEMA NINTH EDITION - 2007
MANUFACTURERS ASSOCIATION
PIPE FLANGES AND FLANGED FITTINGS
6 ASME B16.5 ED-2009
(UPTO 24" NPS)
METALLIC GASKETS FOR PIPE FLANGES -
7 ASME B16.20 ED-2007
RING JOINT, SPIRAL WOUND & JACKETED
8 IS:875 (PART 3) CODE FOR WIND LOADS 1987
9 IS:1893 (PART 4) CODE FOR SEISMIC LOADS 2005

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
DESIGN DATA
LM AGP SRP
DESCRIPTION UNIT SHELL SIDE CHANNEL SIDE REMARKS
CONFIGURATION - HORIZONTAL - AES

ASME SEC VIII DIV. 1-ED 2010
DESIGN CODE - + ADD-2011, TEMA - NINTH ED
TEMA CLASS - R
ASME CERTIFICATION MARK / NB REGISTRATION - 'U' DESIGNATOR / NOT REQUIRED
BAR (g) 7.482 7.482
INTERNAL DESIGN PRESSURE NOTE-1
KG/CM2 (g) 7.630 7.630
BAR (g) 0.000 0.000
EXTERNAL DESIGN PRESSURE
KG/CM2 (g) 0.000 0.000
DESIGN TEMPERATURE FOR °C 120 72
INTERNAL PRESSURE DESIGN °F 248 162
EXTERNAL PRESSURE DESIGN °F 248 162
°C 1 1
MDMT
°F 33.8 33.8
CORROSION ALLOWANCE MM 3 0
RADIOGRAPHY ( SHELL / D'END ) - SPOT/SEAMLESS SPOT/N.A.
FOR SHELL 0.85 0.85 0.85 0.85 LONG/CIRC.JOINT
JOINT EFFICIENCY
FOR HEAD 1.00 1.00
2
INTERNAL OPERATING PRESSURE KG/CM (a) 6.463 6.033
EXTERNAL OPERATING PRESSURE KG/CM2 (g) - -
OPERATING TEMPERATURE (IN/OUT) °C 89 60 33 44
FLUID - TAIL GAS SEA WATER
DENSITY (MAXIMUM) KG/M3 0 994.2 NEGLIGIBLE FOR GAS
BAR (g) 141.08 141.08 AT SITE

HYDROTEST PRESSURE (AT TOP) 2
KG/CM (g) 9.919 9.919
BAR (g)
PNEUMATIC TEST PRESSURE N.A. N.A.
KG/CM2 (g)
HYDROTEST TEMPERATURE (MIN.) °C 18
SEISMIC CODE - IS:1893 (PART 4)
WIND CODE - IS:875 (PART 3)
PWHT - NO NO
FLANGE RATING - 300# 300#
EMPTY WEIGHT We KG 600
TEST WEIGHT Ww KG 780
TUBE BUNDLE WEIGHT Wt KG 200
OPERATING WEIGHT Wo KG 700
NOTES:
1. STEAM OUT CONDITION 0.5 KG/CM 2(g) AT 170 OC IS APPLICABLE ON BOTH SIDES. DESIGN
VERIFIED AND FOUND OK FOR THIS CONDITION.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
RT REQUIREMENTS & JOINT EFFICIENCY PRPD. CHKD. APPD.
(UW-11,UW-12) LM AGP SRP
AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWING

CONDITION EXIST :
SR. NO CONDITION APPLICABLE
1 LETHAL SERVICE NO
2 ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 38 MM NO
ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS

3 NO
HAVING DESIGN PRESSURE EXCEEDING 0.345 MPa
CAGEGORY B (TYPE-1) & C (TYPE-1)BUTT WELDS IN NOZZLES AND
4 NO
COMMUNICATING CHAMBERS THAT EXCEED DN 250 AND 29 MM WALL THK
CATEGORY A (TYPE-1) & B (TYPE-1) BUTT WELDS, FOR WHICH, THE JOINT YES FOR SHELL
5
EFFICIENCY IS TAKEN FROM TABLE UW-12, COLUMN - a. BONNET
CONCLUSION :
RADIOGRAPHY FOR EQUIPMENT = SPOT FOR MAIN SHELL, BARREL
SEAMLESS SHELL BONNET
SPOT FOR CHANNEL SHELL
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
LOADINGS PRPD. CHKD. APPD.
(UG-22) LM AGP SRP
APPLICABLE
SR. NO DESCRIPTION APPLICABLE REMARKS
CLAUSE
INTERNAL DESIGN PRESSURE YES
1 UG-22(a)
EXTERNAL DESIGN PRESSURE YES FOR TUBES
WEIGHT OF EQUIPMENT AND NORMAL
2 UG-22(b) CONTENTS UNDER OPERATING & TEST YES
CONDITION
SUPERIMPOSED STATIC REACTIONS FROM
3 UG-22(c) NO
WEIGHT OF ATTACHED EQUIPMENT etc.
ATTACHMENT OF
4 UG-22(d) (1) INTERNALS YES TUBE BUNDLE
(2) SUPPORTS NO
CYCLIC & DYNAMIC REACTIONS DUE TO
PRESSURE OR THERMAL VARIATIONS OR
5 UG-22(e) NO
FROM EQUIPMENT MOUNTED AND
MECHANICAL LOADINGS
WIND LOADINGS YES
6 UG-22(f) SEISMIC LOADINGS YES
SNOW LOADINGS NO
IMPACT REACTIONS DUE TO
7 UG-22(g) NO
FLUID SHOCK
TEMPERATURE GRADIENTS AND
8 UG-22(h) NO
DIFFERENTIAL THERMAL EXPANSION
ABNORMAL PRESSURES SUCH AS THOSE
9 UG-22(i) NO
CAUSED BY DEFLAGRATION
TEST PRESSURE AND COINCIDENT
10 UG-22(j) YES
STATIC HEAD ACTING DURING THE TEST
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS
LM AGP SRP
MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :
DESIGN TEMP. ALLOWABLE STRESS (1) RATIO
DESCRIPTION MATERIAL SPEC. T S Sa =Sa/S REMARKS
O
F PSI KG/CM2 PSI KG/CM2 (2)
MAIN SHELL SA 516 GR 70 248 20000 1406.2 20000 1406.2 1.000
BARREL/BONNET SA 516 GR 70 248 20000 1406.2 20000 1406.2 1.000
RF PAD SA 516 GR 70 248 20000 1406.2 20000 1406.2 1.000
PIPE SA 106 GR B 248 17100 1202.3 17100 1202.3 1.000
SHELL SIDE
FITTINGS SA 234 GR WPB 248 17100 1202.3 17100 1202.3 1.000

BODY FLANGE SA 266 GR 2 248 20000 1406.2 20000 1406.2 1.000
NOZZLE FLANGE SA 105 248 20000 1406.2 20000 1406.2 1.000
BOLTING FOR SA 193 GR B7
248 25000 1757.8 25000 1757.8 1.000
BODY FLANGE SA 194 GR 2H
248 25000 1757.8 25000 1757.8 1.000
NOZZLE FLANGE SA 194 GR 2H KG/CM2
BODY FLANGE SS316 SPWD GRAPHITE FILLED m = 3.00 y (psi)= 10000 703.09
GASKET FOR
NOZZLE FLANGE SS316 SPWD GRAPHITE FILLED - -
CHANNEL SHELL SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
D' END SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000
CROWN SA 516 GR 70 248 20000 1406.2 20000 1406.2 1.000 NOTE-4
RF PAD SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000
PIPE SB 165 UNS NO. N04400 162 17283 1215.2 18700 1314.8 1.082 NOTE-4
FITTINGS SB 366 UNS NO. N04400 162 17283 1215.2 18700 1314.8 1.082 NOTE-4
BODY FLANGE SA 266 GR 2 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
CHANNEL SIDE
FL.HD. FLANGE /
BACKING RING
SA 266 GR 2 248 20000 1406.2 20000 1406.2 1.000 NOTE-4
CHANNEL COVER SA 266 GR 2 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
NOZZLE FLANGE SA 105 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
162 25000 1757.8 25000 1757.8 1.000
BOLTING FOR SA 193 GR B7M
248 20000 1406.2 20000 1406.2 1.000
FL. HD. FLANGE SA 194 GR 2HM
162 25000 1757.8 25000 1757.8 1.000
COVER FLANGE SS316 SPWD GRAPHITE FILLED m = 3.00 y (psi)= 10000 703.09
FL. HD. FLANGE SS316 SPWD GRAPHITE FILLED m = 3.00 y (psi)= 10000 703.09
GASKET FOR
ST. T/S. FLANGE SS316 SPWD GRAPHITE FILLED m = 3.00 y (psi)= 10000 703.09
SB 111 CL.O61
TUBES UNS NO. C71500 248 11012 774.3 12000 843.8 1.090
MISC.
TUBE SHEET SB 171 CL.O25 UNS NO. C71500 248 12312 865.7 13300 935.2 1.080
SUPPORTS SA 516 GR 70 248 20000 1406.2 20000 1406.2 -
ANCHOR BOLTS SA 307 GR B - - - 14223 1000.0 - AS PER SPEC.
REF. NEXT PAGE FOR NOTES.

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS - Contd..
LM AGP SRP
NOTES :
1. S = ALLOWABLE STRESS AT DESIGN TEMPERATURE
Sa = ALLOWABLE STRESS AT AMBIENT TEMPERATURE
2. RATIO OF ALLOWABLE STRESSES AT AMBIENT TEMPERATURE TO ALLOWABLE STRESS

AT DESIGN TEMPERATURE.
- AS PRESSURE TEST IS TO BE CARRIED OUT AT AMBIENT TEMPERATURE, Sh = Sa
WHERE, Sh = ALLOWABLE STRESS AT TEST TEMPERATURE.
ACCORDINGLY,
LSR = 1.00 FOR SHELL SIDE (EXCL. BOLTING MATERIAL)
LSR = 1.00 FOR CHANNEL SIDE (EXCL. BOLTING MATERIAL)
FOR BOLTING,
SHELL SIDE:
A = 0.9 * YIELD STRENGTH AT TEST TEMPERATURE = 0.9 * 7382.4 = 6644.2 KG/CM2
B = 1.3 * LSR * S = 1.3 * 1 * 1757.8 = 2285.1 KG/CM2
AS B < A, BOLTNG IS EXCLUDED WHILE DETERMINING THE LSR
CHANNEL SIDE:
B = 1.3 * LSR * S = 1.3 * 1 * 1757.8 = 2285.1 KG/CM2
3. SUPPORTS & ANCHOR BOLTS ARE OUTSIDE CODE LIMIT.

ALLOWABLE STRESS = TENSILE STRENGTH/3.5
4. WITH 3 MM MONEL CLADDING.

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
DESIGN PRESSURE CALCULATIONS PRPD. CHKD. APPD.
(UG-21) LM AGP SRP
FOR SHELL SIDE
INTERNAL DESIGN PRESSURE P KG/CM2(g) 7.630

EXTERNAL PRESSURE FOR CHANNEL SIDE Pec - 0.000
MAXIMUM STATIC HEAD (SAME AS ID) H MM 290.00
SPECIFIC GRAVITY OF CONTENT - 0.0000
DESIGN PRESSURE INCLUDING STATIC HEAD Ps KG/CM2(g) 7.630

= P + H * !/ 10000)
CORRECTED FOR VACUUM ON CHANNEL SIDE Ps KG/CM2(g) 7.630
= P + Pec + H * !/ 10000)
FOR CHANNEL SIDE

EXTERNAL PRESSURE FOR SHELL SIDE Pes - 0.000
SPECIFIC GRAVITY OF CONTENT - 0.9942
DESIGN PRESSURE INCLUDING STATIC HEAD Pt KG/CM2(g) 7.659

= Pt + H * !/ 10000)
CORRECTED FOR VACUUM ON SHELL SIDE Pt KG/CM2(g) 7.659
= Pt + Pes + H * !/ 10000)
CONCLUSION
PRESSURE VALUES IN BOLD ABOVE ARE USED IN FURTHER CALCULATIONS
HEAT EXCHANGER ARRANGEMENT

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
MAIN SHELL DESIGN PRPD. CHKD. APPD.
(UG-16,UG-27,UG-28,RCB-3.13) LM AGP SRP
DESIGN INPUT
INTERNAL DESIGN PRESSURE Ps KG/CM2(g) 7.630
EXTERNAL DESIGN PRESSURE Pe KG/CM2(g) 0.000
O
DESIGN TEMPERATURE FOR INTERNAL PERSSURE T C 120
O
DESIGN TEMPERATURE FOR EXTERNAL PERSSURE T' C 120
INSIDE DIAMETER Di MM 290.00
MATERIAL " - SA 516 GR 70
ALLOWABLE STRESS AT DESIGN TEMPERATURE S KG/CM2 1406.2
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E - 0.85
JOINT EFFICIENCY FOR CIRCUMFERENTIAL JOINT Ec - 0.85
CORROSION ALLOWANCE C MM 3
DESIGN UNDER INTERNAL PRESSURE
AS PER UG-27(c)(1) OF ASME SEC. VIII DIV.1,
REQUIRED SHELL THICKNESS FOR REINFORCEMENT CALCN.
Ps (Di + 2C) WITH E = 1.0
trs1 = +C
(2(SE - 0.6Ps)) trs = 3.81 MM
7.63 x ( 290 + 2 x 3 )
= +3
2x(1406.2 x 0.85 - 0.6 x 7.63) CHECK FOR APPLICABILITY
= 3.95 MM OF UG-27(c)(1) & (2),
PARAMETER VALUE
REQUIRED SHELL THICKNESS
Ps (Di + 2C) (Di/2 + C)/2 74.00
trs2 = +C
(2(2SEc + 0.4Ps)) 0.385 x S x E 460.18
7.63 x ( 290 + 2 x 3 ) 1.25 x S x Ec 1494.09
= +3
2x(2x1406.2 x 0.85 + 0.4 x 7.63)
= 3.47 MM CHECK WHETHER,
AS PER UG-16(b) OF ASME SEC. VIII DIV.1, ts<(Di/2 + C)/2 YES
REQUIRED SHELL THICKNESS Ps<0.385xSxE YES
trs3 = 1.5 + C Ps<1.25xSxEc YES
= 4.50 MM UG-27(c)(1)&(2) IS APPLICABLE
DESIGN UNDER EXTERNAL PRESSURE (NOT APPLICABLE)
AS PER UG-28(c) OF ASME SEC. VIII DIV. 1,
ASSUMED SHELL THICKNESS trs4 MM 6.10
MAXIMUM DESIGN LENGTH (FLANGE FACE TO FACE) L MM 1500.00
OD OF SHELL = Di + 2*ts Do MM 310
GEOMETRIC RATIO L/Do - 4.839
GEOMETRIC RATIO Do/(trs4-C) - 100.00
FROM FIG G OF ASME SEC II D SUBPART 3 A - 1.125E-04
FROM APPLICABLE CHART- CS-2 B PSI 1653.00
MAXIMUM ALLOWABLE EXTERNAL PRESSURE Pa PSI 22.04
=4*B / 3*(Do/(trs4-C)) KG/CM2 1.550
AS Pa > Pe, DESIGN IS SAFE.
MINIMUM SHELL THICKNESS AS PER TEMA RCB-3.13
REQUIRED SHELL THICKNESS INCLUDING 'C' trs5 MM 9.50
CONCLUSION:
REQUIRED THICKNESS=MAX. OF trs1,trs2,trs3,trs4,trs5 trs MM 9.50
PROVIDED SHELL THICKNESS ts MM 10.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SHELL BARREL DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
O
O
REQUIRED SHELL BARREL THICKNESS FOR REINFORCEMENT CALCN.
trs1 = +C
(2(SE - 0.6Ps)) trs = 4.04 MM
7.63 x ( 375 + 2 x 3 )
= +3
= 4.22 MM OF UG-27(c)(1) & (2),
PARAMETER VALUE
REQUIRED SHELL BARREL THICKNESS
Ps (Di + 2C) (Di/2 + C)/2 95.25
trs2 = +C
(2(2SEc + 0.4Ps)) 0.385 x S x E 460.18
7.63 x ( 375 + 2 x 3 ) 1.25 x S x Ec 1494.09
= +3
2x(2x1406.2 x 0.85 + 0.4 x 7.63)
REQUIRED SHELL BARREL THICKNESS Ps<0.385xSxE YES
ASSUMED SHELL BARREL THICKNESS trs4 MM 4.30
MAXIMUM DESIGN LENGTH = 500 + hiB/3 L MM 531.25
OD OF SHELL BARREL = Di + 2*ts Do MM 395
=4*B / 3*(Do/(trs4-C)) KG/CM2 0.786
MINIMUM SHELL BARREL THICKNESS AS PER TEMA RCB-3.13
REQUIRED SHELL BARREL THICKNESS INCLUDING 'C' trs5 MM 9.50
CONCLUSION:
PROVIDED SHELL BARREL THICKNESS ts MM 10.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SHELL BONNET DESIGN PRPD. CHKD. APPD.
(1-4,UG-32,UG-33,RCB-3.2) LM AGP SRP
DESIGN INPUT
2
EXTERNAL DESIGN PRESSURE Pe KG/CM (g) 0.000
O
DESIGN TEMPERATURE FOR INTERNAL PRESSURE T C 120
O
DESIGN TEMPERATURE FOR EXTERNAL PRESSURE T' C 120
TYPE OF SHELL BONNET - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR BARREL TO BONNET JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF BONNET = Di / 4 hiB MM 93.8

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
Ps (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 Ps) AS PER UG-37(a),
7.63 x ( 375 + 2 x 3 ) x 1 K1 = 0.9 (TABLE UG-37)
= + 3
2 x 1406.2 x 1 - 0.2 x 7.63 trh = K1(Di+2C)Ps/(2S-0.2Ps)+C
= 4.03 MM = 3.93 MM
AS PER UG-16(b) OF ASME SEC. VIII DIV.1, CHECK FOR APPLICABILITY
REQUIRED SHELL BONNET THICKNESS OF 1-4(f),
trh2 = 1.5 + C
PARAMETER VALUE
= 4.50 MM
(trh1-C)/(K1(Di+2C)) 0.0030
CHECK WHETHER,
(trh1-C)/(K1(Di+2C))<0.002
NO
1-4(f) IS NOT APPLICABLE
REQUIREMENT OF TAPER TRANSITION & SF

AS PER UG-32(l) & FIG.UW-13.1(d) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. SHELL BONNET THICKNESS th (MIN) MM 8.00
PROVIDED NOM. SHELL BONNET THICKNESS th (NOM) MM 10.00
PROVIDED SHELL BARREL THICKNESS tcs MM 10.00
DIFFERENCE IN THICKNESS = th (NOM) - tcs td MM 0.00
MIN. OF {(MIN. OF th(NOM) & tcs)/4 , 3} tda MM 2.50
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON SHELL BONNET NO
MIN.REQD.SF ON SHELL BONNET=MIN OF(3*th(NOM),38) SFR MM NOT REQD.

PROVIDED SF ON SHELL BONNET SF MM 40.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SHELL BONNET DESIGN - Contd.. PRPD. CHKD. APPD.
PERCENTAGE THINNING
%THINNING = {th(NOM) - th(MIN)} / th(NOM) x 100 % 20.00%

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P KG/CM2(g) 0.0000
P (Di + 2C) K
trh3 = +C
(2 S E - 0.2 P)
0 x ( 375 + 2 x 3 ) x 1
= + 3
2 x1406.2 x 1 - 0.2 x 0
= N.A. MM
AS PER UG-33(e) OF ASME SEC. VIII DIV. 1,

ASSUMED MINIMUM THICKNESS th4 (MIN) MM 4.00
ASSUMED NOMINAL THICKNESS th4 (NOM) MM 10.00
OD OF SHELL BONNET = Di + 2*th4(NOM) Do MM 395
FACTOR FROM TABLE UG-33.1 Ko - 0.9
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro MM 355.5
FACTOR A = 0.125 / {Ro / (th4(MIN) - C)} A - 3.516E-04
FROM APPLICABLE CHART CS-2 B PSI 5173.11
= B / {Ro / (th4(MIN) - C)} KG/CM2 1.023
SHELL BONNET NOMINAL THICKNESS AS PER TEMA RCB-3.2

REQD. SHELL BONNET NOM THICKNESS INCLUDING 'C' trh5 MM 9.50
CONCLUSION:
REQUIRED MIN. THICKNESS=MAX. OF trh1 to trh3,trh4(MIN) trh (MIN) MM 4.50
PROVIDED MIN. SHELL BONNET THICKNESS th (MIN) MM 8.00
PROVIDED NOM. SHELL BONNET THICKNESS th (NOM) MM 10.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
CHANNEL SHELL DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
INTERNAL DESIGN PRESSURE Pt KG/CM2(g) 7.659
O
O
AS PER UG 27(c)(1) OF ASME SEC. VIII DIV.1,
REQUIRED CHANNEL SHELL THICKNESS FOR REINFORCEMENT CALCN.
Pt (Di + 2C) WITH E = 1.0
trcs1 = +C
(2(SE - 0.6Pt)) trcs = 0.79 MM
7.659 x ( 290 + 2 x 0 )
= +0
= 0.93 MM OF UG-27(c)(1) & (2),
PARAMETER VALUE
REQUIRED CHANNEL SHELL THICKNESS
Pt (Di + 2C) (Di/2 + C)/2 72.50
trs2 = +C
(2(2SEc + 0.4Pt)) 0.385 x S x E 460.18
7.659 x ( 290 + 2 x 0 ) 1.25 x S x Ec 1494.09
= +0
2x(2x1406.2 x 0.85 + 0.4 x 7.659)
REQUIRED CHANNEL SHELL THICKNESS Pt<0.385xSxE YES
trs3 = 2.5 + C Pt<1.25xSxEc YES
ASSUMED CHANNEL SHELL THICKNESS trcs4 MM 4.50
MAXIMUM DESIGN LENGTH L MM 1000.00
OD OF CHANNEL SHELL = Di + 2*tcs Do MM 310
GEOMETRIC RATIO Do/(trcs4-C) - 68.89
=4*B / 3*(Do/(trcs4-C)) KG/CM2 3.165
MINIMUM CHANNEL SHELL THICKNESS AS PER TEMA RCB-3.13
REQUIRED CHANNEL SHELL THICKNESS INCLUDING 'C' trcs5 MM 9.50
CONCLUSION:
REQUIRED THICKNESS=MAX. OF trcs1,trcs2,trcs3,trcs4,trcs5 trcs MM 9.50
PROVIDED CHANNEL SHELL THICKNESS tcs MM 10.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SHELL BARREL FLANGE DESIGN PRPD. CHKD. APPD.
(APPENDIX 2) LM AGP SRP
AS PER APPENDIX 2 OF ASME SECTION VIII DIV. 1 - INTEGRAL TYPE FLANGE
Component Mark/No. FLANGE -1 Location: SHELL BARREL
DESIGN CONDITIONS
Int. Design Press, P (kg/cm 2) 7.630 ALLOWABLE STRESSES (kg/cm2)
Design Temperature( OC) 120 Flange Bolting
Flange material SA 266 GR 2 Design temp., Sfo 1406.2 Design temp.,Sb 1757.80
Bolting material SA 193 GR B7 Atm.Temp.,Sfa 1406.2 Atm.temp.,Sa 1757.80
Corr.Allowance (mm) 3.0
GASKET AND FACING DETAILS
Gasket Material Gasket I.D Gi (mm)
SS316 SPWD GRAPHITE FILLED 409.00 y (kg/cm2) 703.1
Facing Sketch 1a OR 1b Gasket O.D. Go (mm) 429.00 m 3.00
FLANGE DIMENSIONS
B (Flange I.D) (mm) 375.00 C (Bolt cir.Dia) (mm) 469.00 A(Flange OD)(mm) 517.00
OTHER DIMENSIONS (TABLE 2-5.2) LOAD AND BOLT CALCULATIONS
N (mm) 10.00 go = Hub thk (mm) 10.00 Am1=Wm1/Sb (mm 2) 769.92
bo (mm) 5.00 h = Hub length (mm) 30.00 Am2=Wm2/Sa (mm 2) 2632.53
b (mm) 5.00 Wm1 = Hp + H (kg) 13533.72 Am=Max(Am1,Am2) 2632.53
G (mm) 419.00 Wm2=( b#G+0.5RA)y (kg) 46274.60 n = 'No. of Bolts 16
Nmin = Ab Sa / ( 2 #! y G ) 3.30 Hp=(b#G+RA/2)2mP (kg) 3013.07 a = Bolt size M20
RA = Rib Area (mm 2) 0.00 H = G2#P/4 (kg) 10520.65 Root area(mm 2) 217.05
g1 = Hub thk at back (mm) 15.00 W = (Am + Ab)Sa/2 (kg) 53659.74 Ab (mm 2) 3472.80
MOMENT CALCULATIONS
LOAD LEVER ARM MOMENT
OPERATING
HD = #B2P/4 (kg) 8698.90 hD =(C - B - g1)/2 (mm) 38.00 MD=HD*hD(kg-m) 330.56
HG = Wm1 - H (kg) 3013.07 hG =(C-G)/2 (mm) 25.00 MG=HG*hG(kg-m) 75.33
HT = H - HD (kg) 1821.75 hT =(hD+hG+g1/2)/2 (mm) 34.50 MT=HT*hT(kg-m) 62.85
f1=Correction Factor(RCB-11.23) 1.00 Mo = (MD + MG + MT)*f1 (kg-m) 468.91
GASKET SEATING
HG = W (kg) 53659.74 hG =(C-G)/2 (mm) 25.00 Mo''=HG*hG(kg.m) 1341.49
f1=Correction Factor(RCB-11.23) 1.00 Mo' = Mo'' * f1 (kg-m) 1342.00
FLANGE THICKNESS (mm) SHAPE CONSTANTS
THK. 36.000 K = A/B 1.3570 ho=(B*go)1/2 51.6430 Y 6.5193 T 1.7729
STEP 6.000 U 7.1641 Z 3.3772 f 1.0000 F 0.8219
FUTURE M/c. 0.000 V 0.2496 e 0.0159 d 72632.11 L 1.2051
NET THK. 30.000
STRESS CALCULATIONS (kg/cm2)
OPERATING ALLOWABLE GASKET SEATING ALLOWABLE
SH = f*Mo/(L*g12*B) 709.24 2109.30 SH = f*Mo'/(L*g12*B) 2029.79 2109.30
SR = (1.33*t*e + 1)*Mo/(L*t2*B) 185.53 1406.20 SR = (1.33*t*e + 1)*Mo'/(L*t2*B) 530.99 1406.20
2 2
ST = (Y*Mo)/(t *B) - Z*SR 264.93 1406.20 ST = (Y*Mo')/(t *B) - Z*SR 758.21 1406.20
(SH + SR) / 2 447.38 1406.20 (SH + SR) / 2 1280.39 1406.20
(SH + ST) / 2 487.08 1406.20 (SH + ST) / 2 1394.00 1406.20
RESULT O.K. O.K.
RIGIDITY CHECK (OPERATING) RIGIDITY CHECK (GASKET SEATING)
Mod.of Elasticity, E (kg/cm2) 2008015 Rigidity Index J Rigidity Index J
Modulus of Elasticity, E (MPa) 2061233
Rigidity Factor, KI 0.30 0.332 < 1, OK Rigidity Factor, KI 0.30 0.926 < 1, OK
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
MAIN SHELL FLANGE DESIGN PRPD. CHKD. APPD.
Component Mark/No. FLANGE -2 Location: MAIN SHELL
DESIGN CONDITIONS
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
GASKET SEATING
THK. 37.000 K = A/B 1.7466 ho=(B*go)1/2 45.5192 Y 3.6542 T 1.6060
STEP 7.000 U 4.0156 Z 1.9753 f 1.0000 F 0.8092
FUTURE M/c. 0.000 V 0.2357 e 0.0178 d 37992.52 L 1.6654
NET THK. 30.000
2 2
(SH + SR) / 2 710.52 1406.20 (SH + SR) / 2 1203.78 1406.20
(SH + ST) / 2 799.78 1406.20 (SH + ST) / 2 1355.02 1406.20
RESULT O.K. O.K.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
Component Mark/No. FLANGE - 3 Location: MAIN SHELL
DESIGN CONDITIONS
O
Design Temperature( C) 120 Flange Bolting
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
f1=Correction Factor(RCB-11.23) 1.00 Mo1 = (MD + MG + MT)*f1 (kg-m) 309.06
Mo2 = Mating flg. Moment (kg-m) 352.13
Mo = Max of Mo1 & Mo2 (kg-m) 352.13
GASKET SEATING
f1=Correction Factor(RCB-11.23) 1.00 Mo'1 = Mo'' * f1 (kg-m) 1224.15
Mo'2 = Mating flg. Moment (kg-m) 1473.31
Mo' = Max of Mo'1 & Mo'2 (kg-m) 1473.31
THK. 43.000 K = A/B 1.4595 ho=(B*go)1/2 45.5192 Y 5.3058 T 1.7283
STEP 6.000 U 5.8305 Z 2.7699 f 1.0000 F 0.8092
FUTURE M/c. 0.000 V 0.2357 e 0.0178 d 55164.31 L 1.8774
NET THK. 37.000
ST = (Y*Mo)/(t2*B) - Z*SR 220.69 1406.20 ST = (Y*Mo')/(t2*B) - Z*SR 923.38 1406.20
(SH + SR) / 2 263.41 1406.20 (SH + SR) / 2 1102.11 1406.20
(SH + ST) / 2 330.37 1406.20 (SH + ST) / 2 1382.26 1406.20
RESULT O.K. O.K.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
CHANNEL SHELL FLANGE DESIGN PRPD. CHKD. APPD.
Component Mark/No. FLANGE - 4 Location: CHANNEL SHELL
DESIGN CONDITIONS
O
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
Mo = Max of Mo1 & Mo2 (kg-m) 352.13
GASKET SEATING
Mo' = Max of Mo'1 & Mo'2 (kg-m) 1473.31
THK. 40.000 K = A/B 1.4897 ho=(B*go)1/2 53.8516 Y 5.0437 T 1.7152
STEP 10.000 U 5.5425 Z 2.6406 f 1.0000 F 0.8406
FUTURE M/c. 0.000 V 0.3018 e 0.0156 d 98893.30 L 1.1291
NET THK. 30.000
(SH + SR) / 2 335.94 1406.20 (SH + SR) / 2 1405.58 1406.20
(SH + ST) / 2 323.19 1406.20 (SH + ST) / 2 1352.25 1406.20
RESULT O.K. O.K.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
Component Mark/No. FLANGE -5 Location: CHANNEL SHELL
DESIGN CONDITIONS
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
GASKET SEATING
THK. 40.000 K = A/B 1.4897 ho=(B*go)1/2 53.8516 Y 5.0437 T 1.7152
STEP 10.000 U 5.5425 Z 2.6406 f 1.0000 F 0.8406
FUTURE M/c. 0.000 V 0.3018 e 0.0156 d 98893.30 L 1.1291
NET THK. 30.000
2 2
(SH + SR) / 2 335.94 1406.20 (SH + SR) / 2 1405.58 1406.20
(SH + ST) / 2 323.19 1406.20 (SH + ST) / 2 1352.25 1406.20
RESULT O.K. O.K.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
CHANNEL COVER DESIGN PRPD. CHKD. APPD.
(UG-16, UG-34, RCB-9.2) LM AGP SRP
DESIGN INPUT
DESIGN PRESSURE P KG/CM2(g) 7.659
O
DESIGN TEMPERATURE T C 72
DIAMETER AS PER FIG UG-34 d MM 334.00
CHANNEL SHELL INSIDE DIAMTER di MM 290.00
TYPE OF CHANNEL COVER FLAT
MATERIAL SA 266 GR 2
MODULUS OF ELASTICITY AT DESIGN TEMPERATURE EM KG/CM2 2039427.00
JOINT EFFICIENCY E - 1.00
GROOVE DEPTH FOR PASS PART. PLATE Gd MM 6
STEP DEPTH AT FLANGED PORTION Sd MM 7
FUTURE MACHINING ALLOWANCE Fm MM 0
A FACTOR FOR TYPE OF ATTACHMENT c 0.3
BOLT LOAD FOR OPERATING CONDITION (REF PAGE 21) Wm1 KG 10424.25
BOLT LOAD FOR GASKET SEATING (REF PAGE 21) W KG 58932.27
GASKET MOMENT ARM (REF PAGE 21) hG MM 25.00
GASKET LOAD REACTION DIAMETER (REF PAGE 21) G MM 334.00
ALLOWABLE BOLTING STRESS AT `T' (REF PAGE 21) Sb KG/CM2 1757.80
TOTAL ROOT AREA OF BOLTS (REF PAGE 21) Ab MM2 3472.80
DESIGN CALCULATIONS
THICKNESS REQUIRED FOR OPERATING CONDITION:
REQUIRED CHANNEL COVER THICKNESS trcc1 MM 22.96
=d*SQRT((c*P/(S*E)+1.9*Wm1*h G/(S*E*d3)
+(MAX OF C OR Gd) + Fm
THICKNESS REQUIRED FOR GASKET SEATING:
ALLOWABLE STRESS AT AMBIENT TEMPERATURE S KG/CM2 1406.20
REQUIRED CHANNEL COVER THICKNESS (WITH P = 0) trcc2 MM 30.41
=d*SQRT((c*P/(S*E)+1.9*W*h G/(S*E*d3)
AS PER UG-16(b) OF ASME SEC. VIII DIV.1,
REQUIRED CHANNEL COVER THICKNESS
trcc3 = 2.5 + (MAX OF C OR Gd) + Fm
= 8.50 MM
CHANNEL COVER DEFLECTION AS PER TEMA RCB-9.21
ASSUMED CHANNEL COVER THICKNESS trcc4' MM 32.30
NET THICKNESS = trcc4' - MAX OF (C & Gd) - Fm trcc4 MM 26.30
ACTUAL CHANNEL COVER DEFLECTION Y MM 0.799
= G*(0.0435*G3*P + 0.5*Sb*Ab*hG) / (EM*trcc43)
ALLOWABLE LIMIT FOR DEFLECTION YA MM 0.800
CONCLUSION:
REQUIRED THICKNESS=MAX. OF trcc1,trcc2,trcc3,trcc4' trcc MM 32.30
PROVIDED CHANNEL COVER THICKNESS tcs MM 33.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
TUBE DESIGN PRPD. CHKD. APPD.
(1-1,UG-28,RCB-3.13) LM AGP SRP
DESIGN INPUT
2
EXTERNAL DESIGN PRESSURE = Ps Pe KG/CM (g) 7.630
O
OUTSIDE DIAMETER Do MM 19.05
MATERIAL " SB 111 CL.O61 UNS NO. C71500

AS PER 1-1(a)(1) OF ASME SEC. VIII DIV.1,
REQUIRED TUBE THICKNESS
Pt * Do
trt1 = +C
(2(SE + 0.4Pt))
7.659 x 19.05
= +0
2x(774.3 x 1 + 0.4 x 7.659)
= 0.09 MM
DESIGN UNDER EXTERNAL PRESSURE

ASSUMED TUBE THICKNESS trt2 MM 1.00
OD OF TUBE Do MM 19.05
GEOMETRIC RATIO Do/(trt2-C) - 19.05
FROM APPLICABLE CHART- NFC-4 B PSI 5754.82
=4*B / 3*(Do/(trt2-C)) KG/CM2 28.319
CONCLUSION:
REQUIRED THICKNESS = MAXIMUM OF trt1 & trt2 trt MM 1.00
PROVIDED TUBE THICKNESS tt MM 1.65
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
STATIONARY TUBE SHEET DESIGN PRPD. CHKD. APPD.
(UHX-14) LM AGP SRP
DESIGN INPUT
OUTSIDE DIAMETER A MM 352.00
BOLT CIRCLE DIAMETER C MM 384.00
CHANNEL SHELL INSIDE DIAMETER (CORRODED) DC MM 290.00
MAIN SHELL INSIDE DIAMETER (CORRODED) DS MM 296.00
TUBESHEET MATERIAL SB 171 CL.O25 UNS NO. C71500

o
MODULUS OF ELASTICITY AT T E KG/CM2 1498137.0
ALLOWABLE STRESS AT T S KG/CM2 865.7
2
YIELD STRENGTH AT T Sy KG/CM 1294.8
TUBE MATERIAL - SB 111 CL.O61 UNS NO. C71500

o
DESIGN TEMPERATURE Tt C 120
2
MODULUS OF ELASTICITY AT Tt Et KG/CM 1498137.0
2
ALLOWABLE STRESS AT Tt St KG/CM 774.3
2
YIELD STRENGTH AT Tt Sy,t KG/CM 1168.3
CHANNEL SHELL MATERIAL - - SA 516 GR 70

o
DESIGN TEMPERATURE Tc C 72
MODULUS OF ELASTICITY AT Tc Ec KG/CM2 2039427.0
ALLOWABLE STRESS AT Tc Sc KG/CM2 1406.2
YIELD STRENGTH AT Tc Sy,c KG/CM2 2495.4
MAIN SHELL MATERIAL - - SA 516 GR 70

o
DESIGN TEMPERATURE Ts C 120
MODULUS OF ELASTICITY AT Ts Es KG/CM2 2008015.0
ALLOWABLE STRESS AT Ts Ss KG/CM2 1406.2
YIELD STRENGTH AT Ts Sy,s KG/CM2 2406.3
CHANNEL GASKET LOAD REACTION DIAMETER Gc MM 334.00

MAIN SHELL GASKET LOAD REACTION DIAMETER Gs MM 334.00
T/S CORRODED THK INCLUDING GROOVES (UNCORRODED 25 MM) h MM 25.00
PASS PARTITION GROOVE DEPTH (FIG UHX-11.1(c)) hg MM 6.00
INTERNAL DESIGN PRESSURE INCLUDING SHELL SIDE Ps KG/CM2 (g) 7.630

STATIC HEAD & CORRECTED FOR VACUUM CHANNEL SIDE Pt KG/CM2 (g) 7.659
CHANNEL SIDE CORROSION ALLOWANCE Cac MM 0.00
SHELL SIDE CORROSION ALLOWANCE Cas MM 3.00
TUBESHEET CORROSION ALLOWANCE CHANNEL SIDE Catt MM 0.00
SHELL SIDE Cats MM 0.00
CHANNEL SHELL THICKNESS (CORRODED) tc MM 10.00
MAIN SHELL THICKNESS (CORRODED) ts MM 7.00
NOMINAL TUBE WALL THICKNESS tt MM 1.65
CHANNEL FLANGE DESIGN BOLT LOAD FOR GASKET SEAT. Wc KG 1473.31
SHELL FLANGE DESIGN BOLT LOAD FOR GASKET SEAT. Ws KG 1224.15
MAXIMUM FLANGE DESIGN BOLT LOAD = MAX OF Wc & Ws W KG 1473.31
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
STATIONARY TUBE SHEET DESIGN - Contd.. PRPD. CHKD. APPD.
(UHX-14) LM AGP SRP
RADIAL CHANNEL DIMENSION = Gc/2 aC MM 167.00

RADIUS TO OUTERMOST TUBE HOLE CENTRE (FIG UHX-11.1(a) ro MM 108.43
TUBE NOMINAL OUTSIDE DIAMETER dt MM 19.05
EQUIVALENT DIA OF OTL CIRCLE = 2ro + dt Do MM 235.91
EQUIVALENT RADIUS OF OTL CIRCLE = Do/2 aO MM 117.96
RADIAL SHELL DIMENSION = Gs/2 aS MM 167.00
TUBE LENGTH BETWEEN OUTER TUBESHEET FACE Lt MM 1794.00
TUBE LENGTH BETWEEN INNER TUBESHEET FACE = Lt-2h L MM 1744.00
NUMBER OF TUBES Nt NOS 52
TUBE PITCH p MM 25.40
TUBE PATTERN (S = SQUARE, T = TRIANGULAR) - - T
EXPANDED LENGTH OF TUBE IN TUBESHEET ltx MM 22.00
TUBE EXPANSION DEPTH RATIO = ltx / h MM 0.8800
UNTUBED AREA CALCULATIONS

CENTER TO CENTER DISTANCE BETWEEN ADJACENT TUBE UL1 UL2 UL3 UL4 UL5
ROWS OF UNTUBED LANES (MM), NOT TO EXCEED 4p 34.00 34.00 34.00 34.00 0.00
LL1 LL2 LL3 LL4 LL5
LENGTH OF UNTUBED LANE
235.91 235.91 235.91 235.91 0.00
TOTAL AREA OF UNTUBED LANES = UL1xLL1 + UL2xLL2 + … AL MM2 32083.76
STEP-1 (UHX-14.5.1)
$ = 0.2500 $* = 0.5647 C = 1.4158
d* = 16.45 MM hg' = 6.00 MM xs = 0.6609
p* = 37.79 MM S = 1.4158 xt = 0.7682
STEP-2 (UHX-14.5.2)
KS = 76720.43 KG/MM %S = 0.0000 %C = 0.0000
Kt = 774.80 KG/MM kS = 0.0000 kC = 0.0000
KS,t = 1.90 &S = 0.0000 &C = 0.0000
J = 1.00 (NO BELLOW) 'S = 0.0000 'C = 0.0000
STEP-3 (UHX-14.5.3)
h/p = 0.9843
E*/E = 0.6672 FIG UHX-11.3) FROM FIG UHX-13.2, FOR Xa
E* = 999557.0 KG/CM2 Zd = 0.1255
(* = 0.2940 FIG UHX-11.3) Zv = 0.1538
Xa = 2.2372 Zm = 0.6534
STEP-4 (UHX-14.5.4)
K = 1.4921 Q1 = 0.2441
F = 0.4235 QZ1 = 2.0417
) = 0.5479 QZ2 = 3.9238 U = 7.8476
STEP-5 (UHX-14.5.5)
* = 0.0000 +S = 0.0000 MM2 +C = 0.0000 MM2
*b = 0.0000 +S* = 1452.75 MM2 +C* = 1452.75 MM2
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
(UHX-14) LM AGP SRP
STEP-6,7,8,9 (UHX-14.5.6,7,8,9)
LOADING CASE 1 2 3 4 5 6 7
SHELL SIDE PRESSURE Ps 2
KG/CM (g) 0.000 7.630 7.630 - - - -
TUBE SIDE PRESSURE Pt KG/CM2(g) 7.659 0.000 7.659 - - - -
EFFECTIVE PRESSURE Pe KG/CM2(g) -7.659 7.630 -0.029 - - - -
Q2 KG -81.93 81.62 -0.31 - - - -
Q3 - 0.3979 0.3979 0.3979 - - - -
FROM FIG. UHX-13.3-1 & 2 Fm - 0.3000 0.3000 0.3000 - - - -
BENDING STRESS IN T/S , KG/CM2 -940.9 937.4 -3.6 - - - -
CHECK WHETHER I ,!I <= 1.5S - YES YES YES - - - -
RESULT - OK OK OK - - - -
AVG.SHEAR STRESS IN T/S - KG/CM2 -72.3 72.0 -0.3 - - - -

CHECK WHETHER I -!I <= 0.8S - YES YES YES - - - -
COEFFICIENT Fq - 2.3379 2.3379 2.3379 - - - -

2
AXIAL TUBE STRESS ,t,o KG/CM 91.1 -98.4 -7.3 - - - -
CHECK WHETHER I ,t,o!I <= St - YES YES YES - - - -
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
FLOATING HEAD CROWN DESIGN PRPD. CHKD. APPD.
(UG-16,1-6,UG-33) LM AGP SRP
DESIGN INPUT
INTERNAL DESIGN PRESSURE CORRECTED FOR VACUUM Pt KG/CM2(g) 7.659
2
EXTERNAL DESIGN PRESSURE CORRECTED FOR VACUUM Ps KG/CM (g) 7.630
O
O
TYPE OF CROWN - - HEMISPHERICAL
2
ALLOWABLE STRESS AT DESIGN TEMPERATURE S KG/CM 1406.2
JOINT EFFICIENCY FOR LONGITUDINAL JOINT E - N.A.
SHELL SIDE CORROSION ALLOWANCE CAs MM 3
CHANNEL SIDE CORROSION ALLOWANCE CAc MM 0
INSIDE CROWN RADIUS L MM 260

AS PER 1-6(g)(1)(a) OF ASME SEC. VIII DIV.1,
5 Pt (L + CAc)
trh1 = + CAc + CAs
6S
5 x 7.659 x ( 260 + 0 )
= +0+3
6 x 1406.2
= 4.18 MM
REQUIRED CROWN THICKNESS
trh2 = 2.5 + CAc + CAs
= 5.50 MM

OUTSIDE CROWN RADIUS = L + th 3 (NOM) Ro MM 270.0
FACTOR A = 0.125 / {Ro / (th3(MIN) - CAs - CAc)} A - 1.111E-03
= B / {Ro / (th3(MIN) - CAs - CAc)} KG/CM2 7.875
AS Pa > Ps, DESIGN IS SAFE.
PERCENTAGE THINNING
CONCLUSION:
REQUIRED MIN. THICKNESS=MAX. OF trh1,trh2,th3(MIN) trh (MIN) MM 5.50
PROVIDED MIN. CROWN THICKNESS th (MIN) MM 8.00
PROVIDED NOM. CROWN THICKNESS th (NOM) MM 10.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
FLOATING HEAD FLANGE DESIGN PRPD. CHKD. APPD.
(APPENDIX 1-6, 2) LM AGP SRP
AS PER APPENDIX 1-6, 2 OF ASME SECTION VIII DIV. 1 - LOOSE TYPE
Component Mark/No. FLOATING HEAD FLANGE Location: FLOATING HEAD ASSY.
DESIGN CONDITIONS
Int. D. Press, P (kg/cm 2) 7.659 ALLOWABLE STRESSES (kg/cm2)
D.Temperature( OC) 120 Flange Bolting
Bolting material SA 193 GR B7M Atm.Temp.,Sfa 1406.2 Atm.temp.,Sa 1406.2
Corr.Allowance(sh./ch.) (mm) CAs = 3.0 CAc = 0.0 Fm (Future M/c. All.) = 0.00
FLANGE & CROWN DIMENSIONS
L (Crown Radius) (mm) 260.00 t (Crown Reqd thk.) (mm) 4.18 %1=sin-1(B/(2*L+t)) (rad) 0.5223
N (mm) 10.00 go = Hub thk (mm) N.A. Am1=Wm1/Sb (mm 2) 539.72
bo (mm) 5.00 h = Hub length (mm) N.A. Am2=Wm2/Sa (mm 2) 3485.78
Nmin = Ab Sa / ( 2 #! y G ) 5.12 Hp=(b#G+RA/2)2mP (kg) 3203.78 a = size of Bolt (mm) M20
RA = Rib Area (mm 2) 5460.00 H = G2#P/4 (kg) 4385.77 Bolt root area(mm2) 217.05
g1 = Hub thk at back (mm) N.A. W = (Am + Ab)Sa/2 (kg) 55030.11 Ab (mm 2) 4341.00
MOMENT CALCULATIONS
OPERATING
HD = #B2P/4 (kg) 4066.39 hD =(C - B)/2 (mm) 25.50 MD=HD*hD(kg-m) 103.69
HT = H - HD (kg) 319.38 hT =(hD+hG)/2 (mm) 23.00 MT=HT*hT(kg-m) 7.35
Hr = HD cot%1 (kg) 7064.49 hr =(Lever Arm) (mm) 0.00 Mr=Hr*hr(kg-m) 0.00
f1=Correction Factor(RCB-11.23) 1.00 Mo =(MD + MG + MT + Mr)*f1(kg-m) 176.72
GASKET SEATING
THICKNESS CALCULATIONS (mm)
OPERATING GASKET SEATING ALLOWABLE
F = PB(4L2 - B2)1/2 / (8S(A - B)) 0.90 F = PB(4L2 - B2)1/2 / (8S(A - B)) 0.00
J = (Mo / SB) ((A+B) / (A-B)) 330.74 J = (Mo' / SB) ((A+B) / (A-B)) 2111.35
2 1/2
T1 = F + (F + J) 19.10 T2= F + (F2 + J)1/2 45.95
Sd = Step Depth mm 10.00
Tr = Required thickness = Maximum of (T1 & T2) + CAs + CAc + Sd + Fm mm 58.95
T = Provided Thickness (Including step depth) mm 60.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
FLOATING HEAD FLANGE DESIGN PRPD. CHKD. APPD.
(APPENDIX 1-6, 2) LM AGP SRP
AS PER ASME SECTION VIII DIV. 1, APPENDIX 2 - LOOSE TYPE
Component Mark/No. FLOATING HEAD FLANGE Location: FLOATING HEAD ASSY.
DESIGN CONDITIONS
Ext. D. Press, P (kg/cm 2) 7.630 ALLOWABLE STRESSES (kg/cm2)
D.Temperature( OC) 120 Flange Bolting
Bolting material SA 193 GR B7M Atm.Temp.,Sfa 1406.20 Atm.temp.,Sa 1406.20
Corr.Allowance(sh./ch.) (mm) CAs = 3.0 CAc = 0.0 Fm (Future M/c. All.) = 0.00
FLANGE DIMENSIONS
L (Crown Radius) (mm) 260.00 t (Crown Reqd thk.) (mm) 5.40 %1=sin-1(B/(2*L+t)) (rad) 0.5209
MOMENT CALCULATIONS
OPERATING
Hr = HD cot%1 (kg) 7389.26 hr =(Lever Arm) (mm) 0.00 Mr=Hr*hr(kg-m) 0.00
f1=Correction Factor(RCB-11.23) 1.00 Mo={HD*(hD-hG)+HT*(hT-hG)+Hr*hr}*f1 (kg-m) 21.52
GASKET SEATING
THICKNESS CALCULATIONS (mm)
OPERATING GASKET SEATING ALLOWABLE
F = PB(4L2 - B2)1/2 / (8S(A - B)) 0.89 F = PB(4L2 - B2)1/2 / (8S(A - B)) 0.00
J = (Mo / SB) ((A+B) / (A-B)) 40.28 J = (Mo' / SB) ((A+B) / (A-B)) 2111.35
2 1/2
T1 = F + (F + J) 7.30 T2= F + (F2 + J)1/2 45.95
Sd = Step Depth mm 10.00
Tr = Required thickness = Maximum of (T1 & T2) + CAs + CAc + Sd + Fm mm 58.95
T = Provided Thickness (Including step depth) mm 60.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
BACKING RING DESIGN PRPD. CHKD. APPD.
(RCB-5.141) LM AGP SRP
DESIGN INPUT
O
ALLOWABLE SHEAR STRESS = 0.8*S Ss KG/CM2 1124.96
BACKING RING DIAMETER AT TUBE SHEET OUTSIDE B MM 259.00
BACKING RING OUTSIDE DIAMETER A MM 355.00
DESIGN BOLT LOAD (REF PAGE 28) W KG 55030.11
TUBE SHEET OUTSIDE DIAMETER Z MM 280.00
CORROSION ALLOWANCE SHELL SIDE CAs MM 3
DESIGN OF BACKING RING - BENDING (RCB-5.141)

MOMENT ARM = (C - B) / 2 H - 26.00
SHAPE CONSTANT = A / B K - 1.3475
SHAPE CONSTANT Y - 6.6669
REQUIRED THICKNESS = (WHY / BS)1/2 + CAs Tr MM 54.18
PROVIDED THICKNESS T MM 55.00
DESIGN OF BACKING RING - SHEAR (RCB-5.141)

REQUIRED THICKNESS = W / (#!Z Ss) + CAs tr MM 3.06
REQUIRED THICKNESS AS PER TEMA tr2 MM 25.40
REQUIRED THICKNESS = MAX. OF tr1 & tr2 tr MM 25.40
PROVIDED THICKNESS t MM 43.50
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
MISCELLANEOUS PARTS PRPD. CHKD. APPD.
(RCB-(2.5,4.41,4.42,4.51,4.52, 4.71,6.31,6.4,9.131,9.132)) LM AGP SRP
TRANSVERSE BAFFLES & SPACING (RCB-4.41,RCB-4.51,RCB-4.52)

DESCRIPTION UNIT VALUE REQUIRED PROVIDED
NOMINAL SHELL ID MM 290.00 - -
TUBE OD MM 19.05 - -
BAFFLE SPACING (MIN) MM - 58.00
604.00
UNSUPPORTED TUBE LENGTH (MAX) MM - 1321.00
BAFFLE THICKNESS MM - 3.20 6.00
LONGITUDINAL BAFFLES (RCB-4.42)

BAFFLE THICKNESS N.A. N.A.
TIE RODS (RCB-4.71)

DIAMETER OF TIE RODS MM - 9.50 10.00
NUMBER OF TIE RODS NOS - 4 4
TUBE PITCH (RCB-2.5)

TUBE PITCH MM - 23.81 25.40
GASKET (RCB-6.31,RCB-6.4)
WIDTH OF PERIPHERAL RING GASKET MM - 9.50 10.00
WIDTH OF PASS PARTITION MM - 6.40 7.00
PASS PARTITION PLATE (RCB-9.131,RCB-9.132)

AS PER RCB-9.132
PRESSURE DROP ACROSS PLATE q KG/CM2(g) 0.700
O
MATERIAL " SB 171 CL.O25 UNS NO. C71500
ATTACHMENT Long Sides fixed, Short Sides simply supported
DIMENASION `a' a MM 300.00
DIMENASION `b' b MM 290.00
RATIO = a/b - - 1.03
A VALUE FROM TABLE RCB-9.132 FOR RATIO 'a/b' B - 0.4195
REQUIRED THICKNESS = b*{(q*B) / (1.5*S)}1/2 trpp1 MM 4.27
REQUIRED THICKNESS AS PER TABLE RCB-9.131 trpp2 MM 6.00
REQUIRED THICKNESS = MAX OF trpp1 & trpp2 trpp MM 6.00

PROVIDED THICKNESS tpp MM 6.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT - N1,N2 PRPD. CHKD. APPD.
(UG-36, UG-37, UG-45) LM AGP SRP
DESIGN INPUT NOZZLE NECK CALCULATIONS (mm)

- Nozzle Mark N1,N2 AS PER UG-45 OF ASME SEC. VIII DIV.1,
- Nozzle Size 150 NB ta P*(do/2)/(S*E+0.4P)+C
3.53
- Nozzle Location MAIN SHELL (trn) (As per 1-1(a)(1))
P Design Pressure (Kg/cm 2(g)) 7.630 tb1 Smls. Shell Thickness (Int. Press.) 3.81
T Design Temperature ( oC) 120 tb2 Smls. Shell Thickness (Ext. Press.) N.A.
do Nozzle Outside Dia. (mm) 168.3 tb3 As per Table UG-45 = 6.22 + C 9.22
C Corrosion Allowance (mm) 3 tb Min [tb3, max(tb1,tb2)] 3.81
- Nozzle Material SA 106 GR B t1 1.5 + C (As per UG-16(b)) 4.50
S Allowable Stress (Kg/cm2) 1202.3 tUG-45 Min.Reqd thk = Max of (ta,tb,t1) 4.50
E Joint Efficiency 1.00 tn Provided thk(Min)=tn1-Neg.Tol.(mm) 6.22
t Shell Thickness (mm) 10.00 Provided pipe Sch. SCH 40
tn1 Provided thk (Nom) (mm) 7.11
Finished Opening Size (mm)
d 161.86
do - 2*tn + 2*C
As per clause UG-36(c)(3)(a), finished openings upto the size 89 mm are exempted from reinforcement
calculations. Accordingly this nozzle is not exmepted from reinforcement calculations. 89
DESIGN INPUT REINFORCEMENT CALCULATIONS
tn Nozzle Wall Thickness (mm) 3.22 AS PER UG-37 OF ASME SEC VIII DIV 1,
tr
Required Shell Thk (mm)
0.81 Required Area (mm2)
(As per UG-37(a)) A d*tr*F+2*tn*tr*F*(1-fr1) 131.2
t Specified Shell thk. (mm) 7.00 Area Available in Shell (mm2)
trn Reqd. thk. of Nozzle (mm) 0.53 A1a d*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) 996.8
h Inside Proj. of Nozzle (mm) 0 A1b 2*(t+tn)*(E1*t-F*tr)-2*tn*(E1*t-F*tr)*(1-fr1) 120.8
ti Thk.of Inside Proj. of Nozzle (mm) 0.00 A1 Maximum of (A1a,A1b) 996.8
E1 For Opening in Solid Plate 1.00 Area Available in Nozzle Outward Projection (mm2)
F Correction Factor 1.00 A2a 5*(tn-trn)*fr2*t 80.5
fr1 Strength Red.Factor = Sn / Sv 0.85 A2b 2*(tn-trn)*(2.5*tn+te)*fr2 83.0
fr2 Strength Red.Factor = Sn / Sv 0.85 A2 Minimum of (A2a,A2b) 80.5
fr3 Strenght Red.Factor=Min(Sn/Sv or Sp/Sv) 0.85 Area Available in Nozzle Inward Projection (mm2)
fr4 Strength Red.Factor = Sp / Sv 1.00 A3a 5 * t * ti * fr2 0.0
A3b 5 * ti * ti * fr2 0.0
FILLET SIZE CALCULATIONS (UW-16) (mm) A3c 2 * h * ti * fr2 0.0
Applicable Fig. UW-16.1(c-1) Fillet Size(Nozzle) A3 Minimum of (A3a,A3b,A3c) 0.0
Min of tn , t & 19 2
tmin 1 7.11 Reqd. Provided Area Available in Nozzle Welds (mm )
tc Min of 0.7*tmin, 6 4.98 7.04 8.00 leg1 Nozzle Outward Weld Leg Size (mm) 8.0
tmin Min of te, t & 19 10.00 Fillet Size(RF Pad) leg2 Nozzle Inward Weld Leg Size (mm) 0.0
tf tmin/2 5.00 7.07 8.00 leg3 RF Pad Outer Weld Leg Size (mm) 8.0
2 2
A41 For Outward Weld = (leg 1) *fr3 (mm ) 54.7
All dimensions for reinforcement calculations are A43 For Inward Weld=(leg2)2*fr2 (mm 2) 0.0
in corroded condition. A42 For RF Pad Weld=(leg 2)2*fr4 (mm 2) 64.0
Area Available in RF Pad (mm2)
CONCLUSION : Dpm Max.of (d+2*tn+2*t-2*leg3,2*d-2*leg3) (mm) 307.7
Check whether Dp Diameter of RF Pad (mm) 338
YES
Atp > A te Thickness of RF Pad (mm) 10
2
Whether Nozzle is A5 (Min of Dp & Dpm-d-2*tn)*te*fr4 (mm ) 1394.2
YES
properly reinforced? Provided Area (mm2)
Atp A1+A2+A3+A41+A42+A43+A5 2590.1
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.

0.28
- Nozzle Location CHANNEL SHELL (trn) (As per 1-1(a)(1))
P Design Pressure (Kg/cm 2(g)) 7.659 tb1 Smls. Channel Thickness (Int. Press.) 0.79
T Design Temperature ( oC) 72 tb2 Smls. Channel Thickness (Ext. Press.) N.A.
- Nozzle Material SB 165 UNS NO. N04400 t1 2.5 + C (As per UG-16(b)) 2.50
t Channel Thickness (mm) 10.00 Provided pipe Sch. SCH 40
d 79.29
do - 2*tn + 2*C
calculations. Accordingly this nozzle is exmepted from reinforcement calculations. 89
tr
Required Channel Thk. (mm)
t Specified Channel thk. (mm) 10.00 Area Available in Channel (mm2)
A3b 5 * ti * ti * fr2 0.0
Min of tn , t & 19 2
tmin 1 5.49 Reqd. Provided Area Available in Nozzle Welds (mm )
2 2
YES
2
YES
Atp A1+A2+A3+A41+A42+A43+A5 1522.1
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT-N5,N6 PRPD. CHKD. APPD.

3.15
- Nozzle Location SHELL BARREL (trn) (As per 1-1(a)(1))
- Nozzle Material SA 106 GR B t1 1.5 + C (As per UG-16(b)) 4.50
E Joint Efficiency 1.00 tn Provided thk(Min)=tn 1 -Neg.Tol.(mm) 6.25
t Shell Thickness (mm) 10.00 Provided pipe Sch. SCH 160
FILLET SIZE CALCULATIONS (UW-16) (mm) Finished Opening Size (mm)
d 41.81
Applicable Fig. UW-16.1(c) Fillet Size do - 2*tn + 2*C
tmin Min of tn1, t & 19 7.14 Reqd. Provided
tc Min of 0.7*tmin, 6 5.00 7.07 8.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT-N7,N8 PRPD. CHKD. APPD.

0.15
d 35.81
tc Min of 0.7*tmin, 6 5.00 7.07 8.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
(APPENDIX 1-7) LM AGP SRP
DESCRIPTION SYMBOL UNIT VALUE

2
AREA REQD =2/3 * A A' MM 87.4
AREA AV. IN SHELL=3/4 * A1 A1' MM2 747.6
AREA AV. IN NOZ.OUT PROJ=A2 A2' MM2 80.5
A AV. IN INWARD NOZ.PROJ=A3 A3' MM2 0.0
A AV. IN OUT. NOZ. WELD=A41 A41' MM2 54.7
A AV. IN INW. NOZ. WELD=A43 A43' MM2 0.0
3/4 * Dpm Dpm1' MM 230.8
3/4 * Dpm Dpm2' MM 230.8
MAX. DIA OF R.PAD=MAX(Dpm1',Dpm2') Dpmax' MM 230.8
MIN OF (Dpmax' , Dp) Dp' MM 230.8
A AV. IN R. PAD = (Dp'-d-2*tn)*te*fr4 A5' MM2 624.9
A AV. IN OUT R. PAD WELD=A42 A42' MM2 64.0
AREA PROVIDED WITH R. PAD
Atp' MM2 1571.6
= A1'+A2'+A3'+A41'+A42'+A43'+A5'
CHECK WHETHER Atp' > A' YES
IS PROVIDED REINFORCMENT SUFFICIENT? YES
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SHAPE & SIZE OF OPENINGS PRPD. CHKD. APPD.
(UG-36, 1-7) LM AGP SRP
1. ALL OPENINGS ARE CIRCULAR IN SHAPE. HENCE REQUIREMENTS OF UG-36(a)(1) & (2)
DO NOT APPLY.
2. CHECK FOR APPLICABILITY OF APP 1-7 (LARGE OPENINGS),

MAIN SHELL CHANNEL SHELL
NOZZLE MARK HAVING LARGEST OPENING ON SHELL N1,N2 N3,N4
VESSEL CORR. I/D (Di + 2*C) Di' MM 296 290
LARGEST CORR. FINISHED OPENING di' MM 161.86 79.29
CHECK WHETHER di ' < Di' / 2 - - NO YES
CHECK WHETHER di ' < 500 MM - - YES YES
AS PER UG 36(b)(1), REQUIREMENTS OF UG 36 TO UG 43 SHALL BE APPLIED TO THE

OPENINGS NOT EXCEEDING THE FOLLOWING :
a. ONE HALF OF THE THE VESSEL INSIDE DIAMTER FOR VESSEL NOT EXCEEDING
1500 MM INSIDE DIAMTER. e.g. 296 / 2 = 148.00
b. OPENING SIZE 500 MM.
WITH ABOVE, IT CAN BE CONCLUDED THAT OPENINGS N1 AND N2 ARE TO BE

CONSIDERED AS LARGE OPENING. HENCE, REQUIREMENTS OF APP 1-7 ARE
APPLICABLE.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
FLANGE RATING CHECK PRPD. CHKD. APPD.
(UG-44, ASME B16.5) LM AGP SRP
FLANGE RATING CHECK :

AS PER UG-44, FLANGES AS PER ASME B16.5 ARE ACCEPTABLE
DESCRIPTION UNIT VALUE FOR
SHELL SIDE CHANNEL SIDE
STANDARD FOR FLANGES - ASME B16.5 ASME B16.5
SELECTED RATING - 300# 300#
MATERIAL - SA 105 SA 105
MATERIAL GROUP - 1.1 1.1
O
DESIGN TEMPERATURE F 248 162
ALLOWABLE PRESSURE FOR SELECTED RATING KG/CM2(g) 46.966 49.413
DESIGN PRESSURE INCL. STATIC HEAD (MAX.) KG/CM2(g) 7.630 7.659
CONCLUSION SAFE SAFE
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
POST FORMING HEAT TREATMENT PRPD. CHKD. APPD.
(UCS-79) LM AGP SRP
AS PER UCS-79(d), AFTER COLD FORMING, HEAT TREATMENT IS REQUIRED WHEN

THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5% AND ANY OF
FOLLOWING CONDITION EXIST :
1 LETHAL SERVICE NO
2 WHETHER MATERIAL REQUIRES IMPACT TESTING NO
3 PART THICKNESS EXCEEDS 5/8" (16 MM) BEFORE COLD FORMING NO
REDUCTION IN THK BY FORMING IS MORE THAN 10% WHERE THE
4 YES
EXTREME FIBER ELONGATION IS MORE THAN 5% (REF. PAGES 15, 27)
5 THE FORMING TEMPERATURE IS BETWEEN 250 - 950 oF (121 - 482 oC) NO
PERCENTAGE EXTREME FIBER ELONGATION :
CYLINDRICAL SHELLS :
THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t FORMING RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
MM MM MM MM % (Yes/No)
MAIN
SA 516 GR 70 10.00 290.00 150.00 INFINITY 3.33 NO
SHELL
SHELL
SA 516 GR 70 10.00 375.00 192.50 INFINITY 2.60 NO
BARREL
CHANNEL
SA 516 GR 70 10.00 290.00 150.00 INFINITY 3.33 NO
SHELL
- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER
FORMING IS NOT REQUIRED FOR ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR CYLINDRICAL SHELL = 50*t/Rf * (1-Rf /Ro)
DISHED ENDS :
THICKNESS INSIDE KNUCKLE FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t (NOM) / CROWN RADIUS RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
SHELL
SA 516 GR 70 10.00 63.75 KR 68.75 INFINITY 10.91 YES
BONNET
FL. HD.
SA 516 GR 70 10.00 260.00 CR 265 INFINITY 2.83 NO
CROWN
- SINCE EXTREME FIBER ELONGATION IS MORE THAN 5% FOR SHELL BONNET,

STRESS RELIEVING AFTER FORMING IS REQUIRED FOR IT.
- % EXTREME FIBER ELONGATION FOR DISHED END / CROWN = 75*t/Rf * (1-Rf/Ro)
SHELL BONNET SHALL BE STRESS RELIEVED.

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
IMPACT TEST REQUIREMENTS PRPD. CHKD. APPD.
(UG-20(f)) LM AGP SRP
AS PER UG-20(f), IMPACT TESING AS PER UG-84 IS NOT REQUIRED FOR PRESSURE
VESSEL MATERIAL WHICH SATISFY ALL OF THE FOLLOWING:
CONDITION
SR. NO CONDITION
SATISIFIED?
MATERIAL IS LIMITED TO P NO. 1, GR. NO. 1 & 2
1 THK IS LESS THAN 13 MM FOR MATERIAL LISTED IN CURVE-A YES
THK IS LESS THAN 25 MM FOR MATERIAL LISTED IN CURVE-B,C,D
2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES
DESIGN TEMPERATURE IS NO WARMER THAN 345 oC NOR

3 YES
COLDER THAN -29 oC
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT CONTROLLING
4 YES
DESIGN REQUIREMENTS (UG-22)
CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT
5 YES
(UG-22)
- AS ALL ABOVE CONDITIONS ARE SATISFIED, REQUIREMENTS OF UCS-66 ARE NOT

REQUIRED TO BE CHECKED.
- REFER NEXT PAGE FOR IMPACT TEST REQUIREMENT FOR FASTENERS, STANDARD
FLANGES AND WELDING.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
(UCS-66) LM AGP SRP
APPLICABLE MAX. THK MAXIMUM APPLICABLE

DESCRIPTION CURVE EXEMPTED THK IN JOB CLAUSE
MM MM
MDMT oC 1 - - - -
AS PER CLAUSE UCS-66(c) OF ASME SEC VIII DIV 1,

IMPACT TESTING IS NOT REQUIRED FOR ASME B16.5
FORGINGS (STD FLANGES) SA 105
FLANGES OF FERRITIC STEEL FOR MDMT WARMER
THAN -29 OC.
AS PER NOTE (c) OF FIG UCS-66 OF ASME SEC VIII DIV 1,
BOLTS SA 193 GR B7 BOLT SIZES UPTO M64 ARE EXEMPTED FROM IMPACT
TESTING FOR MDMT WARMER THAN -48 OC.
NUTS SA 194 GR 2H NUTS ARE EXEMPTED FROM IMPACT TESTING FOR MDMT
WARMER THAN -48 OC.
HENCE, IMPACT TESTING IS NOT REQUIRED.
FOR WELDING:
AS PER UCS-67 & UG-84(h)(2), WPQ (WELDING PROCEDURE QUALIFICATION) NEED NOT
INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ) ACCORDINGLY,
PRODUCTION TEST COUPONS (PTC) FOR IMPACT TESTING ARE NOT REQUIRED.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PWHT REQUIREMENTS PRPD. CHKD. APPD.
(UW-2, UCS-56, UCS-68) LM AGP SRP
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION

EXIST:
APPLICABLE
CLAUSE
1 UW-2(a) LETHAL SERVICE NO
UNFIRED STEAM BOILER WITH DESIGN

2 UW-2(c) NO
PRESSURE EXCEEDING 50 PSI
IF MDMT IS COLDER THAN -55oF (-48oC)
3 UCS-68(b) AND THE COINCIDENT RATIO DEFINED NO
IN FIG UCS-66.1 IS 0.35 OR GREATER
MATERIAL OVER 1-1/4" (32 MM) NOMINAL
4 UCS-56 NO
THICKNESS AS DEFINED IN UW-40(f)
HENCE, PWHT IS NOT REQUIRED.

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
REQUIREMENT OF INSPECTION OPENING PRPD. CHKD. APPD.
(UG-46) LM AGP SRP
1. AS PER UG-46(a), ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND
THOSE SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECT TO EROSION
OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED OTHERWISE IN THIS
PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE MANHOLE, HANDHOLE, OR OTHER
INSPECTION OPENINGS FOR EXAMINATION AND CLEANING.
2. INSPECTION OPENINGS MAY BE OMITTED IN THE SHELL SIDE OF FIXED TUBE SHEET
HEAT EXCHANGERS.
CONCLUSION :
- SHELL SIDE IS REMOVABLE TYPE.
- CHANNEL SIDE IS REMOVABLE TYPE.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
REQUIREMENT OF DRAIN PRPD. CHKD. APPD.
(UG-25) LM AGP SRP
AS PER UG-25(f), VESSEL SUBJECTED TO CORROSION SHALL BE SUPPLIED WITH A

DRAIN OPENING AT THE LOWEST PRACTICABLE POINT.
CONCLUSION :
- ONE DRAIN NOZZLE (DN 40) IS PROVIDED ON SHELL BARREL.
- ONE DRAIN NOZZLE (DN 40) IS PROVIDED ON CHANNEL SHELL.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
TEST PRESSURE PRPD. CHKD. APPD.
(UG-99) LM AGP SRP
FOR SHELL SIDE

MINIMUM STRESS RATIO (REF. PAGE NO. 10) LSR - 1.000

HYDROSTATIC TEST PRESSURE AT THE TOP Pht KG/CM2(g) 9.919
=1.3 * P * LSR BAR (g) 141.08
FOR CHANNEL SIDE


=1.3 * P * LSR BAR (g) 141.08
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
WIND LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:875 PART 3) LM AGP SRP
AS PER IS:875 PART 3

BASIC WIND SPEED Vb M/SEC 42
PROBABILITY FACTOR (RISK CO-EFFICIENT) K1 - 1.00
TERRAIN, HT. & STRCT. SIZE FACTOR K2 - 1.00
TOPOGRAPHY FACTOR K3 - 1.00
INSULATION THICKNESS Ti MM 0
OUTSIDE DIAMETER INCLUDING INSULATION THK. D M 0.310
WIND RESISTING DIAMETER = 1.2 * D ** Do M 0.372
WIND RESISTING HEIGHT H M 0.655
DISTANCE FROM EQUIPMENT C.L. TO SUPPORT BOTTOM B M 0.500
OVERALL LENGTH L M 2.602
FORCE COEFFICIENT Cf - 0.7
DESIGN WIND SPEED = K1 * K2 * K3 * Vb Vz M/SEC 42.00
N/M2 1058.40
WIND PRESSURE = 0.6 * Vz2 Pz1
KG/M2 107.90
MINIMUM WIND PRESSURE TO BE CONSIDERED (as per client) Pz2 KG/M2 -
DESIGN WIND PRESSURE = MAX OF Pz1 & Pz2 Pz KG/M2 107.90
WIND RESISTING AREA FOR TRANSVERSE FORCE=L*H AfT M2 1.704
WIND RESISTING AREA FOR LONGITUDINAL FORCE=H*Do AfL M2 0.244
WIND TRANSVERSE FORCE AT BASE = Cf * Pz * AfT FTW KG 128.73
WIND TRANSVERSE MOMENT AT BASE = F TW * B MTW KG.M 64.36
WIND LONGITUDINAL FORCE AT BASE = Cf * Pz * Af L FLW KG 18.40
WIND LONGITUDINAL MOMENT AT BASE = F LW * B MLW KG.M 9.20
** TO TAKE CARE OF EXTERNALS, IF ANY.

WIND LOAD FOR VARIOUS CONDITIONS:
OPERATING TEST EMPTY
UNIT
TRANS. LONG. TRANS. LONG. TRANS. LONG.
WIND LOAD KG 128.73 18.40 42.48 7.36 128.73 18.40
WIND MOMENT KG-M 64.36 9.20 21.24 3.68 64.36 9.20
NOTES :
1. DURING TEST CONDITION, WIND LOADS SHALL BE CONSIDERED AS 33% OF THE
VALUES DURING OPERATING CONDITION. ACCORDINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
SEISMIC LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:1893) LM AGP SRP
AS PER IS:1893
OPERATING WEIGHT Wo KG 700
EMPTY WEIGHT We KG 600
TEST WEIGHT Wh KG 780
SEISMIC ZONE " - III
SEISMIC ZONE FACTOR Z - 0.16
SPECTRAL ACCELERATION Sa/g (NOTE-3) - 2.50
DAMPING - % 2.00
MULTIPLYING FACTOR FROM TABLE-3, PART-1 MF - 1.40
RESPONSE REDUCTION FACTOR FROM TABLE-9 R - 2.00
IMPORTANCE FACTOR FROM TABLE-2 I - 1.75
HORIZONTAL SEISMIC CO-EFF. = (Z/2) * (Sa/g) * MF / (R/I) Ah1 - 0.2450
HORIZONTAL SEISMIC CO-EFF. AS PER CLIENT SPEC. Ah2 - -
HORIZONTAL SEISMIC CO-EFF. = MAX OF Ah1 & Ah2 Ah - 0.2450
SEISMIC LOAD FOR VARIOUS CONDITIONS:

DESCRIPTION UNIT OPERATING TEST EMPTY
W = WEIGHT KG 700 780 600
Fe = SEIS. FORCE AT BASE = Ah * W KG 171.50 0.00 147.00
Me = SEIS. MOMENT AT BASE = Fe*B KG-M 85.75 0.00 73.50
NOTES :
1. DURING TEST CONDITION, SEISMIC LOADS SHALL BE CONSIDERED AS 0% OF THE
FULL VALUES DURING THAT CONDITION. ACCORDINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.
2. SEISMIC FORCES WILL BE SAME IN BOTH TRANSVERSE & LONGITUDINAL DIRECTIONS.
3. AS FUNDAMENTAL TIME PERIOD IS NOT CALCULATED, MAXIMUM POSSIBLE VALUE OF
Sa/g IS CONSIDERED RESULTING IN CONSERVATIVE DESIGN.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
SUPPORT DESIGN (ZICK ANALYSIS)
LM AGP SRP
DESIGN INPUT
T.L. TO CHANNEL FLANGE FACE LENGTH L MM 2465.00
MAXIMUM OF A1 & A2 A MM 689.00
DISTANCE BETWEEN TWO SUPPORTS Ls MM 1250.00
DISHED END OUTSIDE HEIGHT H MM 103.75
INSIDE DIAMETER (CORRODED) Di MM 296.00
INSIDE RADIUS (CORRODED) R MM 148.00
CORROSION ALLOWANCE C MM 3.00
SHELL THICKNESS (CORRODED) ts MM 7.00
D'END THICKNESS (CORRODED) th MM 5.00
YILED STRENGTH Sy KG/MM2 24.06
NO OF SUPPORTS N NOS 2
CONTACT ANGLE . Deg 120.00
SUPPORT HEIGHT B MM 500.00
SADDLE WIDTH b MM 134.00
SUPPORT DESIGN
SYMBOL UNIT OPERATING TEST EMPTY
INTERNAL PRESSURE P KG/CM2(g) 7.630 9.919 7.630
EXTERNAL PRESSURE Pe KG/CM2(g) 0.000 0.000 0.000
ALLOWABLE STRESS S KG/MM2 14.062 24.046 14.062
WEIGHT (EACH) W KG 700.00 780.00 600.00
TRANSEVERSE LOAD (MAX OF WIND/SEIS.) FT KG 171.50 42.48 147.00
LONGITUDINAL LOAD (MAX OF WIND/SEIS.) FL KG 171.50 7.36 147.00
CG LOCATION FROM FIXED SUPPORT l1 MM 625.00 625.00 625.00
Ls - l1 l2 MM 625.00 625.00 625.00
Q1 = W * (MAX OF l1 & l2) / Ls + FL*B / Ls Q1 KG 418.60 392.94 358.80
Q2 = W * (MAX OF l1 & l2) / Ls + 3 * FT*B / 2a Q2 KG 909.24 528.52 779.35
Q = MAX OF Q1 & Q2 Q KG 909.24 528.52 779.35
LONGITUDINAL BENDING MOMENT
AT SUPPORTS
M1 KG-MM 197144.01 114595.53 168980.58
= Q/2*(8*A*H+6*A2-3*R2+3H2)/(3*L+4*H)
AT MID-SPAN
M2 KG-MM -93975.43 -54625.88 -80550.37
= Q/4*(3*L2+ 6*R2-6H2-12*A*L-16*A*H)/(3*L+4*H)
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
SUPPORT DESIGN (ZICK ANALYSIS) - Contd..
LM AGP SRP
CALCULATIONS FOR STRESSES :

WHETHER STIFFENERS PROVIDED NO
LONG. BENDING STRESS AT SADDLE
S1 KG/MM2 3.838 2.231 3.290
= M1/(K1*R2*ts) K1 = 0.335
S2 KG/MM2 -2.132 -1.239 -1.828
= -M1/(K7*R2*ts) K7 = 0.603
S3 KG/MM2 N.A. N.A. N.A.
= M1/(#*R2*ts)
LONG. BENDING STRESS AT MID SPAN
S4 KG/MM2 -0.195 -0.113 -0.167
= M2/(#*R2*ts)
TANGENTIAL SHEAR(Shell stiff.in saddle plane)
= Q*((L-2*A)/(L+4/3*H))/(#*R*ts)
TANGENTIAL SHEAR
S6 KG/MM2 0.429 0.249 0.368
= K2*Q*((L-2*A)/(L+4/3*H))/(R*ts) K2 = 1.171
TANGENTIAL SHEAR IN SHELL
= K3*Q/(R*ts) K3 = 0.880
TANGENTIAL SHEAR IN HEAD
= K3*Q/(R*th) K3 = 0.880
CIRC. BENDING AT HORN OF SADDLE
S9 KG/MM2 1.299 0.755 1.113
K6 = 0.053
K6 = 0.053
ADDITIONAL STRESS IN HEAD
= K4*Q/(R*th) K4 = 0.401
CIRCUMFERENTIAL COMPRESSION
S12 KG/MM2 -0.536 -0.312 -0.459
=-K5*Q/(ts*(b+1.56*SQRT(R*ts))) K5 = 0.760
CIRCUMFERENTIAL STRESS
K8 = 0.340 K9 = 0.053
CIRCUMFERENTIAL COMPRESSION IN STIFF.
K8 = 0.340 K9 = 0.053
PRESSURE STRESSES
= P * (R + ts) / (2 * ts) ,X KG/MM2 0.845 1.098 0.845
= P * (R + ts) / ts ,) KG/MM2 1.690 2.196 1.690
= P * (R + ts) / ts ,h KG/MM2 1.690 2.196 1.690
= Pe * (R + ts) / (2 * ts) ,e KG/MM2 0.000 0.000 0.000
ALLOWABLE LIMITS FOR STRESSES :

STRESS SYMBOL ALLOW. LIMIT OPERATING
UNIT TEST EMPTY
TENSION S1, S3, S4+,x SE KG/MM2
11.953 20.439 11.953
COMPRESSION S2, S3, S4-,c SEKG/MM2 11.953 20.439 11.953
TANG. SHEAR S5, S6, S7, S8 0.8*S
KG/MM2
11.250 19.236 11.250
CIRC. BENDING S9, S10 KG/MM2
MIN OF 1.5S & 0.9*Sy21.093 24.046 21.093
2
ADD. STRESS IN D'EN S11 + ,h 1.25*S*E
KG/MM 14.941 25.548 14.941
CIRC.COMP.STRESS S12 KG/MM2
1.5*S 21.093 36.068 21.093
S13, S14 NOT APPLICABLE
AS ALL THE STRESSES ARE WITHIN THE ALLOWABLE LIMITS, DESIGN IS SAFE.
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LM AGP SRP
DESIGN OF SADDLE
TRANSVERSE WIND FORCE AT BASE FTW KG 128.73 42.48 128.73
TRANSEVERS WIND MOMENT AT BASE MTW KG-M 64.36 21.24 64.36
TRANSVERSE SEISMIC FORCE AT BASE FTS KG 171.50 0.00 147.00
TRANSVERSE SEISMIC MOMENT AT BASE M TS KG-M 85.75 0.00 73.50
DISTANCE BETWEEN BOLT & VESSEL C.L. LB MM 75.00 75.00 75.00
SIZE OF ANCHOR BOLT - - M16 M16 M16
ROOT AREA OF ONE BOLT Ab MM2 138.30 138.30 138.30
NO OF BOLTS PER SUPPORT NB NOS 2 2 2
BOLT ALLOWABLE STRESS FOR TENSION ST KG/CM2 1000.0 1000.0 1000.0
BOLT ALLOWABLE STRESS FOR SHEAR SS KG/CM2 666.7 666.7 666.7
SADDLE ALLOWABLE STRESS S KG/CM2 1406.2 1406.2 1406.2
MI OF ONE SADDLE SUPPORT @ LONG.AXIS Ixx MM4 1.015E+07 1.015E+07 1.015E+07
SECTION MODULUS OF ONE SADDLE SUPP. Zxx MM3 8.826E+04 8.826E+04 8.826E+04
(REFER NEXT PAGE FOR CALCULATIONS OF Ixx & Zxx)
MAXIMUM SHEAR FORCE AT BASE FT KG 171.50 42.48 147.00
MAXIMUM BENDING MOMENT AT BASE MT KG-M 85.75 21.24 73.50
BENDING STRESS IN SADD.AT BASE=M/Zxx Sb KG/CM2 97.160 24.066 83.280
AS Sb<S, DESIGN IS SAFE
DESIGN OF ANCHOR BOLTS

TENSILE LOAD DUE TO WIND LOADING
Tb1 KG 508.18 -106.80 558.18
MT / LB - W/2
TENSILE LOAD DUE TO SEISMIC LOADING
Tb2 KG 793.33 -390.00 680.00
MT / LB - W/2
MAXIMUM TENSILE LOAD=MAX OF Tb1 & Tb2 Tb KG 793.33 -106.80 680.00
REQUIRED ROOT AREA OF ONE BOLT
FOR TENSION = Tb/(N*NB/2)/ST 39.67 N.A. 34.00
Ar MM2
FOR SHEAR = F /(N * NB) / (SS) 6.43 1.59 5.51
AS Ab > Ar, DESIGN IS SAFE
(-) SIGN INDICATES INDICATES THAT THERE IS NO TENSILE LOAD IN THE ANCHOR BOLTS.
CALCULATIOS FOR BEARING STRESS

LENGTH OF BASE PLATE a MM 230.00 230.00 230.00
WIDTH OF BASE PLATE b MM 150.00 150.00 150.00
2
BEARING STRESS = Q / (a*b) PB KG/CM 2.64 1.53 2.26
ALLOWABLE BEARING STRESS PBA KG/CM2 51.00 51.00 51.00
AS ALLOWABLE BEARING STRESS > ACTUAL BEARING STRESS, DESIGN IS SAFE
CALCULATIOS FOR BASE PLATE

REQUIRED BASE PLATE THICKNESS
tbr MM 5.62 4.29 5.21
= [(6*Q*b) / (8*a*S)]1/2
PROVIDED BASE PLATE THICKNESS tb MM 10.00 10.00 10.00
AS PROVIDED THICKNESS > REQURIED THICKNESS, DESIGN IS SAFE
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
CALCULATIONS FOR Ixx & Zxx FOR SADDLES
LM AGP SRP
CALCULATIONS FOR Ixx & Zxx

WEB PLATE THICKNESS tw MM 10.00
WEB PLATE LENGTH lw MM 230.00
GUSSET PLATE THICKNESS tg MM 10.00
GUSSET PLATE WIDTH (MARKED AS 2) wg MM 124.00
MOMENT OF INERTIA @ X-X AXIS FOR

WEB PLATE (MARKED AS 1) = tw*lw3/12 Ixx1 MM4 1.014E+07
3
GUSSET PLATE (MARKED AS 2) = wg*tg /12 Ixx2 MM4 1.033E+04
TOTAL FOR CROSS SECTION = Ixx 1 + Ixx2 Ixx MM4 1.015E+07
SECTION MODULUS = Ixx / (lw/2) Zxx MM3 8.826E+04

CROSS SECTIONAL AREA = tw*lw + wg*tg A MM2 3540.00
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EXTERNAL LOADS ON NOZZLES
LM AGP SRP
EXTERNAL LOADS ON NOZZLES SHALL BE AS FOLLOWS:

DESCRIPTION SYMBOL UNIT VALUE FOR NOZZLE
NOZZLE MARK - - N1,N2 N3,N4
NOZZLE SIZE - - 150 NB 80 NB
RADIAL LOAD (AXIAL LOAD) FA KG -405.0 -202.0
CIRCUMFERENTIAL SHEAR LOAD FC KG 600.0 300.0
LONGITUDINAL SHEAR LOAD FL KG 600.0 300.0
CIRCUMFERENTIAL MOMENT MC KG-M 270.0 67.0
LONGITUDINAL MOMENT ML KG-M 360.0 90.0
TORSIONAL MOMENT MT KG-M 450.0 112.0
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
LOCAL LOAD ANALYSIS FOR NOZZLE N1,N2 PRPD. CHKD. APPD.
(WRC 107) LM AGP SRP
LOCAL LOAD ANALYSIS FOR EXTERNAL LOADINGS ON CYLINDRICAL SHELL (AS PER WRC 107)
FOR NOZZLE : N1,N2 NOZZLE SIZE : 150 NB
STRESSES AT THE EDGE OF ATTACHMENT :
RADIAL LOAD KG FA -405.0 NOZZLE OUTSIDE DIA. MM do 168.30

CIRC. SHEAR LOAD KG FC 600.0 NOZZLE OUTSIDE RAD MM ro 84.15
LONG. SHEAR LOAD KG FL 600.0 ALLOWABLE STRESS KG/CM2 S 1406.2
CIRC. MOMENT KG-M MC 270.0 MEAN RAD.=(D+T+Tp)/2 MM Rm 156.50
LONG. MOMENT KG-M ML 360.0 FACTOR = (Rm/Te) - * 12.82
TORSIONAL MOMENT KG-M MT 450.0 FACTOR = 0.875*ro/Rm - % 0.4705
2
INTERNAL DESIGN PRESS. KG/CM (g) Pr 7.630 ATTACH. WELD RAD. MM r 8.00
SHELL ID (CORRODED) MM D 296.00 RATIO = r / Te - Rf 0.66
SHELL THK (CORRODED) MM T 7.00 STRESS CONC. FACTOR - Kn 1.67
PAD THICKNESS MM Tp 10.00 STRESS CONC. FACTOR - Kb 1.40
2 2
Te = SQRT (T + Tp ) MM Te 12.21
A = Dimensionless parameter from figures mentioned below B,Au,AL,Bu,BL,Cu,CL,Du,DL = Stress in Kg/cm2
FIG A B Au AL Bu BL Cu CL Du DL
3C or 4C 0.8950 -31.69 31.69 31.69 31.69 31.69 31.69 31.69 31.69 31.69
1C or 2C-1 0.0202 -46.12 46.12 -46.12 46.12 -46.12 46.12 -46.12 46.12 -46.12
3A 0.5438 174.32 - - - - -174.32 -174.32 174.32 174.32
1A 0.0737 1523.57 - - - - -1523.57 1523.57 1523.57 -1523.57
3B 1.1462 489.90 -489.90 -489.90 489.90 489.90 - - - -
1B or 1B-1 0.0155 427.23 -427.23 427.23 427.23 -427.23 - - - -
CIRCUMFERENTIAL STRESS= Pr*Rm/Te 97.82 97.82 97.82 97.82 97.82 97.82 97.82 97.82
TOTAL CIRCUMFERENTIAL STRESS 'S1' -741.50 20.72 1092.77 146.06 -1522.26 1432.64 1873.52 -1265.86
3C or 4C 0.8950 -31.69 31.69 31.69 31.69 31.69 31.69 31.69 31.69 31.69
1C-1 or 2C 0.0373 -85.16 85.16 -85.16 85.16 -85.16 85.16 -85.16 85.16 -85.16
4A 1.3800 442.37 - - - - -442.37 -442.37 442.37 442.37
2A 0.0356 735.94 - - - - -735.94 735.94 735.94 -735.94
4B 0.5466 233.62 -233.62 -233.62 233.62 233.62 - - - -
2B or 2B-1 0.0296 815.88 -815.88 815.88 815.88 -815.88 - - - -
LONGITUDINAL STRESS = Pr*Rm/(2*Te) 48.91 48.91 48.91 48.91 48.91 48.91 48.91 48.91
TOTAL LONGITUDINAL STRESS 'S2' -883.74 577.69 1215.27 -586.82 -1012.55 289.00 1344.08 -298.13
SHEAR STRESS DUE TO MT 82.86 82.86 82.86 82.86 82.86 82.86 82.86 82.86 82.86
SHEAR STRESS DUE TO FC 18.59 18.59 18.59 -18.59 -18.59 - - - -
SHEAR STRESS DUE TO FL 18.59 - - - - -18.59 -18.59 18.59 18.59
TOTAL SHEAR STRESS 'S3' 101.45 101.45 64.26 64.26 64.26 64.26 101.45 101.45
COMBINED STRESS C1=(S2+S1+C3)/2 -688.73 595.59 1242.79 151.65 -1004.58 1436.24 1892.30 -287.61
COMBINED STRESS C2=(S2+S1-C3)/2 -936.52 2.82 1065.24 -592.41 -1530.24 285.41 1325.31 -1276.38
COMBINED STRESS C3=((S2-S1)2+4*S32)1/2 247.79 592.77 177.55 744.06 525.66 1150.83 566.99 988.77
MAXIMUM COMBINED STRESS 1892.30 < 3*S, SAFE (Absolute values)

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
STRESSES AT THE EDGE OF PAD :
RADIAL LOAD KG FA -405.0 PAD OUTSIDE DIA. MM dp 338.00

CIRC. SHEAR LOAD KG FC 600.0 PAD OUTSIDE RAD. MM rp 169.00
CIRC. MOMENT KG-M MC 270.0 MEAN RAD.=(D+T)/2 MM Rm 151.50
TORSIONAL MOMENT KG-M MT 450.0 FACTOR = 0.875*rp/Rm - % 0.9761
2
INTERNAL DESIGN PRESS. KG/CM (g) Pr 7.630 ATTACH. WELD RAD. MM r 8.00
Te = T MM Te 7.00
3C or 4C 0.9166 -51.46 51.46 51.46 51.46 51.46 51.46 51.46 51.46 51.46
1C or 2C-1 0.0107 -67.92 67.92 -67.92 67.92 -67.92 67.92 -67.92 67.92 -67.92
3A 0.6929 175.37 - - - - -175.37 -175.37 175.37 175.37
1A 0.0654 1871.60 - - - - -1871.60 1871.60 1871.60 -1871.60
3B 1.2131 409.37 -409.37 -409.37 409.37 409.37 - - - -
1B or 1B-1 0.0100 381.57 -381.57 381.57 381.57 -381.57 - - - -
3C or 4C 0.9166 -51.46 51.46 51.46 51.46 51.46 51.46 51.46 51.46 51.46
1C-1 or 2C 0.0232 -147.27 147.27 -147.27 147.27 -147.27 147.27 -147.27 147.27 -147.27
4A 2.2777 576.46 - - - - -576.46 -576.46 576.46 576.46
2A 0.0287 821.33 - - - - -821.33 821.33 821.33 -821.33
4B 0.6498 219.28 -219.28 -219.28 219.28 219.28 - - - -
2B or 2B-1 0.0177 675.38 -675.38 675.38 675.38 -675.38 - - - -

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.

TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*ro/Rm - % 0.2509
INTERNAL DESIGN PRESS. KG/CM2(g) Pr 7.659 ATTACH. WELD RAD. MM r 6.00
2 2
3C or 4C 1.4296 -24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50
1C or 2C-1 0.0624 -57.86 57.86 -57.86 57.86 -57.86 57.86 -57.86 57.86 -57.86
3A 0.4085 59.71 - - - - -59.71 -59.71 59.71 59.71
1A 0.0918 725.86 - - - - -725.86 725.86 725.86 -725.86
3B 1.3171 258.61 -258.61 -258.61 258.61 258.61 - - - -
1B or 1B-1 0.0382 405.73 -405.73 405.73 405.73 -405.73 - - - -
TOTAL CIRCUMFERENTIAL STRESS 'S1' -498.04 197.71 830.65 -96.53 -619.26 716.74 951.87 -615.55
3C or 4C 1.4296 -24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50 24.50
1C-1 or 2C 0.0890 -82.52 82.52 -82.52 82.52 -82.52 82.52 -82.52 82.52 -82.52
4A 0.7127 104.18 - - - - -104.18 -104.18 104.18 104.18
2A 0.0518 409.58 - - - - -409.58 409.58 409.58 -409.58
4B 0.4061 79.74 -79.74 -79.74 79.74 79.74 - - - -
2B or 2B-1 0.0629 668.08 -668.08 668.08 668.08 -668.08 - - - -
COMBINED STRESS C1=(S2+S1+C3)/2 -454.74 588.27 922.52 -91.92 -355.79 722.19 972.04 -301.58

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.

TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*rp/Rm - % 0.5221
Te = T MM Te 10.00
3C or 4C 0.8900 -18.94 18.94 18.94 18.94 18.94 18.94 18.94 18.94 18.94
1C or 2C-1 0.0148 -24.22 24.22 -24.22 24.22 -24.22 24.22 -24.22 24.22 -24.22
3A 0.5800 52.27 - - - - -52.27 -52.27 52.27 52.27
1A 0.0670 464.31 - - - - -464.31 464.31 464.31 -464.31
3B 1.1600 140.42 -140.42 -140.42 140.42 140.42 - - - -
1B or 1B-1 0.0120 111.71 -111.71 111.71 111.71 -111.71 - - - -
3C or 4C 0.8900 -18.94 18.94 18.94 18.94 18.94 18.94 18.94 18.94 18.94
1C-1 or 2C 0.0295 -48.27 48.27 -48.27 48.27 -48.27 48.27 -48.27 48.27 -48.27
4A 1.6400 147.79 - - - - -147.79 -147.79 147.79 147.79
2A 0.0320 221.76 - - - - -221.76 221.76 221.76 -221.76
4B 0.5900 71.42 -71.42 -71.42 71.42 71.42 - - - -
2B or 2B-1 0.0230 214.10 -214.10 214.10 214.10 -214.10 - - - -

ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
TESTING FIXTURE FLANGE DESIGN PRPD. CHKD. APPD.
Component Mark/No. TESTING FIXTURE FLANGE Location: FLANGE -2
DESIGN CONDITIONS
Shell Hyd. Press, P (kg/cm2) 9.919 ALLOWABLE STRESSES (kg/cm2)
Test Temperature( OC) 18 Flange Bolting
Flange material IS 2062 Test temp., Sfo 2202.07 Design temp.,Sb 2460.80
Bolt material SA 193 GR B7 Atm.Temp.,Sfa 2202.07 Atm.temp.,Sa 2460.80
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
Mo = MD + MG + MT (kg-m) 714.76
GASKET SEATING
HG = W (kg) 65869.63 hG =(C-G)/2 (mm) 25.00 Mo'=HG*hG(kg.m) 1646.74
MO' (kg-m) 1646.74
SHAPE REQUIRED THICKNESS (mm) FOR
CONST. OPERATING CONDITION t1=SQRT(M O*Y/(Sfo*B)) 23.18
K = A/B GASKET SEATING t2=SQRT(MO'*Y/(Sfa*B)) 35.19
1.3787 tr = MAX OF t1 & t2 35.19
Y
t = PROVIDED THICKNESS 36.00
6.2083
ALLOWABLE STRESS DURING HYDROTEST

= 90% OF YIELD STRENGTH AT TEST TEMP FOR FLANGE MATERIAL
= 1/3 OF YIELD STRENGTH AT TEST TEMP FOR BOLTING MATERIAL
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
TESTING FIXTURE SHELL DESIGN PRPD. CHKD. APPD.
(UG-27) LM AGP SRP
DESIGN INPUT
SHELL HYDROTEST PRESSURE P KG/CM2(g) 9.919
O
TEST TEMPERATURE T C 18
MATERIAL " - IS 2062
ALLOWABLE STRESS AT TEST TEMPERATURE S KG/CM2 2294.4
DESIGN UNDER HYDROTEST PRESSURE

Ps (Di + 2C)
trs = +C
(2(SE - 0.6Ps))
9.919 x ( 365 + 2 x 3 )
= +3
2x(2294.4 x 0.7 - 0.6 x 9.919)
= 4.15 MM
PROVIDED SHELL THICKNESS
ts = 5.00 MM
ITEM NO. : 74-E-211 REV. 2
EQUIPMENT PVT. LTD.
TEST RING DESIGN PRPD. CHKD. APPD.
Component Mark/No. TEST RING Location: FLANGE - 3
DESIGN CONDITIONS
Chan. Hyd. Press, P (kg/cm2) 9.919 ALLOWABLE STRESSES (kg/cm2)
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
Mo = MD + MG + MT (kg-m) 463.04
GASKET SEATING
MO' (kg-m) 1529.38
1.4897 tr = MAX OF t1 & t2 34.75
Y
5.0437

EQUIPMENT : OIL COOLER PAGE 3
ITEM NO. : 74-K-212A/B REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
RECORDS OF REVISION
LM AGP SRP
PRPD CHKD APPD

REV DATE PAGES DESCRIPTION
BY BY BY
0 27-Sep-13 53 ISSUED FOR APPROVAL LM AGP SRP

ITEM NO. : 74-K-212 A/B REV. 2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LIST OF DRGS & DOCUMENTS
LM AGP SRP
SR. NO DESCRIPTION DRG NO. 0 1 2 3
NF-1062-1
1 GA AND DETAIL FOR GAS COOLER 0 1 2 3
SHT 1 OF 3
NF-1062-2
2 GA AND DETAIL FOR GAS COOLER 0 1 2
SHT 2 OF 3
NF-1062-3
2 DISH END DETAILS FOR GAS COOLER 0 1 2
SHT 3 OF 3
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
APPLICABLE STANDARDS / REFERENCES
LM AGP SRP
SR. NO. DESCRIPTION EDITION
1 ASME SEC II MATERIAL SPECIFICATIONS PARTS A, C & D ED-2010 + ADD-2011
2 ASME SEC V NONDESTRUCTIVE EXAMINATION ED-2010 + ADD-2011
ASME SEC VIII RULES FOR CONSTRUCTION OF PRESSURE

3 ED-2010 + ADD-2011
DIV 1 VESSELS
4 ASME SEC IX WELDING & BRAZING QUALIFICATIONS ED-2010 + ADD-2011
STANDARDS FOR THE TUBULAR EXCHANGER

5 TEMA NINTH EDITION - 2007
MANUFACTURERS ASSOCIATION
PIPE FLANGES AND FLANGED FITTINGS
6 ASME B16.5 ED-2009
(UPTO 24" NPS)
FACTORY MADE WROUGHT BUTT WELDING
7 ASME B16.9 ED-2007
FITTINGS
METALLIC GASKETS FOR PIPE FLANGES -
8 ASME B16.20 ED-2007
RING JOINT, SPIRAL WOUND & JACKETED
9 IS:875 (PART 3) CODE FOR WIND LOADS 1987
10 IS:1893 (PART 4) CODE FOR SEISMIC LOADS 2005

EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
DESIGN DATA
LM AGP SRP
DESCRIPTION UNIT SHELL SIDE CHANNEL SIDE REMARKS
CONFIGURATION - HORIZONTAL - AEW

ASME SEC VIII DIV. 1-ED 2010
DESIGN CODE - + ADD-2011, TEMA - NINTH ED
TEMA CLASS - C
ASME CERTIFICATION MARK / NB REGISTRATION - 'U' DESIGNATOR / NOT REQUIRED
BAR (g) 13.925 10.787
INTERNAL DESIGN PRESSURE NOTE-1
KG/CM2 (g) 14.200 11.000
BAR (g) 0.000 0.000
EXTERNAL DESIGN PRESSURE
KG/CM2 (g) 0.000 0.000
INTERNAL PRESSURE DESIGN °F 248 162
EXTERNAL PRESSURE DESIGN °F 248 162
°C 1 1
MDMT
°F 33.8 33.8
CORROSION ALLOWANCE MM 0 0
RADIOGRAPHY ( SHELL / D'END ) - SPOT/SEAMLESS SPOT/N.A.
FOR SHELL 0.85 0.85 0.85 0.85 LONG/CIRC.JOINT
JOINT EFFICIENCY
FOR HEAD 1.00 1.00
2
INTERNAL OPERATING PRESSURE KG/CM (a) 12.033 6.033
EXTERNAL OPERATING PRESSURE KG/CM2 (g) - -
OPERATING TEMPERATURE (IN/OUT) °C 89 50 33 44
FLUID - LUBE OIL SEA WATER
DENSITY (MAXIMUM) KG/M3 823.3 994.2
BAR (g) 262.56 203.39 AT SITE
HYDROTEST PRESSURE (AT TOP) 2
KG/CM (g) 18.460 14.300
BAR (g)
PNEUMATIC TEST PRESSURE N.A. N.A.
KG/CM2 (g)
HYDROTEST TEMPERATURE (MIN.) °C 18
SEISMIC CODE - IS:1893 (PART 4)
WIND CODE - IS:875 (PART 3)
PWHT - NO NO
FLANGE RATING - 300# 300#
EMPTY WEIGHT We KG 3200 STACK
TEST WEIGHT Ww KG 4700 STACK
TUBE BUNDLE WEIGHT Wt KG 900 EACH
OPERATING WEIGHT Wo KG 4500 STACK
NOTES:
1. STEAM OUT CONDITION 0.5 KG/CM 2(g) AT 170 OC IS APPLICABLE ON BOTH SIDES. DESIGN
VERIFIED AND FOUND OK FOR THIS CONDITION.
EQUIPMENT PVT. LTD.
RT REQUIREMENTS & JOINT EFFICIENCY PRPD. CHKD. APPD.
(UW-11,UW-12) LM AGP SRP
AS PER UW-11(a), FULL RADIOGRAPHY IS REQUIRED WHEN ANY OF FOLLOWING

CONDITION EXIST :
1 LETHAL SERVICE NO
2 ALL BUTT WELDS WITH NOMINAL THICKNESS EXCEEDING 38 MM NO
ALL BUTT WELDS IN SHELLS AND HEADS OF UNFIRED STEAM BOILERS

3 NO
HAVING DESIGN PRESSURE EXCEEDING 0.345 MPa
CAGEGORY B (TYPE-1) & C (TYPE-1)BUTT WELDS IN NOZZLES AND
4 NO
COMMUNICATING CHAMBERS THAT EXCEED DN 250 AND 29 MM WALL THK
CATEGORY A (TYPE-1) & B (TYPE-1) BUTT WELDS, FOR WHICH, THE JOINT YES FOR SHELL
5
EFFICIENCY IS TAKEN FROM TABLE UW-12, COLUMN - a. BONNET
CONCLUSION :
RADIOGRAPHY FOR EQUIPMENT = SPOT FOR MAIN SHELL, BARREL
SEAMLESS SHELL BONNET
SPOT FOR CHANNEL SHELL
EQUIPMENT PVT. LTD.
LOADINGS PRPD. CHKD. APPD.
(UG-22) LM AGP SRP
APPLICABLE
CLAUSE
INTERNAL DESIGN PRESSURE YES
1 UG-22(a)
EXTERNAL DESIGN PRESSURE YES FOR TUBES
WEIGHT OF EQUIPMENT AND NORMAL
2 UG-22(b) CONTENTS UNDER OPERATING & TEST YES
CONDITION
SUPERIMPOSED STATIC REACTIONS FROM
3 UG-22(c) NO
WEIGHT OF ATTACHED EQUIPMENT etc.
ATTACHMENT OF
4 UG-22(d) (1) INTERNALS YES TUBE BUNDLE
(2) SUPPORTS NO
CYCLIC & DYNAMIC REACTIONS DUE TO
PRESSURE OR THERMAL VARIATIONS OR
5 UG-22(e) NO
FROM EQUIPMENT MOUNTED AND
MECHANICAL LOADINGS
WIND LOADINGS YES
6 UG-22(f) SEISMIC LOADINGS YES
SNOW LOADINGS NO
IMPACT REACTIONS DUE TO
7 UG-22(g) NO
FLUID SHOCK
TEMPERATURE GRADIENTS AND
8 UG-22(h) NO
DIFFERENTIAL THERMAL EXPANSION
ABNORMAL PRESSURES SUCH AS THOSE
9 UG-22(i) NO
CAUSED BY DEFLAGRATION
TEST PRESSURE AND COINCIDENT
10 UG-22(j) YES
STATIC HEAD ACTING DURING THE TEST
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS
LM AGP SRP
MATERIALS OF CONSTRUCTION & ALLOWABLE STRESSES :
DESIGN TEMP. ALLOWABLE STRESS (1) RATIO
DESCRIPTION MATERIAL SPEC. T S Sa =Sa/S REMARKS
O
F PSI KG/CM2 PSI KG/CM2 (2)
MAIN SHELL SA 240 GR 316 248 20000 1406.2 20000 1406.2 1.000
BARREL/BONNET SA 240 GR 316 248 20000 1406.2 20000 1406.2 1.000
RF PAD SA 240 GR 316 248 20000 1406.2 20000 1406.2 1.000
PIPE SA 312 TP 316 248 20000 1406.2 20000 1406.2 1.000
FITTINGS SA 403 TP 316 248 20000 1406.2 20000 1406.2 1.000
SHELL SIDE
BODY FLANGE SA 182 GR F316 248 16484 1159.0 20000 1406.2 1.213
NOZZLE FLANGE SA 182 GR F316 248 16484 1159.0 20000 1406.2 1.213
248 25000 1757.8 25000 1757.8 1.000
248 25000 1757.8 25000 1757.8 1.000
BODY FLANGE SS316 SPWD GRAPHITE FILLED m = 3.00 y (psi)= 10000 703.09
GASKET FOR PKD T/S FLANGE NON-ASBESTOS ROPE m = 2.00 y (psi)= 1600 112.5
CHANNEL SHELL SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
D' END SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
CROWN SA 516 GR 70 248 20000 1406.2 20000 1406.2 1.000 NOTE-4
RF PAD SA 516 GR 70 162 20000 1406.2 20000 1406.2 1.000
PIPE SB 165 UNS NO. N04400 162 17283 1215.2 18700 1314.8 1.082
FITTINGS SB 366 UNS NO. N04400 162 17283 1215.2 18700 1314.8 1.082
BODY FLANGE SA 266 GR 2 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
CHANNEL SIDE
FL.HD. FLANGE /
BACKING RING
SA 266 GR 2 248 20000 1406.2 20000 1406.2 1.000 NOTE-4
CHANNEL COVER SA 266 GR 2 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
NOZZLE FLANGE SA 105 162 20000 1406.2 20000 1406.2 1.000 NOTE-4
162 25000 1757.8 25000 1757.8 1.000
BOLTING FOR SA 193 GR B7M
248 20000 1406.2 20000 1406.2 1.000
FL. HD. FLANGE SA 194 GR 2HM
162 25000 1757.8 25000 1757.8 1.000
COVER FLANGE SS316 SPWD GRAPHITE FILLED m= 3.00 y (psi)= 10000 703.09
FL. HD. FLANGE SS316 SPWD GRAPHITE FILLED m= 3.00 y (psi)= 10000 703.09
GASKET FOR PKD T/S FLANGE NON-ASBESTOS ROPE m= 2.00 y (psi)= 1600 112.5
ST. T/S. FLANGE SS316 SPWD GRAPHITE FILLED m= 3.00 y (psi)= 10000 703.09
SB 111 CL.O61
TUBES UNS NO. C71500 248 11012 774.3 12000 843.8 1.090
MISC.
TUBE SHEET SB 171 CL.O25 UNS NO. C71500 248 12312 865.7 13300 935.2 1.080
SUPPORTS IS 2062 248 17000 1195.3 17000 1195.3 -
ANCHOR BOLTS SA 307 GR B - - - 14223 1000.0 - AS PER SPEC.
REF. NEXT PAGE FOR NOTES.

EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EVALUATION OF MATERIALS - Contd..
LM AGP SRP
NOTES :
1. S = ALLOWABLE STRESS AT DESIGN TEMPERATURE
Sa = ALLOWABLE STRESS AT AMBIENT TEMPERATURE
2. RATIO OF ALLOWABLE STRESSES AT AMBIENT TEMPERATURE TO ALLOWABLE STRESS

AT DESIGN TEMPERATURE.
- AS PRESSURE TEST IS TO BE CARRIED OUT AT AMBIENT TEMPERATURE, Sh = Sa
WHERE, Sh = ALLOWABLE STRESS AT TEST TEMPERATURE.
ACCORDINGLY,
LSR = 1.00 FOR SHELL SIDE (EXCL. BOLTING MATERIAL)
LSR = 1.00 FOR CHANNEL SIDE (EXCL. BOLTING MATERIAL)
FOR BOLTING,
SHELL SIDE:
B = 1.3 * LSR * S = 1.3 * 1 * 1757.8 = 2285.1 KG/CM2
CHANNEL SIDE:
B = 1.3 * LSR * S = 1.3 * 1 * 1757.8 = 2285.1 KG/CM2
3. SUPPORTS & ANCHOR BOLTS ARE OUTSIDE CODE LIMIT.

ALLOWABLE STRESS = TENSILE STRENGTH/3.5
4. WITH 3 MM MONEL CLADDING.

EQUIPMENT PVT. LTD.
DESIGN PRESSURE CALCULATIONS PRPD. CHKD. APPD.
(UG-21) LM AGP SRP
FOR SHELL SIDE

EXTERNAL PRESSURE FOR CHANNEL SIDE Pec - 0.000
SPECIFIC GRAVITY OF CONTENT ρ - 0.8233
DESIGN PRESSURE INCLUDING STATIC HEAD Ps KG/CM2(g) 14.235

= P + H * ρ / 10000)
CORRECTED FOR VACUUM ON CHANNEL SIDE Ps KG/CM2(g) 14.235
= P + Pec + H * ρ / 10000)
FOR CHANNEL SIDE

EXTERNAL PRESSURE FOR SHELL SIDE Pes - 0.000
SPECIFIC GRAVITY OF CONTENT ρ - 0.9942
DESIGN PRESSURE INCLUDING STATIC HEAD Pt KG/CM2(g) 11.042

= Pt + H * ρ / 10000)
CORRECTED FOR VACUUM ON SHELL SIDE Pt KG/CM2(g) 11.042
= Pt + Pes + H * ρ / 10000)
CONCLUSION
PRESSURE VALUES IN BOLD ABOVE ARE USED IN FURTHER CALCULATIONS
HEAT EXCHANGER ARRANGEMENT

EQUIPMENT PVT. LTD.
MAIN SHELL DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
O
O
MATERIAL − - SA 240 GR 316
REQUIRED SHELL THICKNESS FOR REINFORCEMENT CALCN.
trs1 = +C
(2(SE - 0.6Ps)) trs = 2.14 MM
14.235 x ( 420 + 2 x 0 )
= +0
= 2.52 MM OF UG-27(c)(1) & (2),
PARAMETER VALUE
Ps (Di + 2C) (Di/2 + C)/2 105.00
trs2 = +C
(2(2SEc + 0.4Ps)) 0.385 x S x E 460.18
14.235 x ( 420 + 2 x 0 ) 1.25 x S x Ec 1494.09
= +0
2x(2x1406.2 x 0.85 + 0.4 x 14.235)
REQUIRED SHELL THICKNESS Ps<0.385xSxE YES
ASSUMED SHELL THICKNESS trs4 MM 2.00
MAXIMUM DESIGN LENGTH (FLANGE FACE TO FACE) L MM 5200.00
OD OF SHELL = Di + 2*ts Do MM 430
FROM FIG G OF ASME SEC II D SUBPART 3 A - -1.117E-06
FROM APPLICABLE CHART- CS-2 B PSI -19.28
MAXIMUM ALLOWABLE EXTERNAL PRESSURE Pa PSI -0.12
=4*B / 3*(Do/(trs4-C)) KG/CM2 -0.008
AS Pa < Pe, DESIGN IS NOT SAFE.
MINIMUM SHELL THICKNESS AS PER TEMA RCB-3.13
REQUIRED SHELL THICKNESS INCLUDING 'C' trs5 MM 3.20
CONCLUSION:
PROVIDED SHELL THICKNESS ts MM 5.00
EQUIPMENT PVT. LTD.
CHANNEL SHELL DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
O
O
AS PER UG 27(c)(1) OF ASME SEC. VIII DIV.1,
REQUIRED CHANNEL SHELL THICKNESS FOR REINFORCEMENT CALCN.
Pt (Di + 2C) WITH E = 1.0
trcs1 = +C
(2(SE - 0.6Pt)) trcs = 1.66 MM
11.042 x ( 420 + 2 x 0 )
= +0
= 1.95 MM OF UG-27(c)(1) & (2),
PARAMETER VALUE
REQUIRED CHANNEL SHELL THICKNESS
Pt (Di + 2C) (Di/2 + C)/2 105.00
trs2 = +C
(2(2SEc + 0.4Pt)) 0.385 x S x E 460.18
11.042 x ( 420 + 2 x 0 ) 1.25 x S x Ec 1494.09
= +0
2x(2x1406.2 x 0.85 + 0.4 x 11.042)
REQUIRED CHANNEL SHELL THICKNESS Pt<0.385xSxE YES
trs3 = 2.5 + C Pt<1.25xSxEc YES
ASSUMED CHANNEL SHELL THICKNESS trcs4 MM 4.50
OD OF CHANNEL SHELL = Di + 2*tcs Do MM 440
GEOMETRIC RATIO Do/(trcs4-C) - 97.78
=4*B / 3*(Do/(trcs4-C)) KG/CM2 2.861
MINIMUM CHANNEL SHELL THICKNESS AS PER TEMA RCB-3.13
REQUIRED CHANNEL SHELL THICKNESS INCLUDING 'C' trcs5 MM 7.90
CONCLUSION:
REQUIRED THICKNESS=MAX. OF trcs1,trcs2,trcs3,trcs4,trcs5 trcs MM 7.90
EQUIPMENT PVT. LTD.
CHANNEL D'END DESIGN PRPD. CHKD. APPD.
DESIGN INPUT
2
EXTERNAL DESIGN PRESSURE Pe KG/CM (g) 0.000
O
O
TYPE OF DISHED END - - 2:1 ELLIPSOIDAL
JOINT EFFICIENCY FOR SHELL TO DISHED END JOINT Ec - 0.85
FACTOR FROM TABLE 1-4.1 K - 1
INSIDE DEPTH OF DISHED END = Di / 4 hiB MM 105.0

AS PER 1-4(c) OF ASME SEC. VIII DIV.1,
Pt (Di + 2C) K FOR REINFORCEMENT CALCN.
trh1 = +C
(2 S E - 0.2 Pt) AS PER UG-37(a),
11.042 x ( 420 + 2 x 0 ) x 1 K1 = 0.9 (TABLE UG-37)
= + 0
2 x 1406.2 x 1 - 0.2 x 11.042 trh = K1(Di+2C)Pt/(2S-0.2Pt)+C
= 1.65 MM = 1.49 MM
AS PER UG-16(b) OF ASME SEC. VIII DIV.1, CHECK FOR APPLICABILITY
REQUIRED DISHED END THICKNESS OF 1-4(f),
trh2 = 1.5 + C
PARAMETER VALUE
= 1.50 MM
(trh1-C)/(K1(Di+2C)) 0.0044
CHECK WHETHER,
(trh1-C)/(K1(Di+2C))<0.002
NO
1-4(f) IS NOT APPLICABLE
REQUIREMENT OF TAPER TRANSITION & SF

AS PER UG-32(l) & FIG.UW-13.1(d) OF ASME SEC. VIII DIV.1,
PROVIDED MIN. DISHED END THICKNESS th (MIN) MM 8.00
PROVIDED NOM. DISHED END THICKNESS th (NOM) MM 10.00
DIFFERENCE IN THICKNESS = th (NOM) - tcs td MM 0.00
MIN. OF {(MIN. OF th(NOM) & tcs)/4 , 3} tda MM 2.50
CHECK WHETHER TAPER TRANSITION (1:3 MIN) IS REQUIRED ON D'END NO
MIN. REQD. SF ON DISHED END =MIN OF (3*th(NOM),38) SFR MM NOT REQD.

PROVIDED SF ON DISHED END SF MM 40.00
EQUIPMENT PVT. LTD.
CHANNEL D'END DESIGN - Contd.. PRPD. CHKD. APPD.
PERCENTAGE THINNING

AS PER UG-33(a)(1)(a) OF ASME SEC. VIII DIV. 1,
EQUIVALENT INTERNAL DESIGN PRESSURE = 1.67 * Pe P KG/CM2(g) 0.0000
P (Di + 2C) K
trh3 = +C
(2 S E - 0.2 P)
0 x ( 420 + 2 x 0 ) x 1
= + 0
2 x1406.2 x 1 - 0.2 x 0
= N.A. MM
AS PER UG-33(e) OF ASME SEC. VIII DIV. 1,

OD OF DISHED END = Di + 2*th4(NOM) Do MM 440
FACTOR FROM TABLE UG-33.1 Ko - 0.9
EQUIVALENT OUTSIDE RADIUS = Ko * Do Ro MM 396.0
FACTOR A = 0.125 / {Ro / (th4(MIN) - C)} A - 1.263E-03
= B / {Ro / (th4(MIN) - C)} KG/CM2 13.622
CHANNEL DISHED END NOMINAL THICKNESS AS PER TEMA RCB-3.2

REQUIRED DISHED END NOM THICKNESS INCLUDING 'C' trh5 MM 7.90
CONCLUSION:
REQUIRED MIN. THICKNESS=MAX. OF trh1 to trh3,trh4(MIN) trh (MIN) MM 4.00
PROVIDED MIN. DISHED END THICKNESS th (MIN) MM 8.00
PROVIDED NOM. DISHED END THICKNESS th (NOM) MM 10.00
EQUIPMENT PVT. LTD.
DESIGN CONDITIONS
NON-ASBESTOS ROPE 400.40 y (kg/cm2) 112.5
FLANGE DIMENSIONS
G (mm) 411.20 Wm2=( bπG+0.5RA)y (kg) 7847.39 n = 'No. of Bolts 16
Nmin = Ab Sa / ( 2 π y G ) 13.38 Hp=(bπG+RA/2)2mP (kg) 3081.09 a = Bolt size M16
RA = Rib Area (mm 2) 0.00 H = G2πP/4 (kg) 14663.71 Root area(mm 2) 138.30
MOMENT CALCULATIONS
OPERATING
HD = πB2P/4 (kg) 15298.05 hD =(C - B - g1)/2 (mm) 36.50 MD=HD*hD(kg-m) 558.38
HT = H - HD (kg) -634.35 hT =(hD+hG+g1/2)/2 (mm) 46.20 MT=HT*hT(kg-m) -29.31
GASKET SEATING
THK. 59.000 K = A/B 1.3095 ho=(B*go)1/2 64.8074 Y 7.3486 T 1.7933
STEP 34.000 U 8.0754 Z 3.7978 f 1.0000 F 0.8541
FUTURE M/c. 0.000 V 0.3213 e 0.0132 d 162862.61 L 0.8373
NET THK. 25.000
2 2
(SH + SR) / 2 675.11 1406.20 (SH + SR) / 2 1364.49 1406.20
(SH + ST) / 2 555.46 1406.20 (SH + ST) / 2 1122.65 1406.20
RESULT O.K. O.K.
EQUIPMENT PVT. LTD.
Component Mark/No. FLANGE -2 Location: MAIN SHELL
DESIGN CONDITIONS
Flange material SA 182 GR F316 Design temp., Sfo 1159.0 Design temp.,Sb 1757.80
FLANGE DIMENSIONS
2
RA = Rib Area (mm ) 0.00 H = G2πP/4 (kg) 18903.99 Root area(mm 2) 138.30
MOMENT CALCULATIONS
OPERATING
HT = H - HD (kg) -817.78 hT =(hD+hG+g1/2)/2 (mm) 46.20 MT=HT*hT(kg-m) -37.78
GASKET SEATING
THK. 70.000 K = A/B 1.3095 ho=(B*go)1/2 45.8258 Y 7.3486 T 1.7933
STEP 30.000 U 8.0754 Z 3.7978 f 1.0000 F 0.7935
FUTURE M/c. 0.000 V 0.1929 e 0.0173 d 47948.64 L 2.2786
NET THK. 40.000
(SH + SR) / 2 540.49 1159.00 (S H + S R ) / 2 874.80 1406.20
(SH + ST) / 2 767.51 1159.00 (SH + ST) / 2 1242.23 1406.20
RESULT O.K. O.K.
EQUIPMENT PVT. LTD.
Component Mark/No. FLANGE - 3 Location: MAIN SHELL
DESIGN CONDITIONS
O
Flange material SA 182 GR F316 Design temp., Sfo 1159.0 Design temp.,Sb 1757.80
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
Mo = Max of Mo1 & Mo2 (kg-m) 1050.45
GASKET SEATING
Mo' = Max of Mo'1 & Mo'2 (kg-m) 1737.22
THK. 49.000 K = A/B 1.3095 ho=(B*go)1/2 45.8258 Y 7.3486 T 1.7933
STEP 6.000 U 8.0754 Z 3.7978 f 1.0000 F 0.7935
FUTURE M/c. 0.000 V 0.1929 e 0.0173 d 47948.64 L 2.6310
NET THK. 43.000
ST = (Y*Mo)/(t2*B) - Z*SR 605.41 1159.00 2
ST = (Y*Mo')/(t *B) - Z*SR 1001.22 1406.20
(SH + SR) / 2 526.47 1159.00 (SH + SR) / 2 870.67 1406.20
(SH + ST) / 2 778.02 1159.00 (SH + ST) / 2 1286.67 1406.20
RESULT O.K. O.K.
EQUIPMENT PVT. LTD.
Component Mark/No. FLANGE - 4 Location: CHANNEL SHELL
DESIGN CONDITIONS
O
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
Mo = Max of Mo1 & Mo2 (kg-m) 1050.45
GASKET SEATING
Mo' = Max of Mo'1 & Mo'2 (kg-m) 1737.22
THK. 39.000 K = A/B 1.3095 ho=(B*go)1/2 64.8074 Y 7.3486 T 1.7933
STEP 10.000 U 8.0754 Z 3.7978 f 1.0000 F 0.8541
FUTURE M/c. 0.000 V 0.3213 e 0.0132 d 162862.61 L 0.9205
NET THK. 29.000
ST = (Y*Mo)/(t2*B) - Z*SR 334.76 1406.20 2
ST = (Y*Mo')/(t *B) - Z*SR 553.63 1406.20
(SH + SR) / 2 847.45 1406.20 (S H + S R ) / 2 1401.50 1406.20
(SH + ST) / 2 771.18 1406.20 (SH + ST) / 2 1275.37 1406.20
RESULT O.K. O.K.
EQUIPMENT PVT. LTD.
DESIGN CONDITIONS
FLANGE DIMENSIONS
MOMENT CALCULATIONS
OPERATING
GASKET SEATING
THK. 39.000 K = A/B 1.3095 ho=(B*go)1/2 64.8074 Y 7.3486 T 1.7933
STEP 10.000 U 8.0754 Z 3.7978 f 1.0000 F 0.8541
FUTURE M/c. 0.000 V 0.3213 e 0.0132 d 162862.61 L 0.9205
NET THK. 29.000
2 2
(SH + SR) / 2 665.40 1406.20 (SH + SR) / 2 1401.50 1406.20
(SH + ST) / 2 605.52 1406.20 (SH + ST) / 2 1275.37 1406.20
RESULT O.K. O.K.
EQUIPMENT PVT. LTD.
CHANNEL COVER DESIGN PRPD. CHKD. APPD.
(UG-16, UG-34, RCB-9.2) LM AGP SRP
DESIGN INPUT
O
DIAMETER AS PER FIG UG-34 d MM 462.00
CHANNEL SHELL INSIDE DIAMTER di MM 420.00
TYPE OF CHANNEL COVER FLAT
MODULUS OF ELASTICITY AT DESIGN TEMPERATURE EM KG/CM2 2039427.00
JOINT EFFICIENCY E - 1.00
GROOVE DEPTH FOR PASS PART. PLATE Gd MM 6
STEP DEPTH AT FLANGED PORTION Sd MM 7
FUTURE MACHINING ALLOWANCE Fm MM 0
A FACTOR FOR TYPE OF ATTACHMENT c 0.3
BOLT LOAD FOR OPERATING CONDITION (REF PAGE 20) Wm1 KG 25414.82
BOLT LOAD FOR GASKET SEATING (REF PAGE 20) W KG 75531.20
GASKET MOMENT ARM (REF PAGE 20) hG MM 23.00
GASKET LOAD REACTION DIAMETER (REF PAGE 20) G MM 462.00
ALLOWABLE BOLTING STRESS AT `T' (REF PAGE 20) Sb KG/CM2 1757.80
TOTAL ROOT AREA OF BOLTS (REF PAGE 20) Ab MM2 4425.60
DESIGN CALCULATIONS
THICKNESS REQUIRED FOR OPERATING CONDITION:
REQUIRED CHANNEL COVER THICKNESS trcc1 MM 31.96
=d*SQRT((c*P/(S*E)+1.9*Wm1*h G/(S*E*d3)
THICKNESS REQUIRED FOR GASKET SEATING:
ALLOWABLE STRESS AT AMBIENT TEMPERATURE S KG/CM2 1406.20
REQUIRED CHANNEL COVER THICKNESS (WITH P = 0) trcc2 MM 28.54
=d*SQRT((c*P/(S*E)+1.9*W*h G/(S*E*d3)
REQUIRED CHANNEL COVER THICKNESS
trcc3 = 2.5 + (MAX OF C OR Gd) + Fm
= 8.50 MM
CHANNEL COVER DEFLECTION AS PER TEMA RCB-9.21
ASSUMED CHANNEL COVER THICKNESS trcc4' MM 39.90
NET THICKNESS = trcc4' - MAX OF (C & Gd) - Fm trcc4 MM 33.90
ACTUAL CHANNEL COVER DEFLECTION Y MM 0.796
= G*(0.0435*G3*P + 0.5*Sb*Ab*hG) / (EM*trcc43)
ALLOWABLE LIMIT FOR DEFLECTION YA MM 0.800
CONCLUSION:
REQUIRED THICKNESS=MAX. OF trcc1,trcc2,trcc3,trcc4' trcc MM 39.90
PROVIDED CHANNEL COVER THICKNESS tcs MM 40.00
EQUIPMENT PVT. LTD.
TUBE DESIGN PRPD. CHKD. APPD.
(1-1,UG-28,RCB-3.13) LM AGP SRP
DESIGN INPUT
2
EXTERNAL DESIGN PRESSURE = Ps Pe KG/CM (g) 14.235
O
OUTSIDE DIAMETER Do MM 19.05
MATERIAL − SB 111 CL.O61 UNS NO. C71500

AS PER 1-1(a)(1) OF ASME SEC. VIII DIV.1,
REQUIRED TUBE THICKNESS
Pt * Do
trt1 = +C
(2(SE + 0.4Pt))
11.042 x 19.05
= +0
2x(774.3 x 1 + 0.4 x 11.042)
= 0.14 MM

ASSUMED TUBE THICKNESS trt2 MM 1.00
OD OF TUBE Do MM 19.05
GEOMETRIC RATIO Do/(trt2-C) - 19.05
FROM APPLICABLE CHART- NFC-4 B PSI 5754.82
=4*B / 3*(Do/(trt2-C)) KG/CM2 28.319
CONCLUSION:
REQUIRED THICKNESS = MAXIMUM OF trt1 & trt2 trt MM 1.00
PROVIDED TUBE THICKNESS tt MM 1.65
EQUIPMENT PVT. LTD.
STATIONARY TUBE SHEET DESIGN PRPD. CHKD. APPD.
(UHX-14) LM AGP SRP
DESIGN INPUT
OUTSIDE DIAMETER A MM 480.00
CHANNEL SHELL INSIDE DIAMETER (CORRODED) DC MM 420.00
MAIN SHELL INSIDE DIAMETER (CORRODED) DS MM 420.00
TUBESHEET MATERIAL SB 171 CL.O25 UNS NO. C71500

o
MODULUS OF ELASTICITY AT T E KG/CM2 1498137.0
ALLOWABLE STRESS AT T S KG/CM2 865.7
2
YIELD STRENGTH AT T Sy KG/CM 1294.8
TUBE MATERIAL - SB 111 CL.O61 UNS NO. C71500

o
DESIGN TEMPERATURE Tt C 120
2
MODULUS OF ELASTICITY AT Tt Et KG/CM 1498137.0
2
ALLOWABLE STRESS AT Tt St KG/CM 774.3
2
YIELD STRENGTH AT Tt Sy,t KG/CM 1168.3
CHANNEL SHELL MATERIAL - - SA 516 GR 70

o
DESIGN TEMPERATURE Tc C 72
MODULUS OF ELASTICITY AT Tc Ec KG/CM2 2039427.0
ALLOWABLE STRESS AT Tc Sc KG/CM2 1406.2
YIELD STRENGTH AT Tc Sy,c KG/CM2 2495.4
MAIN SHELL MATERIAL - - SA 240 GR 316

o
DESIGN TEMPERATURE Ts C 120
MODULUS OF ELASTICITY AT Ts Es KG/CM2 1920270.0
ALLOWABLE STRESS AT Ts Ss KG/CM2 1406.2
YIELD STRENGTH AT Ts Sy,s KG/CM2 1733.3
CHANNEL GASKET LOAD REACTION DIAMETER Gc MM 462.00

MAIN SHELL GASKET LOAD REACTION DIAMETER Gs MM 462.00
T/S CORRODED THK INCLUDING GROOVES (UNCORRODED 42 MM) h MM 42.00
PASS PARTITION GROOVE DEPTH (FIG UHX-11.1(c)) hg MM 6.00
INTERNAL DESIGN PRESSURE INCLUDING SHELL SIDE Ps KG/CM2 (g) 14.235

STATIC HEAD & CORRECTED FOR VACUUM CHANNEL SIDE Pt KG/CM2 (g) 11.042
CHANNEL SIDE CORROSION ALLOWANCE Cac MM 0.00
SHELL SIDE CORROSION ALLOWANCE Cas MM 0.00
TUBESHEET CORROSION ALLOWANCE CHANNEL SIDE Catt MM 0.00
SHELL SIDE Cats MM 0.00
CHANNEL SHELL THICKNESS (CORRODED) tc MM 10.00
MAIN SHELL THICKNESS (CORRODED) ts MM 5.00
NOMINAL TUBE WALL THICKNESS tt MM 1.65
CHANNEL FLANGE DESIGN BOLT LOAD FOR GASKET SEAT. Wc KG 1737.22
SHELL FLANGE DESIGN BOLT LOAD FOR GASKET SEAT. Ws KG 1481.39
MAXIMUM FLANGE DESIGN BOLT LOAD = MAX OF Wc & Ws W KG 1737.22
EQUIPMENT PVT. LTD.
(UHX-14) LM AGP SRP
RADIAL CHANNEL DIMENSION = Gc/2 aC MM 231.00

RADIUS TO OUTERMOST TUBE HOLE CENTRE (FIG UHX-11.1(a) ro MM 174.98
TUBE NOMINAL OUTSIDE DIAMETER dt MM 19.05
EQUIVALENT DIA OF OTL CIRCLE = 2ro + dt Do MM 369.01
EQUIVALENT RADIUS OF OTL CIRCLE = Do/2 aO MM 184.51
RADIAL SHELL DIMENSION = Gs/2 aS MM 231.00
TUBE LENGTH BETWEEN OUTER TUBESHEET FACE Lt MM 5494.00
TUBE LENGTH BETWEEN INNER TUBESHEET FACE = Lt-2h L MM 5410.00
NUMBER OF TUBES Nt NOS 162
TUBE PITCH p MM 23.81
TUBE PATTERN (S = SQUARE, T = TRIANGULAR) - - T
EXPANDED LENGTH OF TUBE IN TUBESHEET ltx MM 39.00
TUBE EXPANSION DEPTH RATIO = ltx / h ρ MM 0.9286
UNTUBED AREA CALCULATIONS

CENTER TO CENTER DISTANCE BETWEEN ADJACENT TUBE UL1 UL2 UL3 UL4 UL5
ROWS OF UNTUBED LANES (MM), NOT TO EXCEED 4p 34.00 34.00 34.00 0.00 0.00
LL1 LL2 LL3 LL4 LL5
LENGTH OF UNTUBED LANE
369.01 369.01 369.01 0.00 0.00
TOTAL AREA OF UNTUBED LANES = UL1xLL1 + UL2xLL2 + … AL MM2 37639.02
STEP-1 (UHX-14.5.1)
μ = 0.1999 μ* = 0.4387 ρC = 1.2520
d* = 16.31 MM hg' = 6.00 MM xs = 0.5683
p* = 29.06 MM ρS = 1.2520 xt = 0.7049
STEP-2 (UHX-14.5.2)
KS = 23695.93 KG/MM βS = 0.0000 βC = 0.0000
Kt = 249.77 KG/MM kS = 0.0000 kC = 0.0000
KS,t = 0.59 λS = 0.0000 λC = 0.0000
J = 1.00 (NO BELLOW) δS = 0.0000 δC = 0.0000
STEP-3 (UHX-14.5.3)
h/p = 1.7640
E*/E = 0.4741 FIG UHX-11.3) FROM FIG UHX-13.2, FOR Xa
E* = 710266.8 KG/CM2 Zd = 0.1583
ν* = 0.3000 FIG UHX-11.3) Zv = 0.1619
Xa = 2.0654 Zm = 0.6774
STEP-4 (UHX-14.5.4)
K = 1.3008 Q1 = 0.1269
F = 0.3883 QZ1 = 1.6272
φ = 0.5047 QZ2 = 2.2552 U = 4.5103
STEP-5 (UHX-14.5.5)
γ = 0.0000 ωS = 0.0000 MM2 ωC = 0.0000 MM2
γb = 0.0000 ωS* = 1217.08 MM2 ωC* = 1217.08 MM2
EQUIPMENT PVT. LTD.
(UHX-14) LM AGP SRP
STEP-6,7,8,9 (UHX-14.5.6,7,8,9)
LOADING CASE 1 2 3 4 5 6 7
SHELL SIDE PRESSURE Ps 2
KG/CM (g) 0.000 14.235 14.235 - - - -
TUBE SIDE PRESSURE Pt KG/CM2(g) 11.042 0.000 11.042 - - - -
EFFECTIVE PRESSURE Pe KG/CM2(g) -11.042 14.235 3.193 - - - -
Q2 KG -100.15 129.11 28.96 - - - -
Q3 - 0.1802 0.1802 0.1802 - - - -
FROM FIG. UHX-13.3-1 & 2 Fm - 0.2500 0.2500 0.2500 - - - -
BENDING STRESS IN T/S σ KG/CM2 -991.6 1278.3 286.7 - - - -
CHECK WHETHER I σ I <= 1.5S - YES YES YES - - - -
AVG.SHEAR STRESS IN T/S τ KG/CM2 -121.3 156.4 35.1 - - - -

CHECK WHETHER I τ I <= 0.8S - YES YES YES - - - -
COEFFICIENT Fq - 1.7057 1.7057 1.7057 - - - -

AXIAL TUBE STRESS σt,o KG/CM 2
74.6 -110.4 -35.8 - - - -
CHECK WHETHER I σt,o I <= St - YES YES YES - - - -
EQUIPMENT PVT. LTD.
MISCELLANEOUS PARTS PRPD. CHKD. APPD.
(RCB-(2.5,4.41,4.42,4.51,4.52, 4.71,6.31,6.4,9.131,9.132)) LM AGP SRP
TRANSVERSE BAFFLES & SPACING (RCB-4.41,RCB-4.51,RCB-4.52)

DESCRIPTION UNIT VALUE REQUIRED PROVIDED
NOMINAL SHELL ID MM 420.00 - -
TUBE OD MM 19.05 - -
BAFFLE SPACING (MIN) MM - 84.00
220.00
UNSUPPORTED TUBE LENGTH (MAX) MM - 1321.00
BAFFLE THICKNESS MM - 3.20 4.00
LONGITUDINAL BAFFLES (RCB-4.42)

BAFFLE THICKNESS N.A. N.A.
TIE RODS (RCB-4.71)

DIAMETER OF TIE RODS MM - 9.50 10.00
NUMBER OF TIE RODS NOS - 6 6
TUBE PITCH (RCB-2.5)

TUBE PITCH MM - 23.81 23.81
GASKET (RCB-6.31,RCB-6.4)
WIDTH OF PERIPHERAL RING GASKET MM - 9.50 10.00
WIDTH OF PASS PARTITION MM - 6.40 7.00
PASS PARTITION PLATE (RCB-9.131,RCB-9.132)

AS PER RCB-9.132
PRESSURE DROP ACROSS PLATE q KG/CM2(g) 0.700
O
MATERIAL − SB 171 CL.O25 UNS NO. C71500
ATTACHMENT Long Sides fixed, Short Sides simply supported
DIMENASION `a' a MM 450.00
DIMENASION `b' b MM 420.00
RATIO = a/b - - 1.07
A VALUE FROM TABLE RCB-9.132 FOR RATIO 'a/b' B - 0.4337
REQUIRED THICKNESS = b*{(q*B) / (1.5*S)}1/2 trpp1 MM 6.29
REQUIRED THICKNESS AS PER TABLE RCB-9.131 trpp2 MM 6.00
REQUIRED THICKNESS = MAX OF trpp1 & trpp2 trpp MM 6.29

PROVIDED THICKNESS tpp MM 8.00
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT - N1A-B,N2A-B PRPD. CHKD. APPD.

- Nozzle Mark N1A-B,N2A-B AS PER UG-45 OF ASME SEC. VIII DIV.1,
0.45
- Nozzle Material SA 312 TP 316 t1 1.5 + C (As per UG-16(b)) 1.50
t Shell Thickness (mm) 5.00 Provided pipe Sch. SCH 40S
d 79.29
do - 2*tn + 2*C
tr
Required Shell Thk (mm)
t Specified Shell thk. (mm) 5.00 Area Available in Shell (mm2)
A3b 5 * ti * ti * fr2 0.0
tmin Min of tn1, t & 19 5.00 Reqd. Provided Area Available in Nozzle Welds (mm2)
2 2
YES
2
YES
Atp A1+A2+A3+A41+A42+A43+A5 685.2
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT - N3A-B,N4A-B PRPD. CHKD. APPD.

0.40
P Design Pressure (Kg/cm 2(g)) 11.042 tb1 Smls. Channel Thickness (Int. Press.) 1.66
T Design Temperature ( oC) 72 tb2 Smls. Channel Thickness (Ext. Press.) N.A.
d 79.29
do - 2*tn + 2*C
tr
Required Channel Thk. (mm)
t Specified Channel thk. (mm) 10.00 Area Available in Channel (mm2)
A3b 5 * ti * ti * fr2 0.0
tmin Min of tn1, t & 19 5.49 Reqd. Provided Area Available in Nozzle Welds (mm2)
2 2
YES
2
YES
Atp A1+A2+A3+A41+A42+A43+A5 1450.1
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT-N5A-B,N6A-B PRPD. CHKD. APPD.

0.24
- Nozzle Material SA 312 TP 316 t1 1.5 + C (As per UG-16(b)) 1.50
t Shell Thickness (mm) 5.00 Provided pipe Sch. SCH 40S
d 41.86
tc Min of 0.7*tmin, 6 2.58 3.64 4.00
EQUIPMENT PVT. LTD.
NOZZLE NECK & REINFORCEMENT-N7A-B,N8A-B PRPD. CHKD. APPD.

0.22
d 35.81
tc Min of 0.7*tmin, 6 5.00 7.07 8.00
EQUIPMENT PVT. LTD.
SHAPE & SIZE OF OPENINGS PRPD. CHKD. APPD.
(UG-36, 1-7) LM AGP SRP
1. ALL OPENINGS ARE CIRCULAR IN SHAPE. HENCE REQUIREMENTS OF UG-36(a)(1) & (2)
DO NOT APPLY.
2. CHECK FOR APPLICABILITY OF APP 1-7 (LARGE OPENINGS),

MAIN SHELL CHANNEL SHELL
NOZZLE MARK HAVING LARGEST OPENING ON SHELL N1A-B,N2A-B N3A-B,N4A-B
VESSEL CORR. I/D (Di + 2*C) Di' MM 420 420
LARGEST CORR. FINISHED OPENING di' MM 79.29 79.29
CHECK WHETHER di ' < Di' / 2 - - YES YES
CHECK WHETHER di ' < 500 MM - - YES YES
AS PER UG 36(b)(1), REQUIREMENTS OF UG 36 TO UG 43 SHALL BE APPLIED TO THE

OPENINGS NOT EXCEEDING THE FOLLOWING :
a. ONE HALF OF THE THE VESSEL INSIDE DIAMTER FOR VESSEL NOT EXCEEDING
1500 MM INSIDE DIAMTER. e.g. 420 / 2 = 210.00
b. OPENING SIZE 500 MM.
WITH ABOVE, IT CAN BE CONCLUDED THAT NONE OF THE OPENINGS IS TO BE

CONSIDERED AS LARGE OPENING. HENCE, REQUIREMENTS OF APP 1-7 ARE NOT
APPLICABLE.
EQUIPMENT PVT. LTD.
FLANGE RATING CHECK PRPD. CHKD. APPD.
(UG-44, ASME B16.5) LM AGP SRP
FLANGE RATING CHECK :

AS PER UG-44, FLANGES AS PER ASME B16.5 ARE ACCEPTABLE
DESCRIPTION UNIT VALUE FOR

SHELL SIDE CHANNEL SIDE
STANDARD FOR FLANGES - ASME B16.5 ASME B16.5
SELECTED RATING - 300# 300#
MATERIAL - SA 182 GR F316 SA 105
MATERIAL GROUP - 2.2 1.1
O
DESIGN TEMPERATURE F 248 162
ALLOWABLE PRESSURE FOR SELECTED RATING KG/CM2(g) 41.566 49.413
DESIGN PRESSURE INCL. STATIC HEAD (MAX.) KG/CM2(g) 14.235 11.042
CONCLUSION SAFE SAFE
EQUIPMENT PVT. LTD.
POST FORMING HEAT TREATMENT PRPD. CHKD. APPD.
(UCS-79,UHA-44) LM AGP SRP
AS PER UCS-79(d), AFTER COLD FORMING, HEAT TREATMENT IS REQUIRED WHEN

THE RESULTING EXTREME FIBER ELONGATION IS MORE THAN 5% AND ANY OF
FOLLOWING CONDITION EXIST :
1 LETHAL SERVICE NO
2 WHETHER MATERIAL REQUIRES IMPACT TESTING NO
3 PART THICKNESS EXCEEDS 5/8" (16 MM) BEFORE COLD FORMING NO
REDUCTION IN THK BY FORMING IS MORE THAN 10% WHERE THE
4 YES
EXTREME FIBER ELONGATION IS MORE THAN 5% (REF. PAGE 15)
5 THE FORMING TEMPERATURE IS BETWEEN 250 - 950 oF (121 - 482 oC) NO
PERCENTAGE EXTREME FIBER ELONGATION :
CYLINDRICAL SHELLS :
THICKNESS ID AFTER FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t FORMING RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
MAIN
SA 240 GR 316 5.00 420.00 212.50 INFINITY 1.18 NO
SHELL
CHANNEL
SA 516 GR 70 10.00 420.00 215.00 INFINITY 2.33 NO
SHELL
FOR CS PARTS
- SINCE EXTREME FIBER ELONGATION IS LESS THAN 5%, STRESS RELIEVING AFTER
FORMING IS NOT REQUIRED FOR ABOVE PARTS.
FOR SS PARTS
- SINCE EXTREME FIBER ELONGATION IS LESS THAN 20% AND DESIGN TEMPERATURE
IS LESS THAN 580 OC, STRESS RELIEVING AFTER FORMING IS NOT REQUIRED FOR
ABOVE PARTS.
- % EXTREME FIBER ELONGATION FOR CYLINDRICAL SHELL = 50*t/Rf * (1-Rf /Ro)
DISHED ENDS :
THICKNESS INSIDE KNUCKLE FINAL C/L ORIGINAL EXT.FIB. SR
PART MATERIAL t (NOM) / CROWN RADIUS RADIUS (Rf) RADIUS (Ro) ELONG. REQD.
CHANNEL
SA 516 GR 70 10.00 71.40 KR 76.4 INFINITY 9.82 YES
D'END
- SINCE EXTREME FIBER ELONGATION IS MORE THAN 5% FOR CHANNEL DISHED END,
STRESS RELIEVING AFTER FORMING IS REQUIRED FOR IT.
- % EXTREME FIBER ELONGATION FOR DISHED END / CROWN = 75*t/Rf * (1-Rf/Ro)
CHANNEL DISHED END SHALL BE STRESS RELIEVED.

EQUIPMENT PVT. LTD.
(UG-20(f),UHA-51) LM AGP SRP
AS PER UG-20(f), IMPACT TESING AS PER UG-84 IS NOT REQUIRED FOR PRESSURE
VESSEL MATERIAL WHICH SATISFY ALL OF THE FOLLOWING:
CONDITION
SR. NO CONDITION
SATISIFIED?
MATERIAL IS LIMITED TO P NO. 1, GR. NO. 1 & 2
NO FOR SHELL
1 THK IS LESS THAN 13 MM FOR MATERIAL LISTED IN CURVE-A
SIDE
THK IS LESS THAN 25 MM FOR MATERIAL LISTED IN CURVE-B,C,D
2 THE VESSEL IS HYDRAULICALLY TESTED AS PER UG-99(b) OR (c) OR 27-4 YES
DESIGN TEMPERATURE IS NO WARMER THAN 345 oC NOR

3 YES
COLDER THAN -29 oC
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT CONTROLLING
4 YES
DESIGN REQUIREMENTS (UG-22)
CYCLICAL LOADING IS NOT A CONTROLLING DESIGN REQUIREMENT
5 YES
(UG-22)
AS ALL ABOVE CONDITIONS ARE NOT SATISFIED FOR SHELL SIDE,

REQUIREMENTS OF UHA-51 NEED TO BE CHECKED.
AS PER UHA-51:
AS PER CLAUSE UHA-51(d)(1)(a), IMPACT TESTING IS NOT REQUIRED FOR MDMT OF
(-)196 OC AND WARMER. AS MDMT IS 1 OC, IMPACT TESTING IS NOT REQUIRED.
- AS ALL ABOVE CONDITIONS ARE SATISFIED FOR CHANNEL SIDE, REQUIREMENTS

OF UCS-66 ARE NOT REQUIRED TO BE CHECKED.
- REFER NEXT PAGE FOR IMPACT TEST REQUIREMENT FOR FASTENERS, STANDARD
FLANGES AND WELDING.
EQUIPMENT PVT. LTD.
(UCS-66) LM AGP SRP
APPLICABLE MAX. THK MAXIMUM APPLICABLE

DESCRIPTION CURVE EXEMPTED THK IN JOB CLAUSE
MM MM
MDMT oC 1 - - - -
AS PER CLAUSE UCS-66(c) OF ASME SEC VIII DIV 1,

IMPACT TESTING IS NOT REQUIRED FOR ASME B16.5
FORGINGS (STD FLANGES) SA 105
FLANGES OF FERRITIC STEEL FOR MDMT WARMER
THAN -29 OC.
BOLTS SA 193 GR B7 BOLT SIZES UPTO M64 ARE EXEMPTED FROM IMPACT
TESTING FOR MDMT WARMER THAN -48 OC.
NUTS SA 194 GR 2H NUTS ARE EXEMPTED FROM IMPACT TESTING FOR MDMT
WARMER THAN -48 OC.
HENCE, IMPACT TESTING IS NOT REQUIRED.
FOR WELDING:
AS PER UCS-67 & UG-84(h)(2), WPQ (WELDING PROCEDURE QUALIFICATION) NEED NOT
INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ) ACCORDINGLY,
PRODUCTION TEST COUPONS (PTC) FOR IMPACT TESTING ARE NOT REQUIRED.
EQUIPMENT PVT. LTD.
PWHT REQUIREMENTS PRPD. CHKD. APPD.
(UW-2, UCS-56, UCS-68,UHA-32) LM AGP SRP
FOR CS PARTS
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION
EXIST:
APPLICABLE
CLAUSE
1 UW-2(a) LETHAL SERVICE NO
UNFIRED STEAM BOILER WITH DESIGN

2 UW-2(c) NO
PRESSURE EXCEEDING 50 PSI
IF MDMT IS COLDER THAN -55oF (-48oC)
3 UCS-68(b) AND THE COINCIDENT RATIO DEFINED NO
IN FIG UCS-66.1 IS 0.35 OR GREATER
MATERIAL OVER 1-1/4" (32 MM) NOMINAL
4 UCS-56 NO
THICKNESS AS DEFINED IN UW-40(f)
FOR SS PARTS
- AS PER TABLE UHA-32, PWHT IS NEITHER REQUIRED NOT PROHIBITED FOR JOINTS
BETWEEN AUSTANITIC STEELS OF THE P-NO. 8.
HENCE, PWHT IS NOT REQUIRED.

EQUIPMENT PVT. LTD.
REQUIREMENT OF INSPECTION OPENING PRPD. CHKD. APPD.
(UG-46) LM AGP SRP
1. AS PER UG-46(a), ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND
THOSE SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECT TO EROSION
OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED OTHERWISE IN THIS
PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE MANHOLE, HANDHOLE, OR OTHER
INSPECTION OPENINGS FOR EXAMINATION AND CLEANING.
2. INSPECTION OPENINGS MAY BE OMITTED IN THE SHELL SIDE OF FIXED TUBE SHEET
HEAT EXCHANGERS.
CONCLUSION :
- SHELL SIDE IS REMOVABLE TYPE.
- CHANNEL SIDE IS REMOVABLE TYPE.
EQUIPMENT PVT. LTD.
REQUIREMENT OF DRAIN PRPD. CHKD. APPD.
(UG-25) LM AGP SRP
AS PER UG-25(f), VESSEL SUBJECTED TO CORROSION SHALL BE SUPPLIED WITH A

DRAIN OPENING AT THE LOWEST PRACTICABLE POINT.
CONCLUSION :
- ONE DRAIN NOZZLE (DN 40) IS PROVIDED ON MAIN SHELL.
- ONE DRAIN NOZZLE (DN 40) IS PROVIDED ON CHANNEL SHELL.
EQUIPMENT PVT. LTD.
TEST PRESSURE PRPD. CHKD. APPD.
(UG-99) LM AGP SRP
FOR SHELL SIDE


=1.3 * P * LSR BAR (g) 262.56
FOR CHANNEL SIDE


=1.3 * P * LSR BAR (g) 203.39
EQUIPMENT PVT. LTD.
WIND LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:875 PART 3) LM AGP SRP
AS PER IS:875 PART 3

BASIC WIND SPEED Vb M/SEC 42
PROBABILITY FACTOR (RISK CO-EFFICIENT) K1 - 1.00
TERRAIN, HT. & STRCT. SIZE FACTOR K2 - 1.00
TOPOGRAPHY FACTOR K3 - 1.00
INSULATION THICKNESS Ti MM 25
OUTSIDE DIAMETER INCLUDING INSULATION THK. D M 0.480
WIND RESISTING DIAMETER = 1.2 * D ** Do M 0.576
WIND RESISTING HEIGHT H M 2.215
OVERALL LENGTH L M 6.323
FORCE COEFFICIENT Cf - 0.7
DESIGN WIND SPEED = K1 * K2 * K3 * Vb Vz M/SEC 42.00
N/M2 1058.40
WIND PRESSURE = 0.6 * Vz2 Pz1
KG/M2 107.90
MINIMUM WIND PRESSURE TO BE CONSIDERED (as per client) Pz2 KG/M2 -
DESIGN WIND PRESSURE = MAX OF Pz1 & Pz2 Pz KG/M2 107.90
WIND RESISTING AREA FOR TRANSVERSE FORCE=L*H AfT M2 14.005
WIND RESISTING AREA FOR LONGITUDINAL FORCE=H*Do AfL M2 1.276
WIND TRANSVERSE FORCE AT BASE = Cf * Pz * AfT FTW KG 1057.83
WIND TRANSVERSE MOMENT AT BASE = F TW * B MTW KG.M 592.39
WIND LONGITUDINAL FORCE AT BASE = Cf * Pz * Af L FLW KG 96.36
WIND LONGITUDINAL MOMENT AT BASE = F LW * B MLW KG.M 53.96
** TO TAKE CARE OF EXTERNALS, IF ANY.

WIND LOAD FOR VARIOUS CONDITIONS:
OPERATING TEST EMPTY
UNIT
TRANS. LONG. TRANS. LONG. TRANS. LONG.
WIND LOAD KG 1057.83 96.36 349.08 38.55 1057.83 96.36
WIND MOMENT KG-M 592.39 53.96 195.49 21.59 592.39 53.96
NOTES :
1. DURING TEST CONDITION, WIND LOADS SHALL BE CONSIDERED AS 33% OF THE
VALUES DURING OPERATING CONDITION. ACCORDINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.
EQUIPMENT PVT. LTD.
SEISMIC LOAD CALCULATIONS PRPD. CHKD. APPD.
(IS:1893) LM AGP SRP
AS PER IS:1893
OPERATING WEIGHT (EACH) Wo KG 2250
EMPTY WEIGHT (EACH) We KG 1600
TEST WEIGHT (EACH) Wh KG 2350
SEISMIC ZONE − - III
SEISMIC ZONE FACTOR Z - 0.16
SPECTRAL ACCELERATION Sa/g (NOTE-3) - 2.50
DAMPING - % 2.00
MULTIPLYING FACTOR FROM TABLE-3, PART-1 MF - 1.40
RESPONSE REDUCTION FACTOR FROM TABLE-9 R - 2.00
IMPORTANCE FACTOR FROM TABLE-2 I - 1.75
HORIZONTAL SEISMIC CO-EFF. = (Z/2) * (Sa/g) * MF / (R/I) Ah1 - 0.2450
HORIZONTAL SEISMIC CO-EFF. AS PER CLIENT SPEC. Ah2 - -
HORIZONTAL SEISMIC CO-EFF. = MAX OF Ah1 & Ah2 Ah - 0.2450
SEISMIC LOAD FOR VARIOUS CONDITIONS:

DESCRIPTION UNIT OPERATING TEST EMPTY
W = WEIGHT (EACH) KG 2250 2350 1600
Fe = SEIS. FORCE AT BASE = Ah * W KG 551.25 0.00 392.00
Me = SEIS. MOMENT AT BASE = Fe*B KG-M 308.70 0.00 219.52
NOTES :
1. DURING TEST CONDITION, SEISMIC LOADS SHALL BE CONSIDERED AS 0% OF THE
FULL VALUES DURING THAT CONDITION. ACCORDINGLY, ABOVE VALUES DURING
TEST ARE REDUCED.
2. SEISMIC FORCES WILL BE SAME IN BOTH TRANSVERSE & LONGITUDINAL DIRECTIONS.
3. AS FUNDAMENTAL TIME PERIOD IS NOT CALCULATED, MAXIMUM POSSIBLE VALUE OF
Sa/g IS CONSIDERED RESULTING IN CONSERVATIVE DESIGN.
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
SUPPORT DESIGN (ZICK ANALYSIS)
LM AGP SRP
DESIGN INPUT
T.L. TO CHANNEL FLANGE FACE LENGTH L MM 6300.00
MAXIMUM OF A1 & A2 A MM 1145.00
DISTANCE BETWEEN TWO SUPPORTS Ls MM 4000.00
DISHED END OUTSIDE HEIGHT H MM 115.00
INSIDE DIAMETER (CORRODED) Di MM 420.00
INSIDE RADIUS (CORRODED) R MM 210.00
CORROSION ALLOWANCE C MM 0.00
SHELL THICKNESS (CORRODED) ts MM 5.00
D'END THICKNESS (CORRODED) th MM 8.00
YILED STRENGTH Sy KG/MM2 17.33
NO OF SUPPORTS N NOS 2
CONTACT ANGLE θ Deg 120.00
SUPPORT HEIGHT B MM 560.00
SADDLE WIDTH b MM 134.00
SUPPORT DESIGN
INTERNAL PRESSURE P KG/CM2(g) 14.235 18.460 14.235
EXTERNAL PRESSURE Pe KG/CM2(g) 0.000 0.000 0.000
ALLOWABLE STRESS S KG/MM2 14.062 18.983 14.062
WEIGHT (EACH) W KG 2250.00 2350.00 1600.00
TRANSEVERSE LOAD (MAX OF WIND/SEIS.) FT KG 1057.83 349.08 1057.83
LONGITUDINAL LOAD (MAX OF WIND/SEIS.) FL KG 551.25 38.55 392.00
CG LOCATION FROM FIXED SUPPORT l1 MM 2000.00 2000.00 2000.00
Ls - l1 l2 MM 2000.00 2000.00 2000.00
Q1 = W * (MAX OF l1 & l2) / Ls + FL*B / Ls Q1 KG 1202.18 1180.40 854.88
Q2 = W * (MAX OF l1 & l2) / Ls + 3 * FT*B / 2a Q2 KG 2492.04 1626.12 2167.04
Q = MAX OF Q1 & Q2 Q KG 2492.04 1626.12 2167.04
LONGITUDINAL BENDING MOMENT
AT SUPPORTS
M1 KG-MM 568106.43 370704.48 494016.79
= Q/2*(8*A*H+6*A2-3*R2+3H2)/(3*L+4*H)
AT MID-SPAN
M2 KG-MM 984281.55 642269.77 855916.41
= Q/4*(3*L2+ 6*R2-6H2-12*A*L-16*A*H)/(3*L+4*H)
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LM AGP SRP
CALCULATIONS FOR STRESSES :

WHETHER STIFFENERS PROVIDED NO
S1 KG/MM2 7.691 5.019 6.688
= M1/(K1*R2*ts) K1 = 0.335
S2 KG/MM2 -4.273 -2.788 -3.715
= -M1/(K7*R2*ts) K7 = 0.603
= M1/(π*R2*ts)
LONG. BENDING STRESS AT MID SPAN
S4 KG/MM2 1.421 0.927 1.236
= M2/(π*R2*ts)
TANGENTIAL SHEAR(Shell stiff.in saddle plane)
= Q*((L-2*A)/(L+4/3*H))/(π*R*ts)
TANGENTIAL SHEAR
S6 KG/MM2 1.727 1.127 1.502
= K2*Q*((L-2*A)/(L+4/3*H))/(R*ts) K2 = 1.171
TANGENTIAL SHEAR IN SHELL
= K3*Q/(R*ts) K3 = 0.880
TANGENTIAL SHEAR IN HEAD
= K3*Q/(R*th) K3 = 0.880
S9 KG/MM2 7.250 4.731 6.304
K6 = 0.053
K6 = 0.053
ADDITIONAL STRESS IN HEAD
= K4*Q/(R*th) K4 = 0.401
CIRCUMFERENTIAL COMPRESSION
S12 KG/MM2 -2.053 -1.339 -1.785
=-K5*Q/(ts*(b+1.56*SQRT(R*ts))) K5 = 0.760
CIRCUMFERENTIAL STRESS
K8 = 0.340 K9 = 0.053
CIRCUMFERENTIAL COMPRESSION IN STIFF.
K8 = 0.340 K9 = 0.053
PRESSURE STRESSES
= P * (R + ts) / (2 * ts) σX KG/MM2 3.061 3.969 3.061
= P * (R + ts) / ts σφ KG/MM2 6.121 7.938 6.121
= P * (R + ts) / ts σh KG/MM2 6.121 7.938 6.121
= Pe * (R + ts) / (2 * ts) σe KG/MM2 0.000 0.000 0.000
ALLOWABLE LIMITS FOR STRESSES :

STRESS SYMBOL ALLOW. LIMIT OPERATING
UNIT TEST EMPTY
TENSION S1, S3, S4+σx SE KG/MM2
11.953 16.136 11.953
COMPRESSION S2, S3, S4-σc SEKG/MM2 11.953 16.136 11.953
TANG. SHEAR S5, S6, S7, S8 0.8*S
KG/MM2
11.250 15.187 11.250
CIRC. BENDING S9, S10 KG/MM2
MIN OF 1.5S & 0.9*Sy15.600 18.983 15.600
ADD. STRESS IN D'EN S11 + σh 1.25*S*E
KG/MM2
14.941 20.170 14.941
CIRC.COMP.STRESS S12 KG/MM2
1.5*S 21.093 28.475 21.093
S13, S14 NOT APPLICABLE
AS ALL THE STRESSES ARE WITHIN THE ALLOWABLE LIMITS, DESIGN IS SAFE.
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LM AGP SRP
DESIGN OF SADDLE
TRANSVERSE WIND FORCE AT BASE FTW KG 1057.83 349.08 1057.83
TRANSEVERS WIND MOMENT AT BASE MTW KG-M 592.39 195.49 592.39
TRANSVERSE SEISMIC FORCE AT BASE FTS KG 551.25 0.00 392.00
TRANSVERSE SEISMIC MOMENT AT BASE M TS KG-M 308.70 0.00 219.52
DISTANCE BETWEEN BOLT & VESSEL C.L. LB MM 250.00 250.00 250.00
SIZE OF ANCHOR BOLT - - M16 M16 M16
ROOT AREA OF ONE BOLT Ab MM2 138.30 138.30 138.30
NO OF BOLTS PER SUPPORT NB NOS 2 2 2
BOLT ALLOWABLE STRESS FOR TENSION ST KG/CM2 1000.0 1000.0 1000.0
BOLT ALLOWABLE STRESS FOR SHEAR SS KG/CM2 666.7 666.7 666.7
SADDLE ALLOWABLE STRESS S KG/CM2 1195.3 1195.3 1195.3
MI OF ONE SADDLE SUPPORT @ LONG.AXIS Ixx MM4 3.092E+08 3.092E+08 3.092E+08
SECTION MODULUS OF ONE SADDLE SUPP. Zxx MM3 9.515E+05 9.515E+05 9.515E+05
(REFER NEXT PAGE FOR CALCULATIONS OF Ixx & Zxx)
MAXIMUM SHEAR FORCE AT BASE FT KG 1057.83 349.08 1057.83
MAXIMUM BENDING MOMENT AT BASE MT KG-M 592.39 195.49 592.39
2
BENDING STRESS IN SADD.AT BASE=M/Zxx Sb KG/CM 62.260 20.546 62.260
AS Sb<S, DESIGN IS SAFE
DESIGN OF ANCHOR BOLTS

TENSILE LOAD DUE TO WIND LOADING
Tb1 KG 1244.54 -393.05 1569.54
MT / LB - W/2
TENSILE LOAD DUE TO SEISMIC LOADING
Tb2 KG 109.80 -1175.00 78.08
MT / LB - W/2
MAXIMUM TENSILE LOAD=MAX OF Tb1 & Tb2 Tb KG 1244.54 -393.05 1569.54
REQUIRED ROOT AREA OF ONE BOLT
FOR TENSION = Tb/(N*NB/2)/ST 62.23 N.A. 78.48
Ar MM2
FOR SHEAR = F /(N * NB) / (SS) 39.67 13.09 39.67
AS Ab > Ar, DESIGN IS SAFE
(-) SIGN INDICATES INDICATES THAT THERE IS NO TENSILE LOAD IN THE ANCHOR BOLTS.
CALCULATIOS FOR BEARING STRESS

LENGTH OF BASE PLATE a MM 650.00 650.00 650.00
WIDTH OF BASE PLATE b MM 150.00 150.00 150.00
2
BEARING STRESS = Q / (a*b) PB KG/CM 2.56 1.67 2.22
ALLOWABLE BEARING STRESS PBA KG/CM2 51.00 51.00 51.00
AS ALLOWABLE BEARING STRESS > ACTUAL BEARING STRESS, DESIGN IS SAFE
CALCULATIOS FOR BASE PLATE

tbr MM 6.01 4.85 5.60
= [(6*Q*b) / (8*a*S)]1/2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
CALCULATIONS FOR Ixx & Zxx FOR SADDLES
LM AGP SRP
CALCULATIONS FOR Ixx & Zxx

WEB PLATE THICKNESS tw MM 10.00
WEB PLATE LENGTH lw MM 650.00
GUSSET PLATE THICKNESS tg MM 10.00
GUSSET PLATE WIDTH (MARKED AS 2) wg MM 124.00
GUSSET PLATE DISTANCE FROM X-X AXIS l MM 180.00
MOMENT OF INERTIA @ X-X AXIS FOR

WEB PLATE (MARKED AS 1) = tw*lw3/12 Ixx1 MM4 2.289E+08
GUSSET PLATE PAIR (MARKED AS 2) = (wg*tg3/12 + wg*tg*l2)*2 Ixx2 MM4 8.037E+07
TOTAL FOR CROSS SECTION = Ixx 1 + Ixx2 Ixx MM4 3.092E+08
SECTION MODULUS = Ixx / (lw/2) Zxx MM3 9.515E+05

CROSS SECTIONAL AREA = tw*lw + 2*wg*tg A MM2 8980.00
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
LM AGP SRP
CALCULATIOS FOR BASE PLATE (LOWER EQUIPMENT)

tbr MM 8.50 6.86 7.92
= [(2*6*Q*b) / (8*a*S)]1/2
EQUIPMENT PVT. LTD.
PRPD. CHKD. APPD.
EXTERNAL LOADS ON NOZZLES
LM AGP SRP
EXTERNAL LOADS ON NOZZLES SHALL BE AS FOLLOWS:
DESCRIPTION SYMBOL UNIT VALUE FOR NOZZLE

NOZZLE MARK - - N1A-B,N2A-B N3A-B,N4A-B
NOZZLE SIZE - - 80 NB 80 NB
RADIAL LOAD (AXIAL LOAD) FA KG -202.0 -202.0
CIRCUMFERENTIAL SHEAR LOAD FC KG 300.0 300.0
LONGITUDINAL SHEAR LOAD FL KG 300.0 300.0
CIRCUMFERENTIAL MOMENT MC KG-M 67.0 67.0
LONGITUDINAL MOMENT ML KG-M 90.0 90.0
TORSIONAL MOMENT MT KG-M 112.0 112.0
EQUIPMENT PVT. LTD.
LOCAL LOAD ANALYSIS FOR NOZZLE N1A-B,N2A-B PRPD. CHKD. APPD.
FOR NOZZLE : N1A-B,N2A-B NOZZLE SIZE : 80 NB

LONG. MOMENT KG-M ML 90.0 FACTOR = (Rm/Te) - γ 30.41
TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*ro/Rm - β 0.1809
2 2
3C or 4C 3.3299 -72.56 72.56 72.56 72.56 72.56 72.56 72.56 72.56 72.56
1C or 2C-1 0.0501 -168.80 168.80 -168.80 168.80 -168.80 168.80 -168.80 168.80 -168.80
3A 1.2214 226.97 - - - - -226.97 -226.97 226.97 226.97
1A 0.0861 2473.97 - - - - -2473.97 2473.97 2473.97 -2473.97
3B 3.3841 844.75 -844.75 -844.75 844.75 844.75 - - - -
1B or 1B-1 0.0332 1281.44 -1281.44 1281.44 1281.44 -1281.44 - - - -
3C or 4C 3.3299 -72.56 72.56 72.56 72.56 72.56 72.56 72.56 72.56 72.56
1C-1 or 2C 0.0836 -281.68 281.68 -281.68 281.68 -281.68 281.68 -281.68 281.68 -281.68
4A 2.0575 382.34 - - - - -382.34 -382.34 382.34 382.34
2A 0.0437 1255.66 - - - - -1255.66 1255.66 1255.66 -1255.66
4B 1.1976 298.95 -298.95 -298.95 298.95 298.95 - - - -
2B or 2B-1 0.0525 2026.37 -2026.37 2026.37 2026.37 -2026.37 - - - -

EQUIPMENT PVT. LTD.

TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*rp/Rm - β 0.3685
Te = T MM Te 5.00
3C or 4C 1.6536 -49.67 49.67 49.67 49.67 49.67 49.67 49.67 49.67 49.67
1C or 2C-1 0.0104 -68.07 68.07 -68.07 68.07 -68.07 68.07 -68.07 68.07 -68.07
3A 1.2829 163.22 - - - - -163.22 -163.22 163.22 163.22
1A 0.0633 1754.66 - - - - -1754.66 1754.66 1754.66 -1754.66
3B 2.3647 404.12 -404.12 -404.12 404.12 404.12 - - - -
1B or 1B-1 0.0084 312.78 -312.78 312.78 312.78 -312.78 - - - -
TOTAL CIRCUMFERENTIAL STRESS 'S1' 5.82 495.25 1439.63 677.94 -1195.15 2178.03 2640.60 -1004.85
3C or 4C 1.6536 -49.67 49.67 49.67 49.67 49.67 49.67 49.67 49.67 49.67
1C-1 or 2C 0.0253 -165.58 165.58 -165.58 165.58 -165.58 165.58 -165.58 165.58 -165.58
4A 4.2228 537.24 - - - - -537.24 -537.24 537.24 537.24
2A 0.0253 701.31 - - - - -701.31 701.31 701.31 -701.31
4B 1.3601 232.44 -232.44 -232.44 232.44 232.44 - - - -
2B or 2B-1 0.0137 510.13 -510.13 510.13 510.13 -510.13 - - - -
TOTAL LONGITUDINAL STRESS 'S2' -224.82 464.27 1260.31 -91.10 -720.80 350.65 1756.30 22.52
COMBINED STRESS C1=(S2+S1+C3)/2 23.30 547.40 1442.57 678.64 -719.68 2178.33 2645.48 26.72

EQUIPMENT PVT. LTD.

TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*ro/Rm - β 0.1768
2 2
3C or 4C 2.3006 -27.78 27.78 27.78 27.78 27.78 27.78 27.78 27.78 27.78
1C or 2C-1 0.0756 -70.09 70.09 -70.09 70.09 -70.09 70.09 -70.09 70.09 -70.09
3A 0.5386 55.47 - - - - -55.47 -55.47 55.47 55.47
1A 0.0950 751.16 - - - - -751.16 751.16 751.16 -751.16
3B 1.6814 232.60 -232.60 -232.60 232.60 232.60 - - - -
1B or 1B-1 0.0448 475.83 -475.83 475.83 475.83 -475.83 - - - -
3C or 4C 2.3006 -27.78 27.78 27.78 27.78 27.78 27.78 27.78 27.78 27.78
1C-1 or 2C 0.1077 -99.86 99.86 -99.86 99.86 -99.86 99.86 -99.86 99.86 -99.86
4A 0.8144 83.87 - - - - -83.87 -83.87 83.87 83.87
2A 0.0529 418.28 - - - - -418.28 418.28 418.28 -418.28
4B 0.5158 71.35 -71.35 -71.35 71.35 71.35 - - - -
2B or 2B-1 0.0694 737.11 -737.11 737.11 737.11 -737.11 - - - -
2
COMBINED STRESS C3=((S2-S1) +4*S32)1/2 222.13 345.15 106.66 546.89 266.70 486.74 393.69 292.05

EQUIPMENT PVT. LTD.

TORSIONAL MOMENT KG-M MT 112.0 FACTOR = 0.875*rp/Rm - β 0.3642
Te = T MM Te 10.00
3C or 4C 1.4022 -20.82 20.82 20.82 20.82 20.82 20.82 20.82 20.82 20.82
1C or 2C-1 0.0207 -33.87 33.87 -33.87 33.87 -33.87 33.87 -33.87 33.87 -33.87
3A 0.8895 55.93 - - - - -55.93 -55.93 55.93 55.93
1A 0.0738 511.43 - - - - -511.43 511.43 511.43 -511.43
3B 1.7862 150.86 -150.86 -150.86 150.86 150.86 - - - -
1B or 1B-1 0.0171 159.18 -159.18 159.18 159.18 -159.18 - - - -
3C or 4C 1.4022 -20.82 20.82 20.82 20.82 20.82 20.82 20.82 20.82 20.82
1C-1 or 2C 0.0408 -66.76 66.76 -66.76 66.76 -66.76 66.76 -66.76 66.76 -66.76
4A 2.0837 131.01 - - - - -131.01 -131.01 131.01 131.01
2A 0.0326 225.92 - - - - -225.92 225.92 225.92 -225.92
4B 0.8625 72.84 -72.84 -72.84 72.84 72.84 - - - -
2B or 2B-1 0.0292 271.82 -271.82 271.82 271.82 -271.82 - - - -

EQUIPMENT PVT. LTD.
TESTING FIXTURE FLANGE DESIGN PRPD. CHKD. APPD.
Component Mark/No. TEST FLANGE Location: FLANGE -1, FLANGE -2
DESIGN CONDITIONS
Shell Hyd. Press, P (kg/cm2) 18.460 ALLOWABLE STRESSES (kg/cm2)
FLANGE DIMENSIONS
Nmin = Ab Sa / ( 2 π y G ) 18.74 Hp=(bπG+RA/2)2mP (kg) 5151.63 a = size of Bolt (mm) M16
RA = Rib Area (mm 2) 0.00 H = G2πP/4 (kg) 24517.95 Bolt root area(mm2) 138.30
MOMENT CALCULATIONS
OPERATING
HD = πB2P/4 (kg) 25575.27 hD =(C - B)/2 (mm) 44.00 MD=HD*hD(kg-m) 1125.31
HT = H - HD (kg) -1057.32 hT =(hD+hG)/2 (mm) 46.20 MT=HT*hT(kg-m) -48.85
Mo = MD + MG + MT (kg-m) 1325.80
GASKET SEATING
MO' (kg-m) 2035.76

1.3095 tr = MAX OF t1 & t2 40.22
Y
7.3486

EQUIPMENT PVT. LTD.
TEST RING DESIGN PRPD. CHKD. APPD.
Component Mark/No. TEST RING Location: FLANGE - 3, FLANGE - 4
DESIGN CONDITIONS
Chan. Hyd. Press, P (kg/cm2) 18.460 ALLOWABLE STRESSES (kg/cm2)
FLANGE DIMENSIONS
Nmin = Ab Sa / ( 2 π y G ) 5.34 Hp=(bπG+RA/2)2mP (kg) 8038.98 a = size of Bolt (mm) M16
RA = Rib Area (mm 2) 0.00 H = G2πP/4 (kg) 30950.08 Bolt root area(mm2) 138.30
MOMENT CALCULATIONS
OPERATING
HD = πB2P/4 (kg) 25575.27 hD =(C - B)/2 (mm) 44.00 MD=HD*hD(kg-m) 1125.31
Mo = MD + MG + MT (kg-m) 1490.26
GASKET SEATING
MO' (kg-m) 1839.26
1.3095 tr = MAX OF t1 & t2 38.23
Y
7.3486

KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/EL/01 Rev 1
DOCUMENT : DATASHEET OF COMPRESSOR MOTOR
01 Issued for approval RDS RDS RRG 20.11.13

Prepared Reviewed Approved
Rev. Description Date
by by by
KIRLOSKAR PNEUMATIC CO. LTD.,
Hadapsar Industrial Estate, PUNE 411 013
TECHNICAL COMMUNICATION
DATE: 20/11/2013
Ref. No.: TECH/PRJ/G2093/EI_HTM/00
Project: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION
Subject: HPCL COMMENTS ON COMPRESSOR MOTOR DATASHEET_REV 0.
1. HPCL COMMENT: Area classification correction...

KPCL REPLY: Noted and corrected.
2. HPCL COMMENT: Motor cable sizes as per below –

A) For Motor Main: Cable size is 120 Sq.mm. Aluminium.
B) For Space Heater: Cable size is 5C * 2.5 Sq.mm. Cu.
KPCL REPLY: Noted and incorporated.
HPCL requested to approve the revised compressor motor datasheet in Code-1.
Page 1 of 1
< Security Level 2 >
Annexure (16)
TEG1-1410-005
Page 1 of 1
Client HPCL INDUCTION MOTOR DATA SHEET
Location
Plant Vizag JOB NO: 2013266 REQ.NO.
Unit
Tag No. Pls specify
Service
Applicable Spec. IS:325, IEC60034 0 FIRST ISSUE JDB
Number required Normal : / Stand-by : / Total : 1 REV. DESCRIPTION MADE CHKD. BY APVD. BY DATE
Rev MOTOR RATING Rev MANUFACTURER'S DATA *
Rated output 725 KW Manufacturer's name ABB India Ltd.
No. of poles / Speed 2 / 2967 rpm Type designation AMI 400L2A BANI
Rated voltage & frequency 6600 ± 6% V/ 50 ± 3% Hz Frame No. 400
Thermal classification F Rated output / Voltage 725 kW / 6600 V
Limit of temp. rise (Class) B Rated speed 2967 rpm
Applicable codes & standards IEC 34 IS 325 Certifying authority,if motor is designed for classified area CCOE Certificate No: P322354/2
Type of motor NA
System Fault Level 65 KA for 1 Sec
Rev OPERATING CONDITIONS Degree of protection MOTOR : IP 55 TB : IP 55
Installation Indoor Type of protection CACA, IC 611
Relative Humidity at T max 92% Mounting arrangement (IM code) IM 1001
Design Ambient temperature +45 oC Test according to IS325,IEC60034
Area classification Hazardous Load 1/2 3/4 FL
(as per IS/IEC) Zone2, Temp. : T3 Gas Group : IIA ,IIB, IIC ඹ Current (A) 42.50 59.5 78
Tropicalisation Required Efficiency (%) 93.70 94.5 94.7
Corrosive atmosphere No Power factor 0.80 0.85 0.86
Rev TYPE OF ROTOR Full load torque 2333 N.m
Type of rotor Squirrel cage Break down torque 210 %
Method of cooling IC611 Pull-up torque 70 %
Locked rotor torque 70 %
Degree of protection MOTOR : IP55 TB : IP55 Locked rotor current ( At 80% and 100% rated volatge) 550 %
Type of protection "n" Locked rotor power factor( At 80% and 100% rated volatge) 0.15 %
Locked rotor time (tE) ( At 80% and 100% rated volatge) 11s/5.5s
Start. time at 80% of rated voltage 7.2 sec.
Mounting arrangement * IMB3
Rotor weight 590 (Approx.) kg
Shaft extension One extension Winding connection STAR kg
Total weight 3380 kg
Heating time constant and cold time constant 30 / 180 min.
Rev OPERATION Moment of inertia wk^2 8 kg.m2
Duty Continuous "S1" Bearing ( ) Ball or Roller Ball
Starting method Direct-on-line Bearing No. DE : 6319M/C3 NDE : 6319M/C3
Starting ( ) Loaded Lubricant
550% Of FLC Negetive sequence current and withstand time 10 % of Ifull 1300 Sec.
starting current
Conditions Reacceleration
Direction of rotation CCW from DE
(Facing the shaft end) Permissible shaft end float N.A. mm
Motor Terminal Box PSTB Type 6o of Terminals
Rev TERMINAL BOX & TERMINALS Aux Terminal Box Refer drg Type 2o of Terminals
Position (Facing the shaft ( • ) Right ( ) Left Fault Level Withstand Time and Current for TB 43.7 KA 0.25 S
end) ( ) Top Max. sound press. level (no load) As per IS 12065 dB(A)
Earth terminals 2 terminals diagonally opposite point on Motor
Rev Gland Entry Cable type/Size Gland thread size Cable dia (In/Out)
for motor main 1Rx3Cx120 Sq.mm Al Cab 2" BSC 40-46 mm / mm n Rev ACCESSORIES
for space heater 1Rx5Cx2.5 Sq.mm Cu Cab 0.75" Bsc 18 mm / mm n () Space heater As per clause 2.6 of spec.-G2IR-0000-65-SP-9003 ( 240 V, * W)
() Base
() Shaft key
Rev DRIVEN MACHINE DATA * () Stud terminals
Manufacturer's name ( ) Cable gland
Kind of machine ( ) Tinned Copper Lugs at Cable termination
Absorbed power BkW () Anchor bolts
Required speed rpm () Canopy for outdoor motors
Moment of inertia( Note-3) wk^2 = kg.m2 () Neutral Terminal Box
Direction of Rotation
Type of Mounting
Thrust load ( ) Up N, ( ) Down N
Coupling arrangement ( ) Direct ( ) Gear Rev ADDITIONAL INFORMATION BY VENDOR
( ) V-Belts ( ) () Outline drawings
Rev NOTES () Motor speed - torque curve ( At 80% & 100% of rated voltage )
1. starting time calculation shall be based on operating conditions such as. open valve () Motor speed - current curve ( At 80 % and 100% of rated voltage)
condition/closed valve condition, at no load /under load as applicable () Motor time - current heating curve( At, 80 % and 100% of rated voltage)
2. In case of gear box is provided , equipment wk^2 value at gear box input shaft shall be specified. () Motor speed - Time curve ( At 80 % and 100% of rated voltage)
3. For starrting Current Requirement please refer Electrical Specification ( Doc No:
) () Performance Curve (P.F., Efficiency,Slip etc.)
4.Type of starting, wherever applicable () Thermal withstand curve ( At 80 % and 100% of rated voltage)
() Negative sequence withstand characteristic
() Starting time calculations
Rev SPECIAL REQUIREMENT
() Current Pulsation Analysis ( for Reciprocating Type Driven Machine)
() Torsional analysis
DOCUMENT : GA OF COMPRESSOR MOTOR

by by by
DOCUMENT : TB OF COMPRESSOR MOTOR

by by by
DOCUMENT : PERFORMANCE CURVES OF COMPRESSOR

MOTOR
00 Issued for information RDS RDS RRG 07.09.13

by by by
Classifying code or document type
ABB India Ltd PERFORMANCE DATA OF MOTOR

Motors and Generators
Department/Author Date of issue Lang. Rev. date Our ref.
Design/MM 31/08/2013 En 2013266
Customer ref. Saving Ident Rev./Changed by Pages
-Kirloskar Pneumatic Co. Ltd, A 1/6

End user- HPCL, Vizag
Application :Compressor Qty No: 1

Motor type code AMI 400L2A BANI
Motor type Squirrel cage Motor
Type of Ex-protection Ex nA II T3 (IEC 60079-15)
Mounting designation IM 1001
Protected by enclosure IP 55
Method of cooling IC 611
Insulation Class F
Standards IEC34,IS:325
Ambient temperature, max. 45 °C
Altitude, max. 1000 m.a.s.l.
Duty type S1
Temp. rise Class B (By Resistance Method)
Connection of stator winding Star
Rated output 725 kW
Voltage 6600 V ±6 %
Frequency 50 Hz±3 %
Combined Voltage and Frequency Variation 10%
Speed 2967 rpm
Current 78 A
Relat. starting current 5.5 (incl of IS tol.)
Relat. starting torque 0.7
Relat. maximum torque 2.1
No load current 18 A (Approx.)
Rated torque 2333 Nm
Load characteristics Load % Current A Efficiency % Power Factor
100 78.0 94.7 0.86
75 59.5 94.5 0.85
50 42.5 93.7 0.80
Direction of rotation Uni-directional (CCW from DE)
with U→L1(R), V→L2(Y), W→L3(B)
connection
Sound pressure level: (sinus supply, no load) As per IS 12065
Vibration level: (sinus supply, no load) As per IS 12075
Weight of rotor 590 kg
Total weight of Motor 3380 kg
Inertia rotor / load Approx. 8 kgm² / 6 kgm²
Bearings Antifriction
Maximum stalling time 5.5s (warm) (U=100%)
Starting time 3s (U=100%)
7.2 s (U=80 %)
Number of consec. starts 3 / 2 (cold/warm)
Maximum number of starts 1000 / year
Warm-up time constant 30 min
Cool-down time constant 180 min
Main terminal box PSTB Type
Neutral terminal box PSTB Type
Paint shade Munsell blue
This performance data is final and the Motor will be manufactured accordingly. All Motor data is subject to
tolerances in accordance with IEC34/IS325.
ABB India Ltd

Motors and Visiting Address Postal Address Telephone Telefax
Generators HV Machines HV Machines +91 0265 2604685 +91 0265 2631924
ABB India Ltd. Makerpura,Maneja
Vadodara-390013
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
©Copyright 2013 ABB

Design/MM 31/08/2013 En 2013266

Motor type code: AMI 400L2A BANI

Rated output 725 kW Power Factor 0.86
Voltage 6600 V Rated torque 2333 Nm
Frequency 50 Hz Relat. starting current 5.5
Speed 2967 rpm Relat. starting torque 0.7
Current 78 A Relat. maximum torque 2.1
Torque and Current as a Function of Speed
6 3
I, U=100%
5 2.5
4 2
I/In 3 1.5 T/Tn
2 1
T, U=100%
1 0.5
Load Torque
0 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
n/ns
I, U=100% I, U=80% Load Torque

T, U=100% T, U=80%
ABB India Ltd

Vadodara-390013

Design/MM 31/08/2013 En 2013266


Power Factor and Efficiency as a Function of Load
100 1
99 0.9
Pow er factor
98 0.8
97 0.7
96 0.6
EFF [%]
95 Efficiency 0.5 PF
94 0.4
93 0.3
92 0.2
91 0.1
90 0
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3
P/Pn
Pow er factor Efficiency
ABB India Ltd

Vadodara-390013

Design/MM 31/08/2013 En 2013266


Time - Current and Thermal Limit Curves
10,000
Thermal capability, running (cold)
1,000 Thermal capability, running (w arm)
100
Time [s]
Thermal capability, locked (cold)

Thermal capability, locked (w arm)
10
1
Time-current, U = 80%
Time-current, U = 100%
0.1
1 2 3 4 5
Stator current / Rated current
Thermal capability, running (cold) Thermal capability, locked (cold) Time-current, U = 100%
Thermal capability, running (w arm) Thermal capability, locked (w arm) Time-current, U = 80%
Note! The motors intended to use in hazardous area are not allowed to be over-loaded without
verified firm control of the over-load and its time. The maximum operating settings are stated in the
motor rating plate and/or in its certificate. The motor stall protection shall be based on the
maximum safe stall time stated in the motor datasheet, and in case of increased safety (Ex e)
machine on tE time stated in the motor rating plate and its certificate.
ABB India Ltd
Vadodara-390013

Design/MM 31/08/2013 En 2013266

Negative sequence curve Withstand time- unbalanced current (%)
1800
1700
1600
WITHSTANDTIME (SEC)
1500
1400
1300
0 1 2 3 4 5 6 7 8 9 10
UNBALANCE CURRENT (%)
ABB India Ltd

Vadodara-390013

Design/MM 31/08/2013 En 2013266

Acceleration time calculation : (with couple condition)

• Average acceleration torque of the motor = 1467 Nm
• Rotor Inertia = 8 kgm2 (Approx)
• Load Inertia = 6 kgm2 (As per load curve)
• Synchronous speed of the motor = 3000 rpm
With the help of above mentioned data, starting time can be calculated as :
Starting time = 2 x ¶ x Synchronous speed (rps) x (rotor inertia + load inertia)

__________________________________________________
(Average Accelerating torque in Nm)
Putting given values in above formula we have ,
Starting time = 3.0sec
ABB India Ltd

Vadodara-390013
DOCUMENT : DATASHEET OF LUBE OIL PUMP MOTOR
02 Issued for approval RDS RDS RRG 21/11/2013

by by by
DATE: 21/11/2013
Ref. No.: TECH/PRJ/G2093/EI_LTM/01
Subject: HPCL COMMENTS ON LOP MOTOR DATASHEET_REV 1.
1. HPCL COMMENT: Motor suitable for outdoor application

KPCL REPLY: Noted and corrected.
HPCL requested to approve the revised LT motor (LOP) datasheet in Code-1.
Page 1 of 1
< Security Level 2 > Annexure (16)TEG1-1410-005Page 1 of 1
Client HPCL MV INDUCTION MOTOR DATA SHEET

Location HPCL VAIZAG
Plant JOB NO. REQ.NO.
Unit
Tag No. 74-KM-201
Service OIIL PUMP OF SCREW COMPRESSOR
Applicable Spec. IS:325 0 FIRST ISSUE JDB
Number required Normal : / Stand-by : / Total : REV. DESCRIPTION MADE CHKD. BY APVD. BY DATE
Rev MOTOR RATING Rev MANUFACTURER'S DATA *
Rated output 11KW Manufacturer's name CROMPTON GREAVES LTD
No. of poles / Speed 4 / 1500rpm Type designation AC 3Ph, Squirrel cage induction motor
Rated voltage & frequency 415 ± 10% V/ 50 ± 5% Hz Frame No. ND160M
Thermal classification (X)F ()B ( ) Rated output / Voltage 11 kW / 415V
Limit of temp. rise (Class) ( )F (X)B ( ) Rated speed 1460 rpm
Certifying authority,if motor is designed for classified
Applicable codes & standards ( ) IEC 34 ( X )IS 325 area AS PER MENTIONED ON GAD
Type of motor Energy Eff. 2 Category
System Fault Level 50 KA for 0.25 Sec
Rev OPERATING CONDITIONS Degree of protection MOTOR : IP55 TB : IP55
Installation (x ) Outdoor ( ) Indoor Type of protection Ex"n"
Relative Humidity at T max 92% Mounting arrangement (IM code) B3
o
Design Ambient temperature +45 C Test according to IS325
Area classification ( ) Non-hazardous (X ) Hazardous Load 1/2 3/4 FL
(as per IS/IEC) ( X ) Zone2, Temp. : T3 Gas Group : IIC Current (A) 13 16 21
Tropicalisation Required Efficiency (%) 86 89 89
Corrosive atmosphere ( ) No (X ) Yes Power factor 0.7 0.79 0.82
Rev TYPE OF ROTOR Full load torque 72 N.m
Type of rotor (X ) Squirrel cage ( ) Wound Break down torque 250 %
Method of cooling (X ) IC411 ( ) IC611 ( ) TEFC Pull-up torque 160 %
( ) IC37 ( ) Locked rotor torque 200 %
Degree of protection MOTOR : IP55 TB : IP55 Locked rotor current ( At 80% and 100% rated volatge)AT80% - 400% OF FLC AT100% - 500% OF FLC
Type of protection ( ) "d" ( ) "p" Locked rotor power factor( At 80% and 100% rated volatge) 0.3-0.5
Locked rotor time (tE) ( At 80% and 100% rated volatge) NA
( ) "e" ( X ) "n" Start. time at 80% of rated voltage Less than 4 sec.
Mounting arrangement * (X ) IMB3 ( ) IMB5 ( ) IMV5 Start. time at 100% of rated voltage Less than 2
( ) IMV1 ( ) Rotor weight 37.8 kg
Shaft extension (X) One extension Winding connection DELTA
Total weight 108 kg
( ) Two extension Heating time constant and cold time constant 30 / 60 MIN
Rev OPERATION Moment of inertia wk^2 0.083 kg.m2
Duty ( X ) Continuous "S1" ( ) Intermittent "S " Bearing BALL
Starting method ( X ) Direct-on-line ( ) Star-Delta ( ) Soft-starter ( ) VFD Refer-Note- Bearing No. DE : 6309-2RS NDE : 6209-2RS
Starting 4( ) Loaded ( ) Unloaded Lubricant GREASED FOR LIFE
Refer Note 3 Negetive sequence current and withstand time % of Ifull Sec.
starting current
Conditions ( ) Reacceleration ( ) NA MPa

Direction of rotation ( ) CW ( X) Bidirectional NA l/min
(Facing the shaft end) ( ) CCW Permissible shaft end float mm
( ) Reversible Motor Terminal Box Type No
6 of Terminals
Rev TERMINAL BOX & TERMINALS Aux Terminal Box NA Type No of Terminals
Position (Facing the shaft (X ) Right ( ) Left Fault Level Withstand Time and Current for TB 50 KA 0.25 S
end) ( ) Top Max. sound press. level (no load) 85dB(A) at 1metre
Earth terminals 2 terminals diagonally opposite point on Motor
Rev Gland Entry Cable type/SizeGland thread size Cable dia (In/Out)
for motor main 2x3cx16sqmm Metric mm / mm Rev ACCESSORIES
for space heater Metric mm/ mm () Space heater As per clause 2.6 of spec.-G2IR-0000-65-SP-9003 ( 240 V, * W)
() Base
() Shaft key PROVIDED
Rev DRIVEN MACHINE DATA * () Stud terminals PROVIDED
Manufacturer's name TUSHACO PUMP ( ) Cable gland PROVIDED
Kind of machine TRIPLE SCREW PUMP ( ) Tinned Copper Lugs at Cable termination
NOT IN CGL SCOPE OF SUPPLY
Absorbed power ar rated cond 8.3 BkW () Anchor bolts NOT IN CGL SCOPE OF SUPPLY
Required speed 1460 rpm () Canopy for outdoor motors NOT IN CGL SCOPE OF SUPPLY
Moment of inertia( Note-3) gd^2 = 0.00360 kg.m2 () Neutral Terminal Box NOT IN CGL SCOPE OF SUPPLY
Direction of Rotation FROM COUPLING END CW
Type of Mounting FOOT MOUNTED ( ON PUMP BASEFRAME)
Thrust load ( ) Up N, ( ) Down N
Coupling arrangement ( √) Direct ( ) Gear Rev ADDITIONAL INFORMATION BY VENDOR
( ) V-Belts ( ) () Outline drawings
Rev NOTES () Motor speed - torque curve ( At 80% & 100% of rated voltage )
1. starting time calculation shall be based on operating conditions such as. open valve () Motor speed - current curve ( At 80 % and 100% of rated voltage)
condition/closed valve condition, at no load /under load as applicable () Motor time - current heating curve( At, 80 % and 100% of rated voltage)
2. In case of gear box is provided , equipment wk^2 value at gear box input shaft shall be specified. () Motor speed - Time curve ( At 80 % and 100% of rated voltage)
3. For starrting Current Requirement please refer Electrical Specification ( Doc No:
) () Performance Curve (P.F., Efficiency,Slip etc.)
4.Type of starting, wherever applicable () Thermal withstand curve ( At 80 % and 100% of rated voltage)
() Negative sequence withstand characteristic
() Starting time calculations
Rev SPECIAL REQUIREMENT
() Current Pulsation Analysis ( for Reciprocating Type Driven Machine)
() Torsional analysis
DOCUMENT : GA DRAWING OF LUBE OIL PUMP MOTOR

by by by
FOOT FIXING OVER ALL MOTOR wt
FRAME
(kgs)
AI**
A B B1 C H TOL AA AB BA BB K TOL AD AC L HD HA
ND160M 254 210 -- 108 160.0 / 159.5 73 308 76 254 15.0 / 15.5 325 318 605 376 22 108 90
D END SHAFT EXTENSION AND KEY

D TOL E ED F TOL GD TOL G Y
42.018 / 42.002 110 80 12.00 / 11.957 8.0 / 7.9 37.0 / 36.8 M16X32
NOTES TERMINAL BOX CAN BE ROTATED IN 360 DEG @90 DEG.

TWO EARTHING TERMINALS OPPOSITE TO EACH OTHER ARE PROVIDED ON STATOR BODY.
ONE EARTHING TERMINAL IS PROVIDED INSIDE MAIN TERMINAL BOX.
**MINIMUM DISTANCE FOR EFFICIENT COOLING OF MOTOR TO BE MAINTAINED BY USER
ERTL Test Report ERTL(E)/TES/C184/0004/03-10 Dt. 24/03/2010
CCE Letter No. A/P/HQ/MH/104/2109(P251254) Dt. 17/06/2010
ALL DIMENSIONS ARE IN mm

RINGED DIMENSIONS ARE AS PER IS:1231/IEC60072
CUSTOMER KIRLOSKAR PNEUMATIC CO LTD kW 11
P.O. NO. type ex"n" motor enq FRAME ND160M
IND. NO. NMCI134244 POLE 4
CLIENT TAG NO.
PROJECT
NAME DATE
DRN SBK 21-Sep-13
CHD SBK 21-Sep-13
APPROVED SSN 21-Sep-13
Crompton Greaves Limited TITLE NMCI134244-ND160M
LT Motors Division
Ahmednagar DIMENSION DRAWING REV:0
DOCUMENT : TB DRAWING OF LUBE OIL PUMP MOTOR

by by by
SPACE HEATER DCG ET SIZE RTD
PROVIDED NA YES YES NA
CABLE SIZE NA 1X2CX2.5mm² NA
MAIN CABLE SIZE: STANDARD,STANDARD 2x3Cx16 mm2
CUSTOMER: KIRLOSKAR PNEUMATIC CO LTD kW 11
P.O.NO type ex"n" motor enq FRAME ND160M
IND.NO: NMCI134244 POLE 4
CLIENT:
Tag No.
PROJECT:
NAME DATE ALL DIMENSIONS ARE IN MM UNLESS OTHERWISE SPECIFIED
DRN SBK 21-09-13 SCALE: NTS
CHD SBK 21-09-13 Rev.
APPROVED SSN 21-09-13 Dt.
Crompton Greaves Limited TITLE
TERMINAL BOX ARRANGEMENT EA4295R2
LT Motors Division
Ahmednagar
61121295
DOCUMENT : PERFORMANCE CURVES OF LUBE OIL PUMP

: MOTOR

by by by
THERMAL WITHSTAND TIME CURVE
COLD HOT ♦ At 75% V ▲ At 80% V • At 100% V ■ At 110% V

100000
10000
THERMAL WITHSTAND TIME ( SEC.)
1000
100
36
31
20
17
10 18 16
10
8
1
0 100 200 300 400 500 600
STARTING CURRENT ( % FLC )
Curves are asymptotic to Y axis.

IND.NO: YWPN1914/100 POLE 4
CLIENT: 0 TAG NO. 0
PROJECT: 0
NAME DATE Rev.
DRN PP 21-Sep-13 Dt.
CHD SSN 21-Sep-13
APPROVED DNB 21-Sep-13
LT Motors Division THERMAL WITHSTAND TIME CURVE
Ahmednagar SC10/20/500
SPEED VS TORQUE
320
280
240
200
% FULL LOAD TORQUE
160
120
80
40
PUMP/FAN
0
0 10 20 30 40 50 60 70 80 90 100
% SYNCHRONOUS SPEED
AT 110% V AT 100% V AT 80% V AT 75% V load T-N

IND.NO: YWPN1914/100 POLE 4
CLIENT: 0 TAG NO. 0
PROJECT: 0
NAME DATE Rev.
CHD SSN 21-Sep-13
LT Motors Division SUPERIMPOSED TORQUE SPEED CURVE
Ahmednagar SC200/500
LOAD Vs EFFICIENCY
100
90 86 89 89
80
70
EFFICIENCY (%)
60
50
40
30
20
10
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD
LOAD Vs POWER-FACTOR
0.9 0.82
0.79
0.8
0.7
0.7
0.6
FACTOR
POWER
0.5
0.4
0.3
0.2
0.1
0
NO LOAD 1/4 LOAD 1/2 LOAD 3/4 LOAD FULL LOAD
LOAD

CLIENT: 0 TAG NO. 0
PROJECT: 0
NAME DATE Rev.
CHD SSN 21-Sep-13
LT Motors Division LOAD Vs EFFICIENCY & POWER FACTOR CURVE
Ahmednagar SC89.00/0.82
SPEED Vs CURRENT
600
500
400
SCC (% FLC)
300
200
100
0
0 20 40 60 80 100
% SYNCHRONOUS SPEED
AT 110% V AT 100%V AT 80% V AT 75% V
TIME Vs CURRENT
600
500
SCC (%FLC )
400
300
200
100
0
0 50 100 150 200 250
%STARTING TIME
AT 110%V AT 100%V AT 80%V AT 75%V

CLIENT: 0 TAG NO. 0
PROJECT: 0
NAME DATE Rev.
CHD SSN 21-Sep-13
LT Motors Division CURRENT SPEED & CURRENT TIME CURVE
Ahmednagar SC200/500
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/IN/01 Rev 1
DOCUMENT : INSTRUMENT INDEX
01 Issued for information SSP RDS RRG 25.11.13

by by by
DATE: 22/11/2013
Ref. No.: TECH/PRJ/G2093/EI_INDEX/00
Subject: HPCL COMMENTS ON INSTRUMENT INDEX_REV 0.
HPCL COMMENT:
1. Tags for signals between LCP and PLC/MCC and PLC/MCC to be mentioned.
KPCL REPLY:
1. Please note that, instrument index document contains all the field instruments.
Interconnecting signals between PLC/MCC, PLC/MMS are not mentioned. However the
same is a part of point Database/I-O list document. Lamps/Push buttons are mentioned in
revised document.
HPCL requested to approve the revised Instrument Index in Code-1.
Page 1 of 1
Vlv. Fail
Sr. No Tag No. Instrument Type Desc. Service P&ID Location System IO Type Signal Type Line Number Equipment Name Status Remarks
Position
1 PI-0321 PRESSURE GAUGE COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD - - - - 16"-P-74-0321-A5A - - -
2 PI-0322 PRESSURE GAUGE COMPRESSOR DISCHARGE PRESSURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - - -
3 PI-0323 PRESSURE GAUGE OIL HEADER PRESSURE PRJ/G2093/01 FIELD - - - - 4"-LO-74-0350-A1M - - -
4 PI-0324 PRESSURE GAUGE LOP 201A DISCHARGE PRESSURE PRJ/G2093/01 FIELD - - - - 3"-LO-74-0322-A1M - - -
5 PI-0325 PRESSURE GAUGE LOP 201B DISCHARGE PRESSURE PRJ/G2093/01 FIELD - - - - 3"-LO-74-0324-A1M - - -
6 PI-0326 PRESSURE GAUGE GAS COOLER WATER OUTLET PRESSURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0323-A5Y - - -
7 PI-0327 PRESSURE GAUGE OIL COOLER 202A WATER OUTLET PRESSURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0322-A5Y - - -
8 PI-0328 PRESSURE GAUGE OIL COOLER 202B WATER OUTLET PRESSURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0321-A5Y - - -
9 PI-0329 PRESSURE GAUGE COOLING WATER HEADER PRESSURE PRJ/G2093/01 FIELD - - - - 6"-SWS-74-0321-A5Y - - -
10 PI-0330 PRESSURE GAUGE SEAL OIL COOLER A OUTLET PRESSURE PRJ/G2093/01 FIELD - - - - 3/4"-BCR-74-0324-A3A - - -
11 PI-0331 PRESSURE GAUGE SEAL OIL COOLER B OUTLET PRESSURE PRJ/G2093/01 FIELD - - - - 3/4"-BCR-74-0325-A3A - - -
12 PI-0332 PRESSURE GAUGE SEAL OIL HEADER PRESSURE PRJ/G2093/01 FIELD - - - - 3/4"-SO-74-0342-A1M - - -
13 TI-0321 TEMPERATURE GAUGE COMPRESSOR SUCTION TEMPERATURE PRJ/G2093/01 FIELD - - - - 16"-P-74-0321-A5A - - U = 400
14 TI-0322 TEMPERATURE GAUGE COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - - U = 280
15 TI-0323 TEMPERATURE GAUGE GAS COOLER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0324-A5A - - U = 280
16 TI-0324 TEMPERATURE GAUGE GAS COOLER WATER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0323-A5Y - - U = 250
17 TI-0325 TEMPERATURE GAUGE OIL COOLER 202A WATER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0322-A5Y - - U = 250
18 TI-0326 TEMPERATURE GAUGE OIL COOLER 202B WATER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 3"-SWR-74-0321-A5Y - - U = 250
19 TI-0327 TEMPERATURE GAUGE COOLING WATER HEADER TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-SWS-74-0321-A5Y - - U = 250
SEAL OIL COOLER A WATER OUTLET
20 TI-0328 TEMPERATURE GAUGE PRJ/G2093/01 FIELD - - - - 3/4"-BCR-74-0324-A3A - - U = 250
TEMPERATURE
SEAL OIL COOLER B WATER OUTLET
21 TI-0329 TEMPERATURE GAUGE PRJ/G2093/01 FIELD - - - - 3/4"-BCR-74-0325-A3A - - U = 250
TEMPERATURE
22 TE-0321 TEMPERATURE ELEMENT, RTD COMPRESSOR SUCTION TEMPERATURE PRJ/G2093/01 FIELD - - - - 16"-P-74-0321-A5A - U = 400, DUPLEX
23 TE-0322 TEMPERATURE ELEMENT, RTD COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - U = 280, DUPLEX
24 TE-0323A TEMPERATURE ELEMENT, RTD COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - U = 280, DUPLEX
25 TE-0323B TEMPERATURE ELEMENT, RTD COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - U = 280, DUPLEX
26 TE-0323C TEMPERATURE ELEMENT, RTD COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0322-A5A - U = 280, DUPLEX
27 TE-0324 TEMPERATURE ELEMENT, RTD OIL HEADER TEMPERATURE PRJ/G2093/01 FIELD - - - - 4"-LO-74-0350-A1M - U = 280, DUPLEX
28 TE-0325 TEMPERATURE ELEMENT, RTD OTS TEMPERATURE PRJ/G2093/01 FIELD - - - - - 74-V-211 - U = 400, DUPLEX
29 TE-0326 TEMPERATURE ELEMENT, RTD GAS COOLER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 6"-P-74-0324-A5A - U = 280, DUPLEX
30 TE-0327 TEMPERATURE ELEMENT, RTD OIL COOLER OUTLET TEMPERATURE PRJ/G2093/01 FIELD - - - - 3"-LO-74-0328-A1M - U = 280, DUPLEX
31 TE-0328 TEMPERATURE ELEMENT, RTD SEAL OIL HEADER TEMPERATURE PRJ/G2093/01 FIELD - - - - 3/4"-SO-74-0342-A1M - U = 280, DUPLEX
32 LG-0321 REFLEX LEVEL GAUGE OIL TANK SEPARATOR LEVEL PRJ/G2093/01 FIELD - - - - - 74-V-211 - CC = 720mm
4-20mA
33 PT-0321 PRESSURE TRANSMITTER COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD DCS AI - 16"-P-74-0321-A5A - - FOR 0 TO 20% CAPACITY
(HART)
4-20mA
34 PT-0322A PRESSURE TRANSMITTER COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD PLC AI - 16"-P-74-0321-A5A - - -
(HART)
4-20mA
35 PT-0322B PRESSURE TRANSMITTER COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD PLC AI - 16"-P-74-0321-A5A - - -
(HART)
4-20mA
36 PT-0322C PRESSURE TRANSMITTER COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD PLC AI - 16"-P-74-0321-A5A - - -
(HART)
4-20mA
37 PT-0323 PRESSURE TRANSMITTER COMPRESSOR SUCTION PRESSURE PRJ/G2093/01 FIELD PLC AI - 16"-P-74-0321-A5A - - FOR CAPACITY CONTROL
(HART)
4-20mA
38 PT-0324 PRESSURE TRANSMITTER COMPRESSOR DISCHARGE PRESSURE PRJ/G2093/01 FIELD DCS AI - 6"-P-74-0322-A5A - - -
(HART)
4-20mA
39 PT-0325A PRESSURE TRANSMITTER COMPRESSOR DISCHARGE PRESSURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A - - -
(HART)
4 20 A
4-20mA
40 PT-0325B PRESSURE TRANSMITTER COMPRESSOR DISCHARGE PRESSURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A - - -
(HART)
4-20mA
41 PT-0325C PRESSURE TRANSMITTER COMPRESSOR DISCHARGE PRESSURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A - - -
(HART)
4-20mA
42 PT-0326 PRESSURE TRANSMITTER SOS OUTLET PRESSURE PRJ/G2093/01 FIELD DCS AI - 6"-P-74-0325-A5A - - -
(HART)
4-20mA
43 PT-0327 PRESSURE TRANSMITTER SEAL OIL HEADER PRESSURE PRJ/G2093/01 FIELD DCS AI - 3/4"-SO-74-0342-A1M - - -
(HART)
4-20mA
44 PT-0328A PRESSURE TRANSMITTER SEAL OIL HEADER PRESSURE PRJ/G2093/01 FIELD PLC AI - 3/4"-SO-74-0342-A1M - - -
(HART)
4-20mA
45 PT-0328B PRESSURE TRANSMITTER SEAL OIL HEADER PRESSURE PRJ/G2093/01 FIELD PLC AI - 3/4"-SO-74-0342-A1M - - -
(HART)
4-20mA
46 PT-0328C PRESSURE TRANSMITTER SEAL OIL HEADER PRESSURE PRJ/G2093/01 FIELD PLC AI - 3/4"-SO-74-0342-A1M - - -
(HART)
4-20mA
47 TT-0321 TEMPERATURE TRANSMITTER COMPRESSOR SUCTION TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 16"-P-74-0321-A5A -
(HART)
4-20mA
48 TT-0322 TEMPERATURE TRANSMITTER COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 6"-P-74-0322-A5A -
(HART)
4-20mA
49 TT-0323A TEMPERATURE TRANSMITTER COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A -
(HART)
4-20mA
50 TT-0323B TEMPERATURE TRANSMITTER COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A -
(HART)
4-20mA
51 TT-0323C TEMPERATURE TRANSMITTER COMPRESSOR DISCHARGE TEMPERATURE PRJ/G2093/01 FIELD PLC AI - 6"-P-74-0322-A5A -
(HART)
4-20mA
52 TT-0324 TEMPERATURE TRANSMITTER OIL HEADER TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 4"-LO-74-0350-A1M -
(HART)
4-20mA
53 TT-0325 TEMPERATURE TRANSMITTER OTS TEMPERATURE PRJ/G2093/01 FIELD PLC AI - - 74-V-211 -
(HART)
4-20mA
54 TT-0326 TEMPERATURE TRANSMITTER GAS COOLER OUTLET TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 6"-P-74-0324-A5A -
(HART)
4-20mA
55 TT-0327 TEMPERATURE TRANSMITTER OIL COOLER OUTLET TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 3"-LO-74-0328-A1M -
(HART)
4-20mA
56 TT-0328 TEMPERATURE TRANSMITTER SEAL OIL HEADER TEMPERATURE PRJ/G2093/01 FIELD DCS AI - 3/4"-SO-74-0342-A1M -
(HART)
4-20mA
57 ZT-0321 POSITION TRANSMITTER COMPRESSOR SLIDE VALVE POSITION PRJ/G2093/01 FIELD PLC AI - - 74-K-201 - OHMS INPUT FROM POT
(HART)
DIFFERENTIAL PRESSURE 4-20mA

58 PDT-0321 DP ACROSS SUCTION 'T' STRAINER PRJ/G2093/01 FIELD DCS AI - 16"-P-74-0321-A5A - - -
TRANSMITTER (HART)
DIFFERENTIAL PRESSURE 4-20mA 6"-P-74-0322-A5A /
59 PDT-0322 COMPRESSOR DISCHARGE / OIL DP PRJ/G2093/01 FIELD PLC AI - - - -
TRANSMITTER (HART) 4"-LO-74-0350-A1M
60 PDT-0323A COMPRESSOR DISCHARGE / OIL DP PRJ/G2093/01 FIELD PLC AI - - - -
TRANSMITTER (HART) 4" LO 74 0350 A1M
4"-LO-74-0350-A1M
61 PDT-0323B COMPRESSOR DISCHARGE / OIL DP PRJ/G2093/01 FIELD PLC AI - - - -
62 PDT-0323C COMPRESSOR DISCHARGE / OIL DP PRJ/G2093/01 FIELD PLC AI - - - -
63 PDT-0324 COMPRESSOR DISCHARGE / OIL DP PRJ/G2093/01 FIELD DCS AI - - - -
64 PDT-0325 DP ACROSS SOS PRJ/G2093/01 FIELD DCS AI - - 74-V-212 - -
TRANSMITTER (HART)
65 PDT-0326 DP ACROSS OIL FILTER PRJ/G2093/01 FIELD DCS AI - - 74-X-211A/ B - -
TRANSMITTER (HART)
4-20mA
66 LT-0321 LEVEL TRANSMITTER OIL TANK SEPARATOR LEVEL PRJ/G2093/01 FIELD DCS AI - - 74-V-211 - CC = 720mm, RADAR TYPE
(HART)
67 PDCV-0324 CONTROL VALVE OIL PUMP BYPASS VALVE PRJ/G2093/01 FIELD DCS AO E/P FC 1.5"-LO-74-0325-A1M - - -
68 TCV-0327 CONTROL VALVE OIL COOLER BYPASS VALVE PRJ/G2093/01 FIELD DCS AO E/P FO 3"-LO-74-0326-A1M - - -
69 PV-0325 CONTROL VALVE HOT GAS BYPASS CONTROL VALVE PRJ/G2093/01 FIELD DCS AO E/P FO 3"-P-74-0326-A5A - - -
70 UY-0321 SOLENOID VALVE COMPRESSOR LOAD SOV PRJ/G2093/01 FIELD PLC DO CONTACT - - 74-K-201 - 110 VAC
71 UY-0322 SOLENOID VALVE COMPRESSOR LOAD SOV PRJ/G2093/01 FIELD PLC DO CONTACT - - 74-K-201 - 110 VAC
72 UY-0323 SOLENOID VALVE COMPRESSOR UNLOAD SOV PRJ/G2093/01 FIELD PLC DO CONTACT - - 74-K-201 - 110 VAC
73 UY-0324 SOLENOID VALVE COMPRESSOR UNLOAD SOV PRJ/G2093/01 FIELD PLC DO CONTACT - - 74-K-201 - 110 VAC
74 UY-0325 SOLENOID VALVE HOT GAS BYPASS SOV PRJ/G2093/01 FIELD PLC DO CONTACT - - PV-0325 - 110 VAC
75 ZSL-0325 LIMIT SWITCH HOT GAS BYPASS VALAV CLOSE PRJ/G2093/01 FIELD PLC DI CONTACT - - PV-0325 NC -
76 ZSH-0326 LIMIT SWITCH HOT GAS BYPASS VALAV OPEN PRJ/G2093/01 FIELD PLC DI CONTACT - - PV-0325 NC -
77 ZSL-0326 LIMIT SWITCH COMPRESSOR MIN CAPACITY PRJ/G2093/01 FIELD PLC DI CONTACT - - 74-K-201 NC -
78 ZSH-0326 LIMIT SWITCH COMPRESSOR MAX CAPACITY PRJ/G2093/01 FIELD PLC DI CONTACT - - 74-K-201 NC -
79 HS-0321 HAND SWITCH FAULT RESET PB PRJ/G2093/01 LCP PLC DI CONTACT - - - - -
80 HS-0322 HAND SWITCH ALARM ACCEPT PB PRJ/G2093/01 LCP PLC DI CONTACT - - - - -
81 HS-0323 HAND SWITCH EMERGENCY SHUTDOWN PB PRJ/G2093/01 LCP PLC DI CONTACT - - - - -

HV
82 HS-0324 HAND SWITCH COMPRESSOR START PB PRJ/G2093/01 LCP DI CONTACT - - - - -
SWGR
HV
83 HS-0325 HAND SWITCH COMPRESSOR STOP PB PRJ/G2093/01 LCP DI CONTACT - - - - -
SWGR
84 HS-0326 HAND SWITCH COMPRESSOR LOAD PB PRJ/G2093/01 LCP PLC DI CONTACT - - - - -
85 HS-0327 HAND SWITCH COMPRESSOR UNLOAD PB PRJ/G2093/01 LCP PLC DI CONTACT - - - - -
86 HS-0328 SELECTOR SWITCH COMPRESSOR CAPACITY AUTO/MANUAL SWITCH PRJ/G2093/01 LCP PLC DI CONTACT - - - - -
87 HS-0329 HAND SWITCH OIL PUMP A START PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
88 HS-0330 HAND SWITCH OIL PUMP A STOP PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
Vlv. Fail
Sr. No Tag No. Instrument Type Desc. Service P&ID Location System IO Type Signal Type Line Number Equipment Name Status Remarks
Position
89 HS-0331 SELECTOR SWITCH OIL PUMPS A/B SELECTION PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
90 HS-0333 HAND SWITCH OIL PUMP B STOP PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
91 HS-0334 HAND SWITCH OIL PUMP B START PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
92 HS-0335 HAND SWITCH OTS OIL HEATER STOP PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
93 HS-0336 HAND SWITCH OTS OIL HEATER START PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
94 HS-0337 SELECTOR SWITCH OTS OIL HEATER AUTO/MANUAL SWITCH PRJ/G2093/01 LCP MCC DI CONTACT - - - - -
95 XL-0321 INDICATING LAMP COMPRESSOR RUNNING PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
96 XL-0322 INDICATING LAMP COMPRESSOR "READY TO START" PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
97 XL-0325 INDICATING LAMP OIL PUMP A RUNNING PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
98 XL-0326 INDICATING LAMP OIL PUMP B RUNNING PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
99 XL-0327 INDICATING LAMP OTS OIL HEATER RUNNING PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
100 PALL-0322 ANNUNCIATOR LAMP COMP SUCTION PRESSURE LO LO PRJ/G2093/01 LCP PLC AI CONTACT - - - - -
101 PAHH-0325 ANNUNCIATOR LAMP COMP DISCHARGE PRESSURE HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
102 TAHH-0323 ANNUNCIATOR LAMP COMP DISCHARGE TEMP HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
103 PDALL-0323 ANNUNCIATOR LAMP COMP OIL/GAS DIFF PRESSURE LO LO PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
104 PALL-0328 ANNUNCIATOR LAMP SEAL OIL HEADER PRESSURE LO LO PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
105 TAHH-0329 ANNUNCIATOR LAMP COMP MOTOR BEARING TEMP HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
106 TAHH-0330 ANNUNCIATOR LAMP COMP MOTOR WINDING TEMP HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
107 VAHH-0325 ANNUNCIATOR LAMP COMP MOTOR BEARING HOUSING VIBRATION HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
108 TAHH-0337 ANNUNCIATOR LAMP COMP JOURNAL BEARING TEMP HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
109 TAHH-0345 ANNUNCIATOR LAMP COMP TILTING PAD BEARING TEMP HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
110 VAHH-0321 ANNUNCIATOR LAMP COMP CASING VIBRATION HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
111 ZAHH-0325 ANNUNCIATOR LAMP COMP AXIAL DISPLACEMENT HI HI PRJ/G2093/01 LCP PLC DO CONTACT - - - - -
112 TE-0329A TEMPERATURE ELEMENT COMP MOTOR BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - -
DUPLEX RTD
113 TE-0329B TEMPERATURE ELEMENT COMP MOTOR BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - -
114 TE-0330 TEMPERATURE ELEMENT COMP MOTOR WINDING TEMP PRJ/G2093/01 FIELD MMS AI - - - - - SIMPLEX RTD
120 TE-0336A TEMPERATURE ELEMENT COMP MOTOR BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - -
DUPLEX RTD
121 TE-0336B TEMPERATURE ELEMENT COMP MOTOR BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - -
122 TE-0337 TEMPERATURE ELEMENT COMP JOURNAL BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - - SIMPLEX RTD
130 TE-0345 TEMPERATURE ELEMENT COMP TILTING PAD BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - - SIMPLEX RTD
136 TE 0351
TE-0351 TEMPERATURE ELEMENT COMP TILTING PAD BEARING TEMP PRJ/G2093/01 FIELD MMS AI - - - - - SIMPLEX RTD
138 VT-0321 VIBRATION TRANSMITTER COMP CASING VIBRATION PRJ/G2093/01 FIELD MMS AI - - - - -
142 VT-0325 VIBRATION TRANSMITTER COMP MOTOR BEARING HOUSING VIBRATION PRJ/G2093/01 FIELD MMS AI - - - - -
146 ZT-0325 DISPLACEMENT TRANSMITTER COMP AXIAL DISPLACEMENT PRJ/G2093/01 FIELD MMS AI - - - - -
147 ZT-0326 DISPLACEMENT TRANSMITTER COMP AXIAL DISPLACEMENT PRJ/G2093/01 FIELD MMS AI - - - - -
NOTES: PLEASE REFER POINT DATABASE, FOR INTERCONNECTING SIGNALS BETWEEN PLC/DCS, PLC/MCC AND PLC/MMS
1 22.11.2013 SSP RDS RRG [] Hold
0 3.10.2013 RDS RDS RRG VENDOR: KIRLOSKAR PNEUMATIC CO.LTD. * By Vendor
PROJECT: TAIL GAS COMPRESSOR FOR HYDROGEN
Rev. Date BY CHKD APPVD ^ Data Revised
PRESSSURE SWING ADSORPTION
END USER : HPCL, VISAKH. DOCUMENT NO. REV
Kirloskar Pneumatic Co. CLIENT : HPCL, VISAKH. PRJ / G2093/IN/01 1
Ltd
DOCUMENT : CABLE SCHEDULE
04 Issued for approval SSP RRG RRG 26.12.13

02 Issued for approval RDS RRG RRG 23.09.13
by by by
DOC NO : PRJ/G2093/IN/02 Rev 1 Rev 2 Rev 3 Rev 4
Kirloskar Pneumatic Co. Ltd.

PAGE : 1 Sign Date Sign Date Sign Date Sign Date
RDS RDS RDS SSP
OWNER : HPCL VAIZAG RDS 4/9/2013 RDS 9/23/2013 RDS 30/11/13 RRG 26/12/2013
PROJECT : PSA TAIL GAS SCREW COMPRESSOR PACKAGE (74-K-201) SUPPLIER : KPCL, PUNE RRG RRG RRG RRG
CABLE SCHEDULE
JB NO : JBS-106 IS SIGNAL (4 - 20mA - HART) TO DCS, LOC: COMP
MULTIPAIR CABLE NO.BY CLIENT BRANCH CABLE BY KPCL : 1 P X 1.5 MM² MULTIPAIR CABLE BY CLIENT : 12 P X 1.5 MM²
LOCAL LOCAL CONTROL PANEL - COMP. DCS
Multi cable
JN. Box Cable Panel Others Remarks
From To Length , m Pair No. Terminal no
Terml. No. Type No. Inst. No. Terml. No. Inst. No. Terml. No.
1 1P x 1.5
Sq.mm
PDT-0321 JBS-106 2 1 TEE' STRAINER DIFF PRESSURE
IS
3 BLUE
4 1P x 1.5
Sq.mm
PT-0321 JBS-106 5 2 COMP. SUCTION PRESSURE
IS
6 BLUE
7 1P x 1.5
Sq.mm
TT-0321 JBS-106 8 3 COMP.SUCTION TEMPERATURE
IS
9 BLUE
10 1P x 1.5
Sq.mm
PT-0324 JBS-106 11 4 COMP. DISCHARGE PRESSURE
IS
12 BLUE
13 1P x 1.5
Sq mm
Sq.mm
TT-0322 JBS-106 14 5 COMP.DISCHARGE TEMPERATURE
IS
15 BLUE
16 1P x 1.5
Sq.mm
LT-0321 JBS-106 17 6 COMP.OTS LEVEL
IS
18 BLUE
19 1P x 1.5
Sq.mm
TT-0326 JBS-106 20 7 TEMPERATURE AFTER GAS COOLER
IS
21 BLUE
22 1P x 1.5
Sq.mm
PDT-0325 JBS-106 23 8 SECONDARY OIL SEPARATOR DIFF PRESSURE
IS
24 BLUE
25 1P x 1.5
Sq.mm
PT-0326 JBS-106 26 9 PRESSURE AFTER SOS
IS
27 BLUE
28 1P x 1.5
Sq.mm
PV-0325 JBS-106 29 10 EQUALIZING VALVE
IS
30 BLUE
31
SPARE JBS-106 32 11 SPARE
33
34
36
Notes:
1. Junction Box shall be WP to IP 65 & material shall be Die Cast Alluminium.
2. Multipair Cable shall be in Client's scope of supply.

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBS-107 IS SIGNAL (4 - 20mA - HART) TO DCS, LOC: COMP
MULTIPAIR CABLE NO. BY CLIENT BRANCH CABLE BY KPCL : 1 P X 1.5 MM² MULTIPAIR CABLE BY CLIENT : 12 P X 1.5 MM²
LOCAL LOCAL CONTROL PANEL - COMP. A DCS
Multi cable
JN. Box Cable Panel Others Remarks
From To Length , m Pair No. Terminal no
Terml. No. Type No. Inst. No. Terml. No. Inst. No. Terml. No.
1 1P x 1.5
Sq.mm
PDT-0324 JBS-107 2 1 COMP.OIL/GAS DIFF PRESSURE
IS
3 BLUE
4 1P x 1.5
Sq.mm
PDCV-0324 JBS-107 5 2 OIL PUMP BYPASS CONTROL VALVE
IS
6 BLUE
7 1P x 1.5
Sq.mm
PDT-0326 JBS-107 8 3 DUPLEX OIL FILTER DIFF PRESSURE
IS
9 BLUE
10 1P x 1.5
Sq.mm
TT-0327 JBS-107 11 4 COMP. OIL TEMP AFTER OIL COOLER
IS
12 BLUE
13 1P x 1.5
Sq.mm
TCV-0327 JBS-107 14 5 TEMPERATURE CONTROL VALVE
IS
15 BLUE
16 1P x 1.5
Sq.mm
TT-0324 JBS-107 17 6 COMP. OIL TEMP AFTER DUPLEX OIL FILTER
IS
18 BLUE
19 1P x 1.5
Sq.mm
TT-0328 JBS-107 20 7 OIL HEADER TEMPERATURE - SEAL OIL SYSTEM
IS
21 BLUE
22 1P x 1.5
Sq.mm
PT-0327 JBS-107 23 8 OIL HEADER PRESSURE - SEAL OIL SYSTEM
IS
24 BLUE
25 1P x 1.5
Sq.mm
ZT-0321 JBS-107 26 9 COMP. CAPACITY INDICATION
IS
27 BLUE
28
30
31
33
34
36
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBS-101 IS SIGNAL (4 - 20mA - HART) TO PLC, LOCATION: COMP
MULTIPAIR CABLE NO. BY CLIENT BRANCH CABLE BY KPCL : 1P X 1.5 MM² MULTIPAIR CABLE BY CLIENT : 12P X 1.5 MM²
LOCAL LOCAL CONTROL PANEL CONTROL ROOM - PLC PANEL
Multi cable
JN. Box Cable Mar. Rack Z.B. Rack Panel Others Remarks
From To Length , m Pair No.
Terml. No. Type Terml. No. Inst. No. Terml. No. No. Inst. No. Terml. No. Inst. No. Terml. No.
1 1P x 1.5
Sq.mm
PT-0322A JBS-101 2 1 COMP. SUCTION PRESSURE
IS
3 BLUE
4 1P x 1.5
Sq.mm
PT-0322B JBS-101 5 2 COMP. SUCTION PRESSURE
IS
6 BLUE
7 1P x 1.5
Sq.mm
PT-0322C JBS-101 8 3 COMP. SUCTION PRESSURE
IS
9 BLUE
10 1P x 1.5
Sq.mm
PT-0325A JBS-101 11 4 COMP. DISCH PRESSURE
IS
12 BLUE
13 1P x 1.5
Sq.mm
PT-0325B JBS-101 14 5 COMP. DISCH PRESSURE
IS
15 BLUE
16 1P x 1.5
Sq.mm
PT-0325C JBS-101 17 6 COMP. DISCH PRESSURE
IS
18 BLUE
19 1P x 1.5
Sq.mm
PDT-0323A JBS-101 20 7 COMP. OIL/GAS DIFF PRESSURE
IS
21 BLUE
22 1P x 1.5
Sq.mm
PDT-0323B JBS-101 23 8 COMP. OIL/GAS DIFF PRESSURE
IS
24 BLUE
25 1P x 1.5
Sq.mm
PDT-0323C JBS-101 26 9 COMP. OIL/GAS DIFF PRESSURE
IS
27 BLUE
28
SPARE 29 10 SPARE
30
31
SPARE 32 11 SPARE
33
34
SPARE 35 12 SPARE
36
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBS-102 IS SIGNAL (4 - 20mA - HART) TO PLC, LOCATION: COMP
MULTIPAIR CABLE NO. BY CLIENT BRANCH CABLE BY KPCL : 1P X 1.5 MM² MULTIPAIR CABLE BY CLIENT : 12P X 1.5 MM²
Multi cable
1 1P x 1.5
Sq.mm
TT-0323A JBS-102 2 1 COMP. DISCHARGE TEMPEARTURE
IS
3 BLUE
4 1P x 1.5
Sq.mm
TT-0323B JBS-102 5 2 COMP. DISCHARGE TEMPEARTURE
IS
6 BLUE
7 1P x 1.5
Sq.mm
TT-0323C JBS-102 8 3 COMP. DISCHARGE TEMPEARTURE
IS
9 BLUE
10 1P x 1.5
Sq.mm
PT-0328A JBS-102 11 4 COMP. SEAL OIL PRESSIRE
IS
12 BLUE
13 1P x 1.5
Sq.mm
PT-0328B JBS-102 14 5 COMP. SEAL OIL PRESSIRE
IS
15 BLUE
16 1P x 1.5
Sq.mm
PT-0328C JBS-102 17 6 COMP. SEAL OIL PRESSIRE
IS
18 BLUE
19 1P x 1.5
Sq.mm
PT-0323 JBS-102 20 7 COMP. SUCTION PRESSURE
IS
21 BLUE
22 1P x 1.5
Sq.mm
PDT-0322 JBS-102 23 8 COMP. OIL/GAS DIFF PRESSURE
IS
24 BLUE
25 1P x 1.5
Sq.mm
TT-0325 JBS-102 26 9 COMP. OTS OIL TEMPEARTURE
IS
27 BLUE
28
SPARE 29 10 SPARE
30
31
SPARE 32 11 SPARE
33
34
SPARE 35 12 SPARE
36
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JB-IVi-001 IS SIGNAL BN 3500 LOC: COMP

MULTIPAIR CABLE BY CLIENT: . 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : BN CABLE
Multi cable
1
JB TO
2 ACCELROMETER
VT-0321 JB-IVi-001 1 COMPRESSOR VIBRATION
3 CABLE IS WITH
SENSOR
4
5
JB TO
6 ACCELROMETER
7 CABLE IS WITH
SENSOR
8
9
JB TO
10 ACCELROMETER
11 CABLE IS WITH
SENSOR
12
13
JB TO
14 ACCELROMETER
15 CABLE IS WITH
SENSOR
16
17
18
JB-IVi-001 5
19
20
21
22
JB-IVi-001 6
23
24
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JB-IZi-001 IS SIGNAL BN 3500 LOC: COMP MOTOR
MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : BN CABLE
Multi cable
1
JB TO
2 ACCELROMETER
VT-0325 JB-IZi-001 1 COMPRESSOR MOTOR NDE VIBRATION
3 CABLE IS WITH
SENSOR
4
5
JB TO
6 ACCELROMETER
VT-0326 JB-IZi-001 2 COMPRESSOR MOTOR NDE VIBRATION
7 CABLE IS WITH
SENSOR
8
9
JB TO
10 ACCELROMETER
VT-0327 JB-IZi-001 3 COMPRESSOR MOTOR DE VIBRATION
11 CABLE IS WITH
SENSOR
12
13
JB TO
14 ACCELROMETER
VT-0328 JB-IZi-001 4 COMPRESSOR MOTOR DE VIBRATION
15 CABLE IS WITH
SENSOR
16
17
18
JB-IZi-001 5
19
20
21
22
JB-IZi-001 6
23
24
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JB-IZi-002 IS SIGNAL BN 3500 LOC: COMP

MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : BN CABLE
Multi cable
1
JB TO
2 PROXIMATOR
ZT-0325 JB-IZi-002 1 COMPRESSOR AXIAL DISPLACEMENT
3 CABLE IS WITH
SENSOR
4
5
JB TO
6 PROXIMATOR
ZT-0326 JB-IZi-002 2 COMPRESSOR AXIAL DISPLACEMENT
7 CABLE IS WITH
SENSOR
8
9
10
JB-IZi-002 3
11
12
13
14
JB-IZi-002 4
15
16
17
18
JB-IZi-002 5
19
20
21
22
JB-IZi-002 6
23
24
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBT-001 IS SIGNAL BN 3500 LOC: COMP MOTOR TERMINAL BOX

MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2
Multi cable
1
2
TE-0329A JBT-001 1 MOTOR BEARING (NDE) TEMPERATURE
3
4
5
6
TE-0329B JBT-001 2 MOTOR BEARING (NDE) TEMPERATURE
7
8
9
10
TE-0336A JBT-001 DIRECT RUN 3 MOTOR BEARING (DE) TEMPERATURE
11
CABLE FROM
12 MOTOR
13 TERMINAL BOX/
14 JB TO BN
TE-0336B JBT-001 SYSTEM 4 MOTOR BEARING (DE) TEMPERATURE
15
16
17
18
JBT-001 5
19
20
21
22
JBT-001 6
23
24
NOTE: COMP MOTOR BEARING TEMPERATURE. THIS JB / TB LOCATED ON MOTOR, MULTICORE CABLE DIRECTLY RUN FROM MOTOR TB TO PLC PANEL IN SRR FOR MMS.

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBT-002 IS SIGNAL BN 3500 LOC: COMP MOTOR TERMINAL BOX

MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : 1.5 MM²
Multi cable
1
2
TE-0330 JBT-002 1 MOTOR WINDING TEMPERATURE
3
4
5
6
7
8
9
10
TE-0332 JBT-002 DIRECT RUN 3 MOTOR WINDING TEMPERATURE
11
CABLE FROM
12 MOTOR
13 TERMINAL BOX/
14 JB TO BN
TE-0333 JBT-002 SYSTEM 4 MOTOR WINDING TEMPERATURE
15
16
17
18
19
20
21
22
23
24
NOTE: COMP MOTOR WINDING TEMPERATURE. THIS JB / TB LOCATED ON MOTOR, MULTICORE CABLE DIRECTLY RUN FROM MOTOR TB TO PLC PANEL IN SRR FOR MMS.

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBT-003 IS SIGNAL BN 3500 LOC: COMP

MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : 1T X 1.5 MM ²
Multi cable
1
2 1T X 1.5 SQMM2
TE-0337 JBT-003 1 COMP. JOURNAL BEARING TEMPERATURE
3 SHEILDED
4
5
6 1T X 1.5 SQMM2
7 SHEILDED
8
9
10 1T X 1.5 SQMM2
11 SHEILDED
12
13
14 1T X 1.5 SQMM2
15 SHEILDED
16
17
18 1T X 1.5 SQMM2
19 SHEILDED
20
21
22 1T X 1.5 SQMM2
23 SHEILDED
24
25
26 1T X 1.5 SQMM2
27 SHEILDED
28
29
30 1T X 1.5 SQMM2
31 SHEILDED
32
Notes:
2. Multipair Cable shall be Client's scope of supply.

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBT-004 IS SIGNAL BN 3500 LOC: COMP

MULTIPAIR CABLE BY CLIENT : 8 TRIAD X 1.5MM2 BRANCH CABLE BY KPCL : 1.5 MM²
Multi cable
1
2 1T X 1.5 SQMM2
TE-0345 JBT-004 1 COMP. THRUST BEARING TEMPERATURE
3 SHEILDED
4
5
6 1T X 1.5 SQMM2
7 SHEILDED
8
9
10 1T X 1.5 SQMM2
11 SHEILDED
12
13
14 1T X 1.5 SQMM2
15 SHEILDED
16
17
18 1T X 1.5 SQMM2
19 SHEILDED
20
21
22 1T X 1.5 SQMM2
23 SHEILDED
24
25
26 1T X 1.5 SQMM2
27 SHEILDED
28
29
30 1T X 1.5 SQMM2
31 SHEILDED
32
Notes:

RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBA-101 IS SIGNAL DI TO PLC, LOCATION: COMP

BRANCH CABLE BY KPCL : 1P X 1.5 MM² MULTICORE CABLE FROM PLC TO JB : 6P X 1.5 MM²
LOCAL CONTROL ROOM
Multi cable
1 1P x 1.5 DITB-1
Sq.mm
ZSL-0326 JBA-101 2 1 DITB-2 COMP. MIN CAPA LIMIT SWITCH
IS
3 BLUE DITB-3
4 1P x 1.5 DITB-4
Sq.mm
ZSH-0326 JBA-101 5 2 DITB-5 COMP. MAX CAPA LIMIT SWITCH
IS
6 BLUE DITB-6
7 1P x 1.5 DITB-7
Sq.mm
ZSL-0325 JBA-101 8 3 DITB-8 EQUALIZING CONTROL VALVE CLOSE
IS
9 BLUE DITB-9
10 1P x 1.5 DITB-10
Sq.mm
ZSH-0325 JBA-101 11 4 DITB-11 EQUALIZING CONTROL VALVE OPEN
IS
12 BLUE DITB-12
13
SPARE JBA-101 14 5
15
16
SPARE JBA-101 17 6
18
Notes:
Kirloskar Pneumatic Co. Ltd. RDS RDS RDS SSP
CABLE SCHEDULE
JB NO : JBC-102 NON IS SIGNAL (4 - 20mA - HART) FROM PLC, LOCATION: COMP

MULTIPAIR CABLE NO. BY CLIENT BRANCH CABLE BY KPCL : 1P X 1.5 MM² MULTICORE CABLE FROM PLC TO JB : 6P X 1.5 MM²
LOCAL CONTROL ROOM
Multi cable
1 1P x 1.5 DOTB-1
Sq.mm
UY-0321 JBC-102 2 1 DOTB-2 COMP. LOAD SOV
IS
3 BLACK
4 1P x 1.5 DOTB-3
Sq.mm
UY-0322 JBC-102 5 2 DOTB-4 COMP. LOAD SOV
IS
6 BLACK
7 1P x 1.5 DOTB-5
Sq.mm
UY-0323 JBC-102 8 3 DOTB-6 COMP. UNLOAD SOV
IS
9 BLACK
10 1P x 1.5 DOTB-7
Sq.mm
UY-0324 JBC-102 11 4 DOTB-8 COMP. UNLOAD SOV
IS
12 BLACK
13 1P x 1.5 DOTB-9
Sq.mm
UY-0325 JBC-102 14 5 DOTB-10 EQUALIZING VALVE SOV
IS
15 BLACK
16
SPARE JBC-102 17 6 SPARE
18
Notes:
1. Junction Box shall be Flameproof & material shall be Die Cast Alluminium.
DOC NO.: PRJ/G2093/IN/02 Rev 2 Rev 3 Rev 4
KIRLOSKAR PNEUMATIC CO. PAGE 14 Sign Date Sign Date Sign Date Sign Date
LTD. CLIENT: IOCL, PANIPAT Made by RDS SSP SSP

CONSULTANT : EIL Chkd by RDS 9/23/2013 RRG 30/11/13 RRG 26/12/2013
PROJECT : PSA TAIL GAS SCREW COMPRESSOR PACKAGE (74-K-201) Appr by RRG RRG RRG
NOTES
1. SUPPLY, LAYING & TERMINATION OF ALL MULTIPAIR CABLES MENTIONED IN THIS CABLE SCHEDULE IS IN CLIENT'S SCOPE.
2. CABLE GLANDS SHALL BE NICKEL PLATED BRASS DOUBLE COMPRESSION TYPE & FLAMEPROOF TO AREA CLASSIFICATION OF ZONE-2, GAS GR.IIC, T3
3. PLUGS SHALL BE NICKEL PLATED BRASS TYPE & FLAMEPROOF TO AREA CLASSIFICATION OF ZONE-2, GAS GR.IIC, T3.
4. CLIENT TO RPOVIDE FOLLOWING DATA FOR ALL CABLES FOR CORRECT SELECTION OF GLANDS.
a) CABLE DIA b) CABLE DIA UNDER ARRMOUR c) CABLE DIA. OVER ARMOUR mm

SUPPLY FOR LCP
MULTIPAIR CABLE NO. BY CLIENT MULTIPAIR CABLE SIZE : BY CLIENT
LCP (CLIENT SCOPE)

Multi cable
LCP Cable Length , Mar. Rack Z.B. Rack Panel Others Remarks
TAG FROM Pair No.
Terml. No. Type m Terml. No. Inst. No. Terml. No. No. Inst. No. Terml. No. Inst. No. Terml. No.
TBS-1
BY CLIENT
-- LCP 110 VAC UPS SUPPLY FOR LCP
TO LCP
TBS-2
TBS-3
BY CLIENT
-- LCP 220 VAC NON UPS SUPPLY FOR LCP
TO LCP
TBS-4

INTERFACING BETWEEN LCP & MCC/ HV SWGR
LCP MCC/ HV SWGR (CLIENT SCOPE)

Multi cable
LCP Cable Mar. Rack Z.B. Rack Panel Others Remarks
TAG FROM Length , m Pair No.
1MTB-1
HS-0329 LCP LOP A START
1MTB-2
1MTB-3
HS-0330 LCP LOP A STOP
1MTB-4
1MTB-5
HS-0334 LCP LOP B START
1MTB-6
1MTB-7
HS-0333 LCP LOP B STOP
1MTB-8 BY CLIENT,
1MTB-9 TO MCC
HS-0331 LCP LOP A/B SELECTION
1MTB-10,11
1MTB-12
HS-0336 LCP OIL HEATER START
1MTB-13
1MTB-14
HS-0335 LCP OIL HEATER STOP
1MTB-15
1MTB-16
HS-0337 LCP OIL HEATER AUTO/MANUAL
1MTB-17, 18
2MTB-1
HS-0324 LCP COMP START
2MTB-2 BY CLIENT,
TO HV
2MTB-3 SWGR
HS-0325 LCP COMP STOP
2MTB-4

SUPPLY FOR PLC PANEL
LCP (CLIENT SCOPE)

Multi cable
LCP Cable Length , Mar. Rack Z.B. Rack Panel Others Remarks
TAG FROM Pair No.
Terml. No. Type m Terml. No. Inst. No. Terml. No. No. Inst. No. Terml. No. Inst. No. Terml. No.
TB1-1
BY CLIENT
-- PLC PANEL 110 VAC UPS SUPPLY FOR LCP
TO PLC
TB1-2
TB1-3
BY CLIENT
-- PLC PANEL 220 VAC NON UPS SUPPLY FOR PLC
TO PLC
TB1-4

INTERFACING BETWEEN PLC & HV SWGR/MCC
LCP MCC/ HV SWGR (CLIENT SCOPE)

Multi cable
1MTB-1
STR-0321 PLC PANEL COMP STSRT PERMISSIVE
1MTB-2
1MTB-3
STP-0321 PLC PANEL BY CLIENT COMP STOP/TRIP
1MTB-4
1MTB-5
SRN-0321 PLC PANEL COMP RUN FEED BACK
1MTB-6
2MTB-1
STR-0322 PLC PANEL LOP A START COMMEND
2MTB-2
2MTB-3
STP-0322 PLC PANEL LOP A STOP COMMEND
2MTB-4
2MTB-5
SRN-0322 PLC PANEL LOP A RUN CONTACT
2MTB-6
2MTB-7
STR-0323 PLC PANEL LOP B START COMMEND
2MTB-8
2MTB-9
STP-0323 PLC PANEL BY CLIENT LOP B STOP COMMEND
2MTB-10
2MTB-11
SRN-0323 PLC PANEL LOP B RUN CONTACT
2MTB-12
2MTB-13
STR-0324 PLC PANEL OIL HEATER STRT COMMEND
2MTB-14
2MTB-15
STP-0324 PLC PANEL OIL HEATER STOP COMMEND
2MTB-16
2MTB-17
SRN-0324 PLC PANEL OIL HEATER RUN CONTACT
2MTB-18

INTERFACING BETWEEN LCP & PLC
LCP PLC
Multi cable
2LTB-25
HS-0321 LCP FAULT RESET
2LTB-26 BY CLIENT,
2LTB-22 TO PLC
HS-0323 LCP EMERGENCY SHUTDOWN
2LTB-23
1LTB-1
HS-0326 LCP COMP LOAD
1LTB-2
1LTB-4 BY CLIENT,
HS-0327 LCP COMP UNLOAD
1LTB-5 TO PLC
1LTB-7
HS-0328 LCP COMP CAPACITY AUTO/ MANUAL
1LTB-8
1LTB-10
XL-0321 LCP COMP RUNNING
1LTB-11
1LTB-13
XL-0325 LCP LOP A RUNNING
1LTB-14
1LTB-16
XL-0326 LCP LOP B RUNNING
1LTB-17
1LTB-19
XL-0327 LCP OTS HEATER RUNNING
1LTB-20
1LTB-22 BY CLIENT,
PALL-0322 LCP SUCT PRESS LO LO
1LTB-23 FROM PLC
1LTB-25
PAHH-0325 LCP DISCH. PRESS HI HI
1LTB-26
1LTB-28
TAHH-0323 LCP DISCH. TEMP HI HI
1LTB-29
1LTB-31
PDALL-0323 LCP OIL/ GAS DP LO LO
1LTB-32
1LTB-34
PALL-0323 LCP SEAL OIL PRESS LO LO
1LTB-35
2LTB-1
VAHH-0321 LCP COMP CASING VIBRATION HI HI
2LTB-2
2LTB-4
ZAHH-032 LCP COMP AXIAL DISPLACEMENT HI HI
2LTB-5
2LTB-7
TAHH-0337 LCP COMP JOURNAL BEARING TEMP HI HI
2LTB-8
2LTB-10 BY CLIENT,
TAHH-0345 LCP COMP TP BEARING TEMP HI HI
2LTB-11 FROM PLC
2LTB-13
TAHH-0329 LCP COMP MOTOR BEARING TEMP HI HI
2LTB-14
2LTB-16
TAHH-0330 LCP COMP MOTOR WINDING TEMP HI HI
2LTB-17
2LTB-19
XL-0322 LCP COMP READY TO START
2LTB-20

INTERFACING BETWEEN DSC & PLC
LCP PLC
Multi cable
DTB-1
HS-0340 LCP EMERGENCY SHUTDOWN FROM DCS
DTB-2 BY CLIENT,
TO PLC
DOCUMENT : CONTROL PHILOSOPHY

by by by
DOC. TITLE CONTROL PHILOSOPHY
DOC NO. PRJ/G2093/IN/03
CLIENT HPCL, VAIZAG
SUPPLIER KIRLOSKAR PNEUMATIC CO. LTD., PUNE.
PROJECT PSA TAIL GAS SCREW COMPRESSOR PACKAGE (74-K-201)
REF. DRG. NO. P&I DIAGRAM NO:PRJ/G2093/PID, Rev 3
REVISION 2
2
CONTROL PHILOSOPHY
Compressor Package supplied for this project consists of following

consoles & vessels:
1) Compressor Skid
2) Lube Console
3) After Gas Cooler
4) Seal Oil System
Compressor skid is consists of one compressor with motor and seal oil
system. Lube console consists of primary & secondary oil tank separator,
two lube oil pumps with motor (1W+1S), two lube oil coolers and one
duplex oil filter.
For monitoring and interlocking purpose, Machine Monitoring System

Display (BN 3500) equipped purge type local control panel in field
supplied for Compressor & Motor.
Trip & alarm logic of the package will be incorporated in PLC and DCS.
Compressor can be started only from Local Control Panel (LCP), if all
safety interlocks incorporated in PLC / DCS are healthy.
A] Following are the Start Permissive Interlocks for Compressor Motor

(74-KM-201) in PLC.
1) Equalizing valve (PV-0325) shall be in open state (ZHH-0325,

I-003).
2) Compressor shall be at minimum capacity (ZLL-0326, I-002) and
3) Lube oil temperature in OTS shall be minimum 500 C.( I-006)
B] Following are the Safety Interlocks for Compressor Motor

(74-KM-201) in PLC & transmitted to DCS via Serial link.
1) Compressor Suction Pressure Very Low (PALL-0322 A/B/C, I-001)
3
This trip will be bypassed during the starting of compressor for 30 Sec. by
compressor run feed back contact.(Fine tune / optimize during commissioning).No
hard wire or soft by pass switch
2) Compressor Discharge Pressure Very High (PAHH-0325 A/B/C,
I-001).
3) Compressor Discharge Temperature Very High (TAHH-0323 A/B/C,
I-001).
4) Lube oil/ Compressor discharge Differential Pressure Very Low
(PDALL-0323 A/B/C, I-001).
5) Seal Oil Header Pressure Very Low (PALL-0328 A/B/C, I-001).
6) Motor Vibration Very High (VAHH-0325 to 0328, I-001).
7) Motor Bearing Temperature Very High (TAHH-0329A/29B/36A/36B,
I-001).
8) Motor Winding Temperature Very High (TAHH-0330 to 0335, I-001).
9) Compressor Journal Bearing Temp Very High (TAHH- 0337 to 0344,
I-001).
10) Compressor Tilting Pad Bearing Temp Very High (TAHH- 0345 to
0352, I-001).
11) Compressor Vibration Very High (VAHH- 0321 to 0324, I-001).
12) Compressor Axial displacement Very High (ZAHH- 0325/0326).
When all above safety interlocks and start permissive conditions are
healthy, PLC will generate ‘Ready to Start’ indication (XL-0322) on LCP.
During running of Compressor if any of the above-mentioned trip is
activated PLC will trip Compressor & give alarm through alarm
annunicator provided on panel door. All trip indications are also available
in DCS through serial link.
C] Following Pre Alarms will be generated at PLC & transmitted to DCS via
serial link.
1) Differential Pressure Low across Compressor discharge / oil supply

(PDAL-0322).
2) OTS Temperature Low/High (TAL/TAH-0325).
D] Following are the Pre Alarms related to Compressor, generated directly

in DCS.
4
1) Differential Pressure High (PDAH-0321) across suction ‘T’ strainer.
2) Compressor Discharge Pressure High (PAH-0324).
3) Compressor Discharge Temperature High (TAH-0322).
4) Oil Tank Separator Level Low / High (LAL/LAH-0321).
5) Gas Cooler outlet Temperature High (TAH-0326).
6) Differential Pressure High across SOS (PDAH-0325).
7) SOS outlet Pressure High (PAH-0326).
8) Differential Pressure High (PDAH-0326) across Duplex Oil Filter.
9) Oil Header Temperature Low / High (TAL / TAH-0324).
10) Seal Oil Cooler outlet Temperature High (TAH-0328).
E] Following Pre Alarms will be generated at MCMS & transmitted to DCS

via serial link.
1) Compressor Motor Vibration High (VAH-0325 to 0328).

2) Compressor Motor Bearing Temperature High (TAH-0329A / 29B /
36A / 36B).
3) Compressor Motor Winding Temperature High (TAH-0330 to 0335).
4) Compressor Vibration High (VAH-0321 to 0324).
5) Compressor Journal Bearing Temp High (TAH- 0337 to 0344).
6) Compressor Tilting Pad Bearing Temp High (TAH- 0345 to 0352).
7) Compressor Axial Displacement High (ZAH-0325, 0326).
F] Starting & Stopping of Lube Oil Pump Motors –( I-005)
There are two lube oil pumps (1 working + 1 standby) provided for
compressor. Select any one pump (A / B) using selector switch (HS-0331)
provided on LCP. After selecting, each lube oil pump motor can be started
& stopped manually by start / stop push buttons provided on LCP.
This LCP will have start PB (HS-0329/HS-0334) and stop PB (HS-
0330/HS-0333) for each lube oil pump. All these controls are directly
wired to MCC. Initially motor can be started / stopped by Pressing
start/stop push buttons provided on LCP. During compressor run, lube oil
pump motors will be started / stopped through PLC.
Respective lube oil pump running indication is also available on purge
panel. It is necessary to start one lube oil pump motor before starting the
Compressor in order to develop Oil/Gas Differential Pressure across
5
Compressor. During compressor run, if one lube oil pump fails to develop
required Differential Pressure then PLC will automatically give start
command to standby oil pump. This logic is explained further in below
write up.
G] Starting & Stopping of Lube Oil Heater – (I-006)
Lube oil heater is provided on primary Oil Tank Separator in order to

preheat the lube oil before starting the Compressor package. One auto /
manual switch (HS-0337) is provided on LCP for lube oil heater. In manual
mode oil heater can be started / stopped from start (HS-0336)/ stop (HS-
0335) push buttons provided on LCP. In auto mode PLC will automatically
give start / stop command to lube oil heater based on oil temperature
sensed by temperature transmitter mounted on primary Oil Tank
Separator. Oil heater running indication is also available on purge panel
door. In both auto as well as in manual mode oil heater will be stopped
when Compressor starts running.
H] Starting of the Compressor Package –
Compressor package can be started only from LCP.

Following sequence of operation shall be followed for starting the
Compressor Skid.
1) Start lube oil pump (A or B) manually by Pressing start push button

switch provided on LCP. Oil pump running indications (XL-0325 /
XL-0326) will appear on panel door.
2) Starting of a lube oil pump will develop Differential Pressure (Oil /
Gas) for Compressors. Press Fault reset push button. When all
other start-permissive conditions of Compressor motor are ‘ok’
then Ready to Start indication (XL-0322) will appear on panel door.
3) When Compressor is ready to start it can be started from LCP by
Pressing start push button (HS-0324). Once start command is
given, MCC will then start the Compressor motor. When motor is
started MCC will give run feedback to PLC & Motor-running
indication (XL-0321) will appear on panel door.
6
4) Normal Stopping - Compressors can be stopped manually from
stop push button (HS-0325) provided on LCP.
5) Emergency stopping – When emergency stop push button (HS-
0323 provided on purged panel and HS-0340 provided in DCS) is
pressed, PLC will immediately give command to stop the
Compressor motor.
6) Under any fault condition mentioned earlier, PLC will trip the
Compressor & give respective alarm.
7) Also after stopping / tripping of Compressor motor, PLC will give
stop command to running lube oil pump motor after 60 seconds
automatically.
I] Capacity Control of Compressor –( I-007)
Capacity of a Compressor can be control in auto as well as in manual

mode as described below.
Below mentioned logic will be implemented in PLC.
Manual Mode
In manual mode of operation, auto / manual selector switch (HS-038) for

capacity control (provided on LCP door) shall be kept on manual mode.
1) In manual mode, Compressor capacity can be increased / decreased

only when Compressor is running.
2) By Pressing Compressor Load push button (HS-0326) on panel
door, loading solenoid valve (UY-0321 & 0322) will get energized
which will increase Compressor capacity from minimum 20% to
maximum 100%.
3) At 100% of Compressor capacity, limit switch (ZSH-0326) provided
on Compressor will operate which will prevent further loading of
Compressor even if the load push button is pressed.
4) Similarly, by Pressing Compressor Unload push button (HS-0327)
on panel door, unloading solenoid valve will get energized which
will decrease Compressor capacity from maximum 100% to
minimum 20%.
7
5) At 20% of Compressor capacity, limit switch (ZSL-0326) provided on
Compressor will operate which will prevent further unloading of
Compressor even if the unload push button is Pressed.
6) Whenever Compressor is tripped or stopped on higher load,
unloading solenoid valve (UY-0323 & 0324) will automatically gets
energized which will unload the Compressor to its minimum
capacity.
Auto Mode
For 0 to 20% Capacity

Below mentioned logic will be implemented in DCS.
Pressure Transmitter (PT-0321) mounted on suction line senses the
suction pressure and sends 4-20 mA Signal to DCS. If the suction
pressure is less than the set value, it generates an alarm as “Compressor
Suction Pressure Low”. If the compressor is at minimum capacity as
sensed by ZSL-0325 and the suction pressure is less than set point, the
control valve (PV-0325) starts opening & hot gas is fed back to comp
suction as artificial load, thus the suction pressure increases, to keep
compressor running between 0 to 20% capacity without tripping on low
suction pressure.
For 20 to 100% Capacity

In auto mode of operation, auto / manual selector switch (HS-0328) for
capacity control (provided on LCP door) shall be kept on auto mode.
1) In auto mode, Compressor capacity will be increased / decreased

only when Compressor is running.
2) In auto mode, capacity control of Compressor will be depending on
suction Pressure of Compressor. Pressure Transmitter (PT-0323)
mounted on the suction line will sense the suction Pressure & send
this signal to PLC.
3) In PLC, set point is defined with hysteresis band. (Hysteresis band =
SP +/- 5% of the set point & the same is also settable.) When
suction Pressure of Compressor is more than set point & beyond
8
hysteresis band, then PLC will give 2 sec pulse signal to loading
solenoid valve after the intervals of 20 sec.
4) This will result in increase of Compressor capacity from minimum
20% to maximum 100%. At 100% of Compressor capacity, limit
switch (ZSH-0326) provided on Compressor will operate which will
prevent further loading of Compressor even if the suction Pressure
is more than set point.
5) If Compressor suction Pressure decreases & it is in between
hysteresis band then Ref PLC will not take any action & Compressor
will run on its present capacity.
6) If Compressor suction Pressure further decreases & came down
below set point beyond hysteresis band then Ref PLC will give 2 sec
pulse signal to unloading solenoid valve after intervals of 30 sec.
7) This will result in decrease of Compressor capacity from maximum
100% to minimum 20%. At and below 20% of Compressor capacity,
Pressure Transmitter (PT-0321) provided on Compressor suction
will take care even if the suction Pressure is less than set point of
Pressure Transmitter (PT-0323).
(Set point of PT-0323 for 20% to 100% operation = 0.533kg/cm2g,
Set point of PT-0321for operation of control valve,
PV-0325 = 0.5KG/cm2g & set point of PALL-0322 =0.4kg/cm2g)
Whenever Compressor is tripped or stopped on higher load, unloading

solenoid valve (UY-0323 & 0324) will automatically gets energized which
will unload the Compressor to its minimum capacity of 20%.
J] Lube Oil Pump Change over logic –9 I-005)

As explained earlier, Compressor skid is supplied with two-lube oil pump
(1W + 1S). For starting of Compressors, at first one lube oil pump is
started manually which will develop required Oil / Gas Differential
Pressure across Compressor. Pump change over logic for above pumps
are as given below.
1) After starting of one lube oil pump, if Compressor is not started for
2 minute then PLC will automatically give stop command to running
9
lube oil pump. This will ensure that the compressor does not get
flooded with oil before starting.
2) If Compressor is started within two minute then lube oil pump will
keep running & it will maintain healthy oil/gas Differential Pressure
(sense by PDT-0322) across Compressor.
3) Signal from this PDT-0322 is connected to PLC. This signal is used
for pump change over logic.
4) During running condition of Compressors if Differential Pressure
sense by above PDT-0322 falls below the set point of oil pump
change over & if it remains below set point for 10 sec, then PLC will
give start command to standby lube oil pump.
5) Hence both working & standby oil pump will be running
simultaneously for 20 sec. After this PLC will give stop command to
1’st (working) lube oil pump & standby pump will keep running.
6) If standby oil pump also not able to develop healthy Differential
Pressure then respective Compressors will trip on “Oil / Gas
Differential Pressure Very Low” fault as per their respective tripping
set points.
7) If standby oil pump develops the healthy Differential Pressure then
package will continue to run as it is.
8) If Compressor motor trips / stops, then the running lube oil pump
motor will continue to run for 60 sec. to ensure post lubrication of
Compressors. After 60 sec, PLC will give stop signal to running lube
oil pump motor.
K] Control Valve Operation –
1) Oil Pump Bypass control valve (PDCV-0324)
This control valve is installed on the line connecting common oil pump
discharge to oil tank separator. Function of this control valve is to
maintain required Differential Pressure (Oil / Gas) for Compressor. This
Differential Pressure is sense by PDT-0324, which will send this signal to
DCS. PID controller in DCS will generate 4 – 20 mA output to control the
opening of control valve. Control Valve is provided with HART positioner,
which will control the opening of CV from 0 to 100% based on analog
signal. If the Pressure Differential for Compressor sense by PDT, increases
10
above set point of control valve then control valve will start open there by
bypassing the more oil from oil pump discharge directly to oil tank
separator hence Pressure Differential will decrease. Similarly if Pressure
Differential for Compressor starts decreasing, then CV will close there by
reducing the bypass flow to oil tank separator & hence Pressure
Differential will increase.
2) Oil Cooler Bypass control valve (TCV-0327)
This control valve is installed on the line connecting common oil pump
discharge to lube oil cooler outlet. Function of this control valve is to
maintain temperature of lube oil. This temperature is sense by a TT-0327
mounted after oil cooler, which will send this signal to DCS. PID controller
in DCS will generate 4 to 20 mA output to control the opening of control
valve. Control Valve is provided with HART positioner, which will control
the opening of CV from 0 to 100% based on 4 to 20 mA signal.
If the temperature of lube oil sense by TT mounted after oil cooler, is
more than the set point then control valve will start closing. Hence lube
oil will now pass through oil cooler. This will result in cooling of lube oil.
If oil temperature falls below set point then control valve will start open
because of which more lube oil will bypass cooler & oil temperature will
rise again.
3) Equalizing Control Valve (PV-0325)

This control valve is installed on the line connecting outlet of secondary
oil separator to Compressor suction, also called as equalizing line.
Function of this control valve is to maintain required suction pressure for
compressor when process load is min. This pressure is sense by PT-0321
mounted on suction header, which will send this signal to DCS. PID
controller in DCS will generate analog output to control the opening of
control valve. Control Valve is provided with HART positioner, which will
control the opening of control valve from 0 to 100% based on analog
signal.
In normal condition when process load is sufficient & suction pressure of

compressor is more than set point then this valve will remain completely
close. When process load is not sufficient then suction pressure starts
11
falling. If suction pressure goes below set point then PID controller in DCS
will open this control valve in order to maintain suction pressure above
set point.
This valve also equalize the Pressure after stopping / tripping of

Compressor & hence to prevent the reverse rotation of Compressor. This
valve will immediately open once the Compressor motor is tripped /
stopped. This valve will remain open until the Compressor running
feedback is not available. Once Compressor motor is started & its running
feedback is available, operation of this valve will be as per suction
pressure sensed by PT-0321.
12
DOCUMENT : POINT DATABASE ( I-O LIST )

by by by
PROJECT : TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION
END USER : HPCL, VISHAK
VENDOR : KIRLOSKAR PNEUMATICS CO. LTD.
POINT DATABASE ABBREVATIONS LIST
Sr. No Abbreviations Legends
Locations
1 F Field
2 DCS Distributed Control System
3 LCP Local Control Panel
4 PLC Programmable Logic Controller
5 MCC Motor Control Center
6 BN Bentely Navada System
7 HV SWGR HV Switchgear
I/O type
8 AI Analog Input
9 DI Digital Input
10 SDI Serial DI
11 DO Digital Output
12 AO Analog Output
Signal Type
13 GW - Gateway signal
14 CON- Contact
H/W (Hardware)
15 BAR Barrier (Intrisically safe Signal)
16 RLY Relay
CHAR (Input Characteristics)
17 LN Linear
18 ANN Annunciator
19 SOV Solenoid Valve
20 HS Hand Switch (Push Button/ Selector Switch)
21 LS Limit Switch
22 LMP Lamp
23 W/D Wet/ Dry Contact


Doc No.: PRJ/G2093/IN/24
VENDOR : KIRLOSKAR PNEUMATICS CO. LTD. REV.3
POINT DATABASE FOR PLC
SOFT SPECIFICATION ALARM SET POINT FOR SW ALARM

TAG NO. SCALE RANGE
P & ID SYSTEM TAG ENGG CONTACT
SR. NO. P&ID NO. REMARKS
SERVICE SERVICE SIGNAL UNIT O/P STATUS
LOCATION I/O TYPE H/W CHAR DI/DO W/D ACT OTHERS FAIL LOW HIGH
INSTRUMENT SYSTEM TYPE LO HI DIR LOW HIGH
ACTION LOW HIGH
1 PT-0322A PT0322A 74-K-201 SUCTION PRESSURE 74-K-201 SUCTION PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - -1 1 kg/cm2 (g) - - - - - 0.08 - - - -
2 PT-0322B PT0322B 74-K-201 SUCTION PRESSURE 74-K-201 SUCTION PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - -1 1 kg/cm2 (g) - - - - - 0.08 - - - -
3 PT-0322C PT0322C 74-K-201 SUCTION PRESSURE 74-K-201 SUCTION PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - -1 1 kg/cm2 (g) - - - - - 0.08 - - - -
4 - PALL0322 74-K-201 SUCTION PRESSURE LL 74-K-201 SUCTION PRESSURE LL PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - 0.08 - - - -
5 PALL-0322 PALL-0322 74-K-201 SUCTION PRESSURE LL 74-K-201 SUCTION PRESSURE LL PRJ/G2093/03 LCP DO CON RLY - LCP/ANN - - - - - - - - - 0.08 - - - -
6 PT-0325A PT0325A 74-K-201 DISCHARGE PRESSURE 74-K-201 DISCHARGE PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 8 kg/cm2 (g) - - - - - - - 6.5 - -
7 PT-0325B PT0325B 74-K-201 DISCHARGE PRESSURE 74-K-201 DISCHARGE PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 8 kg/cm2 (g) - - - - - - - 6.5 - -
8 PT-0325C PT0325C 74-K-201 DISCHARGE PRESSURE 74-K-201 DISCHARGE PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 8 kg/cm2 (g) - - - - - - - 6.5 - -
9 - PAHH0325 74-K-201 DISCHARGE PRESSURE HH 74-K-201 DISCHARGE PRESSURE HH PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - 6.5 - -
10 PAHH-0325 PAHH-0325 74-K-201 DISCHARGE PRESSURE HH 74-K-201 DISCHARGE PRESSURE HH PRJ/G2093/03 LCP DO CON RLY - LCP/ANN - - - - - - - - - - - 6.5 - -
11 TT-0323A TT0323A 74-K-201 DISCHARGE TEMP 74-K-201 DISCHARGE TEMP PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 120 Deg.C - - - - - - - 100 - -
12 TT-0323B TT0323B 74-K-201 DISCHARGE TEMP 74-K-201 DISCHARGE TEMP PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 120 Deg.C - - - - - - - 100 - -
13 TT-0323C TT0323C 74-K-201 DISCHARGE TEMP 74-K-201 DISCHARGE TEMP PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 120 Deg.C - - - - - - - 100 - -
14 - TAHH0323 74-K-201 DISCHARGE TEMP HH 74-K-201 DISCHARGE TEMP HH PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - 100 - -
15 TAHH-0323 TAHH0323 74-K-201 DISCHARGE TEMP HH 74-K-201 DISCHARGE TEMP HH PRJ/G2093/03 LCP DO CON RLY - LCP/ANN - - - - - - - - - - - 100 - -
16 PDT-0323A PDT0323A 74-K-201 OIL/GAS DIFF. PRESSURE 74-K-201 OIL/GAS DIFF. PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 10 kg/cm2 (g) - - - - - 2.2 - - - -
17 PDT-0323B PDT0323B 74-K-201 OIL/GAS DIFF. PRESSURE 74-K-201 OIL/GAS DIFF. PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 10 kg/cm2 (g) - - - - - 2.2 - - - -
18 PDT-0323C PDT0323C 74-K-201 OIL/GAS DIFF. PRESSURE 74-K-201 OIL/GAS DIFF. PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 10 kg/cm2 (g) - - - - - 2.2 - - - -
19 - PDALL0323 74-K-201 OIL/GAS DIFF. PRESSURE LL 74-K-201 OIL/GAS DIFF. PRESSURE LL PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - 2.2 - - - -
20 PDALL-0323 PDALL-0323 74-K-201 OIL/GAS DIFF. PRESSURE LL 74-K-201 OIL/GAS DIFF. PRESSURE LL PRJ/G2093/03 LCP DO CON RLY - LCP/ANN - - - - - - - - - 2.2 - - - -
21 PT-0328A PT0328A 74-K-201 SEAL OIL HEADER PRESSURE SEAL OIL SYSTEM PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 20 kg/cm2 (g) - - - - - 14 - - - -
22 PT-0328B PT0328B 74-K-201 SEAL OIL HEADER PRESSURE SEAL OIL SYSTEM PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 20 kg/cm2 (g) - - - - - 14 - - - -
23 PT-0328C PT0328C 74-K-201 SEAL OIL HEADER PRESSURE SEAL OIL SYSTEM PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 20 kg/cm2 (g) - - - - - 14 - - - -
24 - PALL0328 74-K-201 SEAL OIL HEADER PRESSURE LL SEAL OIL SYSTEM PRESSURE LL PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - 14 - - - -
25 PALL-0328 PALL-0328 SEAL OIL SYSTEM PRESSURE LL SEAL OIL SYSTEM PRESSURE LL PRJ/G2093/03 LCP DO CON RLY - LCP/ANN - - - - - - - - - 14 - - - -
26 - TAHH-0329 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
27 TAHH-0329 TAHH0329 74-K-201 COMP MOTOR BEARING TEMP HH 74-K-201 COMP MOTOR BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
28 - TAHH-0330 74-K-201 COMP MOTOR WINDING TEMP 74-K-201 COMP MOTOR WINDING TEMP PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
29 TAHH-0330 TAHH0330 74-K-201 COMP MOTOR WINDING TEMP HH 74-K-201 COMP MOTOR WINDING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
74-K-201 COMP MOTOR BEARING HOUSING 74-K-201 COMP MOTOR BEARING HOUSING
30 - VAHH-0325 PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
VIBRATION VIBRATION
31 VAHH-0325 VAHH0325 PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
VIBRATION HH VIBRATION HH
32 - TAHH-0337 74-K-201 COMP JOURNAL BEARING TEMP 74-K-201 COMP JOURNAL BEARING TEMP PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
74-K-201 COMP JOURNAL BEARING TEMP

33 TAHH-0337 TAHH0337 74-K-201 COMP JOURNAL BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
HH
34 - TAHH-0345 74-K-201 COMP TILTING PAD BEARING TEMP 74-K-201 COMP TILTING PAD BEARING TEMP PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
74-K-201 COMP TILTING PAD BEARING TEMP

35 TAHH-0345 TAHH0345 74-K-201 COMP TILTING PAD BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
HH
POINT DATABASE FOR PLC

TAG NO. SCALE RANGE
INSTRUMENT SYSTEM TYPE LO HI DIR LOW HIGH
ACTION LOW HIGH
36 - VAHH-0321 74-K-201 COMP CASING VIBRATION 74-K-201 COMP CASING VIBRATION PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
37 VAHH-0321 VAHH0321 74-K-201 COMP CASING VIBRATION HH 74-K-201 COMP CASING VIBRATION HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
38 - ZAHH-0325 74-K-201 COMP AXIAL DISPLACEMENT 74-K-201 COMP AXIAL DISPLACEMENT PRJ/G2093/03 BN DI CON RLY - - - - - - - - - - - - - - - -
39 ZAHH-0325 ZAHH0325 74-K-201 COMP AXIAL DISPLACEMENT HH 74-K-201 COMP AXIAL DISPLACEMENT HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
40 PT-0323 PT-0323 74-K-201 COMP SUCTION PRESSURE 74-K-201 COMP SUCTION PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - -1 1 kg/cm2 (g) - - - - - 0.15 - - - -
41 UY-0321 UY0321 74-K-201 COMP LOAD SOV 74-K-201 COMP LOAD SOV PRJ/G2093/03 F - SOV - - - - - - - - - - - - -
DO CON RLY W
42 UY-0322 UY0322 74-K-201 COMP LOAD SOV 74-K-201 COMP LOAD SOV PRJ/G2093/03 F - SOV - - - - - - - - - - - - -
43 UY-0323 UY0323 74-K-201 COMP UNLOAD SOV 74-K-201 COMP UNLOAD SOV PRJ/G2093/03 F - SOV - - - - - - - - - - - - -
DO CON RLY W
44 UY-0324 UY0324 74-K-201 COMP UNLOAD SOV 74-K-201 COMP UNLOAD SOV PRJ/G2093/03 F - SOV - - - - - - - - - - - - -
45 HS-0326 HS0326 74-K-201 COMP LOAD PB 74-K-201 COMP LOAD PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
46 HS-0327 HS0327 74-K-201 COMP UNLOAD PB 74-K-201 COMP UNLOAD PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
74-K-201 COMP CAP. AUTO/MANUAL SEL 74-K-201 COMP CAP. AUTO/MANUAL SEL
47 HS-0328 HS0328 PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
SWITCH SWITCH
48 UY-0325 UY0325 PV-0325 HOT GAS BYPASS VALVE SOV PV-0325 HOT GAS BYPASS VALVE SOV PRJ/G2093/03 F DO CON RLY - SOV W - - - - - - - - 0.1 - - - -
PV-0325 HOT GAS BYPASS VALVE OPEN LIMIT PV-0325 HOT GAS BYPASS VALVE OPEN
49 ZSH-0325 ZSH0325 PRJ/G2093/03 F DI CON BAR - LS D - - - - - - - - - - - - -
SWITCH LIMIT SWITCH
PV-0325 HOT GAS BYPASS VALVE OPEN LIMIT PV-0325 HOT GAS BYPASS VALVE OPEN
50 ZHH0325 PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
SWITCH LIMIT SWITCH
PV-0325 HOT GAS BYPASS VALVE CLOSE LIMIT PV-0325 HOT GAS BYPASS VALVE CLOSE
51 ZSL-0325 ZSL0325 PRJ/G2093/03 F DI CON BAR - LS D - - - - - - - - - - - - -
SWITCH LIMIT SWITCH
PV-0325 HOT GAS BYPASS VALVE CLOSE LIMIT PV-0325 HOT GAS BYPASS VALVE CLOSE
52 ZLL0325 PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
SWITCH LIMIT SWITCH
74-K-201 COMP MAX CAPACITY LIMIT

53 ZSH-0326 ZSH0326 74-K-201 COMP MAX CAPACITY LIMIT SWITCH PRJ/G2093/03 F DI CON BAR - LS D - - - - - - - - - - - - -
SWITCH
74-K-201 COMP MAX CAPACITY LIMIT
54 ZHH0326 74-K-201 COMP MAX CAPACITY LIMIT SWITCH PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
SWITCH
74-K-201 COMP MIN CAPACITY LIMIT
55 ZSL-0326 ZSL0326 74-K-201 COMP MIN CAPACITY LIMIT SWITCH PRJ/G2093/03 F DI CON BAR - LS D - - - - - - - - - - - - -
SWITCH
74-K-201 COMP MIN CAPACITY LIMIT
56 ZLL0326 74-K-201 COMP MIN CAPACITY LIMIT SWITCH PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
SWITCH
57 PDT-0322 PDT0322 74-K-201 OIL/GAS DIFF. PRESSURE 74-K-201 OIL/GAS DIFF. PRESSURE PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 10 kg/cm2 (g) - - - - 2.5 - - - - -
58 PDAL0322 74-K-201 OIL/GAS DIFF. PRESSURE L 74-K-201 OIL/GAS DIFF. PRESSURE L PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
LUBE OIL PUMP 74-PM-211A START

59 STR-0322 LUBE OIL PUMP 74-PM-211A START COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
COMMAND
LUBE OIL PUMP 74-PM-211A STOP
60 STP-0322 LUBE OIL PUMP 74-PM-211A STOP COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
COMMAND
61 SRN-0322 LUBE OIL PUMP 74-PM-211A RUN FEEDBACK LUBE OIL PUMP 74-PM-211A RUN FEEDBACK PRJ/G2093/03 MCC DI CON RLY - MCC/DO - - - - - - - - - - - - - -
LUBE OIL PUMP 74-PM-211A RUNNING LUBE OIL PUMP 74-PM-211A RUNNING
62 XL-0325 XL0325 PRJ/G2093/03 LCP - CON RLY - LCP/LMP - - - - - - - - - - - - - -
INDICATION INDICATION
LUBE OIL PUMP 74-PM-211B START
63 STR-0323 LUBE OIL PUMP 74-PM-211B START COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
COMMAND
LUBE OIL PUMP 74-PM-211B STOP
64 STP-0323 LUBE OIL PUMP 74-PM-211B STOP COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
COMMAND
65 SRN-0323 LUBE OIL PUMP 74-PM-211B RUN FEEDBACK LUBE OIL PUMP 74-PM-211B RUN FEEDBACK PRJ/G2093/03 MCC DI CON RLY - MCC/DO - - - - - - - - - - - - - -
LUBE OIL PUMP 74-PM-211B RUNNING LUBE OIL PUMP 74-PM-211B RUNNING
66 XL-0326 XL0326 PRJ/G2093/03 LCP - CON RLY - LCP/LMP - - - - - - - - - - - - - -
INDICATION INDICATION
67 TT-0325 TT0325 74-V-211 OTS OIL TEMP 74-V-211 OTS OIL TEMP PRJ/G2093/03 F AI 4-20 mA BAR LN - - 0 120 Deg.C - - - - 45 - 55 - - -
68 TAL0325 74-V-211 OTS OIL TEMP L 74-V-211 OTS OIL TEMP L PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
69 TAH0325 74-V-211 OTS OIL TEMP H 74-V-211 OTS OIL TEMP H PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
70 STR-0324 74-V-211 OTS OIL HEATER START COMMAND 74-V-211 OTS OIL HEATER START COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
71 STP-0324 74-V-211 OTS OIL HEATER STOP COMMAND 74-V-211 OTS OIL HEATER STOP COMMAND PRJ/G2093/03 MCC DO CON RLY - MCC/DI - - - - - - - - - - - - - -
72 SRN-0324 74-V-211 OTS OIL HEATER RUN FEEDBACK 74-V-211 OTS OIL HEATER RUN FEEDBACK PRJ/G2093/03 MCC DI CON RLY - MCC/DO - - - - - - - - - - - - - -
74-V-211 OTS OIL HEATER RUNNING

73 XL-0327 XL0327 74-V-211 OTS OIL HEATER RUNNING INDICATION PRJ/G2093/03 LCP - CON RLY - LCP/LMP - - - - - - - - - - - - - -
INDICATION
74 HS-0321 HS0321 FAULT RESET PB FAULT RESET PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
75 HS-0322 HS0322 ALARM ACCEPT PB ALARM ACCEPT PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
76 HS-0323 HS0323 EMERGENCY SHUTDOWN PB EMERGENCY SHUTDOWN PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
77 HS-0340 HS0340 EMERGENCY SHUTDOWN EMERGENCY SHUTDOWN PRJ/G2093/03 DCS DI CON RLY - DCS/DO - - - - - - - - - - - - - -
78 XL-0321 XL-0321 74-K-201 COMP RUNNING INDICATION 74-K-201 COMP RUNNING INDICATION PRJ/G2093/03 LCP - CON RLY - LCP/LMP - - - - - - - - - - - - - -
74-K-201 COMP "READY TO START"

79 XL-0322 XL-0322 74-K-201 COMP "READY TO START" INDICATION PRJ/G2093/03 LCP DO CON RLY - LCP/LMP - - - - - - - - - - - - - -
INDICATION
80 XL0322 74-K-201 COMP RUN/ STOP STATUS 74-K-201 COMP RUN/ STOP STATUS PRJ/G2093/03 DCS SDI GW - - - - - - - - - - - - - - - - -
81 STR-0321 74-K-201 COMP START PERMISSIVE 74-K-201 COMP START PERMISSIVE PRJ/G2093/03 HV SWGR DO CON RLY - HVSWGR/DI - - - - - - - - - - - - - -
82 STP-0321 74-K-201 COMP STOP COMMAND 74-K-201 COMP STOP COMMAND PRJ/G2093/03 HV SWGR DO CON RLY - HVSWGR/DI - - - - - - - - - - - - - -
83 SRN-0321 74-K-201 COMP RUN FEEDBACK 74-K-201 COMP RUN FEEDBACK PRJ/G2093/03 HV SWGR DI CON RLY - HVSWGR/DO - - - - - - - - - - - - - -
Note: All field values going to PLC shall be trasmitted to DCS through serial link.

POINT DATABASE FOR BN SYSTEM

TAG NO. SCALE RANGE
TYPE LO HI DIR
INSTRUMENT SYSTEM ACTION LOW HIGH
LOW HIGH
1 TE-0329A TE0329A 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - - - Deg.C - - - - - - 95 100 - -
2 TE-0329B TE0329B 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - - - Deg.C - - - - - - 95 100 - -
3 TE-0336A TE0336A 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - - - Deg.C - - - - - - 95 100 - -
4 TE-0336B TE0336B 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - - - Deg.C - - - - - - 95 100 - -
5 - TAHH-0329 74-K-201 COMP MOTOR BEARING TEMP 74-K-201 COMP MOTOR BEARING TEMP PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
6 TAHH-0329 TAHH0329 74-K-201 COMP MOTOR BEARING TEMP HH 74-K-201 COMP MOTOR BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
7 TE-0330 TE0330 74-K-201 COMP MOTOR WINDING TEMP 74-K-201 COMP MOTOR WINDING TEMP PRJ/G2093/03 BN AI - BAR - - - - - Deg.C - - - - - - 140 160 - -
13 - TAHH-0330 74-K-201 COMP MOTOR WINDING TEMP 74-K-201 COMP MOTOR WINDING TEMP PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
14 TAHH-0330 TAHH0330 74-K-201 COMP MOTOR WINDING TEMP HH 74-K-201 COMP MOTOR WINDING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
15 VT-0325 VT0325 PRJ/G2093/03 BN AI - BAR - - - mm/sec - - - - - - 3.5 4.5 - -
VIBRATION VIBRATION
16 VT-0326 VT-0326 PRJ/G2093/03 BN AI - BAR - - - mm/sec - - - - - - 3.5 4.5 - -
VIBRATION VIBRATION
VIBRATION VIBRATION
VIBRATION VIBRATION
19 - VAHH-0325 PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
VIBRATION VIBRATION
20 VAHH-0325 VAHH0325 PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
VIBRATION HH VIBRATION HH
21 TE-0337 TE0337 74-K-201 COMP JOURNAL BEARING TEMP 74-K-201 COMP JOURNAL BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - Deg. C - - - - - - 97 102 - -
29 - TAHH-0337 74-K-201 COMP JOURNAL BEARING TEMP 74-K-201 COMP JOURNAL BEARING TEMP PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
30 TAHH-0337 TAHH0337 74-K-201 COMP JOURNAL BEARING TEMP HH 74-K-201 COMP JOURNAL BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
31 TE-0345 TE0345 74-K-201 COMP TILTING PAD BEARING TEMP 74-K-201 COMP TILTING PAD BEARING TEMP PRJ/G2093/03 BN AI - BAR - - - Deg. C - - - - - - 97 102 - -
39 - TAHH-0345 74-K-201 COMP TILTING PAD BEARING TEMP 74-K-201 COMP TILTING PAD BEARING TEMP PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
40 TAHH-0345 TAHH0345 74-K-201 COMP TILTING PAD BEARING TEMP HH 74-K-201 COMP TILTING PAD BEARING TEMP HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
POINT DATABASE FOR BN SYSTEM

TAG NO. SCALE RANGE
SYSTEM TYPE LO HI DIR
INSTRUMENT ACTION LOW HIGH
LOW HIGH
41 VT-0321 VT0321 74-K-201 COMP CASING VIBRATION 74-K-201 COMP CASING VIBRATION PRJ/G2093/03 BN AI - BAR - - - - - mm/sec RMS - - - - 4.5 11 - -
45 - VAHH-0321 74-K-201 COMP CASING VIBRATION 74-K-201 COMP CASING VIBRATION PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
46 VAHH-0321 VAHH0321 74-K-201 COMP CASING VIBRATION HH 74-K-201 COMP CASING VIBRATION HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
47 ZT-0325 ZT0325 74-K-201 COMP AXIAL DISPLACEMENT 74-K-201 COMP AXIAL DISPLACEMENT PRJ/G2093/03 BN AI - BAR - - - - - mm - - - - - - 0.1 0.125 - -
48 ZT-0326 ZT0326 74-K-201 COMP AXIAL DISPLACEMENT 74-K-201 COMP AXIAL DISPLACEMENT PRJ/G2093/03 BN AI - BAR - - - - - mm - - - - - - 0.037 0.050 - -
49 - ZAHH-0325 74-K-201 COMP AXIAL DISPLACEMENT 74-K-201 COMP AXIAL DISPLACEMENT PRJ/G2093/03 BN DO CON RLY - - - - - - - - - - - - - - - -
50 ZAHH-0325 ZAHH0325 74-K-201 COMP AXIAL DISPLACEMENT HH 74-K-201 COMP AXIAL DISPLACEMENT HH PRJ/G2093/03 LCP - CON RLY - LCP/ANN - - - - - - - - - - - - - -
Note: All field values going to BN shall be trasmitted to DCS through gateway module in BN

POINT DATABASE FOR DCS

ALARM SET POINT FOR SW
SCALE SOFT SPECIFICATION
TAG NO. ALARM
RANGE
LOCATION I/O TYPE H/W CHAR DI/DO W/D COM LO HI ACT OTHERS FAIL LOW HIGH
INSTRUMENT SYSTEM TYPE DIRECTION LOW HIGH
ACTION LOW HIGH
1 TT-0321 TI0321 74-K-201 SUCTION TEMPERATURE 74-K-201 SUCTION TEMPERATURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 50 DEG C - - - - NA - -
2 TT-0322 TI0322 74-K-201 DISCHARGE TEMPERATURE 74-K-201 DISCHARGE TEMPERATURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - 96 99 - -
3 PT-0324 PI0324 74-K-201 DISCHARGE PRESSURE 74-K-201 DISCHARGE PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 25 kg/cm2 (g) - - - - 6.1 6.5 - -
4 PDT-0324 PDT0324 74-K-201 OIL/ GAS DIFF. PRESSURE 74-K-201 OIL/ GAS DIFF. PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 10 kg/cm2 (g) - - - - 2.5 2.2 - -
5 PDCV-0324 PDCV0324 74-P-211A/B BYPASS CONTROL VALVE 74-P-211A/B BYPASS CONTROL VALVE PRJ/G2093/03 DCS AO 4-20 mA BAR LN - - - 0 100 % Direct - FC 3.0 - -
74-K-201 OIL TEMPERATURE AFTER OIL 74-K-201 OIL TEMPERATURE AFTER OIL
6 TT-0327 TT0327 PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 1 kg/cm2 (g) - - - - 50 - -
COOLER COOLER
7 TCV-0327 TCV0327 74-E-212A/B BYPASS CONTROL VALVE 74-E-212A/B BYPASS CONTROL VALVE PRJ/G2093/03 DCS AO 4-20 mA BAR LN - - - 0 100 % - Reverse - FO 50 - -
8 PDT-0326 PDI0326 74-X-211A/B DIFFERENTIAL PRESSURE 74-X-211A/B DIFFERENTIAL PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 1 kg/cm2 (g) - - - - 0.8 - -
9 LT-0321 LI0321 74-V-211 OTS LEVEL 74-V-211 OTS LEVEL PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 % - - - - 175 815 - -
10 PT-0321 PIC0321 74-K-201 SUCTION PRESSURE 74-K-201 SUCTION PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 % - - - - 0.25 0.15 - -
74-K-201 HOT GAS BYPASS CONTROL 74-K-201 HOT GAS BYPASS CONTROL
11 PV-0325 PV0325 PRJ/G2093/03 DCS AO 4-20 mA BAR LN - - - 0 100 % - Reverse - FO 0.3 - -
VALVE VALVE
74-K-201 SUCTION STRAINER DIFF 74-K-201 SUCTION STRAINER DIFF

12 PDT-0321 PDT0321 PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 10 kg/cm2 (g) - - - - 0.02 - -
PRESSURE PRESSURE
13 PT-0327 PI0327 74-K-201 SEAL OIL HEADER PRESSURE 74-K-201 SEAL OIL HEADER PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 % - - - - HOLD - -
74-K-201 SEAL OIL HEADER

14 TT-0328 TI0328 74-K-201 SEAL OIL HEADER TEMPERATURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - HOLD - -
TEMPERATURE
15 ZT-0321 ZI0321 74-K-201 CAPACITY INDICATION 74-K-201 CAPACITY INDICATION PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - - - -
16 TT-0324 TI0324 74-K-201 OIL HEADER TEMPERATURE 74-K-201 OIL HEADER TEMPERATURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - 47 60 - -
74-K-201 DISCHARGE TEMPERATURE 74-K-201 DISCHARGE TEMPERATURE

17 TT-0326 TI0326 PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - 65 - -
AFTER GAS COOLER AFTER GAS COOLER
74-K-201 DISCHARGE PRESSURE AFTER 74-K-201 DISCHARGE PRESSURE AFTER

18 PT-0326 PI0326 PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 100 DEG C - - - - 4.5 5.5 - -
SOS SOS
19 PDT-0325 PDT0325 74-V-212 DIFF PRESSURE 74-V-212 DIFF PRESSURE PRJ/G2093/03 DCS AI 4-20 mA BAR LN - - - 0 10 kg/cm2 (g) - - - - 0.35 - -

POINT DATABASE FOR MCC/ HV SWGR

TAG NO. SCALE RANGE
TYPE LO HI DIR
INSTRUMENT SYSTEM ACTION LOW HIGH
LOW HIGH
1 HS-0324 HS0324 COMP START PB COMP START PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
2 HS-0325 HS0325 COMP STOP PB COMP STOP PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
3 HS-0329 HS0329 LOP A START PB LOP A START PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
4 HS-0330 HS0330 LOP A STOP PB LOP A STOP PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
5 HS-0331 HS0331 LOP A/B PUMP SELECTION LOP A/B PUMP SELECTION PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
6 HS-0333 HS0333 LOP B STOP PB LOP B STOP PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
7 HS-0334 HS0334 LOP B START PB LOP B START PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
8 HS-0335 HS0335 OTS OIL HEATER STOP PB OTS OIL HEATER STOP PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
9 HS-0336 HS0336 OTS OIL HEATER START PB OTS OIL HEATER START PB PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
OTS OIL HEATER AUTO/MANUAL SELECTOR OTS OIL HEATER AUTO/MANUAL SELECTOR
10 HS-0337 HS0337 PRJ/G2093/03 LCP DI CON RLY - HS D - - - - - - - - - - - - -
SWITCH SWITCH
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/IN/005 REV 2
DOCUMENT : CAUSE & EFFECT DIAGRAM

by by by
Ref. No.: TECH/PRJ/G2093/EI_C&E/01
DATE: 24/09/2013
Project: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING

ADSORPTION
Subject: HPCL COMMENTS ON CAUSE & EFFECT DIAGRAM_REV 1. KPCL REPLY

against each point is given below against HPCL comment in red.
1. HPCL COMMENT: Clarify -

1. Whether PALL-0322 needs to be bypassed during start-up? If yes, why?
2. If so, whether Start-up bypass switch is being provided? Same to be indicated in
P&ID as both LCP & DCS mounted.
KPCL REPLY: Yes. PALL-0322 initially bypassed during start-up for 30 sec. using
software timer / PLC program. This is because initially during start-up, there will be
no pressure in the system. This leads to non satisfying condition for machine start-
up. For better understanding plz refer document ‘Control Philosophy’.
HPCL COMMENT:Confirm no start up by pass switch is required
KPCL REPLY: confirmed. Refer rev 1 control philosophy
2. HPCL COMMENT: As per P&ID and subsequent correspondences, I-004 & I-005
have effect on Lube oil pumps but the effects are different.
KPCL REPLY: Noted. However as per operating philosophy, oil gas differential
pressure and both oil pumps are inter dependent. Plz refer document ‘Control
Philosophy’ for better understanding.
There should not be two different inter lock numbers (I-004 & I-005). I-005 is given
for pump change over DPT, accordingly corrected in revised P&ID.
HPCL COMMENT: Noted
KPCL REPLY: point closed
Page 1 of 2
3. HPCL COMMENT: PDAL-0322 action to be elaborated.
KPCL REPLY: Plz refer document ‘Control Philosophy’ for better understanding.
HPCL COMMENT: Noted. Refer our comments on 'Control Philosophy'
KPCL REPLY: control philosophy revised as per comments
4. HPCL COMMENT: Cause & Effect diagram is not clear ...

KPCL REPLY: Plz refer document ‘Control Philosophy’ for better understanding.
5. HPCL COMMENT: Tag no.s to be corrected (TAHH-0329 & 0336, TAHH-

0330~0335 ETC.).
KPCL REPLY: Plz note that for MCMS, there is only one common trip generated
from MCMS. Hence only first tag no of respective trips represented for action.
HPCL COMMENT: Noted
KPCL REPLY: point closed
6. HPCL COMMENT: As per control philosophy Rev0, lube oil temperature shall
be minimum 50 Deg C for start up permissive. Please review the tag no. used
(TAH 0325) for this purpose. Normally, this will be TAL 0325.
KPCL REPLY: The logic is oil temperature should be high enough to start
the compressor and we are generating High Alarm at 50Deg C. Hence TAH-
0325 is correct alarm and not TAL-0325
HPCL requested to approve the revised Cause & Effect in Code-1.
Page 2 of 2
LUBE OIL PUMP A / B CHANGEOVER
Start prmisive TO MCC &LCP
COMP UNLOADING SOV
COMP LAODAING SOV

Description
OTS OIL HEATER OFF

COMPRESSOR- TRIP:
OTS OIL HEATER ON

EQUALIZING VALVE
ANNUNCIATOR
EFFECT
CAUSE & EFFECT DIAGRAM FOR
PSA TAIL GAS COMPRESSOR PACKAGE
ALARM ANNUNCIATOR
(74-K-201)
DE-ENERGISE
START / STOP
ENERGISE
ENERGISE
ENERGISE
Action
OPEN
TRIP
0323/0324
0321/0322
(74-K-201)
(74-K-201)
Tag No
UV-0325
2111A/B
UY-
UY-
PRJ/G2093/PI 74-PM-
LCP
OH
OH
PRJ/G2093/PI
PRJ/G2093/PI
PRJ/G2093/PI
PRJ/G2093/PI
PRJ/G2093/PI
PRJ/G2093/PI
PRJ/G2093/PI
P & ID No
D PAGE-1
D PAGE-1
D PAGE-1
D PAGE-1
D PAGE-1
D PAGE-1
D PAGE-1
D PAGE-1
CAUSE
SR. Interlock Startup

Description Tag No P & ID No Notes
NO. Number Bypass
COMPRESSOR SKID
CRITICAL TRIP
1 COMP - SUCTION PRESSURE LOW LOW (2oo3) I-001 PALL-0322 PRJ/G2093/PID PAGE-1 X X 1 X
2 COMP - DISCHARGE PRESSURE HIGH HIGH (2oo3) I-001 PAHH-0325 PRJ/G2093/PID PAGE-1 X 1 X
3 COMP - DISCHARGE TEMPERATURE HIGH HIGH (2oo3) I-001 TAHH-0323 PRJ/G2093/PID PAGE-1 X 1 X
COMP - OIL/GAS DIFFERENTIAL PRESSURE LOW LOW
4
(2oo3)
I-001 PDALL-0323 PRJ/G2093/PID PAGE-1 X 1 X
5 COMP -SEAL OIL PRESSURE LOW LOW (2oo3) I-001 PALL-0328 PRJ/G2093/PID PAGE-3 X 1 X
6 COMP MOTOR BEARING TEMPERATURE HIGH HIGH (1oo4) I-001 TAHH-0329A PRJ/G2093/PID PAGE-2 X 1 X
7 COMP MOTOR WINDING TEMPERATURE HIGH HIGH (1oo6) I-001 TAHH-0330 PRJ/G2093/PID PAGE-2 X 1 X
COMP MOTOR BEARING HOUSING VIBRATION HIGH HIGH
8
(1oo4)
I-001 VAHH-0325 PRJ/G2093/PID PAGE-2 X 1 X
COMP JOURNAL BEARING TEMPERATURE HIGH HIGH
9
(1oo8)
I-001 TAHH-0337 PRJ/G2093/PID PAGE-2 X 1 X
10 COMP THRUST BEARING TEMPERATURE HIGH HIGH (1oo8) I-001 TAHH-0345 PRJ/G2093/PID PAGE-2 X 1 X
11 COMP CASING VIBRATION HIGH HIGH (1oo4) I-001 VAHH-0321 PRJ/G2093/PID PAGE-2 X 1 X
12 COMP AXIAL DISPLACEMENT HIGH HIGH (1oo2) I-001 ZAHH-0325 PRJ/G2093/PID PAGE-2 X 1 X
START PERMISSIVE
13 COMP - AT MINIMUM CAPACITY I-002 ZLL-0326 PRJ/G2093/PID PAGE-1 P

14 COMP - EQUALIZING VALVE OPEN (PV-0325) I-003 ZHH-0325 PRJ/G2093/PID PAGE-1 P
15 OTS OIL TEMPERATURE - 50 Deg C I-006 TAH-0325 PRJ/G2093/PID PAGE-1 P
PROCESS
16 COMP STOP / TRIP - PRJ/G2093/PID PAGE-1 X X X

17 COMP-EMERGENCY STOP - HS-323 & 340 PRJ/G2093/PID PAGE-1 X X
18 COMP LUBE OIL TEMPERATURE LOW I-006 TAL-0325 PRJ/G2093/PID PAGE-1 X
19 COMP LUBE OIL TEMPERATURE HIGH I-006 TAH-0325 PRJ/G2093/PID PAGE-1 X
20 COMP OIL/GAS DIFFERENTIAL PRESSURE LOW I-005 PDT-0322 PRJ/G2093/PID PAGE-1 X
LADING UNLOADING
21 COMP LOAD/UNLOADING CYCLE AUTO/MANUAL MODE I-007 HS-0328 PRJ/G2093/PID PAGE-1 A/M SELECTOR
22 COMP LOAD PUSH BUTTON I-007 HS-0326 PRJ/G2093/PID PAGE-1 MANUAL MODE X
23 COMP UNLOAD PUSH BUTTON I-007 HS-0327 PRJ/G2093/PID PAGE-1 MANUAL MODE X
24 COMP SUCTION PRESSURE LOW I-007 PT-0323 PRJ/G2093/PID PAGE-1 AUTO MODE X
25 COMP SUCTION PRESSURE HIGH I-007 PT-0323 PRJ/G2093/PID PAGE-1 AUTO MODE X
NOTE: 1) AFTER COMP STOPS/TRIPS,RUNNING OIL PUMP WILL STOP WHEN COMP UNLOADS
TO MIN CAPACITY SENSED BY ZSL-0326 CAUSE & EFFECT DIAGRAM 2 2409/2013 FOR APPROVAL
2) PALL-0322 BYPASSED DURING STARTING BY COMP. RUN CONTACT.
X - OPEN / CLOSE / TRIP / START 1 03/09/2013 FOR APPROVAL
P - PERMISSIVE TO START DOC NO: PRJ/G2093/IN/005 0 16/08/2013 FOR APPROVAL
1 - THESE TRIPS SHALL BE HEALTHY FOR COMPRESSOR START PERMISSIVE CONDITIONS SHEET 1 OF 1 REV DATE DESCRIPTION
DOCUMENT : DATASHEET OF PRESSURE GAUGE

by by by
DATE: 12/08/2013
Ref. No.: TECH/PRJ/G2093/EI_PG/00
Subject: HPCL COMMENTS ON PG DATASHEET_REV 0.
1. HPCL COMMENT: 2-Way manifold needs to be considered along with each Pressure
Gauge.
KPCL REPLY: Noted. 2-Way manifold considered along with each PG. Plz refer
Instrument hook up drawing document for the same.
2. HPCL COMMENT: PI-0333 of oil charging trolley to be included.
KPCL REPLY: Oil charging trolley with all required equipments, instruments etc. shall
be a proprietary skid. Therefore details of PI-0333 of oil charging trolley, not included
in this datasheet. However we (KPCL) ensure that all such equipment, instruments
etc. will follow same technical specifications.
HPCL requested to approve the revised PG datasheet in Code-1.
Page 1 of 1
Page 2 of 3
PRESSURE GAUGE
1 Type Direct Read 17 Connection Size 1/2" NPT(M)
2 Mounting Field Mounting 18 Connection Location Bottom
3 Dial Size 150 mm 19 DiaphramSeal Not Required
4 Dial Colour White 20 Diaphragm Type NA
5 Case Material SS304 21 Wetted Parts Material SS
6 Bezel Ring Screwed Bayonet type 22 Other Material NA
7 Over Range Protection 130% of Full Scale 23 Process Connection NA
8 Blow Out Protection Required at back 24 Size & Rating NA
9 Window Material Shatter Proof Glass 25 Facing & Finish NA
10 Enclosure Type IP-67 26 Capillary Length NA
11 Pressure Element Bourdon 27 Capillary Material NA
12 Element Material 316 SS 28 Armour Type NA
13 Socket Material 316 SS 29 Material NA
14 Accuracy,Full Scale +/-1% 30 Flush Fill Connection NA
15 Zero Adjustment Micrometer Pointer 31 Size NA
16 Movement 304 SS 32 Make Gen. Instruments
33 Model BSPG
Options:
a) Pulsation Damper b) Syphon C Type c) Pressure Limit Valve
d) Liquid Filled Casing e) Vaccum Protection f) Spacer Ring (Drip Ring)
g) Gasket and Backup Flanges h) Mounting Acessories for 2" NB Pipe i) Solid Front
Notes :
1 12.08.13 RDS RDS RRG
VENDOR:
PROJECT: TAIL GAS COMPRESSOR
Rev Date BY CHKD APPVD FOR HYDROGEN PRESSSURE SWING
ADSORPTION
END USER : HPCL DOCUMENT NO. REV.
Kirloskar Pneumatic Co.Ltd.
CLIENT : HPCL, VISAKH PRJ/G2093/IN/06 1
PRESSURE GAUGE
Pressure
Range Temperature Deg C.
Rev. Tag No. kg/cm2(g) Fluid Service Options
kg/cm2(g)
Oper. Design Oper. Design
COMPRESSOR
0 PI-0321 (-)1 TO 1.5 0.533 10 40/60 120 GAS MIXTURE c
SUCTION PRESSURE
COMPRESSOR
0 PI-0322 0 TO 10 5.63 10 86/90 120 GAS MIXTURE DISCHARGE
PRESSURE
OIL HEADER
0 PI-0323 0 TO 16 10.5 15 50 85 LUBE OIL
PRESSURE
LOP 201A DISCHARGE

0 PI-0324 0 TO 16 11 15 90 120 LUBE OIL a
PRESSURE
LOP 201B DISCHARGE

0 PI-0325 0 TO 16 11 15 90 120 LUBE OIL a
PRESSURE
GAS COOLER OUTLET

1 PI-0326 0 TO 16 5 15 50 80 SEA WATER
PRESSURE
OIL COOLER 202A

0 PI-0327 0 TO 16 5 15 50 80 SEA WATER
OUTLET PRESSURE
OIL COOLER 202B

0 PI-0328 0 TO 16 5 15 50 80 SEA WATER
OUTLET PRESSURE
COOLING WATER
0 PI-0329 0 TO 16 5 15 33 80 SEA WATER
HEADER PRESSURE
BEARING COOLING SEAL OIL COOLER A

1 PI-0330 0 TO 16 5 15 50 80
WATER OUTLET PRESSURE
BEARING COOLING SEAL OIL COOLER B

1 PI-0331 0 TO 16 5 15 50 80
WATER OUTLET PRESSURE
SEAL OIL HEADER

0 PI-0332 0 TO 16 10 15 90 120 OIL
PRESSURE
0 SPARE (-)1 TO 1.5 1 No.
0 SPARE 0 TO 10 1 No.
0 SPARE 0 TO 16 1 No.
0 SPARE a) PULSATION DAMPER 1 No.
0 SPARE c) PRESSURE LIMIT VALVE 1 No.
VENDOR:
0 25.07.13 PJH RDS RRG KIRLOSKAR PNEUMATIC CO.LTD.

Rev Date BY CHKD APPVD
END USER : HPCL Document No. REV.

CLIENT : HPCL VISAKH. PRJ/G2093/IN/06 1
DOCUMENT : DATASHEET OF TEMPERATURE GAUGE

by by by
Ref. No.: TECH/PRJ/G2093/EI_TG/01

DATE: 21/08/2013

ADSORPTION
Subject: HPCL COMMENTS ON TG DATASHEET_REV 1.
HPCL COMMENT: As 'flange connection' for 6 nos. TWs has been changed to 3"x
300, please add 2 nos. spare thermowell with size 3 x 300# rating.
KPCL REPLY: Noted & incorporated. Also plz note that U length of these TG
reduced from 280 mm to 250 mm. since these TGs are mounted on water lines
having internal cement lining, 280 mm U length will have constraint. Therefore 250
mm U length TGs are recommended.
HPCL requested to approve the revised TG datasheet in Code-1.
Page 1 of 1
TEMPERATURE GAUGE
1 Type Bimetallic type SAMA Class NA
13
2 Scope Of Supply Temp. gauge & Thermowell Compensation NA
3 Mounting Local, All Angle type Bulb NA
14
4 Dial Size mm 150 mm Material NA
GENERAL
FILLED SYSTEM
5 Colour White 15 Bulb Union NA
6 Case Material SS 16 Extension NA
7 Window Material Shatter Proof Glass 17 Bulb Dia. NA
8 Accuracy +/- 1% URV Capillary Material NA
9 Enclosure IP65 Armour NA
18
10 Zero Adj.Screw Micrometer pointer Material NA
Stem Type Adjustable Union Capillary Length NA
BIMETAL
11 Material SS 316 19 Over Range Protection 130% of Range

Size 1/2" NPT(M) 1.5” ASME / ANSI B 16.5
20 Thermowell RF flanged
12 Stem Dia 10 mm
THERMOWELL
21 Material SS 316
flanged,Tapered
22 Construction
Drilled Bar Stock
23 Process Connection refer sheet 3 of 3
24 Inst.Connection 1/2" NPTF
25 Model No. BDT-E
26 Make General Instruments
Options:
a) Liquid Filled Casing b) Connection Location-Back c) Connection Location-Bottom
d) Connection Location-Back Adjustable e) Rotable in all angles
f) NACE Confirmation g) IBR

NOTE: Thermowell as per attached drawing.
VENDOR:
PROJECT: TAIL GAS COMPRESSOR FOR
Rev Date BY CHKD APPVD HYDROGEN PRESSSURE SWING
ADSORPTION
CLIENT : HPCL, VISAKH PRJ/G2093/IN/07 2
TEMPERATUREERATURE GAUGE
Temperature
Range Deg C Well Diam.mm Flange
Deg C
Rev. Tag No. Service options
Min. Max. Oper. Max. U T Material Rating,Facing&Finish
SS316, 1.5” 300# ASME /

1 TI-0321 0 100 60 100 400 45 COMPRESSOR SUCTION TEMPERATURE
ANSI B 16.5 RF
SS316, 1.5” 300# ASME / COMPRESSOR DISCHARGE
1 TI-0322 0 120 92 120 280 45
ANSI B 16.5 RF TEMPERATURE
SS316, 1.5” 300# ASME /
1 TI-0323 0 100 60 100 280 45 GAS COOLER OUTLET TEMPERATURE
ANSI B 16.5 RF
SS316, 3” 300# ASME / ANSI GAS COOLER WATER OUTLET
2 TI-0324 0 100 44 85 250 45
B 16.5 RF TEMPERATURE
SS316, 3” 300# ASME / ANSI OIL COOLER 202A WATER OUTLET
2 TI-0325 0 100 44 85 250 45
SS316, 3” 300# ASME / ANSI OIL COOLER 202B WATER OUTLET
2 TI-0326 0 100 44 85 250 45
SS316, 3” 300# ASME / ANSI COOLING WATER HEADER
2 TI-0327 0 100 33 85 250 45
SS316, 3” 300# ASME / ANSI SEAL OIL COOLER A WATER OUTLET
2 TI-0328 0 100 44 100 250 45
SS316, 3” 300# ASME / ANSI SEAL OIL COOLER B WATER OUTLET
2 TI-0329 0 100 44 100 250 45
SS316, 1.5” 300# ASME /
1 SPARE 0 100 400 45 1 No.
ANSI B 16.5 RF
SS316, 1.5” 300# ASME /
1 SPARE 0 120 280 45 1 No.
ANSI B 16.5 RF
SS316, 1.5” 300# ASME /
1 SPARE 0 100 280 45 1 No.
ANSI B 16.5 RF
SS316, 3” 300# ASME / ANSI
2 SPARE 0 100 250 45 2 No.
B 16.5 RF
VENDOR:
Rev DATE BY CHKD APPVD
END USER :HPCL Document No. REV.

CLIENT : HPCL_VISAKH PRJ/G2093/IN/07 2
THERMOWELL – TEMPERATURE GAUGE
FULL PENETRATION WELD, NO

WELD MATERIAL PROJECTION
BEYOND RF
BORE TO BE CONCENTRIC
WITH O.D. WITHIN 10% OF WALL
THICKNESS
KPCL JOB REF.: G2093 DOC NO.: PRJ/G2093/IN/08 Rev 1A
DOCUMENT : LEVEL GAUGE
1A As-Built
01 Issued for information SSP RRG RRG 22.11.13
00 Issued for information RDS RRG RRG 03.09.13
by by by
Gauge Glasses & Cocks
UNITS : Flow -> Liquid - M3/Hr ; Gas - SCMH ; Staem - Kg/Hr Pressure -> Kg/cm2 Temperature-> Deg.c Level / Length-> mm
1 Vendors Scope of Supply :- 6 Illuminator :
Power Supply : NA
GUAGE GLASSES Area Class : NA
2 Type : Reflex, WP-encloser Encloser : NA
3 Chamber Conn. : 7 Heating Jacket :
Size & Type : 2" Flanged 300# Medium : NA
Location : Side - Side Max. Temp / Press. : NA
Vent & Drain : 1/2" NPT with Plug Coneections : NA
4 Material : Inlet : NA
Chamber & Flange : SS304 Outlet : NA
Cover Plate : SS304 COCKS
Studs : SS304 8 Type : OFF SET With Integral Ball Check
Nuts : SS304
Glass Toughened Borosilicate 9 Type of Connection :
Gaskets : SS 316 Inner / CS Outer ring, SPWD Vessel : 2" Flanged
5 Options : Vent : 1/2" NPT
a Mica Shield : NA Drain : 1/2" NPT
b Illuminator : NA 10 Material :
c Heating Jacket : NA Body : F 316
d Calibrated Scale : REQUIRED, (LINEAR TYPE) Trim : SS 316
e Non - Frost Extn. : NA 11 Closing : Quick closing
f I.B.R. Certificate : NA 12 Bonnet Type : Bolted
Manufacturer : Bliss Anand 13 Ball Checks : Yes
Model : R-M (REFLEX) 14 Renewable Seats : Yes
Visible C to C Operating Design Vessel /
Tag No. Length Distance Temp Press. Temp Press. Fluid Location Stand pipe Options Notes
mm mm Deg.C Kg/cm2 g Deg.C Kg/cm2 g Connection
Oil + Gas
LG-0321 679 720 86 5.63 120 7.63 Oil Tank Separator 2", 300# ----
Mix.
SPARE GAUGE GLASS ALONG WITH PAIR OF GASKETS (CUSHION & WET GASKET) FOR MODEL:R-M (Reflex), C-C = 720 MM. 1 NO.
Notes: 1. Glass shall be armoured / toughened.
1A As Built
1 22.11.13 SSP RDS RRG VENDOR: KIRLOSKAR PNEUMATIC CO.LTD.

Rev Date BY CHKD APPVD END USER : HPCL
DOCUMENT NO. REV.

KIRLOSKAR PNEUMATIC CO.LTD CLIENT: HPCL, VISAKH.
PRJ/G2093/IN/08 1A
DOCUMENT : DATASHEET OF PRESSURE TRANSMITTER

by by by
DATE: 12/08/2013
Ref. No.: TECH/PRJ/G2093/EI_PT/00
Subject: HPCL COMMENTS ON PT DATASHEET_REV 0.
1. HPCL COMMENT: 2-Way manifold needs to be considered along with each Pressure
Transmitter.
KPCL REPLY: Noted. 2-Way manifold considered along with each PT. Plz refer
Instrument hook up drawing document for the same.
HPCL requested to approve the revised PT datasheet in Code-1.
Page 1 of 1
PRESSURE TRANSMITTER
1 Function Indicate & Transmit 23 Service REFER SHEET 3 OF 3
2 Type Electronic Smart 24 Element Type Diaphgram

3 Case Die Cast Al. 25 Sensor Body Material SS316
4 Mounting 2" Pipe Mounting 26 Sensor Material SS 316L SST
MEASURING UNIT
5 Enclosure WP 27 Over range Protection REFER SHEET 3 OF 3
GENERAL
6 Electric Area Class Zone-2, IIC,T3 28 Instrument Connection 1/2" NPT(F)

7 Intrinsic Safety EEx ia
29 Connection Location Side
8 Air Supply NA
9 Power Supply 24 V DC. (Two wire) 30 Diaphragm -
10 Cable Entry 1/2" NPT Type -
11 Accuracy +/- 0.075% Wetted Part Material -
12 Repeatability Included in accuracy
TRANSMIT
12 Output Type 4-20mA DC. Other Material

TER
13 Driving Voltage 24V DC 31 Process Connection (LP) -

14 Protocol HART Size & Rating -
15 Auto Manual Switch - Facing & Finish -
CONTROLLER
16 Set Point Adjustment - 32 Process Connection (HP) -

17 Manual Regulator - Size & Rating -
18 Output Type - Facing & Finish -
19 Protocol - 33 Capillary Material -
20 Chart - Armour Type -
RECORDER
21 Chart Driver - Armour Material -

22 Chart Speed - Capillary Length mm -
Flushing / Filling
34 -
Connection with Plug
35 Make : EMERSON
36 Model : REFER SHEET 3 OF 3
OPTIONS : A) Integral Output Meter (Intrinsic Safe)

B) CCOE Approval
C) Mountong Accessories for 2" NB Pipe
Notes :
S. No. 2: SMART Transmitter Shall be with HART protocol
S. No. 5: Enclosure Shall be Weather proof to IP 65
S. No. 6: Electrical area classification - Zone-2, IIC,T3
S. No. 10: Two no. Cable entries are required. One no. Cable Entry shall be pluged with SS FLP plug.
General :
1) Mounting accessories suitable for 2" Yoke mounting shall be provided by vendor for Transmitter
2) Vendor shall furnish CCOE approval for supplied Transmitters
VENDOR: KIRLOSKAR PNEUMATIC

CO.LTD.
Rev Date BY CHKD APPVD HYDROGEN PRESSSURE SWING
ADSORPTION
END USER :HPCL DOCUMENT NO. REV

PRESSURE TRANSMITTER
UNITS : Pressure- kg/cm2g. Temperature- Deg. C Level/Length- mmWC
Pressure Instrument Range
(Kg/cm2g) (Kg/cm2g)
Sr. Control Transmitter
Rev No. Tag No. Service Model No.
No. Mode/Action Type
Nor. Design Span Calibration
COMPRESSOR CAPACITY
1 0 PT-0321 SUCTION 0.533 10 CONTROL (0- (-)1 to 2 (-)1 to 1 HART 3051TG1 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE 20%)
COMPRESSOR
2 0 PT-0322A SUCTION 0.533 10 TRIP (-)1 to 2 (-)1 to 1 HART 3051TG1 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR
3 0 PT-0322B SUCTION 0.533 10 TRIP (-)1 to 2 (-)1 to 1 HART 3051TG1 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR
4 0 PT-0322C SUCTION 0.533 10 TRIP (-)1 to 2 (-)1 to 1 HART 3051TG1 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR CAPACITY
5 0 PT-0323 SUCTION 0.533 10 CONTROL (20- (-)1 to 2 (-)1 to 1 HART 3051TG1 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE 100%)
COMPRESSOR
6 0 PT-0324 DISCHARGE 5.663 10 INDICATION (-)1 to 10 0 to 8 HART 3051TG 2 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR
7 0 PT-0325A DISCHARGE 5.663 10 TRIP (-)1 to 10 0 to 8 HART 3051TG 2 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR
8 0 PT-0325B DISCHARGE 5.663 10 TRIP (-)1 to 10 0 to 8 HART 3051TG 2 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
COMPRESSOR
9 0 PT-0325C DISCHARGE 5.663 10 TRIP (-)1 to 10 0 to 8 HART 3051TG 2 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
SOS OUTLET
10 0 PT-0326 5.2 10 INDICATION (-)1 to 10 0 to 8 HART 3051TG 2 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
SEAL OIL
11 0 PT-0327 HEADER 10.5 15 INDICATION (-)1 to 55 0 to 20 HART 3051TG 3 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
SEAL OIL
12 0 PT-0328A HEADER 10.5 15 TRIP (-)1 to 55 0 to 20 HART 3051TG 3 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
SEAL OIL
13 0 PT-0328B HEADER 10.5 15 TRIP (-)1 to 55 0 to 20 HART 3051TG 3 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
SEAL OIL
14 0 PT-0328C HEADER 10.5 15 TRIP (-)1 to 55 0 to 20 HART 3051TG 3 A 2B 2 1 A B4 I1 Q4 M5
PRESSURE
15 0 SPARE (-)1 to 2 HART 3051TG 1 A 2B 2 1 A B4 I1 Q4 M5
Model De-Codification: 3051TG-3-A-2B-2-1-A-B4-I1-Q4-M5

3051T Pressure Transmitter
G Gauge Pressure
3 Pressure Range (0 to 55 kg/cm2)
A Output (4 to 20 mA, HART Protocol.)
2B Process Connection 1/2" NPT(F).
2 Isolation Diaphragm 316L SST.
1 Filled Fluid Silicon
A Housing Material - Aluminum,
B4 Mounting Bracket for 2" Pipe.
I1 ATEX Intrinsic Safety
Q4 Calibration Certificate.
M5 LCD Display.
0 25.07.13 RDS RDS RRG VENDOR: KIRLOSKAR PNEUMATIC CO.LTD.


KIRLOSKAR PNEUMATIC CO.LTD
DOCUMENT : DATASHEET OF DIFFERENTIAL PRESSURE

TRANSMITTER

by by by
Page 2 of 3
DIFFERNTAIL PRESSURETRANSMITTER
1 Function Indicate&Transmit 23 Service Refer sheet 3 of 3
2 Type Electronic Smart 24 Element Type Diaphgram
3 Case Die Cast Al. 25 Body Material SS316
4 Mounting 2"Pipe Mounting 26 Element Material SS316L
GENERAL
5 Enclosure WP 27 Body Rating kg/cm2 --
6 Electric Area Class Zone-2, IIC,T3 28 Over range Protection refer sheet 3 of 3
7 Intrinsic Safety EEx ia 29 Instrument Connection 1/2" NPT
8 Air Supply NA 30 Connection Location Side
9 Power Supply 24 V DC two wire 31 Diaphragm -
MEASURING UNIT
10 Cable Entry 1/2" NPT Type -
11 Accuracy +/- 0.065% Wetted Part Material -
12 Output Type 4-20mA Other Material -
TRANSMI
TTER
13 Driving Voltage 24 VDC Two wire 32 Process Connection (LP)

14 Protocol HART Size & Rating
15 Auto Manual Switch - Facing & Finish
CONTROLLER
16 Set Point Adjustment - 33 Process Connection (HP)

17 Manual Regulator - Size & Rating
18 Output Type - Facing & Finish
19 Protocol - 34 Capillary Material -
20 Chart - Armour Type -
RECORDER
21 Chart Driver - Armour Material -

22 Chart Speed - Capillary Length mm -
Flushing / Filling
35 -
Connection with Plug
36 Make : EMERSON
37 Model : refer sheet 3 of 3
OPTIONS : A) Integral Output Meter (Intrinsic Safe)

B) CCOE Approval
C) Mountong Accessories for 2" NB Pipe
D) 3 way valve Manifold
Notes :
S. No. 2: SMART Transmitter Shall be with HART protocol
S. No. 5: Enclosure Shall be Weather proof to IP 65
S. No. 6: Electrical area classification - IEC ZONE2 , IIC, T3
S. No. 10: Two no. Cable entries are required. One no. Cable Entry shall be pluged with SS FLP plug.
General :
1) Mounting accessories suitable for 2" Yoke mounting shall be provided by vendor for Transmitter
2) Vendor shall furnish CCOE approval for supplied Transmitters
VENDOR: KIRLOSKAR PNEUMATIC

0 1/7/2013 RDS RDS RRG
CO.LTD.
PROJECT: TAIL GAS COMPRESSOR
Rev Date BY CHKD APPVD FOR HYDROGEN PRESSSURE
SWING ADSORPTION
END USER : HPCL DOCUMENT NO. REV

CLIENT :HPCL, VISAKH. PRJ/G2093/IN/10 0
Page 3 of 3
Diff.Pressure Over
Diff.Range kg/cm2(g) kg/cm2(g) control Range
Rev. Tag No. Type Service Model
mode/Action Protection
Span Set Normal Design kg/cm2(g)
DP ACROSS
(-) 2.5 to
0 PDT-0321 0 to 1 0.533 10 INDICATION 255 HART SUCTION 'T' 3051CD 3 A 2 2 A 1 A B4 I1 M5 Q4
2.5 STRAINER
LUBE OIL
COMPRESSOR
PUMP
0 PDT-0322 (-)21 to 21 0 to 10 5.5 15 255 HART DISCHARGE / OIL 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4
CHANGE-
DP
OVER
COMPRESSOR
0 PDT-0323A (-)21 to 21 0 to 10 5.5 15 TRIP 255 HART DISCHARGE / OIL 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4
DP
COMPRESSOR
0 PDT-0323B (-)21 to 21 0 to 10 5.5 15 TRIP 255 HART DISCHARGE / OIL 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4
DP
COMPRESSOR
0 PDT-0323C (-)21 to 21 0 to 10 5.5 15 TRIP 255 HART DISCHARGE / OIL 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4
DP
LUBE OIL COMPRESSOR
0 PDT-0324 (-)21 to 21 0 to 10 5.5 15 PUMP 255 HART DISCHARGE / OIL 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4
BYPASS DP
(-) 2.5 to
0 PDT-0325 0 to 1 0.1 10 INDICATION 255 HART DP ACROSS SOS 3051CD 3 A 2 2 A 1 A B4 I1 M5 Q4
2.5
(-) 2.5 to DP ACROSS OIL

0 PDT-0326 0 to 1 0.3 15 INDICATION 255 HART 3051CD 3 A 2 2 A 1 A B4 I1 M5 Q4
2.5 FILTER
(-) 2.5 to
0 SPARE 255 HART 3051CD 3 A 2 2 A 1 A B4 I1 M5 Q4
2.5
0 SPARE (-)21 to 21 255 HART 3051CD 4 A 2 2 A 1 A B4 I1 M5 Q4

Page 3 of 3
Diff.Pressure Over
Diff.Range kg/cm2(g) kg/cm2(g) control Range
Rev. Tag No. Type Service Model
mode/Action Protection
Span Set Normal Design kg/cm2(g)
DECODIFICATION :- 3051CD 3 A 2 2 A 1 A B4 M5 I1 Q4
3051CD Differential Pressure Transmitter
3 Pressure Range
A 4-20mA with digital signal based on HART protocol
2 Coplanner Flange/SST/Drain, Vent: SST
2 Isolating Diaphragm material( 316L SST)
A O-Ring ( Glass filled PTFE)
1 Fill Fluid ( Silicon)
A Housing material ( Aluminium) 1/2"npt cable entry
B4 SST Traditional Flange Bracket for 2-in. Pipe Mounting, SST Bolts
M5 LCD meter
Q4 Calibration certificate
0 1/7/2013 RDS RDS RRG VENDOR: KIRLOSKAR PNEUMATIC CO.LTD.


KIRLOSKAR PNEUMATIC CO.LTD
DOCUMENT : DATASHEET OF TEMPERATURE ELEMENT

by by by
DOC. NO.: PRJ/G2093/IN/12 Rev 0 Rev 1 Rev 2
PAGE: 2 OF 4 Sign Date Sign Date Sign Date
KIRLOSKAR PNEUMATIC CO. LTD Made by RDS 25.07.13 RDS 12.08.13 RDS 15.02.14
CLIENT: HPCL_VISAKH Chkd by RDS 25.07.13 RDS 12.08.13 RDS 15.02.14
PROJECT: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION Appr by RRG 25.07.13 RRG 12.08.13 RRG 15.02.14
DATA SHEET
Temperature Elements
UNITS : Flow- kg/hr. Pressure- kg/cm2g. Temperature- Deg. C Level/Length- mmWC
1 Assembly as per Dwg. : ----- 25 THERMOWELL

2 Type : RTD(PT 100) 26 Flange Material REFER SHEET 3 OF 4
3 ELEMENT 27 Well Material REFER SHEET 3 OF 4
4 No. of Elements : TWO 28 Constn. : FLANGED,DRILLED BAR STOCK
5 Calibration : AS PER IEC 751 / DIN 43760 29 Process Conn. : 11/2" FLANGED
6 Type : DUPLEX 30 Inst. Conn. : 1/2" NPT (F)
7 Sheath : MINERAL INSULATED 31 Thermowell As per Dwg. : AS PER ATTACHED 4 OF 4
8 Sheath O.D. : 6 MM 32 Options :
9 Sheath Matl. : SS 316 33 a) Extra Nipple External
10 Junction Type : - 34 b) ________________
11 Gauge/ No. of Leads : 3 WIRE 35 c) ________________
12 Nipple and Union PROVIDED 36 SKIN THERMOCOUPLE
13 Size & Material : 150 mm long,SS 37 Process Connection :
14 HEAD 38 Retaining Clip Material :
15 Head Cover : SPRING LOADED, SCREW CAP & SS CHAIN 39 Expansion Loop :
16 Material : CAST ALUMINIUM 40 Bushing Material :
17 No. of Entries : TWO(1 plugged with SS304 PLUG) 41
18 Cable Entry : 1/2" NPT(F) 42 Manufacturer : GENERAL INSTRUMENT
19 Enclosure : WEATHER PROOF TO IP 66 AS PER IS 13947 43 Model No. : Manufacturer std.
20 Enclosure Class : ZONE 2, IIC, T3 44
21 45
22 46
23 47
24 48
NOTES:
1) Above specs. is not applicable for Motor & Compressor Winding and Bearing Temperature sensors.
2) Since the TE/TT assembly is used in intrinsic safe circuit, Head of element is not flameproof and hence CCOE certificete is not required
RTD with Thermowell
Temperature Deg C Well Diam.mm Flange
Rev. Tag No. Type Service WFC
Normal Design U T Size, Material, Rating, Facing&Finish
1 TE-0321 RTD (PT100) 60 100 320 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF COMPRESSOR SUCTION TEMPERATURE Fail
1 TE-0322 RTD (PT100) 92 120 250 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF COMP DISCHARGE TEMPERATURE Fail
1 TE-0323A RTD (PT100) 92 120 250 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF COMP DISCHARGE TEMPERATURE Fail
1 TE-0323B RTD (PT100) 92 120 250 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF COMP DISCHARGE TEMPERATURE Fail
1 TE-0323C RTD (PT100) 92 120 250 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF COMP DISCHARGE TEMPERATURE Fail
1 TE-0324 RTD (PT100) 50 100 280 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF OIL HEADER TEMPERATURE Pass
1 TE-0325 RTD (PT100) 90 120 400 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF OTS TEMPERATURE Pass
1 TE-0326 RTD (PT100) 60 100 250 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF GAS COOLER OUTLET TEMPERATURE Fail
1 TE-0327 RTD (PT100) 50 100 280 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF OIL COOLER OUTLET TEMPERATURE Pass
1 TE-0328 RTD (PT100) 60 100 280 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF SEAL OIL COOLER OUTLET TEMP Pass
1 SPARE RTD (PT100) - - 280 45 SS316, 1.5” 300# ASME / ANSI B 16.5 RF --- 1 NO.
Note: U lengths are modified for the tags who have falied for WFC calculations.

VENDOR:
KIRLOSKAR PNEUMATIC CO.LTD.

HYDROGEN PRESSSURE SWING ADSORPTION
END USER : HPCL Document No. REV.

Report Information
Customer: KPCL Analyst: PRASHANT Date : 17/09/2013 1:24:25 PM
Tag Numbers: TE-0321 Reference #: DSR-10284
Process Operating Conditions

Process Fluids: 0
Max Temperature (T) 60 °C
Max Pressure (P): 0.4733 kg/cm2
Fluid Velocity (v): 12 m/s
Fluid Density: 0.63 Kg/m^3
Fluid Viscosity: 0 centipoise
Thermowell Material Properties

Density (Pm): 0.29 lb/in^3
Elastic Modulus, E(T): 28115384.6153846 psi
Allowable Stress (S) / Fatigue Limit (Sf): 20000 psi/9100 psi
Stress (Support Plane)

In-Line Reson. Velocity(VIR): Von Mises Stress (Root): 2.21 psi
Bending Stress at VIR (So.max) N/A
Peak oscill. bending stress (So.max) 2.4 psi
Frequency
Thermowell Configuration Frequency Limit: 0.40 Reynolds # (Re):
Process Connection: Flanged FP Weld Frequency must be below: 98.36 [Hz] Strouhal # (Ns): 0.22
Stem Style: Tapered Installed Natural Freq (fnc): 245.89 [Hz] Scruton # (Nsc): 57.67
Thermowell Material: 316 Strouhal Frequency (fs): 97.79 [Hz] Freq Ratio (fs/fnc):0.40
Flange Size l Rating: 1 1/2" 300#
Flange Facing: Raised Face Pressure
Flange Material: 316 Allowable Stem Pressure(Pc): 9492.2psi
Bore Size: 7mm Allowable Tip Pressure(Pt): 50222.43psi
Overall Length (L): 386mm
Unsupported Length (U): 320mm Thermowell Rating
Shielded Length (Lo): 200mm Status Value
Root Diameter (Q): 34mm Oscillating Stress (psi) PASS 2.40
Tip Diameter (B): 27mm Steady-State Stress (psi) PASS 9.169
Tip Thickness (t): 4mm Pressure (psi) PASS 6.732
Fillet (Root): 6mm Frequency (Hz) PASS 97.78
The thermowell design has PASSED the wake frequency calculation

“These well design calculations are based on the ASME PTC 19.3 TW-2010 formulas. The results of these calculations should only be used as a
guide for thermowell design. General Elements does not guarantee the performance of a specific well design obtained from the use of these
calculations”.
Report Information

Process Fluids: 0
Fluid Density: 790 Kg/m^3

Elastic Modulus, E(T): 27500000 psi

Frequency

calculations”.
Report Information
Tag Numbers: TE-0323A,B,C Reference #: DSR-10284

Process Fluids: 0


Frequency

calculations”.
Report Information

Process Fluids: 0
Max Pressure (P): 9 kg/cm2


Frequency

calculations”.
Report Information

Process Fluids: 0


Frequency

calculations”.
Report Information

Process Fluids: 0
Fluid Density: 2.65 Kg/m^3


Frequency

calculations”.
Report Information

Process Fluids: 0


Frequency

calculations”.
Report Information

Process Fluids: 0


Frequency

calculations”.
DOCUMENT : LEVEL TRANSMITTER
02 Issued for information SSP RRG RRG 22.11.13

by by by
DATE: 22/11/2013
Ref. No.: TECH/PRJ/G2093/EI_LT/01
Subject: HPCL COMMENTS ON LT DATASHEET_REV 1.
HPCL COMMENT: As OTS is being designed for steam-out conditions, pl review

requirement of the same for LT-0321.
KPCL REPLY: “LT is not designed for steam out conditions. Hence the level
Transmitter is to be bypassed by closing isolation valves during steam out conditions.”
This shall be mentioned in KPCL’s Operation & Maintenance Manual.
HPCL requested to approve the revised LT datasheet in Code-1.
Page 1 of 1
CLIENT : HPCL, VISAKH. Rev 0 Rev 1 Rev 2

PAGE: 2 OF 2 Sign Date Sign Date Sign Date
VENDOR : KPCL, PUNE Made by: RDS 28.08.13 RDS 24.09.13 SSP 22.11.13
DOC NO.: PRJ/G2093/IN/13 Chkd by: RDS 28.08.13 RDS 24.09.13 RDS 22.11.13
PROJECT: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION Appr by: RRG 28.08.13 RRG 24.09.13 RRG 22.11.13
DATA SHEET
RADAR TYPE LEVEL TRANSMITTER
UNITS : Level/Length-mm Density : Kg/m3 Pressure- Kg/cm2g Temperature- Deg. C Size- Inches
1 Tag No. LT-0321
2 Quantity 1
3 Service Oil Tank Separator
General
4 P&ID Number Pipe Class PRJ/G2093/PID A5A

5 Hazrdous Area Classification ZONE 2 GAS GR IIC.T3
6 Design Pressure Temperature 7.63 89
7 Internal/External/Top Mounted EXTERNAL MOUNTED
8 Measurement (Total / Interface) Total
9 Body or Cage Material SA 106 GR B
10 Chamber Size Schedule 3" STD
11 Process Conn. Size Type Rating 2" FLANGED 300#
12 Flange Facing Finish WN RF
13 Flange Material SA 105
Body/Cage
14 Location Upper Lower SIDE-SIDE

15 C to C Distance 720
16 Case Orientation TOP MOUNTED
17 Rotatable Head REQUIRED
18 Standard / Extension -
19 Vent Conn. Size Drain Conn.Size 3/4" FLANGED 3/4" FLANGED
20 Gasket material SS316 SPWD, SS inner & CS outer ring
21 Stud / Nut Material SA 193 GR B7 / SA 194 GR 2H
22 Type ROD, 12 mm Diameter
23 Sensor Material SS316L
24 Accuracy +/- 3mm
Sensor
25 Resolution 1mm
26 Range 125 TO 845
27 Probe Length 1200
28 Sensor Flange Size / Rating 3" 300# ANSI B16.5
29 Sensor Flange Material SS316
ELECTRONIC ,SMART TYPE/TRANSMIT AND
30 Type / Function
INDICATE
Transmitter / Controller / Switch
31 Transmitter Output 4-20 mA HART

32 Polarity Protection REQUIRED
33 Cable Entry Single/Dual SINGLE, 1/2" NPT (F)
34 Enclosure for Transmitter Weather Proof to IP 65
35 Intrinsically Safe / Ex. Proof INTRINSICALLY SAFE
36 Interconnecting Cable Length - -
37 Transmitter Housing Material POLYURETHENE COVERED ALUMINIUM
38 Power Supply 24V DC
39 Power Consumption 0.9 Watts
40
41
42 Jacketing - Medium Connection - -
Options
43 - Temp Pressure - -
44 Intrn. Safe Weather Proof. O/P meter INTEGRAL LCD 4-Line DISPLAY with Keypad
45
46 Upper Fluid Fluid phase Hydrogen rich gas Gaseous
Service Conditions
47 Lower Fluid Fluid phase lube oil CPI-4601-68 Liquid

48 Pressure Normal Maximum 5.63 kg/cm2G 6.63 kg/cm2G
49 Temp Normal Maximum 86 95
50 Di-electric Upper Lower
51 Density Upper Lower 2.5 kg/m3 790.85 Kg/m3 at 93.33 Deg.C .
52 Viscosity 11 cSt at 90 Deg C

53 SIL Certification NA
Req.
Spl.
54
55 Make Endress + Hauser
Supplier Data
56 Model No. FMP51-BB A C C D 1200AC B3 ASJ AA F4 Z1
57 Remarks
58 Notes
58 Drawing Reference
NOTES:
Order Code Decodification :
FMP51-BB A C C D ___AC B3 ASJ AA F4 Z1
FMP51 - Basic Model
[BB] Approval: ATEX II 1/2G Ex(ia) IIC T6
[A] Power Supply; Output: 2-wire; 4-20mA, HART
[C] Display, Operation: 4-line display, push buttons + data backup function
[C] Housing: GT20 dual compartment, Alu coated
[D] Electrical Connection: Thread NPT1/2, IP66/68 NEMA4X/6P
[AC] Probe: ___ Probe lenght as per Tag no. in mm, rod 12mm 316L
[B3] Seal: EPDM, -40...120 oC
[ASJ] Process Connection: 3" 300 lbs RF,316/316L flange ANSI B16.5(Sensor Flange Size / Rating)
[AA] Additional Operation Language: English
[F4] Calibration : 5-Point Linearity protocol
[Z1] Marking: (SS Tag) TAGGING AS PER DATASHEET TAG NOS.
Liquid Level Elevations:

LLL- 175 (6.94%)
NLL- 700 (79.86%)
HLL- 815 (95.83%)
DOCUMENT : DATASHEET OF CONTROL VALVE

by by by
Ref. No.: TECH/PRJ/G2093/EI_CV/02
DATE: 02/01/2014

ADSORPTION
Subject: Comments on Approved datasheet
1. HPCL COMMENT: Process Data mentioned in KPCL format is not matching with
the Severn Glucon specification sheet.
2. KPCL Reply: Please note that, some parameters were mistakenly mentioned in
KPCL format datasheet due to typing errors. However Severn Glucon’s
specification sheet is final & CVs are manufactured as per the same. Hence
request you to consider this specification sheet as our final Control Valve
Datasheet to avoid any further confusion & kindly give your final Code-1 approval
on the same.
HPCL requested to approve the Rev-4 CV datasheet in Code-1.
Page 1 of 1
SEVERN GLOCON LTD CONTROL VALVE
Olympus Park, Quedgeley, SPECIFICATION SHEET
Gloucester, GL2 4NF. United Kingdom Output on Program Version
Tel: +44 (0)845 223 2040 Fax: +44 (0)845 223 2041 07/11/2013 6.02SL / EnqRep55
Customer Kirloskar Pneumatic Company Limited Quotation No CQ 56963
Enquiry Ref. email SG Order / Item No. DOM/3225/13 1
Order No. 2441400426 Quantity 1
Tag Nos. PDCV-0324
Application Oil Pump Bypass A/B
Project Title HPCL Vizag Refinery Serial Nos 3225-001-001
1 FLUID Lube Oil / Liquid CRITICAL PRESSURE 101 kg/cm²(g)
UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF
2 FLOW RATE l/m 63.0 470.0
3 INLET PRESSURE kg/cm²(g) 11.00 11.00 15 kg/cm²
4 OUTLET PRESSURE kg/cm²(g) 5.60 5.60
PROCESS DATA
5 INLET TEMPERATURE °C 86 86
6 SP. GRAVITY 0.80 0.80
7 VAPOUR PRESSURE mm Hg(a) 0.00 0.00
8 VISCOSITY Cp 14.13 14.13
9 2 PHASE VAP. MW
10 2 PHASE MIX IN / OUT % by wt / /
11 CALCULATED Cv 1.74 12.63
12 STEM TRAVEL % 25 72
13 SPL AT 1 METRE dBA <75 <75
14 INLET VELOCITY m/s 0.9 6.9
15 OUTLET VELOCITY m/s 0.9 6.9
16 IN PIPE SIZE / SCH 1.5 ins / 40S ACTUATOR TYPE Spring + Diaphragm 45
17 OUT PIPE SIZE / SCH 1.5 ins / 40S ACTUATOR MODEL / STROKE W2HN 0.75 ins 46
PIPE
18 INSULATION SIZE / SPRING H / 8-32 psi 47

19 DESIGN PRESSURE 15 kg/cm²(g) FAIL ACTION Modulating AFC 48
ACTUATOR
20 DESIGN TMP. MIN/MAX 0°C / 92°C AIR SUPPLY / SET AT 4 / 3.5 kg/cm²(g) 49
21 VALVE MODEL NO. 1211 ACT. ORIENTATION Vertical 50
22 SIZE / CLASS 1.5 ins / ANSI 150 HANDWHEEL None 51
23 BODY STYLE Globe TRAVEL STOPS None 52
BODY
24 BODY MATERIAL ASTM A182 Gr F316 TUBING Imperial 316L SS 53

25 END CONNECTIONS Integral Flange FITTINGS Swagelok SS 54
26 END FINISH / PREP. RF Serrated OPEN / CLOSE / TRIP TIME / / 55
27 BODY F/F DIMS. POSITIONER MANF / MODEL See note N4. 56
28 BONNET TYPE Standard SIGNAL ACTION 4mA=close / 20mA=open 57
29 BONNET MATERIAL As Valve Body AIRSET MANF / MODEL 1/4" NPT Placka AFR FPR-3 58
ACCESSORIES
30 EXTENSION DIMS. L. SWITCH / P. TRANS TYPE None 59
BONNET
31 BODY/BONNET NDE 1 None L. SWITCH / P. TRANS POS'N N/A 60

32 BODY/BONNET NDE 2 N/A BOOSTERS None 61
33 BONNET BOLTING See note N3. PILOT VALVES None 62
34 GASKET MATERIAL Spiral Wound SS/Graph. AIRLOCK VALVE None 63
35 GLAND PACKING PTFE Chevrons IP CONV'TR MANF/MODEL None 64
36 SEAT SIZE INS / TYPE 1.125 Contoured SOLENOID MODEL None 65
37 CV / CHARACTERISTIC 20 Equal Percent SOLENOID ACTION N/A 66
38 BALANCING Unbalanced AIR RECEIVER None 67
39 FLOW DIRECTION Under TESTING None 68
TRIM
40 TRIM MATERIAL 316 SS CE CERTIFICATION N/A 69

MISC
41 SOFT SEAT None CLEANING Standard 70

42 SEAT LEAKAGE ANSI Class IV PAINT FINISH See note N9. 71
43 BELLOWS MATERIAL None PARTS CERTIFICATION Standard 72
44 BAFFLES None 73
Notes Revisions
74 N3 A193Gr B8 Bolt/A194 Gr 8 Nut Rev By Date
75 N4 Metso HART Positioner ND9103HX + Gauges, Exia T3 0 KV 07/11/13
76 N9 Body - No Paint; Actuator : Red 1 KV 08/12/13
77 Electrical Connection 1/2" NPT 2 KV 08/21/13
78 Pneumatic Connection 1/4" NPT
79
80
81
82
83
84
85
86
87
88
Tel: +44 (0)845 223 2040 Fax: +44 (0)845 223 2041 07/11/2013 6.02SL / EnqRep55
Tag Nos. TCV-0327
Application Oil Cooler Bypas
1 FLUID Lube Oil / Liquid CRITICAL PRESSURE 101 kg/cm²(g)
UNITS CASE 1 CASE 2 CASE 3 CASE 4 CASE 5 CASE 6 SHUT-OFF
2 FLOW RATE kg/hr 337.0 470.0
3 INLET PRESSURE kg/cm²(g) 11.00 11.00 15 kg/cm²
4 OUTLET PRESSURE kg/cm²(g) 10.80 10.80
PROCESS DATA
5 INLET TEMPERATURE °C 86 92
6 SP. GRAVITY 0.80 0.80
7 VAPOUR PRESSURE mm Hg(a) 0.00 0.00
8 VISCOSITY Cp 14.13 14.13
9 2 PHASE VAP. MW
10 2 PHASE MIX IN / OUT % by wt / /
11 CALCULATED Cv 1.14 1.57
12 STEM TRAVEL % 28 33
13 SPL AT 1 METRE dBA <75 <75
14 INLET VELOCITY m/s 0.1 0.1
15 OUTLET VELOCITY m/s 0.1 0.1
16 IN PIPE SIZE / SCH 3 ins / 40S ACTUATOR TYPE Pneumatic Cylinder 45
17 OUT PIPE SIZE / SCH 3 ins / 40S ACTUATOR MODEL / STROKE P2AN 0.75 ins 46
PIPE
18 INSULATION SIZE / SPRING A / STD 47

19 DESIGN PRESSURE 15 kg/cm²(g) FAIL ACTION Modulating AFC 48
ACTUATOR
22 SIZE / CLASS 1.5 ins / ANSI 150 HANDWHEEL None 51
23 BODY STYLE 3-Way TRAVEL STOPS None 52
BODY
24 BODY MATERIAL 316 SS ASTM A351 CF8M TUBING Imperial 316L SS 53

ACCESSORIES
30 EXTENSION DIMS. L. SWITCH / P. TRANS TYPE None 59
BONNET
31 BODY/BONNET NDE 1 None L. SWITCH / P. TRANS POS'N N/A 60

36 SEAT SIZE INS / TYPE 0.875 Contoured SOLENOID MODEL None 65
37 CV / CHARACTERISTIC 12 Parabolic SOLENOID ACTION N/A 66
39 FLOW DIRECTION Diverting TESTING None 68
TRIM

MISC
41 SOFT SEAT None CLEANING Standard 70

42 SEAT LEAKAGE ANSI Class IV PAINT FINISH See note N9. 71
44 BAFFLES None 73
Notes Revisions
74 N3 A193Gr B8 Bolt/A194 Gr 8 Nut Rev By Date
76 N9 Body - No Paint; Actuator : Red 1 KV 08/12/13
79
80
81
82
83
84
85
86
87
88
Tel: +44 (0)845 223 2040 Fax: +44 (0)845 223 2041 07/11/2013 6.02SL / EnqRep55
Tag Nos. PV-0325
Application Equalising Capacity Control
1 FLUID Gas+Traces of Oil / Gas CRITICAL PRESSURE 101 kg/cm²(g)
20% Comp flow
UNITS CASE 1 CASE 2 rate Case CASE 4 CASE 5 CASE 6 SHUT-OFF
2 FLOW RATE kg/hr 720.0 720.0 650.0
3 INLET PRESSURE kg/cm²(g) 5.23 5.23 5.23 15 kg/cm²
PROCESS DATA
4 OUTLET PRESSURE kg/cm²(g) 0.48 0.48 0.48

5 INLET TEMPERATURE °C 60 60 60
6 MOL. WEIGHT 11.69 11.69 11.69
7 SP. HEAT RATIO 1.28 1.28 1.28
8 COMPRESSIBILITY 1.00 1.00 1.00
9 2 PHASE VAP. MW
10 2 PHASE MIX IN / OUT % by wt / / /
11 CALCULATED Cv 11.17 11.17 10.09
12 STEM TRAVEL % 62 62 55
13 SPL AT 1 METRE dBA 81.0 81.0 81.0
14 INLET VELOCITY m/s 38.0 38.0 34.3
15 OUTLET VELOCITY Mach 0.29 0.29 0.26
16 IN PIPE SIZE / SCH 3 ins / 40S ACTUATOR TYPE Spring + Diaphragm 45
17 OUT PIPE SIZE / SCH 3 ins / 40S ACTUATOR MODEL / STROKE W1HN 1.5 ins 46
PIPE
18 INSULATION SIZE / SPRING H / 3-15 psi 47

19 DESIGN PRESSURE 15 kg/cm²(g) FAIL ACTION Modulating AFO 48
ACTUATOR
22 SIZE / CLASS 2 ins / ANSI 150 HANDWHEEL None 51
23 BODY STYLE Globe TRAVEL STOPS None 52
BODY
24 BODY MATERIAL CS ASTM A216 WCB TUBING Imperial 316L SS 53

ACCESSORIES
30 EXTENSION DIMS. L. SWITCH / P. TRANS TYPE Topworx Limit switch 59
BONNET
31 BODY/BONNET NDE 1 None L. SWITCH / P. TRANS POS'N Limit Switch Open&Closed 60

36 SEAT SIZE INS / TYPE 1.25 Cage 1CC SOLENOID MODEL 1/4"Asco 3/2 S/S IP66 Exd 65
37 CV / CHARACTERISTIC 16 Linear SOLENOID ACTION N/A 66
39 FLOW DIRECTION Under TESTING None 68
TRIM

MISC
41 SOFT SEAT PTFE CLEANING Standard 70

42 SEAT LEAKAGE ANSI Class VI PAINT FINISH See note N9. 71
44 BAFFLES None 73
Notes Revisions
74 N3 A193Gr B7 Bolt /A194Gr 2H Nut. Rev By Date
76 N9 Body - White; Actuator : Green 1 KV 08/12/13
79 TXP-E21FLMM Topworx with NJ2-V3-N P&F Sensors
80 Asco SOV WSNF8320A200 110V AC, ExD
81
82
83
84
85
86
87
88
MANDATORY SPARES
SR. NO. SPARE PHILOSOPHY ITEM DESCRIPTION QTY
TRIM SET CONSISTING OF SEAT RING, PLUG WITH STEM & PACKING
1 MATRIAL FOR CONTROL VALVE: PDCV, MODEL - 1211, ASTM A 182 1
GR.F316, 1.5", 150#, CV = 20, MAKE - SEVERN GLOCON
10% (subject to min.1) of
each type, size, rating of TRIM SET CONSISTING OF SEAT RING, PLUG WITH STEM & PACKING
2 Trim set consisting of seat MATRIAL FOR CONTROL VALVE: TCV, MODEL - 5421, ASTM A 182 1
ring / seal ring, plug with GR.F316, 1.5", 150#, CV = 12, MAKE - SEVERN GLOCON
stem, cage (if applicable)
TRIM SET CONSISTING OF SEAT RING, PLUG WITH STEM & PACKING
3 MATRIAL FOR CONTROL VALVE: PV, MODEL - 1211, ASTM A 216 1
GR.WCB, 2", 150#, CV = 16, MAKE - SEVERN GLOCON
VALVE: PDCV, MODEL - 1211, ASTM A 182 GR.F316, 1.5", 150#, CV = 20,
4 1
MAKE - SEVERN GLOCON
Actuator diaphragm for VALVE: TCV, MODEL - 5421, ASTM A 182 GR.F316, 1.5", 150#, CV = 12,
5 1
each size (10% or min. 1) MAKE - SEVERN GLOCON
VALVE: PV, MODEL - 1211, ASTM A 216 GR.WCB, 2", 150#, CV = 16, MAKE
6 1
- SEVERN GLOCON
7 P&F MAKE PROXIMITY SENSOR - NJ2-V3N WITH BOX ASSEMBLY 1

limit switch box, SOV
8 SOLENOID VALVE : MODEL = NF8327B002, 110VAC MAKE: ASCO 1
9 POSITIONER : HART TYPE, MODEL = ND9103HX, MAKE: METSO 1
Positioners
10% (subject to min.1) of AIR FILTER REGULATOR ALONG WITH GAUGES : MODEL = FPR-3S st.
10 1
AFR with gauge st. MAKE = PLACKA
BONNET GASKETS & GLAND PACKINGS FOR CONTROL VALVE TAG:

11 10% (subject to min.1) of 1
PDCV, MAKE: SEVERN GLOCON
Bonnet Gaskets / gland
packings, piston O‐ring, BONNET GASKETS & GLAND PACKINGS FOR CONTROL VALVE TAG:
12 1
bearings & liner (for all TCV, MAKE: SEVERN GLOCON
types of valves,If
applicable) BONNET GASKETS & GLAND PACKINGS FOR CONTROL VALVE TAG:
13 1
PV, MAKE: SEVERN GLOCON
DOCUMENT : WIRING DIAGRAM FOR PURGED CONTROL PANEL

by by by
DOCUMENT : GA DRAWING FOR PURGED LOCAL PANEL

by by by
Ref. No.: TECH/PRJ/G2093/EI_LCP/06
DATE: 10/12/2013

ADSORPTION
Subject: HPCL COMMENTS ON GA drawing of LCP PANEL_REV 1
HPCL COMMENT: KPCL to take care of any requirement during the

execution in the field.
KPCL REPLY: Noted
Page 1 of 1
DOCUMENT : WIRING DIAGRAM FOR PLC PANEL

by by by
Ref. No.: TECH/PRJ/G2093/EI_PNL/8
DATE: 14/03/2014

ADSORPTION
Subject: HPCL COMMENTS ON WIRING DIA, REV 6. OF PLC PANEL
HPCL COMMENT:
1. Engineering station and SOE will normally powered on continuous basis and 110V
AC only needs to considered for these systems. This is standard practice in all
PLC system available in HPCL. KPCL to update the wiring diagram accordingly.
KPCL REPLY:
1. Noted & incorporated.
HPCL requested to approve the revised wiring dia. of PLC panel in Code-1.
Page 1 of 1
110 VAC supply from MCB-21
DOCUMENT : GA DRAWING FOR PLC PANEL

by by by
Ref. No.: TECH/PRJ/G2093/EI_PNL/6
DATE: 23/12/2013

ADSORPTION
Subject: HPCL COMMENTS ON GA OF PLC PANEL
1. HPCL COMMENT: Review requirement of Canopy

KPCL REPLY: Canopy not required since this panel is in control room. This
deleted from description.
2. HPCL COMMENT: Location of front side components are tentative. In case of any
change after approval of the drawing, M/s KPCL to obtain prior permission from
client with proper justification before modification
KPCL REPLY: Noted.
Page 1 of 1
DOCUMENT : INSTRUMENT HOOK UP DIAGRAM

by by by
DATE: 22/11/2013
Ref. No.: TECH/PRJ/G2093/EI_HK/00
Subject: HPCL COMMENTS ON HOOK-UP_REV 0.
HPCL COMMENT:
1. Drain valve shall be provided at the end of the header for draining purpose during start
up and shutdown.
2. Provide drain arrangement with isolation valve and necessary fittings for PDTs.
3. Provide vent/drain arrangement with isolation valve
KPCL REPLY:
1. ¾” Gate Valve with suitable flanges/ gaskets shall be provided at the end of header
& the same is shown in revised Hook-up Drawing.
2. Please note that drain/isolation valve provision is available with the 3-way
manifolds provided for PDTs.
3. Please note that vent/drain/isolation valve arrangement is available with the 2-way
manifolds provided for PTs.
HPCL requested to approve the revised Hook-up Drawing in Code-1.
Page 1 of 1
DOCUMENT : LEVEL SKETCH

by by by
DATE: 22/11/2013
Ref. No.: TECH/PRJ/G2093/EI_LS/00
Subject: HPCL COMMENTS ON LEVEL SKETCH_REV 0.
HPCL COMMENT:
1. LAL elevation to be reviewed. As per sketch, normal operating level is 80% and
LAL is provided at 8%
2. Nozzle numbers to be in line with that of P&ID
KPCL REPLY:
1. LAL is kept at centre line elevation of suction nozzle of Pump, this will ensure sufficient
positive head for pump. Please note this is our general proven practice.
2. Noted & corrected in revised level Sketches.
HPCL requested to approve the revised Level Sketch in Code-1.
Page 1 of 1
DOCUMENT : DATASHEET OF TEMPERATURE TRANSMITTER

by by by
Ref. No.: TECH/PRJ/G2093/EI_TT/01

DATE: 21/08/2013

ADSORPTION
Subject: Re submission of Code-1 Approved datasheet for re approval.
Compressor capacity indication facility using tag ZT is added. ZT will be TT type.
HPCL requested to approve the revised TT datasheet in Code-1.
Page 1 of 1
CLIENT : HPCL, VISAKH. Rev 0 Rev 1 Rev 2 Rev 3

Sign Date Sign Date Sign Date Sign Date
VENDOR : KPCL, PUNE Made by : RDS 25.07.13 RDS 12.08.13 RDS 21.08.13
DOC NO.: PRJ/G2093/IN/11 Chkd by : RDS 25.07.13 RDS 12.08.13 RDS 21.08.13
PROJECT: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION Appr by : RRG 25.07.13 RRG 12.08.13 RRG 21.08.13
DATA SHEET
TEMPERATURE TRANSMITTER (HART)
UNITS : Flow- kg/hr. Pressure- kg/cm2g. Temperature- Deg. C Level/Length- mmWC
1 GENERAL 26
2 Function : TRANSMITTING & INDICATING 27 Physical Communication Media NA
3 Type : ELECTRONIC, SMART TYPE WITH HART PROTOCOL 28 Interoperability : NA
4 Case : DIE CAST ALUMINIUM 29 LAS Capable (Yes/No) NA
5 Mounting : 2" PIPE MOUNTED 30 Quiescent Current Draw (mA) NA
6 Enclosure : WEATHER-PROOF 31 DEV Revision (HEX) NA
7 Enclosure Class : IP-66 32 DD/CFF Tester Version NA
8 Elec. Area Class : Zone-2 Gr.IIC, T3 33 Function Blocks Required NA
9 Intrinsically Safe : YES 34
10 Power Supply : 24V DC, 2 WIRE 35
11 Cable Entry : 1/2" NPT(F) 36
12 Accuracy : 0.1% of Full Scale. +/- 0.2% of Cal span for RTD input 37 INPUTS
13 Repeatability : INCLUDED IN ACCURACY 38 Thermocouples -
14 Stability +/- 0.1 % of SPAN 39 RTD's YES
15 TRANSMITTER 40 Universal -
16 Output : 4-20 mA DC + HART 41
17 Trans. Power Supply : 24V DC, 2 WIRE 42
18 Burnout REQUIRED 43
19 Linearisation REQUIRED 44 OPTIONS
20 Communication Protocol : HART 45 Intrinsically Safe Output Meter INTEGRAL LCD
21 Configuration Method : HOST & HANDHELD COMMUNICATOR 46 Mounting Brackets REQUIRED
22 Baud Rate : NA 47 Lightening & Surge Protection NA
23 Device Description : NA 48 Manufacturer : EMERSON
24 Polarity Protection : YES 49 Transmitter Model No.: REFER CONTINUATION SHEETS
25 50
CLIENT : HPCL, VISAKH. Rev 0 Rev 1 Rev 2 Rev 3

Sign Date Sign Date Sign Date Sign Date
VENDOR : KPCL, PUNE Made by RDS 25.07.13 RDS 12.08.13 RDS 21.08.13
DOC NO.: PRJ/G2093/IN/11 Chkd by RDS 25.07.13 RDS 12.08.13 RDS 21.08.13
PROJECT: TAIL GAS COMPRESSOR FOR HYDROGEN PRESSSURE SWING ADSORPTION Appr. by RRG 25.07.13 RRG 12.08.13 RRG 21.08.13
DATA SHEET - TEMPERATURE TRANSMITTER

UNITS : Flow- kg/hr. Pressure- kg/cm2g. Temperature- Deg. C Level/Length- mm
TEMPERATURE INSTRUMENT RANGE CALIBRATED TO Control
Sr. TRANSMITTER
TAG NO. SERVICE INPUT (ELEMENT Mode/Actio MODEL NO. REMARKS
NO. NOR. DESIGN SPAN SET TYPE
TYPE) n
COMPRESSOR SUCTION
1 TT-0321 60 100 -200 TO 850 0 TO 100 RTD HART INDICATION 644 H A I1 J6 M5 Q4
TEMPERATURE
COMPRESSOR DISCHARGE
TEMPERATURE
3 TT-0323A 92 120 -200 TO 850 0 TO 120 RTD HART TRIP 644 H A I1 J6 M5 Q4
TEMPERATURE
4 TT-0323B 92 120 -200 TO 850 0 TO 120 RTD HART TRIP 644 H A I1 J6 M5 Q4
TEMPERATURE
5 TT-0323C 92 120 -200 TO 850 0 TO 120 RTD HART TRIP 644 H A I1 J6 M5 Q4
TEMPERATURE
6 TT-0324 OIL HEADER TEMPERATURE 50 100 -200 TO 850 0 TO 100 RTD HART INDICATION 644 H A I1 J6 M5 Q4
7 TT-0325 OTS TEMPERATURE 90 120 -200 TO 850 0 TO 120 RTD HART INDICATION 644 H A I1 J6 M5 Q4
GAS COOLER OUTLET

TEMPERATURE
OIL COOLER OUTLET

TEMPERATURE
SEAL OIL COOLER OUTLET

TEMPERATURE
11 ZT-0321 COMPRESSOR CAPACITY 0 TO 2000 Ώ 0 TO 250 Ώ RTD HART INDICATION 644 H A I1 J6 M5 Q4
12 SPARE -200 TO 850 RTD HART 644 H A I1 J6 M5 Q4 1 No.
De-Codefication:
644 H A I1 J6 M5 Q4
644 Smart Temperature Transmitter
H Head Mount (suitable for mounting in the field with enclosure)
A 4–20 mA with digital signal based on HART protocol
J6 Universal Head, (2-in.) SST pipe bracket (1/2–14 NPT entries)
M5 LCD Display
Q4 Calibration certificate. 3-Point calibration with certificate

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HINDUSTAN PETROLEUM CORPORATION LTD.

DRAWINGS AND DOCUMENTS MANUAL

KIRLOSKAR PNEUMATIC COMPANY LIMITED

DRAWINGS & DOCUMENTS MANUAL FOR

2 Compressor design package

3 Coupling datasheets and GA drawing

4 Lube oil Pump datasheet

5 Lube oil Pump GA drawing

6 Datasheets for PSVs and TSVs with sizing calculations

7 Lube oil filter element datasheet and drawing

8 Heorbiger check valve datasheet

9 Data Sheet for Gas cooler

10 GA Drawing for Gas Cooler

11 Data Sheet for lube oil cooler

12 GA Drawing for Oil Cooler

13 Data Sheet for Oil tank separator

14 Data Sheet for Secondary Oil separator

15 GA Drawing for OTS

16 GA Drawing for SOS

17 Seal System drawings and datasheet

18 Mechanical Calculations of Gas Cooler

19 Mechanical Calculations of Oil Cooler

20 Mechanical Calculations of OTS

21 Mechanical Calculations of SOS

2 GA Drawing of Compressor Motor

3 TB Drawing of Compressor Motor

4 Performance curves of Compressor Motor

5 Datasheet of Lube Oil Pump motor

6 GA Drawing of Lube Oil Pump Motor

7 TB Drawing of Lube Oil Pump Motor

8 Performance curves of Lube Oil Pump Motor

4 Point Data base

5 Cause & Effect diagram

6 Datasheet of Pressure Gauges

7 Datasheet of Temperature Gauges

8 Datasheet of Level Gauges

9 Datasheet of Pressure Transmitters

10 Datasheet of Diff. Pressure Transmitters

11 Datasheet of Temperature Transmitters

12 Datasheet of Temperature Element

13 Datasheet of Level Transmitter

15 Datasheet of Solenoid Valves

16 Wiring diagram for Purged Control Panel

17 Purged Control Panel GA drawing & Bill of material

18 Wiring diagram for PLC Panel

19 PLC Panel GA drawing & Bill of material

20 Instrument Hook up diagrams

OWNER : HINDUSTAN PETROLEUM CORPORATION LIMITED

PROJECT : PSA TAIL GAS SCREW COMPRESSOR PACKAGE

SUPPLIER : KIRLOSKAR PNEUMATIC CO. LTD, PUNE

DOCUMENT : UTILITY SUMMARY WITH OIL DATASHEET

FOA NO. : 12000329-HP-46004/SKM DATED 08-06-2013

KPCL JOB NO. : G2093

03 Issued for approval PTN PTN ASM 28.03.2014

UTILITY SUMMARY FOR SREW COMPRESSOR PACKAGE 74-K-201 3 3

(< 160 kW)

(> 160 kW)

POWER CONSUMPTION FOR(110V AC) PLC BASED CONTROL PANEL

Sr. No. Item Make Qty VA Total VA

Note: item no 1 & 2 takes care of entire Siemens Hardware.

POWER CONSUMPTION FOR (110V AC)PURGED LOCAL CONTROL PANEL

Sr. No. Item Make Qty VA Total VA

Molecular Weight 650