Project : Quality Control Laboratory

Chilled Water Pump Head Calculation

PIPE VALVES & FITTINGS

Section LENGTH Head Loss

PIPE Rate Friction Eq. Length Friction
GPM SIZE 'ft/100ft' of Loss 'ft' DESCRIPTION QTY 'FT' Loss 'ft'
m FT pipe

1-2 790 6" Ø 2 6.6 4.1 0.27 Flexible Connector 1 6 0.25

CONNECTION
Discharge

MULTI PURPOSE VALVE 1 120 3.00

Pump

2-3 1580 8" Ø 1.6 5.2 4 0.21 Equal Tee-Branch 1 40 1.60

3-4 2370 10" Ø 1.6 5.2 2.55 0.13 3/4Reduced Tee-Run 1 23 0.59
PUMP TO CHILLER

4-5 3160 12" Ø 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47
5-6 3160 12" Ø 1.6 5.2 1.8 0.09 Equal Tee-Run 1 19 0.34
3160 12" Ø 10 32.8 1.8 0.59 90° Elbow 3 30 1.62
6-7 3160 12" Ø 5.4 17.7 1.8 0.32 Equal Tee-Run 1 19 0.34
7-8 2370 10" Ø 5.4 17.7 2.55 0.45 3/4Reduced Tee-Run 1 23 0.59
8-9 1580 8" Ø 5.4 17.7 4 0.71 3/4Reduced Tee-Run 1 18 0.72
9 - 10 790 6" Ø 24 78.7 4.1 3.23 Equal Tee-Run 2 10 0.82
Gate Valve 2 7 0.57
CONNECTION
CHILLER -05

Y-Strainer 1 110 4.51

Flexible Connector 2 6 0.49
Red. 4x5 2 3.8 0.31
Chiller Coil P.D. 16.20
10 - 11 1580 8" Ø 5.4 17.7 4 0.71 3/4Reduced Tee-Run 1 18 0.72
11 - 12 2370 10" Ø 5.4 17.7 2.55 0.45 Equal Tee-Branch 1 50 1.28
CHILLER -05 TO FAHU-02 PIPING

12 - 13 3160 12" Ø 5.4 17.7 1.8 0.32 Equal Tee-Branch 1 60 1.08

13 - 14 3160 12" Ø 90 295.2 1.8 5.31 90° Elbow 5 30 2.70
3160 12" Ø 0.0 1.8 0.00 3/4Reduced Tee-Run 1 26 0.47

14-15 2562 12" Ø 8 26.2 1.3 0.34 Equal Tee-Run 1 19 0.25

15-16 2211 10" Ø 5.3 17.4 2.35 0.41 3/4Reduced Tee-Run 1 23 0.54
16-17 1735 10" Ø 4.3 14.1 1.65 0.23 Equal Tee-Run 1 16 0.26
17-18 1373 8" Ø 4.3 14.1 3.05 0.43 Equal Tee-Run 1 13 0.40
18-19 922 8" Ø 10.5 34.4 1.433 0.49 Gate Valve 1 9 0.13
922 8" Ø 0.0 1.433 0.00 Equal Tee-Branch 1 40 0.57
19-20 462 5" Ø 66 216.5 3.8 8.23 90° Elbow 2 13 0.99
FAHU-02 CONNECTION

Equal Tee-Run 2 8.2 0.62

Gate Valve 2 6 0.46
Y-Strainer 1 80 3.04
balance valve 1 20 0.76
 Project : Quality Control Laboratory
Chilled Water Pump Head Calculation

PIPE VALVES & FITTINGS

FAHU-02 CONNECTION

Section LENGTH Head Loss

PIPE Rate Friction Eq. Length Friction
GPM SIZE 'ft/100ft' of Loss 'ft' DESCRIPTION QTY 'FT' Loss 'ft'
m FT pipe

3-Way Control Valve P.D. 23.00

AHU Coil P.D. 17.73
20-21 922 8" Ø 10.5 34.4 1.433 0.49 Equal Tee-Branch 3 40 1.72
922 8" Ø 0.0 1.433 0.00 Gate Valve 1 9 0.13
21-22 922 8" Ø 4.3 14.1 1.433 0.20 Equal Tee-Run 1 13 0.19
22-23 1373 8" Ø 4.3 14.1 3.05 0.43 Equal Tee-Run 1 13 0.40
AHU/FCU TO PUMP PIPING

23-24 2211 10" Ø 4.3 14.1 2.35 0.33 Equal Tee-Run 1 16 0.38
24-25 2562 12" Ø 8 26.2 1.3 0.34 3/4Reduced Tee-Run 1 26 0.34
25-26 3160 12" Ø 88 288.6 1.8 5.20 3/4Reduced Tee-Run 1 26 0.47
3160 12" Ø 0.0 1.8 0.00 90° Elbow 5 30 2.70
26-27 3160 12" Ø 1 3.3 1.8 0.06 Air Separator P.D. 5.00
3160 12" Ø 0.0 1.8 0.00 Gate Valve 2 13 0.47
27-28 3160 12" Ø 3 9.8 1.8 0.18 90° Elbow 1 30 0.54
28-29 3160 12" Ø 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47
29-30 3160 12" Ø 1.6 5.2 1.8 0.09 3/4Reduced Tee-Run 1 26 0.47
30-31 2370 10" Ø 1.6 5.2 2.55 0.13 3/4Reduced Tee-Run 1 23 0.59
31-32 790 6" Ø 3 9.8 4.1 0.40 Gate Valve 1 7 0.29
PUMP SUCTION
CONNECTION

Y-Strainer 1 110 4.51

90° Elbow 1 16 0.66
Flexible Connector 1 6 0.25
Red. 4x5 1 3.8 0.16

* SUB TOTAL ( FT ) : 30.98 107.11

* TOTAL ( FT ) : 138.09
* ADD SAFETY FACTOR (Remaining) : 10% 13.81

* OVERALL TOTAL ( FT ) : 151.90

2009 ASHRAE Handbook—Fundamentals - CHAPTER 22 - PIPE SIZING

 Globe Y- Gate Check 90° 45° 2-Way Equal Tee- Equal 3/4Reduced 1/2Reduced
Valve Strainer Valve Valve Elbow Elbow Valve Branch Tee-Run Tee-Run Tee-Run
3/4" Ø 22 3 0.9 8 2 0.9 32 4 1.4 1.9 2
1" Ø 29 5 1 10 2.6 1.3 43 5 1.7 2.3 2.6
1¼" Ø 38 9 1.5 14 3.3 1.7 67 7 2.3 3.1 3.3
1½" Ø 43 10 1.8 16 4 1.5 89 8 2.6 3.7 4
2" Ø 55 27 2.3 20 5 2.6 172 10 3.3 4.7 5
2½" Ø 69 28 2.8 25 6 3.2 240 12 4.1 5.6 6
3"Ø 84 42 3.2 30 7.5 4 294 15 5 7 7.5
4" Ø 120 60 4.5 40 10 5.2 548 21 6.7 9 10
5" Ø 140 80 6 50 13 6.5 800 25 8.2 12 13
6" Ø 170 110 7 60 16 7.9 1075 30 10 14 16
8" Ø 220 150 9 80 20 10 1591 40 13 18 20
10" Ø 280 190 12 100 25 13 2159 50 16 23 25
12" Ø 320 250 13 120 30 16 3200 60 19 26 30
14" Ø 360 15 135 34 18 68 23 30 34
16" Ø 410 17 150 38 20 78 26 35 38
18" Ø 460 19 165 42 23 85 29 40 42
20" Ø 520 22 200 50 26 100 33 44 50
24" Ø 610 25 240 60 30 115 40 50 60
 2-Way
Valve Cv
Value
Fully
Open
43
67 GPM PIPE HEADER
89 4200 14" Ø 16" Ø
172
240
294
548
1075
1591
2159
3200

GPM RANGE PIPE SIZE

13000 24" Ø
9000 20" Ø
7000 18" Ø
5500 16" Ø
4200 14" Ø
3500 12" Ø
2500 10" Ø
1700 8" Ø
800 6" Ø
500 5" Ø
280 4" Ø
140 3"Ø
77 2½" Ø
48 2" Ø
24 1½" Ø
16 1¼" Ø
7.5 1" Ø
4 3/4" Ø
 3/4" Ø 1" Ø 1¼" Ø 1½" Ø 2" Ø 2½" Ø 3"Ø 4" Ø
13000
12500
12000
11500
11000
10500
10000
9500
9000
8750
8500
8250
8000
7750
7500
7250
7000
6750
6500
6250
6000
5750
5500
5300
5100
4900
4700
4500
4400
4300
4200
4100
4000
3900
3800
3700
3600
3500
3400
3300
3200
3100
3000
2900
2800
2700
2600
2500
2400
2300
2200
2100
2000
1900
1800
1700
1600
1500
1450
1400
1350
1300
1250
1200
1150
1100
1030
1000
950
900
850
800
750
700
670
650
630
600
590
570
550
530
510
490
470
450
430
410
390
370
350
330
310
290
280 4.000
250 3.515
240 3.255
230 3.004
220 2.763
210 2.532
200 2.31
190 2.099
180 1.897
170 1.705
160 1.523
150 1.351
140 4.585
135 4.282
130 3.989
125 3.706
120 3.433
114 3.118
110 2.917
106 2.722
102 2.533
98 2.351
94 2.176
90 2.007
86 1.845
82 1.689
77 4.414
75 4.202
73 3.995
72 3.894
70 3.694
68 3.5
66 3.31
65 3.218
64 3.126
63 3.036
62 2.947
61 2.859
60 2.773
59 2.688
58 2.604
57 2.521
56 2.44
55 2.36
54 2.281
53 2.203
52 2.127
51 2.052
50 1.978
49 1.906
48 4.424
47 4.254
46 4.087
45 3.924
44 3.763
43 3.606
42 3.452
41 3.301
40 3.153
39 3.009
38 2.868
37 2.73
36 2.595
35 2.464
34 2.336
33 2.211
32 2.089
31 1.971
30 1.856
29 1.744
28 1.635
27 1.53
26 1.428
25 1.33
24 4.224
23 3.905
22 3.598
21 3.302
20 3.019
19 2.748
18 2.489
17 2.242
16 4.288
15 3.808
14 3.355
13 2.93
12 2.532
11 2.161
10 1.818
9 1.503
8 1.216
7 3.65
6 2.76
5 1.987
4 4.326
3 2.577
2 1.254
1 0.375
5" Ø 6" Ø 8" Ø 10" Ø 12" Ø 14" Ø 16" Ø 18" Ø 20" Ø 24" Ø
1.200
1.000
0.900
0.830
0.780
0.740
0.680
0.620
0.560
1.350
1.200
1.140
1.090
1.000
0.950
0.900
0.820
1.400
1.300
1.150
1.100
1.000
0.930
1.600
1.500
1.380
1.300
1.220
1.150
1.120
2.000 1.030
1.900
1.800
1.700
1.500
1.400
1.450
2.180 1.330
2.000
1.900
1.800
1.700
1.600
1.500
 1.420
1.350
1.300
2.750 1.280
2.550
2.350
2.250
2.130
1.900
1.780
1.650
4.200 1.400
4.000
3.500
3.300
3.050
2.750
2.500
2.250
2.050
1.950
1.800
1.670
1.579
1.433
1.294
1.162
4.100 1.037
3.750
3.300
3.000
2.750
2.650
2.368
2.294
2.150
2.009
1.874
4.750 1.743
4.250
3.800
3.500
3.300
3.050
2.800
2.400
2.250
2.000
1.850
1.650
1.400
 Water Volume In B.S. Pipes SCH 40

Pipe Pipe Length WT. of Water Volume of Volume of

Pipe size Length (m) (ft) in Pipe (lb/ft) Water (gl/ft) Water (gl)
1/2" Ø 0.000 0.1316 0.015779376 0.000
3/4" Ø 0.000 0.2301 0.027589928 0.000
1" Ø 130.00 426.400 0.3740 0.044844125 19.122
1¼" Ø 132.00 432.960 0.6471 0.077589928 33.593
1½" Ø 440.00 1443.200 0.8820 0.105755396 152.626
2" Ø 17.00 55.760 1.4520 0.174100719 9.708
2½" Ø 25.00 82.000 2.0720 0.248441247 20.372
3"Ø 135.00 442.800 3.2000 0.383693046 169.899
4" Ø 134.00 439.520 5.5100 0.660671463 290.378
5" Ø 174.00 570.720 8.6600 1.038369305 592.618
6" Ø 150.00 492.000 12.5100 1.50000000 738.000
8" Ø 80.00 262.400 21.6000 2.589928058 679.597
10" Ø 0.000 34.1000 4.088729017 0.000
12" Ø 0.000 48.5000 5.815347722 0.000
14" Ø 0.000 58.5000 7.014388489 0.000
16" Ø 0.000 76.5000 9.172661871 0.000
18" Ø 0.000 97.2000 11.65467626 0.000
20" Ø 0.000 120.4000 14.43645084 0.000
24" Ø 0.000 174.2000 20.88729017 0.000

Gallon / Unit Volume of

Chilled Water Equipments QTY. Water (gl)
1 Screw Air Cooled Chiller 4 20.370 81.480
AHU-BS-01 1 4.550 4.550
AHU-GR-01 1 43.610 43.610
AHU-L1-01 1 2.520 2.520
AHU-L1-02 2 3.640 7.280
AHU-L1:L6(E) 5 6.480 32.400
AHU-L2:L6(W) 5 7.770 38.850
AHU-L7:L9(E) 3 4.550 13.650
2
AHU-L7:L9(W) 3 9.020 27.060
AHU-L10:L20(E) 11 7.770 85.470
AHU-L10:L20(W) 11 6.480 71.280
AHU-L21-01 1 13.940 13.940
AHU-L22-01 1 16.370 16.370
AHU-RF-01 4 3.640 14.560
AHU-RF-02 4 1.810 7.240
FCU - B - 01 1 0.480 0.480
FCU - B - 02 1 0.620 0.620
3
FCU - B - 03 1 0.480 0.480
FCU - RF -01 2 0.620 1.240
Total ( Gallon ) 3168.994
Safety Factor ( 10 % ) 316.899
Overall Total ( Gallon ) 3485.893