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Noninvasive techniques for detection of foreign bodies in food: A review

Article  in  Journal of Food Process Engineering · July 2018


DOI: 10.1111/jfpe.12808

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Received: 9 November 2017 | Revised: 19 March 2018 | Accepted: 4 April 2018

DOI: 10.1111/jfpe.12808

REVIEW ARTICLE

Noninvasive techniques for detection of foreign


bodies in food: A review

Mohd Taufiq Mohd Khairi | Sallehuddin Ibrahim | Mohd Amri Md Yunus |


Mahdi Faramarzi

Department of Control and Mechatronics


Engineering, Faculty of Electrical
Abstract
Engineering, Universiti Teknologi Malaysia, Foreign body in food is a matter of concern in food industry as it determines the safety and quality
Skudai, Johor 81310, Malaysia of the product. This issue leads to anxiety as it is hazardous if it is accidentally being consumed.
Therefore, foreign body detection is urgently needed. Noninvasive techniques are attractive as
Correspondence
Sallehuddin Ibrahim, Department of Control they can be used to evaluate without altering the originality of the food products in terms of ingre-
and Mechatronics, Engineering, Faculty of dient and structure. With the growing interest in this subject, this article reviews the development
Electrical, Engineering, Universiti Teknologi of noninvasive techniques including X-ray, thermal imaging, near-infrared spectroscopy, hyperspec-
Malaysia, Skudai, Johor 81310, Malaysia.
tral imaging, ultrasonic, and terahertz. The principle and application of each technique are
Email: salleh@fke.utm.my
elaborated. The performances and limitations from previous studies in several types of food appli-
Funding information cations are analyzed. In addition, future trends and challenges encountered with these techniques
Ministry of Higher Education Malaysia
are highlighted. It is envisaged that the information gathered in this article will be a valuable source
(MyBrain15 program); Universiti Teknologi
Malaysia, Grant/Award Numbers: 15H85 of information for researchers working in this topic.
and 4J255
Practical applications
The existence of foreign bodies in food causes degradation of their quality and safety. The imple-
mentation of the noninvasive technique as a monitoring tool have received an encouraging
response from the manufacturers which endeavors to maintain their credibility and reputation.
This review serves to provide an up-to-date development on the noninvasive technique for detect-
ing foreign bodies which is useful for academicians and researchers especially from the food
processing industries.

1 | INTRODUCTION glass, metal, or rubber. The risk level foreign body depends on the size,
type, hardness, and sharpness of the object. The existence of foreign
Foreign body is referred to as any extraneous object or foreign matter body in food can cause choking when it is eaten. There are also cases
in food item which may cause illness or complications to a person at where surgery was required to remove the foreign body as reported in
the time of consumption. Foreign body might accidently enter food (Bansal, Singh, Mangal, Mangal, & Kumar, 2017; Hyman, Klontz, &
due to unsanitary conditions during production, processing, handling, Tollefson, 1993; Olsen, 1998). Such cases may result in the food
storage and distribution of food. Foreign bodies’ sources are catego- manufacturer losing customers’ trust and incurring significant losses.
rized into two types; intrinsic and extrinsic (Edwards & Stringer, 2007). Food manufacturers will perform several investigations at every
Intrinsic type refers to the detected foreign bodies which are related to line of operation, starting from the collection of the raw materials until
the food and resulted from the process of preparing foods. Examples the delivery process to determine whether it is a foreign body or not
of these might include fruit stalks in dried fruit and bone fragment in a (Lewis, 1993; Marsh & Angold, 2004). From the results, they will esti-
meat product. Whereas for extrinsic types, the foreign bodies that exist mate the types of materials that may be produced together with the
are not directly related to the food product such as the presence of
food and will ensure the food is safe from contamination. Other than
that, they also refer to the records of customers’ complaints to deter-
Two potential reviewers of the manuscript (1) Dr. Jayani Chandrapala (Email:
jayani.chandrapala@rmit.edu.au) and (2) Prof. Dr. Michael Ngadi (Email: michael. mine whether it is foreign body or not. However, they need to be care-
ngadi@mcgill.ca). ful regarding the customer complaints because sometimes the alleged

J Food Process Eng. 2018;e12808. wileyonlinelibrary.com/journal/jfpe V


C 2018 Wiley Periodicals, Inc. | 1 of 20
https://doi.org/10.1111/jfpe.12808
2 of 20 | MOHD KHAIRI ET AL.

foreign body is impossible to be found in the type of food that they Smith, and Batchelor (1998), Edwards (2004), and Peariso (2006).
produced. Mostly, the case is due to sabotage by the employees of the Although review work has previously been done, many novels noninva-
company and the consumers themselves (James, 2005; Marsh & sive techniques have come into sight in recent years. Therefore, it
Angold, 2004). Sabotage by employees is difficult to be detected becomes an impetus for this review. In this article, a review on the lat-
because it can be carried out in any phase starting from the production est techniques and approaches has been conducted to give a clear
phase until the delivery phase. The contamination which originated viewpoint on applications for detecting the foreign bodies. The funda-
from the consumers may occur, for example when they opened the mental principles of the technique including X-ray, thermal imaging,
cap of a can using a can opener. The can fragment may accidently enter near-infrared spectroscopy, hyperspectral imaging, ultrasound, and ter-
the food when they pull and rotate the can opener. ahertz are briefly elaborated. Various research regarding those tech-
Foreign bodies like stone and insects may come from unsanitized nique for detecting foreign bodies in several types of foods are also
factory environment (Woh, Thong, Behnke, Lewis, & Mohd Zain, analyzed and discussed. The advantages and disadvantages for each
2016). It also can exist in each operating unit such as in processing, technique are also expounded in this article.
handling, distribution, storage and delivery unit (Stringer & Hall, 2007).
In the processing and handling unit, the objects that could be present 2 | NONINVASIVE TECHNIQUES
are glass, nuts, bolts, grease, and hair. The failure of machine system
and the employees’ negligence are the biggest contributors to the exis- The various densities of the foreign bodies provide a challenge to the
tence of such object. The process of early detection and removal of the sensor’s ability (Mohammadi, Ghasemi-Varnamkhasti, Ebrahimi, &
object is vital before the product is moved to the next processing stage. , Ch
Abbasvali, 2014; Salazar, Turo avez, & García, 2004). High density
Early removal is very important to ensure that the machinery and the materials such as metal and stone are more easily distinguished by
equipment in the next production line are not damaged due to these most of the sensing techniques. However, not all conventional techni-
objects. Objects like metal and stone fragment may cause damage to ques can detect low density materials such as insect and plastic (Li, Liu,
the cutting or chopping tools as they are cut together with the raw Sun, Ma, & Ding, 2015). The detection process is easier in the case of
food such as fruit or meat (Stringer & Hall, 2007; Trafialek, Kaczmarek, foods that have divergent phases compared to the foreign body. A sim-
& Kolanowski, 2016). For example, the metal blade of a food process- ple case for example is the presence of foreign body in dairy or bever-
ing system may cracks resulting in small fragments of the blade to age product. The reliabilities of these technique sometimes are limited
break off into the food. In the distribution and storage process, there is if the type of food and foreign bodies are of the same phases. For
a risk when a food container is made of glass. The container can crack example, in the case of stone mixed with cereals, both stone and cere-
when it hits hard object like pallets and the glass fragments unexpect- als are solid. It is difficult to detect as some imaging sensing techniques
edly mixed with the food (Edwards & Stringer, 2007). Besides, the food have problems in distinguishing between the stone and the cereals.
products should be kept and placed in a safe and clean environment as However, the detection process may be easier if the shape and size of
well as maintained at a suitable temperature to ensure insects or pests the stone are significantly different compared to the cereals. Thus,
are not attracted. In the delivery unit, the transportation storage sys- numerous initiatives and innovations have been carried out to improve
tem plays a vital role in ensuring that the product is distributed safely
the reliability and capability of the sensors for such cases.
to the retailers and shops. Several issues of concern such as the storage
temperature level for the transportation, cleanliness and time span for
2.1 | X-ray
delivering the product. This precautionary measure may minimize the
probability of the food product from being contaminated. X-ray is a form of electromagnetic radiation having wavelengths and
Early detection of foreign bodies is an important control measure photon energies in the range of 0.01 to 10 nm and 120 eV to 120 keV,
in ensuring the safety and quality of food product. The food industry respectively (Mathiassen, Misimi, Bondø, Veliyulin, & Østvik, 2011). X-
makes numerous efforts to avoid unwanted foreign objects in food. ray is categorized as “soft X-ray” when the photon energy is up to
The conventional methods that have been used to detect foreign about 10 keV (10–0.10 nm wavelength), whereas those photon ener-
bodies include: metal detector, magnet, electrical impedance, and sur- gies within the range from 10 to 120 keV (0.10–0.01 nm wavelength)
face penetrating radar. Although these methods are simple and reliable, are classified as “hard X-rays” (Chen, Zhang, Zhao, & Ouyang, 2013). X-
their weaknesses have restricted their applications. Nonconductive ray can be used to identify the density characteristics of a specific
materials such as plastic and glass cannot be detected using metal and object/material and provide valuable information on any nonuniformity.
magnet detection system. Electrical impedance and surface penetrating The system captures a greyscale image which reveals the density com-
radar do not work well with metallic or foil packaging. The noninvasive position of the object. The compositional differences come from the
technique has gained attention as the evaluation process can be per- variation of X-ray attenuation which includes absorption and scattering
formed without affecting the ingredient and the original form of the of transmitted ray (Lim & Barigou, 2004). Thus, the transmission level
food. Many different noninvasive techniques have been studied and of X-ray is determined by the mass as well as the absorption coefficient
developed for detecting foreign bodies. However, each technique has of a sample. The X-ray technique consists of two types which are pla-
its own advantages and limitations under different application condi- nar and computed tomography (CT). The planar type produced a two-
tions. There have been some reviews of this topic such as in Graves, dimensional (2D) image after an X-ray generator emitted the ray to the
MOHD KHAIRI ET AL. | 3 of 20

object in a straight-line position. In the planar type, the X-ray absorp- the food product. Several round shaped foreign bodies (stainless steel,
tion level is analyzed. On the contrary, CT used digital geometry proc- Teflon, aluminum, rubber, glass, and ceramics) with different diameters
essing to generate a three-dimensional image of the inside of an object were used. The minimum and maximum diameters are 0.3 mm and
from a large series of one or two-dimensional X-ray images taken 8 mm, respectively. The results showed that the detection rate for for-
around a single axis of rotation (Mathiassen et al., 2011). X-ray is eign objects was above 98% without false positives. However, the
widely used for many applications such as construction, for example, detection rate is low for small diameter (0.3–5 mm) as well as low den-
cement inspection and crack detection (Garboczi, 2002; Wang, Frost, sity materials such as Teflon (2.18 g/cm3) and rubber (1.30 g/cm3).
Voyiadjis, & Harman, 2003), to detect tumors and bone crack for medi- Mery et al. (2011) used X-ray machine vision technique to detect
cal application (Bandyopadhyay, Biswas, & Bhattacharya, 2016; Meinel fish bones in fish fillets. The technique has several phases which begins
et al., 2014), painting analysis (Debastiani et al., 2016; Sun et al., 2014) from image acquisition, followed by preprocessing, segmentation, fea-
as well as food industry, for example, quality control (Haff & Toyofuku, ture extraction, classification, and finally post-processing. Salmon and
2008; Nicolaï et al., 2014) and characterization (Mousavi, Miri, Cox, & trout fillet products were used as food samples. Twenty samples of
Fryer, 2005; Schoeman, Williams, Plessis, & Du Manley, 2016). X-ray salmon fillets were tested in which the average size of these fillets was
has an edge in detecting food contamination as its ray has a stronger 15 3 10 cm2. The ranges for fish bones were categorized as large size
penetrating power. The advantages of using the X-ray method are that (larger than 12 mm), medium size (between 8.5 and 12 mm), and small
it can inspect the food product based on nondestructive measurement size (smaller than 8.5 mm). The results showed that the percentages of
and can offer a high imaging resolution. Conversely, X-ray has several cross validation detection rate achieved were 100, 98.5, and 93.5% for
disadvantages such as high cost and high power usage (Haff & large, medium, and small fish bones, respectively. The trout fillet was
Toyofuku, 2008; Pallav, Diamond, Hutchins, Green, & Gan, 2009). tested using fish bones ranging from 14 to 47 mm and showed 99%
There is a negative perception that X-ray radiation give a bad effect to percentage of detection.
the food. However, several studies stated that radiation levels from 7.5 A transmission and dark-field X-ray imaging with a grating interfer-
to 10 kGray used in food inspection are extremely low and do not ometer was developed by Nielsen, Lauridsen, Christensen, and
affect food’s nutritional value and is safe to eat (Ashley et al., 2004; Feidenhans’l (2013) to detect foreign bodies in food. The grating inter-
FAO/IAEA/WHO, 1999; Tauxe, 2001). ferometer has an ability to record simultaneously the transmission,
In food safety inspection, detection of foreign bodies on diverse phase-contrast, and dark-field images for obtaining the multiple inde-
foods has been investigated. Morita, Ogawa, Thai, and Tanaka (2003) pendent mechanisms of contrast. Minced beef and a cultured sour
applied a soft X-ray generator to detect various types of foreign bodies cream were used as food product which were mixed with three differ-
in a loaf of bread, a hamburger steak and cabbage. Six types of foreign ent types of foreign materials. Glass, four layers of papers and a lady-
bodies namely steel screws, aluminum rivets, staples, aluminum foil, bug were inserted into the minced beef. The cultured sour cream was
glass, plastic fragments, and grasshopper were used in this experiment. mixed with eight layers of paper, a cigarette butt and a fly. Contrast-to-
The results showed that the metallic and nonmetallic types of foreign noise ratio (CNR) measurement is used to analyze the contrast
materials contained in a load of bread and hamburger steak could be between foreign bodies and the food product where a high CNR value
detected by the soft X-ray measurement system. However, it cannot indicated that the contrast between them is significantly higher than
detect the plastic fragments. The grasshopper image under the cabbage the noise in the image. In minced meat, the dark-field image shows
leaves was identified using various filter methods such as sobel, higher CNR value for papers and ladybug. But for glass, a CNR value of
unsharped masking, and high pass filter. 2.3 was obtained. Conversely, the result shows that the dark-field
Foreign bodies detection in sealed chili soup packages was investi- image gives a high CNR for all foreign bodies mixed with the sour
gated by Chen, Jing, Tao, and Cheng (2005) using a real time X-ray cream than the transmission image. Papers, cigarette butt, and a fly
imaging method. The measurement system used a combination of edge resulted in CNR values of 2.8, 6.3, and 2.9 for dark-field image com-
detection, region growing, and blob analysis techniques to obtain high pared to the transmission image which gave CNR values of 0.4, 0.7,
quality images. Metals and bone fragments were mixed with chili soup and 0.2, respectively.
bags and the scanning process was performed using an X-ray imaging A dual-view X-ray inspection system to identify glass fragments in
system which consisted of an X-ray camera, an image processing board, a glass jar was developed by Lu and Peng (2013). The scanning process
an X-ray tube, and a control unit. Three parameters in the canny edge of the glass jar was performed by placing two X-ray generators in two
detector, that is, standard deviation (r), high and low thresholds were orthogonal directions. The method was able to solve the blind area
varied to evaluate the strong and weak edges. The standard deviation problem as it generated two pairs of X-ray images. Algorithms such as
was set between 1 and 2, while the high and low threshold values adaptive image segmentation based on contour tracking and nonlinear
were set between 0.6 and 0.8 and 0.3 and 0.5, respectively. The combi- arctan function transform were implemented to obtain a high detection
nation technique successfully distinguished the foreign bodies con- sensitivity and high-quality images. Five glass fragments of different
tained in the chili soup. sizes from 3 to 10 mm were placed at the top, middle and bottom of
Kwon, Lee, and Kim (2008) classified the foreign bodies in pack- the jar. The results showed that the measurement system was capable
aged food using a real time X-ray imaging method. Three types of pack- of generating a high-quality images of the jar and glass fragments and
aged dry foods; instant ramen, macaroni, and spaghetti were used as the average detection rate was 92.9%.
4 of 20 | MOHD KHAIRI ET AL.

F I G U R E 1 (a) Image of the milk powder contaminated with the polyethylene (PE) plastic. (b) Image of the hollow cylinder inserted in
minced pork meat. (c) Image of the hay powder mixed with milk powder (Li et al., 2015)

Niemeyer (2015) investigated food contaminated with foreign mixed with the minced pork meat. The contaminated foods were
objects by utilizing the scanning electron microscopy (SEM) in conjunc- visualized using confocal 3D Compton scatter tomography as shown in
tion with energy dispersive X-ray spectrometry (EDS). The EDS analysis Figure 1a–c. The images show the foreign bodies which adulterated
provided a qualitative spectrum which revealed the food components. the food product. Figure 1a shows the X-ray image of layers of the PE
Two cases were studied; bakery products adulterated with glass frag- plastic inserted in the milk powder where the gray level reflected the
ment and powder seasoning mixed with metal particles. The EDS analy- changes in the X-ray intensity and different densities of samples. Figure
sis demonstrated that the foreign materials can be discovered by 1b,c shows the X-ray images of the hollow cylinder inserted in the
showing the material components inside the food based on the qualita- minced pork meat and hay powder adulterated in the milk powder,
tive spectrum. respectively.
Li et al. (2015) applied a confocal micro X-ray scattering technol- ttir et al. (2016) used grating-based multimodal X-ray
Einarsdo
ogy based on polycapillary X-ray lens to detect foreign bodies in food. imaging to visualize several types of foreign bodies. Seven food sam-
The technique used a polycapillary focusing X-ray lens (PFXRL) in the ples, that is, minced meat, steak, turkey schnitzel, salami slices, sliced
excitation channel and a polycapillary parallel X-ray lens (PPXRL) in the cheese, wheat bread, and rye bread were adulterated with eight differ-
detection channel. Two types of food samples were tested, that is, milk ent foreign bodies (glass, metal, wood, insects, hard plastic, soft plastic,
powder and minced pork meat. The experiment was conducted using rubber, and stones). This grating-based technique provided three imag-
foreign bodies which had a low density and low atomic number (Z) of ing modalities; conventional absorption X-ray, phase contrast imaging,
chemical element. A polyethylene (PE) plastic, hay powder, and a hol- and dark-field imaging which generate improved contrast capabilities
low cylinder were selected as foreign bodies. The PE plastic has a den- compared to the conventional X-ray absorption imaging technique. The
sity of 0.926–0.940 g/cm3 and a dimension of 2 3 1 3 2 mm, whereas Expectation-Maximization (EM) algorithm was developed to compare
the hollow cylinder has a density of 1.19 g/cm3, 15 mm external diame- the X-ray imaging modality detection results and to determine the gain
ter, and 5 mm internal diameter. A PE plastic and hay powder were of multivariate and texture analysis. Figure 2 shows the results when
used to contaminate the milk powder, whereas a hollow cylinder was turkey schnitzel products were contaminated with eight foreign bodies.
MOHD KHAIRI ET AL. | 5 of 20

F I G U R E 2 Images obtained for turkey schnitzel products with foreign bodies. From left to right: absorption, phase contrast, and dark-field
imaging (Einarsdo ttir et al., 2016)

The level of contrasts between these three modalities were obtained A thermal imaging system is classified into two types; active or
by normalizing gray profiles at the 250th row of each image. The dark- passive thermal imaging systems. An active system requires the appli-
field model has the most contrast as it was able to display all foreign cation of thermal energy to produce a thermal contrast between the
bodies. features of interest and the background. In contrast, a passive system
does not need to apply any external energy to the object because the
features of interest are naturally at a higher or lower temperature than
2.2 | Thermal imaging
the background (Chen et al., 2013). The thermal imaging technique was
Thermal energy is the part of electromagnetic radiation within the initially applied in military applications where it can be used to detect
range of 0.78–1,000 mm. In thermal imaging, the radiation pattern of an the presence of human especially at night. Then, the application is used
object is transformed into visible images (Vadivambal & Jayas, 2011). in other fields such as medicine (Kateb, Yamamoto, Yu, Grundfest, &
The temperature and emissivity of objects affected the level of Gruen, 2009; Lahiri, Bagavathiappan, Jayakumar, & Philip, 2012), fire
released radiation (Orina, Manley, & Williams, 2017). Thermal imaging safety (Amon, Hamins, Bryner, & Rowe, 2008), agriculture (Baranowski,
systems typically consists of a camera, an optical system (focusing lens, Mazurek, Wozniak, & Majewska, 2012; Mangus, Sharda, & Zhang,
collimating lenses, and filters), a detector array, signal processing, and 2016; Stajnko, Lakota, & Hočevar, 2004), and food industry (Gowen
an image-processing system (Gowen, Tiwari, Cullen, McDonnell, & et al., 2010; Jha et al., 2011). In the medical field, thermal imaging is
O’Donnell, 2010). An example of a measurement setup for the system used to diagnose cancer, dental, blood pressure, and fever. Meanwhile
is shown in Figure 3. in the fire safety field, thermal imaging has been successfully used to
detect hot spots, search/rescue operation and identify the location of
hazardous materials. In agriculture, it is widely used to monitor fruit
maturity, predicting fruit yield, and detecting fruit disease. Thermal
imaging is useful in various applications as it is a noncontact measure-
ment, does not emit harmful radiation and can operate in real-time
(Gowen et al., 2010). However, the technique needs to overcome tem-
perature interference from other surfaces which has restricted its appli-
cations (Jha et al., 2011).
In the food industries, Meinlschmidt and Maergner (2002) success-
fully developed an infrared thermography to detect foreign bodies in
raisins and almonds product. The thermography system consists of a
FIGURE 3 An example of a thermal imaging measurement setup.
heating and a cooling unit, a thermographic camera, an image process-
(A) operating terminal; (B) thermal camera; (C) heat lamps; (D)
sample stage; (E) USB power relay for lamp control (Kuzy & Li, ing unit, and a conveyor belt. Several wooden sticks and stones were
2017) used as foreign bodies and were mixed with the raisins and almonds
6 of 20 | MOHD KHAIRI ET AL.

product, respectively. They used the Thermosensorik-System CMT


384 M4 thermographic camera which can detect 3.4–5.2 mm of infra-
red radiation range. The emissivity coefficients and heat conductivity
were analyzed to distinguish the foreign bodies. The heat conductivity
technique provided better results than the emissivity coefficients as
the value of emissivity coefficients between the food products and for-
eign materials are very close. The heat conductivity technique was
applied by adding an extra heat source to the product when the prod-
uct moved on the conveyor belt. The images of the food product and
foreign bodies were obtained based on the gray levels value.
Ginesu et al. (2004) continued the research using the same mea-
surement system. They successfully improved the images by applying
an interactive selection of the best sequence of image processing oper- FIGURE 4 An example of near-infrared spectroscopy measure-
ations. The preprocessing started with a dead pixel correction, followed ment setup (Kamruzzaman et al., 2011)
by first enhancement filter application, second enhancement filter
application, shading correction, and finally histogram stretching. The 2.3 | Near-infrared spectroscopy and hyperspectral
correction of dead pixels was performed by substituting each dead imaging
pixel value with a correct one. Convolution, rank, or morphological fil-
Near Infrared spectroscopy (NIR) is a type of vibrational spectroscopy
ters were implemented for the first enhancement filter, followed by a
that produced photon energy in the range of 2.65 3 10219 to 7.96 3
median filter for the second enhancement filter. Next, the shading
10220 Joule which is the range of wavelength for near-infrared light
problem was corrected by acquiring a background image and sub-
from 750 to 2,500 nm (Wang & Paliwal, 2007). The bond vibrations
tracted from the original one. Lastly, a histogram stretching was per-
between the atoms of organic molecules such as OAH, CAH, and
formed for rendering the image. The algorithm implementation based
NAH caused the change of energy when exposed to NIR light (Li, Sun,
on local thresholding, rank order statistics, and morphological operators
& Cheng, 2016). The resulting patterns of absorption/reflection across
showed an improvement on the image quality index between the food
the wavelength can be used to obtain the characteristic and features of
product and foreign bodies.
the material tested. NIR spectral imaging has been successfully applied
Bukowska-Belniak et al. (2010) evaluated a chocolate bar contami-
to several food types such as fish (Mathiassen et al., 2011), milk (Huang
nated with several foreign bodies. Stone, plastic, and glass fragments
et al., 2016), rice (Kong, Zhang, Liu, Nie, & He, 2013), and lamb
were located at different depths below the surface of chocolate bar.
(Kamruzzaman, Elmasry, Sun, & Allen, 2011) for analyzing their quality
The chocolate bar was heated up to a temperature level of 26 8C, and
and texture. Figure 4 shows an example of the NIR measurement setup.
then, it was cooled down to 16 8C before the images were captured
It consists of a camera for capturing the image, a spectrograph to sepa-
using a thermographic camera. Image processing was carried out as fol-
rate light into a frequency spectrum, lens for adjusting the receiving
lows; first, object detection was based on images chosen via visual
light, an illumination unit for determining the spectral range of the sys-
observation, and second, the results were used to identify the most
contrastive images. The results demonstrated that the contaminants’ tem, a translation stage for putting samples of food and a motor for

materials can be detected successfully by generating a sequence of moving the food (Kamruzzaman et al., 2011). There are two categories

thermographic images. of light sources for spectrometric measurements; thermal sources and

Research on the detection of foreign bodies in biscuits using infra- nonthermal source (Osborne, Fearn, & Hindle, 1993). Thermal sources

red thermography was carried out by Senni et al. (2014). A comparative such as tungsten halogen lamps produce radiation spanning a continu-
analysis of the thermal emissivity of foreign bodies and of biscuits ous spectral region. However, this type of source disturbs the tempera-
decay was performed. Biscuits’ dough was contaminated with several ture stability of the testing material (Butz, Hofmann, & Tauscher, 2006).
types of foreign bodies such as stone, glass, plastic, wood, paper, and Light emitting diodes (LED) and lasers are some examples of nonthermal
textile fiber. The size range of the foreign bodies was from 1 to 3 mm. sources where the sources produce radiation within a narrow spectral
The dough was cooked for 6 min at a temperature around 250 8C. Hun- band. It is low cost, portable, and has variation of emission wavelengths
dred and seventy thermal images was collected after the biscuits (McClure, Moody, Stanfield, & Kinoshita, 2002).
cooled down and reached the room temperature. The result demon- NIR has several advantages such as it is a nonionizing technique
strated that most of the foreign bodies can be detected by the ther- and its ability to penetrate air gaps within the food materials (Pallav,
mography measurement system. They also used a thermocamera Diamond, et al., 2009). NIR is also capable of discovering a small ele-
model FLIR A-315 to perform on-line measurement where it has a ment in the food internal structure as it can capture the image in the
maximum frame rate of 60 Hz and it was able to cover an area of wavelength’s nanometer range (Tsuta, Takao, Sugiyama, Wada, &
25 cm 3 20 cm. The generated images were normalized before a two- Sagara, 2006). NIR computes a mean spectrum of a sample and pro-
fold thresholding procedure was applied. Finally, the biscuits and for- vides a single spectrum, but the information data may be insufficient
eign bodies were classified. and complex to analyze. NIR has some limitations as it depends on
MOHD KHAIRI ET AL. | 7 of 20

F I G U R E 5 (a) A block cheese mixed with a 10 mm rubber piece. (b) Meat sample containing an absorbent Blu-Tack material (Pallav,
Diamond, et al., 2009)

reference methods for calibration purpose (Jha et al., 2011; Manley, system used 3 kHz sinusoidal modulation and has 850 nm of wavelength
2014). A technique called hyperspectral is proposed which made use of which was able to detect a nonmetallic material. The images were gener-
a mixture of red green blue (RGB) and grayscale (Huang, Liu, & Ngadi, ated based on data from the transmission mode technique. Several types
2014). The hyperspectral image (HSI) produced three axes where the x- of food samples such as dough, cheese block, meat, and chocolate bar
axis and the y-axis represent the spatial dimension, while the z-axis were contaminated with different types of foreign bodies (coin, glass
denotes the wavelength (Liu, Pu, & Sun, 2017). The hyperspectral anal- ball, and rubber). Figure 5a shows the image produced when the block
ysis involved the acquisition of a heap image of the same object at dif- cheese was mixed with a 10 mm rubber piece. Figure 5b illustrates a
ferent spectral bands. In HSI, samples experienced different amount of meat sample containing an absorbent Blu-Tack material. The meat was
scattering, reflection, absorption, and emission of electromagnetic placed in a plastic packaging and consists of a layer of paper at the base
energy depending on the physical and chemical structures of the container. It was observed that at a wavelength of 850 nm, NIR
(Moghaddam, Razavi, & Taghizadeh, 2013; Siche et al., 2016). The ana- signals were easily transmitted across the meat sample. The highly
lytical information from the spectra is extracted and analyzed through attenuating Blu-Tack was detected with a high contrast which is visible
the application of multivariate analysis tools such as artificial neutral as the white area in the NIR image of Figure 5b. The results revealed
networks and principal component analysis to expose the differences that the NIR system was able to generate the image which is very useful
between analyzed samples (Orina et al., 2017). HSI has the advantages in monitoring food condition and food quality.
of being able to provide spatial and spectral information. It is also sensi- NIR spectral imaging was applied by Sugiyama et al. (2010) to
tive to minor components. However, the limitation of HSI is the observe leaves and stems in blueberry product. Discriminant analysis of
lengthy time required for pre-processing of data and classification absorbance spectra was used to determine the optimal illumination
(Senni, Burrascano, & Ricci, 2016; Xiong, Sun, Zeng, & Xie, 2014). wavelengths of foreign materials. Two values, that is, 1,268 nanometer
Tsuta et al. (2006) developed a foreign materials detection method (nm) and 1,317 nm were obtained. The absorbance images of blueber-
for blueberries product using a spectral imaging technique. Foreign ries contained in the leaves and stems were generated based on these
materials such as leaves, twigs, and stones were dyed in the same color values. The blueberry samples were stored at 218 8C to maintain their
as blueberries by soaking them in the blueberry juice. Spectral images quality and the samples for investigation were selected based on their
were acquired at 660, 680, and 700 nanometer (nm) to develop a sec- maturity and size. The images were produced from five samples for
ond derivative absorbance image at 680 nm. Fifty two blueberries sam- each of the three sample types (blueberry, leaf and blueberry, stem,
ples and 26 foreign materials were used for the analysis where the and blueberry). The canonical discriminant function and threshold value
second derivative absorbance and mean values were calculated. The for image binarization were obtained by applying the discriminant anal-
probability of a pixel containing a foreign material was measured and a ysis on the absorbance images. The results in Figure 6 shows binarized
pixel larger than 0.95 was considered as a foreign material. The results images of the leaves and stems which were mixed with the blueberries.
showed that the foreign materials can be detected in the blueberry The blueberry surface, the leaf, and the stem are clearly distinguished
sample. from each other in the binary image. All canonical images using absorb-
A NIR imaging system was developed by Pallav, Diamond, et al. ance images were taken at 1,268 and 1,317 nm. The threshold value
(2009) to detect foreign bodies in several types of foods. The NIR for binarization is 3.949. In the linear discriminant analysis, the
8 of 20 | MOHD KHAIRI ET AL.

FIGURE 6 Image binarization of blueberries with leaf and stem (Sugiyama et al., 2010)

discriminant function is calculated using spectral information on each the same NIR measurement system and successfully detected a
pixel only, and pixel locations are not used for distinction. Thus, the wooden stick having a diameter of 0.3 mm in ham slices.
accuracy of the discriminant analysis is not affected by the disposition Jiang, Zhu, Rao, Berney, and Tao (2007) used hyperspectral fluo-
or number of foreign materials in the same image. The results show rescence imaging to visualize shell and pulp in black walnuts product.
that the accuracy of the discriminant function is sufficient for distin- The walnuts images obtained from the hyperspectral system were clas-
guishing the leaves and the stems from the blueberries. sified using three different techniques; Gaussian-kernel based support
Foreign bodies contained in ham slices and chocolate were suc- vector machine (SVM), principal component analysis (PCA), and Fisher’s
cessfully distinguished by a NIR imaging system developed by Tashima discriminant analysis (FDA). Four samples were categorized based on
et al. (2013). The NIR system has 40 superluminescent diodes (SLDs) as four conditions, that is, light pulp, dark pulp, inside shell, and outside
light sources and a wide dynamic range CMOS sensor. The ham slices shell. It was easy to visualize light pulp and inside shell. Conversely, it is
and chocolates were contaminated by inserting hairs (0.1 mm in diame- difficult to visualize dark pulp and outside shell. Six thousand two hun-
ter) and insects (3 mm in width) at a depth of 2.6 mm from the surfa- dred and fifty seven data sets were used for training and testing sam-
ces. The image contrasts between the foods and foreign bodies were ples in the statistical analysis. The SVM technique was found to be the
improved and sharpened by cutting out the low spatial frequency data. best approach in classifying the shell and pulp of walnut with a recogni-
The foreign substances were clearly distinguished from the foods in tion rate of 90.3% compared to PCA and FDA which have recognition
the images. Phetchalern et al. (2014) continued the investigation using rates of 87.7 and 85.8%, respectively.
MOHD KHAIRI ET AL. | 9 of 20

R2 5 .992. The value is higher compared to the automatic speck coun-


ter which has R2 5 .767.

Díaz, Cervera, Fenollosa, Avila, and Belenguer (2011) used a hyper-
spectral system for detecting foreign materials in pork steaks products.
The hyperspectral system consisted of an infrared camera, a spectro-
graph and four infrared halogen lamps. Several types of foreign bodies
such as polyethylene terephthalate (PET), polyethylene (PE), metal,
insects, and bone were prepared with different compositions and sizes
of 2 3 2 mm, 5 3 5 mm, and 10 3 10 mm. The images were obtained,
and a multivariate analysis was applied to evaluate the data sets and
images of each sample. The principle components analysis (PCA) was
applied to select the best data reduction and discrimination abilities.
The result obtained by PCA was used in the Fischer discriminant analy-
sis to classify each point of the sample. A new image was generated
after implementing the discriminant functions and the results showed
that most of the evaluated materials can be detected.
A NIR hyperspectral imaging system also was applied by Gowen &
O’Donnell (2013) to identify and classify foreign bodies in grains prod-
F I G U R E 7 Correlation graph between the seeded insect
fragments level and the predicted insect fragment level uct. The hyperspectral imaging system was operated in the diffuse
(Bhuvaneswari et al., 2011) reflection mode in the wavelength range of 950–1,700 nm. Two types
of grain samples were assessed which is a uniform sample of white rice
Bones’ fragments contained in chicken breast fillets were investi- grains and a mixed variety grain sample. Plastic shards, glass beads and
gated by Yoon, Lawrence, Smith, Park, and Windham (2008) using a rubber fragments were used as foreign bodies. The glass samples
hyperspectral imaging (HSI) technique. The HSI method which made exhibited a very low spectral response whereas the plastic and rubber
use of a combination of transmission and reflection was used and the samples exhibited characteristic absorbance of near infrared (NIR) radi-
contrast of the images is very low due to the light scattering effects. ation at certain wavelengths. The maximal variance projection was
The images were improved by applying an illumination-transmittance obtained using the principal components analysis (PCA) where the data
model to simplify bones detection using a single threshold. The image was used for detection and identification of foreign bodies. The study
processing algorithms incorporated histogram stretching, thresholding, indicated that the NIR reflectance approach could detect and identify
median filtering, and image fusion. The hyperspectral camera system all types of foreign bodies among grain samples.
that was used in this investigation consisted of a spectrograph, a 12-bit
CCD camera, a focal plane scanner, and a front lens. The average size
2.4 | Ultrasonic
of the bones’ fragment was about 2.4-cm long and 0.2-cm thick and
they were inserted in twenty meat samples. The results showed that Ultrasound is referred to as sound waves above the frequencies of
the measurement system has a false-positive rate of 10%. audible sound, nominally greater than 20 kHz. (Awad, Moharram, Shalt-
Bhuvaneswari et al. (2011) compared the NIR hyperspectral imag- out, Asker, & Youssef, 2012). An ultrasonic wave is generated when
ing technique with the automatic speck counter technique to evaluate the elastic deformation in ferroelectric material is in high frequency
semolina product contaminated with insect fragments. In their experi- range. A high-frequency current was transmitted via two electrodes to
ment, they analyzed the insects based on the specks results obtained the ferroelectrical material which subsequently produced an ultrasonic
from both techniques. The fragments of Tribolium castaneum species wave (Knorr, Zenker, Heinz, & Lee, 2004). Ultrasonic sensing is one of
were prepared at 0, 50, 75, 150, and 300 fragments per 50 g of semo- the techniques that attracted interest in the food industry and has
lina. The NIR hyperspectral imaging system was implemented by scan- been successfully used in several applications such as cavitation
ning an area of 200 3 200 pixels and the distributed wavelengths is in (Bhaskaracharya, Kentish, & Ashokkumar, 2009; Chandrapala, Oliver,
the range of 1,000–1,600 nm. The mean reflectance spectrum was Kentish, & Ashokkumar, 2012a; Kentish & Feng, 2014; Shanmugam,
measured by averaging the reflectance intensity values at each of the Chandrapala, & Ashokkumar, 2012), emulsification (Abbas, Hayat,
61 wavelengths. Partial least-square (PLS) was integrated with the NIR Karangwa, Bashari, & Zhang, 2013; Freitas, Hielscher, Merkle, &
hyperspectral imaging to evaluate semolina product contaminated with Gander, 2006; Leong, Wooster, Kentish, & Ashokkumar, 2009;
insect fragments. The use of partial least-square (PLS) regression Mongenot, Charrier, & Chalier, 2000), and freezing (Chemat, Zill-
showed that a good correlation was obtained between the insect frag- e-Huma, & Khan, 2011; Sigfusson, Ziegler, & Coupland, 2004; Zheng &
ments in the semolina and the specks value as shown in Figure 7. Sun, 2006). The sensing modes for the ultrasonic sensor are the trans-
When there were no insect fragments, the graph slope has a value of mission, reflection and diffraction modes. The receiver is located in
0.893. Then, the test was performed by increasing the number of frag- front of the transmitter for the transmission mode. For the reflection
ments in semolina and a good response was obtained in which mode, the ultrasonic transmitter and receiver are located at the same
10 of 20 | MOHD KHAIRI ET AL.

FIGURE 8 €m & Luukkala, 2001)


The ultrasonic measurement setup (Hæeggstro

side. For the diffraction mode, the receiver should be placed in a suita- Zhao, Basir, and Mittal (2003) investigated various sizes of glass,
ble position to obtain a precise diffracted signal. The change in wave- metal and plastic in bottled beverages using an ultrasonic sensor with a
form detected by the receiver can provide valuable information such as nominal frequency of 15 MHz. The ultrasonic transducer was placed at
attenuation, changes of velocity, time of flight, and acoustic impedan- the bottom of the container and the wave was transmitted in an
ces (Alava et al., 2007; Chandrapala, Oliver, Kentish, & Ashokkumar, upward direction. The tested frequencies were in the range from 5 to
2012b). These parameters are exploited to investigate and analyze the 10 MHz. A signal processing algorithm for time–frequency analysis was
food properties. There are several advantages in using ultrasound in used to discriminate between the beverage and the foreign substances.
the production line as it is a nondestructive sensing technique, it has a Two ultrasonic echoes were evaluated to determine the size of foreign
fast response and it is able to perform high-velocity measurement bodies; the reflection waves at the outer container surface and the
(Hauptmann, Hoppe, & Puttmer, 2002; Henning & Rautenberg, 2006; reflection wave at the inner surface of the container. The pressure ratio
Mcclements & Sundaram, 1997). However, an ultrasonic sensor is between the two echoes was analyzed. The pressure ratio was the low-
limited to a single point measurement and it is very sensitive to the air est value when there were no foreign bodies inside the container for
medium as the ultrasonic wave cannot propagate properly in the air. frequencies up to 8 MHz. They also attempted to detect a glass frag-
This is due to a massive different of acoustic impedance between air ment using an ultrasonic sensor based on a combination of the radial
and other media (Jha et al., 2011). Ultrasonic sensors have widely been basis function neural network algorithm and the short-time Fourier
applied for determining and evaluating the quality and safety of food transform (Zhao, Yang, Basir, & Mittal, 2006). The input features con-
such as investigations conducted by Chandrapala et al. (2012b), sisted of parameters related to the glass fragment such as size, position,
Chandrapala and Leong (2015), Kim, Lee, Kim, and Cho (2009), Elvira orientation and the incident angle of the ultrasonic beam. The number
et al. (2005) as well as Morrison and Abeyratne (2014). of neurons were varied from one to seven and they obtained a classifi-
Nonimaging and imaging techniques have been applied for detect- cation rate of 95% at seven neurons.
ing foreign bodies in food using ultrasonic sensor. For the nonimaging Correia, Mittal, and Basir (2008) applied an ultrasonic sensing sys-
technique, the evaluation and analysis is based on ultrasonic parame- tem to detect bone fragments in deboned chicken breast. The ultra-
ters such as sensing modes, velocity and attenuation. An ultrasonic sonic transducer emitted a pulse of 4 MHz peak frequency. They used
measurement system based on the reflection sensing mode was devel- a piston and cylinder apparatus to perform pulse-echo based ultrasonic
€m and Luukkala (2001) to investigate the presence
oped by Hæaeggstro measurements for solid samples of variable heights. The bone frag-
of foreign bodies. The measurement setup as shown in Figure 8 con- ments sample was categorized as large (15.75 mm2), medium
sisted of a 5 MHz ultrasonic transducer, an oscilloscope, a preamplifier, (9.92 mm2), and small (6.18 mm2). Several parameters such as velocity,
a computer, a pulser, and a receiver. They successfully detected various impedance and amplitude ratio were used to determine the size of
sizes of bones, glass, steel as well as wood in marmalade and cheese bone fragment. From these parameters, the amplitude ratio showed a
product. The food product was evaluated within the temperature range better accuracy compared to other parameters. The system success-
of 0.5 to 22 8C where ice was used to control the temperature in the fully classified the uncut samples, cut samples, and cut samples of the
basin. The results showed that all foreign bodies can be detected in all bone fragments with a projected area of 6 to 16 mm2.
kinds of food products. However, they have difficulties in determining Leemans and Destain (2009) evaluated foreign bodies contained in
the types of foreign bodies whether it is bone, steel or glass. The best a semi-soft cheese based on the time of flight of the transmitted signals
result was obtained when the Naturelle cheese brand was assessed and the echo signals. A plastic cylinder with a diameter of 3 mm was
where all types of foreign bodies could be detected and identified. inserted into the cheese. The experiment was conducted in varying
MOHD KHAIRI ET AL. | 11 of 20

F I G U R E 9 The tomographic images for the cans inserted by (a) a copper rod with a diameter of 6.6 mm (b) two aluminum rods each has a
diameter of 7.2 mm (Ho et al., 2007)

temperatures from 4 to 17 8C to observe the accuracy of the measure- receiver sensors by adding the EMAT coil to generate and detect the
ment process. Signal-noise-ratio (SNR) values at different temperatures ultrasonic wave’s surrounding the cans. The pulse compression tech-
for transmission, echo of the opposite face of the cheese and echo due nique was used to improve the signal-noise-ratio (SNR) and images
to the foreign body were evaluated and the results showed that the inside the cans were reconstructed using the tomography method. The
system has a recognition rate of 90%. measurement system was tested using a copper rod which has a diam-
Meftah and Mohd Azimin (2012) used pulse-echo ultrasonic test- eter of 6.6 mm and two aluminum rods in which each has a diameter
ing to detect foreign bodies in canned food. The evaluation was per- of 7.2 mm. Both materials were used as foreign bodies. The fan beam
formed using three types of foreign bodies having different sizes; a technique was applied to reconstruct the image inside the can. The fan
rock (62 mm 3 38 mm) and two aluminum plates (30 mm 3 23 mm 3 beam technique demonstrated that several receivers had detected the
4 mm and 122 mm 3 21 mm 3 1 mm) were placed inside an aluminum beam from a transmitter. Figure 9a shows the image of the cylindrical
tin container filled with water. An ultrasonic transducer of 4 MHz container filled with water with a 6.6 mm diameter copper rod. The rod
placed on the container wall transmitted the wave and the wave was is located at the coordinate (55, 35) mm. The images of the copper rod
reflected when it collided with the foreign bodies. The results showed can be observed as the wave could not propagate directly through the
that the measurement system can detect the foreign bodies with a size rod. The experiment was conducted with two 7.2 mm diameter alumin-
range of 1–4 mm. ium rods located separately at the coordinates (15,33) mm and (48,48)
A noncontact ultrasonic imaging technique was proposed by Cho mm. The reconstructed image is shown in Figure 9b which shows the
and Irudayaraj (2003) to distinguish foreign bodies in cheese and poul- position of the aluminium rod accurately despite the slight distortion.
try product. The measurement system used a pair of 1 MHz ultrasound An ultrasonic imaging system have been developed by Pallav, Hutchins,
transducers, where the velocity and the attenuation of the ultrasound and Gan (2009) to evaluate the presence of foreign bodies in cheese
waves were enhanced using a noncontact air instability compensation products. The noncontact ultrasonic transmission mode technique was
method. The method was performed by installing a ring shape refer- implemented. A pulse compression technique was developed to obtain
ence in front of both transducer. It was used to monitor the air prop- an improved SNR ratio and measurement timing for solving the coupling
erty changes of the air column between a transducer and a reference issue in air-couple measurement. Wood, rubber, and glass were used as
in real time. The air temperature was varied from 26.0 to 28.5 8C to foreign materials and each type was placed separately in the cheese prod-
analyze the measuring system performance. Various sizes of metal rod, uct to investigate the reliability of the measurement system. The detec-
metal fragments and a glass fragment were inserted to the cheese and tion capability of the ultrasonic images was enhanced by forming images
poultry product. Image of the food product were constructed and the from a combination of both amplitude and time-of-flight data. It was
results showed that the metal and glass fragments which have a size of required to overcome the lack of discrimination between the foreign
3 mm 3 3 mm can be detected. The measurement system also suc- bodies and the natural background variations in the cheese. The ampli-
cessfully identified a steel rod which has a length of 1.5 mm. tude and time of flight were measured, and the cheese images were con-
Foreign bodies in aluminum beverage cans were successfully structed based on these parameters to visualize the foreign substances.
detected by Ho, Billson, and Hutchins (2007) using electromagnetic The scanning images as shown in Figure 10 shows that the measurement
acoustic transducers (EMAT). They modified the transmitter and system is effective in detecting the foreign bodies in the cheese product.
12 of 20 | MOHD KHAIRI ET AL.

FIGURE 10 Images of a cheese sample containing of (a) rubber, (b) wood, and (c) glass, obtained using the ratio of the amplitude and time-
of-flight data (Pallav, Hutchins, & Gan, 2009)

2.5 | Terahertz values of refractive indices were obtained in the case of glass and stone
which have values of 2.6 and 1.9, respectively.
Terahertz waves lie between the microwave and infrared regions of
Kim et al. (2012) utilized a horn antenna in a continuous wave tera-
the electromagnetic spectrum in the frequency ranging between 0.3
hertz imaging system to improve the quality of spatial resolution. The
and 10 THz and a wavelength range from 100 mm to 1 mm (Qin, Ying,
horn antenna waveguide is smaller than the wavelength and it is able
& Xie, 2013). It can be operated either in the transmission or the reflec-
to provide a high transmission power. The measurement system has a
tion mode and it can be used in the time and spatial domain. The radia-
frequency of 0.2 THz and its output power was larger than 10 mW.
tion energy ranging from 1 to 10 meV caused the molecules to vibrate
Several sizes of foreign bodies such as aluminum foil, metallic cubes,
and rotate which bring out the wavelength properties of different
cubic stones, grasshopper and mealworms were placed in a flour sam-
materials (Butz et al., 2006; Gowen, O’Sullivan, & O’Donnell, 2012).
ple. The application of a horn antenna demonstrated that it can detect
Terahertz waves have several advantages to be used as a nondestruc-
the size of foreign bodies less than 1 mm compared to 4 mm without
tive test method as it generates low photon energy and it is able to the horn antenna. Phantoms with shapes such as a star mark, a K logo,
penetrate various materials (Gowen et al., 2012; Guillet et al., 2014). In squares, circles, and bars were created using aluminum foil, as shown in
addition, terahertz waves also have low spatial resolution and low Figure 11a to observe the improvement of spatial resolution in the
signal-to-noise ratio (Kim et al., 2012). However, terahertz waves are presence of the horn antenna. All shapes were attached to a sheet of
not appropriate for use in water medium as the signal is highly attenu- paper to prevent movement in the flour. The thickness of the flour was
ated (Pallav, Diamond, et al., 2009). Terahertz waves are widely used in 4 mm and the diameter was 50 mm. The flour was fixed by plastic films
food quality monitoring such as moisture content determination (Chua on both sides and the sample was located at the rear of the horn
et al., 2005; Parasoglou et al., 2009), prediction of sugar and alcoholic antenna. Figure 11b,c shows the different qualities of the images con-
content (Jepsen, Møller, & Merbold, 2007), oil characterization structed with a horn antenna and without a horn antenna, respectively
(Gorenflo et al., 2006; Jiusheng, 2010), and residue detection when several shapes and sizes of aluminum foil were inserted in the
(Redo-Sanchez et al., 2011; Yuefang & Hongjian, 2010). flour. The minimum detectable size without the horn antenna was
€ rdens and Koch (2008) used a pulsed tera-
In food safety area, Jo above 4 mm. Conversely, the phantoms with a size of less than 1 mm
hertz imaging system to detect the presence of foreign bodies in choc- can be detected using the horn antenna. Thus, this method can suffi-
olate. The experiment was conducted using a single pulse structure and ciently detect objects in thicker samples. The other types of foreign
a double pulse structure. A single pulse structure was used to detect a bodies (metallic cubes, cubic stones, grasshoppers and mealworms)
hazelnut as some chocolate product contains this ingredient. The dou- were adulterated in the flour with a diameter of 50 mm as shown in
ble pulse structure was utilized to detect nonmetallic foreign bodies Figure 12a,b shown the images obtained by the application of a horn
such as stone, glass and plastic fragments. All particles were buried antenna.
inside the chocolate bar. The experiment was performed using the inte- The comparison between the continuous wave (CW) terahertz and
grated intensities between 0.4 and 0.75 THz and the presence of for- X-ray imaging techniques to visualize the foreign bodies in noodle was
eign bodies was evaluated based on the refractive index. The results performed by Lee, Choi, Han, Woo, and Chun (2012). Several sizes of
showed that chocolate and hazelnuts have refractive indices of 1.75, high and low-density materials were inserted into a powdered instant
while plastic fragments have a lower value which is 1.5. However, high noodle to contaminate the product. For high density materials, an
MOHD KHAIRI ET AL. | 13 of 20

FIGURE 11 (a) Foreign bodies with several sizes and shapes of aluminum foils. (b) An image obtained by the application of a horn antenna.
(c) An image obtained without the application of a horn antenna (Kim et al., 2012)

aluminum and granite had been selected, whereas for low density placed inside the cracker. The images for the cracker were captured
materials, insects such as maggots and crickets were chosen. The using a pyroelectric array camera which has a video rate of 48 frames
results demonstrated that the terahertz technique was capable of per second. The foreign bodies were successfully visualized by the
detecting all sizes of high density and low density foreign bodies. In measurement system and the results showed that a high power tera-
contrast, the X-ray imaging technique cannot visualize a small size hertz radiation can improve the quality of the reconstructed images.
maggot. Ok, Choi, Park, and Chun (2012) proposed a sub-terahertz quasi-
A sub-terahertz electron cyclotron resonance maser (gyrotron) was Bessel beam (QBB) to distinguish the existence of foreign bodies in
developed by Han, Park, Ahn, Lee, and Chun (2012) to visualize foreign instant noodles. The beam profile of QBB was analyzed using the
bodies in a cracker product. The gyrotron is selected as it can generate finite-difference time-domain (FDTD) and was compared to the knife
a high output power with good spatial patterns in a sub-THz region. It edge method and the point scanning method. The measurement sys-
was operated in the cavity mode which is 0.2 THz having a 9 kV beam tem consisted of a 210-GHz transmitter with an output power of 75
and 7.3 Tesla of the axial magnetic field strength. Two foreign bodies mW, a Schottky diode which acted as a receiver and a conical horn
which are soft type (dried fish) and hard type (metal fragment) were antenna. Two sizes of crickets with dimensions of 35 mm 3 5.5 mm

FIGURE 12 (a) Foreign bodies of different sizes and materials in a flour sample (i) metallic cubes (ii) cubic stones (iii) grasshoppers (iv)
mealworms. (b) Images obtained by the application of a horn antenna (Kim et al., 2012)
14 of 20 | MOHD KHAIRI ET AL.

TA BL E 1 Image comparison between the sub-terahertz and the X- insects and plastic. However, the contrast of the insects and plastic
ray imaging system showing (a) metals (b) insects (c) plastic (Ok was very well been observed using the sub-terahertz transmission
et al., 2014)
image.
Foreign body Sub-terahertz X-ray Lee and Lee (2014) utilized a terahertz imaging system to detect a

(a) Metal metal razor and a rubber fragment in powdered milk. The sizes of the
foreign bodies were between 2 and 10 mm. The source output was
shaped into a line beam and an array detector was used to achieve the
fast imaging process. Both types of foreign bodies could be detected at
a resolution of 0.8 and 1 mm. However, the metal has a lower transmit-
ted intensity compared to the rubber material due to higher absorption
and scattering losses.
(b) Insects Nonmetallic foreign bodies in packets of powder was examined by
Ikari, Takahashi, Fukasawa, and Duling (2014) using a terahertz mea-
surement system. The system consisted of a fiber coupled THz pulse
generation and detection system, a high-speed THz beam scanner, and
a data analysis algorithm. The maximum beam scan rate was 17
sweeps/s and the image with 100 3 100 pixels can be acquired in
10 s. A spatial correlation analysis of the waveform or a vector analysis
(c) Plastic was applied to enable automatic detection of the foreign bodies. Fif-
teen types of resins consisting of Teflon and Polyvinyl chloride (PVC)
material were evaluated and the result showed that the terahertz mea-
surement system can visualize all resins except the Teflon fragment. It
is due to the terahertz characteristics of Teflon which are almost similar
to that of the lactose powder.
Yu et al. (2015) developed a high speed terahertz imaging system
using a continuous wave of 0.3 THz to evaluate the presence of a cat-
erpillar inside a chocolate product. They utilized an orthogonally polar-

and 50 mm 3 7 mm were mixed with the noodle floor. The knife edge ized THz wave for real-time imaging purpose. The scanning process

method was initially investigated and the minimum spot size of QBB was performed when the chocolate was placed in a moving conveyor

and Gaussian beam was obtained. The point scanning method was belt which has a speed rate of 72 meters per minute. The imaging sys-
introduced to improve the image quality as the QBB cannot identify tem successfully showed that the caterpillar can be detected even
the interference in the central core. The results showed that the QBB though the chocolate was packaged using a paper case. The applica-
produced sharper images compared to the images formed using the tions of foreign bodies detection in various food products are summar-
Gaussian beam. ized in Table 2. The advantages and disadvantages of each technique
The research was extended by Ok, Kim, Chun, and Choi (2014) to are tabulated in Table 3.
evaluate various sizes of low density (insect and polymer) and high den-
sity (metals) materials in a powdered milk. They developed a high- 3 | CHALLENGES AND FUTURE TRENDS
resolution raster sub-terahertz scan imaging system where a Gaussian
beam focusing method was implemented to obtain the diffraction- Recent applications of noninvasive techniques for food safety and
limited imaging. Images of foreign bodies were produced in the trans- quality evaluation especially for detecting the foreign body are sum-
mission and the reflection mode. The images based on the transmission marized in Table 2. However, the applications of the techniques are
mode demonstrated better results in classifying foreign bodies which based on their advantages and disadvantages as presented in Table 3.
have low densities. A commercial X-ray inspection system (Intellisense The limitations which exist in each technique should be overcome to
XIS-1300S) was used as a comparison with the sub-terahertz imaging enhance their capabilities and widen their applications. Most of the
system. The X-ray system was operated at 60 kV and 3 mA with a discussed techniques are related to image processing which has some
detection area of 256 3 256 mm , a pixel size of 400 mm and an inten-
2
constraint in real-time application as it has to deal with a large set of
sity depth of 4,096 (12 bits) gray value. Both sub-terahertz and X-ray data. An advance image processing algorithm with an adequate merg-
systems can visualize the metal foreign bodies, but the sub-terahertz ing process onto the hardware is needed to minimize the processing
image resolution is shown to be inferior to that of the X-ray image as time. Problem also arises when the size/shape of the foreign body is
shown in Table 1(a). The results obtained in Table 1(b) and Table 1(c) similar to the food materials because some reconstructed images can-
revealed that images produced by the X-ray transmission mode has a not distinguish them. Hence, the use of artificial intelligent system
poor contrast and cannot distinguish the low-density materials, that is, (e.g., neural network and neuro-fuzzy) could be utilized to classify the
MOHD KHAIRI ET AL. | 15 of 20

TA BL E 2 Applications of noninvasive techniques for detecting foreign bodies

Mode Food products Foreign bodies References

X-ray Loaf of bread, a hamburger Steel screws, aluminum rivets, (Morita et al., 2003)
steak, nd cabbage staples, aluminum foil, glass and
plastic fragments
Chili soup Metals and bone fragments (Chen et al., 2005)
Instant ramen, macaroni, Stainless steel, Teflon, aluminum, (Kwon et al., 2008)
and spaghetti rubber, glass, and ceramics
Fish fillets Bones (Mery et al., 2011)
Minced meat, cultured Glass, paper, a ladybug, a cigarette (Nielsen et al., 2013)
sour cream product butt, and a fly
Food jar Glass fragments (Lu & Peng, 2013)
Bakery product and Glass fragment and metal particles (Niemeyer, 2015)
powder seasoning
Milk powder, minced meat Polyethylene plastic, hay powder, (Li et al., 2015)
and hollow cylinder
Cheese, minced milk, Glass, metal, wood, insects, plastic,  ttir et al., 2016)
(Einarsdo
wheat bread rubber, and stones

Thermal Imaging Raisins, nuts, almonds Wooden sticks and stones (Meinlschmidt & Maergner, 2002)
Raisins, almonds, nuts Wooden sticks, stone, metal, and (Ginesu, Giusto, Märgner, &
cardboard Meinlschmidt, 2004)
Chocolate bar Stone, plastic, and glass fragments (Bukowska-Belniak, Lesniak,
Kiełkowski, & Michalski, 2010)
Biscuits Stone, glass, plastic, wood, paper, (Senni et al., 2014)
and textile fiber

Near-infrared (NIR) spectroscopy Blueberries Leaves, twigs, and stones (Tsuta et al., 2006)
Dough, cheese, doughnut, meat Coin, glass ball, and rubber (Pallav, Diamond, et al., 2009)
Blueberries Leaves and stems (Sugiyama et al., 2010)
Ham slice and chocolate Hairs and insects (Tashima et al., 2013)
Ham slice, fish, and chicken Wooden sticks and bones (Phetchalern et al., 2014)
wing sticks
Shell and pulp Walnut (Jiang et al., 2007)
Chicken breast fillets Bone fragments (Yoon et al., 2008)
Semolina Insect fragments (Bhuvaneswari et al., 2011)
Pork steaks Polyethylene terephthalate, poly- 
(Díaz, Cervera, Fenollosa, Avila, &
ethylene, metal, insects, and bone Belenguer, 2011)

Hyperspectral imaging (HSI) Grains Plastic shards, glass beads, and (Gowen & O’Donnell, 2013)
rubber fragments

Ultrasonic Marmalade and cheese product Bone, glass, steel, and wood (Hæeggstro € m & Luukkala, 2001)
Bottled beverages Metal, glass, and plastic pieces (Zhao et al., 2003)
Bottled beverages Glass fragment (Zhao et al., 2006)
Deboned chicken Bone fragment (Correia et al., 2008)
Cheese Plastic pieces (Leemans & Destain, 2009)
Canned food Rock and aluminum plate (Meftah & Mohd Azimin, 2012)
Cheese and poultry product Metal rod, metal, and glass fragment (Cho & Irudayaraj, 2003)
Canned beverages Copper and aluminum rods (Ho et al., 2007)
Cheese Wood, rubber, and glass (Pallav, Hutchins, & Gan, 2009)

Terahertz Chocolate Stone, glass, and plastic fragments € rdens & Koch, 2008)
(Jo
Flour sample Aluminum foil, metallic cubes, cubic (Kim et al., 2012)
stones, grasshopper, and
mealworms
Noodle Aluminium, granite, and insects (Lee et al., 2012)
Crackers product Dried fish and metal fragment (Han et al., 2012)
Instant noodles Crickets species (Ok et al., 2012)
Powdered milk Insect, polymer, and metals (Ok et al., 2014)
Powdered milk Metal razor and rubber fragments (Lee & Lee, 2014)
Powder Teflon and Polyvinyl chloride (PVC) (Ikari et al., 2014)
Chocolate product Caterpillar (Yu et al., 2015)

foreign body based on the reconstructed images. The combination of techniques. For example, the combination of conventional X-ray and
noninvasive techniques could be yield an interesting output as one terahertz technique. Conventional X-ray has limitation in imaging and
technique could overcome the limitations inherent in other analysis the low-density materials such as rubber and plastic.
16 of 20 | MOHD KHAIRI ET AL.

TA BL E 3 The advantages and disadvantages of sensor techniques for detecting foreign bodies in food

Sensor type Sensor principle Advantages Disadvantages

X-ray Electromagnetic  Nondestructive measurement  High cost


radiation  High imaging resolution.  High power usage

Thermal imaging Thermal emission  Noncontact measurement  Temperature interference


 No harmful radiation from other surfaces
 Able to operates in real-time

Near-infrared (NIR) Optical absorption  Nonionizing technique  Depends on reference methods


spectroscopy and reflection  Able to penetrate through air for calibration purpose
gaps within the food materials

Hyperspectral Optical absorption  Provide spatial and spectral information.  Requires a lengthy time for pre-processing
imaging (HSI) and reflection  Sensitive to minor components. of the data and classification

Ultrasonic Sound waves transmission,  Nondestructive technique  Limited to a single point measurement
reflection and refraction  Fast response  Not appropriate in air medium
 Able to perform high-velocity measurement

Terahertz Electromagnetic radiation  Low photon energy  Highly attenuated in water medium
 Able to penetrate various materials  Limited spatial resolution
 Low signal-to-noise ratio

Therefore, the combination with terahertz; a method which is recog- which will be the significant trend in its future application in food safety
nized that can penetrate various materials could be great innovation and quality aspect.
and contribution in foreign body detection system. Developing a low
cost noninvasive technique also is very important issue in food safety
ACK NOWLE DGME NT
and quality area as the current cost for commercialize of noninvasive
The authors would like to acknowledge the assistance of the Minis-
with imaging technique is still very high.
try of Higher Education Malaysia under the MyBrain15 program and
Universiti Teknologi Malaysia for providing the research grants
4 | CONCLUSIONS
15H85 and 4J255 which enabled this research to be carried out.

This review summarized the applications of noninvasive techniques for


detecting foreign bodies in food products which included X-ray, thermal CON FLICT OF INT E RE ST
imaging, near-infrared spectroscopy, hyperspectral imaging, ultrasonic, The authors hereby declare that they have no conflict of interest.
and terahertz. The sources of contamination of food in production stages
are also outlined and encompassed in this article. It was revealed that
ORC ID
these noninvasive techniques had the capability to inspect the presence
of foreign bodies in several types of foods. Several types of foreign Mohd Taufiq Mohd Khairi http://orcid.org/0000-0003-0908-141X

bodies also been investigated to recognize the performances and limita-


tions of the techniques. In addition, advantages and disadvantages of R EFE R ENC E S
each noninvasive methods were also presented. In general, the use of Abbas, S., Hayat, K., Karangwa, E., Bashari, M., & Zhang, X. (2013). An
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