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Biannual Maintenance of CFB Boiler

1 Windbox Inspection

a) Inspection of refractory for cracks, wear, and fall down


b) Inspection of drain pipe for cracks
c) Inspection of startup burner

2. Furnace Inspection

a) Inspection of nozzles for wear, cracks, fall-off


b) Inspection of refractory for cracks, wear, and fall down
c) Feed fuel port inspection for wear and cracks
d) Inspection of Secondary and recirculation air ports for cracks, deformation, and refractory
damage at connection between port and refractory
e) Inspection of furnace thermocouples for thermo well deformation and wear
f) Inspection of water tubes for wear, leakages, and erosion at tube connection
g) Replacement of furnace bed material
e) Inspection of loop seal
f) Inspection of main cyclone
g) Inspection of standpipe

3. Super-heater
a) Cleaning of super-heater tubes with compressed air
b) Inspection of super-heater tubes at joints
c) Inspection of tube guards for fall down and crack
d) Inspection of thermocouples for thermo well deformation and wear
e) Inspection of super-heater tubes for erosion

4. Economizer
a) Cleaning of economizer tubes with compressed air
b) Inspection of economizer tubes at joints
c) Inspection of tube covers
d) Inspection of thermocouples for thermo well deformation and wear

5. Air-preheater
a) Cleaning of air-preheater tubes with compressed air
b) Inspection of air-preheater tubes at joints
c) Inspection of tube covers for fall down and crack
d) Inspection of thermocouples for thermo well deformation and wear
e) Conduct test for leakage of air-preheater tubes
f) Inspection of air-preheater tubes on flue-gas side for any sign of acid-dew point corrosion

6. Steam Drum
a) Checking of drum inside surface for black magnetite layer
b) Checking of any deposits at the bottom of the drum
c) Inspection of cyclone separator
d) Inspection of blowdown hole
e) Inspection of demister pads
f) Inspection of central pipe for deformation and cracks
g) Calibration of drum steam safety valves

7. Flue gas duct


a) Cleaning of duct
b) Inspection of duct for any sign of acid-dew point corrosion

8. Multi-cyclone
a) Cleaning of multi-cyclone
b) Inspection for any sign of acid-dew point corrosion

9. Wet-scrubber
a) Removal of ash and deposits
b) Washing and cleaning of showering nozzles
c) Inspection of refractory

10. I.D. Fan


a) Washing and cleaning of fan housing and impeller
b) Inspection for any sign of acid-dew point corrosion
c) Inspection of bearing oil
d) Inspection and cleaning motor terminals
e) Meggering of motor winding
f) Fan-motor alignment checking

11. Primary Air Fan


a) Washing and cleaning of fan housing and impeller
b) Inspection of bearing oil
c) Inspection and cleaning motor terminals
d) Meggering of motor winding
e) Fan-motor alignment checking

12. Secondary Air Fan


a) Washing and cleaning of fan housing and impeller
b) Inspection of bearing oil
c) Inspection and cleaning motor terminals
d) Meggering of motor winding
e) Fan-motor alignment checking

13. Root Blowers


a) Inspection of bearing oil
b) Inspection and cleaning of motor terminals
c) Meggering of motor winding
14. Feedwater Pumps
a) Inspection of bearing oil
b) Inspection and cleaning of motor terminals
c) Meggering of motor windings

15. Soot Blowers


a) Inspection of mechanical components
b) Inspection of electrical components