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ANALISA KERUSAKAN
(Failure Analyses)
Prof. Dr. Ir. Winarto, M.Sc.
20cm-crack
20cm-crack
The failure investigator has only one objective to determine the failure mechanism that
caused the failure and to use that knowledge to prevent another occurrence.
Start with and maintain an open mind. Emotion obscures objectivity and must be edged
from the investigation.
The theory, however elegant, must agree with the observed evidence, however humble.
Having the wrong solution is frequently much worse than having no solution.
Major incidents are often triggered by very minor or apparently innocuous details.
Only one thing is worse than knowing you have a crack growing in a component, and that
is not knowing you have a crack growing in a component.
Cracks never get smaller, nor do they ever disappear. Either they stay the same size
(invariably in a minor, insignificant, or easily repaired component), or they get bigger
(usually in a critical component).
FAKTOR KEGAGALAN
1. SALAH DISAIN :
Ada Misalignment ?
Ada Inaccurate Machining & accum. of
tolerance
Interference & abnormal stress
Ada Deflection? (shafts or pipes)
6. KONDISI OPERASI
1. Pitting Corrosion
2. Uniform Corrosion
3. Galvanic Corrosion
4. SCC
5. SCC under SEM
(4) (5)
Apakah terjadwal?
Basic Concepts
Risk is the combination of the probability of
some event occurring and the consequences,
(generally negative) associated with the event.
In mathematical terms, risk can be calculated by
the equation:
Risk = Probability x Consequence
Risk management is a process to assess risks,
to determine if risk reduction is required and to
develop a plan to maintain risks at an
acceptable level. By using risk management,
some risks may be identified as acceptable so
that no risk reduction (mitigation) is required.
Basic Concepts
R is k w ith T y p ic a l I n s p e c ti o n P r o g r a m s
R
I
S
K
R is k U s in g R B I
R e s id u a l R is k
L E V E L O F IN S P E C T IO N A C T IV I T Y
- Lokasi dimana ?
- Penyebabnya apa ?
- Kesimpulan
- Rekomendasi (saran)
KESIMPULAN
Analisa Kegagalan Sabjek yang Kompleks ,
sebab akan meliputi area dari:
1. Fisika, Kimia, Metalurgi, elektro-kimia
2. Proses Manufaktur
3. Stress analysis, Design Analysis
4. Fracture Mechanics, dll
Home Works
(Format file: Tugas_01_nama.doc kirim ke scele.ui.ac.id)
TERIMA KASIH