100MT Tank Calculation 3300 Dia - WL

Table of Contents
Cover Sheet ..............................................................................................................................

..................................................2
Title Page ................................................................................................................................................................................. 3
Warnings and Errors: ......................................................................................................................................................... 4
Input Echo: ............................................................................................................................................................................... 5
XY Coordinate Calculations: ....................................................................................................................................... 14
Internal Pressure Calculations: ............................................................................................................................. 15
External Pressure Calculations: ............................................................................................................................. 24
Element and Detail Weights: ....................................................................................................................................... 28
Nozzle Flange MAWP: .......................................................................................................................................................... 30
Wind Load Calculation: ................................................................................................................................................... 31
Earthquake Load Calculation: .................................................................................................................................... 33
Center of Gravity Calculation:................................................................................................................................ 35
Lifting Lug Calcs: Left Side .................................................................................................................................. 36
Lifting Lug Calcs: Right Side................................................................................................................................ 43
Horizontal Vessel Analysis (Ope.): ...................................................................................................................... 50
Horizontal Vessel Analysis (Test): ...................................................................................................................... 62
Nozzle Summary: .................................................................................................................................... ............................... 74
Nozzle Calcs.: RG N6 ..................................................................................................................................................... 75
Nozzle Calcs.: PG N5 ..................................................................................................................................................... 78
Nozzle Calcs.: TG N7 ..................................................................................................................................................... 81
Nozzle Calcs.: LPG inlet N1 .................................................................................................................................... 84
Nozzle Calcs.: LPG outlet N2 .................................................................................................................................. 90
Nozzle Calcs.: Vapor Return N3 ............................................................................................................................. 98
Nozzle Calcs.: EBP N8 ................................................................................................................................................. 104
Nozzle Calcs.: PRV N10-1 ......................................................................................................................................... 110
Nozzle Calcs.: Fixed Gauge N4.............................................................................................................................. 116
Nozzle Calcs.: M1 .......................................................................................................................................................... 119
Nozzle Calcs.: PRV N10-2 ......................................................................................................................................... 125
Nozzle Calcs.: Drain N9 ............................................................................................................................................ 131
Nozzle Schedule: ............................................................................................................................................................ ... 134
MDMT Summary: ...................................................................................................................................................................... 136
Vessel Design Summary: ................................................................................................................................................. 138
2
HI-TEK Manufacturing (Pvt.) Ltd.

HI-TEK House, H # No. 1, Service Lane, Quaid-E-Azam Interchange, Ring Road Lahore.
Pressure Vessel Design Calculations
Item: LPG Tank 100MT

Vessel No: 1621 & 1622
Customer: MHAA Engineering Services Pvt Ltd
Design Code: ASME BPVC Section VIII Division 1 Edition 2017
Document No: HT-LPG-1621&1622-19
Revision No: 01
Date: 31-08-201 9
3
Note:
PV Elite performs all calculations internally in Imperial Units to remain
compliant with the ASME Code and any built in assumptions in the
ASME Code formulas. The finalized results are reflected to show the
user's set of selected units.
4
Class From To : Basic Element Checks.

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Class From To: Check of Additional Element Data

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There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

5
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 1.7234 MPa

Design Internal Temperature 66.0 °C
Type of Hydrotest UG-99(b)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -28.9 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Load Case 1 NP+EW+WI+FW+BW
Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1
Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 161 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code UBC 1997
UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) 3
6
UBC Importance Factor 1.500

UBC Seismic Coefficient Ca 0.360
UBC Seismic Coefficient Cv 0.840
UBC Seismic Coefficient Nv 1.000
UBC Horizontal Force Factor 2.000
Apply Allowables per paragraph 1612.3.2 No
Design Pressure + Static Head Y
Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT calcs. (Div. 1) No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Spherical
Description
Distance "FROM" to "TO" 0 mm
Inside Diameter 3300 mm
Element Thickness 11.5 mm
Internal Corrosion Allowance 1 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 1.7234 MPa
Design Temperature Internal Pressure 66 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.2
Material Name SA-516 70
Allowable Stress, Ambient 137.9 MPa
Allowable Stress, Operating 137.9 MPa
Allowable Stress, Hydrotest 179.27 MPa
Material Density 0.00775 kg/cm³
P Number Thickness 31.75 mm
Yield Stress, Operating 246.05 MPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
7
Weld is pre-Heated No
Detail Type Nozzle
Detail ID RG N6
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 57.15 mm Nozzle
Schedule None
Nozzle Class None
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange None
Nozzle Matl SA-105
Detail Type Nozzle
Detail ID PG N5
Nozzle Diameter 38.1 mm
Nozzle Schedule None
Nozzle Class None
Layout Angle 0.0
Nozzle Matl SA-105
Detail Type Nozzle
Detail ID TG N7
Nozzle Class None
Layout Angle 180.0
Nozzle Matl SA-105
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description
Element Thickness 22 mm
8
Detail Type Nozzle
Detail ID LPG inlet N1
Nozzle Class 300
Layout Angle 0.0
Grade of Attached Flange GR 1.1
Nozzle Matl SA-105

Detail Type Nozzle
Detail ID LPG outlet N2
Nozzle Class 300
Layout Angle 180.0
Nozzle Matl SA-105
Detail Type Nozzle
Detail ID Vapor Return N3
Nozzle Class 300
Layout Angle 0.0
Nozzle Matl SA-105
Detail Type Nozzle
Detail ID EBP N8
Nozzle Class 300
Layout Angle 180.0
Nozzle Matl SA-105
--------------------------------------------------------------------

Element To Node 40
Description
9

Detail Type Saddle
Detail ID Left Saddle
Width of Saddle 450 mm
Height of Saddle at Bottom 1978 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 710 mm
Thickness of Wear Plate 22 mm
Contact Angle, Wear Plate (degrees) 133.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm
Detail Type Nozzle
Detail ID PRV N10-1
Nozzle Diameter 100 mm
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0
Nozzle Matl SA-106 B
Detail Type Nozzle
Detail ID Fixed Gauge N4
Nozzle Class None
Layout Angle 0.0
Nozzle Matl SA-105
--------------------------------------------------------------------
10

Element To Node 50
Description
--------------------------------------------------------------------
Element To Node 60
Description
--------------------------------------------------------------------

Element To Node 70
Description
11

--------------------------------------------------------------------

Element To Node 80
Description

Detail Type Nozzle
Detail ID M1
Nozzle Class 300
Layout Angle 0.0
Nozzle Matl SA-516 70
--------------------------------------------------------------------

Element To Node 90
Description
12

--------------------------------------------------------------------

Element To Node 100
Description
Detail Type Saddle
Detail ID Right Saddle
Width of Saddle 450 mm
Height of Saddle at Bottom 1978 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 710 mm
Thickness of Wear Plate 22 mm
Contact Angle, Wear Plate (degrees) 133.0
Friction coefficient 0.0
Moment Factor 3.0
Dimension E at base (optional) 0 mm
Circumferential Eff. over Saddle 1.0
Circumferential Eff. at Midspan 1.0
Tangent to Tangent dist. (optional) 0 mm
Detail Type Nozzle
Detail ID PRV N10-2
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 0.0
13
--------------------------------------------------------------------

Element To Node 110
Description
Detail Type Nozzle
Detail ID Drain N9
Nozzle Schedule 80
Nozzle Class 300
Layout Angle 180.0
--------------------------------------------------------------------

Element To Node 120
Element Type Spherical
Description
Distance "FROM" to "TO" 0 mm Inside
Diameter 3300 mm
Element Thickness 11.5 mm

14
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
10 | 20| ... | ... | ... | ... |
20 | 30| 2500 | ... | 2500 | ... |
30 | 40| 5000 | ... | 2500 | ... |
40 | 50| 7500 | ... | 2500 | ... |
50 | 60| 10000 | ... | 2500 | ... |
60 | 70| 12500 | ... | 2500 | ... |
70 | 80| 15000 | ... | 2500 | ... |
80 | 90| 17500 | ... | 2500 | ... |
90 | 100| 20000 | ... | 2500 | ... |
100 | 110| 21500 | ... | 1500 | ... |
110 | 120| 21500 | ... | ... | ... |
----------------------------------------------------------------------

15
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | MPa | mm | mm | mm | MPa |
----------------------------------------------------------------------------------
10 | 20| 1.7234 | 12 | 1 | 3300 | 137.9 |
20 | 30| 1.7234 | 22 | 1 | 3300 | 137.9 |
30 | 40| 1.7234 | 22 | 1 | 3300 | 137.9 |
40 | 50| 1.7234 | 22 | 1 | 3300 | 137.9 |
50 | 60| 1.7234 | 22 | 1 | 3300 | 137.9 |
60 | 70| 1.7234 | 22 | 1 | 3300 | 137.9 |
70 | 80| 1.7234 | 22 | 1 | 3300 | 137.9 |
80 | 90| 1.7234 | 22 | 1 | 3300 | 137.9 |
90 | 100| 1.7234 | 22 | 1 | 3300 | 137.9 |
100 | 110| 1.7234 | 22 | 1 | 3300 | 137.9 |
110 | 120| 1.7234 | 12 | 1 | 3300 | 137.9 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | MPa | MPa | MPa | mm | mm |
----------------------------------------------------------------------------------
10 | 20| 1.7234 | 1.7518 | 1.91957 | 11.5 | 11.3296 |
20 | 30| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
30 | 40| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
40 | 50| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
50 | 60| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
60 | 70| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
70 | 80| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
80 | 90| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
90 | 100| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
100 | 110| 1.7234 | 1.74074 | 1.82407 | 22 | 21.7892 |
110 | 120| 1.7234 | 1.7518 | 1.91957 | 11.5 | 11.3296 |
----------------------------------------------------------------------------------
Minimum 1.741 1.824
MAWP: 1.725 MPa, limited by: Nozzle Reinforcement.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Spherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 66 °C
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(2*S*E-0.2*P) per UG-27 (d)
= (1.723*1651.0)/(2*137.9*1.0-0.2*1.723)
= 10.3296 + 1.0000 = 11.3296 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
16
= (2*137.9*1.0*10.5)/(1651.0+0.2*10.5)
= 1.752 MPa
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
= (2*137.9*1.0*11.5)/(1650.0+0.2*11.5)
= 1.920 MPa
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R + 0.2*t))/(2*E*t)
= (1.723*(1651.0+0.2*10.5))/(2*1.0*10.5)
= 135.664 MPa
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 0.543 %
MDMT Calculations in the Spherical Portion:
Govrn. thk, tg = 11.5, tr = 10.342, c = 1.0 mm, E* = 1.0

Thickness Ratio = tr * (E*)/(tg - c) = 0.985, Temp. Reduction = 1 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Min Metal Temp. at Required thickness (UCS 66.1) -25 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 66 °C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa
% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.662 %
Minimum Design Metal Temperature Results:


17


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa
18

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



19

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa

20



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
21
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa



= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1.723*1651.0)/(137.9*1.0-0.6*1.723)
= 20.7892 + 1.0000 = 21.7892 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*21.0)/(1651.0+0.6*21.0)
= 1.741 MPa

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.9*1.0*22.0)/(1650.0+0.6*22.0)
= 1.824 MPa

= (P*(R+0.6*t))/(E*t)
= (1.723*(1651.0+0.6*21.0))/(1.0*21.0)
= 136.526 MPa


22

Spherical Head From 110 To 120 SA-516 70 , UCS-66 Crv. B at 66 °C

= (P*R)/(2*S*E-0.2*P) per UG-27 (d)
= (1.723*1651.0)/(2*137.9*1.0-0.2*1.723)
= 10.3296 + 1.0000 = 11.3296 mm

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
= (2*137.9*1.0*10.5)/(1651.0+0.2*10.5)
= 1.752 MPa

= (2*S*E*t)/(R+0.2*t) per UG-27 (d)
= (2*137.9*1.0*11.5)/(1650.0+0.2*11.5)
= 1.920 MPa

= (P*(R + 0.2*t))/(2*E*t)
= (1.723*(1651.0+0.2*10.5))/(2*1.0*10.5)
= 135.664 MPa
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 0.543 %
MDMT Calculations in the Spherical Portion:


Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F
Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 2.243 MPa

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 2.240 MPa
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 2.339 MPa
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 1.898 MPa
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 2.464 MPa
Pressure per App 27-4 = M.A.W.P. 1.725 MPa
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 1.725 * 1.0
= 2.243 MPa
Horizontal Test performed per: UG-99b

23
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based on
the MAWP of the vessel.
Stresses on Elements due to Test Pressure (MPa):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
10 20 | 163.5 | 179.3 | 0.912 | 2.28 |
20 30 | 172.0 | 179.3 | 0.960 | 2.28 |
30 40 | 172.0 | 179.3 | 0.960 | 2.28 |
40 50 | 172.0 | 179.3 | 0.960 | 2.28 |
50 60 | 172.0 | 179.3 | 0.960 | 2.28 |
60 70 | 172.0 | 179.3 | 0.960 | 2.28 |
70 80 | 172.0 | 179.3 | 0.960 | 2.28 |
80 90 | 172.0 | 179.3 | 0.960 | 2.28 |
90 100 | 172.0 | 179.3 | 0.960 | 2.28 |
100 110 | 172.0 | 179.3 | 0.960 | 2.28 |
110 120 | 163.5 | 179.3 | 0.912 | 2.28 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (MPa):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
RG N6 | Nozzle | 137.90 | 137.90 | 1.000 |
PG N5 | Nozzle | 137.90 | 137.90 | 1.000 |
TG N7 | Nozzle | 137.90 | 137.90 | 1.000 |
LPG inlet N1 | Nozzle | 137.90 | 137.90 | 1.000 |
LPG outlet N2 | Nozzle | 137.90 | 137.90 | 1.000 |
Vapor Return N3 | Nozzle | 137.90 | 137.90 | 1.000 |
EBP N8 | Nozzle | 137.90 | 137.90 | 1.000 |
PRV N10-1 | Nozzle | 117.90 | 117.90 | 1.000 |
PRV N10-1 | Pad | 137.90 | 137.90 | 1.000 |
Fixed Gauge N4 | Nozzle | 137.90 | 137.90 | 1.000 |
M1 | Nozzle | 137.90 | 137.90 | 1.000 |
M1 | Pad | 137.90 | 137.90 | 1.000 |
PRV N10-2 | Nozzle | 117.90 | 117.90 | 1.000 |
PRV N10-2 | Pad | 137.90 | 137.90 | 1.000 |
Drain N9 | Nozzle | 117.90 | 117.90 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (MPa):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
| 137.90 | 137.90 | 1.000 |
------------------------------------------------------------------------
24
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (MPa):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
RG N6 | 4.57 | 179.27 | 0.025 |
PG N5 | 4.26 | 179.27 | 0.024 |
TG N7 | 4.26 | 179.27 | 0.024 |
LPG inlet N1 | 2.88 | 179.27 | 0.016 |
LPG outlet N2 | 2.91 | 179.27 | 0.016 |
Vapor Return N3 | 2.88 | 179.27 | 0.016 |
EBP N8 | 2.38 | 179.27 | 0.013 |
PRV N10-1 | 14.28 | 153.28 | 0.093 |
Fixed Gauge N4 | 4.26 | 179.27 | 0.024 |
M1 | 30.63 | 179.27 | 0.171 |
PRV N10-2 | 14.28 | 153.28 | 0.093 |
Drain N9 | 11.48 | 153.28 | 0.075 | --------
----------------------------------------------------------------
Elements Suitable for Internal Pressure.

25
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | MPa |
-----------------------------------------------------------------------------
10| 20| No Calc | 3323 | 10.5 | 0.00078995 | 77.7203 |
20| 30| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
30| 40| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
40| 50| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
50| 60| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
60| 70| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
70| 80| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
80| 90| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
90| 100| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
100| 110| 22600 | 3344 | 21 |0.87836E-04 | 8.78166 |
110| 120| No Calc | 3323 | 10.5 | 0.00078995 | 77.7203 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | MPa | MPa |
-----------------------------------------------------------------------
10| 20| 11.5 | No Calc | ... | 0.49116 |
20| 30| 22 | No Calc | ... | 0.073531 |
30| 40| 22 | No Calc | ... | 0.073531 |
40| 50| 22 | No Calc | ... | 0.073531 |
50| 60| 22 | No Calc | ... | 0.073531 |
60| 70| 22 | No Calc | ... | 0.073531 |
70| 80| 22 | No Calc | ... | 0.073531 |
80| 90| 22 | No Calc | ... | 0.073531 |
90| 100| 22 | No Calc | ... | 0.073531 |
100| 110| 22 | No Calc | ... | 0.073531 |
110| 120| 11.5 | No Calc | ... | 0.49116 |
-----------------------------------------------------------------------
Minimum 0.074
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | mm**4 | mm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 22600 | No Calc | No Calc | No Calc |
26
110| 120| No Calc | No Calc | No Calc | No Calc |

--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Spherical Head From 10 to 20 Ext. Chart: CS-2 at 0 °C
Elastic Modulus from Chart: CS-2 at 0 °C : 0.200E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca Sphere OD D/t Factor A B
10.500 3323.00 316.48 0.0007899 77.72
EMAP = B/((D/t)/2) = 77.7203/(316.4762/2 ) = 0.4912 MPa
Cylindrical Shell From 20 to 30 Ext. Chart: CS-2 at 0 °C

Tca OD SLEN D/t L/D Factor A B
21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa
Results for Maximum Stiffened Length (Slen):

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa
27

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

28

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa

21.000 3344.00 22600.00 159.24 6.7584 0.0000878 8.78
EMAP = (4*B)/(3*(D/t)) = (4*8.7817)/(3*159.2381) = 0.0735 MPa
Spherical Head From 110 to 120 Ext. Chart: CS-2 at 0 °C

Tca Sphere OD D/t Factor A B
10.500 3323.00 316.48 0.0007899 77.72
EMAP = B/((D/t)/2) = 77.7203/(316.4762/2 ) = 0.4912 MPa

29
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | ltr | kgm | ltr | kgm |
---------------------------------------------------------------------------
10| 20| 1602.56 | 9409.97 | 1469.91 | 9427.09 | ... |
20| 30| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
30| 40| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
40| 50| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
50| 60| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
60| 70| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
70| 80| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
80| 90| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
90| 100| 4448.79 | 21386.3 | 4247.86 | 21412.2 | ... |
100| 110| 2669.27 | 12831.8 | 2548.72 | 12847.3 | ... |
110| 120| 1602.56 | 9409.97 | 1469.91 | 9427.09 | ... |
---------------------------------------------------------------------------
Total | 41464 | 202742.09 | 39471 | 202999.31 | 0 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kgm | mm | mm |
-------------------------------------------------
10|Nozl| 0.62843 | -1650 | ... | RG N6
10|Nozl| 0.29579 | -1600.78 | ... | PG N5
10|Nozl| 0.29579 | -1600.78 | ... | TG N7
20|Nozl| 5.74199 | 1000 | 1675.4 | LPG inlet N1
20|Nozl| 29.9809 | 500 | 1700.8 | LPG outlet N2
20|Nozl| 5.74199 | 1500 | 1675.4 | Vapor Return N3
20|Nozl| 6.94335 | 1000 | 1675.4 | EBP N8
30|Sadl| 1347.69 | 950 | 1792 | Left Saddle
30|Nozl| 20.9704 | 500 | 1698.59 | PRV N10-1
30|Nozl| 0.1576 | 1000 | 1669.05 | Fixed Gauge N4
70|Nozl| 408.142 | 1500 | 1955 | M1
90|Sadl| 1347.69 | 550 | 1792 | Right Saddle
90|Nozl| 20.9704 | 1800 | 1698.59 | PRV N10-2
100|Nozl| 5.64113 | 800 | 1674.63 | Drain N9
-------------------------------------------------
Total Weight of Each Detail Type:
Saddles 2695.4
Nozzles 505.5
-------------------------------------------
Sum of the Detail Weights 3200.9 kgm
Weight Summation Results: (kgm)
| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

---------------------------------------------------------------------------------------------
Main Elements | 41464.7 | 41464.7 | 41464.7 | 41464.7 | 41464.7 | 41464.7 |
Saddles | 2695.4 | 2695.4 | 2695.4 | 2695.4 | 2695.4 | 2695.4 |
Nozzles | 505.5 | 505.5 | 505.5 | 505.5 | 505.5 | 505.5 |
Test Liquid | ... | 202618.4 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 44665.6 | 247284.0 | 44665.6 | 44665.6 | 44665.6 | 44665.6 |
Weight Summary:
30
Fabricated Wt. - Bare Weight without Removable Internals 44665.6 kgm
Shop Test Wt. - Fabricated Weight + Water ( Full ) 247284.0 kgm

Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 44665.6 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 44665.6 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 44665.6 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 44665.6 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 42672.3 kgm
Field Test Wt. - Empty Weight + Water (Full) 247284.0 kgm
Note:
The Corroded Weight and thickness are used in the Horizontal Vessel
Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | mm² |
----------------------------
10| 20| 17355692 |
20| 30| 26263716 |
30| 40| 26263716 |
40| 50| 26263716 |
50| 60| 26263716 |
60| 70| 26263716 |
70| 80| 26263716 |
80| 90| 26263716 |
90| 100| 26263716 |
100| 110| 15758229 |
110| 120| 17355692 |
----------------------------
Total 260579344.000 mm²
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
| MPa | MPa | °C | | | MPa |
------------------------------------------------------------------------------------------------
LPG inlet N1 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
LPG outlet N2 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
Vapor Return N| 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
EBP N8 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
PRV N10-1 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
M1 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
PRV N10-2 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
Drain N9 | 4.90 | 5.11 | 66 | 300 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 4.898 | 5.110 MPa [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition

31

32
Input Values:
Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1

Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 161 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 0 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.97)/(1+1.7*3.4*0.228)))
= min(0.85, 0.909 )
= 0.850
Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Note:
Per Section 1609 of IBC 2003/06/09/12/15/18 these results are also applicable for
the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is 1.000

Force Coefficient [Cf] 0.600
Structure Height to Diameter ratio 7.037
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units only.

The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:

Exposure Category: C from Table C6-2
Alpha = 9.5: Zg = 274320. mm
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 1978.0 + 0.0 = 1978.0 mm
= 6.49 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (6.49 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900.0 )2/9.5
33
= 0.849
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.0* 0.0* 0.0 )²
= 1.0
Velocity Pressure evaluated at height z, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)²
= 0.00256 * 0.849 * 1.0 * 0.95 * 1.0 * 100.044²
= 20.7 psf [ 0.989] kPa
Force on the first element [F]:

= qz * G * Cf * WindArea
= 20.663 * 0.85 * 0.6 * 46.677
= 492.1 lbs. [2188.7] N
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm kPa ----------------------
-----------------------------------------------------
Node 10 to 20 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 20 to 30 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 30 to 40 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 40 to 50 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 50 to 60 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 60 to 70 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 70 to 80 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 80 to 90 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 90 to 100 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 100 to 110 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Node 110 to 120 1978.0 0.000 0.000 0.000 0.849 1.000 0.989
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm² | kPa | N |
---------------------------------------------------------------------------
10| 20| 1978 | 3987.6 | 4336435 | 0.98932 | 2188.65 |
20| 30| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
30| 40| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
40| 50| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
50| 60| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
60| 70| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
70| 80| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
80| 90| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
90| 100| 1978 | 4012.8 | 10032001 | 0.98932 | 5063.27 |
100| 110| 1978 | 4012.8 | 6019201 | 0.98932 | 3037.96 |
110| 120| 1978 | 3987.6 | 4336435 | 0.98932 | 2188.65 | --
-------------------------------------------------------------------------

34
Earthquake Analysis Results per UBC 1997
The UBC Zone Factor for the Vessel is ............. 0.2000

The Importance Factor as Specified by the User is 1.500
The UBC Force Factor as Specified by the User is .. 2.000
The UBC Total Weight (W) for the Vessel is ........ 418444.7 N
The UBC Total Shear (V) for the Vessel is ......... 112934.9 N
The UBC Seismic Coefficient Value Ca is ........... 0.360
The UBC Seismic Coefficient Value Cv is ........... 0.840
Note: The base shear printed above has been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (34-1):

V = 0.7 * Ca * I * W
V = 0.7 * 0.36 * 1.5 * 418445
V = 158172.1 N
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.36 * 1.5 * 418445/2.0
V = 282450.2 N
The computed base shear is the minimum of V from 34-1 and 30-5.
Computation of V per equation (34-2), minimum V. V cannot be less than this

value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.36 * 1.5 * 418445
V = 126537.7 N
Total Adjusted Base Shear V:

= V * Scalar Multiplier = 158172.1 * 0.7140 = 112934.9 N
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 32188. * Hght 1650.000 = 53131824.

Compute the load at each level based on equation 30-15 and multiply by the
load case scalar. The sum will be the total adjusted shear.
Fx = ( V * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
35
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.

Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Fx = [(158172.) * 32188. * 1650.000 / 690713728.]*.7140 = 8687.
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm | N | N |
-------------------------------------------------
10| 20| 1650 | 32188.1 | 8687.3 |
20| 30| 1650 | 32188.1 | 8687.3 |
30| 40| 1650 | 32188.1 | 8687.3 |
30| 40| 1650 | 32188.1 | 8687.3 |
40| 50| 1650 | 32188.1 | 8687.3 |
50| 60| 1650 | 32188.1 | 8687.3 |
60| 70| 1650 | 32188.1 | 8687.3 |
70| 80| 1650 | 32188.1 | 8687.3 |
80| 90| 1650 | 32188.1 | 8687.3 |
90| 0| 1650 | 32188.1 | 8687.3 |
90| 100| 1650 | 32188.1 | 8687.3 |
100| 110| 1650 | 32188.1 | 8687.3 |
110| 120| 1650 | 32188.1 | 8687.3 |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input scalar/load
reduction factor of: 0.714.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019 Shop/Field
Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 10749.999 mm

Center of Gravity of Nozzles 12529.569 mm
Center of Gravity of Bare Shell New and Cold 10749.998 mm
Center of Gravity of Bare Shell Corroded 10749.999 mm
Vessel CG in the Operating Condition 10771.080 mm
Vessel CG in the Fabricated (Shop/Empty) Condition 10770.139 mm
Vessel CG in the Test Condition 10753.638 mm
Rigging Analysis Results:
Lifting Weight based the calculated Empty Weight.
Total Effective Length of Vessel for this analysis 21500.00 mm

Total vessel weight (No Liquid) Twt 437990.78 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 656986.12 N
Distance to the Lug on the Left End 500.00 mm
Distance to the Lug on the Right End 21000.00 mm
Design Reaction force at the Left End Lug 327847.66 N
Design Reaction force at the Right End Lug 329138.47 N
36
CG Distance from the Left End Lug 10270.14 mm

CG Distance from the Nearer Lifting Lug 10229.86 mm
Critical Values:
| Max Stress| Elevation | Allowables |

| MPa | mm | MPa |
-----------------------------------------------------------------
Bending | 6.04 | 10500.00 | 99.13 (UG-23) |
Shear | 1.29 | 20900.00 | 96.53 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm N-mm MPa N MPa -----------
--------------------------------------------------------------------
0.00 0.0 0.0 87598.1 0.7
2500.00 404205440.0 2.1 188960.5 0.8
7500.00 1041830144.0 5.5 37348.4 0.2
12500.00 1110680192.0 5.9 63726.3 0.3
17500.00 673949440.0 3.6 164801.2 0.7
21500.01 32011234.0 0.3 6738.3 0.1
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0609 at elevation 10499.998 mm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

37
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 248.22 MPa
Total Height of Lifting Lug w 300.0000 mm
Thickness of Lifting Lug t 25.0000 mm
Diameter of Hole in Lifting Lug dh 76.2000 mm
Radius of Semi-Circular Arc of Lifting Lug r 170.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 0.0000 mm
Lug Fillet Weld Size tw 15.0000 mm
Length of weld along side of Lifting Lug wl 250.0000 mm
Length of Weld along Bottom of Lifting Lug wb 25.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 60.0000 deg
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is assumed
that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 437990.78 N

Design Reaction force at the Left end lug 327847.66 N
Design Reaction force at the Right end lug 329138.47 N
Force Along Vessel Axis Fax 94641.47 N
Force Normal to Vessel Fn 163923.83 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.366E+08 mm**4
Weld Group Centroid distance in the Long. Direction Yll 135.605 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 125.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 352003.531 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 12.500 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

38
= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )

= sqrt(946412+02+1639242)/((2*(250.0+25.0))*10.605)
= 32.45 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (163924(100.0-125.0))135.605/36625100 +
(94641 * 0.0 * 135.605/36625100) +
(0 * 0.0 * 12.5/352003.531)
= -15.17 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 32.455 + -15.175
= 17.28 MPa
Allowable Shear Stress for Combined Loads [Sta]: = 0.4 *

Yield * Occfac (AISC Shear Allowable)
= 0.4 * 248 * 1.0
= 99.29 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 1639242 + 946412 )/6595.0
= 28.70 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 248 * 1.0
= 99.29 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 946412 + 1639242 )/( 25.0 * 76.2 )
= 99.37 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 248 * 1.0, 223.4 )
= 186.17 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 0.0/(300.0 * 25.02/6) +
94641 * 0.0/(300.02 * 25.0/6)
= 0.00 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 163924/(300.0 * 25.0)
= 21.86 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 21.9
= 21.86 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 248 * 1.0, 186.2 )
= 163.83 MPa
39
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(1639242 + 946412)/( Pi * 99)]
= 34.8390 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in the
new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6 in
paragraph 4.3 of WRC Bulletin 107/537.
Input Echo, WRC107/537 Item 1, Description: Lift Lug
Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 3300.000 mm
Vessel Thickness Tv 22.000 mm
Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Parameter C11 C11 25.00 mm
Thickness of Reinforcing Pad Tpad 22.000 mm
Pad Parameter C11P C11p 180.000 mm
Design Internal Pressure Dp 0.000 MPa
Include Pressure Thrust No
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -163923.8 N
Longitudinal Shear (SUS) Vl -94641.5 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm
Use Interactive Control No

WRC107 Version Version March 1979
Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No
Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537, "537
is equivalent to WRC 107". Where 107 is printed in the results
below, "537" can be interchanged with "107".
40
WRC 107 Stress Calculation for SUStained loads:

Radial Load P -163923.8 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -94641.5 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm
Dimensionless Parameters used : Gamma = 38.00
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.022 4C 7.362 (A,B)
N(PHI) / ( P/Rm ) 0.022 3C 7.600 (C,D)
M(PHI) / ( P ) 0.013 2C1 0.251 (A,B)
M(PHI) / ( P ) 0.013 1C ! 0.275 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.012 3A 0.059 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.104 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.019 3B 0.555 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.016 1B ! 0.063 (A,B,C,D)
N(x) / ( P/Rm ) 0.018 3C 7.670 (A,B)
N(x) / ( P/Rm ) 0.018 4C 7.393 (C,D)
M(x) / ( P ) 0.019 1C1 ! 0.280 (A,B)
M(x) / ( P ) 0.019 2C 0.236 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.012 4A 0.073 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.020 2A ! 0.063 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.019 4B 0.131 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.023 2B ! 0.106 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors: Kn = 1.00, Kb = 1.00
Stresses in the Vessel at the Attachment Junction (MPa)
| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 16.4| 16.4| 16.4| 16.4| 16.9| 16.9| 16.9| 16.9|
Circ. Bend. P | 127.4| -127.4| 127.4| -127.4| 139.6| -139.6| 139.6| -139.6|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 143.8| -111.0| 143.8| -111.0| 156.6| -122.7| 156.6| -122.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | 17.1| 17.1| 17.1| 17.1| 16.5| 16.5| 16.5| 16.5|
Long. Bend. P | 142.2| -142.2| 142.2| -142.2| 119.7| -119.7| 119.7| -119.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 159.3| -125.2| 159.3| -125.2| 136.2| -103.2| 136.2| -103.2|
------------------------------------------------------------------------------------------------
41
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|

Shear VL | 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|
------------------------------------------------------------------------------------------------
Str. Int. | 159.3| 125.2| 159.3| 125.2| 161.2| 127.5| 161.2| 127.5|
Dimensionless Parameters used : Gamma = 75.50 Dimensionless
Loads for Cylindrical Shells at Pad edge: ----------------------------
---------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.102 4C 12.192 (A,B)
N(PHI) / ( P/Rm ) 0.102 3C 9.538 (C,D)
M(PHI) / ( P ) 0.071 2C1 0.092 (A,B)
M(PHI) / ( P ) 0.071 1C 0.128 (C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.073 1A 0.095 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.078 1B 0.044 (A,B,C,D)
N(x) / ( P/Rm ) 0.088 3C 10.543 (A,B)
N(x) / ( P/Rm ) 0.088 4C 12.634 (C,D)
M(x) / ( P ) 0.090 1C1 0.110 (A,B)
M(x) / ( P ) 0.090 2C 0.072 (C,D)
M(x) / ( MC/(Rm * Beta) ) 0.089 2A 0.049 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.094 2B 0.055 (A,B,C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 54.7| 54.7| 54.7| 54.7| 42.8| 42.8| 42.8| 42.8|
Circ. Bend. P | 187.1| -187.1| 187.1| -187.1| 260.4| -260.4| 260.4| -260.4|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 241.8| -132.4| 241.8| -132.4| 303.2| -217.6| 303.2| -217.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 47.3| 47.3| 47.3| 47.3| 56.7| 56.7| 56.7| 56.7|
Long. Bend. P | 224.5| -224.5| 224.5| -224.5| 145.8| -145.8| 145.8| -145.8|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 271.8| -177.2| 271.8| -177.2| 202.4| -89.1| 202.4| -89.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
42
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
------------------------------------------------------------------------------------------------
Str. Int. | 271.8| 177.2| 271.8| 177.2| 303.5| 217.9| 303.5| 217.9|
------------------------------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 16.4| 16.4| 16.4| 16.4| 16.9| 16.9| 16.9| 16.9|
Circ. Q (SUS) | 127.4| -127.4| 127.4| -127.4| 139.6| -139.6| 139.6| -139.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 17.1| 17.1| 17.1| 17.1| 16.5| 16.5| 16.5| 16.5|
Long. Q (SUS) | 142.2| -142.2| 142.2| -142.2| 119.7| -119.7| 119.7| -119.7|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 17.1| 17.1| 17.1| 17.1| 27.5| 27.5| 27.5| 27.5|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 159.3| 125.2| 159.3| 125.2| 161.2| 127.5| 161.2| 127.5|
Vessel Stress Summation Comparison (MPa):
Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 27.46 206.85 | Passed |
Pm+Pl+Q (TOTAL)| 161.20 413.70 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 54.7| 54.7| 54.7| 54.7| 42.8| 42.8| 42.8| 42.8|
Circ. Q (SUS) | 187.1| -187.1| 187.1| -187.1| 260.4| -260.4| 260.4| -260.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 47.3| 47.3| 47.3| 47.3| 56.7| 56.7| 56.7| 56.7|
Long. Q (SUS) | 224.5| -224.5| 224.5| -224.5| 145.8| -145.8| 145.8| -145.8|
43
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 54.7| 54.7| 54.7| 54.7| 58.8| 58.8| 58.8| 58.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 271.8| 177.2| 271.8| 177.2| 303.5| 217.9| 303.5| 217.9|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 58.85 206.85 | Passed |

44
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material SA-36

Lifting Lug Yield Stress Yield 248.22 MPa
Total Height of Lifting Lug w 300.0000 mm
Thickness of Lifting Lug t 25.0000 mm
Diameter of Hole in Lifting Lug dh 76.2000 mm
Radius of Semi-Circular Arc of Lifting Lug r 170.0000 mm
Height of Lug from bottom to Center of Hole h 100.0000 mm
Offset from Vessel OD to Center of Hole off 0.0000 mm
Lug Fillet Weld Size tw 15.0000 mm
Length of weld along side of Lifting Lug wl 250.0000 mm
Length of Weld along Bottom of Lifting Lug wb 25.0000 mm
Thickness of Collar (if any) tc 0.0000 mm
Diameter of Collar (if any) dc 0.0000 mm
Impact Factor Impfac 1.50
Sling Angle from Horizontal 60.0000 deg
Number of Lugs in Group 2
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is assumed
that a spreader bar is used.
Computed Results:
Total vessel weight (No Liquid) 437990.78 N

Design Reaction force at the Left end lug 327847.66 N
Design Reaction force at the Right end lug 329138.47 N
Force Along Vessel Axis Fax 95014.09 N
Force Normal to Vessel Fn 164569.23 N
Force Tangential to Vessel Ft 0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis Ilc 0.366E+08 mm**4
Weld Group Centroid distance in the Long. Direction Yll 135.605 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 125.000 mm
Weld Group Inertia about the Longitudinal Axis Ill 352003.531 mm**4
Weld Group Centroid Distance in the Circ. Direction Ylc 12.500 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
45
= sqrt(950142+02+1645692)/((2*(250.0+25.0))*10.605)
= 32.58 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (164569(100.0-125.0))135.605/36625100 +
(95014 * 0.0 * 135.605/36625100) +
(0 * 0.0 * 12.5/352003.531)
= -15.23 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 32.582 + -15.234
= 17.35 MPa
Allowable Shear Stress for Combined Loads [Sta]: = 0.4 *

Yield * Occfac (AISC Shear Allowable)
= 0.4 * 248 * 1.0
= 99.29 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 1645692 + 950142 )/6595.0
= 28.82 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 248 * 1.0
= 99.29 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 950142 + 1645692 )/( 25.0 * 76.2 )
= 99.76 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 248 * 1.0, 223.4 )
= 186.17 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 0.0/(300.0 * 25.02/6) +
95014 * 0.0/(300.02 * 25.0/6)
= 0.00 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 164569/(300.0 * 25.0)
= 21.94 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 0.0 + 21.9
= 21.94 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 248 * 1.0, 186.2 )
= 163.83 MPa
46
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(1645692 + 950142)/( Pi * 99)]
= 34.9075 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in the
new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6 in
paragraph 4.3 of WRC Bulletin 107/537.
Input Echo, WRC107/537 Item 1, Description: Lift Lug

Note: Lifting lug calculations are performed at ambient temperature conditions.
Attachment Type Type Rectangular

Thickness of Reinforcing Pad Tpad 22.000 mm
External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P -164569.2 N
Longitudinal Shear (SUS) Vl -95014.1 N
Circumferential Shear (SUS) Vc 0.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm


Note:
47

Radial Load P -164569.2 N
Circumferential Shear VC 0.0 N
Longitudinal Shear VL -95014.1 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 0.0 N-mm

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.022 4C 7.362 (A,B)
N(PHI) / ( P/Rm ) 0.022 3C 7.600 (C,D)
M(PHI) / ( P ) 0.013 2C1 0.251 (A,B)
M(PHI) / ( P ) 0.013 1C ! 0.275 (C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.015 1A ! 0.104 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.016 1B ! 0.063 (A,B,C,D)
N(x) / ( P/Rm ) 0.018 3C 7.670 (A,B)
N(x) / ( P/Rm ) 0.018 4C 7.393 (C,D)
M(x) / ( P ) 0.019 1C1 ! 0.280 (A,B)
M(x) / ( P ) 0.019 2C 0.236 (C,D)
M(x) / ( MC/(Rm * Beta) ) 0.020 2A ! 0.063 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.023 2B ! 0.106 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 16.5| 16.5| 16.5| 16.5| 17.0| 17.0| 17.0| 17.0|
Circ. Bend. P | 127.9| -127.9| 127.9| -127.9| 140.2| -140.2| 140.2| -140.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 144.4| -111.4| 144.4| -111.4| 157.2| -123.2| 157.2| -123.2|
------------------------------------------------------------------------------------------------
Long. Memb. P | 17.2| 17.2| 17.2| 17.2| 16.5| 16.5| 16.5| 16.5|
Long. Bend. P | 142.8| -142.8| 142.8| -142.8| 120.2| -120.2| 120.2| -120.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 160.0| -125.6| 160.0| -125.6| 136.7| -103.6| 136.7| -103.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
48
Shear VL | 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|

Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|
------------------------------------------------------------------------------------------------
Str. Int. | 160.0| 125.6| 160.0| 125.6| 161.8| 128.0| 161.8| 128.0|
Dimensionless Parameters used : Gamma = 75.50 Dimensionless
Loads for Cylindrical Shells at Pad edge: ----------------------------
---------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.102 4C 12.192 (A,B)
N(PHI) / ( P/Rm ) 0.102 3C 9.538 (C,D)
M(PHI) / ( P ) 0.071 2C1 0.092 (A,B)
M(PHI) / ( P ) 0.071 1C 0.128 (C,D)
N(x) / ( P/Rm ) 0.088 3C 10.543 (A,B)
N(x) / ( P/Rm ) 0.088 4C 12.634 (C,D)
M(x) / ( P ) 0.090 1C1 0.110 (A,B)
M(x) / ( P ) 0.090 2C 0.072 (C,D)
Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | 54.9| 54.9| 54.9| 54.9| 43.0| 43.0| 43.0| 43.0|
Circ. Bend. P | 187.8| -187.8| 187.8| -187.8| 261.4| -261.4| 261.4| -261.4|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 242.7| -132.9| 242.7| -132.9| 304.4| -218.5| 304.4| -218.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | 47.5| 47.5| 47.5| 47.5| 56.9| 56.9| 56.9| 56.9|
Long. Bend. P | 225.4| -225.4| 225.4| -225.4| 146.3| -146.3| 146.3| -146.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 272.8| -177.9| 272.8| -177.9| 203.2| -89.4| 203.2| -89.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
49
------------------------------------------------------------------------------------------------
Str. Int. | 272.8| 177.9| 272.8| 177.9| 304.7| 218.7| 304.7| 218.7|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 16.5| 16.5| 16.5| 16.5| 17.0| 17.0| 17.0| 17.0|
Circ. Q (SUS) | 127.9| -127.9| 127.9| -127.9| 140.2| -140.2| 140.2| -140.2|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 17.2| 17.2| 17.2| 17.2| 16.5| 16.5| 16.5| 16.5|
Long. Q (SUS) | 142.8| -142.8| 142.8| -142.8| 120.2| -120.2| 120.2| -120.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 10.8| 10.8| -10.8| -10.8|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 17.2| 17.2| 17.2| 17.2| 27.6| 27.6| 27.6| 27.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 160.0| 125.6| 160.0| 125.6| 161.8| 128.0| 161.8| 128.0|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 27.57 206.85 | Passed |
------------------------------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge (MPa)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 54.9| 54.9| 54.9| 54.9| 43.0| 43.0| 43.0| 43.0|
Circ. Q (SUS) | 187.8| -187.8| 187.8| -187.8| 261.4| -261.4| 261.4| -261.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 47.5| 47.5| 47.5| 47.5| 56.9| 56.9| 56.9| 56.9|
Long. Q (SUS) | 225.4| -225.4| 225.4| -225.4| 146.3| -146.3| 146.3| -146.3|
------------------------------------------------------------------------------------------------
50
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 5.9| 5.9| -5.9| -5.9|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 54.9| 54.9| 54.9| 54.9| 59.1| 59.1| 59.1| 59.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 272.8| 177.9| 272.8| 177.9| 304.7| 218.7| 304.7| 218.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 137.90 | Passed |
Pm+Pl (SUS) | 59.08 206.85 | Passed |

51
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (710.00) is less than 1.56*sqrt(rm*t) and
less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56*sqrt( 1661.5001 * 21.0 ), 2 * 3450.0 )
= 741.3966 mm
Input and Calculated Values:
Vessel Mean Radius Rm 1661.50 mm

Stiffened Vessel Length per 4.15.6 L 21500.00 mm
Distance from Saddle to Vessel tangent a 3450.00 mm
Saddle Width b 450.00 mm
Saddle Bearing Angle theta 120.00 degrees
Inside Depth of Head h2 1651.00 mm
Shell Allowable Stress used in Calculation 137.90 MPa
Head Allowable Stress used in Calculation 137.90 MPa
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 309604.12 N
Horizontal Vessel Analysis Results: Actual | Allowable |
MPa | MPa |
----------------------------------------------------------------
Long. Stress at Top of Midspan 65.75 | 137.90 |
Long. Stress at Bottom of Midspan 70.60 | 137.90 |
Long. Stress at Top of Saddles 81.28 | 137.90 |
Long. Stress at Bottom of Saddles 60.91 | 137.90 |
----------------------------------------------------------------
Tangential Shear in Shell 6.40 | 110.32 |
Circ. Stress at Horn of Saddle 60.63 | 172.38 |
Circ. Compressive Stress in Shell 15.12 | 137.90 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.0 * ( 47921.5/2 + 0 ) * 1978.0/2934.0942
= 48458.9 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 10426.25, 0.0, 0 ) * 1978.0/14600.0
= 1412.5 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 112934.89, 0.0, 0 ) * 1978.0/14600.0
= 15300.4 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

52

= 3.0 * ( 112935/2 + 0 ) * 1978.0/2934.0942
= 114201.5 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 195403 + Max( 1413, 48459, 15300, 114201 )
= 309604.1 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 322819.56 N
Transverse Shear Load Saddle Ft 56467.45 N
Longitudinal Shear Load Saddle 112934.89 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is not Welded to the Shell, k = 1.0
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -309604*3450.0[1-(1-3450.0/21500.0+(1661.5²-1651.0²)/
(2*3450.0*21500.0))/(1+(4*1651.0)/(3*21500.0))]
= -254561248.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 309604*21500/4(1+2(1662²-1651²)/(21500²))/(1+(4*1651)/
(3*21500))-4*3450/21500
= 441833696.0 N-mm
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1.723 * 1661.5/(2*21.0) - 0.44183E+09/(pi*1661.5²*21.0)
= 65.75 MPa
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 1.723 * 1661.5/(2 * 21.0) + 0.44183E+09/(pi * 1661.5² * 21.0 )
= 70.60 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1.723*1661.5/(2*21.0)--0.3E+09/(0.1066*pi*1661.5²*21.0)
= 81.28 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1.723*1661.5/(2*21.0)+-0.3E+09/(0.1923*pi*1661.5²*21.0)
= 60.91 MPa
53
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 309604( 21500.0 - 2 * 3450.0)/(21500.0 + ( 4 * 1651.0/3))
= 190715.8 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 190715.84/( 1661.5001 * 21.0 )
= 6.40 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1661.5 * 21.0 )
= 145.698 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 309604 * 1.0/( 21.0 * ( 450.0 + 145.7 + 145.7 ) )
= -15.12 MPa
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -309604/(4*21.0*(450.0+145.698+145.698)) -
3* 0.0529*309604/(2*21.0²)
= -60.63 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56 * sqrt( 1661.5 * 21.0 ), 2 * 3450.0 )
= 741.40 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.000012 * 14600.0 * ( 66.0 - 21.1 )
= 7.787 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2933.0000 mm
Baseplate Thickness Bpthk 44.0000 mm
Baseplate Width Bpwid 450.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 7
Rib Thickness Ribtk 12.0000 mm
Web Thickness Webtk 12.0000 mm
Web Location Webloc Side
Saddle Yield Stress Sy 248.2 MPa
Height of Web at Center Hw,c 250.0 mm
Friction Coefficient mu 0.000
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
Moment of Inertia of Saddle - Transverse Direction (90 degrees to long axis)
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 1000.5 | 21.0 | 10.5 | 21010.0 | 220604.6 | 0.261E+09 |
Wearplate 710.0 | 22.0 | 32.0 | 15620.0 | 499840.0 | 0.127E+09 |
Web 12.0 | 240.0 | 163.0 | 2880.0 | 469439.7 | 0.187E+08 |
54
BasePlate 450.0 | 44.0 | 305.0 | 19800.0 | 6038997.0 | 0.667E+09 |

Totals ... | ... | ... | 59310.0 | 7228881.5 | 0.107E+10 |
Distance to Centroid [C1]:

= AY / A
= 284601.656/59309.961
= 121.883 mm
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
Saddle Splitting Coefficient [K1]:

= ( 1 + cos(beta) - 0.5*sin(beta)² )/(pi - beta + sin(beta)cos(beta) )
= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035
Saddle Splitting Force [Fh]:

= K1 * Q
= 0.204 * 309604.125
= 63011.1484 N
Tension Stress, St = ( Fh/As ) = 1.6453 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 1978.0 - 1651.0 * sin( 1.0472 )/1.0472
= 612.634 mm
Bending Moment, M = Fh * d = 38618428.0000 N-mm

Bending Stress, Sb = ( M * C1 / I ) = 4.3809 MPa
Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 2 * BasePlateLength * AllStress ))½
= ( 3(309604 + 13215)450.0/( 2 * 2933.0 * 165.48 ))½
= 21.190 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Web Length Dimension [ Web Length ]:

= 2 * cos( 90 - Saddle Angle/2 )( Inside Radius + Shell Thk + Wear Plate Thk )
= 2 * cos( 90 - 120.0/2 )( 1650.0 + 22.0 + 22.0 )
= 2934.094 mm
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2934.0942/( 7 - 1 )
= 489.016 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 489.0157 * 450.0/2
= 110028.531 mm²
55
Axial Load [P]:

= Ap * Bp
= 110028.5 * 0.23
= 25809.969 N
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 5256.0 + 2934.094
= 8190.094 mm²
Compressive Stress [Sc]:

= P/Ar
= 25810.0/8190.0942
= 3.152 MPa
Check of Outside Ribs:
Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io | --
-----------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.118E+09 |
Web 244.5 | 12.0 | 6.0 | 2934.1 | 17604.6 | 0.612E+08 |
Totals ... | ... | ... | 8190.1 | 1231740.5 | 0.179E+09 |
Rib dimension [D]:

= Saddle Width - Web Thickness
= 450.0 - 12.0
= 438.000 mm
Distance to Centroid from Datum [ytot]:

= AY / A
= 1231741/8190.094
= 150.394 mm

= max( ytot, Saddle Width - ytot )
= max( 150.394, 450.0 - 150.394 )
= 299.606 mm
Radius of Gyration [r]:

= sqrt( Total Inertia / Total Area )
= sqrt( 0.17939E+09/8190.094 )
= 147.997 mm
Intermediate Term [Cc]:

= sqrt( 2 * pi² * Elastic Modulus / Yield Stress )
= sqrt( 2 * pi² * 199955/248.2 )
= 126.099
Slenderness ratio [KL/r]:

= KL/r
= 1 * 241.493/147.997
= 1.632
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * L / 2
56
= 112934.9/( 2 * 2933.0 ) * 489.016 * 241.49/2

= 1137259.625 N-mm
Compressive Allowable, KL/r < Cc ( 1.6317 < 126.0993 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 1.63 )²/(2 * 126.1² ))248/
( 5/3+3*(1.63)/(8* 126.1)-( 1.63³)/(8*126.1³)
= 148.5 MPa
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * C1 / I )/Sba
= 3.15/148.49 + ( 1137260 * 299.606/.17939E+09 )/165.48
= 0.033
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.158E+09 |
Web 489.0 | 12.0 | 6.0 | 5868.2 | 35209.1 | 0.664E+08 |
Totals ... | ... | ... | 11124.2 | 1249345.0 | 0.224E+09 |

= AY / A
= 1249345/11124.188
= 112.309 mm
= max( ytot, abs( Saddle Width - ytot ) )
= max( 112.309, abs( 450.0 - 112.309 ) )
= 337.691 mm
Length of Inner Rib [L]:

= Saddle Height - Outside Radius - Bpthk
= 1978.0 - cos( 1694.0/2 )( 44.0 + 0.0 + 0.0 ) - 0.0
= 240.000 mm

= sqrt( 0.22446E+09/11124.188 )
= 142.049 mm

= KL/r
= 1 * 240.0/142.049
= 1.690
Unit Force [Force,u]:
= Fl / ( 2 * Baseplate Length )
= 112934.891/( 2 * 2933.0 )
= 19.252 N/mm
Moment at base of inner Rib [Mbase,c]:

= Unit Force * e * L
= 19.252 * 489.016 * 240.0
= 2260455.750 N-mm
Bending Stress due to Transverse Force and Weight Load [SigmaB,base,c]:

57
= Bending Moment / Section Modulus

= 2260456/664697
= 3.400 MPa
= ( 1-( 1.69 )²/(2 * 126.1² ))248/
( 5/3+3*(1.69)/(8* 126.1)-( 1.69³)/(8*126.1³)
= 148.5 MPa
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Mbase,c * C1/I )/Sba
= 4.77/148.47 + ( 2260456 * 337.691/.22446E+09 )/165.48
= 0.053
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56*sqrt( 1661.5001 * 21.0 ), 2 * 3450.0 )
= 741.3966 mm

Distance from Saddle to Vessel tangent a 3450.00 mm Saddle Width
b 450.00 mm
Saddle Force Q, Operating Case 310812.59 N
MPa | MPa |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

58
= 3.0 * ( 47921.5/2 + 0 ) * 1978.0/2934.0942

= 48458.9 N

= max( 10426.25, 0.0, 0 ) * 1978.0/14600.0
= 1412.5 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 112934.89, 0.0, 0 ) * 1978.0/14600.0
= 15300.4 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.0 * ( 112935/2 + 0 ) * 1978.0/2934.0942
= 114201.5 N

= 196611 + Max( 1413, 48459, 15300, 114201 )
= 310812.6 N


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -310813*3450.0[1-(1-3450.0/21500.0+(1661.5²-1651.0²)/
(2*3450.0*21500.0))/(1+(4*1651.0)/(3*21500.0))]
= -255554880.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 310813*21500/4(1+2(1662²-1651²)/(21500²))/(1+(4*1651)/
(3*21500))-4*3450/21500
= 443558208.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 1.723 * 1661.5/(2*21.0) - 0.44356E+09/(pi*1661.5²*21.0)
= 65.74 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
59
= 1.723 * 1661.5/(2 * 21.0) + 0.44356E+09/(pi * 1661.5² * 21.0 )

= 70.61 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 1.723*1661.5/(2*21.0)--0.3E+09/(0.1066*pi*1661.5²*21.0)
= 81.33 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 1.723*1661.5/(2*21.0)+-0.3E+09/(0.1923*pi*1661.5²*21.0)
= 60.88 MPa

= Q(L-2a)/(L+(4*h2/3))
= 310813( 21500.0 - 2 * 3450.0)/(21500.0 + ( 4 * 1651.0/3))
= 191460.3 N

= K2 * T / ( Rm * t )
= 1.1707 * 191460.27/( 1661.5001 * 21.0 )
= 6.42 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1661.5 * 21.0 )
= 145.698 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 310813 * 1.0/( 21.0 * ( 450.0 + 145.7 + 145.7 ) )
= -15.18 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -310813/(4*21.0*(450.0+145.698+145.698)) -
3* 0.0529*310813/(2*21.0²)
= -60.87 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56 * sqrt( 1661.5 * 21.0 ), 2 * 3450.0 )
= 741.40 mm

60
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 1000.5 | 21.0 | 10.5 | 21010.0 | 220604.6 | 0.261E+09 |
Wearplate 710.0 | 22.0 | 32.0 | 15620.0 | 499840.0 | 0.127E+09 |
Web 12.0 | 240.0 | 163.0 | 2880.0 | 469439.7 | 0.187E+08 |
BasePlate 450.0 | 44.0 | 305.0 | 19800.0 | 6038997.0 | 0.667E+09 |
Totals ... | ... | ... | 59310.0 | 7228881.5 | 0.107E+10 |

= AY / A
= 284601.656/59309.961
= 121.883 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 310812.594
= 63257.1016 N


= 1978.0 - 1651.0 * sin( 1.0472 )/1.0472
= 612.634 mm


= ( 3(310813 + 13215)450.0/( 2 * 2933.0 * 165.48 ))½
= 21.229 mm

= 2 * cos( 90 - 120.0/2 )( 1650.0 + 22.0 + 22.0 )
= 2934.094 mm

61

= 2934.0942/( 7 - 1 )
= 489.016 mm

= e * Bpwid / 2
= 489.0157 * 450.0/2
= 110028.531 mm²
Axial Load [P]:

= Ap * Bp
= 110028.5 * 0.24
= 25910.711 N

= 5256.0 + 2934.094
= 8190.094 mm²

= P/Ar
= 25910.7/8190.0942
= 3.164 MPa
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.118E+09 |
Web 244.5 | 12.0 | 6.0 | 2934.1 | 17604.6 | 0.612E+08 |
Totals ... | ... | ... | 8190.1 | 1231740.5 | 0.179E+09 |
Rib dimension [D]:

= 450.0 - 12.0
= 438.000 mm

= AY / A
= 1231741/8190.094
= 150.394 mm

= max( 150.394, 450.0 - 150.394 )
= 299.606 mm

= sqrt( 0.17939E+09/8190.094 )
= 147.997 mm

= sqrt( 2 * pi² * 199955/248.2 )
62
= 126.099

= KL/r
= 1 * 241.493/147.997
= 1.632

= Fl /( 2 * Bplen ) * e * L / 2
= 112934.9/( 2 * 2933.0 ) * 489.016 * 241.49/2
= 1137259.625 N-mm
= ( 1-( 1.63 )²/(2 * 126.1² ))248/
( 5/3+3*(1.63)/(8* 126.1)-( 1.63³)/(8*126.1³)
= 148.5 MPa

= 3.16/148.49 + ( 1137260 * 299.606/.17939E+09 )/165.48
= 0.033

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.158E+09 |
Web 489.0 | 12.0 | 6.0 | 5868.2 | 35209.1 | 0.664E+08 |
Totals ... | ... | ... | 11124.2 | 1249345.0 | 0.224E+09 |

= AY / A
= 1249345/11124.188
= 112.309 mm

= max( 112.309, abs( 450.0 - 112.309 ) )
= 337.691 mm

= 1978.0 - cos( 1694.0/2 )( 44.0 + 0.0 + 0.0 ) - 0.0
= 240.000 mm

= sqrt( 0.22446E+09/11124.188 )
= 142.049 mm

= KL/r
= 1 * 240.0/142.049
= 1.690
63

= 112934.891/( 2 * 2933.0 )
= 19.252 N/mm

= 19.252 * 489.016 * 240.0
= 2260455.750 N-mm

= 2260456/664697
= 3.400 MPa
= ( 1-( 1.69 )²/(2 * 126.1² ))248/
( 5/3+3*(1.69)/(8* 126.1)-( 1.69³)/(8*126.1³)
= 148.5 MPa

= 4.79/148.47 + ( 2260456 * 337.691/.22446E+09 )/165.48
= 0.053
64
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56*sqrt( 1661.0 * 22.0 ), 2 * 3450.0 )
= 748.2090 mm

Saddle Force Q, Test Case, no Ext. Forces 1214604.62 N
MPa | MPa |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 15814.1/2 + 0 ) * 1978.0/2934.0942
= 15991.4 N

= max( 3440.66, 0.0, 0 ) * 1978.0/14600.0
= 466.1 N

= 1198613 + Max( 466, 15991, 0, 0 )
= 1214604.6 N

65

Hydrostatic Test Pressure at center of Vessel: 2.259 MPa

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1214605*3450.0[1-(1-3450.0/21500.0+(1661.0²-1650.0²)/
(2*3450.0*21500.0))/(1+(4*1650.0)/(3*21500.0))]
= -998445184.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1214605*21500/4(1+2(1661²-1650²)/(21500²))/(1+(4*1650)/
(3*21500))-4*3450/21500
= 1733728896.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 2.259 * 1661.0/(2*22.0) - 0.17337E+10/(pi*1661.0²*22.0)
= 76.20 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 2.259 * 1661.0/(2 * 22.0) + 0.17337E+10/(pi * 1661.0² * 22.0 )
= 94.38 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 2.259*1661.0/(2*22.0)--0.1E+10/(0.1066*pi*1661.0²*22.0)
= 134.39 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 2.259*1661.0/(2*22.0)+-0.1E+10/(0.1923*pi*1661.0²*22.0)
= 58.08 MPa

= Q(L-2a)/(L+(4*h2/3))
= 1214605( 21500.0 - 2 * 3450.0)/(21500.0 + ( 4 * 1650.0/3))
= 748237.4 N

= K2 * T / ( Rm * t )
= 1.1707 * 748237/( 1661.0 * 22.0 )
= 23.97 MPa
66

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1661.0 * 22.0 )
= 149.105 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 1214605 * 1.0/( 22.0 * ( 450.0 + 149.1 + 149.1 ) )
= -56.10 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -1214605/(4*22.0*(450.0+149.105+149.105)) -
3* 0.0529*1214605/(2*22.0²)
= -217.41 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56 * sqrt( 1661.0 * 22.0 ), 2 * 3450.0 )
= 748.21 mm

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 1007.2 | 22.0 | 11.0 | 22158.8 | 243747.2 | 0.267E+09 |
Wearplate 710.0 | 22.0 | 33.0 | 15620.0 | 515460.0 | 0.120E+09 |
Web 12.0 | 240.0 | 164.0 | 2880.0 | 472319.7 | 0.193E+08 |
BasePlate 450.0 | 44.0 | 306.0 | 19800.0 | 6058798.0 | 0.684E+09 |
Totals ... | ... | ... | 60458.8 | 7290324.5 | 0.109E+10 |

= AY / A
= 287020.656/60458.836
= 120.583 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035
67

= K1 * Q
= 0.204 * 1214605
= 247198.3750 N


= 1978.0 - 1650.0 * sin( 1.0472 )/1.0472
= 613.461 mm


= ( 3(1214605 + 13215)450.0/( 2 * 2933.0 * 165.48 ))½
= 41.325 mm

= 2 * cos( 90 - 120.0/2 )( 1650.0 + 22.0 + 22.0 )
= 2934.094 mm

= 2934.0942/( 7 - 1 )
= 489.016 mm

= e * Bpwid / 2
= 489.0157 * 450.0/2
= 110028.531 mm²
Axial Load [P]:

= Ap * Bp
= 110028.5 * 0.92
= 101254.812 N

= 5256.0 + 2934.094
= 8190.094 mm²

= P/Ar
= 101254.8/8190.0942
= 12.364 MPa

68
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.118E+09 |
Web 244.5 | 12.0 | 6.0 | 2934.1 | 17604.6 | 0.612E+08 |
Totals ... | ... | ... | 8190.1 | 1231740.5 | 0.179E+09 |
Rib dimension [D]:

= 450.0 - 12.0
= 438.000 mm

= AY / A
= 1231741/8190.094
= 150.394 mm

= max( 150.394, 450.0 - 150.394 )
= 299.606 mm

= sqrt( 0.17939E+09/8190.094 )
= 147.997 mm

= sqrt( 2 * pi² * 199955/248.2 )
= 126.099

= KL/r
= 1 * 241.398/147.997
= 1.631

= Fl /( 2 * Bplen ) * e * L / 2
= 3440.7/( 2 * 2933.0 ) * 489.016 * 241.4/2
= 34634.066 N-mm
= ( 1-( 1.63 )²/(2 * 126.1² ))248/
( 5/3+3*(1.63)/(8* 126.1)-( 1.63³)/(8*126.1³)
= 148.5 MPa

= 12.36/148.49 + ( 34634.07 * 299.606/.17939E+09 )/165.48
= 0.084

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.158E+09 |
69
Web 489.0 | 12.0 | 6.0 | 5868.2 | 35209.1 | 0.664E+08 |

Totals ... | ... | ... | 11124.2 | 1249345.0 | 0.224E+09 |

= AY / A
= 1249345/11124.188
= 112.309 mm

= max( 112.309, abs( 450.0 - 112.309 ) )
= 337.691 mm

= 1978.0 - cos( 1694.0/2 )( 44.0 + 0.0 + 0.0 ) - 0.0
= 240.000 mm

= sqrt( 0.22446E+09/11124.188 )
= 142.049 mm

= KL/r
= 1 * 240.0/142.049
= 1.690
= 3440.664/( 2 * 2933.0 )
= 0.587 N/mm

= 0.587 * 489.016 * 240.0
= 68866.828 N-mm

= 68866.828/664697
= 0.104 MPa
= ( 1-( 1.69 )²/(2 * 126.1² ))248/
( 5/3+3*(1.69)/(8* 126.1)-( 1.69³)/(8*126.1³)
= 148.5 MPa

= 18.72/148.47 + ( 68866.83 * 337.691/.22446E+09 )/165.48
= 0.127
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:
70

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56*sqrt( 1661.0 * 22.0 ), 2 * 3450.0 )
= 748.2090 mm

Saddle Force Q, Test Case, no Ext. Forces 1215812.88 N
MPa | MPa |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3.0 * ( 15814.1/2 + 0 ) * 1978.0/2934.0942
= 15991.4 N

= max( 3440.66, 0.0, 0 ) * 1978.0/14600.0
= 466.1 N

= 1199822 + Max( 466, 15991, 0, 0 )
= 1215812.9 N

Hydrostatic Test Pressure at center of Vessel: 2.259 MPa

71

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0529 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R²-h2²)/(2a*L))/(1+(4h2)/3L)]
= -1215813*3450.0[1-(1-3450.0/21500.0+(1661.0²-1650.0²)/
(2*3450.0*21500.0))/(1+(4*1650.0)/(3*21500.0))]
= -999438336.0 N-mm

= Q*L/4(1+2(R²-h2²)/(L²))/(1+(4h2)/( 3L))-4a/L
= 1215813*21500/4(1+2(1661²-1650²)/(21500²))/(1+(4*1650)/
(3*21500))-4*3450/21500
= 1735453184.0 N-mm

= P * Rm/(2t) - M2/(pi*Rm²t)
= 2.259 * 1661.0/(2*22.0) - 0.17355E+10/(pi*1661.0²*22.0)
= 76.19 MPa

= P * Rm/(2t) + M2/(pi * Rm² * t)
= 2.259 * 1661.0/(2 * 22.0) + 0.17355E+10/(pi * 1661.0² * 22.0 )
= 94.39 MPa

= P * Rm/(2t) - M1/(K1*pi*Rm²t)
= 2.259*1661.0/(2*22.0)--0.1E+10/(0.1066*pi*1661.0²*22.0)
= 134.44 MPa

= P * Rm/(2t) + M1/(K1* * pi * Rm² * t)
= 2.259*1661.0/(2*22.0)+-0.1E+10/(0.1923*pi*1661.0²*22.0)
= 58.05 MPa

= Q(L-2a)/(L+(4*h2/3))
= 1215813( 21500.0 - 2 * 3450.0)/(21500.0 + ( 4 * 1650.0/3))
= 748981.7 N

= K2 * T / ( Rm * t )
= 1.1707 * 748982/( 1661.0 * 22.0 )
= 24.00 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1661.0 * 22.0 )
= 149.105 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= - 0.7603 * 1215813 * 1.0/( 22.0 * ( 450.0 + 149.1 + 149.1 ) )
= -56.16 MPa
72

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -1215813/(4*22.0*(450.0+149.105+149.105)) -
3* 0.0529*1215813/(2*22.0²)
= -217.63 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 450.0 + 1.56 * sqrt( 1661.0 * 22.0 ), 2 * 3450.0 )
= 748.21 mm

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 1007.2 | 22.0 | 11.0 | 22158.8 | 243747.2 | 0.267E+09 |
Wearplate 710.0 | 22.0 | 33.0 | 15620.0 | 515460.0 | 0.120E+09 |
Web 12.0 | 240.0 | 164.0 | 2880.0 | 472319.7 | 0.193E+08 |
BasePlate 450.0 | 44.0 | 306.0 | 19800.0 | 6058798.0 | 0.684E+09 |
Totals ... | ... | ... | 60458.8 | 7290324.5 | 0.109E+10 |

= AY / A
= 287020.656/60458.836
= 120.583 mm
Angle [beta]:
= 180 - 120.0/2
= 120.0

= ( 1 + cos(120.0) - 0.5*sin(120.0)² )/(pi - 2.094 + sin(120.0)cos(120.0) )
= 0.2035

= K1 * Q
= 0.204 * 1215813
= 247444.2656 N

73

= 1978.0 - 1650.0 * sin( 1.0472 )/1.0472
= 613.461 mm


= ( 3(1215813 + 13215)450.0/( 2 * 2933.0 * 165.48 ))½
= 41.345 mm

= 2 * cos( 90 - 120.0/2 )( 1650.0 + 22.0 + 22.0 )
= 2934.094 mm

= 2934.0942/( 7 - 1 )
= 489.016 mm

= e * Bpwid / 2
= 489.0157 * 450.0/2
= 110028.531 mm²
Axial Load [P]:

= Ap * Bp
= 110028.5 * 0.92
= 101355.539 N

= 5256.0 + 2934.094
= 8190.094 mm²

= P/Ar
= 101355.5/8190.0942
= 12.376 MPa
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.118E+09 |
Web 244.5 | 12.0 | 6.0 | 2934.1 | 17604.6 | 0.612E+08 |
Totals ... | ... | ... | 8190.1 | 1231740.5 | 0.179E+09 |
Rib dimension [D]:

74
= 450.0 - 12.0
= 438.000 mm

= AY / A
= 1231741/8190.094
= 150.394 mm

= max( 150.394, 450.0 - 150.394 )
= 299.606 mm

= sqrt( 0.17939E+09/8190.094 )
= 147.997 mm

= sqrt( 2 * pi² * 199955/248.2 )
= 126.099

= KL/r
= 1 * 241.398/147.997
= 1.631

= Fl /( 2 * Bplen ) * e * L / 2
= 3440.7/( 2 * 2933.0 ) * 489.016 * 241.4/2
= 34634.066 N-mm
= ( 1-( 1.63 )²/(2 * 126.1² ))248/
( 5/3+3*(1.63)/(8* 126.1)-( 1.63³)/(8*126.1³)
= 148.5 MPa

= 12.38/148.49 + ( 34634.07 * 299.606/.17939E+09 )/165.48
= 0.084

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 12.0 | 438.0 | 231.0 | 5256.0 | 1214135.9 | 0.158E+09 |
Web 489.0 | 12.0 | 6.0 | 5868.2 | 35209.1 | 0.664E+08 |
Totals ... | ... | ... | 11124.2 | 1249345.0 | 0.224E+09 |

= AY / A
= 1249345/11124.188
= 112.309 mm

75

= max( 112.309, abs( 450.0 - 112.309 ) )
= 337.691 mm

= 1978.0 - cos( 1694.0/2 )( 44.0 + 0.0 + 0.0 ) - 0.0
= 240.000 mm

= sqrt( 0.22446E+09/11124.188 )
= 142.049 mm

= KL/r
= 1 * 240.0/142.049
= 1.690

= 3440.664/( 2 * 2933.0 )
= 0.587 N/mm

= 0.587 * 489.016 * 240.0
= 68866.828 N-mm

= 68866.828/664697
= 0.104 MPa
= ( 1-( 1.69 )²/(2 * 126.1² ))248/
( 5/3+3*(1.69)/(8* 126.1)-( 1.69³)/(8*126.1³)
= 148.5 MPa

= 18.74/148.47 + ( 68866.83 * 337.691/.22446E+09 )/165.48
= 0.127
76
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| MPa | | MPa | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
RG N6 | 1.7518 | ... | ... | OK | 4.42 | OK | No Calc[*] |
PG N5 | 1.7518 | ... | ... | OK | 4.12 | OK | No Calc[*] |
TG N7 | 1.7518 | ... | ... | OK | 4.12 | OK | No Calc[*] |
LPG inlet N1 | 1.7407 | ... | ... | OK | 6.73 | OK | No Calc[*] |
LPG outlet N2 | 1.7407 | ... | ... | OK | 9.10 | OK | Passed |
Vapor Return N3 | 1.7407 | ... | ... | OK | 6.73 | OK | No Calc[*] |
EBP N8 | 1.7407 | ... | ... | OK | 7.22 | OK | No Calc[*] |
PRV N10-1 | 1.7407 | ... | ... | OK | 6.26 | OK | Passed |
Fixed Gauge N4 | 1.7407 | ... | ... | OK | 4.12 | OK | No Calc[*] |
M1 | 1.7254 | ... | ... | OK | 9.33 | OK | Passed |
PRV N10-2 | 1.7407 | ... | ... | OK | 6.26 | OK | Passed |
Drain N9 | 1.7407 | ... | ... | OK | 4.42 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 1.725 Nozzle : M1
Minimum MAWP Shells/Flanges : 1.741 Element :
Minimum MAPnc Shells/Flanges : 1.824 Element :
--------------------------------------------------------
Computed Vessel M.A.W.P. : 1.725 MPa
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
10 | RG N6 | 0.000 | 0.000 | 78.150 |
10 | PG N5 | 0.000 | 0.000 | 59.100 |
10 | TG N7 | 0.000 | 180.000 | 59.100 |
20 | LPG inlet N1 | 1000.000 | 0.000 | 169.000 |
20 | LPG outlet N2 | 500.000 | 180.000 | 293.600 |
20 | Vapor Return N3 | 1500.000 | 0.000 | 169.000 |
20 | EBP N8 | 1000.000 | 180.000 | 207.100 |
30 | PRV N10-1 | 3000.000 | 0.000 | 198.361 |
30 | Fixed Gauge N4 | 3500.000 | 0.000 | 80.100 |
70 | M1 | 13999.999 | 0.000 | 1136.000 |
90 | PRV N10-2 | 19300.000 | 0.000 | 198.361 |
100 | Drain N9 | 20800.000 | 180.000 | 102.501 |
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where ll - Arc length along the inside vessel
surface in the long. direction. lc - Arc length along the inside
vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below. No

interference violations have been detected !
77

Input, Nozzle Desc: RG N6 From: 10
Pressure for Reinforcement Calculations P 1.7234 MPa

Temperature for Internal Pressure Temp 66 °C
Shell Material SA-516 70

Shell Allowable Stress at Temperature Sv 137.90 MPa
Shell Allowable Stress At Ambient Sva 137.90 MPa
Inside Diameter of Hemispherical Head D 3300.00 mm
Head Finished (Minimum) Thickness t 11.5000 mm
Head Internal Corrosion Allowance c 1.0000 mm
Head External Corrosion Allowance co 0.0000 mm
Distance from Head Centerline L1 0.0000 mm
User Entered Minimum Design Metal Temperature -28.89 °C
Type of Element Connected to the Shell : Nozzle
Material SA-105
Material UNS Number K03504
Material Specification/Type Forgings
Allowable Stress at Temperature Sn 137.90 MPa
Allowable Stress At Ambient Sna 137.90 MPa
Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 57.1500 mm
Size and Thickness Basis Actual

Actual Thickness tn 11.8745 mm
Corrosion Allowance can 1.0000 mm
Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 35.5000 mm
Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 11.3500 mm
Inside Projection h 12.5000 mm
Weld leg size, Inside Element to Shell Wi 10.0000 mm
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle No Pad, with Inside projection

78
Reinforcement CALCULATION, Description: RG N6

ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 57.150 mm.

Actual Thickness Used in Calculation 11.875 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a) of Spherical Head, Tr [Int. Press]

= (P*R)/(2*Sv*E-0.2*P) per UG-27 (d)
= (1.72*1651.0)/( 2*138*1.0-0.2*1.72)
= 10.3296 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= Ro(1 - exp( -P/( Sn*E ))) per Appendix 1-2 (a)(1)
= 28.575(1-exp(-1.72/(137.9*1.0)))
= 0.3549 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 78.1500 mm
Parallel to Vessel Wall Rn+tn+t 39.0750 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 26.2500 mm
Normal to Vessel Wall, Inward 11.5000 mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: RG N6.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration and
check the box to force the UG-37 small nozzle area calculation or force
the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.3549 mm
Wall Thickness per UG16(b), tr16b = 2.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 11.3296 mm
Wall Thickness tb1 = max(trb1, tr16b) = 11.3296 mm
Wall Thickness per table UG-45 tb3 = 4.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.42, max( 11.3296, 2.5 ) ]
= 4.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.3549, 4.42 )
= 4.4200 mm
Available Nozzle Neck Thickness = 11.8745 mm --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------
79

Min Metal Temp. w/o impact per UG-20(f) -29 °C Governing MDMT of all the
sub-joints of this Junction : -29 °C
Weld Size Calculations, Description: RG N6
Intermediate Calc. for nozzle/shell Welds Tmin 10.8745 mm

Intermediate Calc. for Inward Weld TminIns 10.8745 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Inward Weld 6.0000 = Min per Code 6.0700 = 0.7 * Wi-Can mm
Skipping the nozzle attachment weld strength calculations. Per

UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a) (small
nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1.7518 MPa
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.2475 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 59.5001 mm

80
Input, Nozzle Desc: PG N5 From: 10


Material SA-105

Diameter 38.1000 mm


81
Reinforcement CALCULATION, Description: PG N5



= (P*R)/(2*Sv*E-0.2*P) per UG-27 (d)
= (1.72*1651.0)/( 2*138*1.0-0.2*1.72)
= 10.3296 mm

= 19.05(1-exp(-1.72/(137.9*1.0)))
= 0.2366 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: PG N5.
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.


= min[ 4.12, max( 11.3296, 2.5 ) ]
= 4.1200 mm

= max( ta, tb )
= max( 1.2366, 4.12 )
= 4.1200 mm

82
----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -104 °C
Weld Size Calculations, Description: PG N5


Nozzle Weld 5.1674 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Inward Weld 5.1674 = 0.7 * TMinIn 6.0700 = 0.7 * Wi-Can mm




83
Input, Nozzle Desc: TG N7 From: 10


Material SA-105

Diameter 38.1000 mm


84
Reinforcement CALCULATION, Description: TG N7



= (P*R)/(2*Sv*E-0.2*P) per UG-27 (d)
= (1.72*1651.0)/( 2*138*1.0-0.2*1.72)
= 10.3296 mm

= 19.05(1-exp(-1.72/(137.9*1.0)))
= 0.2366 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: TG N7.


= min[ 4.12, max( 11.3296, 2.5 ) ]
= 4.1200 mm

= max( ta, tb )
= max( 1.2366, 4.12 )
= 4.1200 mm

85
----------------------------------------------------------------------

Weld Size Calculations, Description: TG N7






86
Input, Studding Outlet Desc: LPG inlet N1 From : 20


Inside Diameter of Cylindrical Shell D 3300.00 mm
Shell Finished (Minimum) Thickness t 22.0000 mm
Shell Internal Corrosion Allowance c 1.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 1000.00 mm
Type of Element Connected to the Shell : Studding Outlet
Material SA-105
Diameter Basis (for tr calc only) ID

Diameter 50.8000 mm

Radial Thickness of Studding Outlet 38.1000 mm
Tapped hole area loss 825.8050 mm²
Class of attached Flange 300

Grade of attached Flange GR 1.1
Studding Outlet Sketch
Studding Outlet (/Set-in)

Reinforcement CALCULATION, Description: LPG inlet N1
87
Actual Inside Diameter Used in Calculation 50.800 mm.

Reqd thk per UG-37(a) of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 26.4(exp([1.72/(137.9*1.0]-1)
= 0.3320 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: LPG inlet N1. This
calculation is valid for nozzles that meet all the requirements of paragraph
UG-36. Please check the Code carefully, especially for nozzles that are
not isolated or do not meet Code spacing requirements. To force the
computation of areas for small nozzles go to Tools->Configuration and


= min[ 6.73, max( 21.7892, 2.5 ) ]
= 6.7300 mm

= max( ta, tb )
= max( 1.332, 6.73 )
= 6.7300 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3
Piping Code (see 319.4.4 and 302.3.5):
Sustained : 2.3, Allowable : 137.9 MPa Passed
Expansion : 0.0, Allowable : 342.5 MPa Passed
Occasional : 0.4, Allowable : 183.4 MPa Passed
Shear : 0.6, Allowable : 96.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
88
the determination of the expansion stress allowable.

----------------------------------------------------------------------

ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -29 °C

Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :

Design Pressure/Ambient Rating = 1.72/5.11 = 0.337
Weld Size Calculations, Description: LPG inlet N1

Nozzle Weld 6.0000 = Min per Code10.6050 = 0.7 * Wo mm



Input Echo, WRC107/537 Item 1, Description: LPG inlet N1 :

Design Temperature T1 66.0 °C

Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 137.90 MPa
Vessel Hot S.I. Allowable Smh 137.90 MPa
Note:
Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps. Make
sure that material properties at this temperature are not time-dependent for
Material: SA-516 70
89
Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID
Corrosion Allowance for Nozzle Can 1.0000 mm
Nozzle Diameter Dn 50.800 mm
Nozzle Thickness Tn 38.100 mm
Nozzle Material SA-105
Nozzle UNS Number K03504
Nozzle Cold S.I. Allowable SNmc 137.90 MPa
Nozzle Hot S.I. Allowable SNmh 137.90 MPa
Vessel Centerline Direction Cosine Vx 0.000
Vessel Centerline Direction Cosine Vy 1.000
Vessel Centerline Direction Cosine Vz 0.000
Nozzle Centerline Direction Cosine Nx 1.000
Nozzle Centerline Direction Cosine Ny 0.000
Nozzle Centerline Direction Cosine Nz 0.000
Global Force (SUS) Fx 1000.0 N
Global Force (SUS) Fy 1225.0 N
Global Force (SUS) Fz 1225.0 N
Global Moment (SUS) Mx 350000.0 N-mm
Global Moment (SUS) My 250000.0 N-mm
Global Moment (SUS) Mz 250000.0 N-mm
Internal Pressure (SUS) P 1.72 MPa


Note:
Stress Attenuation Diameter (for Insert Plates) per WRC 297:

= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 127.0 + 2 * 1.65 * sqrt( 1661.5 ( 22.0 - 1.0 ) )
= 743.416 mm

Radial Load P 1000.0 N
Circumferential Shear VC -1225.0 N
Longitudinal Shear VL 1225.0 N
90
Circumferential Moment MC -250000.0 N-mm

Longitudinal Moment ML -250000.0 N-mm
Torsional Moment MT -350000.0 N-mm
-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.033 4C 14.573 (A,B)
N(PHI) / ( P/Rm ) 0.033 3C 15.865 (C,D)
M(PHI) / ( P ) 0.033 2C1 0.159 (A,B)
M(PHI) / ( P ) 0.033 1C 0.197 (C,D)
N(x) / ( P/Rm ) 0.033 3C 15.865 (A,B)
N(x) / ( P/Rm ) 0.033 4C 14.573 (C,D)
M(x) / ( P ) 0.033 1C1 0.204 (A,B)
M(x) / ( P ) 0.033 2C 0.156 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.4| -0.4| -0.4| -0.4| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -2.2| 2.2| -2.2| 2.2| -2.7| 2.7| -2.7| 2.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.1| 0.1| -0.1| -0.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 6.2| -6.2| -6.2| 6.2|
Circ. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 3.7| -3.7| -3.7| 3.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1.7| -1.5| -6.8| 5.0| 3.2| -3.9| -9.5| 8.3|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.4| -0.4| -0.4| -0.4|
Long. Bend. P | -2.8| 2.8| -2.8| 2.8| -2.1| 2.1| -2.1| 2.1|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.2| 0.2| -0.2| -0.2|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 3.7| -3.7| -3.7| 3.7|
Long. Memb. ML | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 6.1| -6.1| -6.1| 6.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 3.0| -3.6| -9.4| 8.3| 1.3| -1.9| -6.4| 5.3|
------------------------------------------------------------------------------------------------
Shear VC | -0.3| -0.3| 0.3| 0.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
Shear MT | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
| |
Tot. Shear| -1.0| -1.0| -0.4| -0.4| -1.0| -1.0| -0.4| -0.4|
------------------------------------------------------------------------------------------------
Str. Int. | 3.5| 4.0| 9.5| 8.3| 3.6| 4.2| 9.5| 8.3|
91
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
Circ. Pl (SUS) | 0.1| 0.1| -0.9| -0.9| -0.3| -0.3| -0.6| -0.6|
Circ. Q (SUS) | 1.6| -1.6| -5.9| 5.9| 3.5| -3.5| -8.9| 8.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3|
Long. Pl (SUS) | -0.3| -0.3| -0.6| -0.6| -0.3| -0.3| -0.6| -0.6|
Long. Q (SUS) | 3.3| -3.3| -8.9| 8.9| 1.6| -1.6| -5.9| 5.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | -0.3| -0.3| 0.3| 0.3| -0.3| -0.3| 0.3| 0.3|
Shear Q (SUS) | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 134.7| 136.4| 133.7| 135.4| 134.3| 136.0| 134.1| 135.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 136.3| 134.9| 127.8| 141.3| 137.9| 132.5| 125.2| 144.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 136.36 137.90 | Passed |
Pm+Pl (SUS) | 136.44 206.85 | Passed |

92
Input, Studding Outlet Desc: LPG outlet N2 From : 20


Material SA-105

Diameter 101.6000 mm



Reinforcement CALCULATION, Description: LPG outlet N2
93


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= 51.8(exp([1.72/(137.9*1.0]-1)
= 0.6514 mm

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (mm²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 3315.051| NA| NA|
Area in Shell A1 | 40.053| NA| NA|
Area in Nozzle Wall A2 | 7628.250| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 225.000| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 7893.304| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (103.6*20.7892*1.0+2*74.0*20.7892*1.0*(1-1.0))
= 3315.051 mm²
Note: The required area has been increased by the tapped hole area loss.
94
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 190.0( 1.0 * 21.0 - 1.0 * 20.789 ) - 2 * 74.0
( 1.0 * 21.0 - 1.0 * 20.7892 ) * ( 1 - 1.0 )
= 40.053 mm²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * ho )( tn - trn )fr2
= ( 2 * 52.0 )( 74.0 - 0.65 )1.0
= 7628.250 mm²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 15.0² * 1.0 + ( 0.0 )² * 1.0
= 225.000 mm²


= min[ 9.103, max( 21.7892, 2.5 ) ]
= 9.1026 mm

= max( ta, tb )
= max( 1.6514, 9.1026 )
= 9.1026 mm

----------------------------------------------------------------------

95


Weld Size Calculations, Description: LPG outlet N2

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (3315.0508 - 40.053 + 2 * 74.0 * 1.0 *
(1.0 * 21.0 - 20.7892 ) )138)
= 455885.81 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 7628.2505 + 0.0 + 225.0 - 0.0 * 1.0 ) * 138
= 1082871.25 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 7628.2505 + 0.0 + 225.0 + ( 3108.0 ) ) * 138
= 1511428.00 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 7628.2505 + 0.0 + 225.0 + 0.0 + ( 3108.0 ) ) * 138
= 1511428.00 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 251.6 * 15.0 * 0.49 * 138
= 400539. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 88.8) * ( 75.0 - 1.0 ) * 0.7 * 138
= 1992599. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 251.6 * ( 22.0 - 1.0 ) * 0.74 * 138
= 846855. N
96
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 400539 + 1992599 ) = 2393139 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 400539 + 0 + 846855 + 0 ) = 1247394 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 400539 + 846855 + 0 ) = 1247394 N
Summary of Failure Path Calculations:

Path 1-1 = 2393138 N , must exceed W = 455885 N or W1 = 1082871 N


Input Echo, WRC107/537 Item 1, Description: LPG outlet N2 :

Note:
Material: SA-516 70

97

Note:

= 251.6 + 2 * 1.65 * sqrt( 1661.5 ( 22.0 - 1.0 ) )
= 868.016 mm


-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.066 4C 13.689 (A,B)
N(PHI) / ( P/Rm ) 0.066 3C 12.697 (C,D)
M(PHI) / ( P ) 0.066 2C1 0.096 (A,B)
M(PHI) / ( P ) 0.066 1C 0.133 (C,D)
N(x) / ( P/Rm ) 0.066 3C 12.697 (A,B)
N(x) / ( P/Rm ) 0.066 4C 13.689 (C,D)
M(x) / ( P ) 0.066 1C1 0.137 (A,B)
M(x) / ( P ) 0.066 2C 0.095 (C,D)
98


Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -0.8|
Circ. Bend. P | -2.8| 2.8| -2.8| 2.8| -3.9| 3.9| -3.9| 3.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.6| 0.6| -0.6| -0.6|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 12.6| -12.6| -12.6| 12.6|
Circ. Memb. ML | 2.1| 2.1| -2.1| -2.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 6.3| -6.3| -6.3| 6.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 4.7| -2.2| -12.0| 6.1| 8.5| -8.9| -17.9| 15.1|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -0.8| -0.8|
Long. Bend. P | -4.0| 4.0| -4.0| 4.0| -2.8| 2.8| -2.8| 2.8|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.8| 0.8| -0.8| -0.8|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 7.2| -7.2| -7.2| 7.2|
Long. Memb. ML | 0.6| 0.6| -0.6| -0.6| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 9.9| -9.9| -9.9| 9.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 5.7| -6.1| -15.3| 12.6| 4.4| -4.5| -11.7| 8.4|
------------------------------------------------------------------------------------------------
Shear VC | -0.3| -0.3| 0.3| 0.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
Shear MT | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
| |
Tot. Shear| -1.1| -1.1| -0.4| -0.4| -1.1| -1.1| -0.4| -0.4|
------------------------------------------------------------------------------------------------
Str. Int. | 6.4| 6.4| 15.4| 12.6| 8.8| 9.1| 17.9| 15.1|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
Circ. Pl (SUS) | 1.2| 1.2| -2.9| -2.9| -0.2| -0.2| -1.4| -1.4|
Circ. Q (SUS) | 3.5| -3.5| -9.1| 9.1| 8.7| -8.7| -16.5| 16.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3|
Long. Pl (SUS) | -0.2| -0.2| -1.4| -1.4| -0.0| -0.0| -1.7| -1.7|
Long. Q (SUS) | 5.9| -5.9| -13.9| 13.9| 4.5| -4.5| -10.0| 10.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | -0.3| -0.3| 0.3| 0.3| -0.3| -0.3| 0.3| 0.3|
Shear Q (SUS) | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
99
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 135.9| 137.6| 131.7| 133.4| 134.4| 136.2| 133.3| 135.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 139.4| 134.2| 122.6| 142.5| 143.2| 127.5| 116.8| 151.5|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 136.36 137.90 | Passed |
Pm+Pl (SUS) | 137.61 206.85 | Passed |

100
Input, Studding Outlet Desc: Vapor Return N3 From : 20


Material SA-105

Diameter 50.8000 mm



Reinforcement CALCULATION, Description: Vapor Return N3
101


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= 26.4(exp([1.72/(137.9*1.0]-1)
= 0.3320 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Vapor Return N3. This


= min[ 6.73, max( 21.7892, 2.5 ) ]
= 6.7300 mm

= max( ta, tb )
= max( 1.332, 6.73 )
= 6.7300 mm
102

----------------------------------------------------------------------



Weld Size Calculations, Description: Vapor Return N3




Input Echo, WRC107/537 Item 1, Description: Vapor Return N:


Note:
Material: SA-516 70
103



Note:

= 127.0 + 2 * 1.65 * sqrt( 1661.5 ( 22.0 - 1.0 ) )
= 743.416 mm

104

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.033 4C 14.573 (A,B)
N(PHI) / ( P/Rm ) 0.033 3C 15.865 (C,D)
M(PHI) / ( P ) 0.033 2C1 0.159 (A,B)
M(PHI) / ( P ) 0.033 1C 0.197 (C,D)
N(x) / ( P/Rm ) 0.033 3C 15.865 (A,B)
N(x) / ( P/Rm ) 0.033 4C 14.573 (C,D)
M(x) / ( P ) 0.033 1C1 0.204 (A,B)
M(x) / ( P ) 0.033 2C 0.156 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.4| -0.4| -0.4| -0.4| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -2.2| 2.2| -2.2| 2.2| -2.7| 2.7| -2.7| 2.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.1| 0.1| -0.1| -0.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 6.2| -6.2| -6.2| 6.2|
Circ. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 3.7| -3.7| -3.7| 3.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1.7| -1.5| -6.8| 5.0| 3.2| -3.9| -9.5| 8.3|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.4| -0.4| -0.4| -0.4|
Long. Bend. P | -2.8| 2.8| -2.8| 2.8| -2.1| 2.1| -2.1| 2.1|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.2| 0.2| -0.2| -0.2|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 3.7| -3.7| -3.7| 3.7|
Long. Memb. ML | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 6.1| -6.1| -6.1| 6.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 3.0| -3.6| -9.4| 8.3| 1.3| -1.9| -6.4| 5.3|
------------------------------------------------------------------------------------------------
Shear VC | -0.3| -0.3| 0.3| 0.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.3| -0.3| 0.3| 0.3|
Shear MT | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
| |
Tot. Shear| -1.0| -1.0| -0.4| -0.4| -1.0| -1.0| -0.4| -0.4|
------------------------------------------------------------------------------------------------
Str. Int. | 3.5| 4.0| 9.5| 8.3| 3.6| 4.2| 9.5| 8.3|
105
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
Circ. Pl (SUS) | 0.1| 0.1| -0.9| -0.9| -0.3| -0.3| -0.6| -0.6|
Circ. Q (SUS) | 1.6| -1.6| -5.9| 5.9| 3.5| -3.5| -8.9| 8.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3|
Long. Pl (SUS) | -0.3| -0.3| -0.6| -0.6| -0.3| -0.3| -0.6| -0.6|
Long. Q (SUS) | 3.3| -3.3| -8.9| 8.9| 1.6| -1.6| -5.9| 5.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | -0.3| -0.3| 0.3| 0.3| -0.3| -0.3| 0.3| 0.3|
Shear Q (SUS) | -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7| -0.7|
Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 134.7| 136.4| 133.7| 135.4| 134.3| 136.0| 134.1| 135.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 136.3| 134.9| 127.8| 141.3| 137.9| 132.5| 125.2| 144.7|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 136.36 137.90 | Passed |
Pm+Pl (SUS) | 136.44 206.85 | Passed |

106
Input, Studding Outlet Desc: EBP N8 From : 20


Material SA-105

Diameter 50.8000 mm


Reinforcement CALCULATION, Description: EBP N8

107


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= 26.4(exp([1.72/(137.9*1.0]-1)
= 0.3320 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: EBP N8.
the computation of areas for small nozzles go to Tools->Configuration and


= min[ 7.22, max( 21.7892, 2.5 ) ]
= 7.2200 mm

= max( ta, tb )
= max( 1.332, 7.22 )
= 7.2200 mm
108

----------------------------------------------------------------------



Weld Size Calculations, Description: EBP N8




Input Echo, WRC107/537 Item 1, Description: EBP N8 :


Note:
109
Material: SA-516 70



Note:

= 165.1 + 2 * 1.65 * sqrt( 1661.5 ( 22.0 - 1.0 ) )
= 781.516 mm

110

-------------------------------------------------------------------
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.043 4C 14.280 (A,B)
N(PHI) / ( P/Rm ) 0.043 3C 14.852 (C,D)
M(PHI) / ( P ) 0.043 2C1 0.133 (A,B)
M(PHI) / ( P ) 0.043 1C 0.174 (C,D)
N(x) / ( P/Rm ) 0.043 3C 14.852 (A,B)
N(x) / ( P/Rm ) 0.043 4C 14.280 (C,D)
M(x) / ( P ) 0.043 1C1 0.178 (A,B)
M(x) / ( P ) 0.043 2C 0.133 (C,D)

Type of | |
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4|
Circ. Bend. P | -1.8| 1.8| -1.8| 1.8| -2.4| 2.4| -2.4| 2.4|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.1| 0.1| -0.1| -0.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 4.7| -4.7| -4.7| 4.7|
Circ. Memb. ML | 0.5| 0.5| -0.5| -0.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 2.7| -2.7| -2.7| 2.7| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 1.0| -0.8| -5.4| 3.6| 2.1| -2.7| -7.7| 6.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4|
Long. Bend. P | -2.4| 2.4| -2.4| 2.4| -1.8| 1.8| -1.8| 1.8|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.2| 0.2| -0.2| -0.2|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 2.8| -2.8| -2.8| 2.8|
Long. Memb. ML | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 4.4| -4.4| -4.4| 4.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 1.7| -2.2| -7.4| 6.2| 0.8| -1.3| -5.2| 4.1|
------------------------------------------------------------------------------------------------
Shear VC | -0.2| -0.2| 0.2| 0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4|
| |
Tot. Shear| -0.6| -0.6| -0.2| -0.2| -0.6| -0.6| -0.2| -0.2|
111
------------------------------------------------------------------------------------------------
Str. Int. | 2.0| 2.5| 7.4| 6.2| 2.3| 2.9| 7.7| 6.5|
------------------------------------------------------------------------------------------------

Type of | |
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
Circ. Pl (SUS) | 0.1| 0.1| -0.9| -0.9| -0.3| -0.3| -0.6| -0.6|
Circ. Q (SUS) | 0.9| -0.9| -4.5| 4.5| 2.4| -2.4| -7.1| 7.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3| 67.3|
Long. Pl (SUS) | -0.3| -0.3| -0.6| -0.6| -0.2| -0.2| -0.6| -0.6|
Long. Q (SUS) | 1.9| -1.9| -6.8| 6.8| 1.0| -1.0| -4.6| 4.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | -0.2| -0.2| 0.2| 0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4| -0.4|
Pm (SUS) | 134.6| 136.4| 134.6| 136.4| 134.6| 136.4| 134.6| 136.4|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 134.7| 136.5| 133.7| 135.4| 134.3| 136.1| 134.1| 135.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 135.6| 135.6| 129.2| 139.9| 136.7| 133.7| 127.0| 142.9|

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 136.36 137.90 | Passed |
Pm+Pl (SUS) | 136.46 206.85 | Passed |

112
Input, Nozzle Desc: PRV N10-1 From: 30


Material SA-106 B
Material Specification/Type Smls. pipe

Size and Thickness Basis Nominal
Nominal Thickness tn 80
Flange Material SA-105

Flange Type Weld Neck Flange
Pad Material SA-516 70

Pad Allowable Stress at Temperature Sp 137.90 MPa
Pad Allowable Stress At Ambient Spa 137.90 MPa
Diameter of Pad along vessel surface Dp 214.0000 mm
Thickness of Pad te 22.0000 mm
Weld leg size between Pad and Shell Wp 18.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 22.0000 mm
Reinforcing Pad Width 49.8500 mm


113
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: PRV N10-1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm
Reqd thk per UG-37(a) of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.72*49.59)/(118*1.0-0.6*1.72)
= 0.7313 mm

Parallel to Vessel Wall, opening length d 99.1804 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 40.8995 mm
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855
114

---------------------------------------------------------------
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 184.9690 22.0000 mm
Based on given Pad Diameter: 214.0000 18.4952 mm
Based on the Estimated Diameter Limit: 196.7733 18.8512 mm
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (99.1804*20.7892*1.0+2*7.5598*20.7892*1.0*(1-0.86))
= 2107.458 mm²

= 99.18( 1.0 * 21.0 - 1.0 * 20.789 ) - 2 * 7.56
( 1.0 * 21.0 - 1.0 * 20.7892 ) * ( 1 - 0.855 )
= 20.446 mm²
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.9 ) * ( 7.56 - 0.73 ) * 0.855
= 477.575 mm²
Area Available in Welds [A41 + A42 + A43]:

= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 8.0² * 0.86 + (0.0)² * 0.86 + 0.0² * 1.0
= 54.720 mm²
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 198.3608 - 114.3 ) * 22.0 * 1.0
= 1849.338 mm²

115

= min[ 6.258, max( 21.7892, 2.5 ) ]
= 6.2578 mm

= max( ta, tb )
= max( 1.7313, 6.2578 )
= 6.2578 mm
Available Nozzle Neck Thickness = 0.875 * 8.560 = 7.490 mm --> OK
Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for the Nozzle, Curve: B

----------------------------------------------------------------------

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

----------------------------------------------------------------------

Shell to Pad Weld Junction at Pad OD, Curve: B

----------------------------------------------------------------------


----------------------------------------------------------------------

Governing MDMT of the Nozzle : -104 °C
116
Governing MDMT of the Reinforcement Pad : -29 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-c) -104 °C

Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Size Calculations, Description: PRV N10-1

Intermediate Calc. for pad/shell Welds TminPad 19.0000 mm

Pad Weld 9.5000 = 0.5*TminPad 12.7260 = 0.7 * Wp mm
Weld Load [W]:

= max( 0, (2107.4578 - 20.4456 + 2 * 7.5598 * 0.855 *
(1.0 * 21.0 - 20.7892 ) )138)
= 288150.31 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 477.5748 + 1849.3378 + 54.72 - 0.0 * 0.86 ) * 138
= 328399.25 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 477.5748 + 0.0 + 54.72 + ( 271.4724 ) ) * 138
= 110830.08 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 477.5748 + 0.0 + 54.72 + 1849.3378 + ( 271.4724 ) ) * 138
= 365832.12 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 8.0 * 0.49 * 118
= 82975. N
117
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 214.0 * 18.0 * 0.49 * 138
= 408818. N

= (3.1416 * 53.3701) * ( 8.5598 - 1.0 ) * 0.7 * 118
= 104604. N
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 22.0 * 0.74 * 138
= 403040. N
PATH11 = ( SPEW + SNW ) = ( 408818 + 104604 ) = 513422 N

= ( 82975 + 403040 + 0 + 0 ) = 486014 N
PATH33 = ( Spew + Tngw + Sinw )
= ( 408818 + 0 + 0 ) = 408818 N




118
Input, Nozzle Desc: Fixed Gauge N4 From: 30


Material SA-105

Diameter 38.1000 mm


119
Reinforcement CALCULATION, Description: Fixed Gauge N4



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= 19.05(1-exp(-1.72/(137.9*1.0)))
= 0.2366 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Fixed Gauge N4. This


= min[ 4.12, max( 21.7892, 2.5 ) ]
= 4.1200 mm

= max( ta, tb )
= max( 1.2366, 4.12 )
= 4.1200 mm

120
----------------------------------------------------------------------

Weld Size Calculations, Description: Fixed Gauge N4






121
Input, Nozzle Desc: M1 From: 70


Material SA-516 70
Material Specification/Type Plate






122
Reinforcement CALCULATION, Description: M1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1.72*305.0)/(138*1.0+0.4*1.72)
= 3.7928 mm


= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( 1, Sn/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( fr2, fr4 )
= min( 1.0, 1.0 )
= 1.000

123
---------------------------------------------------------------


Based on Shell or Nozzle Thickness: 1038.7167 22.0000 mm
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (568.0*20.7892*1.0+2*21.0*20.7892*1.0*(1-1.0))
= 11808.265 mm²

= 568.0( 1.0 * 21.0 - 1.0 * 20.789 ) - 2 * 21.0
( 1.0 * 21.0 - 1.0 * 20.7892 ) * ( 1 - 1.0 )
= 119.737 mm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 52.5 ) * ( 21.0 - 3.79 ) * 1.0
= 1806.760 mm²

= 15.0² * 1.0 + (0.0)² * 1.0 + 15.0² * 1.0
= 450.000 mm²

= ( 1040.0 - 610.0 ) * 22.0 * 1.0
= 9459.999 mm²

124

= min[ 9.331, max( 21.7892, 2.5 ) ]
= 9.3312 mm

= max( ta, tb )
= max( 4.7928, 9.3312 )
= 9.3312 mm

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------

125



Note:
Weld Size Calculations, Description: M1


Weld Load [W]:

= max( 0, (11808.2646 - 119.7373 + 2 * 21.0 * 1.0 *
(1.0 * 21.0 - 20.7892 ) )138)
= 1612931.75 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 1806.7595 + 9460.0 + 450.0 - 0.0 * 1.0 ) * 138
= 1615603.62 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1806.7595 + 0.0 + 225.0 + ( 882.0 ) ) * 138
= 401773.28 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1806.7595 + 0.0 + 450.0 + 9460.0 + ( 882.0 ) ) * 138
= 1737221.12 N

126
= (pi/2) * Dlo * Wo * 0.49 * Snw

= ( 3.1416/2.0 ) * 610.0 * 15.0 * 0.49 * 138
= 971101. N

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 1040.0 * 15.0 * 0.49 * 138
= 1655648. N

= (3.1416 * 294.5) * ( 22.0 - 1.0 ) * 0.7 * 138
= 1875340. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 610.0 * 22.0 * 0.74 * 138
= 2150956. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 610.0 * ( 22.0 - 1.0 ) * 0.74 * 138
= 2053185. N
PATH11 = ( SPEW + SNW ) = ( 1655648 + 1875340 ) = 3530987 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw ) = (
971101 + 2150956 + 2053185 + 0 ) = 5175242 N
= ( 1655648 + 2053185 + 0 ) = 3708833 N



Percent Elongation Calculations:


127
Input, Nozzle Desc: PRV N10-2 From: 90


Material SA-106 B





128
Reinforcement CALCULATION, Description: PRV N10-2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.72*49.59)/(118*1.0-0.6*1.72)
= 0.7313 mm

Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855
= min( 1, Sn/Sv )
= min( 1, 117.9/137.9 )
= 0.855
= min( 1, Sp/Sv )
= min( 1, 137.9/137.9 )
= 1.000
= min( fr2, fr4 )
= min( 0.855, 1.0 )
= 0.855
129

---------------------------------------------------------------


Based on the Estimated Diameter Limit: 196.7733 18.8512 mm
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (99.1804*20.7892*1.0+2*7.5598*20.7892*1.0*(1-0.86))
= 2107.458 mm²

= 99.18( 1.0 * 21.0 - 1.0 * 20.789 ) - 2 * 7.56
( 1.0 * 21.0 - 1.0 * 20.7892 ) * ( 1 - 0.855 )
= 20.446 mm²

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40.9 ) * ( 7.56 - 0.73 ) * 0.855
= 477.575 mm²

= 8.0² * 0.86 + (0.0)² * 0.86 + 0.0² * 1.0
= 54.720 mm²

= ( 198.3608 - 114.3 ) * 22.0 * 1.0
= 1849.338 mm²

130

= min[ 6.258, max( 21.7892, 2.5 ) ]
= 6.2578 mm

= max( ta, tb )
= max( 1.7313, 6.2578 )
= 6.2578 mm

----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------


----------------------------------------------------------------------

131



Note:
Weld Size Calculations, Description: PRV N10-2


Weld Load [W]:

= max( 0, (2107.4578 - 20.4456 + 2 * 7.5598 * 0.855 *
(1.0 * 21.0 - 20.7892 ) )138)
= 288150.31 N
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 477.5748 + 1849.3378 + 54.72 - 0.0 * 0.86 ) * 138
= 328399.25 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 477.5748 + 0.0 + 54.72 + ( 271.4724 ) ) * 138
= 110830.08 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 477.5748 + 0.0 + 54.72 + 1849.3378 + ( 271.4724 ) ) * 138
= 365832.12 N

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 8.0 * 0.49 * 118
= 82975. N
132

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 214.0 * 18.0 * 0.49 * 138
= 408818. N

= (3.1416 * 53.3701) * ( 8.5598 - 1.0 ) * 0.7 * 118
= 104604. N

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 22.0 * 0.74 * 138
= 403040. N
PATH11 = ( SPEW + SNW ) = ( 408818 + 104604 ) = 513422 N

= ( 82975 + 403040 + 0 + 0 ) = 486014 N
= ( 408818 + 0 + 0 ) = 408818 N




133
Input, Nozzle Desc: Drain N9 From: 100


Material SA-106 B

Diameter 50.0000 mm



134
Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: Drain N9


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1.72*1651.0)/(138*1.0-0.6*1.72)
= 20.7892 mm

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (1.72*25.63)/(118*1.0-0.6*1.72)
= 0.3779 mm

Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: Drain N9.


= min[ 4.42, max( 21.7892, 2.5 ) ]
135
= 4.4200 mm

= max( ta, tb )
= max( 1.3779, 4.42 )
= 4.4200 mm

----------------------------------------------------------------------


----------------------------------------------------------------------



Note:
Weld Size Calculations, Description: Drain N9



136


137
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | mm | mm | mm mm | mm |
|
-------------------------------------------------------------------------------------------------
--
PG N5 | 38 mm | Actual | None| 38.1 | 8.4 | ... | ... | 60 | ...
| TG N7 | 38 mm | Actual | None| 38.1 | 8.4 | ... | ... | 60 |
...
| Fixed Gauge N4 | 38 mm | Actual | None| 38.1 | 8.4 | ... | ... | 48 |
...
|
Drain N9 | 50 mm | 80 | WNF| 60.3 | 5.5 | ... | ... | 172 |
300 |
LPG inlet N1 | 50 mm | Actual |StudOt| 127.0 | 38.1 | ... | ... | 37 | 300
|
Vapor Return N3 | 50 mm | Actual |StudOt| 127.0 | 38.1 | ... | ... | 37 | 300
|
EBP N8 | 50 mm | Actual |StudOt| 165.1 | 57.1 | ... | ... | 40 | 300
| RG N6 | 57 mm | Actual | None| 57.1 | 11.9 | ... | ... | 59 |
...
|
PRV N10-1 | 100 mm | 80 | WNF| 114.3 | 8.6 | 214.00 | 22.00 | 172 |
300 |
PRV N10-2 | 100 mm | 80 | WNF| 114.3 | 8.6 | 214.00 | 22.00 | 172 |
300 |
LPG outlet N2 | 101 mm | Actual |StudOt| 251.6 | 75.0 | ... | ... | 78 | 300
|
M1 | 610 mm | Actual | WNF| 610.0 | 22.0 | 1040.00 | 22.00 | 200 | 300
|
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps, nor
does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must be increased.

The Re-Pad WIDTH around the nozzle is calculated as follows: Width of Pad
= (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and
thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
PG N5 | SA-105 | 11.350 | 10.000 | ... | ... | 10.000 |
TG N7 | SA-105 | 11.350 | 10.000 | ... | ... | 10.000 |
Fixed Gauge | SA-105 | ... | 10.000 | ... | ... | 10.000 |
Drain N9 | SA-106 B | 22.000 | 8.000 | ... | ... | ... |
LPG inlet N | SA-105 | 22.000 | 15.000 | ... | ... | ... |
Vapor Retur | SA-105 | 22.000 | 15.000 | ... | ... | ... |
138
EBP N8 | SA-105 | 22.000 | 15.000 | ... | ... | ... |

RG N6 | SA-105 | 11.350 | 10.000 | ... | ... | 10.000 |
PRV N10-1 | SA-106 B | ... | 8.000 | 18.000 | 22.000 | ... |
PRV N10-2 | SA-106 B | ... | 8.000 | 18.000 | 22.000 | ... |
LPG outlet | SA-105 | 22.000 | 15.000 | ... | ... | ... |
M1 | SA-516 70 | 22.000 | 15.000 | 15.000 | 22.000 | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
PG N5 | ... | 0.0 | 36.28 | 12.50 | Node: 10 |
TG N7 | ... | 180.0 | 36.28 | 12.50 | Node: 10 |
Fixed Gauge N4 | 3500.000 | 0.0 | 13.50 | 12.50 | Node: 30 |
Drain N9 | 20800.000 | 180.0 | 150.00 | 0.00 | Node: 100 |
LPG inlet N1 | 1000.000 | 0.0 | 14.58 | 0.00 | Node: 20 |
Vapor Return N3 | 1500.000 | 0.0 | 14.58 | 0.00 | Node: 20 |
EBP N8 | 1000.000 | 180.0 | 16.00 | 0.00 | Node: 20 |
RG N6 | ... | 0.0 | 35.50 | 12.50 | Node: 10 |
PRV N10-1 | 3000.000 | 0.0 | 150.00 | 0.00 | Node: 30 |
PRV N10-2 | 19300.000 | 0.0 | 150.00 | 0.00 | Node: 90 |
LPG outlet N2 | 500.000 | 180.0 | 52.00 | 0.00 | Node: 20 |
M1 | 14000.000 | 0.0 | 150.00 | 0.00 | Node: 70 |

139
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes °C °C °C mm
-----------------------------------------------------------------------------------
[9] B -24 -25 -29 0.985 11.500 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[8] B -5 -5 -29 0.991 22.000 1.00 No
[9] B -24 -25 -29 0.985 11.500 1.00 No
RG N6 [1] B -24 -29 -29 0.984 11.500 1.00 No
PG N5 [1] B -29 -104 -29 0.032 8.382 1.00 No
TG N7 [1] B -29 -104 -29 0.032 8.382 1.00 No
LPG inlet N1 [1] B -5 -29 -29 0.990 22.000 1.00 No
Nozzle Flg [5] B -29 -104
LPG outlet N2 [1] B -5 -29 -29 0.990 22.000 1.00 No
Vapor Return N[1] B -5 -29 -29 0.990 22.000 1.00 No
EBP N8 [1] B -5 -29 -29 0.990 22.000 1.00 No
PRV N10-1 [1] B -5 -29 -29 0.990 22.000 1.00 No
Fixed Gauge N4[1] B -29 -104 -29 0.032 8.382 1.00 No
M1 [1] B -5 -29 -29 0.990 22.000 1.00 No
PRV N10-2 [1] B -5 -29 -29 0.990 22.000 1.00 No
Drain N9 [1] B -29 -104 0.098 4.845 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -5 -5
Required Minimum Design Metal Temperature -28.9 °C

Warmest Computed Minimum Design Metal Temperature -29.0 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head. [11]
- Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
140
[16] - Shell or Head Material

[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations [21]
- Bolting Material
141
UG-84(b)(2) was not considered.

UCS-66(g) was not considered. UCS-66(i)
was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis. UCS-
66(i) applies to impact tested materials not by specification and UCS-66(g)
applies to materials impact tested per UG-84.1 General Note (c). The Basic
MDMT includes the (30F) PWHT credit if applicable.

142
Diameter Spec : 3300.000 mm ID

Vessel Design Length, Tangent to Tangent 21500.00 mm
Specified Datum Line Distance 0.00 mm
Internal Design Temperature 66 °C
Internal Design Pressure 1.723 MPa
External Design Temperature 0 °C
Maximum Allowable Working Pressure 1.725 MPa
Hydrostatic Test Pressure 2.243 MPa
Required Minimum Design Metal Temperature -28.9 °C
Warmest Computed Minimum Design Metal Temperature -29.0 °C
Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1
Earthquake Design Code UBC-97
Materials of Construction:
Component | | | | |Normal | Impact |
Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |
Head | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle | SA-105 | ... | ... | K03504 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-516 70 | ... | ... | K02700 | No | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | No | No |
Hrz Bolting | SA-193 B7 | ... | 2 1/2 < t <= 4 | G41400 | No | No |
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element Pressures and MAWP (MPa & mm):
| Design | | | | Str. | In |
Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range | ------------------
--------------------------------------------------------------------------
Sphere | 1.723 | 0.00 | 1.752 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Cylinder | 1.723 | 0.00 | 1.741 | 1.0000 | N/A | No |
Sphere | 1.723 | 0.00 | 1.752 | 1.0000 | N/A | No |
Element Types and Properties:
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Sphere | 0.0 | 0.0 | 12.0 | 11.5 | 11.3 | ... | 1.00 | 1.00 |
Cylinder | 2500.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 5000.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
143
Cylinder | 7500.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |

Cylinder | 10000.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 12500.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 15000.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 17500.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 20000.0 | 2500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Cylinder | 21500.0 | 1500.0 | 22.0 | 22.0 | 21.8 | ... | 1.00 | 1.00 |
Sphere | 21500.0 | 0.0 | 12.0 | 11.5 | 11.3 | ... | 1.00 | 1.00 |
Saddle Parameters:
Saddle Width 450.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1978.000 mm
Wear Pad Width 710.000 mm
Wear Pad Thickness 22.000 mm
Wear Pad Bearing Angle 133.000 deg.
Distance from Saddle to Tangent 3450.000 mm
Baseplate Length 2933.000 mm
Baseplate Thickness 44.000 mm
Baseplate Width 450.000 mm
Number of Ribs (including outside ribs) 7
Rib Thickness 12.000 mm
Web Thickness 12.000 mm
Height of Center Web 250.000 mm
Baseplate Sketch
|------------------- 2933.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 450.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 44.000 mm
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 324028.03 N
Maximum Transverse Saddle Shear Load 56467.45 N
Maximum Longitudinal Saddle Shear Load 112934.89 N
Summary of Maximum Saddle Loads, Operating Case, Un-Factored :
Summary of Maximum Saddle Loads, Hydrotest Case :
Local Stress Analysis Results:
| Analysis | Max Stress | Pass |

Description | Type | Ratio | Fail |
--------------------------------------------------------------------
Lift Lug | WRC-107/537 | 0.734 | Passed |
144
Lift Lug | WRC-107/537 | 0.737 | Passed |

LPG inlet N1 | WRC-107/537 | 0.989 | Passed |
LPG outlet N2 | WRC-107/537 | 0.989 | Passed |
Vapor Return N | WRC-107/537 | 0.989 | Passed |
EBP N8 | WRC-107/537 | 0.989 | Passed |
Weights:
Fabricated - Bare W/O Removable Internals 44665.6 kgm
Shop Test - Fabricated + Water ( Full ) 247284.0 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 44665.6 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 44665.6 kgm
Empty - Fab. + Intls. + Details + Wghts. 44665.6 kgm
Operating - Empty + Operating Liquid (No CA) 44665.6 kgm
Field Test - Empty Weight + Water (Full) 247284.0 kgm

100MT Tank Calculation 3300 Dia - WL

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100MT Tank Calculation 3300 Dia - WL

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Table of Contents

Cover Sheet ..............................................................................................................................

HI-TEK Manufacturing (Pvt.) Ltd.

Pressure Vessel Design Calculations

Item: LPG Tank 100MT

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1.7234 MPa

UBC Importance Factor 1.500

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 30

Distance "FROM" to "TO" 2500 mm

Element From Node 40

Element From Node 60

Design Temperature External Pressure 0 °C

Element From Node 70

Element From Node 70

Element From Node 80

Effective Diameter Multiplier 1.2

Element From Node 90

Element From Node 100

Element From Node 110

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 1.725 MPa, limited by: Nozzle Reinforcement.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Spherical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 66 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 0.543 %

MDMT Calculations in the Spherical Portion:

Govrn. thk, tg = 11.5, tr = 10.342, c = 1.0 mm, E* = 1.0

Min Metal Temp. w/o impact per UCS-66, Curve B -24 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.662 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 22.0, tr = 20.814, c = 1.0 mm, E* = 1.0

Min Metal Temp. w/o impact per UCS-66, Curve B -5 °C

Min Metal Temp. at Required thickness (UCS 66.1) -5 °C

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.662 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 0.543 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %

% Elongation per Table UG-79-1 (50tnom/Rf(1-Rf/Ro)) 0.662 %