Part: 4 - AA3

FIELD COMPONENT MANUAL

OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 1 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

MCB III – GeN2

Service Handling

Authorization Date D1: 11-Jan-2002

Running on PCB: GAA 26800 KF1
Software Version: GAA 30762 AAB

Document Revision :

Date Author Page Comment

14-Sep-2001 M. Mann all adapted from FOD-FE
14-Dec-2001 P. Walden all Revision
11-Jan-2002 G. Blechschmidt all Revision

Copyright 2002, OTIS GmbH & Co. OHG Berlin. No part of this document may be copied or reproduced in
any form or by any means without the prior written consent of OTIS.
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 2 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

Table of Contents

1 Event Logging MCB..................................................................................3

2 List of Parameters ....................................................................................7
3 Shut Down Error Handling.......................................................................8
4 Preventive Maintenance...........................................................................8
5 Replacement of Spare Parts....................................................................9
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 3 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

1 Event Logging MCB

Unit-Nr.: Number of runs:

Date: Actual Time / Day:

Location: Name:

Selftest ( M - 2 - 3 - <GOON>)

EEPROM PROM

Part number ( M - 2 - 4 )

OVFWW (___N) MCB-SW: ___ - ___ - ___

v ____kW /____V /____A GAA 30762 ___

Data logging ( M - 2 - 5 - ... )

Direction - Up
tcr up
tcr do xxx xxx xxx

I % %2
t

Direction - Down
tcr up xxx xxx xxx
tcr do

I % %2
t
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 4 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

Maintenance status data ( M - 2 - 8 - 1 ):

Abs Operat Time

__ : __ : __ ___ ___

Abs No. Of Runs

_____

Cap bank in use

Day: ___ Year: ___

Fan in use
__ : __ : __ ___ ___

E2P Write Cycle

_____

For ”actual”- (M – 2 – 2 – 1) and ”saved ” (M – 2 – 2 – 2) events.

Please fill in the form in case of an error.
0 1 2
SYS: WARMSTART SYS: Shut Down SYS: DDP
FATAL ERROR FATAL ERROR FATAL ERROR

3 4 5
SYS: E2P failure SYS: E2P written SYS: E2P Default
FATAL ERROR INFORMATION INFORMATION

6 7 8
SYS: E2P InvPara SYS: ParaConflkt SYS: PckgTst Err
FATAL ERROR FATAL ERROR ERROR

9 10 11
SYS: Power Fail SYS: <24V Supply SYS: <15V Supply
FATAL ERROR FATAL ERROR FATAL ERROR

12 13 14
SYS: Inv-Relay SYS: not all err not used
FATAL ERROR WARNING

15 16 17
SYS: 1LS + 2LS SYS: Int FormErr SYS: ADC Offset
FATAL ERROR FATAL ERROR FATAL ERROR

18 19 20
not used not used not used

21 22 23
INV: >Volt DC INV: >Heat Packg INV: <Volt DC
FATAL ERROR FATAL ERROR FATAL ERROR

24 25 26
INV: Pwr Section INV: >Curr IGBT not used
FATAL ERROR FATAL ERROR
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 5 / 10
Berlin MCB III Date: 13-Mar-02
GeN2
27 28 29
INV: >Curr Motor INV: Temp meas. INV: brake chopp
FATAL ERROR ERROR FATAL ERROR

30 31 32
not used INV: Err undefnd CAN: CAN error
ERROR ERROR

33 34 35
CAN: BusOff CAN: OPB_Init CAN: TxQueueFull
ERROR FATAL_ERROR ERROR

36 37 38
CAN:1/2lsUndefnd MC:EMERGNCY ST M C:Command Lst
FATAL ERROR FATAL ERROR ERROR

39 40 41
M C: FR w/o Learn not used MC:MC + SafetyCh
ERROR FATAL ERROR

42 43 44
MC: Encodr adj? MC: OCSS disabld M C: Chk SW Sig
FATAL ERROR FATAL ERROR FATAL ERROR

45 46 47
M C: Chk DBD Sig M C: Chk RDY Sig M C: Chk BS1/BS2
FATAL ERROR FATAL ERROR FATAL ERROR

48 49 50
not used ALW:NoLoadW Cal ALW:LoadW Sensor
ERROR ERROR

51 52 53
MLS: <Acc Dist MLS: <Dec Dist MLS: Stop in LS
WARNING WARNING WARNING

54 55 56
not used MLS: Inp Error MLS: 1LS Ini Dec
ERROR WARNING

57 58 59
MLS: 2LS Ini Dec MLS: RLV-Count not used
WARNING ERROR

60 61 62
MLS: LV Missed MLS: LV lost MLS: LV Count Err
FATAL ERROR FATAL ERROR WARNING

63 64 65
MLS: LV Trig Err not used not used
WARNING

66 67 68
not used not used DRV:EncoderWarn
WARNING

69 70 71
DRV:Encoder Err not used DRV: >Speed
FATAL ERROR FATAL ERROR

72 73 74
DRV: <Speed not used DRV: Rollb Start
FATAL ERROR WARNING

75 76 77
DRV: Rollb Stop DRV: Encoder Dir DRV: MRO done
WARNING ERROR WARNING

78 79 80
DRV: Overld>Time Overload DRV: Phase Down
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 6 / 10
Berlin MCB III Date: 13-Mar-02
GeN2
FATAL ERROR WARNING FATAL ERROR

81 82 83
DRV: I Overload not used not used
WARNING

84 85 86
not used not used LRN: Learn abort
FATAL ERROR

87 88 89
LRN: < Mag Len LRN: > Mag Len LRN: Mag Len Var
FATAL ERROR FATAL ERROR FATAL ERROR

90 91 92
LRN: <Floor Dist LRN: >Floor Dist LRN: Too many LV
FATAL ERROR FATAL ERROR FATAL ERROR

93 94 95
not used ADJ: EncAdj err ADJ: Auto-Encadj
FATAL ERROR INFORMATION

96 97 98
not logged not logged not logged

99
not logged
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 7 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

2 List of Parameters
Location: _________________________ SW-version: __________________________

Name: _________________________ Date: __________________________

Contract (M - 3 - 1) Start / Stop (M - 3 - 4):

SVT-Display Default Current value SVT-Display Default Current value

Con Spe[0.01m/s] 160 PROF DLY [10ms] 10
Con Nmot [rpm] 611 RMP DWN T2[10ms] 80
Motor type 501 DRP BK DLY[10ms] 70
Sys Inert[g*m^2] 2700 EL HLT PER[10ms] 30
Encodertype 4 DEMAG PER [10ms] 30
LoadW type 3 FULL LOAD [kg] 1000
2LV avail. 0 BALANCE [%] 47
DDP [s] 20 LNS threshold[%] 80
TOP FLOOR 1 ALWcomp Corr [%] 100
BOTTOM FLOOR 0
FLOORS IN 1LS 1 Eng-Motor (M - 3 - 5 - 1):
MCB operat. 0
BrakeSWtype 3
Motor Dir [0/1] SVT-Display Default Current value
0
Mot Fnom [0.1Hz] 509
Mot Vnom [V] **** *)
Profile (M - 3 - 2): Mot Inom [A] **** *)
Mot Nnom [rpm] 611
SVT-Display Default Current value
INS SPE[0.01m/s] 30 Eng-Ctrl (M - 3 - 5 - 2):
NOM SPE[0.01m/s] 160
REL SPE[0.01m/s] 2
CRE SPE[0.01m/s] 6 SVT-Display Default Current value
ACC [0.01m/s^2] SpC FNr [0.1Hz] 50
80
DEC [0.01m/s^2] SpC FN0 [0.1Hz] 50
80

Vane (M - 3 - 3): Eng - MotEqC (M - 3 - 5 - 3):

SVT-Display Default Current value SVT-Display Default Current value

LV DLY UP [mm] MotEqc Rs [mOhm] **** *)
80
LV DLY DOWN [mm] MotEqcLsd[0.1mH] **** *)
80
1LS DLY [mm] MotEqcLsq[0.1mH] **** *)
50
2LS DLY [mm] MotEqc I0 [0.1A] **** *)
50
T_creep[10ms] 40
*) These values are invisible after default setting
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 8 / 10
Berlin MCB III Date: 13-Mar-02
GeN2

3 Shut Down Error Handling

Some error events cause a "Shut Down" (immediate stop) with additional inverter blockage
immediately or after repeated occurrences in sequence.
In addition, some fatal errors (e.g. "INV: brake chopp") cause complete inverter switchoff if
they occur during stillstand for longer time. This will prevent from overheating of the brake
resistor (danger of fire).
In case of inverter blockage do the following: Establish service tool connection to the
MCB_III. In case of blockage the SVT display will issue a blinking message (e.g. "Brake
switch errors clear? (SHIFT 5)" in alternation to the module level menu ("MCB_III-Menu").
By pressing <Shift> <5> it is possible to clear the inverter blockage.
Attention!
Before starting the drive again the error reason must be found and solved. Otherwise
the inverter can be seriously damaged.
Note: for a detailed error description refer to document "Service tool manual"; chapter
"Event/Error logging".

4 Preventive Maintenance
The preventive replacement of spare parts is supported by the Service Tool.

Maintenance menu (M - 2 - 8):

Status = 1 Set = 2 1 = Shows time of use of the package, capacitor bank, fan
and EEPROM
2 = Allows to change the time of use of the spare parts
Be careful when using this feature ! (see chapter 5)

Maintenance / Status (M - 2 - 8 - 1):

Abs Operat Time Displays the absolute op-

hh:mm:ss ddd yy erating time

↓
< GO ON >
↓
Abs No. of Runs 0000000 =absolute number
00000000 of runs

↓
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 9 / 10
Berlin MCB III Date: 13-Mar-02
GeN2
< GO ON >
↓

hh: number of hours ↓

Cap Bank in use Displays the time of use of
mm: number of minutes Day: ddd Year: yy
ss: number of seconds the capacitor bank
ddd: number of days
yy: number of years ↓
< GO ON >
↓
Fan in use Displays the time of use of
hh:mm:ss ddd yy the fan

↓
< GO ON >
↓
xxxxx : number of EEPROM E2P Write Cycle
write cycles xxxxx

5 Replacement of Spare Parts

The drive package requires preventive maintenance. The components that should be pre-
ventatively replaced have the following proposed life times:
• Fan(s): 22000 hours
Note: for the OVFWW drive capacitor bank and EEPROM device are designed for package
lifetime operation.
When the end of life time of a spare part is coming up, the Service Tool displays several
instructions. After pressing <M><2><8> one or more messages will appear:

<M><2><8> CHANGE ”SPAREPART” ”SPAREPART”: see above

Day: ddd ddd: days of the spare part
rest lifetime
↓
< GO ON >
↓

Status = 1 Set = 2

When the lifetime of a spare part has ended, one or more messages will appear:

CHANGE ”SPAREPART”
<M> <2> <8> lifetime exceed

↓
 Part: 4 - AA3
FIELD COMPONENT MANUAL
OTIS No.: GAA26800KFIII_FC1

Vintage: 01 / 1
Engineering Center Service Handling Page: 10 / 10
Berlin MCB III Date: 13-Mar-02
GeN2
< GO ON >
↓
Status = 1 Set = 2

After replacing a spare part, the usage time in the maintenance menu has to be adapted.

Caution!
These parameters should normally not be changed.
These parameters have to be written only if one of the spare parts described above
has been replaced.

Note: Parameters cannot be changed while the car is running.

Maintenance / Set (M - 2 - 8 - 2):

!! SENSITIVE !!
!! PARAMETERS !!
↓
< GO ON >
↓
hh : hours New System Time?
mm : minutes hh:mm:ss dddyy New package time of use
ss : seconds
ddd : days ↓
yy : years < GO ON >
↓
New No. of Runs?
New absolute number of
xxxxxx
runs

↓
< GO ON >
↓
New CB Time? New capacitor bank time
Day: ddd Year: yy of use (after replacement
of defective parts)

↓
< GO ON >
↓
New Fan Time? New fan time of use
Day: ddd Year: yy (0 for new fans)