438971837.

xlsx

OH & S RISK REGISTER

Quality, Environment, Safety & Sustainability Management System Doc No. : TSF : 4.3.1.06 Ver no: 00 Rev No.: 02
In conformance with ISO 9001(2008), ISO 14001 (2004) , OHSAS 18001(2007) & Vedanta Sustainability Framework
Effective Date : 10.010.2016
Dept : C& I Maintenance Section: Stores Activity: Routine Site Location: CHP

Date of previous assessment: Date of Current assessment: Legal Requirement(Yes/NO) : Significant(Yes/NO) :

Belt Scale
Name of Activity / Equipment :
Risk Assessment
Hazard Identification After providing
Existing Controls to reduce Risk to ALARP / Acceptable Risk Level
Additional control
Risk No. Impact on OH/ Potential ill HS ( LoO Likely Hood Risk Index SOP/ SMP/WI Specific PPE Others Such Fire Existing OHMP Ref. Residual Risk
Hazard (within bracket OS/ ED/MD Health / Hazard of Ooccurance (1,2,...25) = No. Exingushers / Residual /
Affected ('E' for injury Sevirity) (1/2/3/4/5) [ HS * LoO ] Engg. Control Acceptable Risk
indicate 'P' for Physical
Employee/'S' for (1/2/3/4/5) /Signage etc ( As Per 3.5.2
Sl.No Area Sub Activity and 'C' for Chemical, 'Er' and 3.5.3 of L2
Sub-contractor/
for Ergonomical , 'B' for MANUAL)
V' for Visitor)
Behavioral & Attitude )

AWS+ TRG+ PPE+

Injury to body Safety belt,Fall arrestor,
Fall from height (P) E/S 5 OH, OS 5 4 20 WI/SOP + WRG+SGE+ 12
parts/fatal TSPL/C&I/MAIN/S Life line
ATC+ WPS +EGC
MP/35 8

Injury to body Gloves,safety shouse AWS+ TRG+ PPE+

Long tem healthi E/S 2 OH,OS 3 2 6 TSPL/C&I/MAIN/S 4
parts ,goggles nose mask WI/SOP /ATC
MP/35 2

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
                                   fire or explosion(P) E/S 15 OH,OS 4 4 16 Temperature resitance WI/SOP + WRG+SGE+ 12
parts TSPL/C&I/MAIN/S suit, Safety Goggles ATC+ WPS
MP/35 4

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
contact with electricity(P) E/S 10 OH,OS 5 4 20 Safety shoes, Insuated WI/SOP + WRG+SGE+ 12
parts TSPL/C&I/MAIN/S tools ATC+ WPS +EGC
MP/35 8
Injury to body TSPL/C&I/MAIN/S AWS+ TRG+ PPE+
E/S 8 OH,OS,ED, MD 2 2 4 Insulated tools 3
use of hand tools / pneumatic (P) parts MP/35 WI/SOP 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 23 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
Behaviour (B) MP/35 3

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 21 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
1 All area PM Belt weiger Mental stress (B) MP/35 3

Safety belt, High AWS+ TRG+ PPE+

Injury to body
Light(P) E/S 3 OH,OS 3 3 9 Voltage insulated hand WI/SOP+WRG+ATC+W 6
parts TSPL/C&I/MAIN/S glove, helmat, Torch PS
MP/35 3
Safety Shoes, Gloves,
Injury to body Halmet, Goggles, AWS+ TRG+ PPE+
Noise(P) E/S 7 OH,OS 2 2 4
parts, Health TSPL/C&I/MAIN/S Reflective jacket, ear WI/SOP
MP/35 plug 3 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Falling objects E/S 6 OH,ED,MD 2 2 4 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket,
MP/35 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Manual handling of machinery parts .loads E/S 4 OH,ED,MD 3 2 6 Halmet, Goggles, 3
parts, Health TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
MP/35 3

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
E/S 16 OH,OS 3 4 12 Temperature resitance WI/SOP + WRG+SGE+ 9
parts TSPL/C&I/MAIN/S suit ATC+ WPS
Excessive heat(P) MP/35 3

Safety Belt, Safety

Injury to body Shoes, Gloves, Halmet, AWS+ TRG+ PPE+
E/S 24 Goggles, Reflective WI/SOP
parts
TSPL/C&I/MAIN/S jacket, ear plug
Ergonomically(Er) OH,OS 3 3 9 MP/35 3 6

AWS+ TRG+ PPE+

Injury to body Safety belt,Fall arrestor,
Fall from height (P) E/S 5 OH, OS 5 4 20 WI/SOP + WRG+SGE+ 12
parts/fatal TSPL/C&I/MAIN/S Life line
ATC+ WPS +EGC
MP/35 8
Injury to body TSPL/C&I/MAIN/S Gloves,safety shouse AWS+ TRG+ PPE+
Long tem healthi E/S 2 OH,OS 3 2 6 4
parts MP/08 ,goggles nose mask WI/SOP /ATC 2

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
contact with electricity(P) E/S 10 OH,OS 5 4 20 Safety shoes, Insuated WI/SOP + WRG+SGE+ 12
parts TSPL/C&I/MAIN/S tools ATC+ WPS +EGC
MP/35 8

Page 1 of 9

2 All area Shutdown woek Belt weigr

 438971837.xlsx

Risk No. Impact on OH/ Potential ill HS ( LoO Likely Hood Risk Index SOP/ SMP/WI Specific PPE Others Such Fire Existing OHMP Ref. Residual Risk
Hazard (within bracket OS/ ED/MD Health / Hazard of Ooccurance (1,2,...25) = No. Exingushers / Residual /
Affected ('E' for injury Sevirity) (1/2/3/4/5) [ HS * LoO ] Engg. Control Acceptable Risk
indicate 'P' for Physical
Employee/'S' for (1/2/3/4/5) /Signage etc ( As Per 3.5.2
Sl.No Area Sub Activity and 'C' for Chemical, 'Er' and 3.5.3 of L2
Sub-contractor/
for Ergonomical , 'B' for MANUAL)
V' for Visitor)
Behavioral & Attitude )

Injury to body TSPL/C&I/MAIN/S AWS+ TRG+ PPE+

E/S 8 OH,OS,ED, MD 2 2 4 Insulated tools 3
use of hand tools / pneumatic (P) parts MP/35 WI/SOP 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 23 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
2 All area Shutdown woek Belt weigr Behaviour (B) MP/35 3

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 21 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
Mental stress (B) MP/35 3

Safety belt, High AWS+ TRG+ PPE+

Injury to body
Light(P) E/S 3 OH,OS 3 3 9 Voltage insulated hand WI/SOP+WRG+ATC+W 6
parts TSPL/C&I/MAIN/S glove, helmat, Torch PS
MP/35 3

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Falling objects E/S 6 OH,ED,MD 2 2 4 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket,
MP/35 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Manual handling of machinery parts .loads E/S 4 OH,ED,MD 3 2 6 Halmet, Goggles, 3
parts, Health TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
MP/35 3

AWS+ TRG+ PPE+

Injury to body Safety belt,Fall arrestor,
Fall from height (P) E/S 5 OH, OS 5 4 20 WI/SOP + WRG+SGE+ 12
parts/fatal TSPL/C&I/MAIN/S Life line
ATC+ WPS +EGC
MP/35 8

Injury to body Gloves,safety shouse AWS+ TRG+ PPE+

Long tem healthi E/S 2 OH,OS 3 2 6 TSPL/C&I/MAIN/S 4
parts ,goggles nose mask WI/SOP /ATC
MP/35 2

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
                                   fire or explosion(P) E/S 15 OH,OS 4 4 16 Temperature resitance WI/SOP + WRG+SGE+ 12
parts TSPL/C&I/MAIN/S suit, Safety Goggles ATC+ WPS
MP/35 4

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
contact with electricity(P) E/S 10 OH,OS 5 4 20 Safety shoes, Insuated WI/SOP + WRG+SGE+ 12
parts TSPL/C&I/MAIN/S tools ATC+ WPS +EGC
MP/35 8
Injury to body TSPL/C&I/MAIN/S AWS+ TRG+ PPE+
E/S 8 OH,OS,ED, MD 2 2 4 Insulated tools 3
use of hand tools / pneumatic (P) parts MP/35 WI/SOP 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 23 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
Behaviour (B) MP/35 3

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
E/S 21 OH, OS,ED,MD,OS 2 3 6 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
3 All area CM Belt weiger
Mental stress (B) MP/35 3

Safety belt, High AWS+ TRG+ PPE+

Injury to body
Light(P) E/S 3 OH,OS 3 3 9 Voltage insulated hand WI/SOP+WRG+ATC+W 6
parts TSPL/C&I/MAIN/S glove, helmat, Torch PS
MP/35 3
Safety Shoes, Gloves,
Injury to body Halmet, Goggles, AWS+ TRG+ PPE+
Noise(P) E/S 7 OH,OS 2 2 4
parts, Health TSPL/C&I/MAIN/S Reflective jacket, ear WI/SOP
MP/35 plug 3 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Falling objects E/S 6 OH,ED,MD 2 2 4 Halmet, Goggles, 3
parts TSPL/C&I/MAIN/S WI/SOP
Reflective jacket,
MP/35 1

Safety Shoes, Gloves,

Injury to body AWS+ TRG+ PPE+
Manual handling of machinery parts .loads E/S 4 OH,ED,MD 3 2 6 Halmet, Goggles, 3
parts, Health TSPL/C&I/MAIN/S WI/SOP
Reflective jacket
MP/35 3

Insulated Gloves, AWS+ TRG+ PPE+

Injury to body
E/S 16 OH,OS 3 4 12 Temperature resitance WI/SOP + WRG+SGE+ 9
parts TSPL/C&I/MAIN/S suit ATC+ WPS
Excessive heat(P) MP/35 3

Safety Belt, Safety

Injury to body Shoes, Gloves, Halmet, AWS+ TRG+ PPE+
E/S 24 Goggles, Reflective WI/SOP
parts
TSPL/C&I/MAIN/S jacket, ear plug
Ergonomically(Er) OH,OS 3 3 9 MP/35 3 6

Assessment done by : Employee/ Workmen representative: Approved By : Functional Head

Page 2 of 9
 Rating for Hazard Sev

Rating Environmental Health & Safety

Serious environmental
harm/damage from
Catestrophic/ Fatality (or fatalities);
uncontrolled releases, with
Very High Extensive operational
medium-term effect,
(5) shut-downs.
requiring significant
remediation

Major harm/damage from

Serious/ Major injuries;
uncontrolled releases, with
High Prolonged operational
short-term effect and
(4) shut-downs.
significant remediation.

Restricted work
Moderate/ Moderate reversible impact
injuries. Temporary
Medium with short-term effect and
operational area shut-
(3) moderate remediation.
downs.

Releases primarily limited to

Medical treatment
Minor / within the operational area.
injuries. Minor
Low External impact minor and
operational
(2) reversible requiring minor
disruption/changes
remediation.

Negligence/ Minimal harm/damage: no First aid cases. No

Very Low operation disruption, low- operational
(1) level legal issue. disruption/changes.

Rating for Likelihood of Oc

Risk Priority Matri

 DEFINITION OF RISK INDEX

Extreme Risks Unaccepted risk 

level.  Actions  
20-25 required to eliminate 
or reduce this risk 
level immediately.

Severe Risks / Very High Extensive  &  strong 

Risk actions  are  required 
16-20 to  control  this  risk 
level.
High Risks Strong  controls  are 
10-15 required
Moderate Risks Appropriate controls 
5-9 are required 
Low Risks Control  may  still  be 
justified /Determined 
1-4 /  Additional  controls 
not                              
                             
required.

PRIORITY INDEX TABLE

TARGET PERIOD
RISK INDEX FOR
IMPLEMENTATION
1-4 NA
5-9 Within 3 Months
10-15 Within 1 Month
16-20 Within 15 Days
 20-25 Immediate

SUMMARY FOR ADDITIONAL CONTROLS

A Elimination
B Substitution
Engineering
C
Control
Signage /
Warning /
D
Administrative
Control
Personal
E Protective
Equipment

3.5.2 Arriving at Existing Controls

Description Coding
a.       AWARENESS AWS
b.      TRAINING TRG
c.       PERSONNEL PROTECTIVE EQUIPMENT  PPE 
d.      STANDARDS OPERATING PROCEDURE /  
SOP / WI
WORK INSTRUCTIONS
e.       SIGNAGE SGE
f.       WARNINGS WRG
g.       LEGAL TESTING WITH RECORDS LTR
h.      ADMINISTRATIVE CONTROL ATC
i.        WORK PERMIT SYSTEM WPS
j.        ENGINEERING CONTROL EGC
k.      SUBSTITUTION STN
l.        ELIMINATION EMN

3.5.3 Norms for Reducing Risk Level

TABLE VI : VALUES FOR CONTROLS

Controls
AWS+ TRG+ PPE+ WI/SOP
AWS+ TRG+ PPE+ WI/SOP + SGE+ WRG+ ATC
AWS+ TRG+ PPE+ WI/SOP + SGE+ WRG+ ATC+ WPS
AWS+ TRG+ PPE+ WI/SOP + SGE+ WRG+ ATC+ LTR
AWS+ TRG+ PPE+ WI/SOP + SGE+ WRG+ ATC+ WPS+ EGC
 Rating for Hazard Severity
Social
Receipt of multiple
complaints/grievances on same
topics from (or to) government
agencies/bodies; Work
interrupted.
Receipt of multiple complaints
on same topics from (or to)
government agencies/bodies.
Work temporarily interrupted.
Receipt of multiple complaints
on varying topics from (or to)
government agencies/bodies or
from stakeholders. Work not
interrupted.
Receipt of multiple complaints
from external
sources/employees
Localised community
complaints/grievances.
Rating for Likelihood of Occurrence
Risk Priority Matrix
Reputational
Very significant legal
penalties; sustained national
adverse media coverage;
boycotting of the company;
site closure from regulatory
intervention.
Major breach of legislation
considerable legal penalties;
major national media
coverage and stakeholder
concerns.
Serious breach of legislation
and possible warnings,
moderate legal penalties.
Short-term stakeholder and
media concerns/coverage.
Minor legal issue of non-
compliance, minor media
coverage or attention.
No operation disruption, low- Loss of function of facility up to
level legal issue. No media
coverage or attention.
Equipment Damage
Loss of function of facility for
more than 8 hrs & or repair
costs typically Rs. 5 Lakhs &
above.
Loss of function of facility for 4
to 8 hrs or repair costs typically
Rs.2 Lakhs to Rs.5 Lakhs
Loss of function of facility for 2
to 4 hrs or repair costs typically
Rs.1 Lakh to Rs.2 Lakhs
Loss of function of facility for 1
to 2 hrs or repair costs typically
Rs.0.5 Lakhs to Rs.1 Lakhs
1 hour or repair costs typically
up to Rs.0.5 Lakhs
ONTROLS
Reduce the risk value by
2
3
4
5
6
 Material Damage

Lost of material typically Rs.10

Lakhs & above

Loss of Material typically Rs.5

Lakhs to Rs.10 Lakhs

Loss of Material typically Rs.3

Lakhs to Rs.5 Lakhs

Loss of Material typically Rs.1

Lakhs to Rs.3 Lakhs

Loss of material typically up to

Rs.1 Lakhs