Beruflich Dokumente
Kultur Dokumente
Biopolymers
Bild: Siemens
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 1
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
Biopolymers
Sustainable development
[2]
[14]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 6
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Overview – Historical background
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 7
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Overview – Historical background
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 8
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Overview – Historical background
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 9
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Overview – Historical background
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 10
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Overview – Historical background
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 11
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
“[...] Nothing remains forever in the oil sector, and prices are already rising for
quite some time. [...] The oil sector is unstable due to geopolitical and economic
crises. [..] The difference between production capacity and consumption is
increasing. Therefore, sooner or later, there may be a collapse.”
Leonardo Maugeri/ Researcher at Harvard Kennedy School
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 14
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Market size - Comparison
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 15
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Market size - Analyse
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 16
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Involved concepts
» Biopolymers
» Applications
» Future
5,3 trillion
liters/ year *
Million of years
Bio-ethanol Bio-ethylene
(Bio-PE) HDPE, LDPE,
PV, PUR’s, PVC, PA’s [1]
[28]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 19
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Life Cycle of Bioplastics
[29]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 20
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
“Bio-based X Biodegradable” - polymers
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 21
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Degradability
Degradability
Intracellular
Starch /
Degradability
Cellulose
PLA
PCL
PVAL
Degradable Petroleum-based
Degradable Bio-based
• Ex.: starch-based polymers and their blends, polymers based on sugar, vegetables oils
» Anaerobic biodegradation
• Soil
- DIN EN ISO 17556/ JISK 6955
•OECD 208 [1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 25
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Degradability – Tests / Composting
Composting
Green Pla
DIN EN EN 13432 DIN EN
Reference ASTM D6400 DIN EN 13432 identification DIN EN 13432
13432 ASTM 13432
standard system
D6400
Logo
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 27
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Principles of polymers production - Polyaddition
» Definition: method where monomers are added one by one to an active site
on the growing chain without by-products. Based on protons transference and
opening the double bond.
» Components:
molecules with carbon-carbon double bonds or with triple bonds
molecules containing with bifunctional groups
[13]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 28
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Principles of polymers production - Polycondensation
[30]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 29
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Principles of polymers production - Polymerisation
» Components:
unsaturated monomers
initiators
[31] modified
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 30
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 32
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymer- Production and Capacity
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 33
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymer- Production and Capacity
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 34
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers- Potential substitutes
Starch - + + + + - - - -
PLA - + - + + - + + -
PHB - + - ++ + - - - -
PHBHx + ++ ++ ++ + - - + -
[5]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 35
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers- Process production
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 36
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio- based polyesters
» PLA
Starch, Bigenic
wast material
Corn
» Characteristics
H2O Hydrolytic Corn-based
Cracking Starch
Thermoplastic
Molecular weight: 100000-300000
High resistant to attack by
microorganisms
High elastic modulus, rigidity,
transparency
Good biocompatibility and moldability
[9]
[5]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 37
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio- based polyesters
» Applications
[5]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 38
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio- based polyesters
» PHA
» Characteristics
» Biotechnological production
Bacterial fermentation
Synthesis in genetically modified plants
Enzymatic catalysis in cell-free systems
[5]
[17] [9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 40
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio- based polyesters
» Renewable sources:
recombinant and wild
microorganisms, transgenic plants, sources of glucose
and sucrose (Obs.: can also be produced by in vitro
process)
» Applications
Packaging industry
Printing & photographic industry
Other bulk chemicals
Medical implant biomaterials
Medical
Healthy food additives
Biofuels or fuel additives
[16]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 41
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio- based polyesters
[5]
» TPA
» Characteristics
» Applications
[5]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 44
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Cellulose based polymers
» Characteristics
Cellulose
Carbohydrates
Strong natural polymer
Fibers/cellulose
Biocompatibility
Easy to recycle by combustion
Very hygroscopic (expand as much as 90% in
water) Regenerated Cellulose
Good mechanical properties: high tensile cellulose derivates
strength and Young’s modulus, low coefficient
of thermal expansion
Cellulose
Fibers
ester
» Classification
Cellulose
• Regenerated cellulose Filmes
ether
• Cellulose derivates
[1] modified
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 45
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Cellulose based polymers – Global production
10%
Cellulose ester
25%
Cellulose ether
Regenerated cellulose
65%
[1] modified
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 46
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Cellulose based polymers
» Regenerated cellulose
» Characteristics
» Applications
[21] [20]
» Cellulose derivates
» Classification
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 49
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Cellulose based polymers
» Applications
Cellulose ether
Cellulose ester
» Bio-PE
Drop-in-solutions
» Characteristics
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 52
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Bio-based polyolefins
» Applications
food packaging
cosmetics
personal care
automotive parts and toys
Cables and pipes
Textiles
» Bio-PUR
» Characteristics
» Applications
» Bio-PAs
» Characteristics
» Renewable sources
[3]
Ricinus communis - Castor oil plant
» Manufacturing routes:
New routes
− Fermentative (Drop-in-solution) - PA 6,
PA 66
− Based on natural material lysine
(animals, vegetable proteins) - PA 5.10
− Butadiene as feedstock based on
bioethanol [9]
» Applications
Automotive
Offshore pipes
Consumer goods
Electronic materials [35]
[36]
» Bio-PET
» Characteristics
» Appications
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 62
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Density
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 63
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Modulus of
elasticity
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 64
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Tensile strength
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 65
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Charpy impact
strength
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 66
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Hardness
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 67
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Glass transition
temperature
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 68
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Melting range
temperature
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 69
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Tm vsTg
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 70
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Biopolymers vs. Conventional: Shrinkage
[1]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 71
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 73
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Applications - Overview
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 74
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Index
» Introduction
» Motivation
» Concepts involved
» Biopolymers
» Applications
» Future
[9] modified
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 76
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Theoretical minimum and maximum yields per
acreage of Biopolymers
[9] modified
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 77
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Land use of Biopolymers
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 78
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Future
[9]
© 2013 Renewable Resources Engeneering / Biopolymers
FH Schmalkalden, Fakultät Maschinenbau 79
Renewable Resources Engineering / Biopolymers
Ruben Schlutter
Future – 3rd Generation
Biopolymers