Beruflich Dokumente
Kultur Dokumente
Parts Manual
D3 Crawler
S/n 79U4709 & Up
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
CT-P-D379U4709
CONTENTS
ALPHABETICAL INDEX OF GROUPS __ 3
CONVERSION EaUIVALENT
QUICK
TABLES INSIDE BACK COVER
ORDERING PARTS- ______________ 2
REFERENCE GUIDE
aUICK REFERENCE
CHART INSIDE FRONT COVER TO MAJOR SECTIONS
USING THE PARTS BOOK __________ 2
BASIC ENGINE
LUBRICATION SYSTEM
COOL. NG SYSTEM
INTAKE AND
EXHAUST SYSTEM
FUEL SYSTEM
AND GOVERNOR
PARTS BOOK STARTING AND
03
ELECTRICAL SYSTEM
POWER TRAIN-
TRACTOR POWER TRANSMISSION UNIT
Plug - Oil Pan Drain ............... 14 Seal - Duo Cone - Front Idler ...... 97
Plug - Pressure Manifold ........... 24 Seal - Duo Cone - Track
Plug - Pressure Radiator ............ 19 Carrier Roller .................... 100
Plug - Timing - Flywheel .......... 13 Seal - Duo Cone - Track Roller '" .101
Plug - Transmission lub. Pressure .... 59 Seal - Fuel Filter lines to Gov. &
Plug - Transmission Oil Drain ....... 59 Fuel Inj. Pump ................... 35
Plunger - Fuel Tank ............... 38 Seal - Fuel Transfer Pump .......... 36
Power Take-off Drive ............... 60 Seal - Hydraulic lines to Tank ...... 126
Power Train Schematic .............. 52 Seal - Hydraulic Pump lines to
Precleaner - Air Cleaner ........... 23 Hydraulic Oil Filter .............. 126
Prescreener ....................... 24 Seal - Hydraulic Pump lines to
Protection Cap - Fuel Tank ......... 37 Hydraulic Oil Pump .............. 126
Protection Cap - Hydraulic Tank .... 107 Seal - Steering Clutch Control to
Pulley - Auxiliary Drive ............ 12 Control Valve ................... 76
Pulley - Fan Drive ................. 11 Seal - Transmission to Flywheel
Pump - Engine Oil ................ 15 Housing ........................ 59
Pump - Fuel Injection .............. 32 Seals - Fuel Pump Housing ......... 33
Pump - Fuel Transfer & Priming ..... 36 Seat - Standard ................... 135
Pump - Hydraulic Gear ............ 120 Seat - Suspension ................. 136
Pump - Piston - Backhoe .......... 125 Seat Belt .......................... 134
Pump - Transmission Oil ........... 61 Seat Belt - Suspended Seat ......... 132
Pump - Water .................... 20 Shaft - Bevel Gear ................ 69
Pump - Winch Gear ............... 65 Shaft - Rocker .................... 10
Push Rods ......................... 10 Solenoid Switch - Starting Motor .... 49
Sound Suppression Arrgt............. 140
Specifications ..................... 166
R Spring - Governor ................. 29
Spring - Front Idler Recoil .......... 96
Radiator .......................... 19 Spring - Valve - Intake & Exhaust ... 9B
Radiator Cap ...................... 19 Sprocket - Final Drive ............. 67
Radiator Guard .................... 92 Sprocket & Rim Replacement ........ 67
Radiator Hinged Guard ............ 91 Starting - Ether ................... 51
Rear· Window ..................... 151 Starting Motor - Electric - 12 Volt ... 49
Ring - Piston ..................... 8 Steering Brake ..................... 72
Rocker Arms - Intake & Exhaust .... 10 Steering Brake Pedal ............... 74
Rod & Piston ...................... 8 Steering Clutch .................... 71
Rods - Push ...................... 10 Steering Clutch Case ............... 70
Roll-Over Protective Structure - Steering Clutch Control ............. 76
Open .......................... 156 Steering Clutch Driven Drum ........ 66
Roll-Over Protective Structure - Support - Engine .................. 12
Arrgt. - Enclosed ................ 149 Support - Hyd. Control ............ 113
Roll-Over Protective Support - Transmission ............. 12
Structure Mounting ............... 80 Support & Seat .................... 134
Support - Undercarriage ........... 81
Suspension Assem. Seat ............. 137
s Sweep ........................... 162
Screen - Transmission Oil Control ... 62 Swinging Drawbar ................. 82
Seal - Cab Glass .................. 150 Switch - Cab Heater .............. 158
Seal -- Crankshaft ................. 7 Switch - Defroster ................. 159
Seal - Duo Cone - Final Drive ..... 67 Switch .- Ether Flow ............... , 51
Name Page u
Switch - Heat- Start .............. 41 Nome Page
Switch - Horn .................... 133
Switch - Light .................... 41 Undercarriage Support . . . . . . . . . . . • .. 81
Switch - Pressure - Horn " ........ 133 Universal Joint - Power Take-off .... 61
Switch - Pressure - Hour Meter ..... 139
Switch - Safety Transmission ........ 62
Switch - Solenoid ................. 49
Switch
Switch
-
-
Temperature .............. 51
Transmission .............. 46
v
Switch - Wiper ................... 148 Valve-Bank-Main Relief ............... 117
Valve-Bank ........................... 115
Valve-Breaker Rellef-Hyd .............. 107
Valve-Fuel Check-Fuel
T Injection Pump ........................ 32
Valve-Front Idler Relief ................. 96
Tank - Fuel ...................... 38
Valve-Front Idler Fill ................... 96
Tank - Hyd ....................... 106
Valve-Hydraulic Control ................ 113
Tappets .....................•..... 10
Valve-Lift Control ..................... 119
Thermostat - Water Temperature .... 20
Valve-Lift Control-Check ............... 120
Tools - Hand ..................... 163 Valve-Relief ........................... 117
Torque Control .................... 29 Valve-Relief-Ripper Cyl. .............. 118
Torque Converter ................. , 54 Valve-Ripper Control .................. 118
Torque Converter Cooler Lines ...... 21 Valve-Servo ........................... 127
Track - Sealed & Lubricated ....... 103 Valve-Steering Clutch Control ........... 75
Track - Sealed Non-Lubricated ..... 102 Valve-Ti It Control ..................... 117
Track Carrier Roller ................ 100 Valve-Transmission Hydraulic
Track Cleaner Bar .................. 104 Selector & Pressure Control ........... 63
Track - Guiding Guard ............ 99 Valves-Fuel Tank Drain &
Track Link - Sealed & Lubricated .... 103 Shut-Off Supply ....................... 38
Track Link - Sealed Non-Lubricated .. 102 Valves-Intake & Exhaust ................ 98
Trock Roller ....................... 101 Valve Mechanism ........................ 10
Track Roller Frame .............. .. 98 Valve Mechanism Cover .................. 10
Track Roller Guard ................. 100 Vandal ism Arrangement ................. 146
Track Shoe ........................ 102 Vandalism Guard-Instrument
Transfer Gear ..................... 58 Panel ................................ 146
Transfers ......................... 165 Vee Belt-Fan, Alternator
Transmission Arrgt .................. 53 & Crankshaft .......................... 11
Transmission - Planetary ........... 56
Transmission Control .............. 28-55
Transmission Oil System Control ...... 62
Tube - Fumes Disposal ............ 17
w
Tube - Front Housing Vent ......... 20 Water Heater ..................... 22
Tube - Fuel Pump to Transfer Water Lines ....................... 20
Pump .......................... 33 Water Pump ...................... 20
Tube - Fuel Transfer & Priming Winch Drive Arrgt. ................ 64
Pump to Fuel Filter ............... 35 Winch Pump & Lines ............... 65
Tube - Steering Clutch Control Windshield Washer ................ 161
to Bevel Gear Case .............. 53 Wiper - Windshield ............... 160
Tube - Transmission Filler .......... 53 Wiring - Cab ..................... 148
Tubes - Fuel Tank to Inj. Pump ...... 37 Wiring Diagram ................... 42
BASIC ENGINE 8A
·
16 9L9889 PI N----------- -- - --- - --- ---- --- -- 1
BEARING GROUPS AVAILABLE:
i
C INDICATES CHANGE 4N4705-BEARING GRP. ------14-std. bearings)------1
4N4706-BEAR I NG GRP. ---- --- ---- ------ --------- --1
14 4-.010 in. 10. 26 mm) undersize
4N4714-BEARING GRP. ---------------------------1
4-.020 in. 10. 51 mm) undersize
9L9612-PI STON RING GROUP--------Istd. )--------1
153455 IComplete set of Rings for one Std. Piston)
7 -4-1
REF. PART DESCRIPTION OTY.
NO. NUMBER
12
j NOT PART OF 8N4079 CONNECTING
ROD AND PI STON GROUP
182317
C INDICATES CHANGE
REF. PART
NO. NUMBER DESCRIPTION OTY
5 9 BOLT ----------------------------
3 B4SD6 LOCKWASHER--------------------
2 6S4087 GUARD ASSEM. ------------------
3 7M 706 KNOB---------------------------
4 6S 3849 lEVER---------------------------
6S379 0 PLATE --- ------------------------
C 5 4B 1280 SCREW--------------------------
6 6S8892 LOCK ASSEM. -------------------
7 6S 4451 5HAFT ---------------------------
8 384617 COlTER PIN----------------------
I 9 6K3427 PIN-----------------------------
I C 10 3 B4621
6S9013
COlTER PIN----------------------
lEVER ASSEM. -------------------
I 11 9H2400
(I ncludes)
BEARING--------------------- 3
I
I
12 6S 3903 BRACKET AS5EM. ----------------
(Includes)
1
I 13 4 K465 8 STUD-------------------------
!C 6S 9199 WASHER----------------------
I
I 12
I ~IL--36
23-36
TRANSMISSION
CONTROl
, - ---
'------...\....
"
26 6S 3892 SHAFT ASSEM. ------------------
27 2M8908 KNOB ---------- -----------------
28 6S 6912 lEVER ASSEM. -------------------
1
1
1
-@' 29 105117 NUT ----------------------------- 2
30 404971 SPR I NG------------------------- 1
14 653819 5HAFT --------------------------- 1 6S 6915 ROD-------- -- -- -------- ---- -----
WASIf:R-------(use as required)-- 1
15 T883 4
31 3B4607 COlTER PIN--------------------- 2
C 16 659025 lEVER A5SEM. --------~---------- 1 4B4276 WASHE R-- ---- -- -------- --------- 4
!Includes) 32 6S3848 SHAFT --------------------------- 1
17 9H2400 BEAR I NG--------~------------ 2 C 6S9031 BLOCK ASSEM. ------------------ 1
18 5L4872 ROO------------- --- -- -- --- ---- -- 2
33 (Includes)
19 lA8285 NUT--------- --------------------- 6
4H2610 BEAR I NG----------- ------ --- I
20 7H3641 ROD ENO------------------------- 6
C 34 6S9021 lEVER ASSEM. ------------------- 1
C 21 182790 BOLT ----------------------- ------ 2
(Includes)
104716 NUT ---~------------------------- 6
22 6 35 9H2400 BEAR I NG---- ----- --- -------- 2
3B4505 LOC KWASHER ------ - ~- ---- - --~ --- 36 6H3956 PI N-- --- -- ---- -- --- --- --- --- ---- 3
C 13 659016 lEVER ---- --- --- ---- -- -- ~- --- ---- 1
1 C 37 IH5514 BOLT --- ----~---- ---------------- 2
24 653879 ROO-- -- -- ---- -- -- ------- --- --- -- C 38 5K3546 PLUG --------------------------
25 187182 BOLT ---- -------------------- ---- 2 1
C INDICATES CHANGE 217161
9 10
REF. PART DESCRIPTION QTY
NO. NUMBER
5 2H4145 SEAL--------------------------- 1
9J113 ROo----------------------------- 1
6 184205 NUT----------------------------- 2
9J 703 ROo----------------------------- 2
7 184204 NUT----------------------------- 4
8 9J120 HOUSING----------------------- 1
9 9J 718 VALVE GROUP------------------- 2
10 9J 715 ~ALVE GROUP------------------- 1
(Separate Illustrationl
154041
155600
DIMENSIONS
ATT ACHMENTS
Additional equipment such as Front Pull Hooks, Lighting System, Swinging Draw-
bar, Suction Fan, Seat Belt, Operator Protective Cab, Defrosting Fan, Windshield
Washer and Wiper, etc., are available at extra cost. Consult your Caterpillar Dealer.
Serial number plate is located on the right-hand side of the cylinder block, on the
right-hand outside of the dash assembly and on top of the bevel gear case under the
seat.