Beruflich Dokumente
Kultur Dokumente
Control - Engine Shutdown C-3 5 Solenoid - Up Shift A-14 25 21 A - 7I-5546 7 Contacts 113 OR OPR MON PANEL 6+ SWITCHED 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT
22 Diagnostic Connector 121 YL BACKUP ALARM TO LAMP 540 WH TURN SIGNAL INDICATOR LEFT
Control - Neutral/Start F-15 6C Speedometer F-2 A 28 41 16
35 13 23 (Starting And L - 7I-5545 122 BU AUX CKT A510 OR A/C PRESSURE CUT OUT SW SIGNAL 1
34 25
Control - Supplemental Steering E-1 7 Switch - Backup Alarm D-11 29 18 B Charging) D-12 A Actual Gear Indicator D-10 123 WH AUX CKT Lighting Circuits
7
Control - Traction Aid D-15 B Switch - Blower E-11 16 33 15 12 124 GN A/C 602 WH DOME LAMP
26 20
20 Contacts P - 8W-8484 126 PK XMSN CONT 604 OR STOP LAMP
Control - Transmission E-13 B Switch - Body Raise (Trans) D-13 B 19 27
24 2 132 PK AETA CONT 605 YL TURN LAMP - LEFT
22 19 17 L - 7I-5545 Engine Shutdown
Distributor - Transmission Speed E-15 8C Switch - Brake Master Cylinder Overstroke A-10 30 3 20 136 GN SUPPL STER 606 GY TURN LAMP - RIGHT
40 10
3 D Y - 8X-7271 C-13 * Control C-3 610 OR HEAD LAMP BASIC
14 15 137 OR SUPPL STER MOTOR FUSE
Dryer - Air A-8 9 Switch - Brake Oil Temp (EMS) A-9 18 37 P-8W-8484 A - 7I-5546 138 GN AUTO LUBE PUMP TO PAYLOAD MON 611 PU HEAD LAMP HI
9 9 21
Flasher E-5 A Switch - Brake Retarder Press F-15 31 20 30 * Operator Monitor D-2 13 C Not Used C-10 139 OR AUX CKT 614 PU PARK/TAIL/DASH LAMP
Electrical System
227 BK XMSN ID CODE 3 715 GN XMSN LEVER CODE 5
Meter - Service E-13 B Switch - Refrigerant Press (AC) B-7 37 * Shift Lever Switch D-11 13 C R - 7I-4854 D-15 231 BK XMSN SW 716 BU XMSN LEVER CODE 6
C D
Y - 8X-7271 H - 7I-58I8 237 BK KBI ETHER CONT GROUND 720 PU XMSN BRAKE SW
Module - Stop/Tail Lamp B-14 12 Switch - Running Lamp E-3 A 7 9
Rear Compartment Right Side Wall Z - 7T-34I8 A-13 K - 8W-8403 B-11 Basic Machine Circuits 721 BR XMSN GEAR CODE 1
Monitor - Operator (EMS) D-1 A Switch - Secondary Brake Press (Trans) E-15 36C Z - 7T-3418 H - 7I-5818 301 BU Starter No. 1 Sol 722 WH XMSN GEAR CODE 2
Of Rear Compartment
Motor - Brake Retract A-11 13 Switch - Service Brake Press (Traction) E-15 38C 1 * Transmission Switch A-13
5 Contacts 19 Not Used B-7 302 OR STARTER NO. 1 RESISTOR TO DIAGNOSTIC 723 OR XMSN GEAR CODE 3 772B: 773B:
A - 7I-5546 H - 7I-5818
64W190-299 63W3733-4199
304 WH STARTER NO.1 RELAY NO. 1 OUTPUT 724 YL XMSN GEAR CODE 4
Motor - Starting A-6 14 Switch - Service Brake Press (Trans) E-15 39C
G - 8X-I249 22 Not Used
A F-3 A-5 306 GN
STARTER RELAY COIL TO NEUT START SW
Motor - Supplemental Steering A-7 15 Switch - Service Clear (Trans) E-13 B OR KEY SW 725 GN XMSN GEAR CODE 5
A - 7I-5546 P-8W-8484 KEY SW TO NUET START SW OR VMIS
307 OR
Motors - Blower E-10 16 Switch - Service Set (Trans) F-13 B A B 8 C P - 8W-8484 E-8 17 C ZZ - 8X-1482 D-9 SENSOR MODULE 726 BU XMSN GEAR CODE 6
308 YL MAIN POWER RELAY COIL 727 GN SUPPL STER MOTOR RELAY
Pickup - Engine Speed (Tach) A-4 17 Switch - Shift Lever D-11 29 11 29 16 C - 8W-8300 T - 7I-5825
7 9 20 310 PU START AID SW TO START AID SOL 728 BU SUPPL STER CONT SW
5 31
P - 8W-8484 C-10 TT - 7I-5823 B-1
Relay - Brake Retract C-6 A Switch - Start Aid D-3 A 311 WH START AID SOL TO TEMP SW 733 BR SWITCHING GEAR CODE 1 FRONT
4 9 F - 8X-I250 U - 7I-5824
Relay - Main Power D-6 A Switch - Stop Lamp Press (Module) F-15 39C 28 21 313 GY STARTER NO.2 RESISTOR TO SIAGNOSTIC 734 WH SWITCHING GEAR CODE 2 FRONT
14 4 A P-8W-8484 E-7 TT - 7I-5823 B-1
37 10 314 PU STARTER RELAY TO NO. 2 OUTPUT 735 OR SWITCHING GEAR CODE 3 FRONT
Relay - Starter A-6 10 Switch - Supplemental Steering E-3 A 20 26 35 17 9 Contacts L - 7I-5545 321 BR BCKP ALARM LAMP TRAVEL ALARM 736 YL SWITCHING GEAR CODE 4 FRONT
24 15
Relay - Supplemental Steering Motor A-7 10 Switch - Steering Flow A-8 40 20 19 Diagnostic Connector E - 7I-5822 326 PU KEY SW "C" TERM
21 22 27
737 GN SWITCHING GEAR CODE 5 FRONT
23
12 B (Transmission E-12 * Stop/Tail Lamp Module B-14 327 PK SHUTDOWN SOL 767 WH AETA PICKUP POWER
Resistor - Blower Speed E-10 16 Switch - Thermostat E-11 16 15 16 2
19 14 P - 8W-8484
3 7 H - 7I-5818 768 OR AETA PICKUP XMSN
Resistor - Starter/Diagnostic Conn A-6 14 Switch - Traction Aid Test D-3 A 41 22
9 33
13 25 10 C Neutral/Start Control F-15 Not Used B-5 403 GN ALTERNATOR (R) TERM. 769 BU WHEEL SPEED PICKUP LEFT
34 30 20
Sender - Brake Oil Temp (Gauge) A-9 18 Switch - Transmission A-13 25 40 405 GY OPR MON OIL PRESS. (LO SETTING) 770 GN WHEEL SPEED PICKUP RIGHT
18 P-8W-8484 406 PU OPR MON COOLANT TEMP 772 BR AETA RETARDER SW
Sender - Coolant Temp (Gauge) A-3 19 Switch - Transmission Filter Press (EMS) A-9 41 11
22 21 Supplemental Steering 4 Contacts L - 7I-5545 407 PK OPR MON CONVERTER/RETARDER OIL TEMP 773 GY AETA SERVOVALVE
Sensor - Transmission Speed A-13 20 Switch - Transmission Oil Temp (EMS) A-9 41 Control E-2 A Actual Gear Indicator D-10 408 WH OPR MON SYSTEM AIR PRESS 774 YL AETA SOL LEFT
409 OR OPR MON NEUT
Sensor - Wheel Speed (LH) B-15 21 Switch - Turn Signal D-5 A A - 7I-5546 L - 7I-5545 775 BR AETA SOL - RIGHT
410 WH OPR MON ACTION ALARM
Sensor - Wheel Speed (RH) A-15 22 Tachograph F-12 B
12 C Not Used E-7 * Body Raise Switch D-13 777 PU BRAKE RELEASE MOTOR
411 PK OPR MON ACTION LAMP 794 YL PAYLOAD MON XMSN SPEED
A - 7I-5546 L - 7I-5545
Solenoid - 4 Way A-14 23 Tachometer 8 412 BU OPRR MON COOLANT FLOW 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
C P-8W-8484 E-8 23 C LL - 2A-7073 F-14
Solenoid - Air Conditioner Clutch A-3 24 8 Contacts 413 BR OPR MON FUEL PRESS. 892 BR DATA LINK (-)
A - 7I-5546 V - 7I-5609 415 GN OPR MON TEST SW 893 GN DATA LINK (+)
Machine locations are repeated for components located close together. A Q - 7I-5849 E-5 * 4 Way Solenoid A-14 417 GY PRIMARY STER SW 918 OR ENG OVERSPEED LIGHT AND HORN
A = Components located in dash area A - 7I-5546
Machine Harness Connector And Component Locations
419 YL OPR MON PARKING BRAKE 919 GN ENG OVERSPEED TEST SW
B = Components located behind operator's seat. A Q - 7I-5849 E-5 426 BR OPR MON POWER TRAIN OIL FILTER 930 BR BRAKE RETRACT SW TO RELAY COIL
C = Components located in rear compartment. Machine locations are repeated for connectors located close together. 437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER 943 OR TEHC SWING- JOY 2
441 OR ENG COOLANT TEMP GAUGE
* = Connector is located at the component 446 PU BRAKE OIL TEMP GAUGE
A983 BU ENG THROTTLE CONT - SIGNAL
B770 YL FAN CONTROL SOLENOID POSITIVE
A = Connector is located behind the dash. 449 BU SPDOM SENDER (SIGNAL NO. 1) B771 BR FAN CONTROL SOLENOID RETURN
B = Connector is located behind the operators seat. 450 YL TACH SENDER B943 PK START AID CONT LAMP 1 OUTPUT
COMPONENT IDENTIFIER (CID) LIST FAILURE MODE IDENTIFIER (FMI) LIST FUSE - A component in an electrical circuit that will open the circuit if too much current flows
FMI No. Failure Description through it.
Electronic Programmable Transmissionn Control II 0 Data valid but above normal operational range.
The circle indicates that the component has screw terminals and a wire can be disconnected
(EPTC II) (MID No. 027) 1 Data valid but below normal operational range. from it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
CID No. Component 2 Data erratic, intermittent, or incorrect. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3 Voltage above normal or shorted high.
168 Electrical System Voltage
4 Voltage below normal or shorted low.
190 Engine RPM Sensor No circle indicates that the wire cannot be disconnected from the component.
5 Current below normal or open circuit.
248 CAT Data Link SENDER - A component that is used with a temperature or pressure gauge. The sender
6 Current above normal or grounded circuit.
269 Sensor Supply measures the temperature or pressure. Its resistance changes to give an indication to the
7 Mechanical system not responding properly.
T gauge of the temperature or pressure.
627 Parking Brake Switch 8 Abnormal frequency, pulse width, or period.
650 Harness Code 9 Abnormal update.
672 Torque Converter Output Speed Sensor 10 Abnormal rate of change.
This indicates that the component has a wire connected to it that is connected to ground. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
11 Failure mode not identifiable.
700 Transmission Gear Switch It has a coil that makes an electromagnet when current flows through it. The electromagnet
12 Bad device or component.
701 Transmission Output Speed Sensor 13 Out of calibration.
can open or close the switch part of the relay.
702 Shift Lever Switch
704 Service Brake Pressure Switch This indicates that the component does not have a wire connected to ground. It is grounded CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
705 Body Raise Switch by being fastened to the machine. much current flows through it. This does not destroy the circuit breaker and it can be reset to
706 Body Up Switch become part of the circuit again.
707 Up Solenoid
708 Down Solenoid SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
709 Lockup Solenoid that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
919-GN
415-GN
200-BK
BU-18 7 123-WH 470-PU 7N-9967
L41 L41 SPEEDOMETER
BR-18 8 132-PK 794-YL 123-WH 123-WH
L42 L42 F LAMP F
F WH-18 3 126-PK 707-PU 3T-6256
G F
614-PU
STOP 121-YL 202-BK 5D-0019 IGN 411-PK ACTION
+
NEUTRAL START P F LAMP
LAMP SW 122-BU 614-PU 614-PU 614-PU 200-BK 614-PU 201-BK
F
SIG
CONTROL 2M-9346 SEND 7N-9967
L15
614-PU 614-PU 614-PU 450-YL 614-PU 200-BK
7X-1362 L42 L42
103-YL-14
449-BU
A A GND
-
614-PU
LAMP
614-PU
103-YL-14 728-BU 614-PU 614-PU TACHOMETER 200-BK F G
RETARDER L1 L1 L32 L32 F 5D-0019
605-YL 8C-5469 539-BU RIGHT TURN
BRAKE SW 200-BK 606-GY A G 200-BK 200-BK 200-BK
540-WH
454-GN
LAMP
611-PU
539-BU
411-PK
201-BK
3E-2035 L36 L36
604-PU 727-GN 727-GN 200-BK 1 454-GN 200-BK 7N-9967
A L44 L44 L6 L6
200-BK
200-BK
327-PK-14 B954-YL B954-YL 9 449-BU
BK-18 1 454-GN TACHOGRAPH 450-YL 411-PK 411-PK 4 411-PK 918-OR
L25 L25
BK-18 2 200-BK 7D-1513 201-BK 201-BK 201-BK 201-BK 7 201-BK
L LL LL EPTCII 943-PK 611-PU-14 6 611-PU
LL L37 L37
1 D996-PU SERVICE 113-OR 113-OR 113-OR 3 540-WH P
SET SW DD P L26 L26
202-BK 3 D997-YL 107-WH-14 107-WH-14 107-WH-14 107-WH-14 L24 200-BK 200-BK 5 539-BU 450-YL 4
L8 1 L24 L37 L37
202-BK
2 202-BK 9D-3721 614-PU 2 A 136-GN 237-BK 2 308-YL KEY ENG OVRSPD 918-OR 5 TO ENGINE
L 2 L25 L7 WARNING LAMP L9 OVERSPEED
202-BK 4 202-BK 123-WH 1 1 138-GN 138-GN 138-GN 138-GN 200-BK-14 B946-OR 8 307-OR START SW F 123-WH 1
L48 L48 3 R 7N-9967 CONTROL
2 202-BK 202-BK LL LL A 2 200-BK-14 308-YL 9G-7641 200-BK 2
L25
918-OR
1 720-PU 720-PU EPTCII 200-BK-14 200-BK-14 308-YL 308-YL 308-YL 308-YL A G 326-PU G 405-GY 3
200-BK
200-BK
200-BK
L8 L8 SERVICE C OFF
706-BR 326-PU 326-PU 326-PU 326-PU 8 308-YL 919-GN 6
CLEAR SW SERVICE METER S ON
BK-18
BK-18
200-BK-14
L 200-BK P P 521-YL-14 123-WH 123-WH 1 123-WH 123-WH SUPP
L43 L45 L45 L43 L43 G 2 3 STEERING
449-BU 200-BK
- +
403-GN 522-WH-14 200-BK 9 462-YL 727-GN SUPP G
SECONDARY SERVICE SERVICE/RETARDER L41 L41 LAMP
794-YL 200-BK 124-GN-14 124-GN-14 2 200-BK STEER SW
BRAKE SW BRAKE SW BRAKE A A 7N-9967
707-PU 202-BK 200-BK-8 410-WH 410-WH 3 310-PU 123-WH 6T-3990
200-BK
3E-2033 3E-2034 TEE P A B998-BU
470-PU 201-BK-14 209-BK 126-PK 126-PK 10 462-YL 462-YL
SERVICE A
202-BK B998-BU 200-BK OPERATOR STATION
L5 L5 L9 L9
L37
BRAKE SW CAB GROUND A
L4
3E-2034 L10 L10
4
1
3
2
5
L40 L40 A A A L11 L11
202-BK
N
L25
L35 L35 L52 SUPPLEMENTAL
3
7
1
2
5
6
4
3
7
8
5
6
2
4
1
9
4
5
3
6
1
2
7
8
614-PU
200-BK-14
522-WH-14
521-YL-14
522-WH-14
124-GN-14
123-WH
105-BR
126-PK
R L39 L39 PANEL LAMP P P P F STEERING CONT
E 200-BK-14 BK-14 E
200-BK
200-BK
B946-OR
113-OR
B998-BU
7N-5876
B943-PK
410-WH
EMS
1
2
5
4
3
6
8
9
7
138-GN
136-GN
306-GN
307-OR
727-GN
707-PU
411-PK
201-BK
123-WH
B954-YL
327-PK-14
107-WH-14
308-YL
614-PU
470-PU
326-PU
449-BU
728-BU
794-YL
450-YL
200-BK
202-BK
126-PK
BK-18 1 767-WH D966-PU 6 PK-18 SERVICE A G
307-OR
105-BR
L1
237-BK
308-YL
L8 L8 N P 3E-5184
BK-18 2 772-BR D997-YL 7 WH-18 CLEAR 614-PU 4 614-PU 200-BK P
123-WH
DIAGNOSTIC CONNECTOR
307-OR
409-OR
306-GN
200-BK
470-PU
614-PU
891-BU
126-PK
BLOWER SW
123-WH
L THERMOSTAT
200-BK
441-OR
415-GN
919-GN
918-OR
446-PU
449-BU
202-BK 1 BU-18 200-BK MOTOR 103-YL-14 103-YL-14 3 103-YL-14 103-YL-14 200-BK 6 BR-18
450-YL
200-BK
6P-3236 3E-5464 N
202-BK 3 BR-18 A 126-PK N 123-WH 2 102-BU-14 102-BU-14 200-BK 3 OR-18
L5
A
893-GN 9 OR-18 DATA LINK + B 202-BK 200-BK-14 2 122-BU 8 610-OR-14 9 PK-18
109-OR
101-RD
200-BK
200-BK
112-PU
105-BR
308-YL
308-YL
A L5 L42
1
2
3
4
5
6
7
8
892-BR 10 YL-18 DATA LINK - D 893-GN 515-GY-14 1 WH/RD-14 121-YL 5 619-GN-14 610-OR-14 G 200-BK 5 PU-18 STER SW
BLOWER G6 5
200-BK
200-BK
GY-18 7 449-BU 202-BK 4 RD-18 E 892-BR 126-PK 126-PK 1 139-OR 200-BK 200-BK 8 BK-18 GROUND
200-BK
SPEED
102-BU-14
L48
103-YL-14
9G-8697 L13 G
+ BATTERY WH-18 1 123-WH 126-PK 5 PU-18 C 200-BK 132-PK 9 930-BR 614-PU 308-YL 2 YL-18 KEY SW
614-PU
1 L43 9 PANEL
PYLD MNTR YL-18 3 794-YL 202-BK 8 BK-18 F 124-GN-14 403-GN FLASHER 7 700-PK 619-GN-14 728-BU 4 BU-18 STER SW
2 G 8 LAMP
PK-18 5 202-BK D983-PK 2 GN-18 ABUS SHIFT G 521-YL-14 BK-14 136-GN 8D-6946 6 767-WH 136-GN 1 WH-18 + BATTERY
5 L10
EPTCII
G 7N-9967
L48
GROUND BK-18 2 202-BK L H 515-GY-14 515-GY-14 411-PK 138-GN 943-PK 10 614-PU 403-GN 7 GN-18 ALTERNATOR
L24 L24 A A 3
123-WH
123-WH
306-GN
614-PU
SPEED IN GN-18 6 710-GN J 515-GY-14 450-YL 415-GN 107-WH-14 173-YL 537-GN 614-PU
EPTC-II 4 G 2 G
201-BK
TRACTN AID OR-18 4 768-OR 711-BR 11 LEVER 1 516-GN-14 MOTOR 113-OR 113-OR 200-BK 727-GN 1 GN-18 MAG SW
103-YL-14
712-WH 12 LEVER 2 TRANSMISSION 3 N 410-WH G 614-PU 417-GY 2 GY-18 OPR PANEL
A L39 517-BU-14 12
XMSN 713-OR 13 LEVER 3 CONTROL 200-BK-14 2 409-OR 614-PU PANEL P
720-PU
706-BR
202-BK
202-BK
11
10
SPEED 3E-5390 A LAMP
9
4
8
7
1
2
5
6
3
614-PU
614-PU
N
614-PU
714-YL 14 LEVER 4 515-GY-14 1 WH/RD-14 123-WH 200-BK S S 614-PU
DISTRIBUTOR L BLOWER A A RUNNING F 7N-9967 OPERATOR
715-GN 15 LEVER 5 6 307-OR RESISTOR 123-WH 200-BK BACKUP ALARM 121-YL
L19
710-GN
470-PU
321-BR
202-BK
121-YL
D983-PK
126-PK
6
8
3
4
5
7
2
1
6
1
3
7
8
2
5
4
716-BU 16 GND VERIFY 12 112-PU 9G-1950 201-BK 201-BK BRAKE RETRACT 139-OR MONITOR
Q Q GAGE 6T-3989 G P
540-WH
706-BR 6 RETARDER 1 101-RD 201-BK-14 201-BK Q GAGES 123-WH 537-GN 1 537-GN 200-BK 8C-3508
539-BU
L1 L1 L49 L49
113-OR
107-WH-14
105-BR
105-BR
173-YL
202-BK
102-BU-14
103-YL-14
132-PK
720-PU 20 BRAKE 9 109-OR 201-BK 201-BK OPER MON 113-OR 604-OR 4 1W-3306 614-PU 113-OR 1 + BATTERY
123-WH
139-OR
138-GN
136-GN
122-BU
S
126-PK
L35
121-YL
L35
124-GN-14
8 8 308-YL 201-BK PAY MON 138-GN 606-GY 5 606-GY PANEL 201-BK 2 GROUND
SPARE
L39 L11 L11 5
10A
L39
L36
202-BK 27 5 105-BR 408-WH TRACTION AID 132-PK 605-YL 6 605-YL BRAKE LAMP 403-GN
L13
408-WH 3 ALTERNATOR
DIAGNOSTIC CONNECTOR
29 17
L40 L40
XMSN CONTROL 126-PK
6 S
539-BU 2 539-BU 139-OR
G 2 3 G RETRACT SW 7N-9967 426-BR 4 XMSN FILTER
L40 28 THROTTLE 16 201-BK W AIR DRYER 122-BU 540-WH 3 540-WH L13 6T-6066 405-GY
TRACTION AID S G 5 ENG OIL PR
L30
200-BK-14
733-BR 31 FRONT GR 1 14 314-PU 419-YL 419-YL S A 930-BR 200-BK 406-PU 6 COOL TEMP
539-BU
CONTROL L34 L50 L50 Q Q Q Q Q Q Q 2
540-WH
734-WH 32 FRONT GR 2 3 203-BK 446-PU 614-PU 407-PK
101-RD-10
7 CV/RTD TEMP
200-BK
200-BK
L19
3E-9224 3 S P LAMP OPERATOR MON/ PANEL
START/CHARGE
735-OR 33 FRONT GR 3 11 311-WH 407-PK 407-PK 408-WH 8 BK AIR PR
L2 L2 BACKUP VV
10A
10A
10A
10A
10A
10A
10A
R A L35 7N-5876 OVERSPEED LAMP
L34
TURN SW
450-YL
614-PU
200-BK
4 707-PU 736-YL 34 FRONT GR 4 13 313-GY VV 426-BR 426-BR FUSES L11 L11 409-OR 9 NEUTRAL
XMSN SP 3 768-OR 3 768-OR 737-GN 35 FRONT GR 5 2 302-OR ALARM SW 321-BR 14 412-BU 412-BU 3K-8782 9G-5589 TEST SW 7N-9967 410-WH 10 ALARM
310-PU
462-YL
9G-7204 Q Q L19 6T-6066
+ BATTERY 1 132-PK 1 132-PK 126-PK 36 ID CODE 4 4 304-WH 13 L51 405-GY 405-GY 411-PK 11 LAMP
L51 FUSE HOLDERS
GROUND 2 202-BK 2 202-BK 30 7 207-BK 200-BK 12 1 126-PK 406-PU 406-PU 610-OR-14 412-BU 12 COOL FLOW
TEST 700-PK 5 700-PK 126-PK 126-PK 1 + BATTERY 19 VV 11 3 733-BR 413-BR 4K-5122 L15
415-GN
F 2 3 F 200-BK 413-BR
11 FUEL PR
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
112-PU-12
413-BR 13
707-PU
202-BK
L38 L15
14 4 767-WH 707-PU 707-PU 7 BED RAISE 15 6 8 321-BR TO 4 734-WH L35 403-GN 403-GN 437-BR 14 FUEL FILTER
103-YL-14
L40 A F
15 202-BK 2 GROUND 18 7 200-BK 10 121-YL 5 735-OR 437-BR 437-BR 919-GN 415-GN 15 TEST
410-WH
D TRANSMISSION D
201-BK
200-BK
BRAKE 9 772-BR 772-BR 218-BK 18 ID CODE 1 10 310-PU 310-PU SHIFT NEUTRAL 10 470-PU-18 7 470-PU 6 736-YL 201-BK 918-OR HEAD LAMP 611-PU-14 201-BK 16
L GEAR INDICATOR
+12V 5 767-WH 767-WH 767-WH 219-BK 19 ID CODE 0 20 LEVER SW GROUND 2 202-BK-18 9 202-BK 7 737-GN 441-OR 919-GN 105-BR BREAKER 611-PU-14 START 201-BK 18
2
1
3
4
9W-0681 3T-2662 HEAD LAMP AID SW
310-PU
8 202-BK 703-BU 3 UP SOL A GND VERIFY 1 716-BU-18 6 716-BU 2 202-BK 405-GY 105-BR 419-YL 19 BRAKE ON
707-PU
202-BK
L9 W DIMMER SW A A 6T-6066
LEFT SP 6 769-BU 704-GY 4 DOWN SOL LEVER 5 9 715-GN-18 5 715-GN 123-WH 107-WH-14 102-BU-14 417-GY 17 PRIM STER
138-GN
707-PU
891-BU
202-BK
794-YL
15A Q 2H-1855 ABBREV COLOR
767-WH
3
5
1
4
2
6
2
1
3
4
5
RIGHT SP 7 770-GN 705-PK 5 LKUP SOL LEVER 4 8 714-YL-18 4 714-YL 1 202-BK 450-YL 101-RD-10 20
RIGHT SOL 775-BR 709-OR 9 +V LEVER 3 5 713-OR-18 3 713-OR
L39
3 202-BK 200-BK AIR CONDITIONER T M G 2 3 G 310-PU
13 Q W 308-YL
LEFT SOL 12 774-YL 721-BR 21 GEAR 1 LEVER 2 4 712-WH-18 2 712-WH 2 202-BK 403-GN 101-RD-10 BREAKER L7 RD RED
PU
PU
BU
BK
202-BK
202-BK
202-BK
202-BK
107-WH-14
619-GN-14
PROP SOL 10 773-GY 722-WH 22 GEAR 2 LEVER 1 3 711-BR-18 1 711-BR 4 112-PU-12 307-OR
611-PU-14
327-PK-14
200-BK-14
ENGINE
105-BR
A Q Q OR ORANGE
5
1
2
4
3
L16
L34
101-RD-10
ID CODE 2 18 GEAR 3
540-WH
306-GN
SHUTDOWN/FS
200-BK
614-PU
326-PU
105-BR
614-PU
539-BU
ZZ L10 Q 15A YL YELLOW
ID CODE 3 19 215-BK 724-YL 24 GEAR 4 727-GN 112-PU-10 BREAKER
L49 L49 A TURN LAMP PK PINK
ID CODE 0 16 212-BK 725-GN 25 GEAR 5 728-BU 308-YL MAIN POWER 6N-8589
L50 L50 A BREAKER TRACTION AID BK BLACK
ID CODE 1 17 213-BK 202-BK 726-BU 26 GND VERIFY 136-GN 200-BK RELAY Q
W
L51 L51 BK 6N-8589 TEST SW GY GRAY
ID CODE 4 20 216-BK 202-BK 217-BK 17 ID CODE 2 200-BK 3T-0376 101-RD-10
103-YL-14
A 10A W 6T-6066 PU PURPLE
202-BK 227-BK 37 ID CODE 3 777-PU-10 109-OR 109-OR-6 173-YL
112-PU-14
R L47 A 15A G G BR BROWN
202-BK 710-GN 10 BODY 101-RD-6 109-OR-6 WW KEY 700-PK 767-WH
L17
XMSN SPEED L46 SUPPLEMENTAL
RAISE SW L46 L18 L18 L47 BREAKER GN GREEN
710-GN L 109-OR-6 101-RD-6 101-RD-6 STEERING L17
8C-5681 777-PU-10 9G-9487 BU BLUE
9G-9487
L34 L34 BRAKE Q L16 ACTION
112-PU-12 200-BK 410-WH 1 RD
306-GN
L31 L31 RETRACT Q W L16 ALARM
101-RD-10 112-PU-12 136-GN 103-YL-14 201-BK 2 BK
RELAY 15A Q 10A 9G-9813
201-BK-14 DOME & STOP M
L49 L49 A 3E-7279 A BRAKE RETRACT DOOR DOME
202-BK 201-BK 326-PU 1 LAMP
L33 WIRES THAT HAVE BATTERY VOLTAGE HEATER AND AIR CONDITIONER CIRCUIT. COURTESY LAMP BULB
202-BK 408-WH 306-GN 306-GN 2 200-BK 2 BK-18 BREAKER BREAKER
L26 L26 3T-8728 LAMP SW 8C-9678 7N-9943
408-WH 201-BK 113-OR 6 NOT WHEN THE KEY SWITCH IS OFF. 930-BR 1 BK-18 6N-8589 Q SYMBOL DESCRIPTION
L33 9D-4068
200-BK
201-BK 107-WH-14 3 USED 192-GN-10 M M P
Q 20A Q BLADE, SPADE, RING,
201-BK 209-BK 4 602-WH 3 WH-18 4
Q OR SCREW TERMINAL
327-PK-14 5 112-PU-10 103-YL-14 1 RD-18 614-PU 7 OR-18
WIRES THAT HAVE BATTERY VOLTAGE GROUND CIRCUIT.
192-GN-10
A 200-BK 2 BK-18 200-BK 2 BK-18 GROUND
W CIRCUIT CONNECTED
101-RD-10 ALT BREAKER 326-PU 6 WH-18 OFF (KEY)
WHEN THE KEY SWITCH IS ON. W L18 L18
101-RD-10 9S-4693 306-GN 5 YL-18 RESET
L2
P P
306-GN
A CIRCUIT NOT CONNECTED
L44
201-BK 472-OR 101-RD-6 327-PK-14 3 BU-18 ENG SOL
408-WH
201-BK
311-WH
304-WH
PARKING
302-OR
313-GY
314-PU
207-BK
203-BK
C P CONTROL C
BRAKE SW INTERNAL ELECTRICAL
727-GN
450-YL
1
2
3
9G-9287
327-PK-14
327-PK-14
3E-2033 GAUGE CIRCUIT. TURN SIGNAL CIRCUIT. CONNECTION TO SURFACE
OF COMPONENT
RD
BU
BK
CONNECTOR
EMS CIRCUIT. START AID CIRCUIT. L18 L18 ATCH WIRE, CABLE,
COMPONENT
L# CIRCUIT GROUPING
L50
L51
L31 TRACTION AID CONTROL CIRCUIT. TRANSMISSION CONTROL CIRCUIT. DESIGNATION
BRAKE
AIR SW
8T-9792 CAB / FRAME
ALL DASHED LINES ARE ATTACHMENTS.
L32
L46
L45
GROUND
722-WH
767-WH
709-OR
710-GN
723-OR
725-GN
472-OR
481-GN
481-GN
441-OR
403-GN
202-BK
704-GY
405-GY
202-BK
202-BK
721-BR
446-PU
426-BR
413-BR
406-PU
437-BR
726-BU
703-BU
412-BU
202-BK
216-BK
215-BK
213-BK
212-BK
202-BK
705-PK
219-BK
217-BK
218-BK
227-BK
202-BK
407-PK
201-BK
201-BK
724-YL
419-YL
STRAP AS. 7G-1060 IDENT PART NO. CHG LOC NOTE
P PARK/TURN
T LAMP HARNESS AS.
R L A A P P 3E-7741 A 7I-5546 01 C-11
16
22
6
1
24
14
25
9
2
15
3
4
17
8
18
5
12
13
11
21
10
7
23
20
19
11
18
16
20
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12
3
12
13
10
6
7
5
14
4
9
8
2
1
11
14
19
4
9
15
1
6
16
20
13
2
18
3
17
12
11
10
5
8
7
B 2A-6781 00 B-10
7
6
5
3
1
2
4
7
1
3
4
5
6
8
2
9
OPERATOR STATION OPERATOR STATION
V Y J H D C L17 L17 C 8W-8300 02 B-10
201-BK
775-BR
311-WH
774-YL
767-WH
202-BK
202-BK
D 2A-6648 00 B-10
773-GY
231-BK
304-WH
314-PU
306-GN
138-GN
614-PU
310-PU
728-BU
202-BK
604-OR
302-OR
727-GN
605-YL
313-GY
321-BR
777-PU-10
200-BK-8
122-BU
521-YL-14
101-RD-6
606-GY
522-WH-14
327-PK-14
109-OR-6
462-YL
D983-PK
207-BK
203-BK
450-YL
200-BK-8 209-BK-14 T
202-BK
202-BK
202-BK
202-BK
202-BK
WH-18
LOW BEAM E 7I-5822 00 B-15
RD-18
BK-18
200-BK
472-OR
K K
419-YL
200-BK H 513-OR-14 HEAD LAMP F 8X-1250 03 E-3
WHEEL SPEED D983-PK 1 NOT 521-YL-14 9X-7169 G 8X-1249 05 E-3
J H H J H H 7I-5818 01 B-11
200-BK-10 200-BK 2
767-WH
SENDER USED
770-GN
769-BU
D J J 8W-8339 02 B-12
2
1
3
202-BK
2
1
L21
L29
L14
REFRIGERANT SW
513-OR-14
T
521-YL-14
B HI BEAM L 7I-5545 00 B-13
200-BK
614-PU
540-WH
SIGNAL A 767-WH STOP/TAIL FRAME 9W-0549
GROUND B 202-BK H GROUND HEAD LAMP M 8W-8471 02 D-4
LAMP MODULE
611-PU-14
614-PU
540-WH
539-BU
9X-7170 N 7X-1784 02 E-10
619-GN-14
200-BK-14
+V C 769-BU 7X-1670
E J P 8W-8484 07 E-7
619-GN-14
611-PU-14
L12 L12 Q 7I-5649 00 D-5
639-WH 3 WH LEFT LAMP
722-WH
709-OR
710-GN
723-OR
725-GN
726-BU
703-BU
231-BK
705-PK
202-BK
202-BK
202-BK
202-BK
724-YL
200-BK-14
200-BK-14
LAMP U 7I-5824 00 A-1
B 6V-1119
200-BK 513-OR-14 209-BK-14
L20
B
H K V 7I-5609 00 B-14 ATCH
L21 X 5T-5311 02 A-15 ATCH
L27
513-OR-14 4
311-WH
E J L23 L23 L21 Y 8X-7271 00 B-13
521-YL-14 5
5 605-YL 203-BK 2 201-BK Z 7T-3418 03 A-13
STOP/ E L12 AA 2W-0104 00 A-3
639-WH 4 604-OR 310-PU 1 311-WH
TAIL 311-WH DD 8X-7029 00 E-12
200-BK 1 321-BR 311-WH 3 138-GN FUEL SW
441-OR
403-GN
405-GY
413-BR
406-PU
412-BU
201-BK
201-BK
109-OR-6
LAMP TT 7I-5823 01 A-1
522-WH-14
513-OR-14
3 614-PU 201-BK 201-BK 9W-3187
327-PK-14
209-BK-14
6V-1108 450-YL T VV 8W-6419 01 D-10
6 606-GY 450-YL 450-YL
C C LL 2A-7073 00 F-14
1
4
2
3
5
2 200-BK-14 200-BK 200-BK 413-BR
TT
201-BK
200-BK 200-BK
200-BK
200-BK
200-BK-14
201-BK
201-BK
201-BK
311-WH 200-BK 200-BK 200-BK
200-BK 200-BK WIRE AS.
611-PU-14
619-GN-14
200-BK-14
200-BK W 8W-9493 01 C-5
614-PU
539-BU
L14 L14 UU 2W-8662 00 A-3
E 200-BK 200-BK 2 A510-OR
200-BK
BACK-UP K WW 6D-1126 02 D-6
200-BK-14 101-RD-6 306-GN 1 H
ALARM L22 L22 NOT YY 9F-4337 07 A-6
1
2
321-BR 727-GN 3
3T-1815 USED H C C TT ZZ 8X-1482 00 D-9
1
3
4
2
321-BR 462-YL 313-GY 313-GY 5 201-BK 406-PU
GN
GN
200-BK
200-BK
200-BK
L29
1
4
2
3
5
314-PU 314-PU 4 200-BK 2 BK-18 T
L27 L27 L14 L14
E 306-GN 306-GN H 306-GN 1 BK-18 NOTE B U CABLE AS.
BACK-UP UP SHIFT DOWN SHIFT COOLANT SW BB 101-2962 00 A-7
614-PU
539-BU
321-BR 304-WH
611-PU-14
619-GN-14
200-BK-14
LAMP 200-BK SOLENOID SOLENOID LOCKUP 203-BK 302-OR 7N-9785 CC 9G-0549 01 A-7
L3
311-WH
7X-1120 SOLENOID L3
200-BK
9X-1439 7X-1120 207-BK 207-BK EE 5T-2834 00 A-7
327-PK-14
209-BK-14
C
202-BK
AIR
773-GY
775-BR
774-YL
2
1
3
GN
GN
304-WH-10
767-WH
767-WH
770-GN
SOLENOID U
769-BU
202-BK
202-BK
200-BK
200-BK
MOTOR JJ 101-2991 00 A-6
GROUND
GN
GN
GN
GN
727-GN
XMSN B COOLANT 8T-8813
200-BK
B D D
SIGNAL
462-YL
450-YL
H
101-RD-6
RELAY
WH-18
H H KK 4N-6580 02 A-6
L12
RD-18
BK-18
109-OR-10
SPEED 472-OR 419-YL 407-PK 481-GN T SENDER
3E-0154
1
2
1
2
E V Y SENDER T H 6N-5926
+V
STOP/ H AA
1
2
1
2
200-BK-14
Y Y
200-BK-14
3
4
1
2
6
5
TAIL 200-BK BRAKE BRAKE MASTER BRAKE OIL BRAKE OIL GG HH 302-OR 2 H HEAD LAMP
GG 8N-1693
RD-00
705-PK
202-BK
X H MOTOR
C
2
1
202-BK SENDER 101-RD-6 RD-00 BK-00 301-BU 1 9X-7170
704-GY
703-BU
327-PK-14
200-BK-14
202-BK
202-BK
775-BR
202-BK
202-BK
202-BK
HH
774-YL
311-WH
WH-18
7V-5647 FF H
BK-18
709-OR 407-PK H 6T-2217 U
310-PU
D T H G S LOW BEAM
A E 710-GN 446-PU 446-PU 462-YL 10A 137-OR-12 SUPPLEMENTAL FF H A510-OR C P 619-GN-14 A
TURN J J HEAD LAMP
606-GY 202-BK 705-PK 777-PU-10 MOTOR 200-BK-10 426-BR CONVERTER SW STEERING MOTOR 200-BK B T 200-BK-14
412-BU
T
201-BK
LAMP V V FUSE 9X-7169
RD-00
RD-00
200-BK 767-WH 704-GY 201-BK 301-BU MTR BAT 138-GN A NOTE B
2G-6158
426-BR
6V-1119 7N-7854 3K-8782 H KK ENGINE
3
1
2
3
2
4
1
109-OR-6
202-BK
WH
WH
SOLENOID
BK
BK
BK
403-GN
D D 3T-8967 LAMP
767-WH
H 9X-1413
2
1
GROUND 10 231-BK-18 G 231-BK 201-BK 426-BR STEERING SW K 3E-7741 THIS SCHEMATIC IS FOR THE 772B AND 773B TRUCKS(8C-4577 CHG 01)
L27 ENGINE SPEED
GND VERIFY 1 726-BU-18 H 726-BU 9X-1159 KK B770-YL A
HH START AID PICKUP ENGINE
426-BR
X 9 I XMSN BK-00 BK-00 B771-BR B NOTE B
YY SOLENOID 3E-7886 OIL SW COMPONENTS ARE SHOWN INSTALLED ON A FULLY
BK-18
BK-18
+V A 767-WH PROPORTIONAL GEAR 5 2 725-GN-18 F 725-GN FILTER SW 207-BK C
BK-00
GROUND B 202-BK (R) (L) GEAR 4 3 724-YL-18 E 724-YL J BK-00 7N-7259 6T-7663 ALT OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
SOLENOID CONTROL GP 3E-7868 J EE CC CC BB C H ALTERNATOR
SIGNAL C 770-GN S-1 S-2 GEAR 3 6 723-OR-18 C 723-OR 122-BU 200-BK 2 BK-18 J + AND THE XMSN SHIFTER IN NEUTRAL.
3T-0062 6V-5828 R 100-5047
BK-6
POS NEG POS NEG K KK
GEAR 2 7 722-WH-18 B 722-WH 728-BU 1 BK-18 203-BK JJ HH
WHEEL SPEED 4 WAY D D UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
GEAR 1 8 721-BR-18 A 721-BR 201-BK 426-BR BK-00 BK-000 RD-00 UU
SENDER SOLENOID AIR DRYER BB JJ YY COOLANT NOTE A: NORMALLY OPEN BEFORE REFIGERENT CHARGE
5 D T BK-00 BK-6 TO
9G-9988 2G-2159 12V BATTERY 12V BATTERY TO FLOW SW
3T-2469 4 J ENGINE NOTE B: CONNECTORS FOR QUARRY TRUCK FAN CLUTCH COMPONENTS
9G-2648 STD 9G-2648 STD DISCONNECT SW FRAME AUX START 9X-3040
Z Z Y XMSN OIL SW TO ENG BLOCK
9G-3341 7N-0718 BLOCK RECEPTACLE
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1