Brosura Calderys PDF

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HYDROCARBON
PROCESSING INDUSTRY
REFRACTORY SOLUTIONS
PETROCHEM
Monolithic Concept INDUSTRY
Solutions
F
Innovative Refractory Solutions for
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the Hydrocarbon Processing Industry REFRACTORY SOLUTIONS
Our strategy in the industry Our worldwide presence and expertise
is to bring the best value-in-use allow us to propose the most suitable

to our customers by continuous and cost effective solutions.
improvements of our products.
Calderys has earned an international
Based on this strategy, we have
reputation for skilled engineering,
started for a long time ago, research
quality products, and competent
& development programs to
installers. Our world network
improve not only the performance
contributes new refractory
of our products, but also facilitate
formulations, efficient new installation
their placement and drying
techniques, and new solutions
properties.
to old problems.
As a consequence, we enjoy a more
Calderys refractory products are
than a hundred years successful
manufactured under stringent
activity worldwide, our offer includes
international quality controls.
a full range of monolithic refractories
They are formulated to increase the
in all applications where both alumina service life and reduce overall costs.
and silica products are needed.
Today, Calderys spans the globe and
We offer a full range of commodity
stands ready to give you the latest
and special materials meant for the
and the best in the refractory world.
maintenance of various equipment.
Additionally to the before mentioned
monolithics, Calderys offers a wide
range of prefabricated shapes for many
applications.
2 Monolithic concept solutions for Hydrocarbon Processing Industry 2

calder
The introduction of the first industrial process units created a need for dependable
refractory products to contain the hot process gases. Calderys responded with
unique monolithic refractory technology that has prevailed for many decades.
Calderys worked together with the Hydrocarbon Processing Industry to become a
world pioneer in the development of high quality plastic and castable monolithics
for the emerging refinery and petrochemical applications. During all those years,
Calderys has sustained a long-lasting working relationship with the Hydrocarbon
Processing Industry. They have grown together as partners in the long-term
advancement of monolithic refractory state-of-the-art.
Today Calderys continues to supplement the Hydrocarbon Processing
Industry with a fully-integrated refractory partnership that supplies
materials, technology, and installation services throughout the world.
Efficiency & quality
Calderys is aware of the present-day Each unique Calderys product has been
demands for fast and economical carefully formulated and manufactured
installation without a sacrifice of with advanced technology and quality
refractory quality. Several types assurance, controlled by ISO 9001.
of monolithic refractory products Installation, dry-out and start-up

have been developed to meet these operations are also critical to a long
criteria: refractory service life. Detailed product
• Plastic mouldables information, installation procedures
• Ramming and material safety data sheets are
• Casting (hand packing, rodding) supplied by Calderys.
• Vibration casting These critical services are furnished
• Self-flow casting by engineering and service personnel
• Gunning with years of refractory experience.
• Pumping The Hydrocarbon Processing
• Spraycasting (shotcreting) Industry can rely on the expert services
• Injection of the Calderys team who develops
• Troweling a dependable refractory product and
the solutions required to ensure a long
service life with reduced costs.
Monolithic concept solutions for Hydrocarbon Processing Industry 3

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uct Application REFRACTORY SOLUTIONS
The Calderys team is constantly This capability assures maximum The products are specific refractory
improving their refractory service performance, reduced products which will meet all
products to meet the needs of the maintenance, and economical specific appropriate HCP standard
Hydrocarbon Processing Industry. installation. Engineering specifications.
Calderys has earned an international The Calderys product applications The Hydrocarbon Processing
reputation for leading refractory for the Hydrocarbon Processing Industry can depend on these
technology, high quality materials, Industry are shown on the pages refractory products to meet the
and competent installation teams. indexed below. Calderys guideline of "Quality leads
to success".
Index
Crude & Vacuum Distillation Units 5 Ethylene Furnaces 13
Catalytic Reformer Furnaces Ammonia Plants

(platformers) 6 or Hydrogen Plants 14-15
Fired Heaters 7 Transfer Lines 16
Fluid Catalytic Cracking Units Coke Calciners 17

FCC-Units 13-9
Carbon black Reactors 18
Sulphur recovery Units/
Technical Data 19
Claus Combustion Chambers 10-12

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Vacuum Disti REFRACTORY SOLUTIONS
These units are used for heating up crude oil for the refining Typical temperatures inside the furnace range from 800°C to
process. After heating the oil is transported to the distillation 1000°C. The unit can be equipped with floor and/or
column for further processing. side-wall burners. The main function of the lining is to have
The oil is transported through tubing inside the furnace. good insulating properties in order to limit energy loss.
Radiant section /arch

C A L D E ™ CAST LW 130 C/G
CALDE™ CAST LW MIX 124 C/G
Convection section
C A L D E ™ CAST XL 106 C/G
C A L D E ™ CAST XL 140 CALDE™ CAST LW MIX 124 C/G
Burner blocks
C A L D E ™ CAST F 60 C O CALDE™ CAST LW 130 C/G
C A L D E ™ CAST LM 70 CALDE™ CAST XL 106 C/G

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ytic Reformer Furn REFRACTORY SOLUTIONS
(platformers)
Such a unit is used to obtain better distillation efficiency.
The product is transported through tubes inside the furnace.
Typical temperatures inside the furnace are about 1000°C.

CALDE™ CAST LW 130 C/G
Up-takes
Fluegas ducts
CALDE™ CAST XL 106 C/G
CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 140
CALDE™ CAST LW 130 C/G High Duty Fire Bricks


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A fired heater is generally used to increase the temperature workshop and erected at the job-site in a very short time
of the product anywhere in the process. These units can be due to the modular design of such units. Temperatures may
rectangular but also circular shapes are common. range from fairly low 600°C to 1000°C.
New fired heaters can be completely prefabricated in the
Radiant section /roof

Fluegas ducts CALDE™ CAST XL 140
rS
Floors Burner blocks

CALDE™ CAST LW 130 C/G CALDE™ CAST F 6 0 C O
CALDE™ CAST XL 106 C/G CALDE™ CAST LM 70

calder
ic Cracking REFRACTORY SOLUTIONS
FCC-Units
In the past, heavy oil residues from crude oil distillation were requires advanced refractory materials. Since the process
only used for low level applications. The search for more is in contact with the refractory, the demands are severe.
efficient use of oil reserves has lead to the development of The reaction with the catalyst, the severe erosion from
a process of cracking these residues by means of a catalyst. the catalyst against the refractory lining and the reducing
The principle is to crack the long chain residue molecules atmosphere inside someparts of the unit call for dedicated
into smaller molecules which form light high grade products materials.Calderys has developed these materials to ensure
such as propane, butane, gasoline and high octane petrol. maximum service performance, reduced maintenance and
The unit performing this process is a FCC unit. cost-effective installation.
The FCC unit is an advanced piece of equipment that also
Reactor / Regenerator
(wall, head & bottom) Reactor outer riser
wye piece
C A L D E ™ CAST M W 25 C/G CALDE™ CAST MF 55 G 4
Reactor/ Reactor / Regeneration

Regenerator plenum primary- & secondary
cyclones
C A L D E ™ PATCH PT 86 2CP
C A L D E ™ STIX PB 85 C/G CALDE™ PATCH PT 8 6 2CP
CALDE™ STIX PB 85 C/G
Mushroom-distributor Spent catalyst

reactor inner riser standpipe
C A L D E ™ PATCH PT 86 2CP CALDE™ CAST MF 55 G 4
C A L D E ™ STIX PB 85 C/G CALDE™ G U N F 60 G 3
Main stripping &

stripper fluffing
steam ring
combustion air ring
C A L D E ™ STIX PB 85 C/G
B Monolithic concept solutions for Hydrocarbon Processing Industry 68

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ic Cracking REFRACTORY SOLUTIONS
FCC-Units
Cyclones
Specific items in the FCC unit are the cyclones and stand- consequently require a strong, severe abrasion resistant
pipes. The function of the cyclones is to remove the material. Calderys can offer the materials to resist this
catalyst from the process gasses. The conditions in this area environment.
Inlet ducts primary- &

secondary cyclones
C A L D E ™ STIX PB 85 C/G
Anchoring systems
OTÎ.
t r ^ r ^ r o o o
ÎSÎ SiS

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ur recovery Units REFRACTORY SOLUTIONS
Claus Combustion Chambers
Due to the environmental issues the need to reduce sulphur gas contains carbon dioxide, light hydrocarbons, nitrogen, etc.
in fuels as well as in flue gasses has become necessary. For each part of the equipment in this process - such as
Most refineries are equipped with a so-called sulphur burners, main chambers, mixing chambers, incinerator
recovery unit. In this type of installation, the acid gas is chambers, waste heat boilers reactors and sulphur
burned off in a furnace. Except hydrogen sulphide the flue condensers, Calderys has a proven monolithic lining concept.
Reactors
Bottom / Heads
C A L D E ™ CAST F 42
Main Burners/Main Combustion Chambers
C A L D E ™ PLAST C 90 AB CALDE™ CAST M W 138

C A L D E ™ PLAST F 60 AB CALDE™ PLAST C 90 AB
CALDE™ PLAST F 6 0 AB
10 Monolithic concept solutions for Hydrocarbon Processing Industry

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Line Burner / Line Mixing Chamber
Line burners Line mixing chambers

— Hot section Line mixing Chambers
C A L D E ™ CAST 4 0 TR
Cold section
C A L D E ™ CAST LW 130 C/G CALDE™ CAST 40 TR
G G C A L D E ™ PLAST C 90 AB CALDE™ PLAST C 9 0 AB CALDE™ CAST LW 130 C/G (cast)
Incinerator Chambers
Hot section Mixing section

C A L D E ™ CAST 4 0 TR CALDE™ CAST 40 TR
Incineration section Tail gas inlet
C A L D E ™ CAST LW 130 C/G CALDE™ CAST LW 130 C/G
C A L D E ™ PLAST C 90 AB CALDE™ PLAST C 9 0 AB C A L D E ™ CAST F 42 CALDE™ G U N F 40
CALDE™ CAST 40 TR

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Power Former Reactors Synthesis Gas Dryers
Vessel bottom / head Vessel

C A L D E ™ CAST M W 138 C A L D E ™ CAST LW 130 C/G
Tail Gas Incinerators

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Ethylene is the most important raw material for the Petro- products can be produced such as Polyethene, PVC, Ethylene
chemical industry. From this material, many different Glycol (Anti freeze), Styrene and many others.
Convection section Roof / Arch

C A L D E ™ CAST LW 130 C/G CALDE™ CAST LW 130 C/G
CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 140
Peepholes
CALDE™ CAST XL 140
Floors
C A L D E ™ CAST XL 140
Burner blocks

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onia Plants REFRACTORY SOLUTIONS
or Hydrogen Plants
Ammonia is an important raw material for producing process is heating of the feedstock. After heating up the
fertilizer. A similar process is also used to produce Hydrogen feedstock, it is transported through the transfer lines to the
for the Petro-chemical industry. For example, in an FCC unit, secondary reformer.
H2 is used to improve the cracking process. The process gas in this reformer is in direct contact with the
The Ammonia or Hydrogen plants have two main units: lining. Due to the composition of the process gas, the lining
primary reformer and secondary reformer which are needs to consist of very high purity material. Both low iron
connected by transfer lines. In primary reformer, the main and low silica refractory materials are therefore used.
Secondary Reformer
Inlet duct Wall / cone / head

CALDE™ CAST 40 TR CALDE™ CAST 40 TR
CALDE™ CAST LW 154 C O CALDE™ CAST LW 154 C O
CALDE™ CAST M W 180 C O

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onia Plants REFRACTORY SOLUTIONS
or Hydrogen Plants
Primary Reformer
Radiant walls
Fluegas ducts
C A L D E ™ CAST M W 138

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In a coke calciner, the final residue of the refinery process, During the process, calcination takes place in stages as
Petroleum-coke, is turned into usable carbon. This carbon is the green coke moves slowly through the progressively
a key element in the production of anodes for the aluminum increasing temperature zones from 150°C up till 1500°C.
industry. In principle, there are two types of coke calciners, In these type of installations, there is direct contact between
the rotary kiln and rotary hearth type. Described here is the the product and the refractory lining for which Calderys has
rotary hearth type. high temperature, abrasion resistant, high thermal shock
resistant and chemical resistant materials specific to each
of the different temperature zones.
Up-take fluegas duct

Rabble roof
C A L D E ™ CAST LW 154 C O
Rabbles
C A L D E ™ PLAST C 90 AB CALDE™ PLAST C 9 0 AB
C A L D E ™ PLAST F 60 AB C A L D E ™ PATCH PT 86 2CP CALDE™ PLAST F 60 AB
Discharge table floor

/side walls Soaking pit
C A L D E ™ CAST F 60 C O CALDE™ CAST F 6 0 G 3

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Carbon black is a high grade carbon which is used in the tire needs to consist of very high purity material. Both low iron
industry and in many other applications. Feedstock is not an and low silica refractory materials are therefore used.
oil residue but aromatic oil. O i l is injected in a tubular furnace. High temperature of
The process gas in this reformer is in direct contact with the up to 2000°C and a high velocity of the gasses make this
lining. Due to the composition of the process gas, the lining process very harsh for the refractory lining.
Reactors
C A L D E ™ CAST M W 180 C O
C A L D E ™ CAST UT 99
NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer t o instructions and advice
provided under any technical documentation. This d o c u m e n t and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration,
copy, release, publication or distribution, in whole or in part, is not allowed.
References, trademarks and specifications of the products may change according t o the geographical area t o be supplied. Please check the availability of the products
w i t h the sales area manager.

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Max. Max. C h e m i c a l Analysis ( % ) Material W a t e r required Permanent Permanent

Main Binding CCS CCS
Product n a m e recomm. grain required for mixing on site linear change linear change
component system (N/mm 2 ) (N/mm 2 )
t e m p . (°C) size Al2O3 SiO2 Fe2O3 CaO (t/m3) (litres/100kg) (%) (%)
Castable
Tabular +0.00 +0.00 90 65
CALDE™ CAST 4 0 TR Hydraulic 1820 6 95 0.10 0.10 4.40 2.67 8 t o 10
Alumina (800°C) (1200°C) (800°C) (1200°C)
-0.55 -0.55 30 17
CALDE™ CAST F 35 Chamotte Hydraulic 1320 3 35 48 3.80 9.10 1.85 14 t o 16
(800°C) (1200°C) (800°C) (1200°C)
-0.15 -0.15 45 24
CALDE™ CAST F 42 Chamotte Hydraulic 1320 6 41 38 5 11 2 12 t o 14
(800°C) (1200°C) (800°C) (1200°C)
Low Iron -0.10 -0.10 50 20

CALDE™ CAST F 6 0 C O Hydraulic 1620 6 59 34 0.70 4.50 2.23 10 t o 10.40
chamotte (800°C) (1200°C) (800°C) (1200°C)
Low Iron -0.10 -0.20 50 35

CALDE™ CAST F 6 0 G3 Hydraulic 1580 4 60 30 0.80 5.70 2.14 10 t o 12
chamotte (800°C) (1200°C) (800°C) (1200°C)
High A l u m i n a -0.04 -0.09 30 32

CALDE™ CAST LM 70 Hydraulic 1650 6 70 26 0.70 1.90 2.51 6 t o 6.80
raw materials (800°C) (1200°C) (800°C) (1200°C)
Insulating Chamotte 1.40* -0.25 (gun) - 0 . 8 0 (gun) 10 (gun) 7 (gun)

CALDE™ CAST LW 116 C/G Hydraulic 1160 4 25 39 10.50 17.50 added a t t h e nozzle
Vermiculite (gun) (800°C) (1000°C) (800°C) (1000°C)
Insulating 1.20 -0.25 (cast) -0.75 (cast) 6.50 (cast) 3.50 (cast)
CALDE™ CAST LW 130 C/G Hydraulic 1300 5 39 39 5.50 12 3 0 t o 35 (cast)
chamotte (cast) (800°C) (1200°C) (800°C) (1200°C)
Insulating 1.50* -0.30 (gun) -0.85 (gun) 9 (gun) 7 (gun)

CALDE™ CAST LW 134 C/G Hydraulic 1340 5 39 40 2.80 14.5 added a t t h e nozzle
chamotte (gun) (800°C) (1200°C) (800°C) (1200°C)
CALDE™ CAST LW 134 Chamotte 1.25* - 0 . 4 0 (gun) - 1 . 2 0 (gun) 3.50 (gun) 2.50 (gun)
Hydraulic 1340 5 42 46 1 8.50 added a t t h e nozzle
C O C/G Perlite (gun) (800°C) (1200°C) (800°C) (1200°C)
Light w e i g h t -0.25 -0.10 3 4

CALDE™ CAST LW 154 C O Hydraulic 1540 5 85 0.20 0.20 14 1.12 50 t o 6 0
aggregates (800°C) (1200°C) (800°C) (1200°C)
CALDE™ CAST LW M i x Insulating Chamotte -0.40 (gun) - 0 . 9 0 (gun) 3 (gun) 2.70 (gun)
Hydraulic 1140 4 24 42 9.50 15 0.94 45 t o 4 9
124 C/G Vermiculite (800°C) (1000°C) (800°C) (1000°C)
Low Iron -0.25 -0.45 110 75

CALDE™ CAST MF 55 G 4 Hydraulic 1450 4 54 38 0.70 4.8 2.13 8 t o 9.2
chamotte (800°C) (1200°C) (800°C) (1200°C)
Insulating -0.20 -0.50 28 14

CALDE™ CAST M W 1 3 8 Hydraulic 1380 5 45 36 3 13 1.43 20 t o 24
chamotte (800°C) (1200°C) (800°C) (1200°C)
Bubble -0.20 -0.20 8.50 8

CALDE™ CAST M W 1 8 0 C O Hydraulic 1800 5 96 0.50 0.20 3 1.58 16 t o 18
alumina (800°C) (1200°C) (800°C) (1200°C)
Insulating -0.20 -0.50 10 6

CALDE™ CAST M W 2 5 C/G Hydraulic 1340 4 46 36 3 12 1.32 26 t o 30
chamotte (800°C) (1200°C) (800°C) (1000°C)
-0.05 -0.10 35 45
CALDE™ CAST UT 9 9 Tabular A l u m i n a Hydraulic 1800 6 99 0.10 0.10 0.50 3.23 4 t o 4.4
(800°C) (1200°C) (800°C) (1200°C)
0.73* -0.70 (gun) - 2 . 1 0 (gun) 1 2 0 (gun) 1 (gun)

CALDE™ CAST XL 106 C/G Vermiculite Hydraulic 1060 3 22 41 9 17.5 added a t t h e nozzle
(gun) (800°C) (1000°C) (800°C) (1000°C)
Light w e i g h t -0.05 -0.70 2 1.60

CALDE™ CAST XL 140 Hydraulic 1400 5 45 36 0.90 16 0.64 50 t o 56
aggregates (800°C) (1200°C) (800°C) (1200°C)
-0.25 -0.70 30 16
CALDE™ G U N F 4 0 Chamotte Hydraulic 1300 6 39 45 2.40 9.20 2.14* added a t t h e nozzle
(800°C) (1200°C) (800°C) (1200°C)
-0.20 -0.70 60 45
CALDE™ G U N F 6 0 G3 Low Iron c h a m o t t e Hydraulic 1450 4 60 29 0.70 8.30 2.55 added a t t h e nozzle
(800°C) (1200°C) (800°C) (1200°C)
Insulating -0.35 -0.50 65 40

CALDE™ GUN M W 148 CO HR Hydraulic 1480 3 54 35 0.60 9 2* added a t t h e nozzle
chamotte (800°C) (1200°C) (800°C) (1200°C)
Light w e i g h t -0.15 -0.70 5 4

CALDE™ G U N XL 140 C O Hydraulic 1400 5 43 38 0.70 15 0.98* added a t t h e nozzle
aggregates (800°C) (1200°C) (800°C) (1200°C)
Ramming
Tabular -0.50 -0.65 100 120
CALDE™ PATCH PT 8 6 2CP Chemical 1650 2 87 6.50 0.20 3.1 7.3 t o 7.9 (binder)
Alumina (800°C) (1000°C) (800°C) (1000°C)
-1.25 -1.55 44 57
CALDE™ PLAST C 9 0 AB Corundum Ceramic 1750 6 90 8 0.70 2.95
(800°C) (1200°C) (800°C) (1200°C)
High A l u m i n a -1.20 -1.60 33 22

CALDE™ PLAST F 6 0 AB Ceramic 1650 6 60 34 1.30 2.45
raw materials (800°C) (1200°C) (800°C) (1200°C)
-0.30 (cast) -0.65 (cast) 100 (cast) 100 (cast)

CALDE™ STIX PB 8 5 C/G Bauxite Hydraulic 1300 4 84 8 1 (P2O5) 2.30 2.85 (cast) 7.6 t o 8 . 4
(800°C) (1200°C) (800°C) (1200°C)
* Rebound included

AUSTRALIA FRANCE NETHERLANDS TURKEY
Calderys Australia Pty Ltd Calderys France Calderys The Netherlands BV Calderys Refrakter San. ve
Ph.: +61 (0)2 4 2 7 10 800 Ph.: +33 (0)3 26 80 54 44 Ph.: +31 (0)162 468 541 Tic. A.S
australia@calderys.com france@calderys.com netherlands@calderys.com Ph.: +90 (0)312 438 8845
Export Department turkey@calderys.com
AUSTRIA POLAND
Ph.: +33 (0)1 41 08 11 00
Calderys Austria GmbH Calderys Austria GmbH U.A.E.
export-paris@calderys.com
Ph.: +43 (0)2236 677 090 0 Ph.: +48 (0)32 330 34 70 Calderys France
austria@calderys.com GERMANY poland@calderys.com Ph.: +971 4 8810 992
Calderys Deutschland france-me@calderys.com
BELCIUM RUSSiA
G m b H & Co. O H G
Calderys Belgium S.A. Calderys O O O UNiTED KiNGDOM
Ph.: +49 (0)2631 8604 0
Ph.: +32 (0)10 45 44 24 Ph.: + 7 (8) 812 640 76 66 Calderys UK Ltd
germany@calderys.com
belgium@calderys.com russia@calderys.com Ph.: +44 (0)113 26 36 268
HUNGARY uk@calderys.com
BULCARIA SAUDi ARABiA
Calderys Magyarorszag Kft
Calderys Austria GmbH Calderys branch office UKRAiNE
Ph.: +36 (0)1 268 0350
Ph.: +359 (0)2 856 3061 Ph.: +966 (0)3 882 7714 Calderys Ukraine LLC
hungary@calderys.com
bulgaria@calderys.com saudi-arabia@calderys.com Ph.: +38 (0)62 387 10 01
iNDiA ukraine@calderys.com
CHINA SOUTH AFRiCA
Calderys India
Calderys Jiangsu Co. Ltd Calderys South Africa Pty Ltd VENEZUELA
Ph.: +91 (0)712 252 8506
Ph.: +86 (0)512 5699 1728 Ph.: +27 (0)16 440 6400 Calderys Refractarios
india@calderys.com
china@calderys.com south-africa@calderys.com Venezolanos S.A.
iTALY Ph.: +58 (0)286 994 1211
CZECH REPuBLIC SpAiN
Calderys Italia Srl venezuela@calderys.com
Calderys Czech s.r.o. Calderys Iberica Refractarios
Ph.: +39 0 5 3 691 29 11
Ph.: +420 (0)596 620 544 S.A. ViETNAM
italy@calderys.com
czech-republic@calderys.com Ph.: +34 (0)985 32 4 3 58 Calderys Taiwan Co. Ltd
JAPAN iberica@calderys.com Ph.: +84 (0)4 6 251 0806
DENMARK
Calderys Japan Co. Ltd vietnam@calderys.com
Calderys Danmark A/S SWEDEN
Ph.: +81 (0)78 272 5770
Ph.: +45 (0)36 77 28 11 Calderys Nordic AB
japan@calderys.com
denmark@calderys.com Ph.: +46 (0)31 54 09 00
KOREA sweden@calderys.com
FINLAND
Calderys Korea Co. Ltd
Calderys Finland OY TAiwAN
Ph.: +82 (0)2 420 5142 ~ 4
Ph.: +358 (0)9 854 5060 Calderys Taiwan Co. Ltd
korea@calderys.com
finland@calderys.com Ph.: +886 (0)8 796 55 62
MEXiCO taiwan@calderys.com
Calderys Mexico SA de CV
Ph.: +52 (0)811 594 3002
mexico@calderys.com
www.calderys.com
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Our strategy in the industry Our worldwide presence and expertise

is to bring the best value-in-use allow us to propose the most suitable

Additionally to the before mentioned

monolithics, Calderys offers a wide

range of prefabricated shapes for many

2 Monolithic concept solutions for Hydrocarbon Processing Industry 2

Calderys worked together with the Hydrocarbon Processing Industry to become a

Calderys has sustained a long-lasting working relationship with the Hydrocarbon

Processing Industry. They have grown together as partners in the long-term

advancement of monolithic refractory state-of-the-art.

Today Calderys continues to supplement the Hydrocarbon Processing

Industry with a fully-integrated refractory partnership that supplies

materials, technology, and installation services throughout the world.

Efficiency & quality

demands for fast and economical carefully formulated and manufactured

installation without a sacrifice of with advanced technology and quality

refractory quality. Several types assurance, controlled by ISO 9001.

of monolithic refractory products Installation, dry-out and start-up

• Plastic mouldables information, installation procedures

• Ramming and material safety data sheets are

• Casting (hand packing, rodding) supplied by Calderys.

• Vibration casting These critical services are furnished

• Self-flow casting by engineering and service personnel

• Gunning with years of refractory experience.

• Pumping The Hydrocarbon Processing

• Spraycasting (shotcreting) Industry can rely on the expert services

• Injection of the Calderys team who develops

• Troweling a dependable refractory product and

the solutions required to ensure a long

service life with reduced costs.

Monolithic concept solutions for Hydrocarbon Processing Industry 3

Hydrocarbon Processing Industry. installation. Engineering specifications.

Catalytic Reformer Furnaces Ammonia Plants

Fired Heaters 7 Transfer Lines 16

Fluid Catalytic Cracking Units Coke Calciners 17

4 Monolithic concept solutions for Hydrocarbon Processing Industry 4

Radiant section /arch

Monolithic concept solutions for Hydrocarbon Processing Industry 5

Such a unit is used to obtain better distillation efficiency.

The product is transported through tubes inside the furnace.

Typical temperatures inside the furnace are about 1000°C.

Radiant section /arch

CALDE™ CAST LW 130 C/G High Duty Fire Bricks

6 Monolithic concept solutions for Hydrocarbon Processing Industry 6

New fired heaters can be completely prefabricated in the

Radiant section /roof

CALDE™ CAST LW MIX 124 C/G

Floors Burner blocks

Monolithic concept solutions for Hydrocarbon Processing Industry 7

The unit performing this process is a FCC unit. cost-effective installation.

The FCC unit is an advanced piece of equipment that also

Reactor/ Reactor / Regeneration

Mushroom-distributor Spent catalyst

Main stripping &

B Monolithic concept solutions for Hydrocarbon Processing Industry 68

Inlet ducts primary- &

Monolithic concept solutions for Hydrocarbon Processing Industry 9

Claus Combustion Chambers

Main Burners/Main Combustion Chambers

C A L D E ™ PLAST C 90 AB CALDE™ CAST M W 138

10 Monolithic concept solutions for Hydrocarbon Processing Industry

Claus Combustion Chambers