1

CONFIDENTIAL

HCM Large sized Excavators for Turkey

23 December, 2014

Hitachi Construction Machinery Co., Ltd.

Mining & Heavy Equipment Division
Atsushi (Alex) Tamane
© Hitachi Construction Machinery Co., Ltd. 2014. All rights reserved.
 Model Name Change 2

ZX450-3 ZX470-5A STD Track Frames;

ZX470LCH-3 ZX490LCH-5A ZX650-3 ZX670-5A
ZX850-3 ZX870-5A
ZX520LCH-3 ZX530LCH-5A

ZX670LCH-3 ZX690LCH-5A

ZX870LCH-3 ZX890LCH-5A
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◆ ZX470-5A New Engine

ZX470-5A ZX450-3
ENGINE AL-6UZ1XZSA AH-6WG1XYSA
OUTPUT (kW) 257 260
DISPLACEMENT (L) 9.84 15.68
D
i ZX450-3
s
p
Down Size
l
a Downsized Engine
c ZX470-5A
contribute for
e
m Lower Fuel Consumption
e
n
t
Ｌ Output ｋＷ
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Lower fuel consumption with improved HIOSS Ⅲ B

Enhanced Speed of the Arm Roll-out Combined Operation New ZAXIS
Swing + Arm （roll-out) + Boom (lower) + Bucket (roll-out)
◆Lowering the boom using the recirculated oil mainly.

◆The orifice of the swing circuit has been changed

from the fixed orifice to the variable orifice.

◆The pressure loss at the high pressure circuit has

been reduced.

ZX490LCH-5A ZX690/890LCH-5A
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More improvements in fuel consumption for ZX470-5A

■4% reduction in fuel consumption in HP mode
■17% reduction in fuel consumption in PRW mode
Current ZAXIS
HP mode

Productivity
HP mode 4%
Fuel consumption Down

Productivity
PWR mode 17%
Fuel consumption Down

50% 60% 70% 80% 90% 100% 110% 120%

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More improvements in fuel consumption for ZX670-5A

■2% of productivity is increased and 5% reduction in
fuel consumption in Hi-PRW mode
■ 4% of productivity is increased and 8% reduction in
Current ZAXIS
fuel consumption in PRW mode HP mode
2%
Up
Productivity
HP mode 5%
Fuel consumption Down

4%
Productivity Up
PWR mode 8%
Fuel consumption Down
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More improvements in fuel consumption for ZX670-5A

Recommend Power Mode for ZX670-5A
ZX670-5A Power mode vs ZX650-3 HP mode
16% Lower Fuel consumption with the same Productivity
Current ZAXIS
HP mode

Productivity
ZX670-5A
PWR mode 16%
Fuel consumption Down

50% 60% 70% 80% 90% 100% 110% 120%

Fuel consumption
Productivity
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More improvements in fuel consumption for ZX870-5A

■4% of productivity is increased in HP mode
■6% of productivity is increased and 5% reduction in
Current ZAXIS
fuel consumption in PRW mode HP mode

4%
Productivity
Up
HP mode
Fuel consumption

6%
Productivity Up
PWR mode 5%
Fuel consumption Down

50% 60% 70% 80% 90% 100% 110% 120%

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More improvements in fuel consumption for ZX870-5A

Recommend Power Mode for ZX870-5A

ZX870-5A Power mode vs ZX850-3 HP mode
10% Lower Fuel consumption with 2% more Productivity
Current ZAXIS
HP mode
2%
Up
Productivity
ZX870-5A
PWR mode 10%
Fuel consumption Down

50% 60% 70% 80% 90% 100% 110% 120%

Fuel consumption
Productivity
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■ ZX870-5A Power mode; 109,000TL/year savings

with the same Productivity as ZX850-3 HP mode

■ Fuel consumption per day (From analysis result of the Global e-Service)
Fuel Consumption

ZAXIS870 231,788 L/ year

■Fuel consumption reduction by new ZAXIS

PWR mode 231,788L/year×10% reduction≒23,180L

Fuel reduction
1 year 3 years 5 years
ZAXIS870 23,180 L 89 kTL 69,540 L 266 kTL 115,900 L 444 kTL
Note）3.83　TL/L
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3 modes are available

■HP, Power, ECO mode; the same as ZX-3 models
■When Key-Off at HP mode, set Power mode up
automatically for the next start

ZX-3
ECO PWR HP

ZX-5A
PWR
Mode SW
Key-off

ECO HP
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■ Improved durability of ZX470 H/BE boom front

Back Plate: Top Bracket:

Increase thickness (t22 → t25) Butt joint with backing plate
→ Full penetration welding

Side Plate:
Increase thickness (t19 → t22)
Boom Foot:
Butt joint with backing plate
→ Full penetration welding
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Improved Full-Track Guard

ZX-3 Full-Track Guard
Spacers and Long bolts
2 pieces

Connected by Bolts

※Bottom view

・Welding type Welded

Improved Full-Track Guard ・No loosen
・Absorb frames’ distortion
4 pieces

Connected by Welding

User tests in Turkey

s/n 22088: 1,517hrs （@10/22）
※下から見た図
s/n 23092: 2,062hrs （@10/22）
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Upper plate
Reinforce Grease bath ＺX-3 crack

Current Turkey Reinforcement

Vertical
plate

Bottom
plate Change welding method from one side to both sides
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Improved engine protection

■ Spin-on type fuel main filter

■ New generation injector for durability improvement

■ Positive pressure type main filter (Same as ZX3)

■ Expansion tank for removing the air inside of

coolant completely
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■ Improved safety with handrail and non-slip plate

Handrail on Fuel tank

■Improved safety with disconnect switch

・Safety is secured for when maintaining electrical parts
・Protect from battery electric discharge for long term storage16
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■ Maintenance Improvements;
Remote Fuel Filter,
Filters concentration,
Fuel filter with Solenoid pump; Improve Air Relief
Fuel Main
Filter Pilot Filter

Drain Filter
Fuel Pre Solenoid Pump Engine Oil
Filter Filter

ZX490LCH-5A 17
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New Multi Function Monitor

■Large 7-inch high-definition color screen
Back monitor camera; Enlarge Visibility Range
Improved OPG LEVEL 2 front guard(Option)
■ Guard is able to be opened widely
Reversible Fan(Option)
■ Shorten maintenance time
by reversible fan （Option）
A reversing fan back-blows cooler cores to
reduce debris buildup and increase uptime

Long -term low noise

■Acoustic material on upper
structure is changed. 18
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HITACHI HITACHI KOMATSU CAT VOLVO

470　CLASS ZX470LC-5A ZX490LCH-5A ZX450LC-3 ZX470LCH-3 PC400-8 PC450-8 345D GMX 345D GMQ EC460B Prime
STD　Bucket size m3 1.9 1.9 1.9 1.9 2.1
Operating weight ｔ 46.6 48.1 46.6 48.1 42.1 45.1 44.7 46.6 45.4
ISUZU ISUZU KOMATSU CAT Volvo
Model
AH-6UZ1X AH-6WG1XYSA-01 SAA6D125E-5-A C13 [ACERT] D12D
Rated power kW/min-1 257/1800　(349/1800) 260/1800　(353/1800) 257/1900　(350/1900) 283/1800　(385/1800) 235/1800 (315/1800)
ENGINE

No. of sylinders
cc 6-9839 6-15681 6-11040 6-12500 6-12800
-piston displacement
Emission reguration Equivalent to Stage3A Stage3A/Tier3 Stage3A/Tier3 Stage3A/Tier3 Stage3A/Tier3
Fuel tank ｌ 725 725 650 705 685
Working ranges PUMP

Relief valve settings MPa　(kgf/cm2) 31.9　(325) 31.9　(325) 34.8　(355) 35.0　(357) 31.4　(320)

Maximum oil flow l/min 400Ｘ2 360Ｘ2 345Ｘ2 385Ｘ2 345Ｘ2
Max. digging reach mm 12060 12060 12025 12005 11860 11900 12000
Max. digging depth mm 7770 / ※7900 7770 7820 7790 7600 7640 7700
Max. cutting height mm 11060 / ※10920 11060 10915 10925 10800 10820 10970
Min. swing radius mm 4840 4840 4735 4805 4750 5090
Swing speed min-1(rpm) 9.5 9.0 9.1 8.9 8.5
Performance

Travel speeds km/h 5.5/3.9 5.5/3.4 5.5/4.5/3.0 4.7/3.6 4.8/2.9

Max.traction force kN 329 329 330 338 325
Arm crowd force kN (power boost) 201(222) 203(225) 201(216) 203(218) 200 (214) 218 (233) 201 214
Bucket digging force kN (power boost) 259(286) 268(297) 259(278) 268(288) 256 (275) 259 (278) 265 263 277.0
Overall length mm 12010 / ※12040 11910 11940 12040 11840 11830 11640
DIMENSIONS

Overall width mm 3820 3740 3490 3370 3340

Overall height of boom mm 3480 / ※3450 3480 3635 3660 3550 3650
Undercarriage width mm 3490 / ※3340 3490 3490 3340 3340
Rear-end swing radius mm 3670 3645 3645 3770 3800
※ WELD TYPE TRACK RANGES
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HITACHI HITACHI KOMATSU CAT

870　CLASS ZX870LC-5A ZX890LCH-5A ZX850LC-3 ZX870LCH-3 PC800-8 PC850-8 390D GMG 390D MMG
STD　Bucket size m3 3.5 3.4 3.1 3.4 3.5 3.9
Operating weight ｔ 82.4 84.2 82.4 84.2 75.0 79.5 83.3 85.2
ISUZU ISUZU KOMATSU CAT
Model
6WG1(3A） AH-6WG1XYSA-03 SAA6D140E-5-A C18
Rated power kW/min-1 377/1800　(513/1800) 397/1800　(540/1800) 363/1800　(493/1800) 390/1800　(530/1800)
ENGINE

No. of sylinders
cc 6-15681 6-15681 6-15240 6-18100
-piston displacement
Emission reguration Equivalent to Stage3A Stage3A/Tier3 Stage3A/Tier3 Stage3A/Tier3
Fuel tank ｌ 1120 1120 980 1,240
Working ranges PUMP

Relief valve settings MPa　(kgf/cm2) 31.9　(325) 31.9　(325) 31.4　(320) 35.0　(357)

Maximum oil flow l/min 556X2 528Ｘ2 494X2 490X2 + 450
Max. digging reach mm 15910 14100 15910 14100 13740 13660 14020 12790
Max. digging depth mm 10570 8870 10570 8870 8600 8445 8680 7460
Max. cutting height mm 14520 13000 14520 13000 11840 11955 13120 12540
Min. swing radius mm 5940 5950 5940 5950 6060 5985 5870 5000
Swing speed min-1(rpm) 7.8 7.3 6.8 6.2
Performance

Travel speeds km/h 4.7/3.2 4.1/3.1 4.2/2.8 4.5/2.8

Max.traction force kN 560 560 559 592
Arm crowd force kN (power boost) 300(323) 301(324) 300(323) 301(324) 250 298 324 335
Bucket digging force kN (power boost) 371(399) 374(402) 371(399) 374(402) 333 363 396 490
Overall length mm 14800 14770 14405 13995 14710 13560
DIMENSIONS

Overall width mm 4450 4430 4335 4510

Overall height of boom mm 4770 4570 4690 4850 5010 5030
Undercarriage width mm 4100 4100 4210 4450
Rear-end swing radius mm 4600 4600 4400 4680
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Equipment Parts ZX490-5A ZX690-5A ZX890-5A

LCH LCH LCH
Engine ZX-5A ZX-5A ZX-5A
Engine Oil Filter ZX-3 ZX-3 ZX-3
ZX-3(Fr) ZX-3(Fr)
Engine Mount ZX-5A
ZX5® ZX5®
Radiator Core ZX-5A ZX-3 ZX-5
Radiator Oil Cooler ZX-5A ZX-3 ZX-5
Intercooler ZX-5A ZX-5A ZX-5A
Outer Element ZX-5 ZX-3 ZX-3
Air Cleaner
Inner Element ZX-5 ZX-3 ZX-3
Strainer ZX-3 ZX-3 ZX-3
Fuel Tank
Cap ZX-5 ZX-5 ZX-5
Pre Filter ZX-5A ZX-5A ZX-5A
Fuel Piping
Main Filter ZX-5A ZX-5A ZX-5A
Pump Pump ZX-5A ZX-5A ZX-5A
Swing Device ZX-5 ZX-5 ZX-5
Swing Device
Oil Motor ZX-5 ZX-5 ZX-5
Element ZX-3 ZX-3 ZX-3
Oil Tank
Suction Filter ZX-3 ZX-3 ZX-3
Pilot Valve ZX-5 ZX-5 ZX-5
Pilot Valve
Travel Pilot Valve ZX-5 ZX-5 ZX-5
Filter Element ZX-3 ZX-3 ZX-3
Pilot Piping
Shuttle Valve ZX-3 ZX-3 ZX-3
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Equipment Parts ZX490-5A ZX690-5A ZX890-5A

LCH LCH LCH
Control Valve Control Valve ZX-5 ZX-5 ZX-5
Cabin ZX-5 ZX-5 ZX-5
Cabin
Cab Mount ZX-3 ZX-3 ZX-3
Travel Device ZX-3 ZX-3 ZX-3
Oil Motor ZX-5 ZX-5 ZX-5
Sprocket ZX-3 ZX-3 ZX-3
Travel Device
Idler ZX-3 ZX-3 ZX-3
Upper Roller ZX-3 ZX-3 ZX-3
Lower Roller ZX-3 ZX-3 ZX-3
Center Joint Center Joint ZX-3 ZX-3 ZX-3
Cylinder ZX-3 ZX-3 ZX-3
Boom Cylinder Cylinder ZX-3 ZX-3 ZX-3
Seal Kit ZX-3 ZX-3 ZX-3
Cylinder ZX-3 ZX-3 ZX-3
Arm Cylinder
Seal Kit ZX-3 ZX-3 ZX-3
Cylinder ZX-3 ZX-3 ZX-3
Bucket Cylinder
Seal Kit ZX-3 ZX-3 ZX-3
Adaptor ZX-3 ZX-3 ZX-3
Lock Rubber ZX-3 ZX-3 ZX-3
Bucket Side Cutter ZX-3 ZX-3 ZX-3
Tooth Point ZX-3 ZX-3 ZX-3
Lock Pin ZX-3 ZX-3 ZX-3
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in China
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SPEC.
仕様
5
ZX490LCH-5A hour-meter：2250ｈｒ TOTAL
総… 4 力DIGGING FORCE
3
燃費 SPEED
速度
FUEL 2
CONSUMPTION 1
0
MAINTENANCE
メン… 操…
CONTRO
LABILITY
LOW
Voice of Customer; 騒音
NOISE 安…
STABILITY

・Good Fuel Consumption 外観

STYLE 居…
CABIN CONFORT
・Seat comfort VOLVO 480D; 3
・Good Air-conditioning

ZX890LCH-5A hour-meter：1100ｈｒ

Voice of Customer;
・Good Digging force and Speed
 社外秘
Fuel consumption - Productivity Confidential 27

ZX690LCH-5A

HP

+2%
PWR -5%

5A -16%
+4%
-8%
Productivity

+2% -13%
ZX3

Fuel consumption
5A PWR mode; ＺＸ３ ＨＰ mode F/C -16％
 社外秘
Fuel consumption - Productivity Confidential 28

ZX890LCH-5A

HP

PWR +4%

5A +6% -10%

-5%
E
Productivity

ZX3
+6%

-5%

Fuel consumption
5A PWR mode; ＺＸ３ ＨＰ mode F/C -10％
 社外秘
Fuel consumption - Productivity Confidential 29

ZX490LCH-5A

5A
HP
-4%

PWR

-17% ZX3
E

-12%
Productivity

Fuel consumption

5A PWR mode; ＺＸ３ Ｐ mode F/C -17％

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END