Design calculations: Lifting Hook

[1] Design Data Value

1.1 Load - Weight of Equipment W 11000
1.2 Design factor Nd 3
2.1 Material IS 2062 (SA 36)
2.2 Yield Strength Fy 36000.00
2.3 Tensile Strength Fu 58000
2.4 Modulas of Elsticity E 29000000

Lifting Lug Dimensions

3.1 Hole Diamater Dh 2.36
3.2 Width of Lug W 7.87
3.3 Thickness of Lug - 40 mm thk - 2 nos t 3.15
3.4 Outer Radius of Lug R 3.54
3.5 Weld Leg Height Leg 0.79

4 Tensile Stress
4.1 Ft = Fy/Nd 12000
4.2 Area = t(w-dh) 17.36
4.3 Applicable Tensile stress St 633.64
4.4 Checklist St< Ft Design Safe

5 Shear Strength through pin hole

5.1 Total Area of shear planes Av = 2(R-Dh/2)cos(45)*t Av 34
5.2 Pv = 0.7 x Fu/(1.2Nd)Av Pv 384779
5.3 Check W < Pv Design Safe

6 Shear Stress in Weld

6.1 tensile Strength of weld material Exx = Fu Exx
6.2 Allowable weld shear stress (Eq 3-53); Fv = 0.6*Exx/(1.2*Nd) Fv 9666.67
6.3 Area of weld Aw = (4w+4t)0.707 Leg Aw 21.04
6.4 Allowable weld load Fw = Fv Aw Fw 203390.17
6.5 Check Fw = W < Fw Design Safe

Prepared By Approved By
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 Design Calculations for Steam Autoclave
Bony
MOC Polymers
Shell; Dished End, Pads, Requirement SA 516 Gr 70
Shell & Dished Interlocking Rings, Flanges; Couplings as per mail of A 105/SA 266 Gr 2
05.08.2016

[A] Design Criteria

1.1 Autoclave Design Pressure 11.00 14.50 Bar (g)
Autoclave Design Pressure PG 12.10 Bar (g)
Equivalent Desgn Pressure (in Mpa) 1.21 Mpa
Static Head 1500.00 mm of wc
Equivalent Static head (in Mpa) 0.01 Mpa
Effective Design Pressure Internal P- Design 1.22 MPa
Effective Design Pressure Internal (in Kg/cm2) 12.49 Kg/cm2(g)
1.2 Design Temperature Temp 250.00 Deg C
Temp 482.00 Deg F
1.3 Minimum Metal design Temperature Temp 20.00 Deg C
Temp 68.00 Deg F
1.4.1 Joint Efficiency of shell joint E1 0.85
1.4.2 Joint Efficiency of Dished End joint E2 1.00

1.5-1 Hydraulic test Pressure 15.73 Bar

16.04 22.00 Kg/cm2