INTERACTIVE SCHEMATIC

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 KENR7816-06
January 2011

345D and 349D Excavator

345D and 349D MHPU
Hydraulic System
345D: 349D: 345D MHPU: 349D MHPU:
BYC1-UP JGB1-UP P5D1-UP DKN1-UP
RGD1-UP WTD1-UP L5R1-UP
RAE1-UP NNF1-UP
YEE1-UP PZG1-UP
NEG1-UP RBJ1-UP
RGG1-UP MEN1-UP
EEH1-UP KHS1-UP
KFH1-UP
RAJ1-UP
MLK1-UP
NLM1-UP
JKN1-UP
GYR1-UP
PBT1-UP
LKY1-UP

Heavy Lift

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator Gp - Pilot Man. 164-6981 1 C-1
Cylinder Gp - Boom Note A 2 F-3
Cylinder Gp - Bucket Note A 3 F-4
Cylinder Gp - Stick Note A 4 E-4
Filter Gp - Case Drain 289-8194 5 B-2
Filter Gp - Oil, Drain Return 289-8194 6 C-2
Filter Gp - Pilot 158-8987 7 B-1
Filter Gp - Oil, Return 188-4145 8 C-1
Motor Gp - Cooling Fan 295-9429 10 A-4
Motor Gp - Left Travel 232-6180 11 B-8
Motor Gp - Right Travel 232-6180 12 B-7
Motor Gp - Swing 225-4506 13 A-5
Connector As - Orifice 148-8336 39 E-8
Pump Gp - Cooling Fan 295-9426 14 A-3
Pump Gp - Drive, Idler, Pilot 295-9663 15 A-2
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 16 C-4
Sensor Gp - Pressure, Pump 260-2180 17 A-3
Sensor Gp - Pressure, Pump 260-2180 18 B-3
Sensor Gp - Pressure, Boom Cyl. Head 221-8859 19 F-3
Switch As - Pressure, Swing Pilot 309-5769 20 E-8
Switch As - Press., Bm Up/Stck In Pilot 309-5769 21 E-7
Switch As - Press., Implmnt, Trvl Pilot 106-0179 22 D-6
Swivel Gp 225-4547 23 A-7
Valve Gp - Solenoid, Neg. Flow Control 171-0188 24 D-3
Valve Gp - Boom Down Relief 310-0147 25 E-3
Valve Gp - Priority, Boom/Stick 310-0210 26 E-7
Valve Gp - Check, Clr Bypass 123-2505 27 B-4
Valve Gp - Check, Slow Return 285-1715 28 B-5
Valve Gp - Left, Travel Counterbalance 266-7843 29 A-8
Valve Gp - LH Plt Cntrl, Stck/Swng 297-0533 30 F-6
Valve Gp - Main Control 323-7681 31 D-8
Manifold Gp - Control, Pilot Oil Supply 215-5037 32 C-2
Valve Gp - Plt Contr. Travel 310-0415 33 F-8
Valve Gp - RH Plt Cntrl, Bckt/Bm 297-0532 34 F-6
Valve Gp - Right, Travel Cntrbalance 266-7843 35 A-7
Valve Gp - Shuttle, Stick Pilot 123-2430 36 E-7
Valve Gp - Shuttle, Swing Pilot 123-2430 37 E-8
Valve Gp - Swing Cushion 295-9422 A-6
38
- Swing Cushion (Fine Swing) 295-9423
Heavy Lift Attachment
Valve Gp - Solenoid, Heavy Lift 121-6303 40 B-5

NOTE A : CHECK PARTS MANUAL FOR IDENTIFICATION NUMBERS

TAP LOCATION

Tap Schematic
Description
Number Location
AA Pump Pressure (Right Bank) B-3
BB Pump Pressure (Left Bank) A-3
CC Power Shift Pressure A-3
DD Pump Case drain A-2
EE Pilot Pressure B-1
FF Pump Pilot Pressure D-3
SOS SOS (Scheduled Oil Sampling) B-1
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(33) VALVE GP
PLT CONTR. TRAVEL LINES GROUP COLOR DESCRIPTIONS
DRIVE PUMP OUTPUT
310-0415 TP (2) CYLINDER GP
PILOT PUMP OUTPUT
TT BOOM
2 3 5 6 HYDRAULIC OIL COOLING PUMP OUTPUT
IDLER PUMP OUTPUT
TRAVEL(L) TRAVEL(R) 1 (3) CYLINDER GP
4 TRAVEL SPEED CONTROL CIRCUIT
1 BUCKET SUPPLY LINE
4 (19) SENSOR GP DRAIN / RETURN LINE
PRESSURE, BOOM CYL. HEAD POWER SHIFT CONTROL CIRCUIT
F 2 3 5 6 F
(30) VALVE GP 221-8859 ATTACHMENT CONTROL CIRCUIT
HEAVY LIFT CONTROL CIRCUIT
µ µ µ µ
LH PLT, CNTRL, (34) VALVE GP
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
STCK/SWNG RH PLT CNTRL, BCKT/BM LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
297-0533 JLP JRP 297-0532 SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
T1 T2 T3 T4 STICK SWING BUCKET BOOM STICK CONTROL AND STICK CYLINDER CIRCUIT

BL3 AL3 CH T CR (25) VALVE GP SWING BRAKE CONTROL CIRCUIT

bR1 aR1 aL1 bL1 BOOM DOWN RELIEF
(20) SWITCH AS 310-0147
PRESSURE, SWING PILOT (4) CYLINDER GP
309-5769 STICK
(OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
(26) VALVE GP
bL5 PiL
PRIORITY, (BOOM/STICK)
310-0210
B1 A1 B2 A2

(21) SWITCH AS
PRESS., BM UP/STCK IN PILOT)
309-5769
E T A1 A2 A3 A4 A5 A6 A7 A8 BR3 AR3
E
(39) CONNECTOR AS (36) VALVE GP CV Pi DR
ORIFICE P1 P2
SHUTTLE, B1 B2 B3 B4 B5 B6 B7 B8
148-8336 STICK PILOT (22) SWITCH AS
123-2430 PRESS., IMPLMNT, TRVL PILOT
bL3 bL4 aL3 aR4 aR3 bR2 bR3 aR2 106-0179

(37) VALVE GP (24) VALVE GP

SHUTTLE, SWING PILOT SOLENOID, NEG FLOW CONTROL
1 7
123-2430 171-0188
aR3 3 6
bR2 A1
B1 5
AR1 BL1 bL3
aR4 BR1
BR3 AR3 BR2 AR2 bR1 bL1 AL1 BL3 AL3 2 4
SDr SPi PSW PTA PAT aL2 AL2 BL2 aL4 BL4 AL4 aL5 HL A2 T B2 P
AR4
(UP) (OUT) (R) (BACK) (BACK) (CLOSE) (UP) (OUT)
D D
Dr
FF
(31) VALVE GP
MAIN CONTROL
323-7681
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
(32) MANIFOLD GP
CONTROL,

(TRAVEL)

(LOCK)
(SWING)
PILOT OIL SUPPLY

NO.3
215-5037

NO.1

NO.2
STICK(2)
P1
BOOM(2)

TRAVEL(L)
STICK(1)

TRAVEL(R)
SWING

BUCKET
ATCH

BOOM(1)
DR3 DR4 Pi2 DR5 T-OUT1 DR6 (1) ACCUMULATOR GP
PILOT MANIFOLD
C 164-6981 C
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) (IN) (6) FILTER GP
HR R3 R1 Y bR4 SPi2 SDr2 dSW dST1 PiH Pp2 bL2 X R2 OIL, DRAIN RETURN (8) FILTER GP
bL5 289-8194 OIL, RETURN
Pp1 aL3 bL4
bR3 PiL aR2 aR1 aL1 188-4145
PR PL

(11) MOTOR GP (12) MOTOR GP

LEFT TRAVEL (40) VALVE GP
RIGHT TRAVEL SOLENOID,HEAVY LIFT
232-6180 232-6180
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 121-6303 (5) FILTER GP
Pi2 (CASE DRAIN)
SWING MOTOR (16) SENSOR GP 289-8194
PRESSURE, BM DN PILOT
B PG1 297-4483 PR B
DB1 (18) SENSOR GP SOS EE
PRESSURE, PUMP
(27) VALVE GP
X X 260-2180
CHECK, CLR BYPASS AA PC PG
T1 MU1 (13) MOTOR GP 123-2505 (14) PUMP GP Di T
T1 (28) VALVE GP

PSV
SWING CHECK, SLOW RETURN COOLING FAN A2 PB PS2 Dr1 B1 A4
T2 225-4506 285-1715 295-9426 a2 IN OUT
B L T2 L B AG1 BG1
SWING MOTOR L L1 S
A BR BR A a5
(7) FILTER GP
PG2 DR PILOT
A1 DE1 B1 (15) PUMP GP 158-8987
DB2
L2 L3 DR1 a3 DRIVE, IDLER, PILOT
CC 295-9663 LINE PATTERNS
AG BG BG AG Pressure Line
MU2
Pilot / Load Sensing Pressure
a4
Drain / Return Lines
AG2 BG2 a1
D0 Component Group
A B
A1 PS1 Attachment

A B A
B A B A
A2 DE2 B2
(10) MOTOR GP X BB DD Air Line

COOLING FAN CALLOUTS

295-9429 (17) SENSOR GP YY Taps (Pressure, Sampling,Sensor) by letter
(29) VALVE GP (35) VALVE GP A B PRESSURE,
LEFT TRAVEL COUNTERBALANCE RIGHT, TRAVEL CNTRBALANCE PUMP
266-7843 266-7843 260-2180 PL
(38) VALVE GP THIS SCHEMATIC IS FOR THE 345D AND 349D EXCAVATOR AND
BR1 AR1 AL1 BL1 AR2 BR2
SWING CUSHION: 295-9422 Pi1 345D AND 349D MHPU HYDRAULIC SYSTEM
SWING CUSHION (FINE SWING): 295-9423 PART NUMBER: 297-0246, CHANGE: 02, VERSION: HE
(23) SWIVEL GP
Components are shown installed on a fully operable machine.
225-4547
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
28 27 22 16 13 30 34 33 2 4
VIEW ALL CALLOUTS

29

11

10

17

18

24
12 35 8 13 38 25 23 2

10 28 27 8 16 30 34 2 4

17

18

24

29

11

12 35 20 13 23 33 3
HEAVY LIFT
VIEW ALL CALLOUTS

31

40

32
MAIN CONTROL/PILOT
VIEW ALL CALLOUTS

BOOM(1) ATCH STR TRAVEL SWING BOOM(2)

STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1)

AR3
PTA PSW AR4

PiH
AL4
X
BL3 BL2 BL1 BR1 BR2
Y

BL4 AL3 AL2 AL1 AR1 AR2 BR3

39 37 21 36 19 26
PUMPS AND FILTERS
VIEW ALL CALLOUTS

6
5
7
14 15

FF

BB DD CC AA SOS EE