Doc.

No : PHB/AR/KNRM/0567
STRENGTH CALCULATION Rev. : 1
J Date : 09-09-2019

SOFTENER TANK

1
0 ISSUED FOR APPROVAL
REV. DATE BY PREPARED CHECKED APPROVED DESCRIPTION
OWNER : PROJECT NAME :
Boiler Feed Water Treatment System
PT. PADI HIJAU BUANA Softener Cap. 30 m3/h
Kenari Plam Oil Mill 40 TPH

1
 Doc. No : PHB/AR/KNRM/0567
STRENGTH CALCULATION Rev. : 1
J Date : 09-09-2019

SUMMARY OF REVISION

REV REVISED ADDED DELETED

Page Sheet Description Page Sheet Description Page Sheet Description

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 Doc. No : PHB/AR/KNRM/0567

STRENGTH CALCULATION Rev. : 1

J Date : 09-09-2019
CONTENTS
Description Page
1 Cover 1
2 Summary of Revision 2
3 Contents 3
4 Design & Test Data 4
5 Static Head Calculation [UG-22(b)] 5
6 Thickness of Shell Under Internal Pressure [ UG-27 ] 6
7 Formed Head, Pressure on Concave Side [ UG-32 ] 7
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 SPECIFICATION SHEET Doc. No : PHB/AR/KNRM/0567
VESSEL Rev. : 1
J
Date : 09-09-2019

DESIGN & TEST DATA

1 Code ASME Sec. VIII Div. 1, 2013 Ed
2 Regulation -
3 Part : Chamber Side
4 Design Pressure Internal 5.00 kg/cm²G
5 External - kg/cm²G
6 Design Temperature 50.00 °C
7 Operating Pressure Max. Pressure 4.00 kg/cm²G
8 Nor. Pressure 3.00 kg/cm²G
9 Operating Temperature Max. Temperature - °C
10 Nor. Temperature - °C
11 Radiography Spot
12 Joint Efficiency Shell 0.70
13 Head 0.70
14 Corrosion Allowance 1.50 mm
15 M.A.W.P. 005 kg/cm²G at 50 °C
16 M.D.M.T. 0 °C at 6,12 kg/cm²G
17 Hydrostatic Test Pressure 6.50 kg/cm²G
18 Pneumatic Test Pressure - kg/cm²G
19 Heat Treatment No
20
21 Material Max. Allowable Tensile Stress ( at design temp. )
22 Shell : A-36 1,188.47 kg/cm²
23 Head : A-36 1,188.47 kg/cm²
24 Support : Mild Steel 1,188.47 kg/cm²
25
26 Vessel Dimension
27 Shell Inside Diameter 1,238.00 mm
28 Shell Thickness 6.00 mm
29 Head Thickness 8.00 mm
30 TL/WL Length of Shell 2,100.00 mm
31 Vessel Position Vertical
32 Type of Support Leg
 STRENGTH CALCULATION Doc. No : PHB/AR/KNRM/0567
VESSEL Rev. : 1
J ASME Sec. VIII Div.1 2013Ed Date : 09-09-2019
STATIC HEAD CALCULATION [ UG-22(b) ]

1 Fluid (assumed) WATER

2 Fluid specific gravity SG 1.00
3 Height from top to bottom H 2783.76 mm
4 Liquid height from lower shell Ha 2883.76 mm
5 Liquid height from lower nozzle Hb 2983.76 mm
6
7 Static head from lower shell Sha
8
9 Pha = 001 x 2,884 = 0.29 kg/cm²G
10 10,017.00
11
12 Static head from lower nozzle Shb
13
14 Phb = 001 x 2,984 = 0.30 kg/cm²G
15 10,017.00
16
17 Max static head at vertical hydro. test
18
19 Sh = 1,00 x 2,784 = 0.28 kg/cm²G
20 10,017.00
21
 STRENGTH CALCULATION Doc. No : PHB/AR/KNRM/0567
VESSEL Rev. : 1

J ASME Sec VIII Div 1 2013Ed Date : 09-09-2019

THICKNESS OF SHELL UNDER INTERNAL PRESSURE [ UG-27 ]
CYLINDRICAL SHELL [ UG-27(c)(1) ] P < 0.385 S(s)E or tr < R/2
PR
tr=
( S ( s ). E - 0 . 6 P )

PART : SHELL
1 Static head Ph 0.30 kg/cm²
2 Design pressure + Static head P 5.30 kg/cm²
3 Design temperature Td 50.00 °C 122.00 °F
4 Material A-36
5 Inside radius of shell (corroded) R 620.50 mm
6 Max. allowable stress at Td S(s) 1,188.47 kg/cm²
7 Joint efficiency E 0.70
8 Corrosion allowance CA 1.50 mm
9 P < 0,385 S(s)E = 0,385 x 1188 x 001 = 320.30 kg/cm² OK
10
11 Minimum required thickness tr
12 tr = 005 x 621 = 3.97 mm
13 1,188 x 001 - 0,6 x 005
14
15
16
17 Design thickness tr + CA 5.47 mm
18 Thickness used t 6.00 mm OK
 STRENGTH CALCULATION Doc. No : PHB/AR/KNRM/0567
VESSEL Rev. : 1

J ASME Sec VIII Div. 1 2013Ed Date : 09-09-2019

FORMED HEAD, PRESSURE ON CONCAVE SIDE [ UG-32 ]

TEROSPHIRICAL HEADS [ UG-32 ]

PD
tr =
2 S(h) E−0 .2 P
PART : HEAD
1 Static head Ph 0.30 kg/cm²G
2 Design pressure + Static head P 5.30 kg/cm²G
3 Design Temperature Td 50.00 °C
4 Material A-36
5 Shell Inside Diameter Din 1,239.50 mm
6 Inside length of major axis (corr.) D 1,239.50 mm
7 Max. allowable stress at Td S(h) 1,188.47 kg/cm²
8 Joint efficiency E 0.70
9 Corrosion Allowance CA 1.50 mm
10 Minimum required thickness tr
11
12 tr = 005 x 1,240 = 3.96 mm
13 2 x 1,188 x 001 - 0,2 x 005
14
15 Design thickness tr + CA 5.46 mm
16 Thickness used t 8.00 mm
17 Thickness after forming t 6.80 mm OK
18 Assume Reduction ratio of forming 15.00 %