Beruflich Dokumente
Kultur Dokumente
F33 to F46 F
F
F
Cut-Off Tools
Grooving
Cut-Off
Threading
●● mark: Standard stocked item * mark: Semi-standard stock (Please confirm stock availability)
● mark: To be replaced by a new item featured on the same page ○○ mark: Stock or planned stock (Please confirm stock availability)
Stock Indications and Symbols
▲ mark: To be replaced by new item No mark: Made-to-order item
(Please confirm stock availability) − mark: We cannot produce F33
SEC-Cut-off Tool Series
SELECTION GUIDE
Cut-Off 140
WCFH32
Carbide Holder
120
100
Cut-off diameter(mm)
STFH32
Steel Holder
80
WCFH26 Carbide Holder
STFH26
60 Steel Holder STFS
Steel Holder
GNDL GNDL
Small Tools WCFS
40 Carbide-Steel Holder
GNDM GNDM
Small Tools
20
SCT
0 1 2 3 4 5 6 7 8 9
Width of cut (mm)
F SCT
(2)
16.0
・Sharp cutting edge with ground
inserts
Cut-Off Tools
GNDM/ 32.0
・High-rigidity design and outstanding
chip control
GNDL ・2-cornered unground inserts available
Grooving Small Tools 1.25 3.0
→F46 in widths starting from 1.25mm
Cut-Off (2)
GNDM/ Stock: R L Neutral 50.0 ・High-rigidity body, rigid clamping
Threading
GNDL ・Outstanding chip control
2.0 8.0 ・Unground 2-cornered inserts
→F42 to F44
STFH/ 100.0
・Large diameter machining up to
ø100mm
STFS (1) ・Economical steel shank
(SumiGrip Jr.) 2.0 5.0
→F36 to F37 Stock: R L Neutral ・1-cornered self-grip type
SEC-Cut-off Tools
・ Our first recommendation for small to
GND Type medium diameters
(GNDM Type / GNDL Type)
・ High rigidity body and rigid clamping
enable stable cut-off operations
SEC-Cut-off Tools
・ Our first recommendation for medium
SumiGrip Jr.
(Steel Shank) to large diameters
・ Blade type is available for cut-off
SumiGrip
(Carbide Shank) diameters of up to ø140mm
F34
SEC-Cut-Off Tools
■ Characteristics
● Carbide and steel holders (SumiGrip Jr.) are available.
● Applicable to interrupted cutting.
● For cut-off, grooving and chamfering etc.
Toolholder
■ Types Small Wedge Angle
① Tool block type Insert
② Shank type
Optimum
Clamp Design
80 SumiGrip
40mm
Work
0.15
Cut-Off Tools
0 100 200 300 Work Material: S45C (Hex),
Work Material: S45C (ø50mm, HB250) Insert: Coated (3mm Width)
Insert Clamping Force (N) Good Cutting Speed: vc=80m/min, Dry Cutting Speed: vc=150mm/min, f=0.15mm/rev
Water-soluble Cutting Oil
Grooving
Cut-Off
■ Tool Block Type Selection Guide
Threading
●SBN Type
Tool block (one unit)
b
a
a:
c
Ex.:SBN20–26
●SBU Type
a
b
Tool block (2 piece unit)
a:
c
Center 12.5 20
Height 18
Tool block Tool block
Spacer Wedge
Ex.:SBU20–26
(Clamp from above) (Clamp from the side)
・ Applicable whether the tool post of the machine
is like or shown on the right.
・ Large clamp design enable long holder
overhangs with wide clamping area.
F35
SEC-Cut-Off Tools
STFH Type
● Mounting Inserts
Cut-off Tools (Steel Holder/Tool Block Type) Insert Mount insert by lightly
knocking it in with a wooden
STFH
or plastic hammer.
h
h1
L2 ■ Spare Parts
150°
Cut-Off
■ Holders
Dimensions (mm) Max.
Cat. No. Stock Cut-off Applicable Insert Applicable Tool Block Spanner
h b L1 h1 L2 w Diameter
STFH 26-2 D 26 1.6 109 21.4 108 2 40 WCF 2
STFH 26-3 D 26 2.4 109 21.4 108 3 70 WCF 3 SBN 20-26
STFH 26-4 D 26 3.4 109 21.4 108 4 70 WCF 4 SBU 20-26
STFH 26-5 D 26 4.3 109 21.4 108 5 70 WCF 5
SL-4
STFH 32-2 D 32 1.6 149 25.0 148 2 40 WCF 2 SBN 20-32
STFH 32-3 D 32 2.4 149 25.0 148 3 100 WCF 3 SBN 25-32
F STFH 32-4
STFH 32-5
D
D
32
32
3.4
4.3
149
149
25.0
25.0
148
148
4
5
100
100
WCF
WCF
4
5
SBU 20-32
SBU 25-32
Cut-Off Tools
■ Tool Block (Integrated Unit) ■ Spare Parts ■ Tool Block (Separable Unit) ■ Spare Parts
Grooving
ha
hb
Cut-Off
ha
hb
H
BCS15
Threading a: a:
Center 12.5 20 L Center 12.5 20
hc
L hc
Height 18 Height 18
BCS20
Stock
■ Inserts (Inserts are same as those for the carbide holder SumiGrip Series.)
WCF WCF 2T WCF A WCF B
Neutral (N)
General Steel Small Dia. Low Force Exotic Metal, Low Feed (Cast Iron, Non Ferrous Metal)
2-R0.2
2° w 2°
Applicable Holder
STFH 26-2
WCF R2T D 2 Q Q Q Q Q Q Q Q Q Q
STFH 32-2
2° w
WCF L2T D 2 Q Q Q Q Q Q Q Q Q Q
WCF N3 D 3 WCF N3A D D F D D 3 WCF N3B D 3
8° STFH 26-3
WCF R3 D 3 WCF R3A D D 3 WCF R3B D 3
STFH 32-3
Left Hand (L) WCF L3 D 3 WCF L3A D 3 WCF L3B D 3
8°
WCF N4 D 4 WCF N4A D D 4 WCF N4B D 4
2°
STFH 26-4
WCF R4 D 4 WCF R4A D 4 WCF R4B D 4
STFH 32-4
2° w
STFS Type
● Mounting Inserts
Cut-Off (Steel Holder/Shank Type) Insert Mount insert by lightly
knocking it in with a wooden
STFS
or plastic hammer.
b
f
w
Please note that excessive knocking on the insert
L1 may cause damage to both insert and holder.
■ Spare Parts
h1
h
Cut-Off L2 Above figures show right hand tools.
■ Holders
Stock Dimensions (mm) Max.
Cat. No. Cut-off Applicable Insert Spanner
R L h b L1 f h1 L2 L3 w Diameter
STFS R/L1010-2 D D 10 10 86 10 10 17 17 2 28
STFS R/L1212-2 D D 12 12 110 12 12 18 18 2 30
WCF 2
STFS R/L1616-2 D D 16 16 110 16 16 Q 19 2 32
STFS R/L2020-2 D D 20 20 125 20 20 Q 24 2 40
STFS R/L1616-3 D D 16 16 110 16 16 20 22 3 35
STFS R/L2012-3 D D 20 12 110 12 20 Q 24 3 40
WCF 3 SL-4
STFS R/L2020-3
STFS R/L2525-3
D
D
D
D
20
25
20
25
125
150
20
25
20
25
Q
Q
30
30
3
3
50
50
F
Cut-Off Tools
STFS R/L2020-4 D D 20 20 125 20 20 Q 33 4 55
WCF 4
STFS R/L2525-4 D D 25 25 150 25 25 Q 38 4 65
STFS R/L2020-5 D D 20 20 125 20 20 Q 35 5 60
WCF 5
STFS R/L2525-5 D D 25 25 150 25 25 Q 40 5 70
Grooving
Grade
Cutting Speed vc(m/min) P General Steel P Soft Steel P Die Steel M Stainless Steel K Cast Iron Threading
Feed Rate f (mm/rev)
vc 100 to 230 120 to 250 60 to 150 80 to 200
ACE-Coat AC830P Q
f 0.10 to 0.30 0.08 to 0.15 0.08 to 0.15 0.08 to 0.25
For vc 50 to 230 50 to 250 50 to 150 50 to 200
Q
WCF □ 2T f 0.03 to 0.10 0.02 to 0.10 0.03 to 0.10 0.03 to 0.10
vc 80 to 200 100 to 230 60 to 150 60 to 180
ACE-Coat AC225* Q
f 0.08 to 0.25 0.04 to 0.20 0.04 to 0.20 0.05 to 0.20
T1500A vc 80 to 200 100 to 230 60 to 150 60 to 180
Cermet Q
T1200A f 0.03 to 0.15 0.05 to 0.20 0.03 to 0.08 0.03 to 0.10
Carbide A30 vc 50 to 120 70 to 150 50 to 120 70 to 150 *50 to 120
(*Cast Iron: G10E) f 0.05 to 0.20 0.04 to 0.15 0.04 to 0.15 0.04 to 0.15 *0.06 to 0.20
* AC225: CVD coated carbide grade for low-speed, low feed-rate cutting.
■ Inserts (Inserts are same as those for the carbide holder SumiGrip Series.)
WCF□○ WCF□2T WCF□○A WCF□○B
Neutral (N)
General Steel Small Dia. Low Force Exotic Metal, Low Feed Cast Iron, Non Ferrous Metal
2-R0.2
2° w 2°
Applicable Holder
8°
WCF N3 D 3 WCF N3A D D F D D 3 WCF N3B D 3 STFS R/L1616- 3,STFS R/L2525-3,
WCF R3 D 3 WCF R3A D D 3 WCF R3B D 3 STFS R/L2020-3
Left Hand (L) WCF L3 D 3 WCF L3A D 3 WCF L3B D 3 STFS R/L2012-3
8°
WCF N4 D 4 WCF N4A D D 4 WCF N4B D 4
2°
STFS R/L2020-4
WCF R4 D 4 WCF R4A D 4 WCF R4B D 4
STFS R/L2525-4
2° w
WCFH Type
● Mounting Inserts
Cut-Off (Tool Block Type) Insert Mount an insert by lightly
knocking it in with a wooden or
WCFH
plastic hammer.
h
h1
■ Spare Parts
150° L2 20
b (WCFH32-2)
Cut-Off
F WCFH 32-4
WCFH 32-5
D
D
32
32
3.4
4.3
150
150
25.0
25.0
148.5
148.5
4
5
140
140
WC F
WC F
4
5
SBU 20-32
SBU 25-32
SL-1
Cut-Off Tools
■ Tool Block (Integrated Unit) ■ Spare Parts ■ Tool Block (Separable Unit) ■ Spare Parts
ha
hb
ha
hb
H
Grooving
BCS15
a: a:
Center 12.5 20
Cut-Off
hc
L L Center 12.5 20
hc
Height 18 Height 18
Threading BCS20
Stock
■ Inserts (Inserts are same as those for the steel SumiGrip Jr. holder.)
WCF□○ WCF□2T WCF□○A WCF□○B
Neutral (N) Cast Iron, Non Ferrous Metal
General Steel Small Dia. Low Force Exotic Metal, Low Feed
2-R0.2
2° w 2°
Applicable Holder
WCF R2T D 2 Q Q Q Q Q Q Q Q Q Q
WCFH 32-2
WCF L2T
2° w
D 2 Q Q Q Q Q Q Q Q Q Q
WCF N3 D 3 WCF N3A D D F D D 3 WCF N3B D 3
8° WCFH 26-3
WCF R3 D 3 WCF R3A D D 3 WCF R3B D 3
WCFH 32-3
Left Hand (L) WCF L3 D 3 WCF L3A D 3 WCF L3B D 3
8° WCF N4 D 4 WCF N4A D D 4 WCF N4B D 4
WCFH 26-4
2°
WCFS Type
● Mounting Inserts
Cut-Off (Shank Type) Insert Mount an insert by lightly
knocking it in with a wooden or
WCFS
plastic hammer.
(Check that the insert cannot be
Brazed Type Clamp Type Hammer
pulled out with a hand.)
Be aware that excessively driving the insert
Cut-Off 26.5 may cause damage to the insert or holder.
f1
f1
f
b
f
w L1 46
w
Maximum Maximum L1 L1
Cut-off Diameter Cut-off Diameter
46 46
Fig.1 Fig.2 Fig.3 Fig.4 ■ Spare Parts
h1
h1
h1
h1
h
h
h
Cut-Off
L2 L2 L2 L2
■ Holders Above figures show right hand tools.
Clamp Type
WCFS R/L20-4
WCFS R/L20-5
D
D
D 20
20
20
20
125
125
24
25
20
20
20
20
46
46
4
5
50
50
WCFH17-4
WCFH17-5
WCF
WCF
4
5
3
3
SL-1
F
Cut-Off Tools
WCFS R/L25-3 D D 25 25 150 28 25 25 46 3 50 WCFH17-3 WCF 3 4
WCFS R/L25-4 D D 25 25 150 29 25 25 46 4 50 WCFH17-4 WCF 4 4
WCFS R/L25-5 D 25 25 150 30 25 25 46 5 50 WCFH17-5 WCF 5 4
Blade is included with the holder.
Grooving
■ Blades ■ Spare Parts
Cut-Off
w
Threading
B
17
26.5
44.5
■ Inserts (Inserts are same as those for the steel SumiGrip Jr. holder.)
WCF□○ WCF□2T WCF□○A WCF□○B
Neutral (N)
General Steel Small Dia. Low Force Exotic Metal, Low Feed Cast Iron, Non Ferrous Metal
2-R0.2
2° w 2°
Applicable Holder
8°
WCF N3 D 3 WCF N3A D D F D D 3 WCF N3B D 3 WCFS R/L1616-3
WCF R3 D 3 WCF R3A D D 3 WCF R3B D 3 WCFS R/L20-3
Left Hand (L) WCF L3 D 3 WCF L3A D 3 WCF L3B D 3 WCFS R/L25-3
8°
WCF N4 D 4 WCF N4A D D 4 WCF N4B D 4
2°
WCFS R/L20-4
WCF R4 D 4 WCF R4A D 4 WCF R4B D 4
WCFS R/L25-4
2° w
SCT Type
Fig.1 Fig.2
SCT
b
1.5° f
1.5° f
Cut-Off L1 L1
Cut-Off L2 L2
■ Spare Parts
h1
h1
h
18
2
■ Holders (Right Hand) Above figures show right hand tools.
Dimensions (mm)
Cat. No. Stock Applicable Insert Fig. Screw Spanner
h b L1 f h1 L2
SCT R1010 D 10 10 120 10 10 15
CT R05 (-NB)
SCT R1212 D 12 12 120 12 12 15
CT R12 (-NB)
1
SCT R1616 D 16 16 120 16 16 15
BFTX0410T8L TRX08
SCT R1010-16 D 10 10 120 10 10 18 2
SCT R1212-16 D 12 12 120 12 12 18 CT R16 (-NB)
1
SCT R1616-16 D 16 16 120 16 16 18
2
BFTX0410T8R TRX08
Cut-Off Tools
Grooving
■ Characteristics ● New clamping system ● Design
Cut-Off
New screw with
New clamping system makes spanner head at both New clamping system
ends makes it possible makes it possible to change
Threading it possible to change corners to change inserts from comers by only loosening
by only loosening the screw Sharp cutting edge with the back the screw
from the back. arc-shaped breaker minimises
cutting force with good
chip removal ability
● High quality surface finish
Excellent chip removal with
good surface finish even at
the centre of the end face.
Shank Sizes
● Stable and long tool life New PVD-coated □10/12/16mm
PVD-coated grade AC530U grade ACZ530U
Maximum Cut-off Diameter provides longer and
provides stability and longer ø5/ø12/ø16 stable tool life Insert tightening
tool life. Grooving Width 0.5/1.0/1.5/2.0mm direction indicator
Corner R 0.05/0mm
Lead Angle 0°/20°
CT Type Insert SCT Type Holder
Principal
Force
Feed
Force
200
100
0
SCT Type Competitor's SCT Type Competitor's
Work Material: S45C (ø10mm) Grooving Width: 1.5mm Work Material: SUS430 (ø8mm) Grooving Width: 1.0mm (handed)
vc=60m/min f=0.06mm/rev Wet vc=45m/min f=0.02mm/rev Wet
F40
SEC-Cut-Off Tools
SCT Type
■ Insert and Holder Variations (Figures below show inserts with chipbreaker)
Holder Style SCTR SCTL
Insert CTRSSR CTRSSN CTRSSL CTLSSR CTLSSN CTLSSL
Orientation
O O
Shape and
2.5
2.5
w
w
:=20° L O L
55° O 55° :=20°
Insert
s
s
D
5
5
12
0.5
1.0
0.05
0 F
Cut-Off Tools
SCT R1010
CTR 121505 R/N/L D D D 12 1.5 0.05
19 7 SCT R1212
CTR 122005 R/N/L D D 12 2.0
SCT R1616
CTR 121000 R/N/L D D 12 1.0
CTR 121500 R/N/L D D 12 1.5 0
Yes
CTR 122000 R/N/L D D 12 2.0 Grooving
F41
SEC-Cut-Off Tools
GNDM Type
GNDM ar
b
f
Cut-Off
Cut-Off
L1
w
Max. Cut-off Diameter
L2
■ Spare Parts
h1
h
Above figures show right hand tools.
■ Holders
Grooving Width Recommended
Stock Dimensions (mm) (mm)
Max. Cap Tightening
Cat. No. Cut-off Dia. Applicable Insert Torque Spanner
R L h b L1 f h1 L2 ar w (mm) Screw (N・m)
F GNDM R/L3225P-418
GNDM R/L3225P-518
32
32
25
25
170
170
25
25
32
32
45.0
45.0
18
18
4.0
5.0
36
36
GCM □40SS-□□
GCM N50SS-□□
GNDM R/L3225P-618
Cut-Off Tools
F42
SEC-Cut-Off Tools
GNDM Type
■ For GNDM
Application
Cut-Off Tools
Cut-Off Application
GNDL Type
GNDL ar
b
f
Cut-Off Cut-Off
Max. Cut-off Diameter L1
w
L2
■ Spare Parts
h1
h
Above figures show right hand tools.
■ Holders
Grooving Width Recommended
Stock Dimensions (mm) (mm)
Max. Cap Tightening
Cat. No. Cut-off Dia. Applicable Insert Torque Spanner
R L h b L1 f h1 L2 ar w (mm) Screw (N・m)
F GNDL R/L3225P-425
GNDL R/L3225P-525
32
32
25
25
170
170
25
25
32
32
50.0
50.0
25
25
4.0
5.0
50
50
GCM □40SS-□□
GCM N50SS-□□
GNDL R/L3225P-625
Cut-Off Tools
F44
SEC-Cut-Off Tools
GNDL Type
■ For GNDL
Coated Carbide Dimensions (mm)
Application
Pcs./ Fig.
Shape Appearance Cat. No. w Pack
AC830P AC425K AC520U AC530U Cutting width Tolerance O L s
GG Type GCM N2002-GG D D D 2.0 ±0.03 0.2 21.1 3.6
GCM N3002-GG D D D 3.0 ±0.03 0.2 21.1 3.8
GCM N4002-GG D D D 4.0 ±0.03 0.2 26.4 4.0 5 1
GCM N5002-GG D D D 5.0 ±0.03 0.2 26.4 4.1
GCM N6002-GG D D D 6.0 ±0.03 0.2 26.4 4.5
GCM N3004-GG D D D 3.0 ±0.03 0.4 21.1 3.8
GCM N4004-GG D D D 4.0 ±0.03 0.4 26.4 4.0
GCM N5004-GG D D D 5.0 ±0.03 0.4 26.4 4.1
5 1
Grooving / Cut-Off
Cut-Off Tools
Coated Carbide Dimensions (mm)
Application
Pcs./ Fig.
Shape Appearance Cat. No. AC830P AC425K AC520U AC530U w Pack
O L s
R L R L R L R L Cutting width Tolerance
Fig. 3 Drawing shows a right hand tool.
CG Type GCM R/L2002-CG-05 D D D D D D 2.0 ±0.03 0.2 21.1 3.6
Cut-Off
b
f
Cut-Off
Cut-Off(Small Tools) L1
e
Max. Cut-off Diameter L2
■ Spare Parts
h1
h
Above figures show right hand tools.
■ Holders
Grooving Width Recommended
Stock Dimensions (mm) (mm)
Max. Cap Tightening
Cat. No. Cut-off Dia. Applicable Insert Torque Spanner
R L h b L1 f h1 L2 e w (mm) Screw (N・m)
GNDL
Fig. 1 Fig. 2
ar ar
w
w
b
b
f
f
e
e
h
F
h1
h
L3
h2
BFTX0412N LT15-10
Pcs./
Shape Type Cat. No. w Pack. Fig.
AC830P AC425K AC520U AC530U Cutting width O L s
Tolerance
GCM N2002-GG D D D 2.0 ±0.03 0.2 21.1 3.6
General Purpose Type GCM N3002-GG D D D 3.0 ±0.03 0.2 21.1 3.8 5 1
Grooving / Cut-Off
Pcs./
Shape Type Cat. No. AC830P AC425K AC520U AC530U w Pack. Fig.
O L s
R L R L R L R L Cutting width Tolerance
Fig. 3 Above figures show right hand tools. GCM R/L2002-CG-05 D D D D D D 2.0 ±0.03 0.2 21.1 3.6
5 3
Cut-Off
Select holders and inserts with the same grooving widths (w). RecommendedCutting Conditions F45