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Thar Block II 3.

8Mt/a Mining Project, Sindh


Province, Pakistan

Container Type Diesel Generator Sets

Technical Specification

Purchaser:China Machinery Engineering Corporation

Design Institute:DADI Engineering Development Group

Supplier:TELLOW SCI-TECH CO.,LTD

June 29,2016
CONTENT
1. General description ..............................................................................................1
2. Environment ........................................................................................................1
2.1 Temperature ...............................................................................................1
2.2 Humidity....................................................................................................2
2.3 Wind speed ................................................................................................2
2.4 Altitude ......................................................................................................2
3. Special technical requirements .............................................................................2
4. Technical characteristic ........................................................................................3
4.1 Main parameters for diesel generating set ...................................................3
4.1.1 Diesel engine ...................................................................................5
4.1.2 Alternator ........................................................................................6
4.2 Control system ...........................................................................................8
4.2.1 Control box .....................................................................................8
4.2.2 Centralized main control cabinet .....................................................9
4.2.3 Monitoring of Diesel Generator Unit ............................................. 16
4.3 Main Parameters of Sound Attenuated Enclosure .....................................17
4.4 Main Parameters of Fuel Supply System .................................................. 17
4.4.1 Buried Light Diesel Oil Storage Tank ............................................ 17
4.4.2 Fuel Pump ..................................................................................... 18
4.4.3 Daily Oil Tank ............................................................................... 18
4.4.4 Motor Valve................................................................................... 18
4.4.5 Pipes and valves ............................................................................ 19
4.5 Auxiliary systems and facilities ................................................................ 19
4.5.1 Starting batteries ............................................................................ 19
4.5.2 Charger ......................................................................................... 19
4.5.3 Engine heater................................................................................. 20
4.5.4 Warning signs ................................................................................ 20
5. Equipment list ................................................................................................... 21
1. General description
1.1 This technical specification adapt to the purchase of equipment and
debugging. the purchase of installation main material in diesel generator power plant
in Pakistan Thar Coalfield Block II open pit mine.
1.2 11kV incoming switchgears are made in China which should be transported
to the diesel generator manufacture winning bidding. After joint testing in the factray,
these switchgears should be transported to the open pit mine together with the diesel
generators by diesel generator manufacture. During this period, the delivery expense
the 11kV switchgears shipped from China to diesel generator manufacture is not
included in the quotation. The delivery expense diesel generator manufacture
transport the 11kV switchgears and diesel generators to the open pit mine should be
undertaked. The 11kV incoming switchgears producer should cooperate with
switchgear test and transportation.
1.3 This technical specification gives the minimum technical requirements. The
supplier shall ensure to provide the products complied with technical specification
and industrial standards.( The production dates of the main components should be
within a year.)
1.4 In case of the technical specification is conflict with the implement standard
the supplier execute, higher level standards should be obeyed.
1.5 IEC standard should be complied with : ISO 3046. ISO8528.
IEC60034-1:2004.

2. Environment

2.1 Temperature

Outdoor
Mean annual temperature: 26 ± 2 ºC
Extreme maximum temperature: 51 ± 1 ºC
Extreme minimum temperature: –3 ± 1 ºC;

1
Indoor
There are air conditioners in distribution rooms and duty room. Temperature
range is 0~30℃ in these rooms.
Temperature indoor in other rooms refers to outdoor parameters.

2.2 Humidity

Outdoor:
Mean annual humidity(AM 5:00): 78 ± 5%
Mean annual humidity(PM 5:00): 37 ± 10%
Indoor:
Humidity indoor refers to outdoor parameters.

2.3 Wind speed

Maximum wind speed(Record on spot): 22 m/s


In the desert,there is more sand and dust weather.
Considering the influence flying sand (dust) bring to diesel generators,all of
the sets should be adapted to the harsh environment.

2.4 Altitude

70~120m above sea level。

3. Special technical requirements

Diesel generator set phase sequence annotation. the internal cable color of field
control box and main control cabinet should meet the Pakistan local requirements.
Specific as follows:
1)Facing the generating set primary terminal, it is labeled as U、V、W from left
to right.
2)Facing the low voltage busbar, it is labeled as L1、L2、L3 from left to right.
Neutral line is signed N. Protecting earthing line is signed PE.
3) All primary circuitneeding insulation bushing: U(L1)~red;V(L2)~yellow;
2
W(L3)~blue;N~black;PE~yellow-green。Please see the following color labeling.
4) The color of the wire in the DC circuit in all the box (cabinet) is +~red;-~
blue;Neutral conductor ~Brown or gray.
Colour for each phase:

4. Technical characteristic

4.1 Main parameters for diesel generating set

序号 名称 保证值 备注
S/N Name Guaranteed value Remarks
备载功率(ESP)
1 1800kW(2250kVA)
Emergency standby power(ESP)
额定功率(PRP)
2 1600kW(2000kVA)
Prime power(PRP)
长期持续(COP)
3 1120kW(1400kVA)
Continuous power(COP)
风扇水箱
4 50℃
Water tank with fan
额定输出电压
5 11KV
Ratedoutput voltage
开机指令至满载
6 Time receiving the startinstructions to 10~15s
the full load
首次加载 50%负荷
7 10S
First load 50%
稳态电压调整率
8 ≤±0.5%
Steady-state voltage regulation rate
9 电压波动率 ≤±0.5%

3
Voltage fluctuation rate
电压波形的正弦性 畸变率≤5%
10
Sine characteristic of voltage waveform Distortion rate≤5%
单次谐波含量
11 ≤±5%
Singleharmonic content
瞬态频率调整率
12 ≤±10%
Transient frequency adjustment
稳态频率调整率
13 ≤±5%
Steadystate frequency regulation
频率稳定时间
14 ≤2
Frequency stabilization time
频率波动率
15 ≤0.25%
Frequency fluctuation
额定转速/频率
16 1500rpm/50Hz
Ratedspeed/ frequency
功率因数 0.8(滞后)
17
Power factor 0.8(lag)
经避雷器接地
中性点接地方式
18 Grounding by lightning
Neutral grounding mode
arrester

国产 0#轻柴油
燃油型号
19 China domestic 0# light
Fuel type
diesel oil
润滑油型:
20 SAE15W-40
Lubricating oil type
单振幅值不大于 0.5mm
机组振动(100%负荷时) Single amplitude value is
21
Unit vibration (100% load)
not more than 0.5mm
1.25 倍不发生有害变形
超速运行能力
22 1.25 times no harmful
Over speed running ability
deformation
发电机额定工况效率
23 95.9%
Ratedoperating efficiency for generator
大修周期
24 24000h
Overhaul cycle
机组自动并机时间
25 20S
Automaticallyparallel operation time
集装箱外 1m 处的噪音不
噪音标准
26 大于 85dB(A)
Noise standard
Noise is not greater than

4
85dB (A) Outside the
container 1m
4.1.1 Diesel engine
序号 名称 保证值 备注
S/N Name Guaranteed value Remarks
发动机型式 工业用重载型发动机
1
Engine Type Heavy load engine for industrial use
类型 电喷发动机
2
Type Electronic fuel injection engine
排气量 ≥60 升
3
Exhaust volume ≥60liters
额定速度(转/分)
4 1500
Rated speed (Rev / min)
备用功率不低于
5 1978KW
Standby power no less than
缸数/排列
6 Cylinder number / 16/V
arrangement
调速方式 ADEC+电喷
7
Speed regulation mode ADEC+ EFI
散热水箱安装方式
50℃水箱一体式安装
8 Cooling water tank
50℃water tank integrated installation
installation mode
启动方式 直流 24V 电启动马达
9
Startup mode DC 24V electric starting motor
充电机 发动机自带充电机
10
Battery charger Engine configured with charger
启动电池 200AH×4 块 12V 铅酸蓄电池
11
Starting battery 200AH × 4 12V lead acid battery
浮充充电器
12 220V/24V,10A
floating charger
水套加热器
13 380VAC
The water jacket heater
冷却方式 50℃闭式循环水冷
14
Cooling mode 50℃ closed cycle water cooling
进气方式 涡轮增压
15
Air intake mode Turbo
192 g/kWh
燃油消耗率
16 195 g/kWh
Fuel consumption rate
205 g/kWh
发动机具有故障自诊断功
LCD 直接显示故障代码
17 能
LCD direct display fault code
Fault self diagnosis function

5
to engine
额定频率
18 50Hz
Rated frequency
稳态频率调整率
19 Steady state frequency ≤±0.5%
regulation
在额定负载 40%~70%运行时,一
次加载或减载 40%或以上的负载,
电压波动不超过 10%。
瞬变恢复下降
20 When the rated load is 40% to 70%, a
Transient recovery
load or load reductiond by 40% or
more, and the voltage fluctuation is
not more than 10%
频率恢复时间 ≤2s
21
Frequency recovery time
负载,频率波动 ±10%
22 Frequency fluctuation with
load
频率波动率 ≤±0.5%
23
Frequency fluctuation
润滑油型号 SAE 15W/40
24
Lubrication oil type

The heavy air filter is configured to suit the harsh environment of the
blowing sand, including dry filters and related indicators.
A return oil cooler must be equipped with.
4.1.2 Alternator
序号 名称 保证值 备注
S/N Name Guaranteed value Remarks
发电机调压方式
DVR 调压
1 Alternatorvoltage regulation
DVR Voltage regulator
mode
发电机相数 3 相三线
2
Generator phase number Three phase three lines
励磁方式 无刷;永久励磁
3
Excitation mode Brushless; permanent excitation
(具有热带防霉功能) H 级
绝缘等级
4 (with a tropical mouldproof function)
Insulation grade
class H
防护等级 Protected from touch by fingers
5 IP23
INGRESS PROTECTION and objects greater than 12mm +

6
Protected from water spray less

than 60 degrees from vertical

节距
6 2/3
Pitch
过载能力 同步值 25%的过速
7
Overload capacity Over speed of 25%
单相电流超过其它相电流的
百分比
8 The percentage Single phase 60%
current is more than other
phases
交流发电机防护 防滴式
9
Generator protection Drip proof type
<105℃ 符合 NEMA MGI -1.66 标
温升 准。
10
Temperature rise < 105℃ Meet the standards NEMA
MGI -1.66.
额定频率
11 50HZ
Rated frequency
波形畸变率
12 Voltage waveform distortion ≤3%
rate
电话影响因数(TIF)
Telephone influence factor
小于 50 或 电磁影响(THF)小于 3%
(TIF)
13 TIF<50
电 话 谐 波 系 数
THF<3%
(THF)Telephone Harmonic
Factor(THF)
额定电压(高压) 11kV,三相三线制
14
Rated voltage (high voltage) 11Kv,three phase three lines
额定功率因数 0.8(滞后)
15
Rated power factor 0.8(lagging)
稳态电压调整率
16 Steady-state voltage ≤±0.5%
regulation rate
瞬态电压调整率
17 Transient voltage regulation -15%~+20%
rate
电压波动不超过
18 Voltage fluctuation does not -20%
exceed
电压恢复时间
19 ≤2 秒
Voltage recovery time
20 电压波动率 ≤±0.5%

7
Voltage fluctuation rate
线电压波形正弦性畸变率
21 Line voltage waveform sine ≤5%
distortion rate
电压稳定范围
22 95%至 108%
Voltage stability range
三相不对称电压偏差
23 Three phase unbalanced ≤5%
voltage deviation

Three phase stator windings are respectively embedded three PT100 and external
connection box, and both ends of the bearing winding are respectively embedded with
a PT100 and a foreign terminal box.

4.2 Control system

The core of the control system of the diesel generator is composed of one
centralized main control cabinet and one field control box and synchronization
module with each unit(including the synchronization module for 11kV coupler
breaker). Using the logic control method, each unit has sufficient control function and
independent operation ability. The system can operate independently and safely, even
if the other units are in trouble. The control system can achieving synchronization
by automatic or manual way, and it can do load distribution. When the unit is in
normal test cycle with test load (high voltage resistance box), it can control test load
(high voltage resistance box) turn on and off through the switching of the circuit
breaker.The operation does not affect the normal operation of the entire power
system.

4.2.1 Control box

The control box is installed on the base of the generator set. The necessary
inspection, control and protection function is realized by setting program.
It can display all parameters of the unit operation such as voltage, current, power,
working time, power factor, frequency and speed.It can also display diesel

8
consumption (data for reference), to achieve real-time detection of the generator sets
working state.
The users can control the the diesel generator starting,stopping and parallel
operating by using the internal controller.
When a failure happens to the generator set, it will send out the warning
signal.When it isin serious trouble, it will automatically stop.The set and can be
monitored and programmed by RS485 or other communication ports.
The generator stator winding temperature and the bearing temperature should be
monitored and displayed. When the related parameters is out of gauge, it would alarm.
In the serious cases, it should stop working at once.
It can show the cooling water temperature, with the coolant level overrun alarm.
The control box shall be able to adapt to the indoor temperature 50℃.
The color is RAL7032. The cable entry with Gland (Glenn head) are 5mm thick
aluminum material.
The control box shall configure the indicator light.

4.2.2 Centralized main control cabinet

The main control cabinet is the core of the the diesel generator control system,
installed in the duty room. A core control PLC and 24V DC power source (a set of
UPS are provided by purchaser) are provided with the control cabinet. the field
control box. synchronization module. For the main control cabinet, necessary LCD
displays equipped with. Control system must be compatible with the generator control
system, field control box, etc..
If the control system requirements GPS time synchronization, GPS time device
using in 11kV electrical protection system is available.
B code synchronization, pulse time synchronization and network synchronization
interface are reserved in 11kV electrical protection system.The diesel generator
control system get time signal from the electrical protection system through the cable
(included in the project) .

9
The counter of the main-control cabinet is equipped with two sets of up pump
start buttons, stop buttons and manual/ automatic transfer switches, and the cabinet is
equipped with a sound and light alarm.
Meeting while not limited to the following functions:
1)4 units operate in parallel with one bus. Also to be taken into consideration the
likelihood of compatibility with the subsequently increased heavy oil unit.
2) 4 units with every 2 units operating in parallel and working respectively, and
two buses under splitting operation. Also to be taken into consideration the likelihood
of compatibility with the subsequently increased heavy oil unit.
3) During the operation of the equipment, two ways to change the generator bus
by switching the bus-bar switch (5011.3) without shutting down all or part of the units:
A. one piece of generator bus line under working; B. two pieces of generator bus lines
operate in parallel. The bus-bar switch cabinet (5011.3) is set up with synchronization
module(supported by the integrator, installed in the main control cabinet). It should be
taken into consideration the compatibility of the above mentioned switching operation
control with the heavy oil unit.
Before turning on the power, it should be decided whether to use the one piece of
generator bus line under working or two pieces of generator bus lines operating in
parallel. Before you start the unit one by one, make sure the position of the bus-bar
switch and the two general outgoing switches are in place; the status signal of the
manual / automatic selection switch control of the bus-bar switch should be connected
to the synchronization control module.
When the generator side bus-bar switch(5011.3) is manually controlled, among
the power generation station side bus-bar switch and the two general outgoing
switches (5011.2,5011.3,5011.5),only two switches can be closed at the same time;
When the side bus-bar switch(5011.3) is automatically controlled, no such limit is
needed, and the synchronization module should take control.
4) When the unit is under operation, it can automatically realize load distribution
and automatically increase or decrease the operating units online.
Load distribution:
10
Parallel system should be equipped with digital automatic load distribution
controller, with the load shared evenly among the units. Allocation disparity between
the active and reactive power of the parallel units should not exceed 5%. This
function is with the random unit control boxes.
Automatically increase or decrease the operating units online
System load management should be conducted with N + 1 mode: after all units
operate in parallel for 1 to 10 minutes (adjustable), if the total system load is less than
120%(adjustable) the single rated capacity and it lasts for more than one minute, the
automated system will cut out the operating units according to the set procedures, then
the entire load shared by the rest of the units. If the load continues to decline to less
than 60% the single rated capacity and it lasts for more than one minute, the system
will automatically cut the other unit. The system guarantees two units running online
at least. When the system load increases, the control system will automatically
conduct the corresponding automatic start, automatic synchronization, automatic
machine and load distribution in accordance with N + 1 mode.
5) Responsible for daily monitoring fuel tank level, horizontal oil tank level
signal access and divide the 4-20mA signal into two through the simulation quantity
dispenser(one of which is used for internal monitoring station, the other for the
reservoir area signal uploading to the reserved interface); control the fuel pump of the
horizontal oil tanks, automatic start and stop according to the daily-use oil tank level,
and opening and closing of the daily-use fuel tank inlet line motor valve; open or
automatically cut off the oil tank’s refueling according to the level of a horizontal oil
tank, and automatically cut off the motor valve, and send startup / shutdown signal of
the tank pumps from the reservoir area. Send an alarm signal in case of danger in the
host machine, reminding staff on duty to promptly deal with failure and switch oil
tank.

11
Automatic oil supply system I / O table
输出信号
序号 位号 设备名称 输入信号 备注
Output
NO. Item number Item name Input signal Notes
signal
1 号卧式储油罐磁致伸缩液位计
1 LT-201 No. 1 horizontal storage tanks 4~20mA
magnetostrictive level gauge
2 号卧式储油罐磁致伸缩液位计
2 LT-202 No. 2 horizontal storage tanks 4~20mA
magnetostrictive level gauge
1 号卧式储油罐入口电动阀开 接点信号
3 SV-201_K No. 1 horizontal storage tank inlet motor Contact
valve open signal
1 号卧式储油罐入口电动阀关 接点信号
4 SV-201_B No. 1 horizontal storage tank inlet motor Contact
valve closed signal
1 号卧式储油罐入口防爆电动阀开
接点信号
No. 1 horizontal storage tank inlet
5 SV-201_FK Contact
explosion-proof motor valve openstatus
signal
return
1 号卧式储油罐入口电动阀关 接点信号
6 SV-201_FB No. 1 horizontal storage tank inlet motor Contact
valve closedstatus return signal
2 号卧式储油罐入口电动阀开 接点信号
7 SV-202_K No. 2 horizontal storage tank inlet motor Contact
valve open signal
2 号卧式储油罐入口电动阀关 接点信号
8 SV-202_B No. 2 horizontal storage tank inlet motor Contact
valve closed signal
2 号卧式储油罐入口电动阀开 接点信号
9 SV-202_FK No. 2 horizontal storage tank inlet motor Contact
valve open status return signal
2 号卧式储油罐入口电动阀关 接点信号
10 SV-202_FB No. 2 horizontal storage tank inlet motor Contact
valve closestatus return signal
接点信号
P201 潜油泵启动控制
11 P201_K Contact
P201Submersible pump start
signal

12
输出信号
序号 位号 设备名称 输入信号 备注
Output
NO. Item number Item name Input signal Notes
signal
接点信号
P201 潜油泵停泵控制
12 P201_B Contact
P201Submersible pump stop
signal
接点信号
P201 潜油泵运行
13 P201_S Contact
P201Submersible pump statusreturn
signal
接点信号
P202 潜油泵启动控制
14 P202_K Contact
P202 Submersible pump start
signal
接点信号
P202 潜油泵停泵控制
15 P202_B Contact
P202 Submersible pump stop
signal
接点信号
P202 潜油泵运行
16 P202_S Contact
P202 Submersible pump status return
signal
1 号机组日用油箱磁翻板液位计低位 接点信号
LST-301A_
17 Unit 1 daily-use oil tank level of Contact
L
magnetic flap of remains low signal
1 号机组日用油箱磁翻板液位计高位 接点信号
LST-301A_
18 Unit 1 daily-use oil tank level of Contact
H
magnetic flap of remains high signal
2 号机组日用油箱磁翻板液位计低位 接点信号
LST-301B_
19 Unit 2 daily-use oil tank level of Contact
L
magnetic flap of remains low signal
2 号机组日用油箱磁翻板液位计高位 接点信号
LST-301B_
20 Unit 2 daily-use oil tank level of Contact
H
magnetic flap of remains high signal
3 号机组日用油箱磁翻板液位计低位 接点信号
LST-301C_
21 Unit 3 daily-use oil tank level of Contact
L
magnetic flap of remains low signal
3 号机组日用油箱磁翻板液位计高位 接点信号
LST-301C_
22 Unit 3 daily-use oil tank level of Contact
H
magnetic flap of remains high signal
4 号机组日用油箱磁翻板液位计低位 接点信号
LST-301D_
23 Unit 4 daily-use oil tank level of Contact
L
magnetic flap of remains low signal
4 号机组日用油箱磁翻板液位计高位 接点信号
LST-301D_
24 Unit 4 daily-use oil tank level of Contact
H
magnetic flap of remains high signal
1 号机组日用油箱电动阀开 接点信号
25 SV-301A_K
Unit 1 daily-use oil tank motor valve open Contact

13
输出信号
序号 位号 设备名称 输入信号 备注
Output
NO. Item number Item name Input signal Notes
signal
signal

接点信号
1 号机组日用油箱电动阀关
26 SV-301A_B Contact
Unit 1 daily-use oil tank motor valve close
signal
1 号机组日用油箱电动阀开 接点信号
SV-301A_F
27 Unit 1 daily-use oil tank motor valve Contact
K
openstatus return signal
1 号机组日用油箱电动阀关 接点信号
SV-301A_F
28 Unit 1 daily-use oil tank motor valve close Contact
B
status return signal
2 号机组日用油箱防爆电动阀开 接点信号
29 SV-301B_K Unit 2 daily-use oil tank explosion-proof Contact
motor valve open signal
接点信号
2 号机组日用油箱电动阀关
30 SV-301B_B Contact
Unit 2 daily-use oil tank motor valve close
signal
2 号机组日用油箱电动阀开 接点信号
SV-301B_F
31 Unit 2 daily-use oil tank motor valve open Contact
K
status return signal
2 号机组日用油箱电动阀关 接点信号
SV-301B_F
32 Unit 2 daily-use oil tank motor valve close Contact
B
status return signal
接点信号
3 号机组日用油箱电动阀开
33 SV-301C_K Contact
Unit 3 daily-use oil tank motor valve open
signal
接点信号
3 号机组日用油箱电动阀关
34 SV-301C_B Contact
Unit 3 daily-use oil tank motor valve close
signal
3 号日用油箱电动阀开 接点信号
SV-301C_F
35 Unit 3 daily-use oil tank motor valve open Contact
K
status return signal
3 号机组日用油箱电动阀关 接点信号
SV-301C_F
36 Unit 3 daily-use oil tank motor valve close Contact
B
status return signal
接点信号
4 号机组日用油箱电动阀开
37 SV-301D_K Contact
Unit 4 daily-use oil tank motor valve open
signal
接点信号
4 号机组日用油箱电动阀关
38 SV-301D_B Contact
Unit 4 daily-use oil tank motor valve close
signal

14
输出信号
序号 位号 设备名称 输入信号 备注
Output
NO. Item number Item name Input signal Notes
signal
4 号机组日用油箱电动阀开 接点信号
SV-301D_F
39 Unit 4 daily-use oil tank motor valve open Contact
K
status return signal
4 号机组日用油箱电动阀关 接点信号
SV-301D_F
40 Unit 4 daily-use oil tank motor valve close Contact
B
status return signal
接点信号
AL201 声光报警器
41 AL201 Contact
AL201 Audible alarm
signal
储油区 1 号供油泵开启信号 接点信号
42 X101_K Oil-storage district No.1 supply pump Contact
start signal
储油区 1 号供油泵关闭信号 接点信号
43 X101_B Oil-storage district No.1 supply pump Contact
stop signal
1 号卧式储油罐系统故障 接点信号
44 X101_S System fault with the horizontal storage Contact
tank No.1 signal
储油区 1 号供油泵开启信号 接点信号
45 X101_FK Oil-storage district No.1 supply pump Contact
startstatus return signal
储油区 2 号供油泵开启信号 接点信号
46 X102_K Oil-storage district No.2 supply pump Contact
start signal
储油区 2 号供油泵关闭信号 接点信号
47 X102_B Oil-storage district No.2 supply pump Contact
stop signal
2 号卧式储油罐系统故障 接点信号
48 X102_S System fault with the horizontal storage Contact
tank No.2 signal
储油区 2 号供油泵开启信号 接点信号
49 X102_FK Oil-storage district No.1 supply pump Contact
start status return signal
备注:除上表所描述的点数外,还需预留 10 个 DI 点、10 个 DO 点、2 个 AI 点,用于重油机组轻柴
油日用油箱的补油控制。
Note: In addition to the points described in the table, it is necessary to reserve 10 DI points, 10 DO points, 2
AI points, used for the oil control of the RFO sets

Characters of all control cabinets shall have Chinese and English languages
15
option (except the imported equipment which provides only English language).
The color of the control cabinet is RAL7035, the opening direction is left hand
door.

4.2.3 Monitoring of Diesel Generator Unit

The main control cabinet shall be adopted with PLC system to connect with each
generator control box and HMI, and shall provide a high resolution programmable
graphic interface panel in HMI, so that the operator may realize monitoring and
control to the electric system of the site as a whole. PLC shall be able to control the
opening and closing of switches inside the generator system and perform fault
monitoring. It shall clearly display and operator generator feeder circuit breakers on
the upper monitor, display the working status of devices of the day fuel tank
automatic supplementing control system (including day fuel tank high and low liquid
levels and buried fuel tank level). It shall realize control to the system based on
leveled menus, for which, the operator may easily understand and know the functions
and operating methods of the system. The main control cabinet shall be able to
display the main system and generator unit status.
It shall provide display of multiple factors, such as time, date record,
multi-functional electric meter display, working time / start / maintenance counter,
configuration fault level / warning levels, on-site configuration application setting and
multi-level password protection.
Besides pre-reserving Ethernet interface for data uploading, this monitoring
system shall also include OPC uploading software and relative authorization to
guarantee to see the same monitoring images on the administration system computers
in the office building.
All characters in the above mentioned monitoring images shall be of
Chinese and English languages option (it shall be in English normally, and able
to switched to Chinese).

16
4.3 Main Parameters of Sound Attenuated Enclosure

The sound attenuated enclosure shall be of stable, corrosion resistant, and


wind/rain-resistant device. It shall be configured with a lockable door and be welded
by 16SWG galvanized steel sheet (minimum), equipped with stainless steel lock and
button fittings, polyester or epoxy decorative decoration, sound-absorbing mineral
wool (minimum 48kg/m3), and be consolidated by 22SWG (minimum) galvanized
penetrating (minimum 40%) galvanized steel sheet.
The sound attenuated enclosure shall havedrop attenuator and sealed access door
at the air intake/outtake, and shall control the noise at the place 1m away from the
diesel generator sound attenuated enclosure to be no more than 85dB(A) under the
precondition of not damaging cooling system performance and not reducing generator
set rated power. Heat radiating plate shall be installed with hinge in order for the
convenience of maintenance and cleaning.
It shall be install with the observing window on the control panel of the lockable
access door, emergency stop button (red color) on the outer shell, and shell/shield
plate on the air exhausting pipe, and shall have galvanized bottom steel sheet to
absorb noise and leaked fuel.
The sound attenuated enclosure shall be set with illumination facility. And the
illumination shall satisfy normal operating and maintaining demand.

4.4 Main Parameters of Fuel Supply System

4.4.1 Buried Light Diesel Oil Storage Tank

It is equipped with two 25m3 buried light diesel oil storage tank, which needs to
be fabricated by excellent steel sheets, performed with embedding corrosion resistant
processing, and equipped with magnetostrictive liquid level meter (4-20mA signal
inputs to control cabinet, imported or joint venture brand with leakage detection
function, such as ABB, Krohne, etc.). The fabrication of the diesel oil storage tank
shall meet the requirements of national standards of Pressurized Vessels
(GB150-2011), Fuel Tank (R111, R112).

17
4.4.2 Fuel Pump

It shall be imported or joint venture brand with safety valve, and shall be suitable
for conveying generator-use light diesel fuel. Each buried light diesel oil storage tank
shall be equipped with one fuel conveying pump, and the totality diesel oil storage
tanks reserveone fuel conveying pumpin inventory. Each fuel pump shall be able to
convey light diesel and consider the fuel supply for 8-9 daily oil tanks of diesel
generators. The fuel conveying pump shall be equipped with all necessary accessories,
including filtering, check valve, and pressure relief valve (safety valve), etc. The
motor of the fuel pump shall be 50Hz, 380V/220V with overload protection.

4.4.3 Daily Oil Tank

Each generator set shall be equipped with one 1m3 daily oil tank, which shall be
fabricated with 5mm excellent steel sheets by electric welding process.
The fuel tank shall be equipped with man-hole cover board, reliable magnetic
level gauge flap, fuel charging sealing cap, extinguisher, ventilating cap, sullagepipe,
overflow pipe, fuel inlet, etc;
It shall be equipped with magnetic level gauge flap with the same grade as
Krohne, clear scale marking fuel level and can be directly observed. And at least four
fuel level signal output nodes of low level, lower level, high level, and higher level
shall be set to control the daily oil tank liquid level.

4.4.4 Motor Valve

Buried light diesel oil storage tank automatic charging and cut valve
It shall be the equipment with the same grade as KOSO, Chuanyi, and Wuzhong.
Automatic charging and cut valve shall be set at the fuel inlet pipe of the diesel oil
storage tank. One set of the device shall be set for each diesel oil storage tank (with
execution mechanism, capable for accepting remote control signals and upload
position feedback signals). It shall be able to automatically cut fuel supply rapidly by
remote control in emergency situations. And for normal occasions, the valve shall be
opened.
18
Motor valve for daily oil tank
It shall be the equipment with the same grade as KOSO, Chuanyi, and Wuzhong,
shall be set at the fuel inlet pipe of the day fuel tank. One set of the device shall be set
for daily oil tank (with execution mechanism, capable for accepting remote control
signals and upload position feedback signals). It shall be able to automatically control
the open and close of the explosion-proof motor valve of the daily oil tank.

4.4.5 Pipes and valves

It is required that all pipes and valves shall be reliable and supplied by generator
set supplier. The generator set supplier shall also be responsible for guiding the
installation and cooperating with the debugging.

4.5 Auxiliary systems and facilities

4.5.1 Starting batteries

A set of lead-acid battery pack with enough ampere-hour capacity, discharge rate
and the DC motor with 24 V shall be equipped, and it shall be installed in the
neighboring engine base. The battery pack shall meet the IEC623 standards. The
generator set shall be started within 12 seconds by the starting battery and charger. If
it failed to be started, it must be able to be restarted in 5 seconds. It must be able to
provide six consecutive starts, and not to reach the damage degree of the battery in
accordance with the provisions of the manufacturer. The battery must be placed in the
approved anti-corrosive enclosure.
In order to ensure successful start of generator set, a floating charger shall be
equipped. At standby state, The electricity consumedcan be supplied by the floating
charger, so that the electricity of the battery shall be maintained in saturation state. (It
must have the external power source)

4.5.2 Charger

The battery charger must be Float charger, the battery discharge instructions,
excessive charging protection and instructions, and the charger fault warning device.
19
All of the controller and sensor shall be wiring to the "control cabinet with
machine-attached type" panel of generator set, with the charger charging the battery
automatically, and do not need to disconnect the charger and the battery when the
generator set is started.

4.5.3 Engine heater

Water jacket heating device should maintain the engine water jacket about 20 ℃,
or according to the manufacturer recommendations to ensure that any starting by the
requirement. The heating device should be controlled by the thermostat. Whenever the
engine is put into operation, the heater should be disconnected.

4.5.4 Warning signs

There must be a set of warning signs "Attention - the engine will start
automatically without warning, do not approach!" written in English and Chinese with
the font height of no less than 50 mm near the generator set. And they need be fixed in
the field at the obvious place. The contents, quantity, and setting location of warning
signs can be determined after consultation with the owner. The cost of warning signs
is included in the scope of this quotation.

20
5. Equipment list


量 产地 生产厂家 备注
序号 名称 规格和型号 单位
Qua productio Manufac Remarks
S/N Name Specification Unit
ntit n site turer
y
南昌
发电机组 台 泰豪
一 THHM1600PM 4 Nanchan
Generator set /Set Tellhow
g
柴油发动机 台 德国
1 16V4000G23 4 MTU
Diesel /Set Germany
三相 11KV、50Hz、
温升 F 级,防护等
级:IP23,DVR,
PMG
永磁励磁,经避雷器
接地(双支撑,带连
接环)
50Hz,3 phase,

11kV,double bearings
发电机 台 上海 马拉松
2 MXH-1800-4 4 with connecting
Generator /Set Shanghai Marathon
ring,IP23,PMG,

digital voltage

regulator
(The gen sets
neutral point is
grounded by
lightning arrester)
联轴器 套
2.1 4 / /
coupling /Set
每套 6 个, 3 个装
在电机上,另外 3 个
差动保护电流
散发装于高压进线
互感器
套 柜
2.2 CT with 150/1 5P20 4 / /
/Set Each 6,3 are
differential
installed in the
protection
generator,The other
3 sporadic Installed

21
in high voltage into
the line cabinet
定子绕组温度
传感器
套 上海 马拉松 每台 3 个
2.3 Winding PT100 4
/Set Shanghai Marathon Each 3
temperature
sensor
每台 2 个,轴承两端
轴承绕组温度 各1个
传感器 Each 2, both ends of
套 上海 马拉松
2.4 Winding PT100 4 the bearing winding
/Set Shanghai Marathon
temperature are respectively
sensor embedded with a
PT100
控制屏 面/ 南昌 泰豪
3 TCA 4
Control panel PCS Nanchang Tellhow
并机控制模块 个/ 丹麦 丹控 RS485 接口
3.1 AGC242 4
control module PCS Denmark DEIF undefined RS485
浮充电器 个/
3.2 24V 10A 4 / /
Float charger PCS
蓄电池组 6-FNM-930G(2 个/ 扬州 思吾高
4 16
Battery 00AH) PCS Yangzhou Siwugao
排气系统 套 南昌 泰豪
5 4
exhaust system /Set Nanchang Tellhow
消音器 套 南昌 泰豪
5.1 4
muffler /Set Nanchang Tellhow
波纹管 套 南昌 泰豪
5.2 4
Bellows /Set Nanchang Tellhow
50 度,带回油冷
水箱 却器 个/ 皮带轮驱动
6 4 / /
radiator 50℃,with PCS Belt wheel drive
return oil cooler
水套加热器
强制 6kW 个/
7 The water 4 / /
Force 6kW PCS
jacket heater
油水分离器
个/ 浙江 海德曼 每台机组 2 个
8 Oil water 1000FH 8
PCS Zhejiang Headman 2 units per unit
separator
重型空滤 个/ 每台机组 4 个
9 16 / /
Heavy air filter PCS 2 units per set
底盘 个/ 南昌 泰豪
10 4
Base frame PCS Nanchang Tellhow
集装箱体 40 尺高柜 个/ 南昌 泰豪 色标为 RAL7032
11 4
Container 40ft HQ PCS Nanchang Tellhow Color is RAL7032

22
按设计院提供图纸
提供各种附件
供油系统 Providing all kinds
套 南昌 泰豪
二 fuel supply 4 of accessories
/set Nanchang Tellhow
system according to the
drawings of the
Design Institute
日用油箱 个/ 南昌 泰豪 放置在集装箱内
1 1000L 4
Daily fuel tank PCS Nanchang Tellhow Placed in container
电动阀 个/
1.1 4 / /
Motor valve PCS
磁翻板液位计 输出 4-20mA 信号
个/
1.2 magnetic level 4 / / Output 4-20mA
PCS
gaugeflaps signal
进回油管道
日用油箱至机组
Feul inlet and 套
2 4 / / Between daily fuel
return /set
tank and genset
pipelines
互为备用,均对 4 日
地埋油罐 用油箱供油
buried light 个/ 南昌 泰豪 Alternate each other,
3 25m3 2
diesel oil PCS Nanchang Tellhow one of them can
storage tanks supply fuel to four
daily fuel tanks
精度±1mm,具
备检漏监测功
磁致伸缩液位

计 输出 4-20mA 信号
the precision is 个/
3.1 Magnetostricti 2 / / Output 4-20mA
±1mm, which PCS
on signal
has the function
magnetometers
of monitoring
the leakage
量油管 套
3.2 2 / /
Oileest tube /set
电动阀 个/
3.3 2 / /
Motor valve PCS
每个油罐 1 个,一
备,给日用油箱补油
电动油泵 个/ Each tank 1,another
3.4 3 / /
Fuel pumps PCS is spare, used to
supply fuel to daily
fuel tank
进回油管道 按 参照图纸
4 米/m / /
Feul inlet and 需 Reference drawing

23
return on
pipelines dem
and
配套球阀、法
兰、耐油密封、
螺栓等 日用油箱用

5 Supporting 4 / / Used for daily fuel
/set
valves, flanges, tanks
oil seals, bolts,
etc
配套球阀、法
兰、耐油密封、
螺栓等 埋地油罐用

6 Supporting 2 / / Used for storage
/set
valves, flanges, tanks
oil seals, bolts,
etc
控制系统
套 南昌 泰豪
三 Control 1
/set Nanchang Tellhow
system
800(W)×600(D)
集中式主控制
×2200(H),色标
柜 套 南昌 泰豪
1 1 RAL7035,左开门
The main /set Nanchang Tellhow
Color is RAL7035,
control cabinet
left hand door
主控 PLC 套 德国 西门子
1.1 S7-1500 1
PLC /set Germany Siemens

处理器 个 / 德国 西门子
1.1.1 CPU1511-1PN 1
processor PCS Germany Siemens

数字量输入 DI 32×24VDC 个 / 德国 西门子


1.1.2 5
Digital input HF PCS Germany Siemens

数字量输出 DQ32×24VDC/ 个 / 德国 西门子


1.1.3 4
Digital output 0.5 PCS Germany Siemens

模拟量输入 个 / 德国 西门子
1.1.4 AI 8xU/I HS 2
Analog input PCS Germany Siemens

RS485 通讯模 个 /

CM PtP PCS 德国 西门子
1.1.5 RS485 1
RS422/485 BA Germany Siemens
communication
module

24
工业以太网通 个 /
讯模块
Industrial PCS 德国 西门子
1.1.6 CP 1543-1 1
Ethernet Germany Siemens
communication
module
DC24V 电源

1.2 DC24V power 1 / /
/set
supply
浮充电器 个/
1.3 24V 10A 4
Float charger PCS
蓄电池组 6-FNM-450G(8 个/ 扬州 思吾高
1.4 2
Battery 0AH) PCS Yangzhou Siwugao
同步模块
个/ 丹麦 丹控
1.3 synchronizatio AGC244 1
PCS Denmark DEIF
n module
电动油泵控制
开关

1.5 fuel pump 2 / /
/set
control
switches
日用油箱电动
阀控制按钮

1.6 Daily fuel tank 4 / /
/set
motor valve
control button
油罐电动阀控
制按钮
horizontal 套
1.7 2 / /
storage tank /set
motor valve
control button
预留一台主机、两台
重油机组的主机、显
示器和打印机的安
装位置,色标
操作台 RAL7035
5000(L)×1000( 套
2 operator 1 / / There will be another
W) ×760(H)mm /set
console
one HMI(including

LCD display) for

11kV electrical

25
protection systems,

two HMI(including

LCD display)for RFO

system, one A3 laser

printeron the control

console. Manufacturer

should consider the

space and reserve the

cable channel. the

color is RAL7035
配置 23 寸黑色
监控上位机 液晶显示器 套 一用一备 one work
2.1 2 / /
HMI with 23 inch /set and another spare,
black LCD
相关组态显示
及控制软件
related 套
2.2 1 / /
configuration /set
and control
software
电缆 套 南昌 泰豪
四 1
Cables /set Nanchang Tellhow
机组至馈线柜

between the diesel
高压动力电缆 ZRC-YJV 2 2 需
generator sets and
1 The power 12/20KV 米/m on / /
the
cables 3*70mm² dem
incoming(feeder)cabi
and
net
低压动力电缆 按 型号按设计院提供
Auxiliary 需 清单
2 power and the 米/m on / / Model according to
distribution dem the list provided by
cables and the design institute
信号、控制电
按 型号按设计院提供

需 清单
The control
3 米/m on / / Model according to
and
dem the list provided by
communication
and the design institute
cables

26
27