Reversible

Fan Circuit
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
 Why the hydraulic fan system needed?

• 1. To reduce noise level (to meet EU noise regulation

stage2）
• 2. To save space in the machine (cooler can be located at
any place)
• 3. To save energy ・・・ Better Fuel Consumption
• 4. Easy maintenance ・・・ Easy Radiator Cleaning with
reversible fan

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Operation

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

 Fan reversing function
Daily or Weekly Maintenance Procedure
① Engine food : OPEN ② Auto Idle SW : OFF

Key SW : ON

③ Reverse SW : ON ④ Dust

Dust
Buzzer : ON

Key SW : Start

Throttle : Max

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

1. Reversible Fan Circuit - Operation

1. Fan speed varies by engine coolant temperature

Low coolant prevention and machine warm-up are done by setting

fan rotation speed in lowest setting at the low coolant temperature
condition, therefore decreasing noise and reducing the fuel
consumption.

2. Fan reversing function

The direction of the air flow reverses by fan reverse-rotation, and

removing of dust particles from the radiator core becomes possible.
CAUTION: Do not operate the machine when the fan reversing
feature is engaged because the radiator performance will decrease.

3. Fan rotation speed check mode

Fan rotation speed can be arbitrarily checked / set by the manual

mode operation, and actual fan speed can be confirmed.
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
 Reversible
Cooling Fan Motor
Fan
(Electrical)
Circuit
Reversible Fan Valve
On – Off Solenoid Valve

Flow control valve

Fan rotation control

Anti Cavitation check valve

Relief Valve, 3553 psi

Proportional Solenoid

Pump

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan (Hydraulic) Circuit

On – Off Solenoid Valve

P – From pump
T – Tank line
Tc – Secondary tank line
Cooling Fan Motor

Relief Valve, 3553 psi

Pump

Reversible Fan Valve

Proportional Solenoid
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
Reversible Fan Circuit - Outline

Outline

The main computer outputs the (Mi-amps) current value to

proportional solenoid valve according to the temperature of the
coolant temperature sensor sent from the engine computer.
The (Mi-amps) current value is calculated and becomes actual
fan rotational speed corresponding to the indication current
value.

The judgment value of fan rotational speed in the indicated current

value is only at maximum engine speed and at minimum fan
rotational speed

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Outline

Relation to Input current and Coolant temp.

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

 Reversible Fan
Relation to Fan speed and Coolant temp.
Circuit - Outline

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Outline
Back-up operation

When the following error codes are generated, the output current value to
proportional solenoid valve from the controller is adjusted to 0mA (Back-up
operation). There is no way to by-pass the backup operation when the
following error codes have been generated, because of loose connection
etc. might make fan rotation speed instability.

Engine system error code

E0335 : Crank position sensor error

E0340 : Camshaft position sensor error
E2104 : CAN-BUS Reset Counter Overrun
E2106 : CAN-communication time out
E0117 : Engine Coolant Temperature Circuit Low Input
E0118 : Engine Coolant Temperature Circuit High Input

Machine system error code

M0070 ：Key switch error

M0090 ：CAN communication error
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
Reversible Fan Circuit - Outline

"When ""Electric Problem"" is displayed by ""Power transistor protection""

operation in the monitor, the output current becomes 0mA as well.

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Outline

Fan reversing function

The fan reversing signal is output from the main computer to the on-off solenoid valve
when fan reversing switch (in operators cab) is turned on.

A 24v signal is output to the lever lock relay by the main computer PNP out, the lever lock
solenoid valve is than turned off, and the machine cannot be operated. At this time,
the output current value of main computer PWM out becomes 0mA from 600mA.

When the key switch is turned on in the above, the engine is started in fan reversal mode,
and the fan rotation becomes the maximum speed because the output current
value of main computer PWM out is 0mA.

Note: Please make sure the auto-idle function is off when the fan reverses because the
auto-idle function will still engage. Please open the engine hood to secure the
amount of the air required when the fan reverses.

When the key switch is turned off in the position of the fan reversing mode, the last data is
reset. Therefore, when the key switch is turned on again, it will be the normal mode.

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Outline

The output current of main computer PMW out can be set to an arbitrary
current value by "OUT" of "RST1 (Reset)" in the monitor between
100mA and 500mA at intervals of 10mA.
Fan speed (min-1)

Input current - Fan speed

1800
H-mode
1600 Idle

1400

1200

1000

800

600

400
0 100 200 300 400 500 600
Input current (mA)

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

 Reset RST1
Hydraulic Fan RPM Inspection Mode
RST MODE 2 H
1 PA

BRK RPM AU

L/M RPM HLD

AI SEC OUT

Select the previous The number displayed shows the command

data hold (OUT) with current value. The display immediately after the
the Buzzer Stop switch. selection is the command current value. When the
(The selected item Travel Mode switch is switched ON once, the
switches from light-on- display becomes "0100" and each time the switch
dark display to dark-on- is switched ON, the value displayed moves to the
light display.) next step in the sequence:
0 0100 -> 0110 -> 0120 -> 0130 -> 0140 -> 0150 -
> 0160 -> 0170 -> 0180 -> … -> 0480 -> 0490 ->
0500 -> Current current value -> 0100 ->
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
 Reset RST1
Hydraulic Fan RPM Inspection Mode

RST MODE 2 H
1 PA

BRK RPM AU

L/M RPM HLD

AI SEC OUT

For Hydraulic Fan RPM Inspection Mode, the previous data, which you
selected, is reset automatically. Even if the Key switch is switched OFF with
some current value set, the next time the Key switch is switched ON, the
mode is changed to normal mode automatically.

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit
Hydraulic fan system Layout

Fan pump
1. Constant displacement gear pump
2. Displacement volume ：43.7 cm3
3. Installation Location：Engine PTO

Fan motor
1. Constant displacement piston motor
2. Displacement volume：40.0 cm3
3. Rating pressure：17.8 MPa
4. Maximum speed：1600min-1

Radiator
Mounted the fan motor bracket

Suction Line & Pressure Line

Fan
800LX fan

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Motor

Motor

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Motor

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Motor

Relief Valve

Tc T
SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD
Reversible Fan Circuit - Motor

Relief Valve

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Motor
FAN MOTOR

RELIEF VALVE

PROPOTIONAL VALVE

REVERSE VALVE

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Pump

Pump

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD

Reversible Fan Circuit - Pump

SUMITOMO (S.H.I) CONSTRUCTION MACHINERY MANUFACTURING CO.,LTD