Beruflich Dokumente
Kultur Dokumente
Vol. 34, No. 01, pp. 273 - 282, January - March, 2017
dx.doi.org/10.1590/0104-6632.20170341s20150583
(Submitted: September 14, 2015 ; Revised: December 15, 2015 . Accepted: December 30, 2015) .
Abstract - The demulsification of model water-in-oil (w/o) emulsions containing 1% wt. water by
[Omim][PF6] and Aliquat® 336 ionic liquids (IL) as demulsifiers was investigated in batch mode at different
temperatures (30, 45 and 60 °C) and demulsifier concentrations (2.5×10‒3, 1.2×10‒2 and 2.9×10‒2 mol L‒1).
The model oil is a mixture n-heptane/toluene (70/30% wt.) with 1% wt. of Span® 83 as a surfactant.
Experimental results showed that the main differences in demulsification dynamics between systems
containing IL and blank (i.e., in the absence of demulsifier) are detected at 30 °C and for short demulsification
times (t≤4 h). In particular, the demulsification efficiency is 8, 21 and 74% for the blank sample, [Omim][PF6]
and Aliquat® 336 tested under the more concentrated IL condition, respectively. The superior demulsification
performances of Aliquat® 336 with respect to [Omim][PF6] were related to the greater molecular weight and
more hydrophobic character of its cation, likely able to induce a faster desorption of the surfactant at the w/o
interface and consequently promoting water droplet coalescence. Moreover, the kinetic demulsification data
were successfully interpreted by an empirical pseudo-first order model. In general, the obtained outcomes
encourage future research efforts in the use of ionic liquids for the removal of low water fractions from w/o
emulsions.
Keywords: Model water-in-oil emulsions; Ionic liquids; Demulsifiers; Demulsification kinetic.
fields (electrocoalescers), conventional heating and Moreover, IL are characterized by high thermo-
microwave demulsification, pH adjustment, mem- chemical stability and tunable chemico-physical
brane separation and chemical demulsification properties, which allow selecting the cation-anion
(Abdurahman et al., 2007; Djuve et al., 2001; Ekott pair more suitable to treat a specific w/o emulsion
and Akpabio, 2010; Guzmán-Lucero et al., 2010; and make them potentially applicable for high tem-
Hajivand and Vaziri, 2015; Issaka et al., 2015; Yang perature demulsification (Olivier-Bourbigou et al.,
et al., 2009). The mechanical separators and elec- 2010). Literature studies concerning the application
trostatic grids commonly adopted for the destabili- of IL for separation of w/o emulsions demonstrated
zation of crude oil emulsions have high equipment that both the cation and anion of the IL greatly af-
volume and high cost for the installation on off- fect its interfacial activity (Guzmán-Lucero et al.,
shore platforms as main drawbacks (Ekott and Ak- 2010; Lemos et al., 2010; Silva et al., 2013). For
pabio, 2010). example, Lemos et al. (2010) investigated the use of
The application of chemical demulsifiers is one of [Omim][BF4] and [Omim][PF6] for the separation
the most common strategies applied for resolving of w/o emulsions. The authors observed that
w/o emulsions, and it involves the use of amphiphilic [Omim][PF6] determined a faster decrease of the in-
molecules which, thanks to their interfacial activity, terfacial tension and a greater demulsification effi-
accelerate the interfacial film rupture, thus promot- ciency with respect to [Omim][BF4] IL. This be-
ing the flocculation and coalescence of the water havior was ascribed to both the greater anion size
droplets (Abdurahman et al., 2007; Cendejas et al., and the lower solubility in the aqueous phase of
2013; Djuve et al., 2001; Ekott and Akpabio, 2010; [Omim][PF6] which hinder the aggregation of this IL
Guzmán-Lucero et al., 2010; Kang et al., 2006; Issaka in the medium, thus favoring its activity as demulsi-
et al., 2015; Silva et al., 2013). The main advantage fier. Moreover, Silva et al. (2013) studied the effect
of chemical demulsification relies on the possibility of different imidazolium and pyridinium IL on the
of its easy integration into already existing w/o sepa- demulsification of a heavy crude oil whose water
ration units without the need of equipment shutdown content was set at 40% wt. The authors highlighted
and with relatively small capital costs (Ekott and that a longer cation alkyl chain determines a higher
Akpabio, 2010). Different classes of demulsifiers are hydrophobic character of the IL, thus inducing a
commercially available including co-polymers of greater water separation from the w/o emulsion. This
polyoxyethylene and polyoxypropylene or alkylphe- was related to a greater affinity of these IL for the
nol-formaldehyde resins, alkoxylated amines, or water/oil interface, which favors the displacement of
mixtures of them (Cendejas et al., 2013; Guzmán- the natural surfactants.
Lucero et al., 2010; Issaka et al., 2015). Current re- The literature analysis suggests that the properties
search efforts are focused on the development of of ILs make them potential good candidates for sepa-
cost-effective and environmentally friendly chemical rating w/o emulsions, even if this research topic is at
demulsifiers characterized by high water separation an early stage of investigation. It is also underlined
efficiency and demulsification rate, so as to meet the that the high current cost of ILs represents the main
oil company specifications (the maximum allowable issue limiting their application as demulsifiers on
water cut in crude oil is generally 0.1‒0.5%) (Abdul- large-scale dehydration processes. Consequently,
Wahab et al., 2006; Cendejas et al., 2013; Guzmán- much research effort is still needed to optimize their
Lucero et al., 2010; Issaka et al., 2015). In addition, use (i.e. determining the best operating conditions
the combination of chemical demulsifiers with mi- that minimize the IL dosage required to obtain a de-
crowave or ultrasound, which accelerate the water sired dehydration efficiency) and make them eco-
separation process, is considered to be an attractive nomically competitive with commercially adopted
route to minimize the dosage of chemicals and con- demulsifiers. Additionally, IL demulsification per-
sequently their utilization cost (Issaka et al., 2015). formances have been tested for systems containing
In this framework, the use of ionic liquids (IL) for high water fractions (generally varying in the range
the destabilization of w/o emulsions is a very prom- 20‒50% wt.), whereas their potential applicability
ising option (Guzmán-Lucero et al., 2010; Lemos et for resolving low water-content emulsions has not
al., 2010; Silva et al., 2013). In fact, IL can exhibit yet been investigated. For w/o emulsions containing
high affinity for w/o interface thanks to their am- low water fractions, the greater distance between wa-
phiphilic nature, and they can interact with the polar ter droplets in the sample is expected to determine a
fractions of crude oil due to their high dielectric lower probability of droplet collisions, and definitely
properties (Guzmán-Lucero et al., 2010; Lemos et lower demulsification performances with respect to
al., 2010). the high water-content systems (Fortuny et al., 2007).
Brazilian Journal of Chemical Engineering
Chemical Demulsification of Model Water-in-Oil Emulsions with Low Water Content by Means of Ionic Liquids 275
Moreover, it should be remarked that the water con- its low value of the Hydrophilic Lipophilic Balance
tent emulsified in crude oil can vary in a wide range (HLB) index equal to 3.7 (Constantinides and Sca-
as a function of the crude oil properties and of the lart, 1997). In fact, this value of the HLB index for
water amount used in both stages of petroleum ex- Span® 83 falls in the range 3-6, commonly indicated
traction and desalting (Fortuny et al., 2007; Guzmán- in the literature as the one for which surfactants are
Lucero et al., 2010; Sullivan et al., 2007). Conse- able to stabilize w/o emulsions (Hait and Moulik,
quently, the analysis of IL separation efficiency for 2001). Moreover, Abdulbari et al. (2011) also veri-
very dilute w/o emulsions is considered to be of fied the stability of water-in crude oil emulsions in
practical interest. In this context, this paper aims at the presence of Span® 83 as a surfactant.
providing a contribution in the assessment of the ap- All reagents were reagent grade and purchased
plicability of ionic liquids for separating w/o emul- from Sigma-Aldrich.
sions with low water content, by adopting a model The preparation of the model w/o emulsions was
emulsified system as a first stage of investigation. carried out as follows. For each sample, 1% wt. of
In this work, [Omim][PF6] and Aliquat® 336 IL Span® 83 was added to 36.9 g of heptol (50 mL) in a
were investigated as demulsifiers for the separation beaker, and the obtained mixture underwent 15 min
of model w/o emulsions containing 1% wt. of water. of sonication in an Elmasonic P60 H ultrasonic bath
Batch separation tests were performed at different (operated at 80 kHz and 180 W) to improve the mix-
temperatures (30, 45 and 60 °C) and IL concentra- ing of the surfactant in the hydrocarbon phase. Then,
tions (2.5×10‒3, 1.2×10‒2 and 2.9×10‒2 mol L‒1), in 1% wt. of double-distilled water was added to the
order to evaluate the effect of the operating parame- heptol/Span® 83 mixture to mimic the water content
ters on the performances and on the kinetics of the of the w/o emulsions (emulsification step). The ob-
process. The separation efficiency vs time patterns tained mixture was further sonicated for 2 h in cyclic
were also analyzed in the light of an empirical pseu- mode with substitution of water in the ultrasonic bath
do-first order model to estimate the characteristic each 15 min in order to maintain the bath tempera-
demulsification kinetic constants. The application ture around 25 °C. The cyclic sonication treatment
and validation of this simple kinetic model can be was required to prevent a strong increase in the water
considered as a useful tool for the design of w/o bath temperature, which is detrimental to an effective
demulsification units which, to the best of our emulsification process.
knowledge, has not been proposed yet in the pertinent
literature concerning the demulsification processes. Demulsification Tests
Cl ‐
CH3
trioctylmethylammoium chloride (Aliquat 336)
CH3(CH2)6 CH2 N+ CH2(CH2)6 CH3
CH2(CH2)6 CH3
CH2(CH2)6 CH3
N+
1 ‐methyl‐3‐octylimidazolium hexafluorophosphate ([Omim] [PF6])
PF6 ‐
N
CH3
Figure 1: Aliquat® 336 and [Omim][PF6] molecular structures.
operating temperatures (30, 45 and 60 °C), for each where max is the maximum separation efficiency ex-
IL type and concentration. The determination of the perimentally determined and k [min‒1] is a first-order
time-variation of the water content in the emulsion kinetic constant. By imposing the initial condition
was performed by analyzing at fixed times 1.5 mL (t=0)=0, Eq. (2) can be solved by the separation of
samples of each emulsion, sampled from the upper variables method, obtaining the following integral
zone of the beaker, by means of a volumetric Karl- form of the PFO model:
Fischer titrator (KFV20 Mettler Toledo). The analy-
sis of the water content in the emulsion was per- (t ) max 1 exp( kt ) (3)
formed until it reached a constant value indicating no
further separation. A sample without IL addition The PFO model was applied to interpret all the
(blank sample) was also prepared in order to analyze demulsification kinetic profiles obtained at different
the water separation in the absence of the demulsifier temperatures and IL concentrations and the corre-
in the system and for the sake of comparison with the sponding k values were determined as best-fitting pa-
IL containing samples. The determination of the wa- rameter via the least square method.
ter content in the emulsion at different times allowed
the determination of the dynamic demulsification
pattern for each investigated system via evaluation of RESULTS AND DISCUSSION
the dehydration efficiency (t), defined as:
[Omim][PF6] and Aliquat® 336 Demulsification
0 (t ) Tests
(t ) (1)
0
Figure 2 (a)‒(i) reports the time evolution of the
demulsification efficiency (t) of [Omim][PF6] and
where 0 and (t) [‒] represent the water concentra- Aliquat® 336 IL demulsifiers at three different con-
tion (% wt.) in the w/o emulsion at t=0 and t, respec- centration levels (CIL=2.5×10‒3, 1.2×10‒2 and
tively. 2.9×10‒2 mol L‒1), tested at T=30, 45 and 60 °C. The
dynamic dehydration patterns for the model w/o
Mathematical Modelling of Kinetic Demulsifica- emulsions without IL addition (blank sample) are al-
tion Patterns so reported for the sake of comparison.
As a general overview, the results clearly testify
The vs t experimental profiles were interpreted that both the tested IL are effective in inducing a
in the light of a simple pseudo-first order kinetic higher water separation with respect to the blank
model. For a pseudo-first order model (here termed sample, mainly at 30 °C and under more concentrated
as PFO), the time variation of the demulsification ef- demulsifier conditions (i.e., CIL=2.9×10‒2 mol L‒1).
ficiency can be expressed as a function of a linear Moreover, Aliquat® 336 displays better demulsifica-
driving force: tion performances when compared to [Omim][PF6],
particularly at low temperature, while the differences
reduce as the temperature increases. The analysis of
d ( t )
k max ( t ) (2) the kinetic demulsification data is detailed in the
dt following for the different experimental conditions
investigated.
Brazilian Journal of Chemical Engineering
Chemical Demulsification of Model Water-in-Oil Emulsions with Low Water Content by Means of Ionic Liquids 277
T=30°C; CIL=2.5×10-3 mol L-1 T=45°C; CIL=2.5×10-3 mol L-1 T=60°C; CIL=2.5×10-3 mol L-1
100 100 100
(a) (b) (c)
80 80 80
60 60 60
(t), %
(t), %
(t), %
40 40 40
60 60 60
(t), %
(t), %
(t), %
40 40 40
T=30°C; CIL =2.9×10-2 mol L-1 T=45°C; CIL =2.9×10-2 mol L-1 T=60°C; CIL=2.9×10-2 mol L-1
100 100 100
(g) (h) (i)
80 80 80
60 60 60
(t), %
(t), %
(t), %
40 40 40
Figure 2 (a), (b) and (c) compares the demul- reached with Aliquat® 336. The plateau values are at-
sification patterns of the tested IL, obtained at tained for all the samples after 21 h with max=90 and
CIL=2.5×10‒3 mol L‒1 at 30, 45 and 60 °C, respec- 84% for Aliquat® 336 and [Omim][PF6], respectively
tively. At T=30 °C there is no significant difference (78% is the maximum demulsification efficiency
in the demulsification patterns of both the IL with observed for the blank). Finally, at 60 °C (Figure 1
respect to the blank sample (Figure 2 (a)). All the (c)) the dynamic demulsification profiles obtained
samples reach a max value of about 80% in two days for both IL tested at CIL=2.5×10‒3 mol L‒1 and the
and the water separation trends are similar in all the blank practically overlap.
cases. In particular, for low concentration of both the The effect of the operating temperature on demul-
IL no appreciable chemical demulsification occurs at sification efficiency obtained for both the ILs tested
T=30 °C, and the water separation could be mainly at CIL=1.2×10‒2 mol L‒1 is sketched in Figure 2
due to the thermal collisions between droplets, in- (d)‒(f). At T=30 °C (Figure 2 (d)), the sample con-
ducing their coalescence. The experimental results at taining Aliquat® 336 shows a higher dehydration rate
45 °C (Figure 2 (b)) witness an increase in water with respect to both [Omim][PF6] (at the same con-
separation rate for all the samples; in particular, after centration) and the blank; max is nearly 93% for
4 h a dehydration efficiency of about 70% was Aliquat® 336 after approximately 1500 min, whereas
Brazilian Journal of Chemical Engineering Vol. 34, No. 01, pp. 273 - 282, January - March, 2017
278 M. Balsamo, A. Erto and A. Lancia
a similar value is obtained for [Omim][PF6] after 2 when the demulsifier concentration increases, the
days (max=80% for the blank sample after 2 days). efficiency is significantly higher: (t)=40 and 74%
For an operating temperature of 45 °C (Figure 2 (e)), for CIL=1.2×10‒2 and 2.9×10‒2 mol L‒1, respectively.
an increase in water separation rate is observed for
100
all the samples. The sample containing Aliquat® 336
CIL= 2.5×10-3 mol L-1
reaches its water separation efficiency plateau (90%) CIL= 1.2×10-2 mol L-1
80
after 4 h, while for [Omim][PF6] the same value is CIL= 2.9×10-2 mol L-1
(t) %
the dehydration trends for all the sample are practi- 40
cally equivalent.
A comparison of the demulsification kinetics at 20
CIL=2.9×10‒2 mol L‒1 is reported in Figure 2 (g)‒(i).
At T=30 °C, the dehydration efficiency is signifi- 0
cantly higher for Aliquat® 336 with respect to Aliquat® 336 [Omim][PF6]
Table 1: Kinetic constants derived from PFO model for model water-in-oil emulsions by using
[Omim][PF6] and Aliquat® 336 ionic liquids (blank sample is reported for comparison).
100
80
60
(t), %
40 ®
Aliquat 336 exp.
[Omim][PF6] exp.
0
0 500 1000 1500 2000 2500 3000 3500
time, min
Figure 4: Comparison between experimental (symbols) and theoretical PFO (lines) kinetic demulsification
profiles derived for [Omim][PF6] and Aliquat® 336 IL at 30 °C and for CIL=2.9×10‒2 mol L‒1.
Brazilian Journal of Chemical Engineering Vol. 34, No. 01, pp. 273 - 282, January - March, 2017
280 M. Balsamo, A. Erto and A. Lancia
performances. However, further aspects should be de Oliveira, M. C. K., Carvalho, R. M., Carvalho, A.
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