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28
SPE ATCE: Panel SPECIAL REPORT
Shell exits Arctic draws industry GEOPHYSICS UPDATE
after ‘disappointing roadmap to 2040
exploration outcome’ Michael T. Slocum Near-surface focus of new SEG
Matt Zborowski 38 president has Arctic application
28 Bob Tippee
26
US House passes
Walker calls Alaska bill to streamline
legislature into transportation
special session project reviews Study shows evidence for untested
on gas issues Nick Snow large traps, San Joaquin basin, Calif.
Nick Snow 39 Thomas Davis
30
EPA institutes 42
Forum: N. America fenceline monitoring
should develop in update of refining Resistivity, magnetic data delineate
further as global regulations volcanic tuff in Travis County, Tex.
energy leader Nick Snow Mustafa Saribudak
Matt Zborowski 40 Christopher Caran
32
52
REGULAR FEATURES
NEWSLETTER 8
LETTERS/CALENDAR 18
COVER JOURNALLY SPEAKING 22
The west side of California’s San Joaquin basin EDITORIAL 24
has become the subject of new exploration
efforts (p. 42) to find untested traps result-
SERVICES/SUPPLIERS 97
ing from overthrusting of late Cenozoic-age STATISTICS 101
structures. The cover photo shows northeast- MARKET CONNECTION 105
dipping beds of the Monterey shale that ADVERTISERS INDEX 107
are underlain by southwest-dipping seismic
EDITOR’S PERSPECTIVE/
reflectors belonging to a large subthrust
anticline (inset); data from PacSeis Inc. WATCHING GOVERNMENT 108
OG&PE
P1
EFFECTIVE-STRESS RELATIONSHIPS FIG. 1 CRUDE-BY-RAIL OVERVIEW FIG. 1
2,000
Velocity, m/sec
1,500
S-wave
1,000
Loading terminals
Dual-capable terminals
500 Unloading terminals
Rail lines
Shale plays
0 Potential litigation
0 2 4 6 8 10 12
Mean effective stress, MPa
58 Source: EIA, US Census Bureau, authors’ analysis
86
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GENERAL INTEREST Q U IC K TA K E S Kevin Brady (Tex.) and 22 other GOP members of the commit-
tee maintained.
ETE, Williams to merge in $37.7-billion deal Chairman Paul Ryan’s (Wis.) signature was not on the letter.
Energy Transfer Equity LP (ETE), Dallas, and Williams Cos. “The US needs to spend roughly $30 billion/year on oil and
Inc., Tulsa, have agreed to merge in a deal valued at $37.7 bil- gas infrastructure to keep pace with the huge leaps in US pro-
lion, including the assumption of debt. Williams previously duction—that’s three times as much as we’re currently invest-
rejected an unsolicited all-equity acquisition proposal by ETE ing,” Brady said on Sept 24. “The only way that will be possible
valued at $53.1 billion (OGJ Online, Sept. 28, 2015). is through MLPs—they’re the most efficient vehicles for raising
ETE says the merger will create the third largest energy fran- this sort of capital. The IRS’ proposed rulemaking would se-
chise in North America and one of the five largest global energy verely hamper that.”
companies. “As a combined company, we will have enhanced The IRS received 40 comments before the proposal’s public
prospects for growth, be better able to connect our customers comment period closed on Aug. 4.
to more diverse markets, and have more stability in an environ-
ment of low commodity prices,” said Alan Armstrong, Williams Ohio court orders fracing ban vote back on ballot
president and chief executive officer. “Importantly, Williams The Ohio Supreme Court has cleared the way for Youngstown
Partners will retain its current name and remain a publicly voters to vote again on a fracturing ban in November even
traded partnership headquartered in Tulsa, Okla.” though such an amendment, if approved, could be deemed un-
Under the deal’s terms, ETE affiliate Energy Transfer Corp. constitutional by courts later.
LP will acquire Williams at an implied current price of $43.50/ Youngstown voters already have repeatedly rejected a local
Williams share. The companies believe that all stakeholders fracturing ban, twice in 2014 and twice in 2013.
will benefit from the cash flow diversification associated with The state’s high court said local election officials lack au-
ownership in three large investment grade master limited part- thority “to sit as arbiters of the legality or constitutionality” of
nerships, including Energy Transfer Partners LP and Sunoco a ballot measure.
Logistics Partners LP. The ruling came on a motion filed by the city of Youngstown
to order the Mahoning County Board of Elections to put the
House GOP members wary about IRS’s MLP proposal amendment issue on the Nov. 3 ballot. The case was about get-
A May 6 US Internal Revenue Service proposed rulemaking on ting amendments on the ballot and was not a ruling about frac-
qualifying income from oil and gas and other publicly traded turing itself.
master limited partnerships (MLP) would narrow the definition The Ohio Supreme Court in February ruled in another case
from what Congress originally intended, 23 of 24 Republican that only the Ohio Department of Natural Resources has au-
House Ways and Means Committee members warned. thority over oil and gas drilling in the state (OGJ Online, Feb.
“We understand that the proposed regulations articulate 17, 2015). That ruling against a municipality came in a case in-
much narrower definitions of processing and refining that, if volving the city of Munroe Falls, a suburb of Akron. The state’s
adopted without changes, would effectively revoke previously high court said Munroe Falls city officials could not stop Beck
issued and relied upon [Private Letter Rulings] and result in re- Energy Corp. of Ravenna, Ohio, from drilling a vertical gas well
stricting the activities that could be conducted by MLPs,” they in sandstone.
said in a Sept. 22 letter to US Treasury Sec. Jack Lew and IRS Ohio Oil & Gas Association spokesman Mike Chadsey said
Commissioner John Koskinen. in a Sept. 22 blog post referring to the Youngstown case that
“This approach is not consistent with the legislative intent in the Ohio Chamber of Commerce, Youngstown-Warren Region-
providing partnership treatment to MLPs engaged in the many al Chamber of Commerce, and Affiliated Trades of Ohio along
activities that constitute the processing and refining of min- with 17 other labor unions filed briefs to oppose the charter
erals and natural resources, and must be reconsidered,” Rep. amendment.
NYMEX NATURAL GAS / SPOT GAS - HENRY HUB Latest Previous Same week Change,
$/MMbtu Latest week 9/18 week week1 Change year ago1 Change %
2.630 Stocks, 1,000 bbl
2.610 Crude oil 453,969 455,894 (1,925) 357,998 95,971 26.8
2.590 Motor gasoline 218,756 217,387 1,369 210,324 8,432 4.0
2.570 Distillate 151,875 153,963 (2,088) 128,595 23,280 18.1
2.550 Jet fuel–kerosine 41,411 41,077 334 40,332 1,079 2.7
2.530 Residual 39,471 38,988 483 36,756 2,715 7.4
2.510 Stock cover (days)4 Change, % Change, %
2.480
Sept. 23 Sept. 24 Sept. 25 Sept. 28 Sept. 291
Crude 27.8 27.8 — 21.9 26.9
Motor gasoline 23.9 23.7 0.8 23.6 1.3
Distillate 40.2 42.7 (5.9) 34.4 16.9
ICE GAS OIL / NYMEX HEATING OIL Propane 86.3 93.5 (7.7) 69.6 24.0
¢/gal Futures prices5 9/25 %
152.00
151.00
Light sweet crude ($/bbl) 45.52 45.46 0.1 93.54 (48.02) (51.3)
150.00
Natural gas, $/MMbtu 2.58 2.68 (0.1) 3.94 (1.36) (34.6)
149.00
148.00 1
Based on revised figures. 2OGJ estimates. 3Includes other liquids, refinery processing gain, and unaccounted for crude oil. 4Stocks
147.00 divided by average daily product supplied for the prior 4 weeks. 5Weekly average of daily closing futures prices.
146.00 Source: Energy Information Administration, Wall Street Journal
145.00
Sept. 231 Sept. 241 Sept. 251 Sept. 281 Sept. 291
BAKER HUGHES INTERNATIONAL RIG COUNT: TOTAL WORLD / TOTAL ONSHORE / TOTAL OFFSHORE
3,900
PROPANE - MT. BELVIEU / BUTANE - MT. BELVIEU 3,600
¢/gal 3,300
63.00 3,000
62.50 2,700
62.00 2,400 2,226
2,100 1,918
61.50
1,800
48.50 600
308
48.00 300
47.50 0
47.00 Aug. 14 Sept. 14 Oct. 14 Nov. 14 Dec. 14 Jan. 15 Feb. 15 Mar. 15 Apr. 15 May 15 Jun. 15 July 15 Aug. 15
Sept. 23 Sept. 24 Sept. 25 Sept. 28 Sept. 291
Note: Monthly average count
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San Leon says the reservoir thickness is 10 m more than
EXPLORATION & DEVELOPMENT Q U IC K TA K E S
expected, encountered some 100 m more shallow to prognosis,
and confirmed the geological concept of a thick sand channel
Appraisal wells show communication with Alta find
system. Elevated mud gas readings, including measurements
Lundin Norway AS is considering two more appraisal wells af-
up to C3 in the shallowest sands, coincided with the logged
ter recent results from wells near the 2014 Alta oil and gas dis-
reservoir section. The company says a gas-and-liquid kick was
covery in the Barents Sea (OGJ Online, Oct. 14, 2014).
taken while drilling below the reservoir interval, leading to TD
The company and the Norwegian Petroleum Directorate said
being called early on the well at 1,814 m below rotary table.
pressure data on the wells in PL 609 indicate communication
The mud weight used was relatively heavy at 14 ppg, and no
with Alta discovery well 7220/11-1.
measurable mud losses were observed while drilling the target
Lundin said it “will likely drill up to two further appraisal
interval, providing good evidence for the overpressured nature
wells in 2016, in addition to reentering the latest appraisal well”
of the formation.
for a production test.
Laayoune-4 has now been suspended, pending further stud-
NPD said well 7220/11-3 encountered a 75-m gas column
ies and to allow future reentry. San Leon and Morocco’s Office
and the upper part of an oil column. Lundin said the well en-
National des Hydrocarbures et des Mines plan to jointly apply
countered a 120-m hydrocarbon-bearing interval, of which 45
for an 8-year exploration license. Blocks were awarded to the
m is oil. Both said the well was plugged due to “technical chal-
company in 2009 and 2012 (OGJ Online, Aug. 28, 2012).
lenges.”
During the first period of the new license, San Leon intends
Sidetrack 7220/11-3A was drilled 400 m southeast. It en-
to acquire a 3D seismic survey across the multiple channels of
countered a 74-m column—30 m gas and 44 m oil—and was
the Tertiary play, one channel of which was drilled by the Laay-
temporarily plugged.
oune-4 well. Based upon the results of the seismic, San Leon
The 7220/11-3 and 7220/11-3A wells were drilled to mea-
would consider the option of reentering the Laayoune-4 well—
sured depths of 1,926 m and 2,105 m, respectively, and re-
including testing—drilling an additional well, or both.
spective vertical depths of 1,925 m and 1,962 m subsea. Water
depth is 397 m.
They were drilled about 4 km south of the Alta discovery DRILLING & PRODUCTION Q U IC K TA K E S
well and 3 km northeast of appraisal wells 7220/11-2 and
7220/11-2A (OGJ Online, June 12, 2015). Deepwater gulf well to start flow in 2017
The Island Innovator drilled the wells and will now drill Freeport-McMoRan Oil & Gas expects to start oil production
wildcat 7220/6-2 in the northern part of PL 609. in 2017 from its Horn Mountain Deep well, which will be tied
Partnership interests are Lundin 40%, DEA Norge AS 30%, back to the Horn Mountain truss spar in 5,500 ft of water off-
and Idemitsu Petroleum Norge AS 30%. shore Louisiana.
The well, drilled to 16,925 ft TD, logged while drilling 142
Guendalina well off Italy to be completed as producer net ft of Middle Miocene oil pay with excellent reservoir char-
Rockhopper Exploration PLC reported that the sidetrack well acteristics. Tests indicated the presence of sand sections deeper
drilled at Guendalina gas field in the Adriatic Sea has success- than known pay sections in Horn Mountain field.
fully reached its target depth of 3,276 m. Freeport-McMoRan expects the well and two follow-on
Wireline logging confirmed that all target levels are natu- Horn Mountain Deep development wells to be able to produce
ral gas-bearing, and have been encountered slightly higher to at a combined rate of 30,000 boe/d.
prognosis in an updip position with good reservoir characteris- The production unit, on Mississippi Canyon Block 127, has
tics and an additional deeper gas level. capacity for 75,000 b/d.
The well is now being completed as a producer with out- According to the operator, which holds a 100% interest in
put expected in late October. Eni SPA, which operates the well the block, the new results and geophysical data indicate “pro-
offshore eastern Italy with 80% interest, started production lific Miocene reservoir potential for several additional oppor-
from the field in 2011 (OGJ Online, Oct. 27, 2011). Rockhopper tunities in the area, including the 100%-owned Sugar, Rose,
holds the remaining 20% interest in the well. Fiesta, Platinum, and Peach prospects.”
The company expects production to start in mid-2016 from
San Leon discovers gas onshore Morocco wells drilled earlier on Horn Mountain tieback prospects—
San Leon Energy PLC, Dublin, found gas shows within a 23-m- Quebec-Victory, Kilo-Oscar, and Horn Mountain Updip. It said
thick reservoir section of sandstone and conglomerate with its the wells have potential to produce more than 27,000 boe/d.
Laayoune-4 well drilled on the Tarfaya conventional license of North of Horn Mountain in Mississippi Canyon, Freeport
Morocco’s Sahara region. McMoRan drilled a second successful development well in King
Formerly known as El Aaiun-4, the well was drilled by En- oil field, which is south of the firm’s Marlin tension-leg platform
trepose Drilling’s Cabot 750 rig, targeting Tertiary channel sand- in 5,200 ft of water on Viosca Knoll Block 915. With another
stones and with an expected TD of 2,000 m below rotary table. development well now in progress, the three wells will have
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PBF restarts FCC, advances Delaware maintenance Ichthys development moves ahead with CPF launch
PBF Energy Inc., Parsippany, NJ, has restarted the fluid catalyt- The central processing facility (CPF) for the Inpex-Total joint
ic cracker at its 190,000-b/sd refinery in Delaware City, Del., af- venture’s Ichthys gas-condensate field in the Browse basin off-
ter an Aug. 21 fire at the unit resulted in its complete shutdown shore Western Australia has been successfully launched from
(OGJ Online, Aug. 21, 2015). The FCC, as well as all remaining its dry dock construction site in South Korea. In April, contrac-
units at the refinery that have been running at reduced rates tors completed the first topside module lifts onto the CPF and
since the incident, are now operating at planned rates. the floating production, storage, and offloading facility (OGJ
As a result of the unplanned outage, however, the company Online, Apr. 24, 2015).
said it decided to bring forward previously scheduled planned The CPF was launched from the offshore floating dock
maintenance work on the refinery’s sole crude unit, as well as at Samsung Heavy Industries’ shipyard in Geoje and is now
its 43,000-b/sd catalytic reformer. berthed at the shipyard’s quayside where work is continuing
Planned maintenance activities are due to be completed by to lift and install the living quarters. This will be followed by
end-September, PBF Energy said. The Delaware City refinery integration and commissioning of all the onboard equipment in
originally was scheduled to enter 3 weeks of planned main- preparation for the tow to the Ichthys location.
tenance early in the fourth quarter, Erik Young, PBF Energy’s The column-stabilized CPF is a major component of the Ich-
chief financial officer, said during the company’s most recent thys gas, condensate, and LNG project as it will support the
quarterly earnings call. processing systems and utilities and provide accommodation
As a result of the August fire and subsequent cut to production for about 200 personnel.
rates at Delaware City, the company said its expects throughputs When construction is complete the CPF will be towed
at its US East Coast refineries—which includes the 180,000-b/sd 5,600 km to the field, about 225 km offshore Western Austra-
Paulsboro, NJ, refinery—will average 300,000-320,000 b/d dur- lia. It will be permanently moored using 28 mooring lines and
ing the third quarter, and with average throughputs of 320,000- 25,000 tonnes of anchor chain. It will remain on location for
340,000 b/d during the fourth quarter. the projected 40-year life of the field.
Gas and condensate will undergo initial processing on the
TRANSPORTATION Q U IC K TA K E S facility to separate condensate, water, and other impurities
from the gas stream. The treated gas will then be transported
Santos-led Gladstone LNG project on stream by subsea pipeline some 890 km to the Darwin LNG plant in
The Santos Ltd.-operated Gladstone coal seam gas-LNG project the Northern Territory.
on Curtis Island, Queensland, has been brought on stream on The bulk of the condensate will be transferred to a nearby
schedule and on budget. FPSO for direct export, but some condensate will be left in the
Train 1 will ship its first cargo of LNG next month, while gas for the transfer to Darwin.
Train 2 is expected to be ready for start-up by yearend. The project is expected to produce 8.4 million tonnes/year
Santos said the project’s upstream facilities in the Surat- of LNG, 1.6 million tpy of LPG, and 100,000 b/d of condensate.
Bowen basin coal seam gas fields 420 km inland are fully op- The project now is expected to come on stream during
erational and performing well. third-quarter 2017.
www.iri-oiltool.com
© 2014 Industrial Rubber, Inc. (PEN1407/0114)
2015-2016 EVENT CALENDAR
Denotes new listing or site: www.kioge.kz/ PIRA New York Annual Offshore Energy Exhi- spe.org/events/ 2015, Istanbul, web
a change in previously en/ 6-9. Conference, New York bition & Conference, apogce/2015/ 20-22. site: www.cwcbasraoil-
published information. City, web site: www. Amsterdam, web site: gas.com 2-3.
International Confer- pira.com 8-9. www.offshore-energy. PETROTECH Interna-
ence on Theoretical & biz 13-14. tional Oil & Gas Confer- OPITO Safety & Com-
Experimental Studies of SPE Kuwait Oil & Gas ence, New Delhi, web petence Conference,
Hydrocarbons (ICTESH), Show & Conference, Deep Offshore Tech- site: www.zapaday. Abu Dhabi, web site:
OCTOBER 2015 Athens, web site: www. Mishref, web site: nology International, com/event/67326/5/ www.opito-oscc.com 3.
ictesh.org 6-9. kogs2015.com 11-14. The Woodlands, Tex., Petrotech.html 25-28.
American Fuel & Petro- web site: www.deepoff- Deepwater Operations
chemical Manufactur- 3P Arctic Polar Petro- Gas-to-Liquids, Lon- shoretechnology.com/ SPE Russian Petroleum Conference & Exhibi-
ers Q&A & Technology leum Potential Confer- don, web site: www. index 13-15. Technical Conference, tion, Galveston, Tex.,
Forum, New Orleans, ence & Exhibition, St. gas-to-liquids.co.uk/ogj Moscow, web site: web site: www.deep-
web site: www2.afpm. Petersburg, web site: 12-13. SPE Eastern Regional www.spe.org/events/ wateroperations.com/
org/forms/meeting/Mi- www.3parctic.com 6-9. Meeting, Morgan- rpc/2015/ 26-28. index 3-5.
crosite/QA15 4-7. Enterprise Mobility— town, WVa., web site:
Equatorial Guinea Oil Nigeria Oil & Gas 2015, nwvspe.org/regional- API Tank, Valves, Pip- SPE Annual Caspian
OGIS San Francisco, & Gas Conference & Lagos, web site: nog. meeting.html?_ga=1.8 ing & Pumps Confer- Technical Conference
San Francisco, www. Exhibition, Malabo, cwcenterprisemobility. 4416921.107275622.1 ence & Expo, Las Ve- & Exhibition, Baku,
ipaa.org/meetings- Equatorial Guinea, web com 12-14. 429302557 13-15. gas, web site: api.org/ web site: www.spe.org/
events/ 5-7. site: www.cwceg.com events-andtraining/cal- events/ctce/2015/ 4-6.
7-9. IADC Advanced Rig CEE & Turkey Refining endar-ofevents/2015/
KIOGE 2015 Kazakh- Technology Conference & Petrochemicals, tvp 26-29. IADC Annual General
stan International Oil International Oil & Gas & Exhibition, Amster- Budapest, web site: Meeting, San Antonio,
& Gas Conference & Expo, Jakarta, web site: dam, web site: www. www.wraconferences. Pennsylvania Inde- web site: www.iadc.org/
Exhibition, Almaty, www.pamerindo.com/ iadc.org/event/rig-tech- com/event/cee-and- pendent Oil & Gas event/2015-iadc-annu-
Kazakhstan, web events/6 7-10. nology-2015 13-14. turkey-refining-and- Association (PIOGA) al-general-meeting 4-6.
petrochemicals 13-15. Eastern Oil & Gas
Conference & Trade International Oil & Gas
International LNG Show, Monroeville, Pa., Exploration, Produc-
in BC Conference, web site: www.pioga. tion & Refining Expo,
Vancouver, BC, web org/ 27-28. Jakarta, web site:
site: Ingconference.ca/ oilgasindonesia.com/
14-16. LAGCOE Louisiana about/about-oil-gasin-
State of Israel Gulf Coast Oil Exposi- donesia/ 4-7.
SEG International Expo- tion, Lafayette, web
Tender No. 10/15 sition & Annual Meet- site: www.lagcoe.com Gas Processors
ing, New Orleans, web 27-29. Association North
The Israel Ministry of National Infrastructure, site: www.seg.org/web/ Texas Annual Meeting,
Energy and Water Resources is calling for seg-new-orleans-2015/ Offshore Technology Dallas, web site: www.
provision of Oil and Gas Fields Exploration and 18-23. Conference Brazil, gpaglobal.org 5.
Rio de Janeiro, web
Development Planning Studies, Process Audit API Fall Committee on site: www.otcbrasil.org NAPE International
and Regulatory Monitoring Services Petroleum Measure- 27-29. Conference & Exhibi-
The deadline for submission of the bids is ment Standards tions, Lagos, web site:
Meeting, Atlanta, web Gastech Conference www.nape.org.ng/
1st of November 2015
site: www.api.org/ & Exhibition, Singa- news/int-l-conferences/
Qualified, specialist consulting firms that are eventsand-training/cal- pore, web site: www. item/165-2015-
interested in the tender should refer to the endarof-events/2015/ gastechsingapore.com/ nape-33 8-12.
terms and conditions of the tender on the fallcopm 19-23. 27-30.
AIChE Annual Meeting,
Ministry website at the following address: SPE Unconventional Asian Downstream Salt Lake City, web site:
http://energy.gov.il/English/PublicInfo/ Resource Conference, Week, Singapore, web www.aiche.org/confer-
Tenders/Pages/GxmsMniTender10_15.aspx Calgary, web site: site: www.downstream- ences/aiche-annual-
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urc/2015/ 20-22.
NAPE, Denver, web site:
Ministry of National Infrastructure, SPE/IATMI Asia Pacific NOVEMBER 2015 napeexpo.com/ 9-10.
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26-28.
En
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content.com/ Nov. Black Sea Oil & Gas
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JOURNALLY SPEAKING
Educational drones
Rice Center for Engineering Leadership (RCEL) word count. Some applicants came back with one
partnered with BP PLC and Trumbull Unmanned well-written paragraph. Others, however, offered
this past summer on a 3-day drone camp to help 3 pages of detailed description and analysis.
Houston-area middle-school and high-school stu- The process still did not include demographic
dents understand better the technology and so- information of any sort. The results?
cial issues surrounding unmanned aerial vehicles. Of the final 20 students, 50% were female. Six
Rice University hosted the Aug. 11-13 camp free of different countries were represented, as was every
charge with students attending from three Hous- domestic ethnicity. Some students were first-gen-
ton Independent School District (HISD) middle eration children of immigrants. Others came from
schools, two HISD high schools, and Timberwood backgrounds of established wealth.
Middle School in nearby Humble ISD. Participants learned about drone design, safe-
Rice and HISD jointly developed the curricu- ty, aerodynamics, and teamwork. BP employees
lum, ensuring it aligned with Texas’ state educa- volunteered as instructors, leading discussion
tional standards and addressed core science, tech- about applying unmanned aerial technology to
CHRISTOPHER E.
nology, engineering, and mathematics (STEM) the energy industry. Students piloted drones to
SMITH needs. Care also was taken to make the program specific landmarks around the Rice campus us-
Managing Editor- reach the two hardest places to get to in the regu- ing coordinates and learning about navigation
Technology lar classroom: group problem solving and experi- and global positioning technology. They also
ential learning. learned about social and ethical implications of
A group of 20 sixth-grade to ninth-grade stu- the technology.
dents attended. RCEL opened the application pro- At the end of camp, teams gave presentations
cess in the summer. Concerned that it might not addressing how drone technology could be used
be able to reach kids with school out, the program to solve real-world problems. The presentations
directly contacted campuses with which it had were done “Shark Tank”-style to a panel of Rice
prior experience to gauge interest. Response was faculty, retired Air Force pilots, and BP personnel.
immediate. The students had to sell both their solution’s tech-
nical merits and its social ramifications.
The registration process This balance between technology and society
The registration link RCEL put up didn’t ask for any was emphasized throughout the camp. In one
demographic information, just that each prospec- track students divided into teams to role-play as
tive student submit a brief statement of interest. technology developers, military customers, and
More than 200 applicants signed up in 2 days. The concerned citizen activists. RCEL also had camp-
statement of interest was the sole criterion used in ers trace the evolution of technology as not neces-
narrowing the field down to 40. RCEL then asked sarily good or evil, but as a social tool.
these 40 to write an essay regarding how they had
overcome a technical problem at home. Just in case The future, now
this wouldn’t be enough to narrow the field suf- Trumbull, which counts BP among its clients,
ficiently, prospective students also were asked to works with RCEL to place Rice students as interns
provide a list of any awards or honors they’d re- in the energy industry. The camp itself provided
ceived. RCEL students with the opportunity to instruct
The statement of interest had allowed RCEL to others in a real-world setting.
gauge enthusiasm. The follow-up essay, in addi- Projects like these are essential to ensuring not
tion to opening a window onto problem-solving just that the oil and gas industry has the labor force
skills, allowed assessment of the amount of energy it needs in the future, but that students from all
each applicant was willing to apply to a particular backgrounds in the US with an interest in STEM
task. The essay request did not include a minimum topics are empowered to pursue their goals.
GENUINE
ARIEL PARTS
EDITORIAL
Bob Tippee
Editor
Having moved from seismic exploration into other areas periment involving CRREL’s first controlled oil spill tested
of geophysical research, the new president of the Society expectations that amplitude anomalies would indicate the
of Exploration Geophysics still helps to find oil. But the oil presence of oil below ice.
John H. Bradford detects now isn’t deep in the earth. It’s “We were met with a lot of skepticism,” Bradford notes.
oil released by accident in frozen seas and trapped beneath But results went beyond expectations: “We saw anoma-
ice—a possibility for which the oil and gas industry must lies that we thought were outside containment cells.” After
be prepared as exploration and development expand in the the experiment, researchers discovered that oil indeed had
Arctic. leaked.
Bradford, a professor in the Department of Geosciences “Our funders were happy, and we were happy,” Bradford
at Boise State University, describes his primary research says.
interest as “quantitative analysis of wave propagation A reason GPR performance has improved since it was
based geophysical data, specifically seismic reflection and first considered for detecting oil beneath ice is improve-
ground-penetrating radar (GPR).” Concentrating on earth ment of survey equipment.
systems no deeper than 20 m, Bradford by necessity makes “The hardware has now advanced to the point that the
greater use of GPR than of seismic methods. fidelity of the signal is consistent and accurate enough to
“Pretty much our entire zone of application is the weath- pull out the somewhat subtle attributes required for the oil
ering zone,” Bradford says, referring to the poorly compact- detection problem,” Bradford says.
ed near-surface layer not conducive to propagation of the Experiments at CRREL recently have tested ground-
sonic energy central to seismic work. A seismic processing coupled, airborne, and under-ice survey techniques.
step called statics, in fact, essentially processes the weath- “Ideally, you’d like to apply multiple methods to the
ering zone out of exploration seismic data by setting a ref- same problem in order to get to the best answer,” Bradford
erence plane for timing measurements below it. GPR thus says.
provides a supplemental way to study the shallow subsur- Another active area of research is the use of full-wave-
face. form inversion of radar data, which essentially integrates
Widely used to map underground objects such as pipes all the attributes and represents what the new SEG presi-
and cables, GPR has become an important tool of environ- dent calls “a pretty robust tool in targeted applications.”
mental remediation. And the method’s ability to sense con- And “a research target” is adapting GPR methods to nat-
taminants in water makes it increasingly useful in tracking ural ice, which is more heterogeneous than the lab-grown
oil releases below ice. But acceptance hasn’t come easily. ice sheets used in experiments.
Although the primary way to find oil beneath ice re-
Radar and ice mains crews with augurs drilling holes, Bradford notes,
In the late 1970s and early 1980s, Bradford says, tests of “radar is out there as a tool now.” Emergency equipment of
GPR for detecting oil beneath sea ice weren’t encouraging. Alaska Clean Seas, a spill-response consortium of opera-
Later, however, the former Minerals Management Service tors on Alaska’s North Slope, includes a GPR system.
became interested in interpreting GPR signal attributes for
the detection of oil beneath ice. Seismic analogs
Boise State joined the effort in the early 2000s and be- Like many techniques used in the interpretation of GPR
came part of a consortium that conducted important re- data, the attribute analyses tested at CRREL have seismic
search at the US Army’s Cold Regions Research and analogs. In addition to attribute analysis, GPR methods in-
Engineering Laboratory (CRREL) in Hanover, NH. An ex- clude prestack depth migration, amplitude variation with
project, and the challenging and unpredictable federal regu- Aug. 17, 2015). It was drilled to 6,800 ft.
latory environment in offshore Alaska.” Shell has held 100% working interest in 275 Outer Con-
Operations will continue to demobilize people and equip- tinental Shelf blocks in the Chukchi Sea since submitting
ment from the Chukchi Sea, Shell says. $2.12 billion in high bids during the 2008 Chukchi Sea lease
The company, which had allotted $7 billion for the mul- sale (OGJ Online, Feb. 7, 2008).
tiyear program, expects to take financial charges as a result During the company’s 2012 Chukchi drilling campaign,
of the decision. The balance sheet carrying value of Shell’s the Kulluk conical drilling unit was driven aground by vio-
Alaska position is $3 billion, with an additional $1.1 billion lent weather on Alaska’s uninhabited Sitkalidak Island while
of future contractual commitments. under tow to Seattle (OGJ Online, Feb. 13, 2013).
“Shell continues to see important exploration potential
in the basin, and the area is likely to ultimately be of stra- Many ‘underlying reasons’
tegic importance to Alaska and the US,” explained Marvin “The exit today of Royal Dutch Shell from the US Arctic and
Odum, director of Shell Upstream Americas. “However, this Alaska is deep with a lot of underlying reasons,” noted said
is a clearly disappointing exploration outcome for this part Carl Larry, oil and gas director at consulting firm Frost &
of the basin.” Sullivan. “We may only hear the standard line that ‘they
The company noted in a news release, “For an area equiv- couldn’t find enough oil and gas,’ but there’s more to this if
alent to half the size of the Gulf of Mexico, this basin re- we look inside the move.”
mains substantially underexplored,” and “demonstrates He first mentioned that the move “reinforces the idea that
many of the key attributes of a major petroleum basin.” conventional drilling is fading fast and nonconventional is
The Burger J well is 150 miles from Barrow, Alas., in not going to fall by the wayside.” Investment in conventional
150 ft of water. A sequence of regulatory hurdles finally drilling is waning in not only the US but around the world,
concluded in August when the company received permis- Larry said, and Shell’s projects “in other areas of the world
sion from the US Bureau of Safety and Environment En- may also be dragging down their capital.
forcement to drill the well to total depth (OGJ Online, “In areas such as the North Sea and Nigeria, we have pro-
WWW.VALVITALIA.COM
GENERAL INTEREST
duction that remains viable, but at a loss to find consumers.” Mosbacher echoed what author Daniel Yergin stated in
Larry attributes the drop in consumers to a decline in oil the past that “the ‘axis of influence’ in terms of global energy
exports to the US, where the country has seen a dramatic policy has shifted from the Persian Gulf to North America.”
upward shift in its own oil output. It’s a change the Persian Gulf hasn’t taken lightly, Mosbacher
“America was once the largest consumer of said areas, but said, and now members of the Organization of Petroleum
has since dropped Nigerian crude imports to about [50,000] Exporting Countries and US producers are battling for mar-
b/d this year,” he said. “That alone is a significant decline ket share and price influence. The Saudis have gone from a
from 2012 when Nigeria was supplying the US with over 1 “swing producer” to an “overproducer,” he said.
[million] b/d.”
Another shift in the import-export picture comes by way Current oil market ‘unsustainable’
of US refinery utilization and production, which have hit Walker Moody, managing director and chief operating offi-
record levels this year. “America once was a major gasoline cer of energy investment firm Tudor, Pickering, Holt & Co.
importer, mainly from Europe, and now has cut that number LLC, explained during a discussion of panelists from the US,
in half from peaks seen prior to 2011,” Larry explained. Canada, and Mexico that he believes the current oil market
“The business about production in Alaska and the Arctic environment is unsustainable.
has always been a political hotbed,” he added. “As we head “If we stay at this [sub-$50/bbl crude oil] price longer,
into the 2016 presidential elections, Keystone may not be the then a third to a quarter of the [US] industry will go bank-
only oil-related argument on the table.” rupt,” he said. When it comes to oil production, “there
Larry said, “We can also see more US producers an- [aren’t] enough high-grading and better wells to offset an oil
gling for support of more restrictions in the Arctic as well rig count falling by 60%,” he said.
as against Keystone [XL]. Shale producers want to keep the Moody continued, “More activity could drive production,
shale oil as the viable choice for investment and growth,” but that takes money and the US industry doesn’t have it
he asserted. “The idea that Shell is leaving America’s Arctic anymore,” explaining that companies don’t want to take on
lands may be only one of the first that will have to look else- more debt and can’t get equity. “We don’t believe that US
where to find profitable oil drilling.” production can grow at $50, $60, or even $70/bbl. It will
likely take $80/bbl cash flows to return the US from decline
to growth.”
Reinvestment levels in the US are currently being slashed
Forum: N. America as cash flow is down 50-60%, hedges are expiring—many at
yearend—and access to capital markets is limited by the cost
should develop further of capital and unwilling investors, he said.
Moody stated that, globally, 2015 reinvestment will not
as global energy leader offset a non-OPEC production decline curve of 5-8%. How-
ever, demand “has to rise,” he added, noting that in the past
Matt Zborowski 20 years demand has only fallen during the global financial
Staff Writer crisis of 2008-09.
National oil companies also have to deal with the real-
North America has become a “global energy powerhouse” ity that the “cash-flow drain from social spending does not
in the 20 years since the North American Free Trade Agree- abate,” leaving less money to invest in energy. Moody high-
ment (NAFTA) was implemented, and the continent now lighted the variance in oil prices needed by different coun-
has a “tremendous opportunity” to further leverage its po- tries to balance their budgets, specifically mentioning $54/
sition globally by improving efficiency, collaboration, and bbl in Kuwait, $55/bbl in the UAE, $105/bbl in Russia, $109/
connectivity, a speaker noted at a Sept. 24 event hosted by bbl in Saudi Arabia, $122/bbl in Nigeria, $131/bbl in Iran,
the James A. Baker III Institute for Public Policy at Rice Uni- and $160/bbl in Venezuela.
versity in Houston. When prices were at $90/bbl, production from only the
“Our challenge is to try to identify economies of scale and US and a few OPEC countries was growing, while output
find comparative advantages,” said Robert Mosbacher Jr., was already declining from the UK, Mexico, and Venezuela.
chairman of Mosbacher Energy Co. and son of the former Non-OPEC production simply didn’t grow. “It is very hard
US Sec. of Commerce under President George H.W. Bush. to grow supply away from OPEC and shale,” Moody stressed.
The event, entitled “North America in Global Energy Despite its recent struggles, Moody believes that North
Markets: Infrastructure and Integration,” touched on every- America has “the best non-OPEC opportunity in the world”
thing from “lower-for-longer” oil and natural gas prices to given its technology, existing infrastructure, generally in-
crossborder politics amongst Mexico, US, and Canada, each dustry-friendly regulations, and availability of capital.
of which is undergoing its own, unique energy transition.
Changing US, world gas market $300 billion is going toward shale de- gas from Trinidad and Tobago, to LNG
A separate speaker, Zin Smati, presi- velopment in the coming years to ac- facilities along the Gulf Coast—if any-
dent and chief executive officer of GDF commodate growing output. where at all.
Suez Energy North America Inc., not- Smati said there has been a mas- “After 2008, we moved all of our gas
ed shale gas has transformed the en- sive shift in gas supplied by GDF Suez to Asia, especially to Japan and Korea,”
ergy industry in not only the US and from large markets in the northeast- Smati said. “And now, we really don’t
North America, but the entire world. ern US through Massachusetts, where move gas anymore because prices are
He said that investment of more than GDF used to import large amounts of down everywhere.”
Factoring in liquefaction and ship-
ping costs with low gas prices, which
are linked to the price of crude, Smati
remarked that, with the exception of
countries like Qatar, “nobody is really
making money with LNG.” He added
that it’s going to be “a dire situation
for anyone thinking about building
a liquefaction facility,” each of which
requires billions of dollars in invest-
ments.
Smati explained that GDF Suez is
compensating by entering emerging
markets where demand is growing and
taking advantage of a “huge market”
in the US for LNG trucks and ships,
which are much less expensive to
build and use than larger liquefaction
facilities. In the meantime, demand in
China and India will need to rebound
and grow dramatically to take care of
the US-created gas glut, he said.
edgeable, less-efficient bureaucratic intervention. ects were sanctioned, according to the report. About 30%
Amid the policy and infrastructure challenges North ran overtime or over budget, while 64% had trouble reach-
American collectively faces, he emphasized that coordina- ing production goals after start of oil production. Most of
tion of environmental policies on carbon is the “elephant in these projects are multicompany JVs, and a lack of quality
the room” and “missing link to energy prosperity” for the decision making between co-owners has been cited as a key
entire world. contributor to underperforming projects.
Caron said a carbon price range of $30-40/tonne is
enough to change behaviors and not harm the economy, but Technical reports
qualified his estimate by noting the price is difficult to mod- SPE technical reports are published when there is a clear
el because of so many “moving parts.” need to evaluate the state of the oil and gas industry’s tech-
nology or to give guidance on issues important to the indus-
Mexican pipelines need ‘massive investment’ try. The issue of decision quality was deemed to have risen
As for opportunities in Mexico, where GDF Suez has long had to this level.
a presence, Smati mentioned that his company is facing in- Unlike technical papers, technical reports are written by
creased competition from international firms looking to take an anonymous committee that collects information from
advantage of cheap gas and cheap labor, each of which give multiple companies, functions, and stakeholders, creating
the country a competitive advantage compared with its peers. guidelines to address the issue or technical problem.
Tania Ortiz Mena, chief development officer of IEnova, a This is then given to SPE members for review and their
unit of Sempra Energy Co. that develops, builds, and oper- input is considered in the final version of the report. The
ates energy infrastructure in Mexico, added that while Mex- draft of “Decision Quality for Upstream Projects” is available
ico’s geographic location is a big advantage—with access to for review now on SPE’s web site.
the Gulf Coast, Pacific Coast, and a border with the US—the At ATCE, an overview of the report’s findings was offered
country lacks efficient energy supply, which can be achieved as well as comment from industry leaders.
with integration with the North American market.
Smati said Mexico needs “massive investment” in pipeline Decision-quality guidelines
systems, which will intertwine the country and neighboring The report proposed guidelines to improve decision align-
Texas in the coming years. Mena noted that private invest- ment between multiple partners on large projects. Critical to
ment in Mexico’s gas systems has been allowed for about 20 these projects’ success is decision quality, speed, effort, and
years, and in the near term, import capacity will rise to 3 effectiveness. Failure to gain timely alignment on pivotal de-
bcfd from 1 bcfd in the next couple years, and then to 5 bcfd cisions can negatively affect project delivery.
in the next 5-6 years, enabling the country to import cheap The problems the report’s guidelines attempt to solve
gas from the US, she said. stem from misalignment on projects. There is huge value in
aligning and making the right decisions early in the process,
but the oil and gas industry presents unique problems.
Bill of rights
The process, available in full on SPE’s web site, is based on
a foundational idea: to give decision makers what they need
for the clarity of thought that leads to clarity of action. At the
core of this idea was what the report writers call a “decision
makers’ bill of rights.”
In short, decision makers have a right to a decision frame,
creative alternatives, and relevant and reliable information.
They also should be able to understand all potential conse-
quences. They have a right to logical analysis from which
to draw meaningful conclusions, and effective facilitation
to gain alignment and a commitment to action. By setting
these expectations to underpin decision quality, there will
be a consistent approach to evaluating specific project op-
portunities and an opportunity to improve multicompany
decision making.
With these “rights” in mind, a process was developed and
is now available for SPE-member review. At ATCE, a panel
of industry leaders was given a chance to comment publicly
about both the problems and solutions pertaining to deci-
sion quality.
Complex JOVs
Janeen Judah, general manager, Chevron Southern Africa
business unit, and 2017 SPE president-elect, said there can
be disconnects that effect decision making at many levels
of a JV.
International oil companies (IOC) are not as monolithic
as they seem and can have different perspectives and ob-
jectives that they bring to the table, Judah said. Smaller oil
companies with different economic imperatives may have
equally different goals for production and financial targets.
And national oil companies (NOC) often take a longer term
view and have responsibilities to their country first as guard-
ians of a national resource. These are very different views of
the world, Judah said.
Making an already complex situation more difficult is
when there is a material change, like the recent drop in oil
prices, that affects each partner differently, skews the dy-
namics of a partnership, and makes alignment and agree- Flow Assurance.
ment that much tougher, Judah said.
For her, the proposed process in SPE’s decision quality It’s what we do.
technical report is that it tries to account for these disparate
views and find a “sweet spot where we can all live.” She said,
“Recognizing differences, facilitating collaboration, but be-
ing ready to leave a deal when a project just isn’t right.”
John P. Chaplin, vice-president, ExxonMobil Production
Co. and UK lead country manager, echoed Judah’s com-
ments on the complexity of JVs, adding that NOCs are often
also regulators on a project and there can be a disconnect
between clear commercial objectives and a country’s needs.
This complexity means that JVs are often “less than the sum
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Industry profile
Panelists were asked what will happen if demand continues
to increase and the oil and gas industry is unable to fill that
demand by 2040. What will the industry look like should it
change to meet a changing market?
“We are probably entering an era where we will see a little
structural change due to legislation around climate change,”
said Leis. “On the power-generation side, there are new tech-
nologies that will impact fuel choices. It’s happening and
Flow Assurance.
will continue to happen.” It’s what we do.
Leis cautioned oil and gas companies, however, to stick
to their guns and do what they do best. Just be cognizant
of how new technologies and fuels can upset the paradigm.
Tinker said the sun and wind are resources just as any
fossil fuel and should be added to the mix, but tend to bump
into problems of scale. Costs tend to increase and this will
slow alternative sources ability to answer demand.
Leis agreed saying renewables will have to obey funda-
mental economics. Just because you add something new
doesn’t mean an old resource goes away. As natural gas re-
placed coal in power generation in US, it found a market in
Europe because it was high quality low cost, he said.
Zulkfili echoed this sentiment. “In Asia, we don’t have the
luxury to switch to these alternatives. For emerging coun-
tries, it’s about affordability and availability which equal se-
curity. For now that is oil, gas and coal.”
nt aq
n
ra uin
as well. Unconventional shale’s lack
lT
ro ba
Lost Hills
of success does not diminish the im-
ug sin
An
h
portance of these rich source rocks
te
769 bcf
lo
pe
South Belridge
up
lif
659 bcf
migrated hydrocarbons (conventional
dr
ea
for the basin and for now provide the 594 million bbl
au
McKittrick
184 bcf
l
Coalinga anticline
ut R
he an
shown
r
Pyramid
SDR
oil field
CCC1
AV
San Andreas
T S
KSD
An
NTR
Devil’s Den
tel
fault
oil field
pe
Va
00 Wedge tip
nt
0
00
ra
00
00
ug
0
0
-1,00
00
00
-9,0
00
-3,0 0
earthquake (moment magnitude = 6.5)
00
-11
,00
-9,0
-10 00
,00
,0 A’
0
-11
A- and its relationship to the Coalinga an-
-13
0
,00
,00
Line B
-12
ion
0
-65,0
00
ec
00
-5,0
North s
0
-2, 00
00 -
Antelope 0 3,000 -4,00 o ss the wedge creates a triangle-zone ge-
Cr
Hills A
0 -8,
-65, -7,0 000
ometry with a subthrust anticline that
00 00
nt 0
elo involves mostly Cretaceous and Juras-
0 pe 0
up -8,000
Lost Hills
sic rocks with little oil potential. This
lif
t article applies the wedge model to
-4,
00 North Belridge
0 Antelope Hills 0
the Antelope uplift portion of the WS
TR eC -1,
T Lin 00
0 0
-7,0
-8
present between the northern Temblor
McDonald Anticline
-7,0
00
SH Range and North Belridge oil field (Fig.
00
-9,0
T 00
E
No ne 4). At the Antelope uplift the wedge
rth Li
er
n South Belridge involves Tertiary rocks with known
Te source and reservoir units, making the
-11
m
-1,
Chico-
-12
,000
Carneros Creek
000
bl
,00
00
Ra
Sa
0 0 ,00
0 0
ng inga area.
n
-2,
e -7,000
An
00 -8,
0
-7,000
dr
Cymric
ea
ORHD® KNIT CR3 ORHD® KNIT CR5 ORIGINAL® CR5 M-PACT® CR5 ORHD®
CE LEVEL 3 CUT CE LEVEL 5 CUT CE LEVEL 5 CUT CE LEVEL 5 CUT IMPACT
4341 RESISTANCE 4544 RESISTANCE 2542 RESISTANCE 3544 RESISTANCE 4142 PROTECTION
Pin line
Tulare formation Tt
Antelope North Belridge Lost Hills Central
San Joaquin formation Tl uplift anticline anticline trough
Etchegoin formation
Reef Ridge shale 0
Monterey shale
–5,000 SHT
Temblor formation = Tt
SA
F
Lower Tertiary strata = Tl –10,000 Regional structural
Subthrust
relief at top, Tt
Upper Cretaceous strata = Ku Depth, ft anticline
–15,000 Regional structural relief at top, Tl
Lower Cretaceous,
F
Regional structural
LH
–20,000 relief at top, Ku
Upper Jurassic rocks
–25,000 WT
LHT = Lost Hills thrust
SAF = San Andreas fault Undeformed area between Undeformed area in
–30,000 Belridge and Lost Hills
SHT = Shale Hills thrust central trough
TRT = Temblor Range thrust –35,000
WT = Wedge tip
F
Top, Tt SA
Top, Tl
T
TR
Top, Ku SHT
WT
F
Belridge and Lost Hills trough); Slip removed
LH
from Lost Hills fault
Tertiary strata exposed at the surface SEISMIC LINE B, ANTELOPE UPLIFT FIG. 6
or present in the shallow subsurface, Antelope uplift Northeast dipping panel
as shown by numerous shallow oil and
gas wells and seismic reflection sur-
veys (Fig. 4). The structural geometry
and origin of the uplift has rarely been
questioned despite its great size, struc-
tural relief, and dissimilarity to the
nearby large oil-trapping anticlines.
This article presents a regional cross
section that uses fault-ramp folding
such as fault-bend and fault-propaga-
tion folds, and cross-section balancing
constraints to make an interpretation QTt = Tulare formation Tk = Kreyenhagen formation Tm = Monterey formation
of the Antelope uplift and the WS (Fig. Trr-Tu = undifferentiated Reef Ridge, Etchegoin, San Joaquin formations Tt = Temblor formation
5a).17 18 19 20 Source: Seismic data owned by Seismic Exchange Inc. (SEI). Permission to show granted by SEI and Badlands Energy Inc. Reprocessing: Tricon
Geophysical Inc. Interpretation by Thom Davis and permission to show granted by Badlands Energy Inc.
The cross-section interpretation,
while not unique and untested by
drilling, is valid as it can be retrode- toration of the cross-section and matching the hanging wall
formed, and shows the possible structural geometry beneath and footwall ramps and flats test the validity of this interpre-
the uplift and its untested hydrocarbon potential (Fig. 5b). tation. The cross-section integrates several reprocessed 2D
There is no evidence of strike-slip faults intersecting the seismic lines, well data, and surface geology (Fig. 4). Con-
cross-section line lying east of the San Andreas fault, which touring the top of the Temblor formation shows the broad
allows 2D restoration of the strata to their undeformed ge- crest of the uplift and its northern, eastern and southern
ometry in the direction of convergent strain (along the cross limbs. The west limb of the uplift is a regional synform,
section line) as shown by fold axes and thrust faults. Res- cored with Monterey formation and lying along the foothills
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
2,000
1,000
0
–1,000
–2,000
–3,000
–4,000
Depth, ft
–5,000
–6,000 Lat
era
–7,000 La l ra
ter mp
–8,000 al
–9,000 ram
p SHT
–10,000
–11,000 Tulare formation
–12,000 Etchegoin formation
–13,000 Reef Ridge shale
Monterey shale
Temblor formation
Lower Tertiary strata
Upper Cretaceous strata
1Wells are numbered and vertical purple lines are intersections of reprocessed 2D seismic lines. See table for detailed information. 20.5 miles west of Chico-Martinez oil field.
and projected into the line reached the 1 Shell Oil Co. Hopkins A 48X 31-27s-20e 2,600
2 Natural Resources Corp. Voight 784-6 6-28s-20e 3,117
very top of Temblor formation and had 3 E&B Natural Resources Corp. Voight 781 6-28s-20e 3,117
4 Shell Williams 87-6 6-28s-20e 3,600
numerous oil shows. Well core dips are 5 Texaco Inc. Phippen 10 8-28s-20e 4,773
consistent with the wells drilled into 6 Conoco Inc. Continental-Texas F1 8-28s-20e 5,144
7 Superior Oil Co. Theta 82 17-28s-20e 7,847
the northeast limb of the anticline. 8 Ferguson & Bosworth Toco 53X 16-28s-20e 9,769
9 Exxon Corp. TP Bacon 1 27-28s-20e 10,674
10 Laymac Corp. Bacon Hills 1-27 27-28s-20e 10,130
Source, reservior 11
12
Atlantic Richfield Co.
Shell
Shaw A1
Shaw 1
34-28s-20e
2-29s-20e
10,038
4,125
rock indication 13
14
Coastal Oil & Gas Corp.
Transco Oil & Gas Co.
Chico Martinez 1
USL 1-2
2-29s-20e
2-29s-20e
4,010
4,888
The stratigraphy of the triangle zone 15 Transco Oil Richardson 46 7-29s-21e 9,643
16 Los Nietos Co. Richardson 77X 7-29s-21e 10,129
below the SHT and TRT can be pos- 17 Los Nietos Co. Richardson 81 18-29s-21e 7,810
tulated by two methods showing the 18 Chevron USA Inc. CWOD 633 17-29s-21e 6,540
19 Chevron USA Inc. Anderson 55 17-29s-21e 4,250
zone should involve known source 20 Rothschild Oil Co. Sheep Springs 1 17-29s-21s 4,921
21 Robert Lytle Co. Sheep Springs 4 20-29s-21e 5,277
and reservoir rocks of late Cretaceous
through Miocene age:
• Geologic units within the foot-
wall block have about the same struc-
tural relief as the undeformed units to ing the southern edge of the Ante- reprocessed 2D seismic lines (most
the east in the central trough once slip lope uplift, and into the triangle zone. not shown here). For comparison, Elk
is removed along the Quaternary age Other seismic lines plus a few explo- Hills oil field—an anticlinal trap—has
Lost Hills thrust (Fig. 5b). ration wells show the triangle zone a maximum area of about 21,170 acres
• The stratigraphy, including the and subthrust areas beneath the An- with production and reserves totaling
producing oil reservoirs, of the Cymric telope uplift are folded into anticlines 1,392 million bbl of oil.
oil field can be mapped northward us- and synclines as would be expected The subthrust area presented here
ing deep-well data and strike seismic in this convergence area (Fig. 8). Un- adds about 18% to that portion of the
lines (Fig. 9 and accompanying table). tested subthrust anticlines could have WS capable of holding large traps (the
These geologic units plunge north- 1,000-10,000 acres of closure based on footwall area of the uplift is approxi-
ward, beneath the lateral ramps form- structural modeling of the numerous mately 80,000 acres while the WS
trend of large oil fields is about 440,000 acres). history and thrust-fold deformation style of seismically active
The exploration potential of the footwall block is further structures near Coalinga,” in Rymer, M.J., and Ellsworth,
enhanced by deep thrust burial of known source rock units W.L., eds., “The Coalinga California earthquake of May 2,
that should provide sufficient hydrocarbon maturity from 1983: U.S.Geological Survey Professional Paper 1487,” 1990,
below the uplift and a short migration pathway from kitchen pp. 79-96.
to traps. The wedge model can be applied to other portions 10. Davis, T.L., Namson, J.S., and Gordon, S.A., “Struc-
of the WS, given the presence of back thrusting in the Tem- ture and hydrocarbon exploration in the Transpressive basins
blor Range and other areas of the west side, and such an ap- of southern California,” in Abbott, P.L., and Cooper, J.D., eds.,
proach should provide even more prospective area for large “Field conference guide 1996, Pacific Section, Society of
untested traps along the WS of San Joaquin basin. Economic Paleontologists and Mineralogists,” Pacific Section,
American Association of Petroleum Geologists Guidebook,
Acknowledgments Vol. 73, 1996.
The author would like to recognize and thank Seismic Ex- 11. Wilcox, R.E., Harding, T.P., and Seely, D.R., “Basic
change Inc., Pacific Seismic Inc., and Badlands Energy Inc. Wrench Tectonics,” American Association of Petroleum Ge-
for granting permission to show data and interpretations. ologists Bulletin, Vol. 57, No. 1, 1973, pp. 74-96.
Reprocessing of the 2D seismic was done by Tricon Geo- 12. Harding, T.P., “Tectonic significance and hydrocarbon
physical, Inc. trapping consequences of sequential folding synchronous
with San Andreas faulting, San Joaquin Valley, California,”
References American Association of Petroleum Geologists Bulletin, Vol.
1. Hughes, J.D., “Drilling California: A reality check on the 60, No. 1, 1976, pp. 356-378.
Monterey shale,” Post Carbon Institute, Dec. 2, 2013, p. 58. 13. Mount, V.S. and Suppe, J., “State of stress near
2. Burzlaff, A.A. and Brewster, D.P., “Unconventional oil the San Andreas fault: implications for wrench tectonics”
from California’s Monterey Formation-exploration results,” Geology,Vol. 15, No. 12, December 1987, pp. 1143-1146.
#SPE-169508-MS, presented at Society of Petroleum En- 14. Zoback, M. D., “New evidence for the state of stress
gineers Western North America and Rocky Mountain Joint on the San Andreas fault system,” Science, Vol. 238, No.
Conference and Exhibition, Denver, Apr. 15-18, 2014. 4830, Nov. 20, 1987, pp. 1105-1111.
3. Schwartz, D., “Recent characterization of the Monterey 15. Namson, J.S. and Davis, T.L., “Structural transect of
Formation in the San Joaquin basin (abstract),” Pacific Sec- the western Transverse Ranges, California: implications for
tion AAPG Convention, Oxnard, Calif., May 4, 2015. lithospheric kinematics and seismic risk evaluation,” Geology,
4. Davis, T.L., Lagoe, M.B., Bazeley, W.J.M., Gordon, S., Vol. 16, August 1988, pp. 675-679.
McIntosh, K., and Namson J.S., “Structure of the Cuyama 16. Fossen, H., “Structural Geology,” Cambridge Univer-
Valley, Caliente Range, and Carrizo Plain and its significance sity Press, Cambridge, UK, August 2010, pp. 463.
to the structural style of the southern Coast Ranges and 17. Suppe, J. “Geometry and kinematics of fault-bend
western Transverse Ranges,” in W.J.M. Bazeley, ed., “Tertiary folding,” American Journal of Science, Vol. 283, Sep. 1,
tectonics and sedimentation in the Cuyama basin, San Luis 1983, pp. 684-721.
Obispo, Santa Barbara, and Ventura Counties, California: 18. Mitra, S., “Fault-Propagation Folds: Geometry, Kine-
Pacific Section,” Society of Economic Paleontologists and matic Evolution, and Hydrocarbon Traps,” American Asso-
Mineralogists, Book 59, 1988, pp. 141-158. ciation of Petroleum Geologists Bulletin, Vol. 74, 1990, pgs.
5. Davis, T.L., Namson, J.S., and Gordon, S.A., “Ventura 921-945.
Basin Oil Fields: Structural Setting and Petroleum System: 19. Marshak, S., and Woodward, N., “Introduction to
Field guidebook for Trip #5,” Pacific Section AAPG Meeting, cross-section balancing,” in Marshak, S., Mitra, G., eds.,
Oxnard, Calif., May 2-8, 2015. “Basic Methods of Structural Geology: Englewood Cliffs, New
6. Tennyson, M.E., “California Division of Oil, Gas, and Jersey,” 1988, pp. 303–302.
Geothermal Resources online data,” US Geological Survey, 20. Mitra, S., “Balanced structural interpretations in fold
2015. and thrust belts, in S. Mitra, and G.W. Fisher, eds., “Structural
7. Scheirer, A.H., ed. “Petroleum systems and geological Geology of Fold and Thrust Belts,” Johns Hopkins University
assessment of oil and gas in the San Joaquin basin province, Press, Sep. 1, 1992, pp. 53–77.
California,” Professional paper No. 1713, US Geological Sur- 21. Pence, J.J., “Sedimentology of the Temblor Formation
vey, San Joaquin Basin Province Assessment Team, 2007. in the northern Temblor Range, California,” in Graham, S.A.,
8. Namson, J.S. and Davis, T.L., “Seismically active fold ed., “Geology of the Temblor Formation, Western San Joaquin
and thrust belt in the San Joaquin Valley, California,” Geologi- Basin, California” Pacific Section Society of Economic Paleon-
cal Society of America Bulletin, Vol. 100, February 1988, pp. tologists and Minerologists, Vol. 44, pp.19-34, 1985.
257-273.
9. Namson, J.S., Davis, T.L., and Lagoe, M.B., “Tectonic
The author
Thomas L. Davis (tldavisgeo@gmail.com) is a Manuscripts welcome
geologist in Ventura, Calif. Davis has also served
as an exploration and new ventures geologist for Oil & Gas Journal editors are happy to consider
ARCO Exploration and International Co., and Da- for publication manuscripts about exploration and
vis & Namson Consulting Geologists. Davis holds development, drilling, production, pipelines, LNG,
and processing (refining, gas processing, and
a BS and PhD in geology from the University of basic petrochemicals). These papers may be highly
California. technical in nature and appeal or they may analyze
oil and natural gas supply, demand, and markets.
OGJ accepts manuscripts submitted exclusively to
it or those adapted from oral and poster presenta-
tions. An Author Guide is available at www.ogj.com;
click “Home,” then “Submit an article.” Or, contact
Managing Editor—Technology (chriss@ogjonline.com;
713/963-6211; or, fax 713/963-6282), Oil & Gas
Journal, 1455 West Loop South, Suite 400, Houston
TX 77027 USA.
30°15’ N
Pilot Knob
es
Massive
formed by the tuff mounds subse-
lc
igneous rock
Ba
published as early as 1954.5 Grav- NEAR SURFACE GEOLOGY, PILOT KNOB FIG. 2
ity and magnetic data were collected
along several traverses with station 97°45’ W 97°42’ W
spacing of 0.5-1 mile. Results revealed
strong gravity and magnetic anoma-
30°12’ N
lies over the central basalt mass and
weaker anomalies caused by flows
and dikes. They also concluded that
serpentined pyroclastics show weak,
negative anomalies.
Resistivity* FIG. 3a
Lava and tuff outcrop Stations, ft
SW NE
0.0 0 60 120 180 240 300 360 420 480 540
50.0
33.4
Ohm-m
Dike
65.3 22.4
98.0 A 15.0
130.7 10.0
*Iteration = 4, root mean square (RMS) = 2.62%, L2 = 0.54, electrode spacing = 10 ft.
0
–1,000
–2,000
–3,000
0 100 200 300 400 500 555
Distance, ft
-40 33.4
Ohm-m
-95 Contact Contact 22.4
2,000
0
–2,000
0 100 200 300 400 500 600 700 825
Distance, ft
This correlation suggests a solid basaltic mass for the origin er-resistivity (blue and green) values. This high-resistivity
of the resistivity and magnetic anomalies. anomaly is overlain by a low-resistivity layer as deep as 65
Resistivity data also show a crater-like anomaly between ft. Magnetic values over this anomaly drop as low as -1,000
stations at 240 and 440 ft, 200 ft from the surface (red). nT (Figs. 3a and 3b). The source for these low magnetic and
This anomaly narrows to 80 ft at the bottom of the resistivity high-low resistivity values may be weakly magnetized, such
section. Its contact is sharply defined by the adjacent, low- as volcanic tuff, or palagonized volcanic rocks.
INDEPENDENT PETROLEUM
ASSOCIATION OF AMERICA
The volcanic tuff and basalt contact along Profile 1 are visible in Profile 2 runs north-south and crosses a weathered outcrop
this image (Fig. 5). (Fig. 6).
Magnetic data also display a fault-like anomaly on the sta- canic rocks. Since resistivity surveys can be deployed to map
tion at 420 ft. Magnetic values drop to -3,000 from 500 nT subsurface as deep as 1,000-1,500 ft, additional resistivity
across the fault and stay stable at 2,000 nT in the northeast surveys could offer useful information on the structure of
direction for the rest of the profile (Fig. 3b). Resistivity data volcanic and adjacent sedimentary rocks.
also show sharp contact between low and high-resistivity
values. Acknowledgment
Figs. 4a and 4b show resistivity and magnetic data along The authors would like to thank Brian Gieselman, Jeffrey
Profile 2. This profile is mostly within the Pilot Knob basalt Pender, Alfred Hawkins, and Alan Cherepon for their help
shown on the geological map (Fig. 2). A topographic cor- in the field. Special thanks are due to Dr. Mark Helper for
rection is applied to the resistivity data and minimum and his permission to use the geological map of the Pilot Knob
maximum values are fixed as with Profile 1, which vary be- (Fig. 2) and Alan Cherepon for his reviewing the paper. This
tween 10 and 50 Ω-m. Resistivity data near the surface show work was primarily funded by Environmental Geophysics
a low-resistivity layer underlain by a high-resistivity layer, Associates with additional support from the Barton Springs/
which thickens in the southern and northern sections of the Edwards Aquifer Conservation District in Austin. We also
profile (Fig. 4a). In the center of the profile, however, there is thank Exploration Instrument LLC, Austin, Tex., for provid-
a significant low resistivity anomaly, sharply defined by all ing the magnetometer.
directions: top, north, and south. This anomaly is between
stations at 280 and 600 ft and extends to a depth of 203 References
ft and more. The northern section of this anomaly is much 1. Young K.P., Caran S.C., and Ewing T.E., “Cretaceous
steeper than the southern section (Fig. 4a). This anomaly is Volcanism in the Austin area, Texas,” Austin Geological Society
circular and its southern and northern boundaries dip steep- Guidebook No. 4, p. 66, 1982.
ly to the south the north, respectively. 2. Caran C.S., Housh T., and Cherepon, A., “Volcanic Fea-
A series of significant high and low-magnetic anomalies tures of the Austin Area, Texas,” Austin Geological Society Field
are observed along Profile 2. These anomalies range between Trip Guidebook 26, Spring 2006, p. 110.
8,000 and -3,000 nT and correlate well with the location of 3. Simmons, K., “A Primer on Serpentine Plugs in South
the low-resistivity anomaly. This range suggests an origin of Texas,” South Texas Geological Bulletin, Vol. 7, No. 2, February
solid basalt masses and highly weathered volcanic material. 1967.
4. Matthews, T.F., “The Petroleum Potential of Serpentine
Survey results Plugs and Associated Rocks, Central and South Texas,” Baylor
One significant result from both profiles, especially Profile Geological Studies, Bull. 44, Fall 1986.
2, is that the core of Pilot Knob, geologically mapped as solid 5. Romberg, F. and Barnes, V.E., “A Geological and Geo-
basalt, consists of both strong and weak magnetic values. physical Study of Pilot Knob (South), Travis County, Texas,”
This separates the solid basalt from the weathered basalt, Geophysics, Vol. 19, No. 3, July 1954, pp. 38-454.
providing valuable information for oil and gas exploration.
The magnetic method has long helped detect buried vol-
ORDER TODAY!
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FIND US: 372 Pages/Hardcover/2011 | ISBN 978-1-59370-253-3 | $85.00 US
Guangjie Yuan
Yan Xia DRILLING &
Chinese National Petroleum Co. PRODUCTION
Beijing
Velocity, m/sec
The average thickness of the coal is
163.02 m. There are 17 seams with a 1,500
coal-bearing coefficient of 9.1%. These S-wave
include two minable coal seams that 1,000
are about 10.70-m thick at a depth of
350-1,300 m, and characterized by 500
interbedded, fine-grained sandstone,
mudstone, silty mudstone, and thick
0
coal seams. 0 2 4 6 8 10 12
There are two large geological folds Mean effective stress, MPa
in the Qinshui area studied in this ar-
ticle: syncline f1 and anticline f2. The Dynamic Young’s modulus, Poisson’s ratio
overall geological structure is simple. 6 0.6
The cores analyzed in this arti-
cle came from coalbed Seam 3 in the 5 DYM 0.5
southern part of the basin from an av-
erage depth of 560 m. Analysis includ-
4 0.4
ed tests to determine density, porosity,
DYM, GPa
DPR
3 0.3
uniaxial and triaxial rock strengths.
Table 1 shows test data.
2 0.2
Water absorption
Compared with sandstone, coal’s den- 1 0.1
sity is low and its porosity is devel-
oped. The core samples contained lit- 0 0.0
tle or no clay minerals and hydration 0 2 4 6 8 10 12
Mean effective stress, MPa
capacity was quite low. Their microfis-
sures, however, developed with a large
surface area containing more hydro- Static, dynamic Young’s modulus
philic and lipophilic surfaces than in 4.5
sandstone. Confining pressure
Instantaneous and accumulated- 4.0 0.2 MPa
water absorption rates show that, un-
der capillary pressure, water quickly 2.0 MPa
Static, GPa
entered the coal cracks and voids (Ta- 3.5 5.0 MPa
bles 2 and 3). As the water absorption
time improved and the absorption rate
3.0
dropped dramatically, water spread
out and adsorbed into the rock sample.
2.5
Vertical, horizontal stresses
To calculate vertical stress or stress
2.0
gradient at a given depth one would 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
generally use a bulk-density log to first Dynamic, GPa
calculate lithostatic gradient. No den-
1 1.7 0.2 0 0.70 1.420 2,027 1,005 0.34 3.84 3.08 1.43 2.22 0.26
3.0 0.2 0 1.13 1.421 2,161 1,013 0.36 3.96 3.68 1.46 2.22 0.26
5.9 0.2 0 2.10 1.421 2,109 1,031 0.34 4.06 3.38 1.51 2.22 0.26
7.9 0.2 0 2.77 1.420 2,218 1,034 0.36 4.13 3.89 1.52 2.22 0.26
2 0.0 2.8 0 1.33 1.425 2,009 1,017 0.33 3.91 2.97 1.47 2.93 0.37
2.9 2.8 0 2.30 1.425 2,232 1,051 0.36 4.27 3.93 1.57 2.93 0.37
5.8 2.8 0 3.27 1.426 2,253 1,051 0.36 4.29 4.03 1.58 2.93 0.37
7.8 2.8 0 3.93 1.426 2,281 1,058 0.36 4.35 4.15 1.60 2.93 0.37
10.3 2.8 0 4.77 1.424 2,309 1,058 0.37 4.36 4.29 1.59 2.93 0.37
15.1 2.8 0 6.37 1.423 2,357 1,059 0.37 4.38 4.54 1.60 2.93 0.37
3 0.0 5.6 0 3.33 1.426 2,493 1,061 0.39 4.46 5.28 1.61 3.67 0.33
2.9 5.6 0 4.30 1.426 2,547 1,070 0.39 4.55 5.55 1.63 3.67 0.33
6.0 5.0 0 5.33 1.425 2,591 1,072 0.40 4.57 5.80 1.64 3.67 0.33
8.0 5.6 0 6.00 1.426 2,627 1,075 0.40 4.61 6.00 1.65 3.67 0.33
12.1 5.6 0 7.37 1.426 2,642 1,080 0.40 4.66 6.07 1.66 3.67 0.33
17.6 5.6 0 9.20 1.427 2,659 1,081 0.40 4.67 6.17 1.67 3.67 0.33
21.8 5.6 0 10.60 1.427 2,684 1,082 0.40 4.69 6.32 1.67 3.67 0.33
*A-S = axial stress, MPa. CP = confining pressure, MPa. PP = pore pressure, MPa. MES = mean effective stress, MPa. B-D = bulk density, g/cu m. PV = P-wave
velocity, m/sec. SV = S-wave velocity, m/sec. D-PR = dynamic Poisson’s ratio. D-YM = dynamic Young’s modulus, GPa. D-BM = dynamic bulk modulus, GPa.
D-SM = dynamic shear modulus, GPa. S-YM = static Young’s modulus, GPa. S-PR = static Poisson’s ratio.
Bibliography
Connell, L.D. and Jeffery, R.G., “His-
HOEK-BROWN RESULTS Table 8 tory matching for optimization of gas
Sample BHP, MPa Drilling condition Peak strength R/rw drainage from horizontal wells contain-
1 0.50 Underbalanced 100% 1.00 ing sand propped hydraulic fractures,”
2 5.90 Balanced 100% 1.00
3 7.67 Overbalanced 100%, water 1.00 presented to the International Coalbed
4 0.50 Underbalanced 70% 1.37 Methane Symposium, Tuscaloosa,
5 2.00 Underbalanced 70% 1.25
6 5.90 Balanced 70% 1.00 Alabama, May 16-20, 2005.
7 6.73 Overbalanced 70%, water 1.10
8 7.67 Overbalanced 70%, water 1.08 Dexter, D., “Investigative CBM
9 0.50 Underbalanced 50% 1.47 modeling for horizontal and other well
10 2.00 Underbalanced 50% 1.39
11 5.90 Balanced 50% 1.26 types,” presented to the Conference
12 6.73 Overbalanced 50%, water 1.18
13 7.67 Overbalanced 50%, water 1.13 Board of Canada Meeting, Calgary, Feb.
14–15, 2006.
Fan Shengli, “Exploration results
and geological analysis of coal-bed gas
rying capacity of the drilling liquid is insufficient to clean in the south part of Qinshui basin,” Natural Gas Industry, Vol.
up the debris from the wellhead. 21, No. 4, July-August 2001 (in Chinese), pp. 35-38.
The size, R, of the wellbore’s plastic zone under in-situ Gentzis, T. and Bolen, D., “The use of numerical simula-
stress requires consideration, as does drilling fluid pres- tion in predicting coalbed methane producibility from the
sure. Software simulation predicts the range of plastic de- Gates coals, Alberta Inner Foothills, Canada: comparison
formation of rock around the wellbore. with Mannville coal CBM production in the Alberta Syncline,”
When vertical stress is the maximum principal stress, International Journal of Coal Geology, Vol. 74, No. 3-4, May
the trajectory of the horizontal well along the minimum 2008, pp. 215-236.
horizontal principal stress direction is the least prone to Hoek, E. and Brown, E. T., “Underground excavation in
collapse. Table 7 shows the rock-strength parameters and rock,” The Institute of Mining and Metallurgy, London, 1980.
in-situ stress. Setting different bottomhole pressures (BHP) Hoek, E. and Brown, E.T., “Practical estimates of rock
Hu Liu (happyliuhu@stu.swpu.edu.cn) is a
postgraduate student at Southwest Petroleum
University, Chengdu, China. He studies oil & gas
engineering with an emphasis on wellbore stabil-
ity and well control.
DRILLING &
PRODUCTION
Mathematical analysis
The following five parameters de-
BOTTOM-WATER CONING PROFILE FIG. 1
scribe a well that can benefit from the
new model:
• The reservoir is homogeneous
and anisotropic.
hp
h • The oil-water transition zone’s
affect has not been studied.
A B • Influence of gravity and capil-
rb lary forces has been ignored.5
• Flow obeys Darcy’s law.
Oil hb • The barrier is at bottomhole.
Based on the distribution of pres-
OWC sure drop at bottomhole and the su-
perposition principle of pressure
D drop, the oil well divides into two
Water re virtual wells (A and B) at the barrier’s
edge (Fig.1).10
EQUATIONS
Qn re NOMENCLATURE
DPB = 2rKh 1n S r X (1)
p b
h = Reservoir thickness, m
DPB = DP *A + DP B* (2)
Q B -S n
hp = Open thickness of the reservoir, m
DPB = 2rKa Q r -1w + r -1AB V (3)
hb = Height away from the original oil-water contact to
2rKa
Q B - S = n r -1 + 2r -1 DPB (4) barrier, m
Q w Q bV V
aQ re re = Radius of drainage, m
Q B - S = h r -1 + 2r -1 1n S r X (5)
pQ w Q bV V b
rb = Radius of barrier, m
QB - S
v = 2rz h - z 2 (6) Swi = Original irreducible water saturation
Q b V
Q Sor = Residual oil saturation
Dh = rzr 2 1 - S - S t (7)
eQ wi V
or
α = Anisotropy factor, Reservoirs vertical and
dz = Q v + b V dt (8)
Q horizontal permeability ratio
Where:b = rzr 2 1 - S - S (8a)
eQ or wi V tbt = Water breakthrough time, d
QB-S
dz = T 2rz h - z 2 + b Y dt (9) tv = Time needed by water rising from the oil water
Q b V
Q a re contact to barrier edge, d
dz = T 2rz h - z 2 h r -1 + 2r -1 1n S r X + b Y dt (10)
Q b V p Q w Q bV V b
th = Time needed by water flowing from the barrier
H
dz = S h - z 2 + b X dt (11) edge to the bottom hole, d
b
dt = T H + b h - z 2 Y dz (12)
Q b V K = Reservoir permeability, D
Q h b - z V2
t v = y H + b h - z 2 dz
h
b
Model testing
Model testing in the Ordos basin in
China used the new method as well as those for which
PREDICTION RESULTS, ORDOS results are shown in the accompanying table.4 7
BASIN BREAKTHROUGH TIMES The Zhu method predicted a breakthrough time of
Method Break through time, days Relative error, %
2,970 days with a relative error of 1.72%. The Li method
Li 2,258 –22.67 predicted 2, 258 days with a relative error of -22.67%.
Zhu 2,970 1.72
Authors 2,912 –0.27 This article’s model determined a time of 2,912 days with
a relative error of only -0.27%.
The difference between the Zhu method and this paper’s
ΔP*A from Virtual Well A, and ΔP*B from Virtual Well B is not great. Zhu, however, exceeded the actual time of wa-
(Equation 2). ter breakthrough in Ordos basin wells, potentially causing
The seepage model under the barrier, QB-S, is a spheri- operators to miss opportunities for optimization and pre-
cal radial flow for both virtual wells. Equation 3 describes vent bottom-water coning in these wells.
the resulting pressure drop and Equation 4 calculates The Zhu prediction model is based on the hypothesis
spherical radial flow. A combination of Equations 1 and 4 that the rising water under the barrier roughly forms an
determines a new flow relationship taking into account the isosceles trapezoid. The shape is actually curved conical.
two virtual wells (Equation 5). The height of a curved conical is higher than an isos-
Equation 6 calculates the seepage speed of water at po- celes trapezoid. The trapezoid model presupposes a uni-
form water rise while the conical model predicts sharp reservoirs with barrier,” Petroleum Exploration and Develop-
spikes in the amount of water. This discrepancy leads to ment, Vol. 39, No. 4, April 2012, pp. 472-473.
trapezoid models generating prediction times longer than 9. Li, X.P., “Seepage Mechanics of Underground Oil and
the actual breakthrough times. The prediction model pro- Gas,” Petroleum Industry Press, Beijing, 2008.
posed in this article is closer to the field results in the 10. Li, C.L., “Fundamentals of Reservoir Engineering,”
Ordos basin. Petroleum Industry Press, Beijing, 2005.
Ordos basin
Anhydrous production time shrinks as oil yield increases.
A sharp decrease in anhydrous time means bottom water
will rise rapidly to bottomhole. As oil yield increases, the
magnitude of the anhydrous production time decrease will
stabilize gradually (Fig. 2). The authors
Anhydrous time-of-production also shortens with in- Haitao Li is a professor at the Oil and Natural
creasing reservoir anisotropy. The rate of decrease in an- Gas Engineering Institute of Southwest Petro-
hydrous production time accelerated in Ordos wells with a leum University (SWPU). His research interests
reservoir anisotropy coefficient < 0.5, but was linear in wells include horizontal wells with water-control
with a coefficient > 0.5 (Fig. 3).Porosity rises evenly as anhy- completion, perforation completion, and sand-
drous production time increases (Fig. 4). control completion. He holds a BS, MS, and
PhD from SWPU.
Acknowledgment
The authors would like to acknowledge the support Chi- Yahui Li (liyahui723@126.com) is a doctoral
na’s National Science and Technology Infrastructure degree candidate at the Oil and Natural Gas
Program(Grant Nos. 2016ZX05021005, 2016ZX05009003- Engineering Institute at SWPU. He has stud-
011-002, 2016ZX05017005-003). ied EOR theory and technology, water-control
completion, and has written and published
References several papers related to petroleum engineering.
1. Sobocinski, D.P. and Cornelius, A., “Correlation for Pre- Li holds a BS from Xihua University and an MS
dicting Water Coning Time,” Journal of Petroleum Technology, degree from SWPU.
Vol. 17, No. 5, May 1965, pp. 594-596.
2. Zhang, X.G., and Sun, W., “A study on the elimination of Jibin Zhong, is an engineer for the Explora-
barrier to bottom water coning,” Journal of Northwest Univer- tion and Development Institute of Petrochina
sity: Natural Science Edition, Vol. 29, No. 2, February 1999, Changqing Oilfield Co. He is engaged in ultra-
pp. 149-152. low permeability reservoir log interpretation and
3. Yu, G. Ling, J., Jiang, M., Liu, D., “Production mecha- comprehensive evaluation. He holds an MS in
nism and development tactics on sandstone reservoirs with engineering from China University of Petroleum,
bottom water,” Acta Petrolei Sinica, Vol. 18, No. 2, Apr. 25, East China..
1997, pp. 61-65.
4. Li, C.L., “Prediction formula for water breakthrough time Ying Li is a PhD candidate at SWPU. Her area
of partition bottom water reservoir,” Petroleum Geology & Oil- of interest is enhanced oil recovery. She holds a
field Development in Daqing, Vol. 16, No. 4, July 1997, p. 50. MS in engineering from SWPU.
5. Tang, R.X., “Simulation of Water Coning Performance
and Prediction of Water Breakthrough Time in Bottom-Water Shiyan Zhu is a doctoral degree
Reservoir,” Xinjiang Petroleum Geology, Vol. 24, No. 6, candidate at SWPU’s School
November-December 2003, pp. 572-573. of Petroleum and Natural Gas Engineering.
6. Wheatley, M. J., “An Approximate Theory of Oil-Water She has studied water-control completion and
Coning,” SPE Annual Technical Conference and Exhibition, multifracturing completion of horizontal wells.
Las Vegas, Sept. 22-25, 1985. She holds an MS in petroleum engineering from
7. Zhu, S.J., “Improvement of forecasting formula for water SWPU.
breakthrough time in baffle based bottom-water reservoir
well,” Petroleum Geology & Oilfield Development in Daqing,
Vol. 18, No. 3, March 1999, pp. 36-37.
8. Zhao, X.Z. and Zhu, S.J., “Prediction of water break-
through time for oil wells in low-permeability bottom water
Discussion turns to
fluid catalytic cracking
This is the final of three articles that
The panelists
present selections from the 2014 Ameri-
can Fuel and Petrochemical Manufactur- Tyner Devine, process engineering lead, Flint Hills
ers Q&A and Technology Forum (Oct. Resources LLC (FHR)
6-8; Denver). It highlights fluid catalytic Dan Elling, technology service manager,
cracking (FCC) processes, including is- Marathon Petroleum Corp.
PROCESSING Stuart Foskett, global technical services manager,
sues related to feed and profitability. BASF Corp. (Refining Catalysts)
The first installment, based on edited Geraldo Santos, technical manager for FCC, alkylation, and
transcripts from the 2014 event (OGJ, isomerization, Petroleo Brasileiro SA (Petrobras)
Aug. 3, 2015, p. 52), addressed gasoline processing opera- Matt Wojtowicz, FCC technical service specialist, UOP LLC
tions, with a focus on safety, blending, and reforming issues.
The respondents
The second (OGJ, Sept. 7, 2015, p. 88) continued the discus-
sion of safety and added discussions of mechanical integrity Brad Mason, NALCO Energy Services LP
and profitability related to hydroprocessing. Whitney Nikitczuk, Phillips 66
The session included four panelists comprised of indus- Paul Diddams, Johnson Matthey Process Technologies Inc.
try experts from refining companies and other technology Michael Wardinsky, Phillips 66
Robert Ludolph, Shell Global Solutions (US) Inc.
specialists responding to selected questions and then engag- Dennis Haynes, NALCO Energy Services LP
ing attendees (see accompanying box) in discussion of the Greg Savage, NALCO Energy Services LP
relevant issues. Elbert “Bart” De Graaf, Johnson Matthey Process
The only disclaimer for panelists and attendees was that Technologies Inc.
they discuss their own experiences, their own views, and Warren Letzsch, Technip Stone & Webster Process
Technology Inc.
the views of their companies. What has worked for them in Brian Devlin, NALCO Energy Services LP
their plants or refineries might not be applicable to every sit- Kenneth Bryden, W.R. Grace & Co. (Catalyst Technologies)
uation, but it can provide sound guidelines for what would
work to address specific issues.
Mechanical filtration uses sintered metal cartridges with
Process very fine pore size. Filter cake builds up on the filter ele-
What are the options for removing catalyst fines from the ments to filter the slurry oil. After the pressure drop reaches
main fractionator-bottoms product? Which, if any, can re- a certain value, they must be backflushed. Usually light-cy-
duce ash content to 50 ppm or less? cle oil (LCO) or heavy-cycle oil (HCO) is used. These are
sensitive to temperature and composition, especially as-
Wojtowicz There are four main methods to reduce the ash phaltenes. UOP only recommends mechanical filtration for
content of slurry oil: units processing vacuum gas oil (VGO). One vendor, Filtrex,
• Hydrocyclones (also known as slurry settlers). has a rotating mechanical filter that uses a fine-mesh screen.
• Tank settling. This is relatively new to the FCC industry, although it has
• Mechanical filters. been used in hydroprocessing quite a bit. We have only one
• Electrostatic filtration. unit that utilizes this filter.
Slurry settlers are less efficient. They are a safety hazard Electrostatic filtration uses beads and an electrical cur-
and being phased out of the industry. These are not recom- rent to filter the slurry product. This type of filter has a larg-
mended by UOP. Tank settling, mechanical filtration, and er backflush requirement, so raw oil is typically used. Any
electrostatic precipitation can all achieve the 50-ppm tar- of the options that have backflush will increase the fines
get. Tank settling uses additives. It could be a maintenance in the circulating slurry, typically, two to three times. The
headache as the sludge that collects at the bottom of the tank backflush will also increase your stack emissions out of the
has be to removed and disposed. regenerator, which needs to be considered.
Mason I am glad to hear that the settling aids are allowed ever, has created operational headaches, particularly with
and used. With regard to the tank configuration, it plays a the programmable logic controller during backwash.
big part in getting the levels down and reducing your chemi-
cal usage. Cascading tanks in series help a lot, rather than Diddams Another consideration: We do not like fines in the
just having a live tank. One way to address the real issue, first place, right? Operationally, many of the fines that end
if the product works, is to settle out cat fines, solids, ash, up in your slurry are formed in the feed-injection zone of the
and sludge that will build up over time. What have we done riser. So you want to be looking at your superficial velocity at
when it was time for a tank turnaround? In the past, we your feed nozzles. Feed nozzles will come with some design
worked with a refiner to ensure that there was upgrade value criteria. What is the maximum superficial velocity? Some
when taking that decant oil to a #6 fuel oil, for example. The people say 107 m/sec; some say 120 m/sec. Just respect your
refiner took a portion of that benefit that we gave up. They licensor’s value for the feed nozzle tips with superficial ve-
put it in a fund, like a rainy day fund. When that tank did locity to avoid excessive catalyst attrition.
come up for turnaround, they were prepared.
Wardinsky If you choose to recycle a backwash stream
Nikitczuk In Phillips 66, we actually have three refineries from one of these systems back to your riser, you will need
with sintered-element filtration systems. All of those consis- to develop some type of monitoring tool to look at erosion
tently filter to less than 50 ppm. The filtration system, how- of your reactor overhead line. We eroded through a reactor
overhead line on a unit that backwashes a fines-rich stream ash settling in storage. These chemicals are polymeric com-
to the riser when an attrition source developed from a dam- pounds that adhere to the catalyst surface, causing agglom-
aged steam distributor in the reactor stripper. The increased eration of the fine particles in order to accelerate separation.
catalyst losses from the attrition, along with normal fines In order to consistently meet very low ash content, a com-
-load across the overhead line due to the backwash, accel- bination of the options described above may be required.
erated erosion in the overhead line and caused a leak that
forced the unit down for repairs. How do nitrogen compounds distribute in the product
Going back to a comment I made earlier about prepar- streams of FCC units? What effect do riser severity and
ing for turnarounds and cyclone life, you can also develop feed properties have on this distribution?
a simple monitoring tool that combines catalyst loading to
your reactor overhead line, along with line velocity, to esti- Devine The way I approached this was that I did a little
mate the erosion rate of the overhead line. literature review and then checked that against some of our
operating data from our units. In terms of the last part, we
Ludolph To add to Mike’s comments, I suggest that you re- have to deal with nitrogen compounds. Obviously, the dis-
view the nozzle design for the return material to the riser. If tribution is a function of crude selection and operations. Re-
the design does not atomize or distribute the material well, ally, hydrotreating is the best method for reducing your ni-
then coke deposition in your riser could occur. This would trogen in the feed.
create a source of backpressure and maldistribution in the Feed nitrogen is basic and nonbasic. The basic nitrogen
riser, which would lead to problems over the course of your accounts for 30-50% of the feed. Almost all of that feed ends
run. up on your coke in the catalyst, and then it goes to the regen-
erator. Increasing conversion will directionally put more of
Haynes Slurry oil catalyst fines settling-aid chemistries the nitrogen on the coke. In the regenerator, of the nitrogen
have been used for many years in this type of application. that goes over the coke, 90-95% goes to nitrogen and the rest
Electrostatic precipitators and filtration equipment are also goes to nitrogen oxide (NOx) or intermediates, ammonias,
available for minimization of ash content in slurry oil. These or hydrogen cyanides, depending on if you are in partial or
technologies have demonstrated cases of reduction to below full-burn.
50-ppm ash for FCC slurry oil product. On the product streams, the literature suggests that about
50% ends up in your slurry of either HCO and LCO and 10-
Savage Ash is a particular problem for slurry oils, espe- 20% goes into your LCO. I do not have sample data for the
cially those that are heavy and viscous and which need long slurry in the HCO; but on our LCO, I will stick with 13-16%.
residence times to allow for catalyst settling. The source of So that was consistent. Increasing conversion should reduce
ash in the slurry oil stream is composed of catalyst fines car- the amount of nitrogen in the LCO. And then on the gasoline
ried over into the fractionator from the reactor section of the cut, it is usually less than 5%, which is consistent with our
FCC. The reactor cyclones are the first point where catalyst lab data. You also get a certain amount going in as ammonia
fines are removed from the reactor vapors going to the frac- or hydrogen cyanide into your dry gas streams, and that will
tionator. Although highly efficient at separation of the vapors increase your conversion.
and catalyst, a certain level of fines is always present in the
slurry oil stream. FCC hardware manufacturers are continu- Wojtowicz I do not have much to add. The nitrogen mainly
ing to make improvements in cyclone design to remove a concentrates in the coke and the cycle oils, especially the
greater fraction of the fines. heavy portion. We did some reaction mix sampling on a
To obtain low ash, special techniques (such as heating, unit, and it did not seem to change much with operating
chemical additives, filters, electrostatic precipitators, centri- conditions. Changing your cut points, such as increasing
fuges, and cyclones) might be used. Catalyst selection may LCO ASTM 90%-point, will have a much larger impact on
help reduce attrition to a great extent. the nitrogen in the various products.
Many refiners make use of slurry filtration devices to re-
move as much of the fines as possible and recycle the fines De Graaf I fully agree with the comments by Matt and
back to the FCC reactor by backwashing the filters. These Tyner. Nitrogen from the feed ends up with about 10% as
devices can reduce ash in slurry but may require frequent cyanide ammonia in the gases, about 2% in the gasoline,
maintenance and a significant capital investment for the about 50% in the LCO, and about one third in the slurry.
equipment and installation. The remainder, the basic nitrogen, ends up with coke. If you
Tank settling is the most common means of reducing the increase conversion, you will have a higher amount of ni-
ash content of slurry oil. Often, limited tank capacity reduc- trogen going to coke and a higher amount of nitrogen going
es the residence time available for settling of the ash. Many to cyanide. Basic nitrogen is the main source for nitrogen
refiners “de-ash” with chemical settling aids which speed up coke. It is obvious because you have a lot of acid sites on
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your catalyst that will be titrated with basic nitrogen. So if Heavy fuel oil is normally the lowest value disposition for
you have high-nitrogen feeds, you will suffer in conversion. slurry oil. Depending on the ash content and the viscosity,
About 100 ppm of nitrogen build gives you about a 1 vol% significant quantities of low-viscosity blending stock must
conversion loss. So there is a lot of nitrogen just clinging to often be used to meet fuel oil specifications.
the acid sites. Basic nitrogen is also typically an aromatic If the quantity of catalyst fines in the slurry oil can be
type of nitrogen, so it has a higher tendency to form a sort of reduced to 0.05 wt% and other specifications met, the slurry
“chicken-wire”-type coke on the catalyst. oil can be upgraded to CBO. FCC slurry oil is an important
source for CBO. The upgrade value of slurry oil from heavy
Letzsch I also want to point out that nitrogen burns slowly fuel oil to CBO can be significant.
off of the catalyst. It is left on the catalyst if you do not do For the production of needle-grade coke, slurry oils can
a complete combustion. So some of it, then, is carried over. be used to increase the aromatics content of the feed. Again,
For instance, if you have a 10% coke, that material carries however, the ash must be reduced to avoid adversely affect-
over to the reactor. Some of that nitrogen can come off in the ing the coke quality. Decant oil can reduce fouling at the
reactor, say cyanides or ammonia; so some of it is reduced. coker furnace; however, it can reduce overall coker liquid
You may actually see that. Nitrogen also really slows down yield.
the coke burning process, as far as the regenerator is con- When used as hydrocracker feedstock, the ash contained
cerned. in the slurry oil often causes plugging of the catalyst pores
in fixed-bed processes and reduces the degree of conversion
Profitability achieved. In ebullating-bed processes, the ash contained
What are the most profitable dispositions for slurry oil and in the slurry can cause erosion problems in the ebullating
what issues do you consider for each option? pumps used in the process.
Santos The most profitable applications for FCC slurry oil Devlin Slurry oil is typically sold into the fuel oil and car-
are, in decreasing order: bon black feedstock markets. Both fuel oil and carbon black
• Carbon fiber feedstock. purchasers will impose a high percentage-ash maximum.
• Carbon black feedstock. Exceeding the maximum will reduce the value of the slurry
• Delayed coker feedstock. and, in some contracts, will trigger a price penalty. Reducing
• Fuel oil diluent. ash is accomplished by allowing the ash to settle in tankage
• FCC recycle. before sale. If the process is too time-consuming or does not
Petrobras has three refineries that have dedicated pipe- achieve the desired ash reduction, an ash-settling chemical
lines from them to customers’ carbon black feedstock stor- may be recommended.
age tanks. What is most important to us is the quality of
slurry. For those three refineries, you have a specific crude The increase in light tight oil as a percentage of the North
that gives us a correct specification of Bureau of Mines Cor- American crude slate has resulted in lower FCC feed pro-
relation Index. duction and, consequently, a reduced FCC feed rate at sev-
For ash content in those refineries, we have used antifoul- eral refineries. To address these issues, what strategies
ing additives to control the ash. We make a lot of money in have you implemented operationally and catalytically? Are
this refinery, and we are trying to do the same for the other you considering sending new streams to the FCC or in-
two refineries. On the other hand, we are trying to find a creasing the proportion of existing streams, such as resid?
solution, such as a filter or other technology, to minimize If so, what steps do you take to evaluate these potential new
ash content. feedstocks, and what steps do you take to minimize uncer-
tainty and reduce risk?
Savage There are several possible uses for slurry oil. It can
be recycled to the FCCU feed for destruction. It is, however, Foskett According to several reports, tight oil will dis-
quite resistant to cracking and does not give good gasoline place basically all of the light crude imports; some say
yields. already, and others think within the next 12 months.
Today, some major uses for FCC slurry oil are: We expect light and medium crude supply to increase by
• Blending stock for heavy fuel oil. 3-4.5 million b/d by 2020. The blends of light and heavy
• Carbon black oil (CBO). crude are possibly limited by dumbbell crude and asphal-
• Feedstock for production of needle coke. tene precipitation issues. Given the current restrictions
• Feedstock for the delayed coker to reduce furnace foul- on crude exports, medium crudes will be increasingly
ing. displaced as we move forward. So the amount of spare
• Feedstock for fixed-bed hydrocracker or ebullating- FCC capacity is likely to continue to increase. This situa-
bed (H-oil) conversion processes. tion may be at least partly offset by the installation of new
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topping units and subsequent export of the products. sweet crudes, have a much higher ratio of 650° F.:650° F+
We do see a lot of refiners looking to increase the amount material when compared with conventional crudes. Bak-
of resid in the feed, and it is fortunate that tight-oil residue ken tight oil has a nearly 2:1 ratio while typical crudes, such
feed quality is quite good. One of the problems with pro- as Arabian Light, have ratios near 1:1. A refinery running
cessing resid from tight oil is that in many refinery configu- high percentages of tight oil could become overloaded with
rations, it is difficult to segregate the good quality resid from light cuts, including reformer feed and isomerization feed
a heavy resid that would be less suitable to put into the FCC. while being, at the same time, short on feed for the FCC unit
Another issue is that the availability of imported FCC feeds and the coker. Some refiners have balanced the use of larger
is limited. amounts of tight oil with increased use of heavier crudes
Many refiners are using spare capacity in their cat units to such as Canadian Syncrude. Others have charged a portion
increase the reactor severity and run higher catalyst activity of whole tight oil to the FCC to keep the FCC full.
in the unit to maximize conversion. Also, a lot of refineries As new feedstocks are considered, testing is a valuable
have access to low-cost isobutane coming from the recent tool to reduce risk. Testing provides an understanding of
surge in natural gas liquids production. Many of these are feed properties and potential yield changes.
using Zeolite Socony Mobil (ZSM-5) to maximize butylenes Testing of feed metals levels is especially important since
to fill out the alkylation unit as another profitable way to tight oil-derived feeds often contain varying levels of conven-
use the spare capacity that is coming as a result of tight oil. tional contaminants such as sodium, nickel, and vanadium,
There is currently no trend of refiners sending new or differ- and unconventional contaminants such as iron and calcium.
ent streams to the FCC unit, although this is something that Understanding the expected metals levels of a new feed al-
may change in the future as the production of light tight oils lows refiners to work with their catalyst vendor to choose
continues to grow. catalyst options that mitigate the challenges of these metals.
Grace’s newest catalyst family, Achieve catalyst, is designed
Devine I do not have a lot of data. I will say that there is a to address the unique challenges associated with tight oils.
Principles & Practices (P&P) topic tomorrow that will touch Achieve catalyst formulations are flexible, enabling Grace to
on this a little. So I just have a couple of comments regard- design a custom solution for refiners proactively increasing
ing the second part of the question about the evaluation. You the amount of tight oil in their crude diet.
start evaluating feeds that are way outside of your normal Feed properties such as API, Concarbon wt%, and hydro-
window. You may need to do some recalibration of your sta- carbon types can provide insight into the expected crack-
tistical or kinetic models to get some different results, but ability of a feed but may not tell the whole story. A fuller
typically that would be your first pass. understanding of how a feed will crack in a unit can be ob-
Well, let me back up. I guess you should first validate tained through testing. Either bench-scale testing [advanced
and define your base case, verify with your linear programs cracking evaluation (ACE) or microactivity test (MAT)] or
to understand what makes sense, define what you are go- pilot-scale testing, such as Grace’s Davison circulating riser
ing to benchmark everything against, and then start doing (DCR) pilot plant, can be done. MAT and ACE testing have
your evaluations. If you get to the point of doing a test run, the advantages that they are easy to set up and require small
follow your change management processes and keep good amounts of material. These units, however, cannot provide
communication with operations and your exploration and the detailed product analysis or feedback on extended oper-
production group for the post-evaluation to make sure that ation that pilot-scale units can. Larger-scale test equipment,
the change matched what you expected out of your model such as a pilot unit, can deliver sufficient liquid product for
when you are hitting the same constraints. Catalyst vendors distillation and detailed analysis (i.e., API gravity and ani-
are usually up to speed on all this, so keep them in the loop, line point of LCO produced, viscosity of bottoms, octane
too, on all phases of the evaluation. engine testing of gasoline, etc.) and can give information on
continuous operation. Compared to bench-scale units, the
Diddams I will just reiterate what Tyner said. There is DCR pilot plant also can mimic all of the processes present
a P&P session in the morning. I am going to be giving a in commercial operation, and it can operate at the same hy-
brief presentation which covers some of the aspects that we drocarbon partial pressure as a full-scale commercial unit.
touched on here. I do not really want to go into all of the an- Grace’s technical service and research-development
swers right now; but if anyone wants to follow up, tomorrow teams help refiners assess potential challenges from feed-
morning we will be going through some of these questions stock shifts before they occur via feed characterization, feed-
in a bit more detail. component modeling, and pilot-plant studies. Understand-
ing feed impacts earlier provides an opportunity to optimize
Bryden The increase in the quantity of tight oil as a per- the operating parameters and catalyst management strate-
centage of the North American crude slate has resulted in gies, enabling a more stable and profitable operation.
numerous changes at refineries. Tight oils, like other light
Follow
us on:
®
TECHNOLOGY
PROCESSING
Offgas to compressors
New
preflash
tower
Naphtha
Crude
Naphtha
Charge Desalter
Crude Kerosine
Preheat Preheat
tower
Diesel
AGO
ATBs
Earlier this year, Delek US Holdings Inc. completed an expansion project at its Tyler, Tex., refinery that increased the plant’s name-
plate processing capacity to 75,000 b/d from 60,000 b/d (OGJ Online, Mar. 26, 2015). Completion of the 15,000-b/d expansion
came as part of a large-scale 2014 capital investment program in the company’s refining segment to boost crude flexibility and
overall processing capacity of Delek’s two US refineries to 155,000 b/d. Photograph from Delek.
modifications made to simultaneously increase the refinery’s the delayed coking unit’s fractionator.
overall capacity by 20%, improve recovery of distillate prod- Infrastructure additions were minor and consisted of
ucts, and enable processing of lighter crude. the following:
The first article (OGJ, Sept. 7, 2015, p. 104) discussed • A dozen interconnecting pipes.
how a decision by Delek’s management to embrace a nontra- • A DHT feed booster pump in the tank farm.
ditional approach to project development and execution that • Associated electrical modifications.
involved collaboration with its refining consultant, TM&C, • Two new truck lanes for diesel loading at the refinery’s
and a preselected engineering, procurement, and construc- product terminal.
tion (EPC) contractor, KPE, ensured the refinery revamp’s
success. Crude unit
The crude unit received a new preflash tower and its associ-
Project description ated overhead system, increasing throughput to 75,000 b/d.
The Tyler expansion project, which included major modifi- Fig. 1 shows modifications made to the crude unit as part
cations to the refinery’s crude distillation and distillate hy- of the revamp.
drotreating (DHT) units, also involved modifications to the The capacity expansion further required a series of modi-
vacuum unit tower, naphtha hydrotreating unit, and satu- fications to the existing crude oil preheat train and the addi-
rate gas plant, as well as installation of additional cooling for tion of several new heat exchangers.
AGO HVGO
pumparound pumparound
Crude-tower
Diesel
overhead Vacuum-bottoms
Kerosine Diesel pumparound
liquids quench
Desalter
Crude flash-drum
booster
pumps
To crude
tower
Hot reflux Crude heater
drum HVGO
pumparound
Kerosine Diesel
AGO HVGO
pumparound pumparound
Crude-tower
overhead Preflash Diesel
liquids overhead pumparound
Crude
Desalter
Repurposed
exchanger
Diesel
Hot reflux
drum Vacuum-bottoms HVGO
quench pumparound
Preflash
tower
To crude
tower
Preheat train modifications improved overall heat recov- crude tower overhead exchangers (the “cold train”). The ex-
ery and addressed the hydraulic issues associated with in- isting diesel pumparound (P/A) exchanger was placed in gas
creased capacity, and also corrected several existing product oil service, with new diesel P/A exchangers and another die-
cooling issues within the unit. sel product exchanger added to the hot train.
Fig. 2 shows the Tyler refinery’s preexpansion preheat Fig. 3 shows the new preheat train configuration follow-
train configuration. ing the expansion project.
Installation of new preflash tower overhead crude ex- While the preheat train revisions moved this unit from
changers and a new diesel-crude exchanger occurred down- below-average to above-average heat recovery, the existing
stream of the existing crude tower overhead-crude exchang- equipment and piping layout heavily influenced the new
ers and upstream of the desalter. The existing kerosine-crude configuration and generally excluded a best-in-class design.
and diesel-crude exchangers were moved from downstream But large improvements in hydraulic capacity and heat re-
of the desalter (the “hot train”) to upstream of the existing covery were still achieved for a reasonable cost, consistent
with TM&C’s design philosophy for DELEK VACUUM TOWER UPPER SECTION, PREEXAPANSION FIG. 4
the project.
The new preflash tower was in- To vacuum system
stalled downstream of the heavy vac-
uum gas oil (HVGO) P/A exchangers.
Modifying the crude flow to these ex-
changers from two-pass to three-pass LVGO
allowed crude oil vaporization and
minimized the resulting increase in
pressure drop, removing the need to 14' 0''
modify the existing crude oil charge
pumps.
The existing flash drum, which for-
merly received oil directly from the 8' 0''
desalter, became the preflash tower-
bottoms surge drum. As a result, no
modifications were needed to the
high-pressure desalted crude charge
pumps, which continue to feed the
furnace from this drum. DELEK VACUUM TOWER UPPER-SECTION REVAMP FIG. 5
Vacuum unit
Modifications to the refinery’s vacuum
unit were limited to the upper section
of the tower. LVGO (as needed)
Fig. 4 shows the vacuum unit tower
top before the revamp project. Repurposed LVGO
The existing 8-ft diameter top was pumps
replaced with a new 10-ft diameter 10' 0''
section that measures about 25 ft high
so that a diesel fractionation section
could be incorporated in the new tow-
er. This allowed the top product to be-
come heavy diesel instead of LVGO. Although the modifica- more economic to fully maximize distillate recovery.
tion required new upper P/A pumps, the existing upper P/A Repurposing the existing unit’s upper-P/A pumps allowed
cooling system remains unchanged. LVGO to be sent from this new draw to the FCC.
Adding an LVGO draw at the bottom of the new up- Fig. 5 shows the Tyler refinery’s newly reconfigured vac-
per section minimized light gas oil falling down the tower, uum unit tower top.
which might have led to unwanted cooling of the HVGO sec- As a result of the revamp, atmospheric gas oil (AGO) from
tion. Provisions were made, however, to recycle this stream the crude unit now runs to the HVGO P/A return, along with
back to the HVGO P/A return line for periods when it is any recycled LVGO, to introduce this diesel-rich stream into
ULSD
Makeup hydrogen
Makeup
Hydrogen
Recycle compressor
Recycle Purge
Cracked
stocks Feed, New New hot
preheat, reactor high-pressure
surge loop separator
ULSD
Makeup hydrogen
Hydrogen
compressor
Naphtha
feed Recycle
Feed Feed Recycle
surge pumps Loop #1
To saturated-gas stripper
charge rates to produce ULSD sharply reduced catalyst life. Excess hydrogen leaves Train 2 via the back-pressure
This was partly due to considerably higher hydraulic rates, controller on the new hot separator and joins the Train 1
which both lowered liquid hourly space velocity (LHSV) and hydrogen stream from its hot separator.
created a large pressure drop across the reactor. This pres- At this point, the hydrogen circuit becomes a common
sure drop, in turn, lowered reactor-outlet partial pressure system using the existing DHT’s heat exchange, cooling,
below levels that encourage the degree of aromatic satura- and amine treating equipment, but with one important ex-
tion necessary for desulfurizing tough-to-reach sulfur mol- ception. The revamp project included the addition of a new
ecules. common air cooler for the effluent hydrogen stream from
Modifications made to the unit as part of the revamp im- both hot separators.
proved its performance by: Along with providing the additional effluent hydrogen
• Doubling catalyst volume to improve LHSV. cooling necessary to improve the performance of the re-
• Restoring the ability of the preexisting reaction train finery’s preexisting exchangers and trim coolers, this new
(Train 1) to operate at a reasonable pressure. air cooler replaced a preexisting air cooler that, before the
• Creating a second reaction train (Train 2) more suited to revamp, had an insufficient maximum operating pressure
desulfurizing cracked feedstock. and limited both the maximum recycle compressor suction
Fig. 7 shows the Tyler refinery’s new hybrid dual-train pressure and the maximum operating pressure of Train 1.
DHT. Replacement of the air cooler fully restored Train 1’s maxi-
Given some flexibility by Delek in how Train 2 could be mum operating pressure and desulfurizing capability. The
configured, TM&C designed the new train with a somewhat preexisting air cooler was repurposed providing additional
higher pressure and larger reactors so that as much as 100% Train 1 ULSD-product cooling.
of cracked distillate feed could be directed to it. Hot separator liquid from Train 2 now travels directly to
The design approach led to large improvements in Train the existing product stripper. Retraying the tower’s lower
1’s ability to desulfurize by removing most of the tough sul- section accommodated the large increase in liquid load. The
fur in its new feed. tower’s upper section and overhead system remained un-
Since Delek previously installed refurbished hydrogen changed.
compressors that were oversized for DHT service, the re- A parallel stripper-bottoms line with a new product-Train
vamp did not require costly upgrades to the hydrogen com- 2 feed exchanger and product air cooler accommodated 50%
pression section. The higher-pressure (and higher-purity) of the total 36,000-b/d ULSD product flow. This stream re-
makeup hydrogen stream, however, ran to Train 2 to en- joins the existing stripper-bottoms stream entering the ex-
able a higher hydrogen partial pressure and system operat- isting trim coolers. A new ULSD product filter and coalescer
ing pressure in the train receiving most of the cracked feed. replaced undersized preexisting equipment, which was re-
Lower-pressure recycle hydrogen supplements Train 2’s used to condition incoming cracked-distillate feed. Before
treat-gas needs by entering the system downstream of the the expansion project, Delek already had replaced a small
furnace and as quench hydrogen. All remaining recycle hy- salt dryer with a much larger vessel that has ample ability to
drogen serves as treat gas for Train 1. handle the increased ULSD production.
Dismantling an idle light-naphtha ing the isom separator into a cracked- of the stream to go to Train 1 when nec-
isomerization (isom) unit immediately distillate surge drum, with two new essary. Should Train 2 be down while
adjacent to the DHT created the plot cracked-distillate booster pumps also Train 1 operates, all cracked distillate
space for the new reaction train. added to inject this feedstock into the can go to Train 1 via the new cracked-
The new Train 2 reaction system in- new Train 2 feed-ULSD product ex- feed system, or the two cracked steams
cludes a third charge pump, common- changer, where it is preheated with a can be blended, as before, with the
ly spared by the preexisting Train 1 portion of the straight-run distillate straight-run distillate feed in the tank
spare charge pump; a feed drum (pre- from the existing feed system. This farm.
viously the isom product stripper); a combined stream enters the Train 2
new three-shell feed-effluent exchang- feed drum. NHT, saturate gas plant
er; and a new furnace, in addition to While feeding the cracked-distillate The naphtha hydrotreater (NHT) and
the previously mentioned new reactors stream exclusively to Train 2 helps saturate gas units required only mi-
and hot separator. maximize overall catalyst life, the new nor modifications to accommodate in-
Project scope included convert- configuration also allows for a portion creased naphtha production from the
higher crude runs.
The NHT, which was previous-
ly modified to its hybrid dual-train
configuration to increase capacity to
22,000 b/d from 14,000 b/d, was mod-
ified further to 28,000 b/d. A third
NELSON-FARRAR COST INDEXES1 charge pump and another NHT-feed
Refinery construction (1946 basis) debutanizer-bottoms exchanger also
Explained in OGJ, Dec. 30, 1985, p. 145. were added (Fig. 8).
June May June Converting the NHT’s furnace from
1962 1980 2012 2013 2014 2014 2015 2015
single-pass to two-pass created a truly
Pumps, compressors, etc. dual-train unit up to the hot separator.
222.5 777.3 2,170.6 2,221.1 2,271.9 2,272.7 2,313.3 2,316.2
Electrical machinery The purge-hydrogen stream from
189.5 394.7 514.8 516.7 515.8 515.5 517.7 517.3
Internal-comb. engines the DHT was routed to the NHT to in-
183.4 512.6 1,047.0 1,046.8 1,052.9 1,050.8 1,062.2 1,061.5 crease the available makeup-hydrogen
Instruments
214.8 587.3 1,477.0 1,509.9 1,533.6 1,528.3 1,565.9 1,554.3 volume.
Heat exchangers
183.6 618.7 1,220.9 1,293.3 1,305.0 1,305.0 1,305.0 1,305.0 Before the revamp several bottle-
Misc. equip. average
198.8 578.1 1,286.1 1,317.5 1,335.8 1,334.5 1,352.8 1,350.9 necks limited the Tyler refinery’s NHT,
Materials component while the saturate gas stripper, at its
205.9 629.2 1,579.7 1,538.7 1,571.8 1,573.5 1,448.6 1,454.5
Labor component prior charge rate, operated flooded.
258.8 951.9 3,055.6 3,123.4 3,210.7 3,210.5 3,267.6 3,290.0
Refinery (inflation) index The addition of a new, parallel strip-
237.6 822.8 2,465.2 2,489.5 2,555.2 2,555.7 2,540.0 2,555.8 per (albeit not operated identically) as
part of the project accommodated the
Refinery operating (1956 basis) higher charge rate as well as unloading
Explained in OGJ, Dec. 30, 1985, p. 145.
June May June the preeexisting stripper.
1962 1980 2012 2013 2014 2014 2015 2015
Unlike the preexisting stripper,
Fuel cost
100.9 810.5 968.1 1,123.7 1,264.8 1,300.5 885.3 943.4 which received only cool feed, the new
Labor cost stripper primarily feeds hot separator
93.9 200.5 287.9 308.3 312.8 312.5 307.8 308.1
Wages liquid along with a small volume of
123.9 439.9 1,407.5 1,506.4 1,541.3 1,505.3 1,560.8 1,568.4
Productivity cool feed for top reflux.A new steam
131.8 226.3 489.4 489.1 493.1 481.7 507.0 509.1
Invest., maint., etc. reboiler accompanies the new stripper,
121.7 324.8 896.5 905.3 939.4 939.6 944.2 950.1 but both strippers share the preexist-
Chemical costs
96.7 229.2 517.2 502.6 472.3 468.3 430.3 435.7 ing overhead system, which became
Operating indexes2
Refinery possible once the preexisting stripper
103.7 312.7 637.5 661.8 688.5 691.4 650.9 659.2 stopped operating in a flooded state.
Process units
103.6 457.5 739.0 802.6 865.3 877.8 732.7 755.2 The saturate gas unit, which is in-
tegrated with the NHT, required other
1
These indexes are published in the first of each month and are compiled by Gary Farrar, OGJ Contributing Editor.
2
Add separate index(es) for chemicals, if any are used. Indexes of selected individual items of equipment and materials are modifications to handle the increased
also published on the Quarterly Costimating page in first issues for January, April, July, and October.
3
For correct values to March 2013 refinery construction and refinery operating indexes, see OGJ, Dec. 1, 2014, p. 87.
volume of desulfurized full-range
naphtha.
MSAT
naphtha
splitter
The lower section of the debutanizer was retrayed with A new, low-cost air cooler replaced an idled, preexisting
high-capacity trays. gas oil air cooler in the coking unit. Because the preexisting
Fig. 9 shows the Tyler refinery’s modified saturate gas air cooler was much larger than the refinery’s required distil-
unit. late P/A exchanger duty, the project team chose to split the
The refinery’s original naphtha splitter, which was idled new tube bundle to also add air cooling to the fractionator
when Delek installed its more sophisticated Mobil Source overhead condensing system. This modification increased
Air Toxics (MSAT) splitter to keep benzene precursors out of overall coker capacity since the total cooling available at the
the reformer feed, was returned to service. This tower oper- fractionator was the primary unit bottleneck. Delek com-
ates as a depentanizer to maintain the MSAT splitter charge pleted this modification during an earlier coker outage and
rate below its maximum capacity. Using this configuration verified its new ability to fully recover coker distillate.
Delek also increased gasoline-blending flexibility during the The additional overhead cooling also reduced the heat
summer when producing low-RVP finished gasoline. load on the unit’s cooling tower, lowering summer-cooling
The pentane-rich stream from the old splitter now goes to water supply temperatures by 10° F. and greatly reducing
the current light-naphtha pressurized storage system, while water-side fouling on the preexisting fractionator overhead
the much lower RVP-MSAT splitter overhead stream can be condenser.
blended easily into low-RVP summer gasoline. This produc- Delek’s Tyler crude unit is now processing 75,000 b/d of
tion path reduces the volume of light naphtha Delek needs 42-43° API gravity crude oil, with the NHT and DHT able to
to sell or store during the volatile organic compound (VOC) operate at their new respective charge rates.
control period. It may also help eliminate potential octane The refinery also improved its recovery of distillates, as
giveaway associated with producing regular gasoline for evidenced by the near absence (<5%) of distillate (e.g., ma-
10%-ethanol addition, since the new MSAT overhead stream terial lighter than 650° F.) remaining in the FCC feed com-
represents a low vapor pressure-low octane blend stock ideal pared with 25-30% when the expansion project was pro-
for subgrade blending. posed.
The project benefited from the using existing equipment
Coker throughout the Tyler plant that was either oversized for its
While TM&C typically tries to avoid expensive modifica- service or underused due to bottlenecks in other parts of the
tions to delayed coking units, increasing the distillate recov- refinery. The project team’s approach of maximizing the use
ery from the heavy-coker gas oil stream at the Tyler refiner of existing installations and keeping new additions limited
was a priority. The modification, however, was easily accom- to reasonable investments was an important factor in devel-
plished by adding an air cooler to the distillate P/A circuit. oping the project
Power, industrial electrical 98.5 131.2 1,042.4 1,008.5 1,077.8 1,072.3 Code 0543 No. 13, May 19, 1958, p. 181
Fuel, refinery price 85.5 152.0 923.8 1,064.2 1,211.5 842.6 OGJ No. 4, Mar. 17, 1958, p. 190
Gulf cargoes 85.0 130.4 3,403.2 3,403.2 3,403.2 3,403.2 OGJ No. 4, Mar. 17, 1958, p. 190
NY barges 82.6 169.6 3,460.4 3,460.4 3,460.4 3,460.4 OGJ No. 4, Mar. 17, 1958, p. 190
Chicago low sulfur — — 3,238.2 3,238.2 3,238.2 3,238.2 OGJ July 7, 1975, p. 72
Western US 84.3 168.1 4,176.7 4,176.7 4,176.7 4,176.7 OGJ No. 4, Mar. 17, 1958, p. 190
Central US 60.2 128.1 3,368.3 3,368.3 3,368.3 3,368.3 OGJ No. 4, Mar. 17, 1958, p. 190
Natural gas at wellhead 83.5 190.3 2,499.5 3,189.3 3,912.8 2,100.6 Code 531-10-1 No. 4, Mar. 17, 1958, p. 190
Inorganic chemicals 96.0 123.1 1,215.3 1,138.7 1,083.7 1,097.2 Code 613 Oct. 5, 1964, p. 149
Acid, hydrofluoric 95.5 144.4 414.9 414.9 414.9 414.9 Code 613-0222 Apr. 1, 1963, p. 119
Acid, sulfuric 100.0 140.7 439.1 439.1 439.1 439.1 Code 613-0281 No. 94, May 15, 1961, p. 138
Platinum 92.9 121.1 1,224.5 1,153.0 1,098.4 1,039.7 Code 1022-02-73 July 5, 1965, p. 117
Sodium carbonate 90.9 119.4 800.8 750.3 714.0 722.9 Code 613-01-03 No. 58, Oct. 12, 1959, p. 186
Sodium hydroxide 95.5 136.2 1,097.6 1,028.4 978.6 990.6 Code 613-01-04 No. 94, May 15, 1961, p. 138
Sodium phosphate 97.4 107.0 844.2 844.2 844.2 844.2 Code 613-0267 No. 58, Oct. 12, 1959, p. 186
Organic chemicals 100.0 87.4 1,048.9 1,037.0 1,002.4 780.9 Code 614 Oct. 5, 1964, p. 149
Furfural 94.5 137.5 1,513.7 1,496.5 1,446.5 1,127.0 Chemical Marketing No. 58, Oct. 12, 1959, p. 186
Reporter
MEK, tank-car lots 82.6 87.5 625.0 625.0 625.0 625.0 Reporter
Phenol 90.4 47.1 500.3 500.3 500.3 500.3 Code 614-0241 No. 58, Oct. 12, 1959, p. 186
*Code refers to the index number of the Bureau of Statistics, US Department of Labor, “Wholesale Prices” Itemized Cost Indexes, Oil & Gas Journal.
Loading terminals
Dual-capable terminals
Unloading terminals
Rail lines
Shale plays
Potential litigation
traditional Bakken crude movements from North Dakota agencies have jurisdiction over CBR projects. Where juris-
because the longer transit distances require more cars to diction falls decides where an opponent may challenge a
maintain a set level of crude deliveries. Rail shipments of CBR project. Under the Federal Railroad Safety Act of 1970
Canadian crude to the Gulf Coast totalled 69,000 b/d as of and the Hazardous Materials Transportation Act, and oth-
June 2015, according to US Energy Information Administra- er statutory schemes, Congress has preempted most state
tion (EIA) data. By 2018, regional rail terminals will likely control over railroads and hazardous materials. In doing
be able to accommodate more than 400,000 b/d of diluted so, Congress established regulatory authority in these areas
bitumen and bitumen unloaded with steam heating. with the Federal Railroad Administration (FRA), the Pipe-
Continued delays of cross-border pipelines will support lines and Hazardous Materials Safety Administration (PHM-
higher rail shipments and additional investments in termi- SA), and the Surface Transportation Board (STB).
nal capacity on the Gulf Coast and likely in California as State and local governments, however, generally have reg-
well. A terminal capable of unloading 140,000 b/d (two unit ulatory authority over land-use issues, state environmen-
trains) costs about $150 million and can be built in 18-24 tal laws, and federal environmental laws that grant states
months.3 CBR is an attractive option for quickly and flexibly authority to implement federal programs. States and locali-
getting Canadian crude to US markets. But additional litiga- ties have effective control over zoning, environmental laws
tion is likely, particularly in California, Oregon, and Wash- of purely state concern, and state implementation programs
ington, states with the capacity to take additional railborne under the Clean Air and Clean Water Acts.
volumes, both for local use and, potentially, for export. Fig. Companies must be wary of federal issues opposition
1 highlights potential litigation hotspots in yellow. groups may raise before state authorities. In October 2014,
for example, environmental groups petitioned the New York
Legal vulnerabilities State Department of Environmental Conservation (NYS-
Since the Lac-Megantic, Que., derailment (OGJ Online, July DEC), requesting a prohibition on the “receipt and storage
8, 2013), environmental and community groups have inten- of Bakken crude oil in DOT-111 tank cars” throughout the
sified their opposition to CBR. This opposition increasingly State of New York.4 The groups attempted to invoke NYS-
has been finding its way into the courtroom. DEC’s regulatory power over CBR transloading sites, essen-
Companies must first understand which federal or state tially a land-use issue.4 But by seeking a blanket prohibition
Act (CEQA). The first suit challenged EMISSIONS, TANK ROOF TYPE FIG. 3
the Bay Area Air Quality Management
District’s decision to forgo CEQA anal- External
ysis in permitting a site Kinder Morgan floating-roof 8.9
wished to retrofit as a CBR terminal. tank
A San Francisco Superior Court judge
dismissed the lawsuit, however, on Aluminum bolted-panel
internal floating roof, 6.5
timeliness grounds.6 adjustable legs
Environmental groups have contin-
ued challenging CBR project permits Aluminum skin, pontoon
classified as “ministerial” that avoid- internal floating roof, 5.8
ed CEQA review. The movement has adjustable legs
gained momentum. Shortly after los-
ing in San Francisco County, environ- Steel internal
floating roof, cone roof, 3.6
mental groups filed another lawsuit in adjustable legs
Sacramento County, accusing a local
agency of illegally permitting a CBR Welded-panel aluminum
transloading terminal. internal floating roof, 0.7
The lawsuit targeted a permit is- dome roof, suspended
sued to InterState Oil by the Sacra-
mento Metropolitan Air Quality Man- 1 2 3 4 5 6 7 8 9
agement District to transfer crude oil Source: HMT Tank
Ground VOC emissions, tpy
from trains to trucks.7 The environ-
mental groups alleged in the suit that
the district illegally authorized the permit without the req- ten allege that local air quality boards’ decisions bypassed
uisite public notice and comment in violation of CEQA. The the EIR process in issuing operating permits.9 If approached
groups asked the court to revoke the permit and declare that correctly, however, the EIR process presents a significant op-
the district violated CEQA. Without waiting for the court’s portunity to both frame and potentially forestall lawsuits.
ruling, the district admitted that it erroneously issued the The EIR process can form the central part of a holistic strat-
permit without the requisite “full CEQA review.”1 InterState egy focusing on community relations and transparency to
Oil voluntarily returned the permit and stopped using the address general political opposition, which, if left unad-
site for CBR transloading.8 dressed, is likely to fuel legal challenges. EIRs are meant to
California lawsuits will likely accompany each proposed address significant environmental impacts, ways they can be
new or repurposed transloading site (Table 2).8 One pending mitigated, and alternative courses of action.10 They are also
suit in Kern County, however, goes past merely requiring meant to provide information to guide future decisions.11
CEQA review for CBR projects, and requests the invalidation Once courts begin ruling on CBR terminal siting and op-
of the Kern County Board of Supervisor’s environmental im- erations cases, the precedents set could embolden CBR op-
pact review (EIR)—the highest state level of environmental ponents and prompt further challenges. Effective use of the
review—for the project. The lawsuit targets the Alon Bakers- EIR process, however, can instead build a foundation that
field refinery flexibility project, which seeks to revamp and will both avoid litigation and provide stepping stones for fu-
restart the refinery by increasing CBR capacity from 40 to ture projects.
200 tank cars/day. The Alon refinery, however, has not re- Currently, the strongest opposition to CBR development
fined crude oil since 2008. lies in major metropolitan areas along the California coast.
The lawsuit attempts to invalidate the EIR by obfuscating Kinder Morgan has already picked the low-hanging fruit
the baseline for environmental analysis. The environmen- with its Richmond terminal, repurposed from handling
tal groups asked the court to base it on current shut-down railborne ethanol shipments. Anti-CBR officials and private
conditions, not the conditions that existed when the refin- groups will fight future CBR projects in these areas, as Vale-
ery was operating and properly permitted in 2007. This law- ro discovered via multiple delays to its proposed CBR termi-
suit signals environmental groups’ willingness to challenge nal at the Benecia refinery.
not only the procedural requirements of CEQA but the sub- Proposals for new CBR terminals and operational expan-
stance of the CEQA review as well. sions at existing sites will almost certainly spark lawsuits.
The best legal strategy is to defang the plaintiffs. Three con-
Practical strategies crete actions can seriously weaken the majority of terminal-
Lawsuits to stall proposed CBR terminals in California of- specific claims:
Name Court Primary cause of action Date filed Date resolved Disposition
Communities for a Better California Superior Petition for Writ of Mandate; plaintiffs seek Mar. 27, 2014 Sept. 5, 2014 Suit dismissed because
Environment, et al. v. Court, San to void Bay Area Air Quality Management plaintiffs filed suit after a
BAAQMD, et al. Francisco County District’s ministerial approval of Kinder 180-day statute of limitations
Morgan’s CBR transloading project without had expired.
CEQA review.
Sierra Club v. California Superior Failure to comply with CEQA based on Sept. 23, 2014 Nov. 25, 2014 Case settled as Sacramento
Sacramento Court, issuance of permit to expand crude Metropolitan Air Quality
Metropolitan Air Quality Sacramento transloading without public comment and Management District admitted
Management District County review. it did not comply with CEQA.
(InterState Oil Co.) InterState voluntarily gave
back permit.
Association of Irritated California Superior Petition for Writ of Mandate; plaintiffs seek Oct. 9, 2014 Pending Pending
Residents, et al. v. Kern Court, Kern to void Kern County’s approval of project
County Board of County and certification of its environmental impact
Supervisors, et al. review.
CBE et al. v. San Joaquin California Superior Petition for Writ of Mandate; plaintiffs Jan. 28, 2015 Pending Preliminary injunction denied
Valley Air Pollution Court, Kern allege the air pollution control district June 5, 2015.
Control District, et al. County improperly issued the permit to construct
the sites’s oily water sewer system.
ever, could help accommodate greater use of stabilization. olds. This concept succeeds in legal terms because the fun-
For instance, Oneok Partners finished expanding its Bak- damental goal of the EIR process is to “inform decision mak-
ken NGL Pipeline in October 2014, adding 75,000 b/d of ers and the public of any significant adverse effects a project
outbound capacity and bringing the line’s total potential is likely to have on the physical environment.”19 To do this,
throughput to 135,000 b/d.17 the EIR must define a baseline against which the project’s
Assuming a 5% light-ends removal rate/bbl, stabilizing anticipated effects can be described and quantified.19 This
each 110-car unit train (70,000 bbl) bound for PADD 5 re- requirement and the California judicial decisions address-
fineries would create 3,500 bbl of NGL, roughly 5 railcars’ ing it potentially offer a unique solution for CBR operators
worth. regarding siting projects near idle oil refineries and declin-
Stabilization could also allow existing terminals to ramp ing oilfields
up throughput while remaining within their permitted Terminal opponents claim that the EIR process for a CBR
emissions limits. A crude oil’s vapor pressure often corre- terminal proposed at the site should use the refinery’s “cur-
lates strongly with its VOC emissions.18 If Bakken crude can rently non-operational conditions as the baseline for mea-
be stabilized from its typical 11.5 psi vapor pressure down suring impacts.”20 If this approach were followed, the CBR
to West Texas Intermediate’s 7.24 psi (Fig. 4), this could, in terminal would likely not be able to receive an operating
theory, allow a CBR terminal to increase throughput with- permit due to tight emissions restrictions driven by existing
out exceeding its permitted VOC emissions threshold. De- ozone and particulate pollution problems in the San Joaquin
termining the exact throughput increase would require a Valley. But opposition groups’ legal position on what consti-
detailed chemical and engineering calculation, but it could tutes a proper EIR baseline is likely incorrect.
exceed 20%. A number of California courts clearly state that a prop-
Reducing VOC emissions of inbound crudes could expe- erty’s recent historical use can provide a “realistic measure
dite the process of amending terminals’ operating permits to of existing conditions” for the purposes of an EIR impact as-
increase throughput. Developers could plausibly argue that sessment.”19 Their position remains true even when the his-
using less volatile crudes to increase terminal throughput torical use occurred many years earlier or was intermittent.
while keeping VOC emissions within previously permitted California courts make liberal time allowances for historical
parameters was ministerial and would not require new en- use analysis of mining and natural resource projects because
vironmental impact reviews. A ministerial action involves they recognize that such endeavors are subject to macro-lev-
little or no judgment by the public official regarding “the el fluctuations in supply, demand, and price that are unpre-
wisdom or manner of carrying out the project.” A discretion- dictable and beyond project operators’ control.21 Alon USA’s
ary project, by contrast, requires officials to use “judgment 70,000-b/d Bakersfield refinery—mothballed due to global
or deliberation” as they consider whether to issue a permit. oil price swings and declining local crude supplies—is a
prime example of a site that under this caselaw could ac-
High-VOC sites’ solution commodate much larger crude-by-rail deliveries.
Sites with high recent historical VOC emissions are strong
candidates for CBR terminal siting because CBR operations References
emit relatively little VOC per barrel of throughput. Such sites 1. Bizjack, T. and Tate, C., “Sacramento crude oil trans-
come with a high baseline for determining emissions thresh- fers halted; air quality official says permit was granted in
error,” Sacramento Bee, Oct. 22, 2014. 20. California Superior Court, “Verified Petition for Writ
2. Skagit County Planning & Development Services, of Mandate: Association of Irritated Residents, Center for
“SEPA Staff Findings No. 6,” Apr. 22, 2014. Biological Diversity, and Sierra Club v. Kern County Board
3. George-Cosh, D., “Enbridge Plans US Rail Loading of Supervisors and Kern County Planning and Development
Facility for Crude,” Wall Street Journal, Aug. 1, 2014. Department, Oct. 8, 2014, p. 3.
4. Earthjustice, “Petition for Summary Abatement Order: 21. California Court of Appeals, “Fairview Neighbors v.
Receipt and Storage of Bakken Crude Oil in DOT-111 Tank County of Ventura,” 70 Cal. App. 4th 238, 243, Jan. 28,
Cars at Albany Terminals Operated by Global Companies 1999.
LLC,” Oct. 20, 2014.
5. Federal Register, “Hazardous Materials: Enhanced
Tank Car Standards and Operational Controls for High-Hazard
Flammable Trains,” Aug. 1, 2014.
6. Carroll, R. and Chaussee, J., “California Judge Throws
Out Lawsuit Targeting Crude by Rail Facility,” Reuters, Sept.
5, 2014.
7. California Superior Court, No. 34-2014-80001945,
“Verified First Amended Petition for Writ of Mandate and
Complaint for Declaratory and Injunctive Relief: Sierra Club v.
Sacramento Metropolitan Air Quality Management District,”
Sept. 23, 2014.
8. Mulkern, A.C., “California: Lawsuit Filed to Block Ex- The authors
pansion of Crude-by-Rail Terminal,” E&E Publishing, Jan. 30, Gabriel Collins (gcollins@bakerlaw.com) is a
2015. litigation associate in the Houston office of Baker
9. California Superior Court, “Verified Petition for Writ of & Hostetler LLP. He worked previously as a com-
Mandate: Communities for a Better Environment, Sierra Club, modity investment analyst. Collins is a graduate
ForestEthics, Center for Biological Diversity, and Association of Princeton University, New Jersey, and the
of Irritated Residents v. San Joaquin Valley Air Pollution Con- University of Michigan Law School.
trol District (Bakersfield Crude Terminal LLC, Plains Marketing
LP, Plains LPG Services LP, and Plains All American Pipeline Matthew Lanahan (writteninwater@gmail.com)
LP), Jan. 28, 2015. is an attorney at Arnold & Porter LLP. He is a
10. California Public Resources Code § 21002.1(a), 1996. graduate of Virginia Tech University and the
11. California Public Resources Code § 21003(d), 1996. University of Michigan Law School.
12. Oregon Department of Environmental Quality, North-
west Region, “Response to Comments – Proposed Air Alexander K. Obrecht (ao-
Contaminant Discharge Permit (05-0023-ST-01) for Cascade brecht@bakerlaw.com) is an
Kelly Holdings LLC, dba Columbia Pacific Bio-Refinery,” Aug. energy attorney in the Denver office of Baker
19, 2014. & Hostetler LLP, focusing on regulatory and
13. US Environmental Protections Agency, http://www. litigation matters. He is a graduate of Harvard
epa.gov/ttnchie1/le/benzene_pt2.pdf University, Cambridge, Mass., and the University
14. Vacono Dome, http://www.easyfairs.com/uploads/ of Wyoming College of Law.
tx_ef/VACONODOME_2014.pdf
15. Vancouver Energy USA, “Preliminary Draft Environ-
mental Impact Statement (EIS),” Dec. 17, 2014.
16. Platts, “US condensate splitter plans move forward,
but uncertainty remains,” Aug. 11, 2015.
17. Oneok Partners, “Oneok Partners Announces Comple-
tion of More Than $500 Million in Capital-Growth Projects,”
press release, Oct. 30, 2014.
18. Fox, P., “Air Quality Impacts of the Keystone XL
Project at Refineries in PADD 3,” prepared for the Natural
Resources Defense Council, Apr. 22, 2013.
19. Supreme Court of California, No. S202828, “Neigh-
bors for Smart Rail v. Exposition Metro Line Construction
Authority,” 304 P.3d 499, 505, Aug. 5, 2013.
STATUS OF GREENFIELD LNG PLANTS UNDER DEVELOPMENT IN 2000 Table 2 Regulatory foundation
Country Project Lead developers, 2000 Status, mid-2015
The operator’s relationship with the
Angola Angolan LNG Texaco Started operations in 2013 but host government is critical to project
now suspended due to plant
operational issues success and timing. Failure to obtain
Australia Gorgon Shell, ExxonMobil, Under construction, with 2016 host government support will cause
Texaco, Chevron startup expected
Australia Darwin Sunrise Shell, Woodside Postponed. Separate
delay or cancellation (e.g., the decades-
ConocoPhillip’s Bayu-Undan long battle between East Timor and
LNG in Darwin operational since
2006 Australia over sharing revenue from
Egypt Egyptian LNG BG International, Edison Idku LNG started operations in the Greater Sunrise fields). The opera-
2005, but gas shortages have
reduced production tor must examine and understand the
Egypt Egyptian LNG 2 BP Amoco, Snam BP Amoco project did not proceed. general legal, regulatory, contractual,
Replacement project Segas LNG
in Damietta started in 2005, but and fiscal framework, as well as the
production suspended due to gas
shortage interplay among these and the man-
Indonesia Tangguh BP Amoco, Arco, Operating since 2009 ner in which the project will be imple-
Pertamina
Iran Iranian LNG (e.g.
Petronas, Reliance, Cancelled mented.
Pars) National Iranian Oil Co. LNG export projects also often re-
Norway Snohvit LNG Statoil Operating since 2007
Russia Sakhalin Shell, Mitsui Operating since 2009 quire a separately negotiated legal and
US Alaska North Slope
BP Amoco, Arco, Postponed fiscal framework, established in some
Phillips Petroleum,
Marubeni regions as an LNG Project Agreement
Venezuela Venezuela LNG Enron Cancelled and implemented through related leg-
Venezuela Mariscal Sucre Shell, ExxonMobil, Cancelled
Mitsubishi, PDVSA islation. Peru, for instance, enacted
Yemen Yemen LNG ExxonMobil, Operating since 2009, but “The Law for the Promotion of Invest-
TotalFinaElf, Hunt production suspended due
to civil unrest ments in Gas Processing Plants” and
Source: Updated from table contained in Weems, P., “Overview of Issues Common to Structuring, Ne- its regulations in 2004, followed by a
gotiating, and Documenting LNG Projects,” International Energy Law and Taxation Review, No. 8, 2000. Jan. 12, 2006, investment agreement
between Peru LNG and Peru’s govern-
ment (OGJ Online, Jan. 13, 2006).
Investors will not risk exposure to
the liquefaction developer and the LNG buyer. The project changes in laws or tax systems which could adversely im-
ideally will be attractive to credit-worthy premium buyers pact an LNG project’s economics. The “Nigeria LNG (Fiscal
with long-term gas demand. LNG prices in Asia historically Incentives, Guarantees, and Assurances) Act of 1990” pro-
have been twice as high as prices paid by long-term buy- vides certainty, as does Mozambique’s December 2014 de-
ers in other regions. Japan, South Korea, and China com- cree law on the Area 1 and Area 4 LNG projects and the
bined to purchase over 60% of all LNG imported in 2014, project development agreement for Pacific Northwest LNG
according to the International Group of Liquefied Natural signed June 19, 2015, between Petronas and the Province of
Gas Importers. Current projects sell into multiple markets in British Columbia, Canada. The more stable the agreement
an effort to secure as many contracts with premium Asian with the host government, the higher the likelihood of proj-
buyers as possible. ect success. Success also depends on agreeing with the host
Buyers at the same time look for reliable supply and are government to international arbitration of disputes, provid-
attracted to large reserves given the long-term nature of LNG ing lenders, sponsors, and other stakeholders a higher de-
sale and purchase agreements. Some fields experience steep gree of certainty should a dispute arise.
declines, in some instances while local gas demand escalates A successful LNG export project needs a competitive en-
(e.g., Egypt, Oman, and Bontang and Arun in Indonesia), gineering, procurement, and construction (EPC) contract.
compromising the seller’s ability to supply agreed quantities. Labor constraints are common when staffing during con-
Force majeure and other contractual consequences may oc- struction. Construction costs, including labor, for a typical
cur as resources are depleted. LNG export project have roughly doubled in the last decade,
Projects with a high percentage of liquids have typically growing even more in some cases and prompting project
been attractive, the sale of higher-priced condensates lever- cancellation (e.g., Browse onshore liquefaction; OGJ, May 5,
aging project profits. Gas supply quality is a consideration 2014, pp. 116-121).
when attracting premium buyers. Coal seam gas and shale The first two trains of the proposed Mozambique LNG
gas typically have lower gross heating values and are less at- project are estimated to cost $8-10 billion, with offshore
tractive to many Japanese buyers. wells and equipment another $5 billion. Additional costs,
such as finance, push the potential total beyond $24 billion.
Buy-sell models, tolling models, and integrated project
models are all viable at the start of a project. Unique charac- export projects, the sense of partnership between seller and
teristics will dictate the final structure and will tailor exist- buyer aiding overall project success. For Freeport LNG’s first
ing models to a given project. Lenders and buyers will care- liquefaction train, tolling customers Osaka Gas Co. Ltd. and
fully evaluate the commercial structure and the strength of Chubu Electric Power Co. Inc. had sufficient confidence in
the entire LNG value chain. the project to invest about $1.24 billion in equity. This in-
Inpex expects its $37-billion Ichthys LNG project in vestment helped the project secure roughly $4.4 billion in
northern Australia to start up in 2017 (OGJ Online, Sept. debt financing for the first train from the Japan Bank for In-
14, 2015). A project this costly is more likely to be financed ternational Cooperation and six Japanese commercial banks,
if there is a predictable, clear, and coherent legal framework with the loans financed by the commercial banks insured by
in place. A commercial structure that attracts financing en- Nippon Export and Investment Insurance.
sures both a predictable long-term cash flow and take-or- Early in project development, planners should carefully
pay contracts with credit-worthy buyers, and has survived consider the percentage of participation in equity each buyer
risk analysis across the entire LNG value chain. A construc- might have. It is not uncommon for premium buyers to have
tion contract limiting construction phase risk, incorporating a greater equity interest than non-premium buyers. If the
a well-managed fee structure with certainty as to schedule, project’s LNG is jointly marketed or marketed on a coordi-
and led by an experienced contractor or contractor group nated basis, the various buyers (who are also equity holders)
with a sound delivery history invites investment. may not want pricing disclosed to competitors.
An experienced operator and a limited scope for operat- Conflicts among partners can arise when different LNG
ing-cost increases also inspire financiers. Although no LNG portfolio priorities exist; i.e., competing projects or supply
export project has so far defaulted on repayment of its proj- sources. Disagreement can affect project schedule and per-
ect-financed loans, the recent inability of project-financed haps even success. The arbitration between Total and Oil
Egyptian projects to export (due to gas shortages) at the vol- Search over development of Papua New Guinea’s Elk and
umes needed to support debt service may lessen lenders’ en- Antelope gas fields is an example (OGJ Online, Mar. 2,
thusiasm for the sector. 2015). Disagreement can also weaken the project’s relation-
ship with the host government. The host ideally is not both
Buyers, partners partner and regulator. If it plays both roles, contracts must
Premium buyers may insist on taking equity in the export carefully document where each begins and ends.
project. Involving key buyers has become the norm in LNG Differences in the timing of market demand and supply
Expand Your
infrastructure can hamper an other-
wise viable LNG export project. De-
mand comes in waves. Drivers of in-
Knowledge
creased demand include:
• Existing buyers seeking addi-
tional or replacement LNG supplies.
• Buyers seeking to diversify sup-
in Other Industry Areas ply sources to mitigate risk and ensure
reliable supply.
Our nontechnical series is tailored for energy • Buyers in new markets looking
industry professionals, especially those who lack for large baseload LNG supplies.
technical training in an area, providing a basic
understanding of the industry in a simple, easy-to-
understand language.
OIL, GAS
&petrochemequipment
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W H AT ’ S N E W F O R O N S H O R E & O F F S H O R E : U P S T R E A M , M I D S T R E A M , D OW N S T R E A M O P E R AT I O N S
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scaffold builders, electricians, etc., are needed. Unfortu- tegrating them with the other pre-constructed modules
nately, the labor pool can only currently supply some- at the factory’s construction site.
where between 40,000 and 60,000 workers.1 This huge Advantages of modularization over onsite construction
gap will have a significant effect if the industry cannot include reduction of labor procurement issues, faster
hire enough qualified skilled workers to complete proj- completion rates, lower costs, greater quality-control abil-
ects on time and budget. ity, better security of construction materials and greatly
A National Public Radio report in May 2014 found reduced plant-site disruptions. Module suppliers have the
that the housing crash and the Great Recession that required skilled labor and equipment needed to build
followed in 2008 cost 1.3 million skilled construction their modules at their jobsites, as well as the technicians
workers their jobs, and fewer than half a million have to assure quality control throughout every step of con-
returned, opting instead for career changes or retire- struction in their controlled assembly environments.
ment.2 In recognizing the numerous benefits of modular-
In addition, in recent years young people entering the ization in petrochemical-plant construction, EPC giant
workforce have avoided these professions because many WorleyParsons created a Director of Modules position
of the jobs requiring these skills have been moved over- to determine which portions of a plant should be mod-
seas. To make matters worse, predictions are that many ularized to maximize construction efficiency. Modular-
of the remaining skilled workers will be retiring in the ization is a practice now considered standard in the
next few years, further reducing the available labor pool. industry and seen as the primary way to solve the chal-
This dilemma severely limits construction timetables lenges being faced.
and budgets, with no end in sight.
Loading-Platform Modularization
Modularization to the Rescue Although modularization is applied extensively, EPCs
To solve the current situation of labor shortages and many times do not utilize the practice for every oppor-
growing construction backlogs, EPCs are increasingly tunity in plant construction. Unfortunately, these missed
adopting a more efficient modular approach to petro- applications often result in predictable and unnecessary
chemical-plant construction. Much like the residential- construction delays and higher costs. A major example
housing industry that utilizes prefabbed trusses, cabi- where modularization is seldom used but can be highly
nets, doors/door frames, etc., rather than building them effective is in the construction of the loading platform,
individually for each house like in previous generations, which typically continues to be built onsite. Contrary
petrochemical plant modularization entails building en- to this traditional practice, experience has shown that
tire plant sections offsite and then transporting and in- significant labor, cost and time savings can be realized
if loading-platform construction
is modularized like the numerous
other sections of the plant.
The loading platform includes
the platform structure, canopies,
loading arms, access gangways,
fall-protection equipment and
pumping skids—the complete
turnkey function for the plant’s
truck and rail loading operations.
“Typically, the EPC will create
drawings or a 3D model of what
that platform will consist of and
the loading-equipment supplier
must design their equipment to
work within those parameters,”
said Eric Luckett, Sales Manager for
Green Access. “Unfortunately, the
EPC often does not have extensive
experience in designing loading platforms, so they do not set the most ideal
or efficient parameters in the design.”
“In addition, when the equipment provider works to match their engineer-
ing with the EPC’s engineering, delays and errors can occur which lead to
unexpected time and cost overruns,” continued Luckett. “If the engineering
designs of the EPC and the platform-equipment provider are not perfectly
synchronized, the equipment provider has to treat the equipment installa-
tion as a retrofit in the field. Modularization solves these issues and invari-
ably benefits a project in meeting time and cost targets. It also removes that
entire portion of the project from EPC’s plate. Early EPC planning with the
platform-equipment provider allows it to be built as a plug-and-play mod-
ule with all loading-spot functions optimized for maximum efficiency and
workflow.”
Conclusion
With few other options to complete the backlog of projects, the petro-
chemical-plant construction industry is moving to embrace these solutions,
particularly modularization, out of necessity.
While modularization in the petrochemical-plant construction industry is
still in its infancy, EPCs are becoming increasingly aware of the numer-
ous benefits of collaborating with loading-platform equipment providers at
project onset. Experience has shown numerous project inefficiencies can
be prevented when the EPC places the loading-platform equipment design
function in the hands of the equipment provider in its entirety. Using their
expertise, the loading-platform equipment provider can mitigate the risk of
budget and time overruns and assist in building in throughput optimization.
It’s a win-win situation, but this model must become the norm if the indus-
try is to have any chance of coming close to meeting construction goals.
For complete information on how this manufacturer’s safety equipment
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to 25 Torr. Vacuum and distillation features, advantages, ZOOM (Zero Outage Online Monitoring) Software
and benefits are charted and illustrated. Suite is shown and described to integrate and correlate
DEKKER Vacuum Technologies Incorporated: all machine parameters in the same software.
Michigan City IN VibroSystM: Longueuil Quebec Canada
For FREE Literature, select #255 at ogpe.hotims.com For FREE Literature, select #257 at ogpe.hotims.com
*Revised.
Source: Oil & Gas Journal
Data available at PennEnergy Research Center.
Sept. 18, 2015 ......................... 453,969 218,756 192,040 41,411 151,877 39,472 97,076
Sept. 11, 2015 .......................... 455,894 217,387 190,614 41,077 153,963 38,989 97,693
Sept. 19, 20142 ......................... 357,997 210,325 181,572 40,332 128,594 36,757 79,118
1
Includes PADD 5. 2Revised.
Source: US Energy Information Administration
Data available at PennEnergy Research Center.
402
372
412
373
382
435
31
–61
8.0
–14.1
Far East
Singapore (Dubai) ............................ 2.69 2.90 5.66 2.89 2.77 95.60
Russia ................................. 753 753 755 719 36 5.0
Source: Jacobs Consultancy Inc. Other FSU ............................ 157 157 156 169 (13) (7.5)
Data available at PennEnergy Research Center. Other Eastern
Europe ............................... 13 13 13 14 (1) (5.6)
Eastern Europe .............. 923
640
923
638
924
640
902
643
22
(3)
2.5
(0.4)
June Total YTD Saudi Arabia........................ 1,810 1,810 1,810 1,800 10 0.6
June May June 2015-2014 ––– YTD ––– 2015-2014 United Arab Emirates .......... 641 641 641 641 — —
2015 2015 2014 change 2015 2014 change Other Middle East ................ 690 690 688 668 20 3.0
——————————— bcf ——————––————— Middle East..................... 3,141 3,141 3,139 3,109 30 1.0
DEMAND Australia.............................. 80 80 68 77 (9) (12.1)
Consumption ................... 1,927 1,879 1,765 162 14,586 14,131 455 China................................... — — — — — —
Addition to storage .......... 427 541 506 (79) 1,686 1,664 22 India .................................... 105 105 104 104 (0) (0.2)
Exports ............................ 139 135 120 19 845 779 66 Other Asia–Pacific ............... 314 314 314 336 (22) (6.5)
Canada ......................... 45 45 55 (10) 372 428 (56) Asia–Pacific ................... 499 499 486 517 (31) (6.1)
Mexico .......................... 91 87 65 26 462 346 116
LNG ............................... 3 3 — 3 11 5 6 TOTAL WORLD ................. 10,423 10,378 10,376 9,961 415 4.2
Total demand .................. 2,493 2,555 2,391 102 17,117 16,574 543
Totals may not add due to rounding.
SUPPLY Source: Oil & Gas Journal.
Production (dry gas) ........ 2,236 2,289 2,095 141 13,396 12,415 981 Data available at PennEnergy Research Center.
Supplemental gas............ 4 5 5 -- 28 29 (1)
Storage withdrawal.......... 69 45 44 25 2,171 2,550 (379)
Imports ............................
Canada..........................
206
203
204
202
201
192 11
5 1,406 1,384
1,360 1,352
22
8 OXYGENATES
Mexico ........................... — — — — — 1 (1) June May YTD YTD
LNG................................ 3 2 9 (6) 46 31 15
Total supply ..................... 2,515 2,543 2,345 171 17,001 16,378 623 2015 2015 Change 2015 20144 Change
———————––—––– 1,000 bbl –––—————————
NATURAL GAS IN UNDERGROUND STORAGE
June May Apr. June Fuel ethanol
2015 2015 2015 2014 Change Production .................. 29,684 29,666 18 173,292 167,496 5,796
—————————— bcf ——————————
Stocks ......................... 20,029 20,120 (91) 20,029 18,664 1,365
Base gas 4,370 4,362 4,364 4,358 2,477
Working gas 2,647 2,295 1,804 2,005 642 MTBE
Total gas 7,017 6,657 6,168 6,363 3,119
Production .................. 1,549 1,634 (85) 6,891 7,121 (230)
Source: DOE Monthly Energy Review. Stocks ......................... 983 1,101 (118) 983 883 100
Data available at PennEnergy Research Center. NOTE: No new data at press time.
Source: DOE Petroleum Supply Monthly.
Data available at PennEnergy Research Center. NOTE: No new data at press time.
US COOLING DEGREE–DAYS
June May June — Total degree days YTD —
2015 2015 2014 % change 2015 2014 % change
New England ................................................................ 39 32 68 (0.4) 71 75 (0.1)
Middle Atlantic ............................................................. 113 71 131 (0.1) 184 158 0.2
East North Central........................................................ 137 81 175 (0.2) 219 230 —
West North Central ....................................................... 203 56 194 — 270 262 —
South Atlantic .............................................................. 393 239 351 0.1 899 751 0.2
East South Central ....................................................... 354 175 331 0.1 604 512 0.2
West South Central....................................................... 454 259 457 — 908 815 0.1
Mountain ...................................................................... 316 77 272 0.2 480 469 —
Pacific .......................................................................... 183 27 127 0.4 287 268 0.1
US average*............................................................ 256 125 243 0.1 481 428 0.1
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ABU DHABI
Rises to the challenge and aims to boost production from 2.82 to 3.5 million bpd
T he key word for Abu Dhabi’s oil and gas industry today is
sustainability. As the historical period of concessions ends and
new partnerships begin to emerge, Abu Dhabi remains focused on a
visionary goal, creating opportunities for its next generation. This goal
means creating the ideal environment for growth and ensuring that
technology and talent are available to overcome challenges. To achieve
this, Abu Dhabi takes the dual approach of educating domestic talent
in a research community focused on
developing cutting edge solutions
whilst also deepening its markets
abroad by expanding the range of
services offered to clients in foreign Abu Dhabi’s technical students are amongst the industry’s finest
countries.
Falling oil prices may have an MIT counterpart. To develop ties with local industry, the Institute
slowed the industry but they haven’t has put an innovative program in place, signing Abu Dhabi-based
depleted Abu Dhabi’s reserves. Abu companies up to sponsorship contracts. To date, Masdar has signed
Dhabi holds 95% of the UAE’s crude contracts with 40 companies.
oil reserves and 92% of gas reserves. Though this is a new program for Masdar, the culture of
It has proven reserves of 1.3 trillion knowledge sharing to improve local expertise in Abu Dhabi has been
“Abu Dhabi has barrels of conventional oil with part of the partnership programs for decades but its importance has
invested in education possible resources of 2.7 trillion been heightened with the government’s new focus on sustainability.
so the industry has the
right resources.”
barrels. However, 60% of the regions’ For example, Mubadala Petroleum was established in 2012 as a
fields are carbonates, which demands subsidiary of Mubadala, incorporating and building on the success of
Musabbeh Al Kaabi
CEO Mubadala both enhanced oil recovery (EOR) Mubadala’s Oil & Gas business unit. The company is active in three
Petroleum technology and skilled technical core geographical areas, the Middle East, Africa and Southeast Asia.
teams to safeguard efficient recovery. Its goal is to create a footprint of skilled Emirati people in the oil
To ensure Abu Dhabi can and gas community on a worldwide level. “As Mubadala Petroleum we
provide skilled technicians and engineers, the Masdar Institute was want to create and develop strong leaders,” said Mussabeh Al Kaabi,
established in 2009 as a research-driven graduate-level university CEO of Mubadala Petroluem, “not just for the UAE, but also in the
focusing on advanced energy and sustainable technologies. “Our countries where we operate. In Abu Dhabi, we think it is an excellent
concern is to develop human capital by giving them an education that opportunity for UAE nationals to be exposed to the international oil
is on par with the best in the world. That is why we work very closely and gas industry.” Al Kaabi also credited the 10-year-old Petroleum
with MIT,” said Dr. Fred Moavenzadeh, the Institute’s President. To Institute for providing the industry with qualified graduates who are
emulate MIT standards, all of the Institute’s faculty members have primed to handle the challenging conditions of fields in both the
spent at least one year on a MIT research project or working with UAE and abroad.
B ecause of its long history and the many challenges presented by its
fields, Abu Dhabi has an established research and development
community that is producing some of the finest engineers and techni-
term mutual value and in the process offering genuine “In Country
Value” in the areas of operations,” explained Ageel A. Madhi,
CEO of NPCC.
cians in the industry. The IOCs oper- Demand for quality talent is high. As well as the various NOCs
ating in Abu Dhabi also play a role in and IOCs operating there, Abu Dhabi’s service industry is growing at
the culture of technology and talent a fast pace. Established in 1977, AlMansoori Specialized Engineering
transfer. “It goes hand-in-hand with a is a pioneer as a local provider in the Abu Dhabi service sector. It has
proper NOC-IOC partnership,” said grown in that time to become an international provider with more
Richard Doidge who heads Maersk than 2,000 employees in 24 countries and branches in 15 countries.
Oil’s business development activities “When I started in the industry there was a lot of nationalism in the
in Abu Dhabi. He believes Maersk’s oil companies,” said Ibrahim Alalawi, deputy CEO of AlMansoori
reputation as “a long-term partner Specialized Engineering. “I have seen a full 180 degree turn. Now,
and a responsible corporate citizen,” the NOCs are partnering with the IOCs to get the benefits. I have
is an asset that the company can bring seen that the IOCs do not have all the answers and they are learning
to the UAE. from the NOCs. In the oil company-service company relationship, I
“Total has made a big effort of “In 2011 we opened am seeing it move towards a more collaborative environment. That
an Abu Dhabi office
‘Emiratizing’ its workforce in this to show our long-term is where I see the future heading: more collaboration between NOCs
country,” said Hatem Nuseibeh, commitment.” and IOCs and more collaboration between oil companies and service
President of Total UAE. The IOC Richard Doidge companies,” he added.
set up the Total Abu Al Bukhoosh Managing Director Big Data technology is driving the push towards collaboration for
Academy (Total ABK) in 1974 to Maersk Oil many companies including AlMansoori. The engineering specialist
train the mechanics, electricians, has recently launched a new technology, the multiphase flow meter,
engineers and higher management needed to run the country’s fields. which is designed to cause less disruption to the flow of the oil by
“Many people working today in key postings have gone through offering real-time data. “As the fields in the region are aging, we are
Total ABK,” said Nuseibeh. Meanwhile companies such as NPCC are seeing more demand for data. Many of our services are related to
increasing market share abroad by harnessing its UAE experience. capturing data, whether it is well testing, logging or running gauges.
“We continuously work to develop strategic partnerships with local We expect that trend to increase in the future,” said Alalawi.
contractors, vendors, fabricators and service providers to derive long Mubadala Petroleum is an example of another Abu Dhabi company
that is using its technical expertise to grow foreign markets. As well
as having strong operations in Oman,
Qatar and Bahrain, the company is
active in Africa and has signed an
agreement with Somalia. Al Kaabi
believes that Mubadala has developed
assets, which can be leveraged to
develop the company’s operations
abroad. “We have developed very
strong capabilities in the exploration
side and in the mid to small field oil
and gas operations. We have a strong
alliance with companies who are
strong in EOR and have experience “As the regions’ fields
age, we are seeing an
in terms of execution, technical
increased demand for
resources and capital investment data.”
required in these projects. In Abu Ibrahim Al-Alawi
Making the most of natural resources Dhabi we have many complex and Deputy CEO AlMansoori
challenging projects starting from Petroleum Services
Delivering on shared goals is the cornerstone of our
ultra sour gas development all the
long lasting relationships.
way to very exotic chemical EOR
Our record of finding, developing and operating
projects in offshore. We want to build on the strong relationship
conventional and complex projects is built on the with ADNOC and try to export some part of that knowledge through
commitment to maximise value for all parties. Mubadala Petroleum elsewhere in the world.” Al Kaabi sees an oil and
gas industry that shares knowledge from region to region as viable
and expects the industry to follow that trend in the future. With
a planned investment of $25 billion in the industry over the next
five years and a growing number of bases in foreign countries, Abu
Dhabi is harnessing the expertise developed from that investment and
creating a valuable exportable commodity.
Petrochemical sector buoys UAE oil industry
Low oil prices put pressure on the industry to grow petrochemical sector
T hanks to its location, which gives the UAE access to the Middle
East, Africa and Asia, its established ties to Europe and East
Asia, and its substantial reserves of oil and gas, the petrochemi-
creation to continue despite of
the gas crunch,” Vezvaei said.
Because of Linde’s experience in
cals industry is the manufacturing segment in which Abu Dhabi Europe, the company offers the
has the most apparent competitive advantages. It is not surprising region key expertise to sustain
then that it has become one of the most important drivers of eco- profitability and efficiency. “Linde
nomic diversification for the country. The availability of expertise has had decades of experience
and advanced technology means that the country’s petrochemical not only in design and execution
company, Borouge, continues to be a key player despite the region’s of technologies but also in
changing landscape. enhancement and optimization
Established in 1998, Borouge grew its capacity by 700% in of the process around it so
the period from 2010 to 2014 and is expanding its markets for “We are focused on clients have a better return on
polyolefin products, particularly in the Middle East, where there is a developing much needed investment and an optimized
demand for infrastructure materials such as industrial piping, wire regional growth despite product slate. Linde’s innovative
the gas crunch.”
and cable systems. To meet growing demand in the Middle East solution, “Value-Cracking,” is
and Asia, Borouge has expanded its plant to create an additional Ali Vezvaei focused on the streams and the
President Middle East &
350,000 tons per year of low-density polyethylene. Working with North Africa, Linde process, to optimize the value
Borealis in Sweden, the company produces highly specialized and chain from molecules to money.”
super clean products for the wire and cable industry in order to Moving forward Vezvaei believes
retain its market leader position. “With Borstar® and the Borlink™ that the sector’s competitiveness depends on how technology
Supercure technology, the product range of both companies is able is used. Linde is innovating to meet the challenges of the new
to meet the industry’s most stringent needs,” said Abdulaziz Alhajri, petrochemical landscape by implementing a target of “operational
CEO of Abu Dhabi Polymers Company, a subsidiary of Borouge. excellence” along with a “different level of performance indicators
Ali Vezvaei, President of Linde AG Engineering for the MENA such as energy efficiency and sustainability,” Vezvaei said.
region, agrees that Borouge’s plant offers key advantages to the Along with decreasing feedstock, the region faces another
sector due to its economies of scale and progressive technology. challenge as more global petrochemical production moves to the
Abu Dhabi’s Borouge 3, the world’s largest gas-based ethylene US in the wake of the trend towards shale gas where the “shale
cracker, is a solid pillar within Linde’s engineering portfolio, one revolution” has stimulated a tremendous production of oil and
that has become a benchmark in the industry for safety thanks natural gas. Advances in oil and natural gas production technology,
to Linde’s in-house technologies. As the world’s biggest industrial such as hydraulic fracturing, are fueling this revolution. Alhajri
gas company with a history that goes back almost 140 years and is confident that Borouge’s three world-scale ethane crackers in
a dedicated technology arm, Linde Engineering is a key player in Ruwais, which can “process ethane and turn it into ethylene in
Abu Dhabi’s petrochemical sector. “In the petrochemical sector, our a very competitive and cost effective way,” will allow the region
story goes beyond building complex plants. We are also focused to retain its market leader share. There is no question that the
on developing innovative solutions in view of regional super petrochemical landscape is changing, but Abu Dhabi is meeting
trends like natural gas availability and feed stock flexibility. Our those challenges head-on with a proactive policy of technological
efforts in Borouge have been focused on developing commercially innovation, efficiency and sustainability, policies that will not only
viable solutions to allow the much needed regional growth and job benefit the UAE but are setting standards worldwide.