2821 West 11th Street Houston, Texas 77008

T +1 713 880 0909 F +1 713 880 0952

http:/www.ChlorideIndustrialSystems.com

EMERSON ELECTRIC DE COLOMBIA LTDA

SCHLUMBERGER FLUIDOS CASABE SUR
Purchase Order Number: 140301105278

Job Number: 9187

0
Contents
General Information ______________________________________________________________________________________ 3
Limited Warranty ______________________________________________________________________________________________3
Safety Instructions and Warnings for Electrical Power Equipment ___________________________________________4
WARNING: ______________________________________________________________________________________________________4
IMPORTANT: ____________________________________________________________________________________________________4
GENERAL _______________________________________________________________________________________________________5
SHOCK PREVENTION __________________________________________________________________________________________5
INSTALLATION AND GROUNDING OF ELECTRICALLY POWERED EQUIPMENT __________________________5
Installation_________________________________________________________________________________________________________6
MECHANICAL CONSIDERATIONS _____________________________________________________________________________6
ELECTRICAL CONSIDERATIONS ______________________________________________________________________________6
Equipment Adverse Weather Storage and Operation __________________________________________________________7

Equipment List ___________________________________________________________________________________________ 8

Spare Parts _______________________________________________________________________________________________ 9
Drawing Packages_______________________________________________________________________________________ 11

DATA BOOK
Test Reports _____________________________________________________________________________________________ 40
Battery Installation _____________________________________________________________________________________ 59
Contact Information ____________________________________________________________________________________299
 General Information
Limited Warranty
I.
Emerson Network Power- Chloride Industrial Systems, a Texas Corporation, (“Fabricator”) warrants to the original retail
customer, that the ENP-CIS Equipment will be free from detects in materials and workmanship for a warranty period of (1) one
year after initial field startup not to exceed (18) eighteen months from the shipping date. This warranty and FABRICATOR’S
obligations hereunder, is limited, however, solely to the following:

• If any part of the Equipment becomes defective under normal use and service, and the Equipment is
returned to the FABRICATOR, the FABRICATOR will, without charge, repair any defective part or replace it with a new
or factory reconditioned part.

• If it is not practical to return equipment to the factory, this warranty covers parts and labor at the jobsite
during normal working hours. Technicians travel time will be billed at the current applicable rate and expenses will be
billed at cost. Parts are FOB Factory.

• Warranties on buyout items such as batteries, transformers, distribution panels, etc., will be passed through
from the manufacturer.

Notwithstanding anything contained herein to the contrary, this limited warranty EXCLUDES any component part of the
Equipment which is purchased or otherwise acquired by FABRICATOR (regardless of whether such component is incorporated
or otherwise attached to the Equipment by FABRICATOR). The original retail customer agrees that it has acquired such
component part from FABRICATOR “AS IS “, without any warranty whatsoever.
Additionally, this limited warranty is not assignable by the original retail customer to any person or entity. Any such
subsequent purchaser shall be deemed to have purchased or acquired the Equipment “AS IS “, without any limited warranty
whatsoever from the FABRICATOR.
II.
In order to keep this limited warranty in effect, the original customer retail customer must have the Equipment installed,
maintained and serviced according to the instruction manual and standard industry practice.

III.
FABRICATOR is not responsible for damage or malfunctions resulting from:
(a) Misuse, negligence, alterations, accidents or fire;
(b) Improper repair of the Equipment: or,
(c) Failure to follow recommended maintenance requirements.

IV.
FABRICATOR’S obligation under this warranty is further subject to the original retail customer delivering the Equipment to
FABRICATOR, transportation prepaid and further conditioned upon FABRICATOR, at its sole discretion, determining that
Equipment was detected at the time of purchase or failed through normal use and service.

V.
This limited warranty is in Lieu of all other express warranties of Fabricator, or any distributor or seller of the equipment.
Fabricator makes no other warranties, either expresses or implied, as to any matter whatsoever, including, without limitation,
the condition of the equipment its merchantability or its fitness for a particular purpose, and, as to Fabricator, the original retail
customer and any subsequent purchase, purchases said Equipment “AS IS “. Fabricator neither assumes nor authorizes any
person to assume on its behalf any other obligation or liability.

VI.
FABRICATOR is not responsible for time lost, inconvenience, use lost or any other losses or damages whatsoever which is
incurred as a result of the delay, or failure to furnish the equipment hereunder, regardless of the case thereof. Fabricator shall
not be liable for any damages by reason of the failure of the Equipment to operate or faulty operation of the Equipment.
Fabricator shall not be held responsible for any direct, incidental, secondary or consequential damages or losses resulting from
the installation, operation or use of the equipment, or any other products or materials furnished by FABRICATOR.

Page 3 Data Book

 SAFETY INSTRUCTIONS AND WARNINGS FOR ELECTRICAL
POWER EQUIPMENT

WARNING: ELECTRIC SHOCK CAN KILL. Do not touch live electrical parts.

ELECTRIC ARC FLASH can injure eyes, burn your skin, cause equipment damage, and ignite
combustible material. Do not use power cables to break load and be sure tools don’t cause
short circuits.

IMPROPER USE, IMPROPER PHASE CONNECTION, OR PARALLELING can damage this and
attached equipment.

Note: Two units may not be paralleled. Damage to the equipment may occur.

IMPORTANT: Protect yourself and others. Read and understand all the instructions in
this Operating/Instruction Manual before installing, operating, or servicing this equipment.
Keep this manual available for future use by all Operators.

Page 4 Data Book

 GENERAL
Equipment that supplies electrical power can cause serious injury, death, or cause damage to
other equipment or property, if the operator does not strictly observe all safety rules and take
precautionary actions. Safe practices have developed from experience in the use of power
source equipment.

SHOCK PREVENTION
Bare conductors or terminals in the output circuit, or ungrounded, electrically live equipment
can fatally shock a person. Have a competent electrician verify that the equipment is adequately
grounded and learn what terminals and parts are electrically HOT. Use proper safety clothing,
procedures, and test equipment. The electrical resistance of the body is decreased when wet,
thus more easily permitting dangerous currents to flow through it. During equipments
inspections or services, do not work in damp areas without being extremely careful. Stand on a
dry rubber mat or dry wood and use insulating gloves that are effective when dampness or
sweat cannot be avoided. Keep your clothing dry and never work alone.

INSTALLATION AND GROUNDING OF ELECTRICALLY

POWERED EQUIPMENT
Electrical equipment must be installed and maintained in accordance with the National
Electrical Code, ANSI/NFPA 70, and other applicable codes. Check the nameplate for voltage,
frequency, and phase requirements. If only 3-Phase power is available, connect any single-phase
rated equipment to only wet wires of the three Phase lines. DO NOT CONNECT the equipment-
grounding conductor (lead) to the third live wire of the three Phase lines, as this makes the
equipment frame electrically HOT, which can cause a fatal shock.

Page 5 Data Book

 INSTALLATION
MECHANICAL CONSIDERATIONS
Most UPS systems are supplied in freestanding enclosures, which need no special mechanical installation.
However, provisions should be made to ensure the mounting bolts and anchoring surface are mechanically strong
enough to withstand the weight of the UPS. Several other factors should be considered as well. These factors
should include, but are not limited to, the seismic zone requirements of the mounting location, the vibration levels
induced from nearby machinery and any applicable codes and standards. See the UPS elevation and base plan
drawings for the mounting bolts hole pattern and the enclosure dimensions for your UPS.

Allow approximately 30[in] in front of the enclosure to open the doors for adjustments and servicing.
Allow a minimum of 10[in] overhead for ventilation. Conduit entrances are generally available at the top
and bottom of the UPS. These entrances may be on the top panel and/or though removable side plates
that may be drilled as needed. See the elevation and base plan drawing for suggested conduit entrance
locations for your UPS. Space should also be provided to allow the batteries to be located as close as
possible to the battery charger. This space should be as clean and dry as possible and away from heat
generating equipment.

ELECTRICAL CONSIDERATIONS
A baseline UPS installation involves only four connections: AC input, DC output (to the batteries), bypass AC input
and AC output. The inputs and outputs are typically run through conduit entrances drilled through the UPS
enclosure. They are then run to internal terminal strips or blocks. The AC input termination is generally labeled “AC
Input.” The required DC output connection is designed for attaching the battery to be charged to the charger. The
terminal block for this output is usually labeled “To Battery,” with the proper DC polarity indicated by the markings
“+” and “-.” The bypass AC input is generally connected to a terminal block labeled “Bypass.” The AC output
connection emanated from a terminal block that is usually labeled “UPS output.”

If the AC inputs and outputs are not fed to and from the UPS through metallic conduits, which provide
cabinet grounding, a ground wire should be connected to the cabinet and run to the nearest ground
point. The National Electrical Code and any other applicable codes and standards should be followed to
ensure the UPS AC input and output lines are safely installed.

A more complex system may also include connections for remote alarm monitoring, multiple AC inputs,
multiple DC outputs, multiple bypass sources and multiple AC outputs. The schematic and outline
drawings for your UPS indicate the number, function and relative position of all terminal blocks required
for customer installation. In any and all cases, be sure to follow all applicable codes and standards when
selecting the proper wire size and making the electrical connections to the UPS.

Page 6 Data Book

 EQUIPMENT ADVERSE WEATHER STORAGE AND OPERATION

Emerson Network Power- Chloride Industrial Systems equipment may be stored in a temperature range
of -30° C to +70° C. The equipment will withstand a non-condensing relative humidity of 95% while in
storage.

STORAGE OF EQUIPMENT WITH SPACE HEATERS

When units equipped with internal space heaters are placed in storage or are powered down for an
appreciable length of time, it is advisable to set the space heater thermostat to engage the space heater
when the ambient temperature falls below the dew point. This will prevent formation of condensation
inside the equipment housing.

It is not advisable to operate the Emerson Network Power- Chloride Industrial Systems equipment when
a buildup of condensation is present.

When the Emerson Network Power- Chloride Industrial Systems equipment is de-energized for long
periods of time, energize the space heaters to remove any condensation. Once the equipment is
energized, it will generate enough heat to prevent further condensation from occurring.

As a safeguard Emerson Network Power- Chloride Industrial Systems equipment with space heaters may
contain circuitry that prevents the simultaneous operation of both the equipment and the space heater.
See the equipment schematic to determine the method used for your needs.

STORAGE OF EQUIPMENT WITHOUT SPACE HEATERS

De-energized Emerson Network Power- Chloride Industrial Systems equipment should be stored in a dry
or non-condensing environment. When this is not possible it is important to remember to remove any
condensation from the interior of the equipment housing before applying power. It is not advisable to
operate any electrical equipment when a buildup of condensation is present. Once the equipment is dry
and energized, it will generate enough heat to prevent further condensation from occurring.

END PROCEDURE

Page 7 Data Book

 Equipment List

Item
Description Model No. Equipment ID Serial No.
No.
120-20KNT-208-3- 20KVA UPS
01 20KVA UPS 16043
PWM SYSTEM

REMOTE MANUAL
02 20KVA RMBS-T RMBS0803R3N4-T 16044
BYPASS SWITCH

03 125VDC BATTERY BANK 5 OPzV 350 N/A N/A

04 BATTERY RACK CPI-89-31-81-E-1 N/A

Page 8 Data Book

 Spare Parts

DWG Spare Type

Description Vendor Mfg. Part No. Qty.
ITEM Com 2 Year 5 Year
DC Capacitor, Electrolytic, 160VDC, X
C10 KENDEIL K01160153S6Q0JP 2
15000uF, M6 Terminal, Stud Mounting
DC Capacitor, Electrolytic, 160VDC, X
C110 ITELCOND 0110550030 3
15000uF, M6 Terminal, Stud Mounting
PCB, Charger power supp, ALIN-10 (80- X X
A202 CIS 6911251000 1
300VDC), TROP.
X
A200 PCB, CANDIS-10, TROP. CIS 6911110010 1

A200- X
PCB, CANDIS, KEYPAD CIS 5.911E+09 1
KEY
PCB, Charger controller, 3PH ,INCA-00, X
A204 CIS 6911240000 1
TROP.
X X
DFV1-4 PCB, FAN FAIL CIRCUIT CIS C500FFC-4C 4

LISA-00 CARTE LIAISON ISOLEE SERIE X

A81 CIS 6911220000 1
APODYS CI1122 INDICE3 TROP
X
A221 PCB, CANO TROP. CIS 6911060000 1

A301, PCB, Charger SCR gate drive, CGCH3-00, X X

CIS 6911280000 2
A302 250V, TROP.
X
A203 PCB, Inverter Interphase, LION-01, TROP. CIS 6911010001 1

PCB, Inverter power supp, CUAL-11 X X

A201 CIS 6911091100 1
(80/300VDC), TROP.
PCB, IGBT Gate Drive, CDIP-1004, 3 PH X
A111 CIS 6911201004 1
TROP
PCB, IGBT CIRCUIT, CRIP2-03, Dual X
CRIP110 CIS 6911700003 3
input, 110VDC TROP.
PCB, SS SCR gate drive, COGASS 2-20 X
A305 CIS 6911400020 1
(3 PH) TROP.
PCB, SS SCR gate drive, COGASS-2-21 X
A306 CIS 6911400021 1
(3 PH) TROP.
PCB, CAN adapter for CUDSM, CANIF-00, X
A207 CIS 6911080000 1
TROP.
PCB, Inverter processor, CUDSM-00 X
A205 CIS 6911100000 1
(CUX), TROP.
F30 FUSE 4A, FAST ACTING, 600V AC/DC BUSSMANN KLM-4 2 X X X

F40 FUSE 2A, FAST ACTING, 600V AC/DC BUSSMANN KLM-2 3 X X X

F30 FUSE 4A, FAST ACTING, 600V AC/DC BUSSMANN KLM-4 3 X X X

F120 FUSE 8A, FAST ACTING, 600V AC/DC BUSSMANN KLM-8 2 X X X

F260 FUSE 2A, FAST ACTING, 600V AC/DC BUSSMANN KLM-2 1 X X X

F110 FUSE 4A, FAST ACTING, 600V AC/DC BUSSMANN KLM-4 2 X X X

F320 FUSE 2A, FAST ACTING, 600V AC/DC BUSSMANN KLM-2 3 X X X

M5-M10 FAN, 4 [in], 115VAC 110CFM, Pigtail wires ORION OA109AP-11-1W 6 X X

FAN, 10 [in], 115VAC 110CFM, Pigtail X X
M11-M14 ORION OA254AP-11-1WB 4
wires
V09-V17 IGBT MODULE 300AMP/600V, Dual Fuji 2MBI300U2B-060 9 X X

Page 9 Data Book

V03-V08 SCR/SCR MODULE (1200V/150A) SEMIKRON SKKT162/12E 6 X X

V18-V23 SCR/SCR MODULE (1200V/90A) SEMIKRON SKKT92B/12E 6 X X

Page 10 Data Book

 Drawing Packages

Page 11 Data Book

 Test Reports

Page 40 Data Book

 Apodys Charger Electrical Performance Test Procedure
CIS Job 9187-01 S/N 16043 Date : 03/22/2014

Model No. 120-20K3NT-208-PWM

Equipment ID Tag: TD000462

Charger Only Master Charger Slave Charger

Part of a System Part of UPS

CHARGER INPUT CHARGER OUTPUT OTHER NAMEPLATE

DATA:
Volts 480 125
Amperes 70 250
Phase 3 N/A
Frequency 60 DC

Log down each test instrument used and check their calibration:
Equipment S/N Calibration Due Date
FLUKE 87 MULTIMETER CP76230481 #104 02/11/2015
FLUKE 1503 INSULATION TESTER CP96190237 #73 02/17/2015
SLAUGHTER 1305 HIPOT TESTER CP3181607 #94 09/21/2014
FLUKE 123 SCOPEMETER CPDM6738014 #3 04/29/2014
FLUKE 376 CLAMP METER CP23150068 #156 04/26/2014
FLUKE 435 POWER ANALYZER CP10770012 #119 02/13/2015

The technician will clearly initial each step as it is completed.

IA 1. With the unit completely assembled and ready for Testing, Meg and Hi Pot all input and
output connections to ground.
500[VDC] Megger, 50[MΩ] or greater. Observed level: AC Input 550 [MΩ]

DC Output 550 [MΩ]

AC Hi-Pot, AC Input1960[VAC] for one minute. DC Output1250[VAC] for one minute.

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
1 of 6
CIS Job 9187-01 S/N 16043

IA 2. With DC Megger, Meg AC input terminals to DC output terminals.

500[VDC] Megger, 50[MΩ] or greater. Observed level: 550 [MΩ]

IA 3. Indicate type of batteries the charger is to charge. Check the battery listing for the proper
float and equalize settings and record in the float and equalize level blank below. Sealed is
standard.
Wet Lead Acid Float - 2.22(VPC), Equalize - 2.33(VPC)
Sealed Lead Acid Float - 2.25(VPC), Equalize - 2.35(VPC)
NiCad Pocket Plate Float - 1.42(VPC), Equalize - 1.52(VPC)
NiCad Sintered Plate Float - 1.37(VPC), Equalize - 1.42(VPC)
Other Float - 2.26(VPC), Equalize - 2.34(VPC)

IA 4. Fill in the number of cells and the calculated Float and Equalize values below.
No. of cells 60 , Required Float Level 135.8 (VDC).
Required Equalize Level 140.6 (VDC).

IA 5. Apply appropriate AC input voltage. Make sure that AC input is hooked up for clockwise
rotation.

IA 6. Using a variable load connected to the DC output terminals and with charger in float mode,
record no load and full load voltage levels. Compute load voltage regulation according to the
given formula. (Take readings on the output terminal block.)(CIS standard is +/-1%).

+/- 1% Reg. Other +/- %.

+/- 0.5% Reg.

No Load 136.7 (VDC). Full Load 135.4 (VDC)

VNL -VFL × 100% = +/- VREG% ⇒ ( 1.3 ) × 100% = +/- .48 %

VNL +VFL ( 272.1 )

IA 7. Overload charger with a variable load and check the current limit. The standard overload
set point should occur at 100% of the rated output current unless specified. Record this set point.
250 (ADC).

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
2 of 6
CIS Job 9187-01 S/N 16043

IA 8. Record input AC voltage and current at Full Load.

483 (VAC) (1φ or A-B 3φ) 484 (VAC) (B-C 3φ) 485 (VAC) (C-A 3φ)
65.2 (AAC) (1φ or A-B 3φ) 63.3 (AAC) (B-C 3φ) 63.0 (AAC) (C-A 3φ)

IA 9. Record power transformer secondary voltage at Full Load.

124.2 (VAC) (1φ, A-B, 3φ) 125.5 (VAC) (A2-B2 6φ)

124.1 (VAC) (B-C 3, 3φ) 123.1 (VAC) (B2-C2 6φ)
126.6 (VAC) (C-A 3, 3φ) 125.5 (VAC) (C2-A2 6φ)

IA 10. Calibrate all meters with a calibrated meter. Verify the voltage, current, and frequency
displayed on LCD.

N/A 11. Check AC ripple on DC output with a multimeter at full load with a battery bank
connected. Verify that each ripple peak is balanced and at the proper timing sequence. Adjust
capacitance as necessary to achieve correct value.

Maximum Ripple Target Value Measured/Calculated Data

2%RMS 100[mV VRIP-PP = [VAC]
60[mV] 30[mV] => VRIP ≈ VRIP-PP ÷ 3
OTHER: = [VACRMS]

IA 12. Check AC ripple on DC output with a multimeter at full load without a battery bank
connected. Verify that each ripple peak is balanced and at the proper timing sequence. Adjust
capacitance as necessary to achieve correct value.

Maximum Ripple Target Value Measured/Calculated Data

2%RMS 100[mV] VRIP-PP = .423 [VAC]
60[mV] 30[mV] => VRIP ≈ VRIP-PP ÷ 3
OTHER: 1% = .141 [VACRMS]

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
3 of 6
CIS Job 9187-01 S/N 16043

Timing Sequence in [msec]

60ΗΖ 50ΗΖ
1φ - 2 SCRs 8.3 ms 1φ - 2 SCRs 10 ms
3φ - 3 SCRs 5.5 ms 3φ - 3 SCRs 6.6. ms
3φ - 6 SCRs 2.7 ms 3φ - 6 SCRs 3.33 ms
6φ - 12 SCRs 1.39 ms 6φ - 12 SCRs 1.67

IA 13. With charger input breaker or switch left on, turn AC feed to the charger on and off at
least 5 times to insure proper operation of the “soft start” circuit and to verify power transformer
magnetizing inrush does not trip input breaker or blow the input fuse.

N/A 14. Verify that any cooling fans are operating properly.

IA 15. Run charger at FULL LOAD for required burn-in time. Immediately inspect all devices,
wiring, and connections visually and by touch for signs of overheating. Verify power wire is
appropriately sized.
Required Burn-in Time At FULL LOAD

1[Hr] 24[Hr] 48[Hr] 72[Hr] 100[Hr] Other 8[Hr].

Start Time 4:20 PM Date 03/26/2014 Finish Time 07:00 AM Date 03/27/2014 .

Power Wire Size & Type Input 4 AWG DLO Output 1/0 AWG DLO .

IA 16. Performance Tests:

Use the Fluke 435 Power Analyzer to fill the chart below. Record the charger input power factor,
harmonic distortion, input watts, and the degree leading or lagging. Also, if required to perform
any line and load regulation test, record the input power factor, harmonic, and watts at full load
using the Fluke 41 and record on a separate sheet.

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
4 of 6
CIS Job 9187-01 S/N 16043

1PH or A to N B to N C to N
Power Factor .68 .68 .69
Watts (Pin) 12400 12000 12300
Voltage THD 2.3 2.0 2.1
Current THD 6.8 7.1 7.2
Degree Lead or Lag 47.1 46.1 45.3

Efficiency = Pout = (VDCout 135.4 ) x (ADCout 249.4 ) × 100% = 92 %

Pin (WA 12400 ) + (WB 12000 ) + (WC 12300 )

IA 17. List each alarm option below. Simulate each condition and check all form C contact
operation with an Ohm meter and visually check all local indication operation. Check all push
button operations. Ensure proper operation of any remote or external input.

A. CHARGER FAULT LCD/LED Alarm Contacts

B. AC INPUT FAILURE LCD/LED Alarm Contacts
C. BATTERY IN OPERATION LCD/LED Alarm Contacts
D. BATTERY BREAKER OPEN LCD/LED Alarm Contacts
E. HIGH DC VOLTS LCD/LED Alarm Contacts
F. LOW DC VOLTS LCD/LED Alarm Contacts
G. LCD/LED Alarm Contacts
H. LCD/LED Alarm Contacts
I. LCD/LED Alarm Contacts
J. LCD/LED Alarm Contacts
K. LCD/LED Alarm Contacts
L. LCD/LED Alarm Contacts
M. LCD/LED Alarm Contacts
N. LCD/LED Alarm Contacts
O. LCD/LED Alarm Contacts
P. LCD/LED Alarm Contacts
Q. LCD/LED Alarm Contacts
R. LCD/LED Alarm Contacts
S. LCD/LED Alarm Contacts

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
5 of 6
 OTHER: See attached ADDITIONAL ALARM OPTIONS ELECTRICAL TESTS
CIS Job 9187-01 S/N 16043

N/A 18. Verify that load sharing chargers are operating properly.

N/A 19. With the charger at full load, record the noise level using the sound meter. dB.

IA 20. All tests have been completed in accordance with the Test Notes and/or any other
Drawing Notes.

I certify that all the above tests and checks have been performed, and the equipment has been
calibrated in accordance with Chloride Industrial System’s established standards. (Sign below)

Technician Ivan Araktchiev Date 03/27/2014

Project Engineer Dieu Date 3/31/14

Customer Representative Date

All the above tests/checks have been performed and unit has been released to Final Visual and
Physical Inspection.

______________________________________________________________________________________________________
QF-8.38 Apodys Charger Electrical Performance Test Procedure - Approved by Management Representative
Rev. 5 Date: 12/09/2011
6 of 6
 PWM Inverter Electrical Performance Test Procedure
CIS Job 9187-01 S/N 16043 Date : 03/22/2014

Model No. 120-20K3NT-208-PWM

Equipment ID Tag: TD000462

Inverter Only Part of UPS Inverter with Static Switch

Part of a System
INVERTER INVERTER BYPASS UPS OTHER
INPUT OUTPUT INPUT OUTPUT
Volts 120/208 120/208
Amperes 56 56
Phase 3 3
Frequency 60 60

Log down each test instrument used and check their calibration:
Equipment S/N Calibration Due Date
FLUKE 87 MULTIMETER CP76230481 #104 02/11/2015
FLUKE 1503 INSULATION TESTER CP96190237 #73 02/17/2015
SLAUGHTER 1305 HIPOT TESTER CP3181607 #94 09/21/2014
FLUKE 123 SCOPEMETER CPDM6738014 #3 04/29/2014
FLUKE 376 CLAMP METER CP23150068 #156 04/26/2014
FLUKE 435 POWER ANALYZER CP10770012 #119 02/13/2015

The technician will clearly initial each step as it is completed.

IA 1. With the unit completely assembled and ready for Testing, Meg and Hi Pot all input and
output connections to ground.

500[VDC] Megger, 50[MΩ] or greater. Observed level: DC Input 550 [MΩ]

AC Input 550 [MΩ] 550 [MΩ] AC Output
AC Hi Pot, DC Input 1250 [VAC] for one minute. AC Input 1420[VAC] for one minute.
AC Output 1420 [VAC] for one minute.
____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 1 of 7
CIS Job 9187-01 S/N 16043

IA 2. With DC Megger, Meg DC input terminals to AC input and AC output terminals.

500[VDC] Megger, 50[MΩ] or greater. Observed level: 550 [MΩ]

IA 3. Perform a cold start of the inverter. This will insure that inverter auto transfer from bypass
to inverter. This will be done by following the operating procedures of the unit.

IA 4. Verify that the inverter output wave form is normal by observing the wave form on an
oscilloscope.

IA 5. Lower input DC voltage to the Low DC Shutdown point. Record Low DC Shutdown
voltage point 105

IA 6. Calibrate all meters with a calibrated meter. Verify the voltage, current, and frequency
displayed on LCD.

IA 7. Check for the proper conduction of the bypass pole of the static switch by observing the
system output with an oscilloscope while the static switch is on bypass.

IA 8. Transfer the load from inverter source to the bypass source and back again at least 5 times
using “STOP” [0] and “START” [1] inverter push-button. This verifies that the transfer function
of the static switch is operating properly.

____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 2 of 7
IA 9. Check if there is any Synchronization problem during transfer time.

IA 10. While observing the system output with an oscilloscope and the static switch is on the
bypass source, rotate the Manual Bypass Switch to Bypass (Maintenance) position and then back
to Normal (Auto) position at least 5 times. This manual transfer should be Make-Before-Break
transfer. No break in the output wave form should be detected.

IA 11. Overload the system and observe the overload transfer to bypass. The standard overload
set point should occur at 105% of the rated output current unless specified. Record the transfer
AC current level.
48.8 [AC Ampere]

____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 3 of 7
CIS Job 9187-01 S/N 16043

IA 12. List each alarm option below. Simulate each condition and check all form C contact
operation with an Ohm meter and visually check all local indication operation. Check all push
button operations. Ensure proper operation of any remote or external input.

A. COMON GENERAL ALARM LCD/LED Alarm Contacts

B. INVERTER FAULT LCD/LED Alarm Contacts
C. LOAD ON INVERTER LCD/LED Alarm Contacts
D. BYPASS FAULT LCD/LED Alarm Contacts
E. OUT OF SINC LCD/LED Alarm Contacts
F. FAN FAILURE LCD/LED Alarm Contacts
G. LOAD ON BYPASS LCD/LED Alarm Contacts
H. DC PROTECTION OPEN LCD/LED Alarm Contacts
I. LCD/LED Alarm Contacts
J. LCD/LED Alarm Contacts
K. LCD/LED Alarm Contacts
L. LCD/LED Alarm Contacts
M. LCD/LED Alarm Contacts
N. LCD/LED Alarm Contacts
O. LCD/LED Alarm Contacts
P. LCD/LED Alarm Contacts
Q. LCD/LED Alarm Contacts
R. LCD/LED Alarm Contacts
S. LCD/LED Alarm Contacts
T. LCD/LED Alarm Contacts
U. LCD/LED Alarm Contacts
V. LCD/LED Alarm Contacts
____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 4 of 7
 W. LCD/LED Alarm Contacts
X. LCD/LED Alarm Contacts
Y. LCD/LED Alarm Contacts
Z. LCD/LED Alarm Contacts

OTHER: See attached ADDITIONAL ALARM OPTIONS ELECTRICAL TESTS

CIS Job 9187-01 S/N 16043

IA 13. Run inverter at FULL LOAD for required burn-in time. Immediately inspect all devices,
wiring, and connections visually and by touch for signs of overheating. Verify power wire is
appropriately sized. Required Burn-in Time At FULL LOAD.

8[Hr] 24[Hr] 48[Hr] 72[Hr] 100[Hr] Other .

Start (Time & Date) 4:20 PM 03/26/2014 Finish (Time & Date) 07:00 AM 03/27/2014
Power Wire Size & Type Input 1/0 AWG DLO Output 6 AWG DLO

IA 14. Without bypass source present, using a variable load connected to the AC output terminal
block, record the input and output data as required by the following chart. For three phase
inverters record the output data for all three phases.

% Load Output Current Output Voltage Output Input Current Input

[AC Amp ] [AC Volts] Frequency [DC Amps] Voltage
[ Hz ] [DC Volts]
0% 0 119.1 118.9 118.5 60.0 9.4 136.4
25% 13.9 118.9 118.5 118.6 60.0 45.1 136.4
50% 27.7 118.8 118.4 118.5 60.0 84.2 136.3
75% 41.6 118.8 118.3 118.5 60.0 124.4 136.3
100% 44.4 118.7 118.2 118.4 60.0 134.1 136.3
125% 55.5 118.8 118.2 118.3 60.0 168.3 136.2

____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 5 of 7
IA 15. Using a variable load connected to the AC output terminals and the static switch on the
inverter source, record the no load and full load voltage levels. Compute load voltage regulation
according to given formula. (Take readings on output terminal block.)(CIS standard is 2%).
2% Reg. 1% Reg. Other .

No Load 118.8 (VAC). Full Load 118.4 (VAC)

VNL -VFL × 100% = VREG% ⇒ ( .4 ) × 100% = .16 %

VNL +VFL ( 237.2 )

CIS Job 9187-01 S/N 16043

N/A 16. Verify that load sharing UPS systems are operating properly.

IA 17. All tests have been completed in accordance with the Test Notes and /or any other
Drawings and job specifications.

I certify that all the above tests and checks have been performed, and the equipment has been
calibrated in accordance with Chloride Industrial System’s established standards. (Sign below)

Technician Ivan Araktchiev Date 03/27/2014

Project Engineer Dieu Date 3/31/14

Customer Representative Date

____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 6 of 7
All the above tests/checks have been performed and unit has been released to Final Visual and
Physical Inspection.

____________________________________________________________________________________________
QF-8.25 PWM Inverter Electrical Performance Test Procedure - Approved by Management Representative
Rev. 27 12/09/2011
Page 7 of 7
 Battery Installation

Page 59 Battery Installation

The PowerSafe™ OPzV range are valve regulated lead-acid cells which use a
RANGE SUMMARY
proven combination of GEL and tubular technologies to offer a very high
level of reliability. These single cells benefit from an optimized plate design
which gives capacities in excess of the DIN standard values. In addition, the
PowerSafe OPzV range offers both a long float life and a high cycle life for a
truly flexible solution.

PowerSafe OPzV batteries are suitable for a broad range of applications

including telecommunications, telephony, power generating stations and
distribution systems, railway, airport and seaport signalling, computing,
emergency lighting, automation and measuring systems.

Features & Benefits

Capacity range: 215Ah to 3170Ah
C10 capacities exceed the DIN standard values
Highest EUROBAT classification ‘Long Life’
Excellent deep discharge recovery and
cyclability
Increased operational safety with fully
insulated connectors, immobilized electrolyte
and one way pressure relief valve with an
integral flame arrestor
Easy installation: vertical or horizontal
position
Very low maintenance: no water addition

Publication No: US-OPzV-RS-002 - May 2006

 Construction
• Positive Electrode - Tubular plate with
Lead-Calcium-Tin alloy
• Negative Electrode - Flat plate with
Lead-Calcium alloy grid
• Separator - Low resistance
microporous material
• Case Material - Container and lid in
ABS; optional flame retardant ABS
available (UL94 V-0)
• Electrolyte - Sulfuric acid, immobilized
as a gel
• Terminal Design - Terminals with brass
insert and M10 stainless steel bolts.
Coloured washers are provided for
easy polarity recognition
• Connectors - Insulated solid copper
connector (0.79” x 0.12”) for vertical
installations or insulated flexible cable
connectors for horizontal installations.
Each connector design is of the bolt-on
type and allows for voltage
measurements
• Pressure Relief Valve - One way valve
with integral flame arrestor
Installation & Operation
• Recommended float charge voltage:
2.25Vpc and 20°C (68°F) and
2.23Vpc at 25°C (77°F)
• Cells can be installed horizontally to
minimize use of floor space
• Optional racking offers easy installation
and space saving accommodation
Standards
• Tested according to international
standard IEC 60896-21 and compliant to
defined requirements of IEC 60896-22
• Conforms to the DIN standard 40742
(valve regulated OPzV single cells)
• Classified as ‘long life’ according to the
EUROBAT guide 1999
• Proof against deep discharge according
to DIN 43539 Part 5
• Manufactured in EnerSys production
facilities certified to ISO 9001:2000

General Specifications
Nominal Capacity (Ah) Nominal Dimensions
10 hr rate 8 hr rate Typical Internal
Type Nominal Terminal to 1.80Vpc to 1.75Vpc Length Width Height Weight Short Circuit Resistance
Voltage (V) Pairs @ 20°C @ 77°F mm in mm in mm in kg lbs Current (A) (mΩ)

4 OPzV 200 2 1 215 215 103 4.1 206 8.1 403 15.8 19.5 43.0 2195 0.95
5 OPzV 250 2 1 265 265 124 4.9 206 8.1 403 15.8 23.5 51.9 2737 0.76
6 OPzV 300 2 1 320 320 145 5.7 206 8.1 403 15.8 28.0 61.8 3175 0.66
5 OPzV 350 2 1 385 385 124 4.9 206 8.1 520 20.3 31.0 68.4 3410 0.61
6 OPzV 420 2 1 465 465 145 5.7 206 8.1 520 20.3 36.5 80.5 4043 0.51
7 OPzV 490 2 1 540 540 166 6.5 206 8.1 520 20.3 42.0 92.6 4607 0.45
6 OPzV 600 2 1 705 705 145 5.7 206 8.1 695 27.3 50.0 110.3 3796 0.55
8 OPzV 800 2 2 940 940 210 8.2 191 7.5 695 27.3 68.0 150.0 5200 0.40
10 OPzV 1000 2 2 1170 1170 210 8.2 233 9.2 695 27.3 82.0 180.8 6460 0.32
12 OPzV 1200 2 2 1410 1410 210 8.2 275 10.8 695 27.3 97.0 213.9 7675 0.27
12 OPzV 1500 2 2 1580 1580 210 8.2 275 10.8 845 33.3 120.0 264.6 7510 0.28
16 OPzV 2000 2 3 2110 2110 212 8.3 397 15.6 820 32.3 165.0 363.8 10048 0.21
20 OPzV 2500 2 4 2640 2640 212 8.3 487 19.2 820 32.3 200.0 441.0 12606 0.17
24 OPzV 3000 2 4 3170 3170 212 8.3 576 22.3 820 32.3 240.0 529.2 14964 0.14
The electrical values shown in the table relate to loadings from a fully charged condition at ambient temperature of +20°C (68°F)

Publication No. US-OPzV-RS-002 - May 2006 - Subject to revisions without prior notice. E.&O.E.

4 OPzV 200 - 8 OPzV 800 - 16 OPzV 2000 20 OPzV 2500 -

6 OPzV 600 12 OPzV 1500 24 OPzV 3000

Distributed by:
EnerSys EnerSys EMEA
P.O. Box 14145 Brussels, Belgium
Reading, PA 19612-4145 Tel: +32 (0)2 247 94 47
USA
Tel: +1-610-208-1991 EnerSys Asia
+1-800-538-3627 Guangdong, China Printed in USA
www.enersys.com Fax: +1-610-372-8613 Tel: +86-755-2689 3639 © 2006 EnerSys. All rights reserved.
Trademarks and logos are the property of
EnerSys and its affiliates unless otherwise noted.
 CONTACT
INFORMATION
Chloride Industrial Systems, NA
Emerson Network Power
2821 West 11th Street
Houston, Texas 77008
T +1 713 880 0909
F +1 713 880 0952
http://www.ChlorideIndustrialSystems.com

If you have maintenance or overhaul questions

please contact
Chloride Industrial Systems
Service Department
Service Contact Information
+1 800 442 7489
service-chlorideindustrial@emerson.com

Contact Information