Section 3 Chassis and Frame PDF

Freightliner Business Class M2
Cab and Chassis Vocational Reference Guide
Section
3
Chassis & Frame
Final Version
October, 2009
GENERAL INFORMATION CAB CONFIGURATIONS CHASSIS AND FRAME SUSPENSION EXHAUST AIR SYSTEM FUEL TANKS/BATTERY BOXES ELECTRICAL WIRING TRANSMISSION
Chassis & Frame Crossmember – 5 Piece Wide
4.50 CHASSIS
(114)
3.22
4.43 (82)
5.40 (113)
(137)
33.62
(854) 5.90 5.90
(150) (150)
16.81 3.95 3.94 3.94
(427) (100) (100) (100)
2.99
(76)
5.93
(150)
7.70 7.70
(196) (196)
4.67
8.70 8.70 (119)
(221) (221)
7.16
(182)
Page 3-1
Note: Dimensions in parentheses are millimeters October, 2009
Chassis & Frame Crossmember – 5 Piece Narrow

CHASSIS
3.43
(87)
3.43 3.54
(87) (90)
7.87
16.80 (200)
(427) 3.94
(100)
3.06
(78) 5.91
(150)
7.70
(196)
4.67
8.70 (119)
(221)
A 5.20
(132)
10.39
(264)
Frame A
With Inner Reinforcement 33.11

(841)
Without Inner Reinforcement 33.62 Page 3-2

(854)
Chassis & Frame Crossmember – Splayed Mid Ship
CHASSIS
2.95
(75)
16.81
(427) 3.94
(100)
3.94 7.31
(100) (186)
3.46
(88)
33.62 5.11
(854)
(130)
Page 3-3
Chassis & Frame Crossmember – Overslung Typical

Available on export vehicles only
9.05 16.39
(230) (416)
0.75
2.86 (19)
(73)
2.20
(56)
WEB
10.17 7.87
(258) (200)
5.35
1.62 (136)
(41)
Page 3-4
Chassis & Frame Crossmember – Underslung*

560-001
FWD
40.78
(1036) 1.94
(49)
3.34 34.10
(85) (866)
0.74
(19)
WEB
0.67
25.54 (17)
(649)
13.94
(354)
2.98
(76)
*Available on all M2 112 models.

Available only on M2 106 models with AWD or GTE 16K Front Dimensions.
Page 3-5
Chassis & Frame 106 Frame Grid

DIMENSION
FRAME CODE
A B
1/4" x 3" x 10"* 546-020 2.03 2.03
(51) (51)
15/16" x 3" x 10-1/8"* 546-021 2.07 2.07

(53) (53)
11/32" x 3-1/2" x 10-15/16" 546-092 2.51 2.51

(64) (64)
9/32 x 3-7/16 x 10-1/16" 546-093 2.07 2.07

(53) (53)
9/32 x 3-7/16 x 10-1/16" 546-099 2.07 2.07

(53) (53)
11/32" x 3-1/2" x 10-3/16" 546-100 2.14 2.14

(55) (55)
11/32" x 3-1/2" x 10-15/16" 546-101 2.51 2.51

(64) (64)
7/16" x 3-9/16" x 11-1/8" 546-102 2.61 2.61

(66) (66)
* N/A on 106V
REAR SUSPENSION
BASED ON BASED ON
50MM X 75MM GRID SUSPENSION SUSPENSION
FRONT AXLE HOLES AS HOLES AS
NEEDED NEEDED
A 50MM X 50MM GRID 150MM
75MM
75MM
RAIL
CHASSIS O
B 75MM 25MM 50MM
75MM 50 X 50MM GRID
37.40
(950) 100MM
FWD SUSP RR SUSP
52.16 FWD SUSP HNGR BRKT 75MM HNGR BRKT
(1325) RR BRKT
65.94 START OF FRAME
REINFORCEMENT
(1675)
66.92
(1700)
68.89
(1750) Page 3-6
Chassis & Frame 75.87

106 Medium Duty Trim - LH Rail
(1927)
67.16
(1706)
2.05 2.87
(52) (73)
0.78
(20)
TOP VIEW
28.00
(712)
3.30
(84)
O CHASSIS
8.18
(208)
A 60MM x 80MM SLOT 1.93

(49)
5.20 8.00
(132) (204)
SIDE VIEW
69.38
(1762)
1.90
(48)
0.69
(18) FRONT AXLE
BOTTOM VIEW
Frame Data Codes A

546-020
546-021
546-093 4.75
10" Rail Family 546-094 (121)
546-099
546-100
546-092 5.12
11" Rail Family 546-101 (130)
546-102
Page 3-7
Chassis & Frame 75.78

106 Medium Duty Trim - RH Rail
(1925)
67.32 8.47
(1710) (215)
9.24
1.52 (234) 2.87
(39) (73) 0.64
(16)
1.53 2.03
1.93 (39) (52)
(49) TOP VIEW
29.39
1.49 (747)
(39)
1.00
(26)
CHASSIS O A
8.00
(204)
SIDE VIEW
69.29
(1760)
2.87
(73)
FRONT AXLE
BOTTOM VIEW
Frame Data Codes A
546-020
546-021 4.75
10" Rail Family 546-093 (121)
546-094
546-099
546-100
546-092 5.12
11" Rail Family 546-101 (130)
546-102
Page 3-8
Chassis & Frame 106 Main Frame w/Inner Reinforcement Trim

15.97 28.54
(406) (725)
9.22
(234)
TOP VIEW
INNER REINFORCEMENT MAIN RAIL
O CHASSIS
SIDE VIEW
35.00
9.48 (950)
(241)
FRONT AXLE BOTTOM VIEW
CODE FRAME
546-101 11/32 x 3-1/2 x 10-15/16 120KSI
546-102 7/16 x 3-9/16 x 11-1/8 120KSI
547-001 1/4" Inner Reinforcment Page 3-9

Chassis & Frame 106 Main Frame w/Inner Reinforcement Trim (continued)
Frame
546-101 11/32 x 3-1/2 x 10-15/16 120KSI
546-102 7/16 x 3-9/16 x 11-1/8 120KSI
547-001 1/4" Inner Reinforcement
CHASSIS O
MAIN RAIL
INNER REINFORCEMENT
2.20
(55)
65.94
(1675)
37.40
(950)
FRONT AXLE
Page 3-10
Chassis & Frame 106 Partial L-Sert Beverage Inner Reinforcement

N/A on 106V
CHASSIS 0
MAIN RAIL PARTIAL INNER REINFORCEMENT

25.60
(650) Frame
546-020 1/4 x 3 x 10 Frame
FRONT AXLE
546-021 5/16 x 3 x 10-1/8 Frame
546-094 9/32 x 3-7/16 x 10-1/16 Frame
547-012 Partial "L" Insert

Page 3-11
Chassis & Frame 106 Typical Frame Front Assembly

39.56
(1005)
Cast Engine Crossmember
23.90
(650)
19.37
(492)
16.61
(422)
1.57
(40) 18.19
FRONT VIEW (462)
6.14
TOP VIEW
(156)
4.08
(104)
2.95 3.32 6.27

(75) (84) (159)
27.81
(781)
2.99
(73) 8.25 4.82
(122)
10.30 (88)
(262) 26.10
(608)
29.39
(747)
3.54 11.79 8.01
(90) (299) (204)
FRONT AXLE
20.22
4.94 (513)
(125) 12.11 10.00 12.12 6.52 8.54
9.52
(308) (254) (308) (166) (242) (217)
CHASSIS 0
4.23
(107)
2.16 5.14 SIDE VIEW

(55) (130)
37.40
(950)
Page 3-12
Chassis & Frame 106V w/o Front Frame Ext.
85.32
(2167)
78.87
(2003)
39.37
(1000)
21.46
(545)
0.53
0.99 (14)
0.36 (25)
(9)
2.72 2.09 TOP VIEW

(69) (53)
3.59
(91)
O CHASSIS
0.79 A
(20)
1.96 SIDE VIEW

(50)
37.40
(950)
FRONT AXLE
Frame Data Codes A

546-020
546-021
10" Rail Family 546-093 4.75
546-094 (121)
546-099
546-100
546-092 5.12
11" Rail Family 546-101 (130)
546-102
Page 3-13
Chassis & Frame 106V 6" Front Frame Extension
93.20
(2367)
89.24
(2267)
3.83 25.17
(97) (639)
0.86 1.48 0.76
(22) (38) 0.78 0.16 0.78 2.87 (19)
(20) (4) (20) (73)
TOP VIEW
CHASSIS 0
9.84 37.40
SIDE VIEW
(250) (950)
FRONT AXLE
Frame Data Codes A B

546-020
546-021
10" Rail Family 546-093 4.75 3.44
546-094 (121) (87)
546-099
546-100
546-092 5.12 3.50

11" Rail Family 546-101 (130) (89)
546-102
Page 3-14
Chassis & Frame 106V 24" Front Frame Extension
111.12
(2822)
107.16
(2567)
21.74 25.17
(552) (639)
0.86 1.48 0.78 2.87 0.76

(22) (38) 0.78 0.16 (20) (73) (19)
(20) (4)
B TOP VIEW
CHASSIS 0
SIDE VIEW
27.76 37.40
(705) (950)
FRONT AXLE
Frame Data Codes A B

546-020
546-021
10" Rail Family 546-093 4.75 3.44
546-094 (121) (87)
546-099
546-100
546-092 5.12 3.50

11" Rail Family 546-101 (130) (89)
546-102
Page 3-15
Chassis & Frame 106V Front Frame Cast
6.50
(165)
2.37
(60)
6.82 5.82 5.13 5.13 5.19

(173) (132) (130) (130) (132)
2.12
R35 1.99 (54)
(R1.39) (51)
1.62 19.16
(41) (487)
27.32 TOP VIEW
2.68 (694)
(68)
2.74 28.85
(70) (733)
35.78
3.00 (909)
3.63 4.09 (76)
4.59 (92) (104)
(117)
8.55
(217)
1.86 2.75
(47) (70)
FRONT VIEW
13.39
(340)
7.46 9.63
(190) (245)
CHASSIS 0
Frame Extension A SIDE VIEW
6" 9.84 9.37 6.80

(250) (238) (173)
21.70 18.71
27.76
A (526) (424)
24" (705) FRONT AXLE
Page 3-16
Chassis & Frame 112 Frame Grid

DIMENSION
CODE FRAME
A B
546-099 9/32 x 3-7/16 x 10-1/16 2.07 2.07

(53) (53)
546-100 11/32 x 3-1/2 x 10-3/16 2.14 2.14

(54) (54)
546-101 11/32 x 3-1/2 x 10-15/16 2.51 2.51

(64) (64)
546-102 7/36 x 3-9/16 x 11-1/8 2.61 2.61

(66) (66)
REAR SUSPENSION
BASED ON BASED ON
50MM X 75MM GRID SUSPENSION SUSPENSION
HOLES AS HOLES AS
FRONT AXLE NEEDED NEEDED
A 75MM
50MM X 50MM GRID
150MM
75MM
RAIL
CHASSIS 0 B 75MM 25MM 50MM

75MM 50 X 50MM GRID
43.34
(1100) 100MM
FWRD SUSP RR SUSP
FWRD SUSP HNGR BRKT 75MM HNGR BRKT
46.26 START OF FRAME
(1175) REINFORCEMENT RR BRKT
53.15
(1350)
78.74
(2000)
80.70
(2050)
Page 3-17
Chassis & Frame 112 Front Frame Trim

68.08
(1729)
1.97
(50) 1.15
0.91 (29)
(23)
4.62
(117)
2.01 0.34
(51) (9)
43.30
(1100)
30.26
(769)
3.70
(94)
CHASSIS 0 8.31
(211)
2.82 5.54
(72) (141)
FRONT AXLE
4.50
13.11 (114)
(335)
112 BBC
CODE FRAME A
546-099 9/32 x 3-7/16 x 10-1/16 Frame

4.75
(121)
546-100 11/32 x 3-1/2 x 10-3/16 Frame
546-101 11/32 x 3-1/2 x 10-15/16 Frame

5.12
(130)
546-102 7/16 x 3-9/16 x 11-1/8 Frame
Page 3-18
Chassis & Frame 112 Inner Frame C-Channel Reinforcement
37.31
(948)
30.72
(780)
29.35
(746)
2.95
(75)
CHASSIS 0
MAIN RAIL INNER REINFORCEMENT

FRONT AXLE
13.18
(335]
112 BBC
CODE FRAME
547-001 Inner Reinforcement (end to end)
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame
Page 3-19
Chassis & Frame 112 Inner Frame C-Channel Reinforcement (continued)
112 BBC
CODE FRAME
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame
CHASSIS 0
INNER REINFORCEMENT
MAIN RAIL
46.25 23.38
(1175) (594)
43.30
(1100)
FRONT AXLE
Page 3-20
Chassis & Frame 112V 12" Front Frame Ext - Splayed Rail
CHASSIS
17.44 17.12
(443) 2.90
(74) 2.12 (435)
2.83 (54)
23.66 (72)
(601)
1.41 3.30
(36) (84)
9º REF 6.29 3.47

(160) TOP VIEW (88)
62.48
(1587)
3.30 89.46
(77) (2272)
97.42
(2475)
46.65
(1185)
14.29 43.30
(363) (1100)
1.44
(37) 5.35
(136)
BEND ZONE DO NOT DRILL
7.17 5.47
(182) (139)
3.80 CHASSIS 0 7.87 7.87

FRONT AXLE
(96) (200) (200) SIDE VIEW
112 BBC
CODE FRAME
549-036 12" Integral Front Frame Extn
549-018 12" Integral Front Frame Extn w/ Inner Reinforcement
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame Page 3-21

Chassis & Frame 112V 12" Extended Frame Full Inner C-Channel Reinforcement - Splayed Rail
CHASSIS
1.37 0.81 16.77

(35) (21) (426)
23.31
(592) 1.06
0.59 (27)
1.10 (15)
(28)
6.29
9º REF (160) TOP VIEW
44.37
(1127)
14.20
(363)
1.44 Extends
(37) 5.35 to End of
(136) Frame Rail
5.08
(129)
3.39 CHASSIS 0 FRONT AXLE SIDE VIEW

(86)
112 BBC
CODE FRAME
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-22
Chassis & Frame 112V 12" Ext Frame/Reinforced
11.29
(286)
9.85
(250)
112 BBC
MAIN RAIL CODE FRAME

INNER REINFORCEMENT
2.99
(76) 549-018 12" Integral Front Frame Extn w/ Inner Reinforcement
CHASSIS 0 FRONT AXLE
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame
Page 3-23
Chassis & Frame 112V 24" Front Frame Ext - Splayed Rail
CHASSIS
109.81
(2789)
101.90 17.12
(2587) (435)
23.66 29.98
(601) (762)
28.14 0.59
(715) 1.10 (15)
(33)
28.06 0.56
(713) 1.33
9º REF (34)
(14) TOP VIEW
26.29 43.30
(668) (1100)
1.44
(37) 5.35
(136)
BEND ZONE DO NOT DRILL
5.47
(139)
3.79 SIDE VIEW

(96)
CHASSIS 0 7.87 FRONT AXLE 7.87
(200) (200)
l-line 113 BBC

CODE FRAME
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-24
Chassis & Frame 112V 24" Extended Frame Inner C-Channel Reinforcement - Splayed Rail
CHASSIS
16.77
(426)
23.31
(592)
TOP VIEW
26.29 43.30
(668) (1100)
1.44
(37)
5.08
(129)
3.79 SIDE VIEW

(96)
l-line 101/111 BBC

CODE FRAME
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame

Page 3-25
Chassis & Frame 112V 24" Extended Frame - Splayed Rail
23.00
(2585)
112 BBC
20.40
(519) CODE FRAME
549-016 24" Integral Front Frame

MAIN RAIL Extn w/ Inner Reinforcement
INNER REINFORCEMENT
3.00 546-101 11/32 x 3-1/2 x 10-15/16 Frame
(76)

546-102 7/16 x 3-9/16 x 11-1/8 Frame
Page 3-26
Chassis & Frame 112V Splayed Inner Reinforcement

547-034
CHASSIS
7.35
(187)
16.77
0.77 (426)
9.20 (20)
(234)
23.31
(594) 72.8
(185)
FRONT AXLE
TOP VIEW
81.69
(2075)
49.21
(1250)
A
5.41 BEND ZONE DO NOT DRILL
(150)
CHASSIS 0
RAIL
5.35
(136)
7.87 7.87
(200) (200)
SIDE VIEW
43.30
(1100)
112V BBC Extension A

12" 8.35
CODE FRAME (213)
549-036 12" Integral Front Frame Extn 24" 20.35

(517)
546-101 11/32 x 3-1/2 x 10-15/16 Frame
546-102 7/16 x 3-9/16 x 11-1/8 Frame
*547-998 No Inner Frame Reinforcement

Page 3-27
Note: Dimensions in parentheses are millimeters * Partial Reinforcement is Included When No Reinforcement is Ordered with Splayed Rails October, 2009
Chassis & Frame 112V 12"/24" FFE - Splayed Rail

TOP VIEW
47.57
(1208)
12.92 10.87 10.86 TOP VIEW
(328) (276) (276) (R2.22)
R57
4.81 4.09
6.26 (122)
(104)
(150) 6.58
(167)
3.35 6.78
10.72 3.09 (85) (172)
(272) (79) 4.58
(116)
4.39
7.59 (112)
(193)
1.46
(37) 2.95
(75)
5.54
(141)
18.74 10.09
(476) (256) FRONT VIEW
3.04 20.52
(77) (521)
A CHASSIS 0
41.17
(1046)
0.55
(14) SIDE VIEW
112V BBC
1.88
CODE FRAME (48)
A 45.88
5.08(1165) SIDE VIEW
546-101 11/32 x 3-1/2 x 10-15/16 (129)
546-102 7/16 x 3-9/16 x 11-1/8

9.59
(244) 9.81 12.16
(249) (309)
Extension A FRONT AXLE
7.70
11.69 7.61 (196)
12" FFE (297)
(193)
23.70 8.22 11.26 20.36

24" FFE (602) (209) (286) (517)
FRONT AXLE
Page 3-28
Chassis & Frame Frame Specifications

CHART A B C D
CODE 546-020 546-021 546-094 546-093
SECTION 10.158 inch 12.70 inch 12.331 inch 15.07 inch

MODULUS(3) (per rail) (per rail) (per rail) (per rail)
RBM 508,000 Ibf/in 625,000 Ibf/in 1,479,600 Ibf/in 1,810,000 Ibf/in

(per rail) (per rail) (per rail) (per rail)
YIELD 50,000 psi 50,000 psi 80,000 psi 80,000 psi

STRENGTH (per rail) (per rail) (per rail) (per rail)
INSIDE TO 33.62 33.62 33.62 33.62

INSIDE DIM(1) (854) (854) (854) (854)
OUTSIDE TO 34.13 34.25 34.10 34.31

OUTSIDE DIM(2) (867) (870) (868) (871)
(1) Width Between Frame Rails

(2) Width Between Frame Rails Measured @ BOC to EOF
(3) Per Rail
Please refer to frame diagrams

on pages 30-32
Page 3-29
Chassis & Frame Frame Grid and Dimensions
546-020 546-021
1/4 x 3 x 10 5/16 x 3 x 10-1/8
See Chart A on page 29 for specs See Chart B on page 29 for specs
0.25 0.28
(6) (7)
50MM 9.50 10.00 9.50 10.13

0.98 (241) (254) (241) (257)
(25)
CHASSIS
50MM
2.95
(75)
50MM
1.78 1.80
(45) (46)
2.74 3.16
(70)
2.99 (80)
(76) 3.44
(87)
Page 3-30
Chassis & Frame Frame Grid and Dimensions (continued)
546-094 546-093
9/32 x 3-7/16 x 10-1/16 11/32 x 3-1/2 x 10-3/16
See Chart C on page 29 for specs See Chart D on page 29 for specs
0.31 0.34
(8) (9)
50MM 9.50 10.06 9.50 10.19

0.98 (241) (256) (241) (259)
(25)
CHASSIS
50MM
2.95
(75)
50MM
1.80 1.80
(46) (46)
3.16 3.13
(80)
3.44 (80)
(87) 3.50
(89)
Page 3-31
Chassis & Frame Frame Specifications

CHART E F G H I J K
CODE 546-092 546-099 546-100 546-101 546-102 546-101 546-102

547-001 547-001
SECTION 16.98 inch 12.331 inch3 15.07 inch3 16.98 inch3 21.6 inch3 26.80 inch3 31.00 inch3
MODULUS (per rail) (per rail) (per rail) (per rail) (per rail) (per rail) (per rail)
RBM 2,040,000 Ibf/in 1,479,600 Ibf/in 1,810,000 Ibf/in 2,040,000 Ibf/in 2,590,000 Ibf/in 3,217,000 Ibf/in 3,715,000 Ibf/in
(per rail) (per rail) (per rail) (per rail) (per rail) (per rail) (per rail)
YIELD 80,000 psi 120,000 psi 120,000 psi 120,000 psi 120,000 psi 120,000 psi 120,000 psi
STRENGTH (per rail) (per rail) (per rail) (per rail) (per rail) (per rail) (per rail)
*INSIDE TO 33.62 33.62 33.62 33.62 33.62 33.11 33.11

INSIDE DIM (854) (854) (854) (854) (854) (841) (841)
**OUTSIDE TO 34.31 34.10 34.31 34.31 34.49 34.31 34.48

OUTSIDE DIM (871) (868) (871) (871) (876) (871) (876)
* Width Between Frame Rails

** Width Between Frame Rails Measured @ BOC to EOF
(3) Per Rail
Please refer to frame diagrams

on pages 33-36
Page 3-32
546-092
11/32 x 3-1/2 x 10-15/16
See Chart E on page 32 for specs
0.34
(9)
50MM 10.25 10.94

0.98 (260) (278)
(25)
CHASSIS
50MM
2.95
(75)
50MM
2.17
(55)
3.18
(81)
3.50
(89)
Page 3-33
546-099 546-100
9/32 x 3-7/16 x 10-1/16 11/32 x 3-1/2 x 10-3/16
See Chart F on page 32 for specs See Chart G on page 32 for specs
0.28 0.34
(7) (9)
50MM 9.50 10.06 9.50 10.19

0.98 (241) (256) (241) (258)
(25)
CHASSIS
50MM
2.95
(75)
50MM
1.80 1.80
(46) (46)
3.16 3.13
(80) (80)
3.44 3.50
(87) (89)
Page 3-34
546-101 546-102
11/32 x 3-1/2 x 10-15/16 7/16 x 3-9/16 x 11-1/8
See Chart H on page 32 for specs See Chart I on page 32 for specs
0.44
0.34 (11)
(9)
50MM 10.25 10.94 10.25 11.13

0.98 (260) (278) (260) (283)
(25)
CHASSIS
50MM
2.95
(75)
50MM
2.17 2.17
(55) (55)
3.18 3.13
(80) (80)
3.50 3.56
(89) (91)
Page 3-35
546-101/547-001 546-102/547-001
11/32 x 3-1/2 x 10-15/16 7/16 x 3-9/16 x 11-1/8
See Chart J on page 32 for specs See Chart K on page 32 for specs
0.34 0.06 0.44 0.06

(9) 0.25 (2) (11) 0.25 (2)
(6) (6)
50MM 9.63 10.13 9.63 10.13

0.98 (245) (257) 10.94 (245) (257) 11.13
(25) (283)
(278)
CHASSIS
50MM
50MM
1.78 1.86
(45) (47)
2.99 0.19 2.99 0.14

(76) (5) (76) (4)
3.52 3.56
(89) (91)
Page 3-36
Chassis & Frame 106 AWD Sub Frame Leaf Single
Page 3-37
Chassis & Frame 106 AWD Sub Frame Leaf Single
REAR SUSPENSION
51.18
(1300)
3.54 3.54
(90) (90)
CHASSIS
FORWARD
REAR SUSPENSION
70.87
(1800)
1.62 4.69 3.85
(41) (119) (98)
10.94 WEB
(278)
10.63
(270)
33.62 WITH INSERT

(854) 35.43
3.54 4.69
(90) (900) (119)
33.50 WITHOUT INSERT
(851)
Page 3-38
Chassis & Frame 106 AWD Sub Frame Leaf Tandem
Page 3-39
Chassis & Frame 106 AWD Sub Frame Leaf Tandem
REAR SUSPENSION
47.24 47.24
(1200) (1200)
5.51 3.54 3.54

(140) (90) (90)
CHASSIS
FORWARD
REAR SUSPENSION
114.17
(2900)
4.33 5.47
(139)
(110)
10.94 WEB
(278)
12.76
2.50 (324)
(64)
33.62 WITH INSERT 57.09

(1450)
(854) 7.29
(185)
33.50 WITHOUT INSERT
(851)
Page 3-40
Chassis & Frame 106 AWD Sub Frame Air Single
Page 3-41
Chassis & Frame 106 AWD Sub Frame Air Single
REAR SUSPENSION
51.18
(1300)
3.54 3.54
(90) (90)
CHASSIS
FORWARD
REAR SUSPENSION
62.98
(1600)
3.74 3.85
(98)
1.62 (95)
(41)
10.94 WEB
(278)
10.63
(270)
33.62 WITH INSERT

(854) 3.54
(90)
34.04
33.50 WITHOUT INSERT (845)
(851)
Page 3-42
Chassis & Frame 106 AWD Sub Frame Air Tandem
Page 3-43
Chassis & Frame 106 AWD Sub Frame Air Tandem
REAR SUSPENSION
51.18
(1300)
5.51 5.51 3.54

(140) (140) (90)
CHASSIS
FORWARD
REAR SUSPENSION
113.57
3.74 (2885) 3.81
1.66 (95) (97)
(42)
10.94 WEB
(278)
10.67
(271)
33.62 WITH INSERT 5.51

(854) 3.54 (140)
33.50 WITHOUT INSERT (90)
(851) 59.06
(1450)
Page 3-44
Chassis & Frame 106 All Wheel Drive Suspensions

Suspension type Data Code Suspension Capacity
622-057 20k
Airliner Single Axle
622-284 21k
Airliner Tandem Axle 622-005 40k
622-001 23k w/Radius rod
622-1DA 26k w/radius rod
622-1DD *27k w/radius rod
622-1DB 30k w/radius rod
622-1DH *31k w/radius rod
Leaf Spring - Single Axle
622-003 23k w/helper spring & radius rod
622-1DC 26k w/helper spring & Radius Rod
622-1DE *27k w/helper spring & Radius Rod
622-1DF 30k w/helper spring & Radius Rod
622-1DG *31k w/helper spring & Radius Rod
622-007 36k
Leaf Spring - Tandem Axle
622-006 40k
* For Fire & Emergency Only
Suspension type Data Code Suspension Capacity

622-1FW 21k
Multi - Leaf Single Axle**
622-1FX 23k
** Multi-Leaf Suspension Available With All Wheel Drive - No Sub Frame Required
Page 3-45

Section 3 Chassis and Frame PDF

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Section 3 Chassis and Frame PDF

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Freightliner Business Class M2

Cab and Chassis Vocational Reference Guide

Chassis & Frame Crossmember – 5 Piece Wide

Chassis & Frame Crossmember – 5 Piece Narrow

With Inner Reinforcement 33.11

Without Inner Reinforcement 33.62 Page 3-2

Chassis & Frame Crossmember – Splayed Mid Ship

Chassis & Frame Crossmember – Overslung Typical

Chassis & Frame Crossmember – Underslung*

*Available on all M2 112 models.

Chassis & Frame 106 Frame Grid

15/16" x 3" x 10-1/8"* 546-021 2.07 2.07

11/32" x 3-1/2" x 10-15/16" 546-092 2.51 2.51

9/32 x 3-7/16 x 10-1/16" 546-093 2.07 2.07

9/32 x 3-7/16 x 10-1/16" 546-099 2.07 2.07

11/32" x 3-1/2" x 10-3/16" 546-100 2.14 2.14

11/32" x 3-1/2" x 10-15/16" 546-101 2.51 2.51

7/16" x 3-9/16" x 11-1/8" 546-102 2.61 2.61

Chassis & Frame 75.87

A 60MM x 80MM SLOT 1.93

Frame Data Codes A

Chassis & Frame 75.78

Chassis & Frame 106 Main Frame w/Inner Reinforcement Trim

INNER REINFORCEMENT MAIN RAIL

FRONT AXLE BOTTOM VIEW

546-101 11/32 x 3-1/2 x 10-15/16 120KSI

546-102 7/16 x 3-9/16 x 11-1/8 120KSI

547-001 1/4" Inner Reinforcment Page 3-9

546-101 11/32 x 3-1/2 x 10-15/16 120KSI

546-102 7/16 x 3-9/16 x 11-1/8 120KSI

547-001 1/4" Inner Reinforcement

Chassis & Frame 106 Partial L-Sert Beverage Inner Reinforcement

MAIN RAIL PARTIAL INNER REINFORCEMENT

546-094 9/32 x 3-7/16 x 10-1/16 Frame

547-012 Partial "L" Insert

Chassis & Frame 106 Typical Frame Front Assembly

2.95 3.32 6.27

2.16 5.14 SIDE VIEW

Chassis & Frame 106V w/o Front Frame Ext.

2.72 2.09 TOP VIEW

1.96 SIDE VIEW

Frame Data Codes A

Chassis & Frame 106V 6" Front Frame Extension

Frame Data Codes A B

546-092 5.12 3.50

Chassis & Frame 106V 24" Front Frame Extension

0.86 1.48 0.78 2.87 0.76

Frame Data Codes A B

546-092 5.12 3.50

Chassis & Frame 106V Front Frame Cast

6.82 5.82 5.13 5.13 5.19

Frame Extension A SIDE VIEW

6" 9.84 9.37 6.80

Chassis & Frame 112 Frame Grid

546-099 9/32 x 3-7/16 x 10-1/16 2.07 2.07

546-100 11/32 x 3-1/2 x 10-3/16 2.14 2.14

546-101 11/32 x 3-1/2 x 10-15/16 2.51 2.51

546-102 7/36 x 3-9/16 x 11-1/8 2.61 2.61

CHASSIS 0 B 75MM 25MM 50MM

Chassis & Frame 112 Front Frame Trim

546-099 9/32 x 3-7/16 x 10-1/16 Frame

546-101 11/32 x 3-1/2 x 10-15/16 Frame

Chassis & Frame 112 Inner Frame C-Channel Reinforcement