LRJ9 RINGFRAME MAINTENANCE SCHEDULE RF NO.

2017 2018
MAINTENANCE ACTIVITY SCHEDULE LAST DONE 12 1 2 3 4 5 6 7 8 9 10 11 12
1 TUBE LOADER AIR CLEANING DAILY
2 TOP ROLLS CHECKING DAILY
3 TOP APRON CHECKING DAILY
4 BOTTOM APRON CHECKING DAILY
5 THREAD GIUDES CHECKING DAILY
6 SPACERS CHECKING DAILY
7 SPINDLE TAPE CHECKING DAILY
8 SPINDLE BRAKES CHECKING DAILY
9 TRAVELLER CHECKING DAILY
10 CLEARER ROLL CLEANING DAILY
11 DRAFTING ZONE CLEANING DAILY
12 COMPACT APRON CHECKING DAILY
13 ELECTRICAL PANEL / INVERTER CLEANING 3 DAYS
14 ZUW CLUTCH CLEANING (DEPENDS ON COUNT) 5-10 DAYS

15 SCREW ROD GREASING (SERVO GEM2 + SPINDLE 10 DAYS

OIL EE10)

16 OIL MISTER OIL FILLING (ISO VG 32 OIL) 10 DAYS

17 TUBE LOADER COP PUSHER BEARING GREASING 10 DAYS

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 LRJ9 RINGFRAME MAINTENANCE SCHEDULE RF NO.
2017 2018
MAINTENANCE ACTIVITY SCHEDULE LAST DONE 12 1 2 3 4 5 6 7 8 9 10 11 12
18 PEG TRAY PISTON GREASING(KLUBER 10 DAYS
CENTOPLEX GLP202BH/ SERVO GEM 2)

19 LAPPET TILTING CHECKING AND COLLAR 15 DAYS

TIGHTNESS CHECKING

20 PEG TRAY CLEANING 15 DAYS

21 ALL MOTORS BELT ALIGNMENT CHECKING 15 DAYS

22 SPINDLE ENCODER BELT TENSION CHECKING 15 DAYS

23 ALL ENCODERS COUPLING CONDITION 15 DAYS

CHECKING

24 SCREW ROD GREASE NIPPLES(KLUBER 15 DAYS

CENTOPLEX GLP202BH/ SERVO GEM 2+ SPINDLE
OIL)
25 DOFFER GEAR BRACKET CHAIN ( SPINDLE OIL) 15 DAYS

26 SWING IN / SWING OUT LEVER 15 DAYS

27 MACHINE CLEANING 15 DAYS

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 LRJ9 RINGFRAME MAINTENANCE SCHEDULE RF NO.
2017 2018
MAINTENANCE ACTIVITY SCHEDULE LAST DONE 12 1 2 3 4 5 6 7 8 9 10 11 12
28 AIR LUBRICATOR 15 DAYS

29 CENTRAL LUBRICATION 15 DAYS

30 FRONT BOTTOM ROLLER GREASING-(SERVO 15 DAYS

GEM-EP2/CENTOPLEX KLUBER GLP202 BH)

2ND & 3RD ROLL GREASING (SERVO GEM-

31 EP2/CENTOPLEX KLUBER GLP202 BH) MONTHLY
32 GEAR END GREASING MONTHLY
33 BRAKE SHOE SETTING CHECKING(0.5 MM) MONTHLY
34 COTS BUFF-0.2 MM 45-60 DAYS
35 COTS DIA -( MIN-28.0 MM)
36 FILTER DRUM FILTER CLOTH & RUBBER BEADING 3 MONTH
CHECKING
37 MAIN SHAFT GREASING 3 MONTH
38 TOP APRON CLEANING 3 MONTH
39 BOTTOM APRON CENTERING 3 MONTH
40 TAPE SLIPPAGE % CHECKING 3 MONTH
41 TOP ARM AIR LEAKAGE CHECKING 6 MONTH
42 RING RAIL & LAPPET LOAD BALANCING 6 MONTH
CHECKING
43 LAPPET HEIGHT SETTING 6 MONTH
44 RING RAIL HEIGHT SETTING 6 MONTH
45 RING RAIL & LAPPET PLAY CHECKING 6 MONTH
46 LAPPET CENTERING 6 MONTH
47 ABC CENTERING 6 MONTH
48 RING CENTERING 6 MONTH

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 LRJ9 RINGFRAME MAINTENANCE SCHEDULE RF NO.
2017 2018
MAINTENANCE ACTIVITY SCHEDULE LAST DONE 12 1 2 3 4 5 6 7 8 9 10 11 12
49 TRAVELLER CLEARER SETTING 6 MONTH
50 BOTTOM APRON WAHING-FINE DETERGENT 6 MONTH
51 SUCTION TUBE WASHING 6 MONTH
52 ALL SEPARATOR CLEANING 6 MONTH
53 JOCKEY PULLEY GREASING 6 MONTH
54 SPINDHANGLE OIL CHANGE 6 MONTH
55 FRONT BOTTOM FLUTTED ROLLER RUN OUT 1 YEAR
CHECK+ FLUTES CLEANING(COPPER BRUSH)&
NEEDLE BEARING CLEANING
56 MIDDLE BOTTOM FLUTTED ROLLER RUN OUT 1 YEAR
CHECK+ FLUTES CLEANING(COPPER BRUSH)&
NEEDLE BEARING CLEANING
57 BACK BOTTOM FLUTTED ROLLER RUN OUT 1 YEAR
CHECK+ FLUTES CLEANING(COPPER BRUSH)&
NEEDLE BEARING CLEANING
58 GEAR PLAY CHECKING ( HEADSTOCK & DUOFLEX 1 YEAR
AND NECESSARY GEARS)
59 GEAR END & DUOFLEX SERVICING 1 YEAR
60 REGULATING FILTER & OIL MISTER SERVICING 1 YEAR
61 OVER ALL MACHINE AIR LEAK CHECKING 1 YEAR
62 BOBBIN HOLDER SERVICING 1.5 YEAR
63 SPINDLE TAPE CHANGING 1.5 YEAR
64 MACHINE RELEVELLING 3 YEARS
65 DRAFTING PRESSURE HOSE CHANGING 3 YEARS
66 TOP ROLL GREASING 3 YEARS

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 LRJ9 RINGFRAME MAINTENANCE SCHEDULE RF NO.
2017 2018
MAINTENANCE ACTIVITY SCHEDULE LAST DONE 12 1 2 3 4 5 6 7 8 9 10 11 12

ELECTRICAL MAINTENANCE
ENSURE ALL SAFETY SWITCHES & SENSOR POSITION
& TIGHTNESS ; CONDITION: KEEP DOFF
1 SEQUENCE AT " AUTO CHECK MODE" 15 DAYS
2 EMITTER & RECEIVER SIGNAL SETTING 15 DAYS
3 PULL CHORD EMERGENCY SETTING 15 DAYS
GRIPPER PRESSURE SWITCH SETTING
CONDITION: KEEP GRIPPER PRESSURE AS 3 BAR AND
4 SET. THEN REVERT TO 4 BAR MONTHLY
ENSURE AUTODOFFER ELECTRO VALVE POSITION &
5 NUT TIGHTNESS MONTHLY
6 CONDITIONS OF MOTOR DRIVES 3 MONTH
7 MAIN MOTOR GREASE 3 MONTH
8 FAN MOTOR GREASE 3 MONTH
LUBRICATIONS
BOTTOM FLUTED ROLLERS BEARING GREASE
ALL GREASE NIPPLES GREASING
MAIN DIVE SHAFT BEARING GREASE SERVO GEM EP2 / KLUBER CENTOPLEX GLP 202BH
JOCKEY PULLEY GREASE
GEAR END & OFF END GREASE NIPPLE GREASE
LINEAR ROLLER BEARING GREASE
BIJUR PUMP
SERVO WAY 220 OIL
HEADSTOCK ENCODER CHAIN
FOG OIL LUBRICATOR OIL ISO VG 32
SPINDLE OIL CHANGE SERVO SPIN EE10
SHELL ALBIDA EP2 / MOBIL XHP222 / ACRONEX EP2 / PETAMO GHY133N / BECHEM
MAIN & FAN MOTOR GREASE RARE MAX SUPER N
TOP ROLL GREASE SKF TG5 / STABURAGS NBU 12/300 KP
RINGS KLUBER TEX 1-46N OIL
DRAFTING MOTOR OIL-ONCE IN 6 MONTH KLUBER GEM 1-220N

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