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Bilge Doran, Nabi Yuzer, Selen Aktan, Didem Oktay & Serhan Ulukaya
To cite this article: Bilge Doran, Nabi Yuzer, Selen Aktan, Didem Oktay & Serhan Ulukaya (2019):
Numerical Modeling of Traditional Masonry Walls Strengthened with Grout Injection, International
Journal of Architectural Heritage, DOI: 10.1080/15583058.2019.1618970
Article views: 23
CONTACT Selen Aktan saktan@comu.edu.tr Department of Civil Engineering, Canakkale 18 Mart University, Canakkale 17100, Turkey
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/uarc.
© 2019 Taylor & Francis
2 B. DORAN ET AL.
considering the various levels of pre-compression, shear and to study the effectiveness of the seismic upgrading
strengths vary between values of 0.026 MPa and and reinforcing work both on undamaged and
0.219 MPa for non-injected URM walls and between damaged walls. The deep repointing technique alone
values of 0.040 MPa and 0.53 MPa for URM walls with or combined with grout injection was described and
injection. For the shear modulus of non-injected URM reported in their study. The results showed a significant
walls range from 24.8–546 MPa and 37.8–450 MPa for increase in strength and stiffness compared to the
grout-injected ones on average 2.1 times higher as unstrengthened panels.
reported in Silva et al. (2014). Vintzileou and Miltiadou-Fezans (2008) experimentally
Pozzolan-added lime based grouts give positive results investigated the stress-strain behavior of three masonry
by means of the similarity to the existing historical materi- walls before and after injection. In their study, an increase
als and improve mechanical properties of structure. of 65% in initial compressive strength was observed within
Valluzzi (2000) developed a hydraulic lime based grouts hydraulic lime based material, while grout containing
with a 2-month compressive strength of 3.0–5.0 MPa. In cement, pozzolan, and hydraulic lime led to an increase
the study of Vintzileou and Miltiadou-Fezans (2008), in compressive strength by 116%.
a hydraulic lime based grouts with a 6-month compressive Zucchini and Lourenço (2009) proposed a model to
strength of 6.4 MPa and a flexural strength of 3.9 MPa was capture and reproduce the fundamental features of
produced. Toumbakari (2002) tested four masonry walls a masonry shear wall up to collapse with a coarse finite
made of limestone. Two different types of grout were element mesh. The shear wall tests, which are the most
produced. One of them contained lime, trass and silica common large-scale in-plane test method to validate
fume and the other one was cement based. The 90-day advanced simulations and understand masonry failure,
compressive strength of the first mixture used at different were adopted by the masonry community. They pointed
ratios was in the range of 7.3–9.0 MPa, while the compres- out that the proposed model was capable of reproducing
sive strength of the latter mixture was 19.5 MPa. Test well such experimental results available in the literature.
results showed that the compressive strength increased in Roca et al. (2011) submitted a new approach for the
all cases as a result of the injection. analysis of masonry shear walls subjected to in-plane
Valluzzi, Da Porto, and Modena (2004) performed loading. A method was presented by the authors for the
a series of experiments by applying various strengthening determination of the ultimate capacity of masonry solid
methods to 17 rubble stone masonry walls. For injection shear walls based on simple models resulting from
application within nine walls, lime based materials were equilibrium considerations. Specific models were pro-
selected which would ensure the compatibility with the posed for solid shear walls subjected to either distrib-
original material. It has been observed that in the wall uted or concentrated loading. The validation of
samples strengthened with injection, the grout injection proposed model with the experimental results and
improved the adherence between the layers and increased advanced numerical simulation was reported.
the compressive strength and the rigidity by about 40% and Vintzileou (2011) studied the behavior and the failure
30% on average, respectively. mechanism of three-leaf masonry under compression.
Chaimoon and Attard (2007) suggested a numerical The effect of the mechanical properties of ternary and
formulation for the analysis of unreinforced masonry hydraulic lime-based grout on the mechanical properties
walls under shear–compression fracture. They extended of masonry in compression was investigated. Simple for-
the simulation of fracture in concrete with the formula- mulae were proposed for the estimation of the compres-
tion of Attard and Tin-Loi to model URM. Fracture was sive strength of three-leaf masonry after grouting.
modeled through a constitutive softening fracture law at Silva et al. (2014) studied the mechanical behavior of
the boundary nodes in their study. The path-dependent non-injected and injected three-leaf stone masonry
softening behavior was solved using a linear complemen- structures and the effectiveness of injections of hydrau-
tarity problem formulation, in non-holonomic rate form lic lime-based grout as a reinforcement technique was
within a quasi-prescribed displacement approach. The evaluated. For this purpose, shear compression tests
inelastic failure surface was modeled using a Mohr– were conducted on 16 masonry panels. The effect of
Coulomb failure surface with a tension cut-off and grout injection on the wall behavior was investigated by
a linear compression cap. The formulation was verified applying cyclic horizontal load to 1:1 and 2:3 speci-
by comparing the results with the experimental results of mens. In comparison with non-injected ones, the first
Vermeltfoort, Raijmakers, and Janssen (1993). crack in injected panels occurred when almost two
Corradi et al. (2008) proposed a complementary times higher displacement values were obtained and
technique for grouting. The main purposes were to the tensile strength also increased three times by the
characterize the behavior of the typical masonry walls grout injection.
INTERNATIONAL JOURNAL OF ARCHITECTURAL HERITAGE 3
Borri, Castori, and Corradi (2015) performed strengthened with grout injection. The grout injection
a series of both experimental and numerical studies has been applied to the masonry walls with 860 mm
on the mechanical characterization of historic masonry long, 80 mm thick, and 860 mm high which were
walls. An experimental research on the shear behavior previously tested and damaged by Doran et al. (2017)
of 35 masonry panels tested in diagonal- and shear- and re-tested. The load-displacement curves have been
compression was presented. The aim of the study was obtained to characterize the failure mechanisms for test
to validate the two test methods and to discuss and walls. Moreover, these walls have been simulated in
compare the results in terms of shear strength. Besides, finite element analysis software considering elastic plas-
a three-dimensional finite element model was devel- tic damage model definition: the damage model
oped using ANSYS package to obtain the nonlinear together with the von-Mises yield criterion. For pre-
behavior of masonry panels. As a result, authors con- dicting of the damage, simplified micro model with
firmed that the type of test had an influence on the brick, joint, and brick-joint interface has been intro-
shear strength. duced. A definition of fictitious joint material that was
Giaretton et al. (2017) conducted a series of shaking calibrated in a previous study (Doran et al. 2017) has
table test on eight full-scale multi-leaf stone masonry been used for describing the constitutive behavior of
walls in both as-built and strengthened conditions. The mortar, mortar-brick interface, and grout as an injec-
proposed strengthening procedures were comprised of tion material. Finally, experimental and numerical
three types: the insertion of steel tie-rods in the wall results of strengthened traditionally URM walls have
cross section, the grout injection to the inner-core, and been compared.
a combination of these two techniques. Besides, the
numerical analysis was performed to identify the main
dynamic characteristics playing a key role in damage 2. Material modeling
mechanism.
General load-displacement behavior (Figure 1) of
Silva et al. (2017) numerically investigated the mechan-
a masonry wall subjected to combined shear and com-
ical behavior of original and grout-injected three-leaf
pression can be realistically simulated employing an
stone masonry panels tested under shear-compression.
EPD model in which inelastic deformations under
The stone masonry panels were simulated considering
compression can be coupled with the damage progress
a macro-scale approach. With the proposed approach,
based on primarily the crack development. Besides the
numerical results were shown to fit quite well with the
elastic degradation of the stiffness under this combined
experimental ones in terms of initial elastic stiffness and
action can be described by Oliver’s damage model.
ultimate horizontal loads for all specimens.
The LUSAS software package provides a modified
Boscato, Reccia, and Cecchi (2018) proposed the
von-Mises model, which needs the compressive and
dynamic monitoring of multi-leaf masonry wall. The
tensile strength of masonry constituents (fc≠ft) sepa-
case of multi-leaf masonry wall was investigated, and
rately, as illustrated in Figure 2 (LUSAS 2004). The
with the aim of reproducing historical buildings struc-
equation that relates the principal stresses (S1, S2, S3)
tural elements, three different typologies of multi-leaf
at yielding to the yield stress in a simple tensile test
masonry walls were considered; full infill, damaged
specimen (S1) is:
infill, and consolidated infill. Several masonry speci-
mens of the above-described typologies were con- 2ft2 ¼ ðS1 S2 Þ2 þ ðS2 S3 Þ2 þ ðS3 S1 Þ2 (1)
structed and tested to obtain the dynamic parameters.
Moreover, the numerical simulations of tested masonry This equation assumes yielding of a von-Mises material
panels were performed considering the mechanical occurs at the same stresses both in uniaxial compres-
properties of component materials obtained from sion as in uniaxial tension. Modified von-Mises yield
laboratory tests. Finally, experimental results were com- criterion considers that the yields stresses in tension
pared with the results of finite elements analysis. and compression may be different. The equation
Reccia et al. (2018) presented a multi-scale/multi- describing the yield function and the yield stresses in
domain approach for nonlinear analysis of masonries uniaxial compression as in uniaxial tension (Rogget and
based on a couple-stress homogenization for unda- Sieck 1983):
maged regions and an adaptive strategy for triggering 2fc ft ¼ ðS1 S2 Þ2 þ ðS2 S3 Þ2 þ ðS3 S1 Þ2
the macro-to-micro switching operations. An extended
þ 2ðfc ft ÞðS1 þ S2 þ S3 Þ (2)
validation of the proposed approach was discussed.
This article primarily focuses on the numerical mod- All brittle materials such as concrete, sheetrock, wood,
eling of in-plane shear tests of traditional URM walls stone, brick, and mortar deformed under various effects
4 B. DORAN ET AL.
Figure 1. Constitutive modeling of URM walls under shear and compression (Doran et al. 2017).
Figure 2. Modified von-Mises yield criterion (Doran et al. 2017). Damage variable (d), which represents damage
development, can be considered as the percentage of
damage and can be expressed in terms of “fracture
and the micro cracks form increasingly after repeated energy” Gf = G (dmax, E0) required for crack propaga-
use. Damages in these materials can be described by tion in materials such as concrete and masonry.
constitutive equations derived from micromechanical Fracture energy is defined as the energy required form-
considerations by damage mechanics theory. Isotropic ing a crack surface in the unit area. These cracks may
scalar damage models are the simplest version of con- develop in the form of axial tension, in-plane and out-
tinuum damage mechanics theory and a gradual reduc- of-plane shear. Micro cracks in semi-brittle materials
tion in the stiffness due to the tensile crack growth can such as bricks and mortar are expressed by increasing
be expressed in the basic constitutive relation of the values of the damage variables. These variables indicate
isotropic damage theory as follows: the development of yield stress and elastic stiffness
degradation. It is assumed that the damage in the
σ ¼ Eð1 dÞ ε (3) masonry depends on the beginning and increase of
tensile cracks in the mortar (Quinteros, Oller, and
In this theory, the basic approach is based on the Nallim 2012). Mortar damage can be defined as the
assumption that a gradual reduction along the element deterioration of the form of the material consisted
by overcoming any particular damage threshold value from a decrease in cohesion (Van Hees et al. 2004).
of the initial modulus of elasticity which is a reflection Oliver’s damage model is used in which the differ-
of the defects in the internal structure (Figure 3). This ence in the tensile and compressive strengths of the
reduction is taken into account with the help of material could be accounted for in the calculations. In
a damage variable (d) with a value of 0–1 in the analysis the Oliver’s damage model, there are three material
(Koksal and Karakoç 1999; Oliver et al. 1990). parameters that are used to express the behavior of an
INTERNATIONAL JOURNAL OF ARCHITECTURAL HERITAGE 5
isotropic homogeneous material under multiaxial pres- the experimental part of the present study, these walls
sure (Table 1). have been consolidated with grout injection and re-tested
In the previous study (Doran et al. 2017), the material under shear and axial compression until failure.
properties existing in the specific historic buildings had In previous study of Doran et al. (2017), traditional
been utilized in the production and procurement of new red blend bricks with dimensions of 180 × 80 × 50 mm
materials as mortar and bricks, respectively; and then four and four different lime-based mortars were employed
different unreinforced brick masonry walls were con- during construction of test walls. Thickness of mortar
structed in the laboratory. The behaviors of these walls joints were chosen as 40 mm and 20 mm for bed and
under the vertical and horizontal loads were experimen- head joints, respectively, considering historical build-
tally investigated and load-displacement values were ings from Roman and Byzantine periods (Bakolas et al.
simultaneously recorded. The experiments were termi- 1998; Moropoulou, Bakolas, and Anagnostopoulou
nated when the crack, which had been initially formed at 2005; Moropoulou et al. 2013). Original material prop-
the lateral load-side top corner, reached to the lower erties encountered in historical buildings and the pre-
corner of the opposite side. The widths of these cracks viously carried out studies were taken into
formed on the masonry walls had different values due to consideration when the mix proportions of the new
variation in the mechanical properties of different mortar mortars were prepared (Bakolas et al. 1998;
types. Moropoulou et al. 2002). According to the correspond-
In this study, test walls damaged in the previous ing standard of EN 459-1 (2011), NHL 3.5 type of
study are strengthened with grouts that prepared with natural hydraulic lime and CL 80-S type of air lime
respect to the original mortar contents, and new lateral were used as binder and CEN standard sand was
load-lateral displacement relationships have been employed in accordance with EN 196–1 (2016).
experimentally examined. Besides, an improved consti- Highly pozzolanic and non-pozzolanic crushed/ground
tutive model for the numerical simulation of these walls brick particles were produced after a firing process of
strengthened by means of grout injection is proposed. raw impure clay mortars and these were used as aggre-
gate in the mortars (Ulukaya and Yuzer 2016). Lime/
aggregate ratio by weight was kept constant as 1/3 and
3. Experimental program water content was determined for each mortar accord-
Four different URM walls with dimensions of ing to the consistency of fresh mortar measured in
860 × 860 × 80 mm were produced and damaged within compliance with EN 1015-3 (1999). Brick particles
the scope of the previous study of Doran et al. (2017). In and sand were added with an equal volume fraction
to the aggregate batch and size distribution of the
crushed/ground brick particles were arranged in accor-
Table 2. Mix proportions of mortars (by weight). dance with a case study carried out by Boke et al.
Aggregate
(2006). The mix proportions of mortars were given in
Brick Particles
Natural CEN 500°C Fired
Table 2.
Mortar Hydraulic Air Standard 850°C Fired (Non- In the experimental part of this study, lime-based
Code Lime Lime Sand (Pozzolanic) Pozzolanic) Water grouts compatible with the mortars of the previous
A1 1.0 – 3.0 – – 0.7
A2 1.0 – 1.5 – 1.5 1.1 study (Doran et al. 2017) are produced for strengthen-
A3 1.0 – 1.5 1.5 – 1.1 ing purposes of damaged URM walls. These walls have
A4 – 1.0 1.5 – 1.5 1.4
been consolidated with grout injection and re-tested
6 B. DORAN ET AL.
under shear and axial compression until failure. been used to confine bleeding of grouts. Mix propor-
Natural hydraulic lime and air lime are also used as tions of grouts are presented in Table 3.
binders according to EN 459-1 (2011). Two different Plastic parameters such as compressive and flexural
firing temperatures are applied to unfired clay as 500°C strength of mortars and grouts have been determined
and 850°C to obtain non-pozzolanic and highly pozzo- in accordance with EN 1015-11 (2003) (Figure 4b),
lanic bricks, respectively. Then they are ground and while the modulus of elasticity which is one of the
sieved from 63 µm. The brick dust is added to the elastic parameters, has been determined in compliance
mixtures at a ratio of 30% of the lime by weight. with EN 13286-43 (1999) (Figure 4c). Mechanical tests
Water/binder ratios are determined according to suffi- are performed at 28th day of grout and mortar speci-
cient fluidity, penetrability, and limited bleeding value mens and also at 365th day of mortars since the
of grouts. These three main fresh state properties of strengthened walls have been re-loaded at the
grouts have been determined in compliance with first year of mortars. Mechanical properties of grouts
ASTM D6910 (2009), EN 1771 (2004), and ASTM and mortars are presented in Table 4. Compressive and
C940 (2010), respectively. In order to reduce water flexural strength of brick have been determined accord-
demand, a polycarboxylate based superplasticizer has ing to ASTM C67 (2014). The uniaxial compression test
been introduced to all mixtures to obtain required fresh is performed on rectangular prism-shaped brick sam-
state properties. Viscosity modifying admixture has also ples to determine the modulus of elasticity and
Poisson’s ratio. The displacements occurred during
the loading are measured via two LVDT couples
mounted on the specimens both horizontally and ver-
Table 3. Mix proportions of the grouts (by weight).
tically (Figure 4a). In this context, compressive
Brick Brick
Natural dust dust strength, flexural strength, modulus of elasticity and
Grout Hydraulic Air Water/ (850°C (500°C SP*, VM**, Poisson’s ratio for masonry unit are 9.4 MPa,
code Lime Lime Binder Fired) Fired) (%) (%)
3.9 MPa, 6085 MPa, and 0.18, respectively.
G1 1 - 0.85 - - 1.5 0.4
G2 1 - 0.80 - 0.3 1.5 0.5 Masonry walls are subjected to a monotonically increas-
G3 1 - 0.80 0.3 - 1.5 0.5 ing lateral loads under a constant uniformly distributed
G4 - 1 1.20 0.3 - 1.5 0.4
*SP: Superplasticizer
vertical load at the 28th day of mortars. The loading appa-
**VM: Viscosity modifier ratus are consisted of a 2000 kN and 500 kN capacities
Figure 4. (a) Determination of the elastic parameters for the clay brick, (b) bending test of grouts, and (c) Compression test to
determine the elastic parameters of grouts.
hydraulic rams for vertical and lateral loading, respectively. Figure 7 (Doran et al. 2017). Since this region is weak,
Two different vertical pre-compression distributed loads of it will be damaged after the application of the axial load
0.727 MPa for WA1-WA3 and 0.363 MPa for WA4 are due to low compression strength of the material. In this
applied to the top surface of a steel plate with a thickness of modeling technique, it is considered that the initial
3.5 cm located on the wall. It should be noted that WA4 has stiffness values of the fictitious joint material decreased
lowest compressive strength of mortar than the others considerably before the lateral load was applied. The
(Doran et al. 2017). Lateral loads are applied at a rate of fictitious joint material can be used to represent the
0.10 ± 0.03 kN/sec and a LVDT is horizontally fixed on behavior of mortar joints without using any zero thick-
the second mortar row from the top to measure lateral ness interface element.
displacements. Each of the masonry units, the fictitious joint material
In the previous study (Doran et al. 2017), the tests were and grout are modeled with eight-noded hexahedral ele-
terminated when a stair step crack appeared and extended ment (HX8M) 3D elements (Solid) defined in the LUSAS
diagonally across the walls. 11 months after production of finite element software (LUSAS 2004) (Figure 8), which
each wall, these damaged walls are consolidated by grout makes it possible to evaluate stresses in the thickness of
injection. First, injection holes are drilled at an angle of 45° a wall in much more realistic way. The numerical model of
on one side of the test walls (Figure 5a). The cracks and typical grout-injected URM wall with actual mesh config-
injection holes are cleaned with air pressure (Figure 5b), uration has been given in Figure 9.
and then water is injected (Figure 5c). Finally, plastic tubes Deep cracks and damages are mostly formed in
are introduced into the injection holes and the grout is mortar joints due to lower mechanical properties of
injected via these plastic tubes from the bottom to top mortar compared to brick (a few bricks are affected
(Figure 5d). Injection pressure is kept constant at 1 bar by fractures) during the experiments. Since minor
during injection process. The repaired walls are stored in damage is observed in the brick units, its material
the laboratory and are tested under the same loading parameters are assumed not changed (Doran et al.
procedure at the 28th day after the grout injection. 2017). Besides, material parameters of grouts are deter-
Experimental crack patterns for grout-injected walls are mined from laboratory tests.
given in Figure 6. While masonry walls are strengthened with grout
injection, existing lime mortars continue to gain con-
siderable strength based upon carbonation and in addi-
tion to formation of hydraulic products when hydraulic
4. Numerical modeling and validation
lime is used. This result is clearly verified with the
In this study, a simplified micro modeling strategy for compressive and flexural strength values determined
nonlinear finite element analysis (NLFEA) of URM walls at the 365th day (Table 4). The compressive strength
under shear and compression is preferred for combining values double in mortar A3 and approximately quad-
the mortar and mortar-unit interface behavior. During the ruple in mortars A1, A2, and A4. Flexural strength
analysis, monotonically increasing lateral loads are applied values also increase 1.3 times in mortar A3, double in
while keeping the vertical pre-compression distributed mortars A1, A2, and roughly triple in mortar A4.
loads constant. Observed increases in strength are taken into account
The fictitious joint material is a representative mate- in the fictitious joint material elements of the walls
rial proposed for both the mortar region between the which are not injected. The existing fictitious joint
units and the unit-mortar interface as can be seen in
Figure 5. (a) Drilling the injection holes, (b) cleaning the cracks with air injection, (c) water injection into the cracks, and (d) grout
injection and sealing leakage points.
8 B. DORAN ET AL.
Figure 6. Crack patterns after injection for (a) WA1 wall, (b) WA2 wall, (c) WA3 wall, and (d) WA4 wall.
Figure 10. Load–displacement curves for grout-injected (a) WA1 wall, (b) WA2 wall, (c) WA3 wall, and (d) WA4 wall.
Figure 11. Shear stress distributions at failure for grout-injected (a) WA1 wall, (b) WA2 wall, (c) WA3 wall, and (d) WA4 wall.
Figure 12. Failure mechanisms and deformed shapes (a) for URM wall WA1 and (b) for grout-injected URM wall WA1.
12 B. DORAN ET AL.
Figure 13. Failure mechanisms and deformed shapes (a) for URM wall WA2 and (b) for grout-injected URM wall WA2.
Figure 14. Failure mechanisms and deformed shapes (a) for URM wall WA3 and (b) for grout-injected URM wall WA3.
INTERNATIONAL JOURNAL OF ARCHITECTURAL HERITAGE 13
Figure 15. Failure mechanisms and deformed shapes (a) for URM wall WA4 and (b) for grout-injected URM wall WA4.
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