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Table of Contents
Table of Contents
ACKNOWLEDGEMENT ............................................................................................................ 4
Executive Summary ................................................................................................................ 5
Introduction ........................................................................................................................... 6
Phases of Indian Broking Industry ...................................................................................................... 6
Demand & Supply Drivers ................................................................................................................... 7
Critical Success Factors ....................................................................................................................... 7
Porter Five Forces Analysis of Indian Stock Broking Industry ............................................................ 8
Top players in the Indian Stock Market ............................................................................................. 9
About Nirmal Bang Securities Private Limited ........................................................................ 10
Basic Information ........................................................................................................................... 10
Mission & Vision ............................................................................................................................ 10
Products and Services Offered ........................................................................................................ 11
Project Specific Analysis ........................................................................................................ 12
Objective of the Project .................................................................................................................. 12
Research Methodology .................................................................................................................. 12
Schedule ........................................................................................................................................ 12
Limitations ..................................................................................................................................... 12
My efforts to overcome the limitations .......................................................................................... 13
Economy Industry Analysis ............................................................................................................. 13
History of Cement Industry in India ................................................................................................. 13
SWOT Analysis ............................................................................................................................... 14
Industry Profile .............................................................................................................................. 15
Cement Manufacturing Process ....................................................................................................... 15
Segmentation of the Industry ........................................................................................................... 18
Market Size and Distribution ............................................................................................................ 18
Region Wise Cement Capacity of the Indian Cement Industry ......................................................... 19
Trends and charts .............................................................................................................................. 20
Cement Consumption vs Production ................................................................................................ 20
Per Capita Consumption ................................................................................................................... 20
Classification of cement .................................................................................................................... 22
Demand Drivers in Cement Industry ................................................................................................ 22
Cost Drivers in Cement Industry ....................................................................................................... 23
Cement Industry – Regional in Nature ............................................................................................. 26
Cement Demand ............................................................................................................................... 26
Summary of Cement Demand .......................................................................................................... 31
Cement Supply .................................................................................................................................. 31
Company Analysis ................................................................................................................. 33
UltraTech Cement .......................................................................................................................... 33
2
About the Company .......................................................................................................................... 33
Product Portfolio ............................................................................................................................... 33
Share Holding Pattern ....................................................................................................................... 33
Capacity of Ultratech Cement ........................................................................................................... 34
Footprint of Ultratech Cement ......................................................................................................... 34
Zonal Capacity: .................................................................................................................................. 35
Financial Analysis of 2017-2018 Financial Statements ..................................................................... 36
Sales Volume ..................................................................................................................................... 37
Net Revenue ...................................................................................................................................... 38
EBITDA & EBITDA Margin ................................................................................................................. 39
Profit After Tax .................................................................................................................................. 40
2019 – Performance at a glance ...................................................................................................... 41
Capacity Utilisation over the 4 quarters of FY 2019 ........................................................................ 41
EBITDA Analysis ................................................................................................................................ 42
Projected Income Statement ............................................................................................................ 45
Key conference-call takeaways ....................................................................................................... 46
Relative Valuation ................................................................................................................. 46
References ............................................................................................................................ 47
3
ACKNOWLEDGEMENT
I would like to use this opportunity to thank everyone who has helped me throughout the
course of this MBA internship. I cherish the guidance, invaluable constructive criticism and
friendly advice given to me during these two months which have helped me complete this
internship successfully.
I express my deep sense of gratitude to Mr. Sunil Jain, Head of Equity Research at Nirmal Bang
Securities Private Limited for firstly in suggesting this project to me as well as his constant
support and guidance.
I am ever so grateful to Mr. Nandish Shah, my mentor and guide for the 2 months. Without
your help, guidance & patience I would have not been able to make this project as well as
transforming the internship into a successful learning process.
I would like to thank my faculty mentor, Dr.K.P.Venugopala Rao, without his timely inputs
regarding the expectations from the project, I would not have been able to form this project in
a successful manner and I would also like to thank him for every valuable suggestion he has
given for the betterment of the project.
An last but not the least, I want to extend a huge feeling of gratefulness and humility to all my
fellow workers at Nirmal Bang Securities Private Limited, especially Mrs. Archana Bhattacharjee
for all the love, acceptance, guidance and encouragement you bestowed on me during my 2
months here at Nirmal Bang. I will always cherish the support and help you have given me
without which this learning process would be incomplete.
Everyone mentioned has helped mould me into a better professional with insights and
suggestions that have helped me widen my horizons and have taught me so much. The skills
and experience that I have received in the last 2 months has been my biggest learning.
Thanking you,
4
Executive Summary
The purpose of this report is to do equity research on Cement sector whereby opportunities of
investment yielding higher returns can be analysed. The industry is analysed on the basis of
various factors and indicators. Ratios were calculated and then the growth and value of the
stocks were estimated.
The basics of Technical analysis are understood, including various types of graphs, and the same
is used to relate to the stocks and price charts of the companies under consideration.
This report will help the investors to know about the current growth prospects of Indian
Economy in relation with Cement sector. A basic understanding of the factors affecting this
sector and their impact on the growth of the sector can be attained. As a result, investors can
take better investment decisions.
Nirmal Bang Securities Private Limited, one of the leading stock broking companies in India,
caters to retail and institutional clients by offering them a range of financial products and
services, including equities, derivatives, commodities, currency derivatives, mutual funds, IPOs,
insurance, depository services and PMS.
To conclude, we will look at the broking industry as whole as well and gain insights on the top
players of the cement sector and their performance over the years.
5
Introduction
Phases of Indian Broking Industry
In 1991, Manmohan Singh, as Finance Minister in Narasimha Rao’s government, embarked on a
programme of liberalization prompted by an acute balance-of-payment crisis.
Indian Brokerage Industry-Pre 2000
• Post liberalization period i.e post 1991
• Business restricted to friends and relatives for the purpose of trading
• Settlement (T+15) days.
• Low trade volumes- No derivatives trading allowed, derivatives was allowed only in June
2000
• Lack of investment in technology
6
Indian Brokerage Industry 2009 onwards
• Mega shift from transaction oriented to the research and portfolio based advisory
• Focus on franchisee based business model.
• Dematerialized accounts access for international trade.
• Access to international stock exchange.
• Trading on hand held platform allowed.
Demand & Supply Drivers
a. Demand Drivers
• Availability of information
• Access to alternatives
• Potential yield
• Risk Rating
• Liquidity
b. Supply Drivers
• Money supply
• Interest rates
• Inflation
• Economic conditions
• Government Regulations
7
Seeing the overall brokerage as a single unit, the key success factors or the winning strategy of
Indian Brokerage Industry is a mixture of:
• People, Process, Technology
8
Top players in the Indian Stock Market
The following table depicts the increase in the number of clients of the top 5 broking firms in
India.
Source : Nirmal Bang Securities
9
About Nirmal Bang Securities Private Limited
Basic Information
Nirmal Bang Securities Private Limited is a Private incorporated on 12 September 1997. It is
classified as Non-govt. company and is registered at Registrar of Companies, Mumbai. Its
authorized share capital is Rs. 285,000,000 and its paid up capital is Rs. 59,310,700.
Directors
Dilip Bang Mishrilal
Kishore Mishrilal Bang
Sunil Hanumanmal Jain
Sameer Kamdar Pranlal
Rakesh Premchand Bhandari
Office Address:
B-2 302,MARATHON INNOVA,GANPATRAO KADAM MARG PENINSULA CORPORATE PARK
LOWER PAREL WEST MUMBAI Mumbai City MH 400013 IN
Date of Incorporation: 12th September 1997
Company CIN: U99999MH1997PTC110659
Registration Number: 110659
Mission & Vision
Mission: “To work together with integrity and make our customers feel valued.”
Vision: “To create valuable relationships and provide the best financial services most
professionally.”
Core Value: “Respect our colleagues and the business itself.”
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Products and Services Offered
Equities &
Derivatives
Trading
Depository
Forex Trading
Services
Products
&
Services
Margin
Commodities
Funding
Institutional
Broking
11
Project Specific Analysis
Objective of the Project
• To provide a general overview of the Cement sector in India
• To identify the growth and demand drivers of the particular sector
• To see the impact of the factors affecting the cement industry on the industry leader
Ultratech cement
• Conducting fundamental analysis of the top players in the cement sector and the impact
on company’s performance and financials due to the changes in certain factors
Research Methodology
The data collected would be secondary wherein the information collected would be on the
cement sector through various websites, news articles, industry reports etc.
The annual report and annual results of the companies will be the primary source of data when
it comes to collecting data related to the performance of the company.
Schedule
The 8 week summer internship programme will be primarily focused towards the learning of
the cement industry. As my guide correctly put it to me, “ You should be able to answer any
question related to cement industry in the future.” The initial 4 weeks will be targeted towards
understanding of the cement industry. The various factors that will affect the prices of the
various raw materials, operating costs etc. April being the month in which most of the
companies will publish their performance for the FY 2019-2020, the second half of the
internship will be more focussed on understanding the annual reports of Ultratech cement and
the potential impact of these factors and the company performance on the share prices of the
company.
Limitations
The time limit of 8 weeks is a very limited timespan to conduct the research as the cement
industry is very dynamic. The chances of missing out key areas is high.
The secondary data used for the purpose of the research is not fully reliable.
Natural calamities can totally toss the estimates which have been made and can send the
numbers for a toss.
12
My efforts to overcome the limitations
• Since the research is only being carried out for two months, to do justice to the
research, data was collected from various sources and several reports had been read
thoroughly.
• The data being secondary in nature was thoroughly verified again by reading several
reports from leading rating agencies, companies own annual reports etc.
• 1889 – Calcutta Based Company started manufacturing cement from kankar (stones)
• 1904 – First Organized venture by South India Industries Ltd. in Madras to manufacture
portland cement (Unsuccessful & had to halt)
• 1914 – First licensed venture by India Cement Company Ltd in Porabandar, Gujarata
(Available capacity of 10,000 tones)
• Production exceeded demand
• 1927 – Concrete Association of India was formed
• Characterized by slow growth rate due to low prices, slow growth in capacity
• Government intervention was a failure
• 1956 - Price and distribution control system was set up to ensure fair prices for both the
manufacturers and consumers
13
d. Partial Control (1982-1989)
• 1982 – Quota system, 66.60 % Sales to Government & Small Real Estate Developers.
New & Sick units 50%. Remaining 33.40% & 50% in open market
• Desired effect as manufacturers profits increased
e. Post Liberalisation
SWOT Analysis
Strength
• India is the 2nd largest producer of cement in whole world and china is at 1st place.
• India is a developing country so production cost of cement is very less due to low cost
and easy availability of labour
• Availability of high grade limestone mines also brings down the cost of production of
cement drastically in India.
Weakness
• The gap between demand and supply or the Demand Supply Gap
• Overcapacity of the cement industry vis a vis the demand
• GDP impact over cement companies
• Increased cost power/fuel
• High interest rate on borrowings for housing sector
Opportunities
Threat
• Power shortage & rising cost of power may affect cement production
• Government rules to provide rebate for foreign companies
14
Industry Profile
Cement Manufacturing Process
• Limestone for making cement is required in various forms and in various particular
components. For the same, various samples are taken for particular levels in a mine.
These levels are known as steps. The samples taken from different steps are then
compared to pre-determined quality standards set. This is known as limestone
benching.
• Breaking the benched limestone into smaller fragments is known as limestone blasting.
Primary blasting is where the limestone is first broken into smaller pieces. If the pieces
are not small enough, they are further broken down into smaller pieces which is known
as secondary blasting.
2. Crushing
• Limestone is then crushed and reduced to storable sizes. The raw materials are then
grinded in a primary grinder first and then in a secondary grinder if required.
• Crushed limestone is packed and this is very important as this crushed limestone is
transported. Additives like silica, alumina and iron ore are added to make it of a uniform
quality.
• Reclaiming is followed by raw milling, raw meal is grounded into fine powder so that it is
able to pass through the kiln.
• Blending is carried out in silos. Typically, two or more silos are used in parallel. The raw
meal is continuously blended in the first silo and then passed onto the second silo for
further homogenisation.
• After the blending and storage, the material is then heated and in the case of modern
cement plants in India, it is also at times pre heated to enhance the quality of the
product. The vertical cyclone chambers are used through which raw material passes
15
through the kiln and the hot gases are used to pre-heat the material as they swirl
through the cyclones which rises more than 200 feet from the kiln.
• The solid material or the feed passes down the kiln while rotating and flows in the
opposite direction of the flame, which passes down the kiln while it rotates, flows in the
opposite direction to the flame. The flame is ignited using gas, oil or pulverised coal. The
various processes after the feed is fed into the kiln are as follows : The evaporation of
water and the decomposition of clay minerals begin at 300C to 650C, calcite starts
forming at 800C to 950C, liquidisation of the feed begins at 1250C and clinker forms at
1400C
6. Process Profile
• The processed are primarily divided in to the following four categories:
a. Dry Process
o The kiln feed has a moisture content of about 0.5% and is the most commonly
used process across the world. The feed is pre heated and put into a similar
cyclone system as explained earlier. The gas temperature is around 500C to
3500C. At the kiln entrance the temperature is 7500C for solids and 12,000C for
gases.
b. Wet Process
o The moisture content over here is 30-40%. The feed is fed directly through the
upper end of the kiln. The kiln is 6 metres in diameter and 200 meters in length.
Steel chains are hung in the dry zone near the entrance to transfer the heat from
the hot gases to the moist slurry feed.
c. Semi Wet Process
o Combination of the wet and dry process. The moisture content is generally
around 20%. The feed is directly fed into a long chain kiln or a pre heater and a
short kiln.
d. Semi Dry Process
o In the semi-dry process, the raw meal is pre-treated as in the dry process. The
feed or the raw meal using inclined rotating dish or drum is made into nodules of
around 15mm spheres with moisture content of about 12%. The nodules are
then fed into the grate where partial drying, pre heating and partial de-
carbonation takes place. The treatment after that is exactly like the dry process.
16
7. Cement Grinding
17
Segmentation of the Industry
• The Indian Cement Industry typically consist of three major categories which are as
follows:
Indian Cement
Industry
Cement production capacity stood at 502 million tonnes per year (mtpy) in 2018. Capacity
addition of 20 million tonnes per annum (MTPA) is expected in FY19- FY 21.
The top 20 cement companies account for almost 70 per cent of the total cement production of
the country. A total of 210 large cement plants account for a cumulative installed capacity of
over 410 million tonnes, with 350 small plants accounting for the rest. Of these 210 large
cement plants, 77 are located in the states of Andhra Pradesh, Rajasthan and Tamil Nadu.
Source: Crisil report and Nirmal Bang Securtities
18
Region Wise Cement Capacity of the Indian Cement Industry
Source: IBEF.com/Cementindustry
19
Trends and charts
Cement Consumption vs Production
Per Capita Consumption
Although India is the second largest cement producers in the world, its per capita consumption
of cement remains the lowest amongst the developing countries.
India has a per capita consumption of 201kg of cement which when compared to the world
average of 580kg leaves a significant gap. The low per capita consumption of cement can also
be attributed to India’s growing population.
20
The list for the per capita consumption of cement(in kgs) is as follows:
The chart above clearly indicates the potential of India to move form around 210 kg per capita
consumption to the world average of 580 kgs.
21
Classification of cement
India produces different types of cement which are defined below and consist of different
chemical proportion.
Cement consumption can be broadly classified into demand from three segments:
22
Cost Drivers in Cement Industry
There are four major costs associated with the production of cement:
The Indian cement industry saw an overall increase in the operating margins for the FY 17 due
to decrease in the price of pet coke which is used by most of the cement companies along with
coal to power their kilns.
However, rise in the pet coke prices in FY 18 has reversed the effect. Cement companies have
found it very difficult to translate this hike and this had led to increase in the input prices of
cement.
With pet coke prices remaining firm, EBITDA margins of the company are declining in FY 18 and
companies are shifting to alternate fuels i.e imported coal.
As can be seen, the pet coke prices were on a decline from April 2015 and increasing ever since
September 2016.
23
The demand for petcoke can be seen increasing in spite of increase in price is mainly
attributable because of its high calorific value and absolute consumption of petcoke is unlikely
to decline.
Limestone is the primary raw material in the making of cement. Other raw materials include Fly
Ash, Gypsum and slag.
According to the data availed from the Indian Bureau of Mines, Limestone distribution is as
follows:
3.2
16 9
26
37
24
• Selling Expense (10% of Cost of Sales)
Since the cement plants are located near limestone reserves, there is a considerable
difference between cement manufactirung facilities and the end user markets. Cement
being a low value – high volume commodity, the transportation costs are generally pretty
high.
Hence the selling expenses account for roughly about 10 percent of the cost of sales. The
Clinker units are generally located near the limestone reserve and the grinding unites are
closer to the consumption places.
25
Cement Industry – Regional in Nature
Cement is a high-volume, low-value commodity. Transporting over long distances adds to the
cost, resulting in lower margins to the players. This makes cement a regional commodity where
lower distribution cost makes it remunerative to producers. Cement consumption varies region-
wise because the demand-supply balance, per capita income and level of industrial
development differ in each state and region.
Cement Demand
Demand Dynamics
June to September
August January to March
Low Demand
(Trough) High Demand
(Nadir)
1. Southern Region
The demand remained on a particularly lower side due to slow housing demand, weak
industrial capital expenditure and slow housing demand. However due to the recent
government announcements in the field of infrastructure sector and rural housing, the demand
is estimated to increase at 7% to 8% Year on year FY19E/FY20E reversing the impact of GST
Implementation and demonetisation.
26
The southern region reported a flat growth from FY 2012-2013 to FY 2016-2017 with a CAGR of
1.29%. Demand in south to increase at ~9% YoY in FY19, led by strong growth in AP/Telangana
and a moderate revival in TN due to a better monsoon season and a favourable base.
2. Western Region
The demand for the western region sees a CAGR of 3.56% as compared because of weak
demand for the urban housing in the western region.
27
3. Northern Region
FY12-13 to FY 16-17 saw a CAGR of 2.59% but when you look at the demand from FY 15-16 to
FY 16-17, the demand declined by approximately 8mt.
28
The Central and the Eastern region over the last 5 years reported a CAGR of 6.63%/3.62% from
FY 12-13 to FY16-17 due the following points:
Focus on infrastructure and low cost housing schemes developing the eastern region.
The industry growth will be pegged at approximately around 7% to 8% over the next two
years due to:
29
Source: IBEF.org
30
Summary of Cement Demand
Industrial &
Housing Infrastructure
Commercial
The texts in all shades of green will have impact on the cement demand, the ones in dark blue
will have moderate impact and the ones in light blue will have low impact
Cement Supply
While the demand for cement is expected to grow at around 7% to 8% over the next two years,
the supply during the same time is expected to grow at a CAGR of 3.2% approximately.
Although the CAGR standing only at approximately 3.2% but the same is on the back of a
capacity addition of 240MT in the industry which will keep the demand and supply gap at the
100mt to 140mt in FY20E.
31
Region Wise cement Supply
32
Company Analysis
UltraTech Cement
33
Capacity of Ultratech Cement
Particulars Unit Of Measurement Current Capacity
Grey Cement (including Metric Tonne per 102.8
overseas) Annum(MTPA)
White Cement + Wall Care Metric Tonne per 1.5
Putty Annum(MTPA)
Captive Power Plants Mega Watts 1052
Green Power Plants Mega Watts 48
Footprint of Ultratech Cement
20
Integrated
units
21 Grinding
5 Jetties
Units
UltraTech
Cement
Ltd
2 White 6 Bulk
Cement & Packaging
Putty Units Terminals
in addition to the above,
• 1 Integrated unit, 1 grinding unit and 1 Putty plant in progress
• 3 Integrated units and 1 Grinding unit under acquisition
34
Zonal Capacity:
The post-acquisition figures are related to Ultratech cements takeover of Century
Cements assets.
35
Financial Analysis of 2017-2018 Financial Statements
36
Sales Volume
Sales (MT)
70
59.33
60
47.96 48.87
50
40
30
20
10
0
2015-2016 2016-2017 2017-2018
Sales (MT)
Comment: The additional jump in the sales in metric tonnes was a result of the acquired
assets contribution to the sales. The increased presence in the rural market through the
Ultratech Building Solution outlets(UBS outlets) was also a major contributing factor which
increased the end consumer sales.
37
Net Revenue
20000
15000
10000
5000
0
2015-2016 2016-2017 2017-2018
38
EBITDA & EBITDA Margin
6000 5629
5107
5000
4000
3000
2000
1000
0
2015-2016 2016-2017 2017-2018
24
23.5
23
22.5
22
21.5
21
2015-2016 2016-2017 2017-2018
39
• Overall increase in energy costs from Rs. 763 per tonne to Rs. 938 per tonne.
• Pet Coke which is one of the most commonly used source of power prices rose from
$66/tonne to $ 96/tonne which is almost a 45% YoY (2016-17 to 2017-18) increase. Also
ban on pet coke in the state of Rajasthan, Uttar Pradesh and Haryana slightly impacted
the prices.
• Raw materials cost saw an increase from Rs. 467 per tonne to Rs. 473 per tonne.
• The Logistics cost increased form Rs. 1074 per tonne to Rs. 1124 per tonne due to 7%
hike in the diesel prices.
Profit After Tax
2500
2400 2370
2300
2231
2200
2100
2000
2015-2016 2016-2017 2017-2018
40
2019 – Performance at a glance
Capacity Utilisation over the 4 quarters of FY 2019
41
EBITDA Analysis
The overall better performance was a result of large dispatches especially from the newly
acquired plans of Jaiprakash Associates or JPA and Binani cements.
10
0
FY2019Q1 FY2019Q2 FY2019Q3 FY2019Q4
42
The operational performance also excelled as the cost control of 2% YoY from 2018.
EBITDA/Tonne
1200
1000
800
600
400
200
0
FY2019Q1 FY2019Q2 FY2019Q3 FY2019Q4
EBITDA/Tonne
43
The increase in raw materials costs were offset by decrease in the energy costs and hence the
EBITDA margin rose approximately 30% YoY. Also, due to the newly acquired cements amazing
performance, EDITDA/mt rose to Rs. 1060 from Rs. 943 YoY as can be seen from the table
above.
44
Projected Income Statement
45
Key conference-call takeaways
• Binani Industries assets mainly cater to the western region (Western Region). The
contribution from Binani Industries assets (Nathdhwara) was approximately 0.98mt in 4QFY19,
translating into capacity utilisation of 63% during the quarter.
• Ultratech cement will mainky shift their focus to deleverage their balance sheet in the next
two years. It is currently holding disposable assets worth Rs. 11 billion and are planning to clear
debt amounting to Rs. 5 Billion. They announced at their recent conference that the repayment
is scheduled to start from FY22.
• Ultratech Cement has planned capital expenditure worth Rs15bn in FY20, of which it plans to
spend Rs7bn on the Bicharpur coal block unit, WHRS units in four locations, another plant in
Nathdhwara district, Bara unit and a bulk terminal in Mumbai. Nathdhwara has shown better
capacity utilisation compared to other northern region units.
• The unit at Dalla will be delayed because of technical and legal problems.
Relative Valuation
Please refer to the attached PDF named Relative Value_CementSector for detailed
calculations of the relative value based on the P/E of top three players of the cement
industry:
• Ultratech Cement
• Shree Cements
• Ambuja Cements
46
References
1. https://www.nirmalbang.com/Upload/UltraTech%20Cement-
%204QFY19%20Result%20Update-%2025%20April%202019.pdf
2. www.ibef.org
3. Crisil Data Report – Cement Sector 2008
4. Annual Report 2018-2018 – Ultratech cement
5. Shodhhgana (literature reviews)
6. http://www.careratings.com/upload/NewsFiles/Studies/Cement%20%20Sector%20Upd
ate%20H1%20FY%202019.pdf
7. https://www.moneycontrol.com/financials/ultratechcement/ratiosVI/UTC01?classic=tru
e
8. https://www.edelresearch.com/showreportpdf-40284/CEMENT_-_SECTOR_UPDATE-
MAY-18-EDEL
47