Beruflich Dokumente
Kultur Dokumente
NO. 1310
FOR
MODEL F7
With Vapor Car Steam Generator
and Elesco Steam Generator
4th Edition
March, 1950
Price $2.50
ELECTRO-MOTIVE DIVISION
General Motors Corporation
LA GRANGE, ILLINOIS, U. S. A.
PRINTED IN U.S. A.
ELECTRO-MOTIVE OPERATING MANUAL
ELECTRO-MOTIVE DIVISION
F7 DIESEL LOCOMOTIVES
GENERAL DATA
F7·0-1049 GENERAL
TABLE OF CONTENTS
Page
Preliminary 200
Handling a Train 205
Braking 209
Miscellaneous Operating Instructions 211
F7-1-1049 DESCRIPTION
SECTION I
GENERAL DESCRIPTION
- 100 -
ELECTRO-MOTIVE DIVISION 8 GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-1049
- 101 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-1-1049 DESCRIPTION
ENGINEMAN'S CONTROLS
Three levers and the two brake valve handles
control the entire operation of the locomotive. These
are the throttle, reverse and transition levers which
are mounted in the control stand and the independent
and automatic brake valve handles.
DESCRIPTION F7-1-249
- 103 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-1-249 DESCRIPTION
Engineman's Controls
Fig. 1-1
- 104 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-249
- 107 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SWITCHES
The engineman's control push-button switch box
is located above the side window at the engineman's
station. It contains switches for control, light and
accessory circuits. The switches are clearly labeled
for their respective uses, Fig. 1-3. The distribution
panel located on the right side of the electrical con-
trol cabinet in the engine r oom has a number of main
switches all of which are to be closed during normal
operation. Fig. 5-3.
- 108 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-249
F7-1-249 DESCRIPTION
MISCELLANEOUS EQUIPMENT
- 110 -
ELECTRO-MOTIVE DIVISION
• GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-249
BRAKE VALVE DSE-24-H BRAKE VALVE
GUT-OUT COCK
(DOUBLE
HEADING COCK)
OPEN POSITION-
HANDLE HORIZ.
CLOSED POSITION-
HANDLE VERTICAL
FIRST SERVICE
SHIFTER LEVER POSITION COCK
CUTS OUT FIRST
AUTO. POSITION
"AU" EXPOSED. SERVICE AND BRAKE
STRAIGHT AIR POS PIPE MAINTAINING
"SA" EXPOSED__
FUNCTIONS
FIRST SERVICE
POSITION COCK
CUTS IN FIRST SEA·
F Ul.l RELEASE . - VICE AND BRAKE
PIPE MAINTAINING
LEASE FUNCTIONS
HANDLE OVER "F.V"
MAIN RES RELEASE
HANDLE OVER "M R"
Fig. 1-4
- 111 -
ELECTRO-MOTIVE DIVISION
• GENERAL MOTORS CORPORATION
F7-1-1049 DESCRIPTION
HANQLE OVER LETTERS "FRGT"
CUTS IN CONTROLLED EMERGENCY FEATURE, SPLIT
SERVICE REDUCTION, 6 INDEPENDENT BRAKE VALVE
- 112 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-649
- 113 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-1-649 DESCRIPTION
- 114 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
DESCRIPTION F7-1-64Q
ENGINE ROOM
Fig. 1-5
- 115 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-1-649 DESCRIPTION
- 116 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
DESCRIPTION F7-l-649
- 117 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-1-1049 DESCRIPTION
- 118 -
NOTES
ELECTRO.MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-2-249 OPERATION
SECTION 2
NORMAL OPERATION
PRELIMINARY
200 When Boarding the Locomotive
A. Inspect exterior of locomotive and running gear for:
1. Liquids leaking from the locomotive.
2. Loose or dragging parts.
3. Proper positioning of Angle Cocks and Shut-Off
Valves.
4. Observe brake cylinder piston travel, if air
brakes are set.
B. In the engine room with engines running (if engines
are not running, see Art. 300 for starting instruc-
tions), the following check is to be made in all units.
1. Check for oil, water and fuel leaks.
2. Check gauges, indicators and switches as listed
in Fig. 2-1.
- 200 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
opERATION F7-2-249
L_j,....... 5.
6.
7.
8.
- 201 -
DIVISION e GENERAL MOTORS CORPORATION
F7-2-249 OPERATION
Idle No.
1. Aux. Gen. Ammeter 318 B
2. Contactors St. 319
+
3. Control Air Pressure - 3
4. Batterv Ammeter or + or +
5, Ground ReJav
6. Main Reservoir to
7. Air Intercooler
B. Air Pres.
9. Lube Level
Fuel Ind as 8-11 823
Fig. 2-1
- 202 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
OPERATION F7-2-1049
C. In the cab
- 203 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-2-350 OPERATION
OPERATION F7-2-1049
B. Coupling to train
1. Locomotive must not be moved with air hoses
hanging free on nose of "A" units.
2. In backing onto a train it may be desirable to
use the attendant's call in rear "A" unit or
train signal whistle valves at rear of "A" and
"B" units for signalling.
3. Valves and cocks.
a. Nose angle cock is behind pilot on fire-
man's side.
b. Steam line valve behind pilot on engine-
man's side (Pilot plate must be removed to
connect steam linel.
c. Train line signal whistle shut-off valve in
nose compartment directly ahead of engine-
man. It is on signal line reducing valve
at front center of brake rack.
C. Pumping up air
1. Pull out generator field switch.
2. Place reverser in neutral
3. Open throttle to 4th, 5th, or 6th notch as needed.
F7-2-1049 OPERATION
HANDLING A TRAIN
- 206 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
OPERATION F7-2-104~
- 207 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-2-1049 OPERATION
- 208 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
OPERATION F7-2-350
- 209 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-2-1049 OPERATION
BRAKING
- 210 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
OPERATION F7-2-350
- 211 -
ELECTRO-MOTIVE DIVISION • GENERAL MOTORS CORPORATION
F7-2-350 OPERATION
- 212 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
OPERATION F7-2-350
- 213 -
ELECTRO.MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-2-350 OPERATION
213 Air Box Drains Each engine has two air box
drain tanks incorporated in the engine oil pan
near the gf>nerator end, one on each side. These tanks
have a valve in the drain line so that the tanks may
be drained when the locomotive is standing still, and
sludge and oil from the tank will not be carried onto
the running gear. In the event that the drain tank
becomes filled, a tell-tale hole in the tank will blow
the overflowing sludge and water onto the engine-room
floor. If water appears in the tell-tale hole the cause
should be investigated.
- 214 -
NOTES
··----···---------------
-----------------------------
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SPECIAL OPERATION
SECTION 3
SPECIAL CONDITIONS AND
PROBLEMS DURING OPERATION
There are several conditions which may be en-
countered from time to time which require special
operating instructions. If the instructions are closely
followed no damage to the equipment will result. Care-
less operation under these specialized conditions can
be very costly.
- 300 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 301 -
1. Cab Heaters 6. Steam Pressure Reducing Valve
2. Cab Heater Steam Valves 8 7. Steam .Admission
3. Cab Heater Valve B. Steam Trainline Connection
4. Steam Heating Line Drain Valve 9. Cab Drain Valve
5. Check Valve Engine Cooling Water Tank
tAl
0
"" Normally Closed
Cab Heating System
Fig. 3-1
DIVISION e GENERAL MOTORS CORPORATION
- 303 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 304 -
ELECTRO-MOTIVE DIVISION
• GENERAL MOTORS CORPORATION
GEAR RATIO
From To
Pes. Pes. 65/12 62/15 61/16 59/18 58/19 56/21
- 305 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 306 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
GEAR RATIO
31oo 235o
soo
Maximum Speed 65 71 71 83 89 95
NOTE: The yellow lube oil alarm light will burn when-
- 310 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 312 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SPECIFIC DIFFICULTIES
- 313 -
ELECTRO-MOTIVE DIVISION 8 GENERAL MOTORS CORPOR,.,TION
- 314 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 315 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 319 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Location Of Panels
- 320 -
El ECTRO-MOTIVE DIVISION e GENERAl MOTORS CORPORATION
1. Voltage Regulator
2. Engine Room Light Switch
3. Engine Starting Contactors
4. Starting Contactor Interlocks
- 321 -
ElECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 323 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 324 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 325 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 327 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
~ 1
~ ~tec~c,
Electrical Control Cabinet
Panel H
Distribution Panel
Fig. 3-10
- 328 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
1. Auxiliary Cam-Switch
2. Cam-Switch
3. Backward Transition Relays - BTS and BTP
- 329 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
AC Contactor Panel
Fig. 3-12
- 330 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
EI.ECTBTCAI. F7-3-104!
1. Isolation Switch
2. Engine "Stop" Button
3. Fuel Pump Motor Switch
4. Engine ''Start" Button
5. Lube Oil Pressure Gauge
6. Fuel Oil Gauge (Tank Level)
7. Lube Oil Suction Gauge
- 331 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-4-649 SYSTEMS
SECTION 4
- 400 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SVSTEMS F7-4-249
- 401 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
F7-4-1049 SYSTEMS
- 402 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SYSTEMS F7-4-1049
- 403 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SECTION 5
- 500 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Fig. 5-1
I THREE
BE
Fig. 5-2
- 501 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
D
R
THE
READ
Fig. 5-3
FUEL BE
MG
TH -
BUT
THE
Fig. 5-4
THE HANDLE
BE
Fig. 5-5
- 503 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Fig. 5-6
BE
BE
- 504 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Fig. 5-8
- 505 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
No.
- 506 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Fig. 5-9
- 507 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
-,
: :;
' \ !.
' : \
' -- ..
) \:
/
Fig.
Be sure the low oil pressure trip button on the
governor is pushed in so the red part of the shaft
is not showing (Fig. 5-11).
Hold the layshaft part way open and start the engine
by pressing on the "START" button. Check the ground
rotective relay (Fig. 5-6) and the starting contactors
Fig. 5-7 and then put the isolation switch down in
- 508 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
\
p 6
TRIP BUTTON
Fig. 5-11
- -
GENERAL MOTORS CORPORATION
PUSH
Fig. 5-11
- -
e GENERAL MOTORS CORPORATION
- 510 -
m
TROUBLE CHART m
()
( Indicates Possible Cause of Trouble)
->
-
-
21. - lA
ou
- -
E
-
tl.
- ou -
On
-
m
..
- noo
.. -
- r
-
r -
z
m
zm
>
....
z
GENERAL
-
2. Drum~" Dnlw Gr1da ullll Blow•n II....ta Gnerator ud Ahenwor 1'-* Srlllllp m
l, CooUac F111 ... li&gl:or
v,., W'l.lb Flame Ar"""lor
lt. . . . llt-M'JBI!!IIfllle H. n.ITafllr. SampDraUI Plill- LDTilllll ~~~
4. Air lalU.e lor GrtU &lid E/WIIW floolll JO. ~I Ta.alt n. f'WI TUII! Dtl.ill Plu1 - Ia BoCIOIII Ill Toll la111p ~
"'0
~- Air Lnbb ud Srlo!U.n :tll,h•IPU.. r - &nctlSJdooai.DSidfllkln
._.be
J:l, "-dLatar, COCIU..
II. Carbodr Air Fillers U. OU CoolPr iZ·l/:ll""lPIIJ
1, BaU.ry 8o• - DoUa SJ4u Uadu C;~rtoady 23. i._.s Jbop ... ,., .. H. Ellea. !IV111p Dtl Dnla - Litlt &de, Val..,. &lid
I:.P•
I.MalftAtr~l""olr
II. J\11! Tank G;flllll - DaO!. Sldn Ill 8W. Skirts
24..
U, ~
Coe~trol ud lut111-•t Pufl
Coolln& W:ot.,. ,.. ...
Onla Ulldn Cu!:lody
40. I..Mbit 011 Fllllr ~
0
....
10. hd Tar* - Urdu Carbod:y 2f.l.ube01o1FIIter ,I. EIIC*M Wa,.r Dnla- Ulldu Ca~. Valve Inawt.
11. Emerw:-l' ~I C"otf Pu.U R1IIJ.. 0.. ~ILI.ri,IINI 4 J1. llwlll'l QIMntDI' Water Sclft. .ltr c.....,
•*•
aldl of t.t tank, both fll. aalt. Oae pull
rlfl& '" aptnta,. ub. rA" U•n.~ Ontrl
E~~~e....-cr Fuel ~toef PloU ftt.,. a.. sllll1, .,,.
21. ltlol;;un O..ntor - 1100 Lb. CIPICLtp
n. &.am ae-utor w,aer TIUIII: - 200 GIL Tanll
1111!1 1800 Lb. Ilea• C..ntu
U. E..P111t OU Stnwr Dnla- Lell a ... u.a.r Car·
boiJ, VaM IllUde Cartlody
U. Roof Water P"lller \I:"'IMI - On Rom" CJI Car
<
m
a..r.oft... tta'*boUI•~' Oil lllllL On. nne SO. Air Bn.k• l:qr;a.lplllftl ("8' Ullita Dilly) aboft £11f1M COCII... W.ttn Taa
a.,.,., 0
<
aa leU •"'PM tooa wall o..-lte n.dM a:-er· 31, Go!-niOI' Wa&e>r Tu.ll lor Llll"'• llnlllo -44. 91UIII GnleralOr W~llr T.t. Filkor - 8oth S1U•
nor. CB" l!alta Only) ~nton - JZOO GaL f'B. u ..... O..ly\ lllllhf C..naty .tl Rt&r af Car 1200 Uld 300
ll.
13.
Tnc-11"" Mll'W>r BJc,..,
Elt'Ctrlul Coootrol Calnnn
31.. SUd Bm. ud FlUtr - T-o • Eadl &me cl Car
33. llllnery Cbar~ClfW RH.,..cle- t.tt SI.S. O..lr
GaL T ..b Oll.ly)
<1$. E..,a.,e W•lllr Ftlllt - Both S1drs U11d1tt Catbody iii
U. AlrCmapna.ao.r '"· E,..U.1t A.lr Boa Dn111 - BoUa Sldu Uader Cu· •t tb'ar"' car
6
U. Mud Bralll body, Vahtu 11 Eaello St4l ol Enf:U.• Uftller Oil 46. 81111111 G-t11.ar Wololltt Taalt Fll.. r - Both llele•
z
....
18. a.... ,,.,, lllawtor hll Haldlalr Conn~ Noe, 1 a.t U - 12011 Gal. Tallll. 1"8" Un..tl8 Only\
•
(i'l
m
zm
"'>
r-
... ~
§
"'
VI
8...,
"'0
"'
~
6
z
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SECTION 6
STEAM GENERATOR
OK-4630, OK-4625, OK-4616
INTRODUCTION
DESCRIPTION
- 600 -
Fig. 6-1 OK-4360 Vapor-Clarkson Steam Generator
- 601 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 602 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
BEFORE STARTING
- 603 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
TO FILL
TO START
- 604 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
NOTES:
1. Check the return water flow after the steam gen-
erator has settled down to a steady output. On
3000 lb. units the return water flow indicator-218
should cycle from 4 to 12 times a minute; on
2500 lb. units it should cycle from 4 to 10 times
a minute; and on 1600 lb. units frc.m 4 to 8 times
a minute.
RUNNING ATTENTION
- 606 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 607 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
TROUBLE SHOOTING
- 608 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
1. Blown fuses: The alarm will not ring and the in-
strument lights will go out. The main fuse (or
circuit breaker) is generally located in the low
voltage cabinet of the locomotive. Check this fuse,
and check the control fuses in the steam generator
control cabinet. A test lamp and fuse clips wired
inside the control cabinet may be used to check
the fuses.
- 609 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 610 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 611 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 612 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SWITCH SWITCH
- 613 -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
ITEMS TO REPORT
- 614 -
,...
a"'
STEAM GENERATOR OPERATION CHART m
TYPES OK-4630, OK-4625, OK-4616
100. Atomizing Air Pressure Regulator 203. Damper 220. Spark Plugs
101. Atomizing Alr SWitch 204. Fuel FUter (Fuel pressure Une) 221. Steam Separator 0
102. Control Switch 205. Fuel Filter (Servo actuating line) 222. Steam Trap (Radiation) ~
103. Fuel Pressure Regulator 206. Fuel Ftlter (Suction line) 223. Steam Trap (Return water line) 0
207. Fuel Nozzle Pressure Gauge ....
104.
105.
Fuel Solenoid Valve
Fuel Spray Head 208. Fuel Pressure Gauge (At fuel pressure regulator)
224.
225.
Tratnllne Steam Pressure Gauge
Treatment Injector Filter <
m
106. Overload Reset Button, Motor 209. Fuel Pump 226. Treatment Injector Gauge
0
107.
108.
Safety Valves
Servo-Fuel Control and SWitch
210.
211.
Fuel Strainer
Fuel Tank
227.
228.
Washout Solutton Inlet
Washout Solution Outlet <
v;
109. Stack Switch 212. Generator Steam Pressure Gauge 229. Water Pressure Gauge
110. Steam Temperature Limit Control 213. Heat Exchanger 230. Water Pump 6z
111. Water By-Pass Regulator and Switch 214. Ignitlon Transformer 231. Water Strainer Manifold
•
112. Water Pressure Reller Valve 215. Motor Converter 232. Water Tank
216. 011 Ftller Cap 233. Water Treatment Injector Pump
200. Atomizing Air Strainer 217. RadlaUon 234. Water Treatment Tank {Strainer tank only
201. Atomizing Air Pressure Gauge 218. Return Water Flow Indicator U injector system is used)
202. Blower 219. Return Water Strainer (j)
m
z
m
VALVES The following valves must be CLOSED during The following valves must be OPEN during normal "'
>
r-
normal operation of the steam generator: operation of the steam generator:
Valves designated by odd numbers ;::
must be OPEN during normal
operation of the steam generator.
2. Coil Slowdown Valve and Switch
4. Ftll-Test Valve
1. Atomizing Air Shutoff Valve Q
Valves designated by !!!!!. numbers
3. Con Shutoff Valve 0
6. Layover Connection Shutoff Valve
"'"'
7. Remove Control Tratnllne Shutoff Valve
must be CLOSED during normal 8. Manual Water By-Pass Valve 7a. Reset Lever
operation or the steam generator. 10. Steam Ad miss ton Valve to Radiation {Open 9. Return Water OuUet Valve ()
Normally open valves are fitted in cold weather) 11. Steam Admission Valve to Tratnllne Pressure Gauge 0
with a cross type handle, normally
closed valves are fitted with the
12. Steilm Separator Blowdown Valve
14. Washout Inlet Valve
13.
15.
Steam Admission Valve to Water By-Pass Regulator
Slop and Check Valve
"'0
standard round handle. These des-
ignations apply only to the OK
16. Washout Inlet Valve
18. Water Pump Test Valve
17.
19.
Three-Way Washwt Valve
Water By-Pass Regulator Shutoff Valve
"'
~
series steam generators. 20. Water Suction Line Drain Valve
22. Water Treatment Tank Drain Valve
21. Water Supply Stop Valve 6z
STEAM GENERATOR TROUBLE SHOOTING CHART I~ ~
m
()
0 .....
Symptoms Cause of Trouble Remedy
c::: "'
til 0
t"' i:::
Panel lights do not light; Main battery switch "OPEN" Close t'l 0
::!
bell does not ring Auxiliary generator switch "OPEN" en <
(Control switch "OFF" :::c m
100 amp. boiler fuse (2) blown (distribution panel) Test and replace 0 0
Main boiler switch "ON) 0 ~
6""
10 amp. control fuse (2) blown (boiler panel) Test and replace ~
-::1
Coil blowdown valve ''OPEN" Close
(jl
m
Motor runs, no strong flow Water tank empty Fill z
of water from water pump m
test valve
Valve on suction line closed (on line to treatment
tank)
Open "'
>
r-
;:::
Drain valve on suction line or treatment tank open Close 0.....
0
Top of treatment tank not tight Re-set and tighter.
"'""
Treatment tank strainer clogged Clean ()
0
Water in storage tank too hot Make sure steam "'! ..,
"'
heat valve to
-::1 0
"'
I
water tank is
(l)
I >
.....
closed (l)
6
~
tD z
m
,....
STEAM GENERATOR TROUBLE SHOOTING CHART (CONT'D) "l
-'1 m
Symptoms Cause of Trouble Remedy
I
0> ....
()
Repair
I
0> "'0
Wires from electrodes to transformer
Motor runs, no spark
at electrodes broken or grounding "'co" ~
0
....
Terminals loose on transformer Tighten <
m
0
Gap between electrodes too wide Reduce gap (should be 3/16 ") <
Vi
10 amp. ignition fuse (2 on boiler Test and replace 6
z
panel) blown
•
...
0>
CD
Motor runs, fire does
not light "Run"
Atomizing air valve closed
...
a>
Generator runs but
no water returns
through water flow
Valve in return line from separator
closed
Open
•
<0 (j)
indicator Return water strainer clogged Clean m
z
m
Steam too dry Report to maintenance "',....>
Generator runs but Steam admission valve closed Open
s:
0
--<
trainline pressure 0
cannot be controlled Water admission valve closed Open "'
Vl
by water by-pass ()
regulator Defective water by-pass regulator Close water shutoff valve to 0
">j ~
water by-pass regulator, use -.1 0
manual by-pass valve to con- I
a> >
"'
trol pressure. Report to I --<
a> -
maintenance. "'"
<0 0z
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
SECTION 6-A
STEAM GENERATOR
ELESCO TYPE
INTRODUCTION
DESCRIPTION
- 600A -
~---- 32
33
.it:==-4-- _;...__ 34
~!!!!:-!-- 35
37
- 601A -
ElfCTRO·MOTIVE DIVISION e GENER!\l MOTORS CORPOR!\TION
58 89 V1 68 84 98
$0
17
L--~:--- 16
~-~"'9::::0,.- 53
55
20
23
25
- 602A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 603A -
ELECTRO-MOTIVE DIVISION • GENERAL MOTORS CORPORATION
- 604A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 605A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 606A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Running Attention
- 607A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
- 608A -
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TROUBLE SHOOTING o-'3
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1. When main switch closed
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a. Pressure gauge If one of these lamps does Check for burned out lamp. ~ <
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position. m
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a. "Stop" button is auto- If "Stop" button does not Check "Start" and "Stop" ....
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matically released. release.
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buttons for defects.
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TROUBLE SHOOTING I~ ~
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b. Motor starts and If motor does not start. Check "Reset" of motor 0
comes up to speed, overload relay in motor con- ~
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and blower. down. Check main line fuses
(or if circuit breaker is used,
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0 reset it if found tripped.) (j\
> Check for blown fuses in
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motor cabinet. Ul
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c. "Start" indicating If "Start" indicating lamp Check for burned out lamp. > 0....
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I•mp light•. --~~ not light •nd moto' == "'"'
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1s runnmg. t>:l
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d. Alarm bell should not If alarm bell rings. ! Check control switch. It ~ >...."'
ring. I should be in "Starting "posi- ~
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TROUBLE SHOOTING IJ-3 ~
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NORMAL TROUBLE ACTION
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3. Steam Generator tr:l g
Running. ztr:l <
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a. Pressure gauge,
white hand, circulat-
If there is no differential
pressure or pressure is
Check for proper amount of
water in steam generator
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ing pump pressure low or unsteady. about 1/2 glass and add water 0 0
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should be 30 to 40 if necessary. Push plunger
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lbs. greater than red on snubber in differential •
.... hand. (The 30 to 40 pressure valve water line to
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> lbs. difference in clean snubber. Check circu-
these pressures is lating pump discharge line m
lation. ()
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b. Fuel oil pressure If fuel oil pump pressure Check for oil in pump suction "'0.,
gauge, red hand, is low or no pressure. line by inspecting flow in "'
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p u m p pressure sight glass. Turn handle on --<
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should be 250 lbs. fuel oil pump suction line z
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TROUBLE SHOOTING -:1 m
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(3. Continued) strainer to clean strainer.
Pressure gauge may be de-
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fective. Check to see that c
fuel oil pump shaft is rotat- <
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ing. Check belt tension. Fuel 6
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oil relief valve may be stuck
open.
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If fuel oil pump pressure Fuel oil relief valve may be (j)
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is too high. stuck closed. Fuel return z
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line may be plugged. Pres- til "')>
sure gauge may be defective. t-i r
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c. Main oil solenoid If Check for defective valve.
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valve opens after does not open. t<:l
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differential pressure z 0
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is established. It
makes a definite ~ ~
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"click" when it opens. 0 6
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4. Control switch is placed
in "Running" position
TROUBLE SHOOTING
~TROUB~- f ~-ACTION
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to make steam genera-
tor fire. ~ ~
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a. ''Burner On" lamp If "Burner On" lamp does I Check for burned out lamp.
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lights. not light and steam genera-
tor fires.
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(4. Continued) "'<0" ....<
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runsfor about 5 sec- solenoid valve opens. If no ~
onds providing spark, <
drop in pressure, check for iii
after which it cuts defective small burner oil 6z
out. As soon as fire solenoid valve or main oil
is established electric
eye indicating lamp
solenoid valve. Check small
burner nozzle for plugging.
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goes out. Check through burner peep (j)
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> hole for proper spark. Check
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air damper and rigging to see en "'>
that it is in low position. o-3 r
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If no spark or improper
spark.
Check electric wiring between
ignition transformer and
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electrodes. Check for dirty t<:l ()
or defective electrodes. z 0
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(Gap between electrodes
should be 3/16".) Check to
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see if ignition converter is 0 6
running. z
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NORMAL
(4. Continued)
__ i TROUBLE SHOOTING
---=TROUBLE ~---:-::-1
If steam generator fires
for about 5 seconds and
- - - -ACTION
"_"_" _____
With steam generator shut
down, clean electric eye
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electric eye indicating shutter sight glasses. Check 1:':1 Cl
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both "Start" and "Burner ::ll
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: On" indicating lights going
out and alarm bell rings. •
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c. Steam gen~rator op- z
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erates on s m a II "'
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burner until steam ;:::
pressure, red hand 0-I
on pressure gauge, 1s 0
about 30 lbs. "'
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The large burner so- 0
lenoid v a 1v e then "'-.,0
opens and large "'
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burn e r comes on, --<
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this is indicated by z
TROUBLE SHOOfiNG l'lj \!!
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NORMAL TROUBLE ACTION >I
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(4. Continued) ""'co .....
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pressure showing on ~
white hand of fuel oil Vl
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gauge. Cijl pressure z
of large burner
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startstofalloff when •
steam pressure Gl
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oil pressure drops t9 m
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separator for indication that -'1 0
water in steam separator a>
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may be foaming- if so, give I "'
good blow-down using manual
blow-down valve. "'" 0z
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TROUBLE SHOOTrnG 'x:l ,-
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Cl> a. With low steam de- If steam generator stops Check differential pressure •
mand steam genera- firing; alarm bell rings water in glass, water storag (j)
f:; tor may cycle as in with "S t a r t "indicating
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tank, feedwater pump and it m
"5. II With normal light on; and "Burner On" piping. Checkfeedwater pum p "'~
steam demand, both indicating light out. steam valve for full oper ~ !::
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the small and large Check action feedwater pumi > 0
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burners will be on. may be sucking air throug h 5!:: 0
Large burner pres- leaky cover on water treat 0 "'
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sure, white hand on ment tank. Check item s t>:l
fuel oil gauge, is con- under "Action" 5-a. Chec k
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trolled by oil regulat- treatment tank drain valvE ~ >"'
ing valve and it varies Should be closed. o-,3 -I
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NORMAL TROUBLE ACTION a'::
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(6. Continued) If steam generator shuts Checkforfueloil pump pres-
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down; alarm bell rings; sure. With steam generator
"Start" and "Burner On" Q
off, clean electric eye shutter
indicating lights out; and sight glasses. Also check
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motor running at reduced items "Action" 4-b. z
speed.
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If steam generator shuts Check for blown main line (j)
~ down, alarm bell rings, fuses. Also check items m
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both indicating lights out, under "Action" 2-b. m
Ref. Refer to
No. Name Of Part Figures
- 620A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Ref. Refer to
No. Name Of Part Figures
*Not Illustrated
- 621A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Ref. Refer to
No. Name Of Part Figures
- 622A -
ELECTRO-MOTIVE DIVISION e GENERAL MOTORS CORPORATION
Ref. Refer to
No. Name Of Part Figures
*Not illustrated
- 623A -